WO2021142809A1 - 穿胶、含浸及封口一体机 - Google Patents

穿胶、含浸及封口一体机 Download PDF

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Publication number
WO2021142809A1
WO2021142809A1 PCT/CN2020/072877 CN2020072877W WO2021142809A1 WO 2021142809 A1 WO2021142809 A1 WO 2021142809A1 CN 2020072877 W CN2020072877 W CN 2020072877W WO 2021142809 A1 WO2021142809 A1 WO 2021142809A1
Authority
WO
WIPO (PCT)
Prior art keywords
manipulator
impregnation
core
impregnating
rubber
Prior art date
Application number
PCT/CN2020/072877
Other languages
English (en)
French (fr)
Inventor
眭柏林
杨君成
余传
Original Assignee
诚捷智能装备(东莞)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 诚捷智能装备(东莞)有限公司 filed Critical 诚捷智能装备(东莞)有限公司
Priority to KR1020207014794A priority Critical patent/KR102358056B1/ko
Priority to PCT/CN2020/072877 priority patent/WO2021142809A1/zh
Priority to CN202080000034.4A priority patent/CN111226297B/zh
Publication of WO2021142809A1 publication Critical patent/WO2021142809A1/zh

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/003—Apparatus or processes for encapsulating capacitors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/04—Drying; Impregnating
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Definitions

  • This application relates to the technical field of capacitor manufacturing, in particular to an integrated machine for applying glue, impregnating and sealing.
  • Processes such as rubber threading, impregnation, and shell packaging require different equipment for processing.
  • capacitors are transferred to different process equipment, manual transportation is required, which is time-consuming and labor-intensive.
  • this application provides an all-in-one machine for applying glue, impregnating and sealing, which saves time and effort.
  • an integrated machine for applying glue, impregnating and sealing including:
  • the glue threading device is used to set the rubber particles on the core pack;
  • An impregnation device the impregnation device is used to receive the core pack provided with rubber particles on the rubber threading device, and perform an impregnation operation;
  • An encapsulation device the encapsulation device is used to receive the core package impregnated by the impregnation device and package it with the casing;
  • control system is electrically connected with the glue threading device, the impregnation device and the packaging device, and the control system is used to control the glue threading device, the impregnation device and the packaging device; as well as
  • the power supply is electrically connected to the control system, the glue threading device, the impregnating device, and the packaging device, and the power supply is used to provide power to the control system, the glue threading device, and the impregnating device.
  • the device and the packaged device are powered.
  • the rubber threading device includes a core package conveying mechanism, a rubber particle conveying mechanism, and an integration mechanism for arranging the core package and the rubber particles together, and the core package conveying mechanism is used to convey the core package to the integrated Mechanism, the rubber particle conveying mechanism is used to convey the rubber particles to the integration mechanism.
  • the core pack conveying mechanism includes a core pack material tray, a core pack conveying track, a positioning clamp, a support, a first manipulator and a second manipulator that are moved on the support, and a third and fourth manipulator that is rotatably set on the support,
  • the inlet end of the core pack conveying track is in communication with the core pack material tray, and the outlet end of the core pack conveying track is rotatably provided with positioning clamps.
  • the core pack conveying track clamps the core pack
  • the second mechanical clamp is used to clamp the core pack on the first mechanical clamp
  • the third mechanical clamp can at least rotate to a first state and a second state. In a state, the third mechanical clamp can clamp the second mechanical clamp, and in the second state, the fourth mechanical clamp can clamp the third mechanical clamp;
  • the rubber granule conveying mechanism includes a rubber granule tray, a rubber granule conveying track, and a hole-selecting component.
  • the inlet end of the rubber granule conveying track is in communication with the rubber granule plate, and the output end of the rubber granule conveying track is connected to the
  • the hole selection component is connected to transport the rubber particles to the hole selection component, and the hole selection component can rotate the rubber particles and make the through holes on the rubber particles correspond to the guide pins on the core package;
  • the integration mechanism includes a first turntable for receiving the core pack, a second turntable for receiving rubber particles, and a press-in assembly for pressing the core pack and the rubber particles, and the first turntable can rotate around its axis And can be raised and lowered along the axis direction, the first turntable is provided with a number of fifth manipulators, the fifth manipulator can clamp the core package on the fourth manipulator, and the second turntable can go around it The axis rotates, and a number of sixth manipulators are placed on the edge of the second turntable. The sixth manipulators can clamp the rubber particles on the hole selection assembly.
  • the The fifth manipulator corresponds to the sixth manipulator and can penetrate the guide pin on the core pack into the through hole on the rubber pellet, and the press-in component can pack the core pack at the next station of the preset station. Pressed with rubber particles.
  • the impregnation device includes a cylinder assembly, an impregnation liquid delivery assembly, and an air pressure adjustment assembly.
  • the cylinder assembly has an impregnation tank for impregnating the core package, and the impregnation liquid delivery assembly is used to provide The impregnation liquid is transported or extracted, and the air pressure adjusting component is used to adjust the pressure value in the impregnation tank.
  • the cylinder assembly includes an outer cylinder and an inner cylinder connected by a lock, an impregnation cylinder and a driving part are arranged between the inner cylinder and the outer cylinder, the impregnation tank is opened on the impregnation cylinder, the The driving member can drive the impregnation cylinder to move up and down.
  • the packaging device includes a shell transfer mechanism, a core package transfer mechanism, and a sealing mechanism.
  • the shell transfer mechanism is used to transfer the shell to the sealing mechanism
  • the core package transfer mechanism is used to transfer the shell to the sealing mechanism.
  • the impregnated core package and the rubber particles are transferred to the sealing mechanism, and the sealing mechanism is used to install the core package into the shell and seal the shell.
  • the housing conveying mechanism includes a housing tray and a housing conveying track, and the inlet end of the housing conveying track is in communication with the housing tray;
  • the core package transfer mechanism includes a fourth turntable and a transfer manipulator.
  • a number of seventh manipulators are provided on the fourth turntable.
  • the transfer manipulators correspond to the seventh manipulators.
  • the core package and the rubber particles that have been impregnated are clamped on the upper part, and transferred to the seventh manipulator;
  • the sealing mechanism includes a workbench, a first polishing assembly, a second polishing assembly, and an eighth manipulator.
  • the eighth manipulator is rotatably installed on the workbench and can rotate to at least a first position and a second position , In the first position, the manipulator can grip the shell and take the core pack from the seventh manipulator into the shell, and in the second position, the first polishing assembly can The top end of the shell is polished, and the second polishing component can polish the edge of the opening of the shell.
  • the driving device is used to drive the glue threading device and the packaging device.
  • the driving device includes a first transmission component, a second transmission component, and a driving component that drives the first transmission component and the second transmission component, and the first transmission component is used to drive the rubber threading device ,
  • the second transmission assembly is used to drive the packaging device.
  • the first transmission assembly includes a first bracket, a first transmission shaft, a plurality of first cams fixedly mounted on the first transmission shaft, and a plurality of first pendulums that cooperate with the plurality of first cams one by one. Arm, a plurality of the first swing arms are rotatably mounted on the first bracket, the first transmission shaft is in transmission connection with the drive assembly, and the plurality of first swing arms are respectively connected to the rubber-piercing arm Device transmission connection;
  • the second transmission assembly includes a second bracket, a second transmission shaft, a plurality of second cams fixedly mounted on the second transmission shaft, and a plurality of second pendulums that cooperate with the plurality of second cams one by one.
  • Arm, a plurality of the second swing arms are rotatably mounted on the second bracket, the second transmission shaft is in transmission connection with the drive assembly, and the plurality of second swing arms are respectively connected with the rubber-piercing arm Device drive connection.
  • the rubber particles can be set on the core pack through the glue-piercing device; the impregnating device can receive the core pack with the rubber particles on the glue-piercing device and perform the impregnation operation; the packaging device can receive the core impregnated by the impregnating device Package, and packaged with the shell; through the control system can control the glue passing device, impregnation device and the packaging device; in this embodiment, the glue passing, impregnation and sealing integrated machine can automatically complete the glue passing, impregnation and packaging with the shell Waiting for the three process steps requires less manpower and no manual transport, which saves time and increases production efficiency.
  • Figure 1 is a schematic diagram of the overall structure of an integrated machine for threading, impregnating and sealing in an embodiment
  • Figure 2 is another schematic diagram of the overall structure of an integrated machine for threading, impregnating and sealing in one embodiment
  • Figure 3 is a schematic diagram of a part of the structure of an integrated machine for threading, impregnating and sealing in an embodiment
  • Figure 4 is a partial enlarged view of A in Figure 2;
  • Figure 5 is a partial enlarged view at B in Figure 3;
  • Fig. 6 is a partial enlarged view of C in Fig. 3;
  • FIG. 7 is a schematic diagram of a part of the structure of the rubber threading device in an embodiment
  • FIG. 8 is an exploded schematic diagram of a part of the structure of the rubber threading device in an embodiment
  • Fig. 9 is a schematic diagram of the mating structure of the third turntable and the sixth manipulator in an embodiment
  • Figure 10 is a schematic diagram of the overall structure of an impregnation device in an embodiment
  • FIG. 11 is a schematic diagram of a part of the structure of an impregnation device in an embodiment
  • FIG. 12 is a schematic diagram of the overall structure of the packaging device in an embodiment
  • Figure 13 is a partial enlarged view at D in Figure 12;
  • FIG. 14 is a schematic diagram of a part of the structure of the driving device in an embodiment
  • 100 rubber threading device; 110, core package conveying mechanism; 111, core package material tray; 112, core package conveying track; 113, manipulator transmission assembly; 1131, bracket; 1132, first manipulator; 1133, second Manipulator; 1134, third manipulator; 1135, fourth manipulator; 1136, first slide bar; 1137, second slide bar; 1138, drive block; 1139, drive torsion bar; 114, positioning clamp; 120, rubber pellet conveying mechanism 121, rubber pellet tray; 122, rubber pellet conveying track; 1221, outflow hole; 123, hole selection component; 1232, rubber pellet rotating arm; 1233, pressure rod shaft; 1234, rubber pellet carrier; 1235, briquetting 130. Integration mechanism; 131.
  • impregnation device 210, cylinder assembly; 211, outer cylinder; 212, inner cylinder; 220, impregnation liquid delivery assembly; 230, air pressure regulating assembly; 240, impregnation cylinder; 241, impregnation tank; 250, conveyor chain; 251 , Splint; 260, lock catch; 270, driver;
  • Packaging device 310, shell conveying mechanism; 311, shell tray; 312, shell conveying track; 313, shell detection part; 320, core package transfer mechanism; 321, fourth turntable; 322, transfer manipulator 323, the seventh manipulator; 330, the sealing mechanism; 331, the workbench; 3311, the housing placement slot; 332, the eighth manipulator; 333, the pressing piece; 335, the first polishing component; 3351, the first polishing piece; 3352 , Rotating arm; 336, the second polishing assembly; 3361, the second polishing part; 3362, moving arm;
  • control system 400, control system; 500, power supply; 610, core package; 611, guide pin; 620, rubber particles; 621, through hole; 700, machine;
  • 800 driving device; 810, driving component; 811, driving motor; 812, gearbox; 820, first transmission component; 821, first bracket; 822, first transmission shaft; 823, first cam; 824, first Swing arm group; 825, third transmission shaft; 826, gear group; 827, third cam; 828, third swing arm group; 830, second transmission assembly; 831, second transmission shaft; 832, second bracket; 833, the second cam; 834, the second swing arm group.
  • an embodiment of the present application provides an integrated machine for threading, impregnating, and sealing.
  • the integrated machine for threading, impregnating, and packaging in this embodiment includes an adhesive threading device 100, an impregnating device 200, and a packaging device. 300.
  • the glue threading device 100 is used to set the rubber particles 620 on the core pack 610
  • the impregnation device 200 is used to receive the core pack 610 with the rubber particles 620 on the glue threading device 100, and to During the impregnation operation, it should be noted that the impregnation operation refers to the operation process of placing the core pack 610 and the rubber particles 620 in the impregnation liquid for soaking.
  • the packaging device 300 is used to receive the core pack 610 and the rubber particles 620 after the impregnation device 200 is impregnated. , And encapsulate the impregnated core package 610 and the rubber particles 620 with the shell.
  • the shell is an aluminum shell
  • the control system 400 is electrically connected to the glue threading device 100, the impregnating device 200, and the packaging device 300, respectively, The control system 400 is used to control the glue threading device 100, the impregnating device 200, and the packaging device 300.
  • the power supply 500 is electrically connected to the glue threading device 100, the impregnating device 200, the packaging device 300 and the control system 400, and is used to provide the glue threading device 100, The impregnation device 200, the packaging device 300, and the control system 400 are powered.
  • the same equipment can be used to perform the three processes of glue penetration, impregnation, and packaging at the same time, which requires fewer operators, and avoids manual feeding, which saves energy. It saves time and effort, saves labor costs, and improves production efficiency.
  • the simultaneous control of the glue threading device 100, the impregnating device 200 and the packaging device 300 through the control system 400 can enable the glue threading device 100, the impregnating device 200 and the packaging device 300 to be controlled simultaneously. Keeping the synchronous working rate, the three can be more closely coordinated, saving process time, and further improving production efficiency.
  • the integrated machine for applying glue, impregnating and packaging in this embodiment is centrally arranged, and the floor space is smaller.
  • the integrated machine for applying glue, impregnating, and packaging in this embodiment further includes a machine 700.
  • the glue applying device 100, the impregnating device 200, the packaging device 300, the control system 400, and the power supply 500 are all installed On machine 700.
  • the glue threading device 100 in this embodiment includes a core package conveying mechanism 110, a rubber particle conveying mechanism 120, and an integration mechanism 130 that sets the core package 610 and the rubber particles 620 together.
  • the core package conveying mechanism 110 The core pack 610 is used to transport the core pack 610 to the integration mechanism 130.
  • the colloidal particle transport mechanism 120 is used to transport the colloid 620 to the integration mechanism 130.
  • the colloid 620 is set on the core pack 610 through the integration mechanism 130.
  • the core pack There is a guide pin 611 on the 610, and the rubber pellet 620 has a through hole 621 for the guide pin 611 to pass through.
  • the glue threading device 100 in this embodiment inserts the guide pin 611 on the core pack 610 through the rubber pellet 620. In the through hole 621, the rubber particles 620 and the core pack 610 are pressed together.
  • the core pack conveying mechanism 110 in this embodiment includes a core pack material tray 111, a core pack conveying track 112, and a robot transmission assembly 113.
  • a positioning clamp 114 is provided on the outlet end of the core package conveying track 112.
  • the positioning clamp 114 is rotatably installed on the core package conveying track 112, and a torsion spring (not shown in the figure) is installed on the positioning clamp 114. (Shown), under the action of the torsion spring, the positioning clip 114 is in a clamped state in a natural state. At this time, the positioning clip 114 can prevent the core pack 610 from flowing out of the core pack conveying track 112, between the core packs 610 There is a certain thrust, and the next core pack 610 can push the previous core pack 610 to move.
  • the thrust between the core packs 610 is greater than the positioning clip 114 Due to the clamping force, the core pack 610 can push the positioning clip 114 to open, and the core pack 610 can flow out from the core pack conveying track 112. Through the positioning clamp 114, it can be ensured that the quantity of the core pack 610 flowing out each time is a specified quantity, for example, one flowing out each time.
  • the manipulator transmission assembly 113 in this embodiment includes a bracket 1131 and a first manipulator 1132, a second manipulator 1133, a third manipulator 1134, and a fourth manipulator 1135 mounted on the bracket 1131.
  • the first manipulator 1132 It is arranged opposite to the second manipulator 1133. Specifically, the first manipulator 1132 and the second manipulator 1133 can move to the same vertical direction.
  • the bracket 1131 is installed on the machine table 700.
  • the bracket 1131 has a first sliding rod 1136 arranged in parallel.
  • the first manipulator 1132 is slidably mounted on the first slide bar 1136
  • the second manipulator 1133 is slidably mounted on the second slide bar 1137
  • the first manipulator 1132 can move to the core package conveying track At the outlet end of 112, and the core package 610 flowing out from the core package conveying track 112 is clamped
  • the first manipulator 1132 can also be moved to a position corresponding to the second manipulator 1133, so that the second manipulator 1133 can be easily transferred from the first manipulator 1132.
  • the core package 610 is clamped up, and then the second manipulator 1133 continues to move on the second slide bar 1137 and moves to a position corresponding to the third manipulator 1134.
  • the third manipulator 1134 and the fourth manipulator 1135 are rotatably Installed on the bracket 1131, the third manipulator 1134 can rotate to at least the first position and the second position.
  • the third manipulator 1134 corresponds to the second manipulator 1133 to facilitate the clamping and core removal from the second manipulator 1133
  • the third manipulator 1134 corresponds to the fourth manipulator 1135, so that the fourth manipulator 1135 can easily clamp the core bag 610 from the third manipulator 1134.
  • the first manipulator 1132, the second manipulator 1133, the third manipulator 1134, and the fourth manipulator 1135 in this embodiment can move synchronously.
  • the first manipulator 1132 sandwiches the core pack on the core pack conveying track 112.
  • the second manipulator 1133 and the first manipulator 1132 move towards each other, while the third manipulator 1134 rotates to the first position.
  • the second manipulator 1133 clamps the core package 610 and moves to the position corresponding to the third manipulator 1134
  • the third manipulator 1134 just moved to the first position.
  • the core pack 610 During the transmission process, each manipulator rotates synchronously, which improves the transmission efficiency of the core package 610.
  • the manipulator transmission assembly 113 in this embodiment further includes a driving block 1138.
  • the driving block 1138 is rotatably mounted on the bracket 1131 at a first point.
  • the driving block 1138 also has a second point and a third point. The second point and the third point are on both sides of the first point.
  • the first manipulator 1132 is rotatably mounted on the first point of the drive block 1138
  • the second manipulator 1133 is rotatably mounted on the drive block 1138.
  • the driving block 1138 rotates to drive the first manipulator 1132 and the second manipulator 1133 to move toward each other at the same time.
  • the manipulator transmission assembly 113 in this embodiment further includes a drive torsion bar 1139, the middle of the drive torsion bar 1139 is rotatably mounted on the bracket 1131, and the switch control parts of the third manipulator 1134 and the fourth manipulator 1135 are respectively connected to the drive torsion bar 1139.
  • the two ends of the torsion bar 1139 are connected, and the torsion bar 1139 is driven to rotate to control the opening of the third manipulator 1134 and the closing of the fourth manipulator 1135, or the closing of the third manipulator 1134 and the opening of the fourth manipulator 1135, thereby facilitating the core pack 610 in Transfer between the third robot arm 1134 and the fourth robot arm 1135.
  • the first manipulator 1132, the second manipulator 1133, the third manipulator 1134, and the fourth manipulator 1135 in this embodiment may also be driven and switched by an air cylinder, a linear motor, or the like.
  • the rubber particle conveying mechanism 120 in this embodiment includes a rubber particle tray 121, a rubber particle conveying track 122, and a hole selection assembly 123.
  • the inlet end of the rubber particle conveying track 122 is in communication with the rubber particle tray 121.
  • the outlet end of the rubber particle conveying track 122 is connected with the hole selection component 123, which is used to select the direction of the through hole 621 on the rubber particle 620, so that the guide pin 611 on the core pack 610 can pass through smoothly.
  • the hole selection component 123 in this embodiment includes a hole selection spindle, a rubber particle rotating arm 1232 installed on the hole selection spindle, a pressure rod shaft 1233 slidably penetrated in the hole selection spindle, and a rotatably mounted on the rubber particle
  • the rubber particle carrier 1234 can rotate with the rubber particle rotating arm 1232 around the axis of the hole selection spindle to the outlet end of the rubber particle conveying track 122, and a pressing block is installed on the pressing rod shaft 1233 1235, the outlet end of the rubber particle conveying track 122 is provided with an outflow hole 1221, and the pressing block 1235 is used to press the rubber particles 620 on the outflow hole 1221 onto the rubber particle carrier 1234, and the rubber particle carrier 1234 rotates to rotate
  • the rubber particles 620 and the through holes 621 on the rubber particles 620 are rotated to the preset direction, so as to achieve the purpose of direction selection, which can improve the success rate of the guide pins 611 of
  • the rubber particles 620 may be transferred from the rubber particle conveying track 122 to the rubber particle carrier 1234 by a robot.
  • the integration mechanism 130 in this embodiment includes a first turntable 131, a second turntable 132, a push assembly 133, a press-in assembly 134, and a press-out assembly 135.
  • the first turntable 131 is rotatably installed on the machine.
  • a number of fifth manipulators 136 preferably four, are installed on the first turntable 131 at intervals.
  • Rotating the first turntable 131 can make the fifth manipulator 136 and the fourth The manipulator 1135 corresponds to the fifth manipulator 136 to clamp and take the core pack 610 from the fourth manipulator 1135; the second turntable 132 is rotatably installed on the machine table 700, and a number of sixth manipulators 138 are arranged on the edge of the second turntable 132. , Preferably 12.
  • Rotating the second turntable 132 can make the sixth manipulator 138 correspond to the fifth manipulator 136, and the hole selection spindle can rotate to make the rubber particle carrier 1234 rotate to the position corresponding to the sixth manipulator 138 to facilitate The sixth manipulator 138 clamps the rubber particles 620 from the rubber particle carrier 1234.
  • the first turntable 131 and the second turntable 132 are rotated to make the fifth manipulator 136 correspond to the sixth manipulator 138 with the rubber particles 620 sandwiched, and the pushing assembly 133 penetrates the guide pin 611 of the core pack 610 on the fifth manipulator 136 Into the through hole 621 of the rubber pellet 620 on the sixth manipulator 138, the press-in component 134 is located at the next station of the pushing mechanism, rotate the second turntable 132, and the press-in component 134 completely presses the core pack 610 into the sixth manipulator 138 On the upper side, the pressing-out device is located at the station behind the pressing-in assembly 134. After the core pack 610 is completely pressed into the sixth manipulator 138, the pressing-out assembly 135 is used to press the integrated rubber particles 620 and the core pack 610 out of the sixth manipulator. Manipulator 138.
  • the press-in assembly 134 in this embodiment includes a press-in rod 1341, a press-in seat 1342, and a press-in block 1343.
  • the press-in rod 1341 is movably installed on the machine table 700 up and down, and the press-in seat 1342 is fixedly installed in the press
  • the press-in block 1343 is arranged on the press-in seat 1342, preferably, the press-in block 1343 is a screw, and the screw is installed on the press-in seat 1342, so as to facilitate the adjustment of the height of the press-in block 1343.
  • the press-in seat 1342 There are three press-in blocks 1343, along the direction in which the second turntable 132 rotates, the heights of the three press-in blocks 1343 gradually increase, and the press-in blocks 1343 are located below the core pack 610.
  • the press-in block 1343 can push the core pack 610 upwards.
  • the three press-in blocks 1343 can push the core pack 610 on the same manipulator, so that the core pack 610 can be divided into three times. It is completely pressed into the sixth manipulator 138.
  • the press-in seat 1342 is in the shape of an arc.
  • the press-in seat 1342 can correspond to three adjacent sixth manipulators 138, and is arranged to correspond to three adjacent sixth manipulators 138 Location.
  • this embodiment does not limit the number of the press-in blocks 1343, and the three press-in blocks 1343 are just a preferred embodiment of this embodiment.
  • the sixth manipulator 138 in this embodiment includes an upper gripper 1381 and a lower gripper 1386.
  • the upper gripper 1381 is used for gripping the guide pin 611 of the core pack 610
  • the lower manipulator is used for gripping glue. ⁇ 620.
  • the upper gripper 1381 includes a first pressing part 1382 and a second pressing part 1383.
  • the first pressing part 1382 can be far away from or close to the second pressing part 1383.
  • the upper gripper 1381 can clamp the guide pin 611 of the core pack 610.
  • the guide pin 611 can be taken out from the upper gripper 1381.
  • An extruding portion 1382 is provided with a tension spring 1384.
  • One end of the tension spring 1384 is connected to the first compression portion 1382, and the other end of the tension spring 1384 is connected to the second turntable 132.
  • the tension spring 1384 is Under the force, the first pressing block 1235 is in a state close to the second pressing block 1235, that is, a state capable of clamping the guide pin 611 of the core pack 610, and the lower gripper 1386 slightly clamps the rubber particles 620 in a natural state.
  • the rubber pellet 620 By applying a preset force in the vertical direction, the rubber pellet 620 can be removed from the lower gripper 1386.
  • the lower gripper 1386 is fixed on the second squeeze block 1235, and the second squeeze block 1235 is at least partially arranged on the rubber pellet 620 can be pulled out of the path of the lower grip 1386 upwards.
  • the integration mechanism 130 in this embodiment further includes a third turntable 139.
  • the third turntable 139 and the second turntable 132 are arranged to rotate coaxially.
  • the third turntable 139 is provided with a plurality of cam blocks 1391 and a first pressing block 1235.
  • the station between the pressing component 135 and the pressing component 134 also has a detection component 140.
  • the detection component 140 includes a recycling bin, a detection part, and an ejection assembly.
  • the ejection assembly is located above the recycling bin.
  • the detection element can detect whether the core package 610 and the rubber particle 620 are integrated and meet the standard. Specifically, the detection element is used to detect whether the guide pin 611 of the core package 610 accurately penetrates the through hole 621 of the rubber particle 620 and the guide of the core package 610 Whether the needle 611 goes out, bends, breaks, etc.
  • the push-out component is used to push the non-compliant core package 610 and rubber particles 620 out of the sixth manipulator 138 and Fall into the recycling bin.
  • the ejection component in this embodiment includes an ejection plate, which is mounted on the machine 700 so as to be movable up and down.
  • the ejection plate can pass through the upper gripper 1381 and act on the rubber particles 620.
  • the core pack 610 and the guide pin 611 When the integration effect is not up to standard, the ejector plate moves downward and pushes against the rubber pellet 620. At this time, the first squeezing block 1235 and the second squeezing block 1235 are far away, and the ejector plate pushes the rubber pellet 620 and the core pack 610 in. recycle bin.
  • the extrusion assembly 135 in this embodiment includes a movable shaft 1351 that can move up and down, a cantilever 1352 installed on the movable shaft 1351, and an extrusion plate 1353 installed on the cantilever 1352, preferably, the movable shaft 1351 and The second turntable 132 is coaxially arranged.
  • the integrated core pack 610 and the guide pin 611 reaches the standard, the integrated core pack 610 and the rubber particles 620 need to be transferred to the impregnation device 200, and the pressing plate 1353 moves downward and pushes the rubber particles 620.
  • the first pressing block 1235 and the second pressing block 1235 are in a state of being far away, and the pressing plate 1353 presses the rubber particles 620 and the core pack 610 from the sixth manipulator 138.
  • the impregnation device 200 in this embodiment includes a cylinder assembly 210, an impregnation liquid delivery assembly 220, and an air pressure adjustment assembly 230.
  • the cylinder assembly 210 has an impregnation tank 241 for impregnating a core pack 610, and the impregnation liquid
  • the conveying component 220 is used for conveying or extracting the impregnation liquid in the impregnation tank 241
  • the air pressure adjusting component 230 is used for adjusting the pressure value in the impregnation tank 241.
  • the impregnation device 200 in this embodiment also includes a conveyor chain 250 for conveying the integrated core pack 610 and rubber particles 620.
  • the conveyor chain 250 is provided with a plurality of splints 251 for clamping the core pack 610 and the rubber particles 620.
  • the clamping plate 251 is used to clamp the guide pin 611 of the core pack 610.
  • the cylinder assembly 210 in this embodiment includes an outer cylinder 211 and an inner cylinder 212 corresponding to each other.
  • the outer cylinder 211 and the inner cylinder 212 are condensed by a lock 260.
  • the upper and lower sides of the outer cylinder 211 and the inner cylinder 212 are Four locks 260 are installed.
  • the outer cylinder 211 and the inner cylinder 212 are sealed and compressed to form a sealed cavity.
  • the sealed cavity is provided with an impregnation cylinder 240 and a driving member 270.
  • the impregnation tank 241 is opened in the impregnation On the cylinder 240, the driving member 270 can drive the impregnation cylinder 240 to move up and down in the sealed cavity.
  • the driving member 270 is a piston cylinder.
  • the conveyor chain 250 clamps the core package 610 and the rubber pellets 620 to transfer between the outer cylinder 211 and the inner cylinder 212, and then under the action of the lock 260, The outer cylinder 211 and the inner cylinder 212 are closed, and then the impregnation cylinder 240 moves upward to immerse the core pack 610 and the rubber particles 620 in the impregnation liquid in the impregnation tank 241.
  • the air pressure adjusting component 230 can pass a certain amount of gas into the impregnation tank 241, so as to increase the pressure value in the sealed cavity, thereby facilitating the improvement of the impregnation effect.
  • the air pressure adjusting component 230 can also suck the gas in the sealed cavity to reduce the pressure value in the sealed cavity.
  • the packaging device 300 in this embodiment includes a housing conveying mechanism 310, a core package transfer mechanism 320, and a sealing mechanism 330.
  • the core package transfer mechanism 320 is used to impregnate the impregnating device 200 with the completed core package 610 and The rubber particles 620 are transferred to the sealing mechanism 330.
  • the housing conveying mechanism 310 is used to convey the housing to the sealing mechanism 330, and the sealing mechanism 330 is used to install the core pack 610 into the housing and seal the housing.
  • the core package transfer mechanism 320 in this embodiment includes a fourth turntable 321 and a transfer manipulator 322.
  • the fourth turntable 321 is provided with a number of seventh manipulators 323.
  • the transfer manipulator 322 corresponds to the seventh manipulator 323 up and down, and the transfer manipulator 322 can move up and down.
  • the ground is set above the seventh manipulator 323.
  • the transfer manipulator 322 is used to clamp the impregnated core package 610 and the rubber particles 620 from the impregnation device 200, and then transfer to the seventh manipulator 323.
  • the fourth turntable 321 is rotatably installed On machine 700.
  • the housing conveying mechanism 310 in this embodiment includes a housing tray 311, a housing conveying track 312, and a housing detecting member 313.
  • the housing detecting member 313 can detect whether the housing on the housing conveying track 312 is in the correct position.
  • the housing conveying track 312 is used to convey the housing in the housing tray 311 to the sealing mechanism 330.
  • the sealing mechanism 330 in this embodiment includes a worktable 331, an eighth manipulator 332, a pressing member 333, a top piece, a first polishing assembly 335, and a second polishing assembly 336.
  • the eighth manipulator 332 is rotatably installed on the worktable 331 ,
  • the workbench 331 has a housing placement groove 3311, the housing on the housing conveying track 312 is transported into the housing placement groove 3311, the top piece is movably arranged in the housing placement groove 3311, when the housing is transported to the housing When the body is placed in the groove 3311, the top piece can push the housing upwards out of the housing placement groove 3311, and the eighth manipulator 332 can rotate to at least the third and fourth positions.
  • the eighth manipulator 332 and The housing placement groove 3311 corresponds to the housing that is ejected by the top member from the housing placement groove 3311.
  • the pressing member 333 is located above the placement groove and can be moved up and down.
  • the seventh manipulator 323 rotates to the housing
  • the body placement groove 3311 is located above the eighth manipulator 332
  • the pressing member 333 can press the core package 610 and the rubber particles 620 in the seventh manipulator 323 into the housing.
  • the workbench 331 is provided with For the grinding groove, the housing on the eighth manipulator 332 is placed in the grinding groove, the first grinding component 335 can sand the top of the housing, and the second grinding component 336 can sand the opening edge of the housing.
  • the first polishing assembly 335 in this embodiment includes a first polishing member 3351 and a rotating arm 3352.
  • the first polishing member 3351 is rotatably mounted on the rotating arm 3352, and the rotating arm 3352 is rotatably mounted on the worktable 331.
  • a grinding member 3351 is used for processing the opening of the housing. Specifically, the first grinding member 3351 is used for grinding the opening of the housing to form an annular groove.
  • the second grinding assembly 336 in this embodiment includes a second grinding member 3361 and a moving arm 3362.
  • the moving arm 3362 is mounted on the worktable 331 so as to move up and down.
  • the second grinding member 3361 is arranged on the moving arm 3362.
  • the member 3361 is used to polish the edge of the opening of the housing placed in the polishing groove.
  • the second polishing member 3361 is used to polish the edge of the opening of the housing into a circular arc shape.
  • the integrated machine for threading, impregnating and sealing in this embodiment further includes a driving device 800 for driving the glue threading device 100 and the packaging device 300.
  • the driving device 800 in this embodiment includes a driving component 810, a first transmission component 820, and a second transmission component 830.
  • the driving component 810 is used to drive the first transmission component 820 and the second transmission component 830
  • the first transmission component 820 is used to drive the first transmission component 820 and the second transmission component 830.
  • the glue threading device 100 is driven, and the second transmission assembly 830 is used to drive the packaging device 300.
  • the first transmission assembly 820 in this embodiment includes a first bracket 821, a first transmission shaft 822, a plurality of first cams 823 mounted on the first transmission shaft 822, and a plurality of first swing arm groups corresponding to the first cams 823 824, the first transmission shaft 822 is rotatably mounted on the first bracket 821, the first swing arm group 824 is rotatably mounted on the first bracket 821, a plurality of first swing arm groups 824 and a plurality of first cams 823 In one-to-one correspondence, the first cam 823 rolls and abuts on the first swing arm group 824.
  • the first swing arm group 824 is provided with a plurality of first bearings, and the first bearings roll and abut on the first cam 823, By providing the first bearing, the friction of the first cam 823 can be reduced, and errors caused by friction can be avoided.
  • a plurality of first swing arm groups 824 are respectively drivingly connected with the moving shaft 1351, the seventh manipulator 323, the ejection assembly, the hole selection spindle, the pressing rod shaft 1233, the first turntable 131, and the third turntable 139.
  • One of the first swing arm groups 824 is in transmission connection with the moving shaft 1351 to drive the moving shaft 1351 to move along its axial direction.
  • the first turntable 131 is connected to at least two first swing arm groups 824, one of which is the first swing arm group.
  • the third turntable 139 is drivingly connected with a first swing arm group 824, the first swing arm The group 824 can drive the third turntable 139 to rotate.
  • the first transmission assembly 820 further includes a third transmission shaft 825, the third transmission shaft 825 is in transmission connection with the first transmission shaft 822, and the third transmission shaft 825 is rotatably arranged on the machine table 700.
  • the The three transmission shaft 825 and the first transmission shaft 822 are connected in transmission through a sprocket chain structure.
  • the third transmission shaft 825 can also be directly connected in transmission with the drive assembly 810.
  • the third transmission shaft 825 is equipped with a gear set 826 and the third transmission shaft. 825 is in transmission connection with the second turntable 132 through a gear set 826.
  • a number of third cams 827 are installed on the third drive shaft 825.
  • the first transmission assembly 820 also includes a number of third swing arm sets 828, and a number of The three swing arm groups 828 correspond one-to-one with a plurality of third cams 827, and the several third swing arm groups 828 are rotatably installed on the machine table 700, and the third cam 827 rolls and abuts on the third swing arm group 828, preferably ,
  • the third swing arm group 828 is provided with a number of third bearings, and the third bearings roll against the third cam 827. By providing the third bearing, the friction of the third cam 827 can be reduced, and the friction caused by friction can be avoided. error.
  • a number of third swing arm groups 828 are respectively connected to the driving block 1138, the driving torsion bar 1139, the first manipulator 1132, the fourth manipulator 1135, and the fifth manipulator 136.
  • One of the third swing arm groups 828 can drive The driving block 1138 rotates.
  • the other third swing arm group 828 of the third swing arm groups 828 can drive the drive torsion bar 1139 to swing, and the other third swing arm group 828 simultaneously works with the third manipulator 1134 and the fourth manipulator 1134.
  • the manipulator 1135 is connected in transmission, so that the third manipulator 1134 and the fourth manipulator 1135 can be driven to rotate synchronously with the same rotation angle.
  • the second transmission assembly 830 in this embodiment includes a second transmission shaft 831, a second bracket 832, a plurality of second cams 833 and a plurality of second swing arm groups 834 rotatably mounted on the second bracket 832, and a second transmission shaft 831
  • a number of second swing arm groups 834 correspond to a number of second cams 833 one-to-one, and the second cams 833 roll and abut on the second swing arm group 834.
  • the second swing arm group A number of second bearings are provided on the 834, and the second bearings roll against the second cam 833.
  • the plurality of second swing arm groups 834 are respectively drivingly connected to the fourth turntable 321, the transfer manipulator 322, the eighth manipulator 332, the pressing member 333, the top member, the first polishing assembly 335, and the second polishing assembly 336.
  • the drive assembly 810 in this embodiment includes a drive motor 811 and a gearbox 812.
  • the drive motor 811 is in driving connection with the gearbox 812.
  • the output shaft of the gearbox 812 is in driving connection with the first transmission shaft 822. Specifically, it can be driven by a chain sprocket.
  • the driving motor 811 is drivingly connected with the gearbox 812 and the output shaft of the gearbox 812 is drivingly connected with the first transmission shaft 822.
  • one drive motor 811 can drive the first transmission assembly 820 and the second transmission assembly 830, that is, one drive motor 811 can drive several mechanisms in the glue threading device 100 and several mechanisms in the packaging device 300. This greatly saves the number of driving components such as motors or piston cylinders, and saves costs.
  • the same driving motor 811 drives the first transmission assembly 820 and the second transmission assembly 830 at the same time, which can ensure that the first transmission assembly 820 and the second transmission assembly 830 The synchronization of the actions improves production efficiency.

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  • Power Engineering (AREA)
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Abstract

穿胶、含浸及封口一体机，包括穿胶装置(100)、含浸装置(200)、封装装置(300)、控制系统(400)以及电源(500)，穿胶装置(100)用于将胶粒(620)设置在芯包(610)上；含浸装置(200)用于接收穿胶装置(100)上的设置有胶粒(620)的芯包(610)，并进行含浸作业；封装装置(300)用于接收含浸装置(200)含浸后的芯包(610)，并与壳体封装在一起；控制系统(400)与穿胶装置(100)、含浸装置(200)以及封装装置(300)电性连接，控制系统(400)用于控制穿胶装置(100)、含浸装置(200)以及封装装置(300)；电源(500)与控制系统(400)、穿胶装置(100)、含浸装置(200)以及封装装置(300)电性连接，电源(500)用于为控制系统(400)、穿胶装置(100)、含浸装置(200)以及封装装置(300)供电。穿胶、含浸及封口一体机能够自动完成穿胶、含浸以及与壳体封装等三个工艺步骤，需要的操作人力更少，也无需进行人工搬送，节省时间，增加生产效率。

Description

穿胶、含浸及封口一体机 技术领域
本申请涉及电容制造的技术领域，尤其涉及一种穿胶、含浸及封口一体机。
 背景技术
电容在制作时，需要经过穿胶、含浸以及与壳体封装等工艺，但是现有的电容加工设备中，穿胶、含浸以及与壳体封装等工艺均是在不同的设备上进行，进而需要大量的人力操作不同的设备，另外，电容转移至不同的工艺设备时，需要人工进行搬送，费时费力。
 技术问题
穿胶、含浸以及与壳体封装等工艺需要不同的设备进行加工，电容转移至不同的工艺设备时，需要人工进行搬送，费时费力。
 技术解决方案
鉴于以上问题，本申请提供穿胶、含浸及封口一体机，省时省力。
根据本申请的一方面，提供了一种穿胶、含浸及封口一体机，包括：
穿胶装置，所述穿胶装置用于将胶粒设置在芯包上；
含浸装置，所述含浸装置用于接收所述穿胶装置上的设置有胶粒的芯包，并进行含浸作业；
封装装置，所述封装装置用于接收所述含浸装置含浸后的芯包，并与壳体封装在一起；
控制系统，所述控制系统与所述穿胶装置、所述含浸装置以及所述封装装置电性连接，所述控制系统用于控制所述穿胶装置、所述含浸装置以及所述封装装置；以及
电源，所述电源与所述控制系统、所述穿胶装置、所述含浸装置以及所述封装装置电性连接，所述电源用于为所述控制系统、所述穿胶装置、所述含浸装置以及所述封装装置供电。
进一步地，所述穿胶装置包括芯包输送机构、胶粒输送机构以及将芯包与胶粒设置在一起的整合机构，所述芯包输送机构用于将所述芯包输送至所述整合机构，所述胶粒输送机构用于将所述胶粒输送至所述整合机构。
进一步地，
所述芯包输送机构包括芯包料盘、芯包输送轨道、定位夹、支架、移动设置在支架上的第一机械手和第二机械手以及转动设置在支架上的第三机械手和第四机械手，所述芯包输送轨道的入口端与所述芯包料盘连通，所述芯包输送轨道的出口端转动设置有定位夹，当芯包输送轨道上的芯包达到预设数量时，芯包能够将所述定位夹挤开并离开所述芯包输送轨道，所述第一机械夹和所述第二机械夹能相向移动至相对应的位置，以使所述第一机械夹能够自所述芯包输送轨道夹取芯包，所述第二机械夹用于夹取第一机械夹上的芯包，所述第三机械夹至少能够转动至第一状态和第二状态，所述第一状态时，所述第三机械夹能够夹取所述第二机械夹，所述第二状态时，所述第四机械夹能够夹取所述第三机械夹；
所述胶粒输送机构包括胶粒料盘、胶粒输送轨道以及选孔组件，所述胶粒输送轨道的入口端与所述胶粒料盘连通，所述胶粒输送轨道的输出端与所述选孔组件连接以将胶粒输送至所述选孔组件上，所述选孔组件能够转动胶粒并使胶粒上的通孔与芯包上的导针对应；
所述整合机构包括用于接收芯包的第一转盘、用于接收胶粒的第二转盘以及用于将芯包与胶粒压合的压入组件，所述第一转盘能够绕其轴线转动且能够沿其轴线方向升高和降低，所述第一转盘上设有若干第五机械手，所述第五机械手能够夹取所述第四机械手上的芯包，所述第二转盘能够绕其轴线转动，所述第二转盘的边缘置有若干第六机械手，所述第六机械手能够夹取所述选孔组件上的胶粒，所述第二转盘转动到预设工位时，所述第五机械手与所述第六机械手对应且能够将芯包上的导针穿入胶粒上的通孔内，所述压入组件能够在所述预设工位的下一工位将芯包与胶粒压合。
进一步地，所述含浸装置包括缸体组件、含浸液输送组件以及气压调节组件，所述缸体组件具有用于含浸芯包的含浸槽，所述含浸液输送组件用于为所述含浸槽内输送或抽取含浸液，所述气压调节组件用于调节所述含浸槽内的压力值。
进一步地，
所述缸体组件包括通过锁扣连接的外侧缸和内侧缸，所述内侧缸和所述外侧缸之间设置有含浸缸和驱动件，所述含浸槽开设在所述含浸缸上，所述驱动件能够驱动所述含浸缸上下移动。
进一步地，所述封装装置包括壳体输送机构、芯包转移机构、封口机构，所述壳体输送机构用于将壳体输送至所述封口机构上，所述芯包转移机构用于将所述含浸装置含浸完成的芯包和胶粒转移至所述封口机构上，所述封口机构用于将芯包安装至壳体内，并将壳体封口。
进一步地，
所述壳体输送机构包括壳体料盘以及壳体输送轨道，所述壳体输送轨道的入口端与所述壳体料盘连通；
所述芯包转移机构包括第四转盘以及转移机械手，所述第四转盘上设置有若干第七机械手，所述转移机械手与所述第七机械手对应，所述转移机械手用于自所述含浸装置上夹取含浸完成的芯包和胶粒，并转移至所述第七机械手上；
所述封口机构包括工作台、第一打磨组件、第二打磨组件以及第八机械手，所述第八机械手可转动地安装在所述工作台上，并至少能转动至第一位置和第二位置，在所述第一位置时，所述机械手能够夹取壳体并自所述第七机械手上获取芯包至壳体内，在所述第二位置时，所述第一打磨组件能够对壳体的顶端进行打磨，所述第二打磨组件能够对壳体的开口边缘进行打磨。
进一步地，还包括驱动装置，所述驱动装置用于驱动所述穿胶装置和所述封装装置。
进一步地，所述驱动装置包括第一传动组件、第二传动组件以及驱动所述第一传动组件和所述第二传动组件的驱动组件，所述第一传动组件用于驱动所述穿胶装置，所述第二传动组件用于驱动所述封装装置。
进一步地，
所述第一传动组件包括第一支架、第一传动轴、固定安装在所述第一传动轴上的多个第一凸轮以及与多个所述第一凸轮一一配合的多个第一摆臂，多个所述第一摆臂可转动地安装在所述第一支架上，所述第一传动轴与所述驱动组件传动连接，多个所述第一摆臂分别与所述穿胶装置传动连接；
所述第二传动组件包括第二支架、第二传动轴、固定安装在所述第二传动轴上的多个第二凸轮以及与多个所述第二凸轮一一配合的多个第二摆臂，多个所述第二摆臂可转动地安装在所述第二支架上，所述第二传动轴与所述驱动组件传动连接，多个所述第二摆臂分别与所述穿胶装置传动连接。
 有益效果
实施本申请实施例，将至少具有如下有益效果：
通过穿胶装置能够将胶粒设置在芯包上；通过含浸装置，能够接收穿胶装置上的设置有胶粒的芯包，并进行含浸作业；通过封装装置，能够接收含浸装置含浸后的芯包，并与壳体封装在一起；通过控制系统能够控制穿胶装置、含浸装置以及封装装置；本实施例中的穿胶、含浸及封口一体机能够自动完成穿胶、含浸以及与壳体封装等三个工艺步骤，需要的操作人力更少，也无需进行人工搬送，节省时间，增加生产效率。
 附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
其中：
图1为一个实施例中穿胶、含浸及封口一体机的整体结构示意图之一；
图2为一个实施例中穿胶、含浸及封口一体机的整体结构示意图之另一；
图3为一个实施例中穿胶、含浸及封口一体机的部分结构示意图；
图4为图2中A处的局部放大图；
图5为图3中B处的局部放大图；
图6为图3中C处的局部放大图；
图7为一个实施例中穿胶装置的部分结构示意图；
图8为一个实施例中穿胶装置的部分结构的分解示意图；
图9为一个实施例中第三转盘与第六机械手的配合结构示意图；
图10为一个实施例中含浸装置的整体结构示意图；
图11为一个实施例中含浸装置的部分结构示意图；
图12为一个实施例中封装装置的整体结构示意图；
图13为图12中D处的局部放大图；
图14为一个实施例中驱动装置的部分结构示意图；
图中：100、穿胶装置；110、芯包输送机构；111、芯包料盘；112、芯包输送轨道；113、机械手传输组件；1131、支架；1132、第一机械手；1133、第二机械手；1134、第三机械手；1135、第四机械手；1136、第一滑杆；1137、第二滑杆；1138、驱动块；1139、驱动扭杆；114、定位夹；120、胶粒输送机构；121、胶粒料盘；122、胶粒输送轨道；1221、流出孔；123、选孔组件；1232、胶粒转臂；1233、压杆轴；1234、胶粒承载件；1235、压块；130、整合机构；131、第一转盘；132、第二转盘；133、推送组件；134、压入组件；1341、压入杆；1342、压入座；1343、压入块；135、压出组件；1351、移动轴；1352、悬臂；1353、压出板；136、第五机械手；138、第六机械手；1381、上夹手；1382、第一挤压部；1383、第二挤压部；1384、拉簧；1385、滚动轴承；1386、下夹手；139、第三转盘；1391、凸轮块；140、检测组件；
200、含浸装置；210、缸体组件；211、外侧缸；212、内侧缸；220、含浸液输送组件；230、气压调节组件；240、含浸缸；241、含浸槽；250、传送链；251、夹板；260、锁扣；270、驱动件；
300、封装装置；310、壳体输送机构；311、壳体料盘；312、壳体输送轨道；313、壳体检测件；320、芯包转移机构；321、第四转盘；322、转移机械手；323、第七机械手；330、封口机构；331、工作台；3311、壳体放置槽；332、第八机械手；333、压件；335、第一打磨组件；3351、第一打磨件；3352、旋转臂；336、第二打磨组件；3361、第二打磨件；3362、移动臂；
400、控制系统；500、电源；610、芯包；611、导针；620、胶粒；621、通孔；700、机台；
800、驱动装置；810、驱动组件；811、驱动电机；812、变速箱；820、第一传动组件；821、第一支架；822、第一传动轴；823、第一凸轮；824、第一摆臂组；825、第三传动轴；826、齿轮组；827、第三凸轮；828、第三摆臂组；830、第二传动组件；831、第二传动轴；832、第二支架；833、第二凸轮；834、第二摆臂组。
 本发明的实施方式
下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本申请一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。
需要说明，本申请实施例中所有方向性指示（诸如上、下、左、右、前、后……）仅用于解释在某一特定姿态（如附图所示）下各部件之间的相对位置关系、运动情况等，如果所述特定姿态发生改变时，则所述方向性指示也相应地随之改变。
另外，在本申请中涉及“第一”、“第二”等的描述仅用于描述目的，而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个所述特征。另外，各个实施例之间的技术方案可以相互结合，但是必须是以本领域普通技术人员能够实现为基础，当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在，也不在本申请要求的保护范围之内。
参照图1-图14，本申请一实施例提供了一种穿胶、含浸及封口一体机，本实施例中的穿胶、含浸及封装一体机包括穿胶装置100、含浸装置200、封装装置300、控制系统400以及电源500，穿胶装置100用于将胶粒620设置在芯包610上，含浸装置200用于接收穿胶装置100上设置有胶粒620的芯包610，并对其进行含浸作业，需要说明的是含浸作业是指将芯包610与胶粒620放置在含浸液体内进行浸泡的作业过程，封装装置300用于接收含浸装置200含浸后的芯包610与胶粒620，并将含浸后的芯包610和胶粒620与壳体封装在一起，优选地，壳体为铝壳，控制系统400分别与穿胶装置100、含浸装置200以及封装装置300电性连接，控制系统400用于控制穿胶装置100、含浸装置200以及封装装置300，电源500与穿胶装置100、含浸装置200、封装装置300以及控制系统400电性连接，用于为穿胶装置100、含浸装置200、封装装置300以及控制系统400供电，本实施例中，使用同一个设备即可同时进行穿胶、含浸及封装三个工艺，所需操作人员更少，另外避免了人工送料，省时省力，节约人力成本，提高生产效率，另外，通过控制系统400对穿胶装置100、含浸装置200以及封装装置300的同时控制，能够使穿胶装置100、含浸装置200以及封装装置300三者保持同步的工作速率，三者配合能够更加的密切，节约工艺时间，进一步提高生产效率，而且本实施例中的穿胶、含浸及封装一体机集中设置，占地面积更小。
参照图1以及图2，本实施例中的穿胶、含浸及封装一体机还包括机台700，优选地，穿胶装置100、含浸装置200、封装装置300、控制系统400以及电源500均安装在机台700上。
参照图1-图3，本实施例中的穿胶装置100包括芯包输送机构110、胶粒输送机构120以及将芯包610与胶粒620设置在一起的整合机构130，芯包输送机构110用于将芯包610输送至整合机构130上，胶粒输送机构120用于将胶粒620输送至整合机构130上，胶粒620通过整合机构130设置在芯包610上，具体地，芯包610上具有导针611，胶粒620上具有供该导针611穿过的通孔621，本实施例中的穿胶装置100是将芯包610上的导针611穿设在胶粒620的通孔621内，并将胶粒620与芯包610压合在一起。
参照图1-图5，本实施例中的芯包输送机构110包括芯包料盘111、芯包输送轨道112、以及机械手传输组件113，芯包输送轨道112的入口端与芯包料盘111连通，芯包输送轨道112的出口端与机械手传输组件113连接，机械手传输组件113能够接收芯包输送轨道112上的芯包610。
本实施例中的芯包输送轨道112的出口端上设置有定位夹114，具体地，定位夹114可转动地安装在芯包输送轨道112上，定位夹114上安装有扭簧（图中未示出），在扭簧的作用下，定位夹114在自然状态下是处于夹合的状态，此时，定位夹114能够阻止芯包610自芯包输送轨道112上流出，芯包610之间存在一定的推力，进而后一个芯包610能够推动前一芯包610移动，当芯包输送轨道112上的芯包610的数量为预设数量时，芯包610之间的推力大于定位夹114夹合的力，从而，芯包610能够推动定位夹114打开，进而芯包610即可自芯包输送轨道112上流出。通过定位夹114，能够保证芯包610每次流出的数量为指定数量，比如每次流出一个。
参照图4以及图5，本实施例中的机械手传输组件113包括支架1131以及安装在支架1131上的第一机械手1132、第二机械手1133、第三机械手1134和第四机械手1135，第一机械手1132与第二机械手1133相对设置，具体地，第一机械手1132与第二机械手1133能够移动至同一竖直方向上，支架1131安装在机台700上，支架1131上具有平行设置的第一滑杆1136和第二滑杆1137，第一机械手1132可滑动地安装在第一滑杆1136上，第二机械手1133可滑动地安装在第二滑杆1137上，第一机械手1132能够移动至芯包输送轨道112的出口端处，并夹取自芯包输送轨道112上流出的芯包610，第一机械手1132还能够移动至和第二机械手1133对应的位置，从而便于第二机械手1133自第一机械手1132上夹取芯包610，然后，第二机械手1133在第二滑杆1137上继续移动，并移动至与第三机械手1134对应的位置，具体地，第三机械手1134和第四机械手1135可转动地安装在支架1131上，第三机械手1134至少能够转动至第一位置和第二位置，在第一位置时，第三机械手1134与第二机械手1133对应，以便于自第二机械手1133上夹取芯包610，在第二位置时，第三机械手1134与第四机械手1135对应，以便于第四机械手1135能够方便地自第三机械手1134上夹取芯包610。
优选地，本实施例中的第一机械手1132、第二机械手1133、第三机械手1134和第四机械手1135能够同步移动，具体地，在第一机械手1132自芯包输送轨道112上夹取芯包610后，第二机械手1133和第一机械手1132相向运动，同时第三机械手1134向第一位置转动，当第二机械手1133夹取芯包610并移动至与第三机械手1134对应的位置时，第三机械手1134刚好移动至第一位置，当第三机械手1134移动至第二位置时，第一机械手1132重新夹取了芯包610并向第二机械手1133移动，本实施例中，芯包610的传输过程中，各机械手同步转动，提高了芯包610传输的效率。
优选地，本实施例中的机械手传输组件113还包括驱动块1138，驱动块1138在第一点位处可转动地安装在支架1131上，驱动块1138还具有第二点位和第三点位，第二点位和第三点位在第一点位的两侧，第一机械手1132可转动地安装在驱动块1138的第一点位上，第二机械手1133可转动地安装在驱动块1138的第二点位上，驱动块1138转动，即可带动第一机械手1132和第二机械手1133同时相向运动。
优选地，本实施例中的机械手传输组件113还包括驱动扭杆1139，驱动扭杆1139的中部可转动地安装在支架1131上，第三机械手1134和第四机械手1135的开关控制部分别与驱动扭杆1139的两端连接，驱动扭杆1139转动，即可控制第三机械手1134打开的同时第四机械手1135关闭，或第三机械手1134关闭的同时第四机械手1135打开，从而方便芯包610在第三机械手1134与第四机械手1135之间的传递。
在某些实施例中，本实施例中的第一机械手1132、第二机械手1133、第三机械手1134和第四机械手1135还可以是通过气缸、直线电机等进行驱动开关。
参照图1以及图2，本实施例中的胶粒输送机构120包括胶粒料盘121、胶粒输送轨道122以及选孔组件123，胶粒输送轨道122的入口端与胶粒料盘121连通，胶粒输送轨道122的出口端与选孔组件123连接，选孔组件123用于选择胶粒620上的通孔621的方向，以便于芯包610上的导针611能够顺利穿过。
参照图6，本实施例中的选孔组件123包括选孔主轴、安装在选孔主轴上的胶粒转臂1232、滑动穿设在选孔主轴内的压杆轴1233以及转动安装在胶粒转臂1232上的胶粒承载件1234上，胶粒承载件1234能够随着胶粒转臂1232绕选孔主轴轴线转动至胶粒输送轨道122的出口端，压杆轴1233上安装有压块1235，胶粒输送轨道122的出口端开设有流出孔1221，压块1235用于将位于流出孔1221上的胶粒620压至胶粒承载件1234上，胶粒承载件1234转动，即可转动胶粒620，并使胶粒620上的通孔621转动至预设方向上，从而达到选向的目的，能够提高芯包610的导针611穿过胶粒620的通孔621的成功率。
需要说明的是，在某些实施例中也可以是通过机械手将胶粒620自胶粒输送轨道122上转移至胶粒承载件1234上。
参照图5-图9，本实施例中的整合机构130包括第一转盘131、第二转盘132、推送组件133、压入组件134以及压出组件135，第一转盘131可转动地安装在机台700上，且第一转盘131能够沿其轴向移动，第一转盘131上间隔安装有若干第五机械手136，优选为4个，转动第一转盘131，能够使第五机械手136与第四机械手1135对应，以便于第五机械手136自第四机械手1135夹取芯包610；第二转盘132可转动地安装在机台700上，第二转盘132的边缘上间隔设置有若干第六机械手138，优选为12个，转动第二转盘132，能够使第六机械手138与第五机械手136对应，选孔主轴转动，能够使胶粒承载件1234转动至与第六机械手138对应的位置，以便于第六机械手138自胶粒承载件1234上夹取胶粒620。具体地，转动第一转盘131和第二转盘132，使第五机械手136与夹有胶粒620的第六机械手138对应，推送组件133将第五机械手136上的芯包610的导针611穿入第六机械手138上的胶粒620的通孔621内，压入组件134位于推送机构的下一工位，转动第二转盘132，压入组件134将芯包610完全压入第六机械手138上，压出装置位于压入组件134之后的工位，待芯包610完全压入第六机械手138上后，压出组件135用于将整合完成的胶粒620与芯包610压出第六机械手138。
参照图7，本实施例中的压入组件134包括压入杆1341、压入座1342以及压入块1343，压入杆1341可上下移动地安装在机台700上，压入座1342固定安装在压入杆1341上，压入块1343设置在压入座1342上，优选地，压入块1343为螺钉，螺纹安装在压入座1342上，从而便于调节压入块1343的高度，优选地，压入座1342上设置有三个压入块1343，沿着第二转盘132转动的方向，三个压入块1343的高度逐渐升高，压入块1343位于芯包610的下方，当压入杆1341向上移动时，压入块1343能够抵推芯包610向上移动，随着第二转盘132的转动，三个压入块1343能够对同一机械手上的芯包610进行抵推，从而可分三次将芯包610完全压入第六机械手138上，优选地，压入座1342为圆弧状，压入座1342可与三个相邻的第六机械手138对应，且设置在与三个相邻的第六机械手138对应的位置处。
需要说明的是，本实施例对压入块1343的数量不做限定，三个压入块1343只是本实施例的优选实施例。
参照图8以及图9，本实施例中的第六机械手138包括上夹手1381和下夹手1386，上夹手1381用于夹取芯包610的导针611，下机械手用于夹取胶粒620。具体地，上夹手1381包括第一挤压部1382和第二挤压部1383，第一挤压部1382可远离或靠近第二挤压部1383，当第一挤压部1382靠近第二挤压部1383时，上夹手1381可将芯包610的导针611夹紧，当第一挤压部1382远离第二挤压部1383时，导针611可自上夹手1381上取出，第一挤压部1382上设置有拉簧1384，拉簧1384的一端与第一挤压部1382连接，拉簧1384的另一端与第二转盘132连接，在自然状态下，在拉簧1384的作用力下，第一挤压块1235处于靠近第二挤压块1235的状态，即能够夹紧芯包610的导针611的状态，下夹手1386在自然状态下将胶粒620轻微夹紧，在竖直方向上施加预设力，可从下夹手1386上取下胶粒620，下夹手1386固定在第二挤压块1235上，且第二挤压块1235至少部分设置在胶粒620向上可脱出下夹手1386的路径上。
优选地，本实施例中的整合机构130还包括第三转盘139，第三转盘139与第二转盘132同轴转动设置，第三转盘139上设置有若干凸轮块1391，第一挤压块1235上设置有滚动轴承1385，滚动轴承1385与凸轮块1391滚动抵接，当凸轮块1391随着第三转盘139转动时，第一挤压块1235在凸轮块1391的带动下能够朝向远离第二挤压块1235的方向移动，从而能够将上夹手1381打开。
参照图3，本实施例中，在压出组件135和压入组件134之间的工位还具有检测组件140，检测组件140包括回收桶、检测件以及推出组件，推出组件位于回收桶的上方，检测件能够检测芯包610与胶粒620是否整合达标，具体地，检测件用于检测芯包610的导针611是否准确的穿入胶粒620的通孔621内以及芯包610的导针611是否出线折弯、折断等现象，当检测件检测到芯包610与导针611整合效果不达标时，推出组件用于将不达标的芯包610和胶粒620推出第六机械手138并落入回收桶内。
本实施例中的推出组件包括推出板，推出板可上下移动地安装在机台700上，推出板能够穿过上夹手1381作用在胶粒620上，具体地，芯包610与导针611整合效果不达标时，推出板向下移动并抵推胶粒620，此时第一挤压块1235与第二挤压块1235处于远离的状态，推出板将胶粒620与芯包610推入回收桶。
参照图3，本实施例中的压出组件135包括可上下移动的移动轴1351、安装在移动轴1351上的悬臂1352以及安装在悬臂1352上的压出板1353，优选地，移动轴1351与第二转盘132同轴设置，当芯包610与导针611整合效果达标时，需要将整合的芯包610与胶粒620传输至含浸装置200，压出板1353向下移动并抵推胶粒620，此时第一挤压块1235与第二挤压块1235处于远离的状态，压出板1353将胶粒620与芯包610自第六机械手138上压出。
参照图10以及图11，本实施例中的含浸装置200包括缸体组件210、含浸液输送组件220以及气压调节组件230，缸体组件210具有用于含浸芯包610的含浸槽241，含浸液输送组件220用于为含浸槽241内输送或抽取含浸液，气压调节组件230用于调节含浸槽241内的压力值。
本实施例中的含浸装置200还包括用于传送整合完成的芯包610和胶粒620的传送链250，传送链250上设置有若干用于夹持芯包610和胶粒620的夹板251，具体地，夹板251用于夹持芯包610的导针611。
本实施例中的缸体组件210包括相互对应设置的外侧缸211和内侧缸212，外侧缸211和内侧缸212通过锁扣260缩合，优选地，外侧缸211和内侧缸212的上下两侧均安装有四个锁扣260，当锁扣260锁合时，外侧缸211与内侧缸212密封压合并形成一密封腔，密封腔内设置有含浸缸240和驱动件270，含浸槽241开设在含浸缸240上，驱动件270可驱动含浸缸240在密封腔内上下移动，具体地，驱动件270为活塞缸。本实施例中，当外侧缸211与内侧缸212分开时，传送链250夹持着芯包610和胶粒620传输至外侧缸211与内侧缸212之间，然后在锁扣260的作用下，外侧缸211和内侧缸212闭合，然后含浸缸240向上移动，将芯包610和胶粒620浸在含浸槽241内的含浸液内。
本实施例中，由于具有气压调节组件230，具体地，气压调节组件230能够向含浸槽241内通入一定的气体，从而能够提高密封腔内的压力值，从而便于提高含浸效果。当然，气压调节组件230还能够吸取密封腔内的气体，以降低密封腔内的压力值。
参照图12以及图13，本实施例中的封装装置300包括壳体输送机构310、芯包转移机构320以及封口机构330，芯包转移机构320用于将含浸装置200含浸完成的芯包610和胶粒620转移至封口机构330上，壳体输送机构310用于将壳体输送至封口机构330上，封口机构330用于将芯包610安装至壳体内，并将壳体封口。
本实施例中的芯包转移机构320包括第四转盘321以及转移机械手322，第四转盘321上设置有若干第七机械手323，转移机械手322与第七机械手323上下对应，转移机械手322可上下移动地设置在第七机械手323的上方，转移机械手322用于自含浸装置200上夹取含浸完成的芯包610和胶粒620，然后转移至第七机械手323上，第四转盘321可转动地安装在机台700上。
本实施例中的壳体输送机构310包括壳体料盘311、壳体输送轨道312以及壳体检测件313，通过壳体检测件313可以检测在壳体输送轨道312上的壳体是否处于正确的位置，以及壳体的开口是否朝上等，壳体输送轨道312用于将壳体料盘311内的壳体输送至封口机构330上。
本实施例中的封口机构330包括工作台331、第八机械手332、压件333、顶件、第一打磨组件335以及第二打磨组件336，第八机械手332可转动地安装在工作台331上，工作台331上具有壳体放置槽3311，壳体输送轨道312上的壳体输送至壳体放置槽3311内，顶件可移动地设置在壳体放置槽3311内，当壳体输送至壳体放置槽3311内时，顶件能够将壳体向上顶出壳体放置槽3311内，第八机械手332至少能够转动至第三位置和第四位置，在第三位置时，第八机械手332与壳体放置槽3311对应，以便于夹取自壳体放置槽3311内被顶件顶出的壳体，压件333位于放置槽的上方，可上下移动地设置，当第七机械手323转动至壳体放置槽3311处且位于第八机械手332的上方时，压件333能够将第七机械手323内的芯包610和胶粒620压入壳体内，在第四位置时，工作台331上开设有打磨槽，第八机械手332上的壳体放置在打磨槽内，第一打磨组件335能够对壳体的顶端进行打磨，第二打磨组件336能够对壳体的开口边缘进行打磨。
本实施例中的第一打磨组件335包括第一打磨件3351和旋转臂3352，第一打磨件3351可转动地安装在旋转臂3352上，旋转臂3352可转动地安装在工作台331上，第一打磨件3351用于加工壳体的开口处，具体地，第一打磨件3351用于将壳体的开口处打磨出环形凹槽。
本实施例中的第二打磨组件336包括第二打磨件3361和移动臂3362，移动臂3362可上下移动地安装在工作台331上，第二打磨件3361设置在移动臂3362上，第二打磨件3361用于打磨放置在打磨槽内的壳体的开口的边缘，具体地，第二打磨件3361用于将壳体的开口的边缘打磨为圆弧状。
参照图3以及图14，本实施例中的穿胶、含浸及封口一体机还包括驱动装置800，该驱动装置800用于驱动穿胶装置100和封装装置300。
本实施例中的驱动装置800包括驱动组件810、第一传动组件820和第二传动组件830，驱动组件810用于驱动第一传动组件820和第二传动组件830，第一传动组件820用于驱动穿胶装置100，第二传动组件830用于驱动封装装置300。
当然，在某些实施例中，驱动组件810也可具有两个，分别用于驱动第一传动组件820和第二传动组件830。
本实施例中的第一传动组件820包括第一支架821、第一传动轴822、安装在第一传动轴822上的若干第一凸轮823以及若干与第一凸轮823对应的第一摆臂组824，第一传动轴822可转动地安装在第一支架821上，第一摆臂组824可转动地安装在第一支架821上，多个第一摆臂组824与多个第一凸轮823一一对应，第一凸轮823滚动抵接在第一摆臂组824上，优选地，第一摆臂组824上设置有若干第一轴承，第一轴承滚动抵接在第一凸轮823上，通过设置第一轴承能够减小第一凸轮823的摩擦，而避免因摩擦带来的误差。
本实施例中，若干第一摆臂组824分别与移动轴1351、第七机械手323、推出组件、选孔主轴、压杆轴1233、第一转盘131以及第三转盘139传动连接，具体地，其中一个第一摆臂组824与移动轴1351传动连接，以驱动移动轴1351沿其轴向移动，第一转盘131上至少与两个第一摆臂组824连接，其中一个第一摆臂组824用于控制第一转盘131上下移动，其中另一个第一摆臂组824用于控制第一转盘131的转动，第三转盘139与一个第一摆臂组824传动连接，该第一摆臂组824能够驱动第三转盘139转动。
本实施例中第一传动组件820还包括第三传动轴825，第三传动轴825与第一传动轴822传动连接，第三传动轴825可转动地设置在机台700上，优选地，第三传动轴825与第一传动轴822通过链轮链条结构传动连接，当然第三传动轴825也可以直接与驱动组件810传动连接，第三传动轴825上安装有齿轮组826，第三传动轴825通过齿轮组826与第二转盘132传动连接，本实施例中的第三传动轴825上安装有若干的第三凸轮827，第一传动组件820还包括若干第三摆臂组828，若干第三摆臂组828与若干第三凸轮827一一对应，若干第三摆臂组828可转动地安装在机台700上，第三凸轮827滚动抵接在第三摆臂组828上，优选地，第三摆臂组828上设置有若干第三轴承，第三轴承滚动抵接在第三凸轮827上，通过设置第三轴承能够减小第三凸轮827的摩擦，而避免因摩擦带来的误差。
本实施例中，若干第三摆臂组828分别与驱动块1138、驱动扭杆1139、第一机械手1132、第四机械手1135以及第五机械手136传动连接，其中一个第三摆臂组828能够带动驱动块1138转动，同样，若干第三摆臂组828中的其中另一个第三摆臂组828能够带动驱动扭杆1139摆动，另一个第三摆臂组828同时与第三机械手1134和第四机械手1135传动连接，从而，能够带动第三机械手1134和第四机械手1135同步转动且转动的角度相同。
本实施例中的第二传动组件830包括第二传动轴831、第二支架832以及转动安装在第二支架832上的若干第二凸轮833和若干第二摆臂组834，第二传动轴831与第一传动轴822传动连接，若干第二摆臂组834与若干第二凸轮833一一对应，第二凸轮833滚动抵接在第二摆臂组834上，优选地，第二摆臂组834上设置有若干第二轴承，第二轴承滚动抵接在第二凸轮833上，通过设置第二轴承能够减小第二凸轮833的摩擦，而避免因摩擦带来的误差。本实施例中，若干第二摆臂组834分别与第四转盘321、转移机械手322、第八机械手332、压件333、顶件、第一打磨组件335以及第二打磨组件336传动连接。
本实施例中的驱动组件810包括驱动电机811以及变速箱812，驱动电机811与变速箱812传动连接，变速箱812的输出轴与第一传动轴822传动连接，具体地，可通过链条链轮将驱动电机811与变速箱812传动连接以及将变速箱812的输出轴与第一传动轴822传动连接。本实施例中通过一个驱动电机811即可驱动第一传动组件820和第二传动组件830，即通过一个驱动电机811即可驱动穿胶装置100中的若干机构和封装装置300中的若干机构，大大节约了电机或活塞缸等驱动件的数量，节约成本，另外，通过同一驱动电机811同时驱动第一传动组件820和第二传动组件830，能够保证第一传动组件820和第二传动组件830的动作的同步性，提高生产效率。
以上所揭露的仅为本申请较佳实施例而已，当然不能以此来限定本申请之权利范围，因此依本申请权利要求所作的等同变化，仍属本申请所涵盖的范围。

Claims (10)

  1. 穿胶、含浸及封口一体机，其特征在于，包括：
    穿胶装置，所述穿胶装置用于将胶粒设置在芯包上；
    含浸装置，所述含浸装置用于接收所述穿胶装置上的设置有胶粒的芯包，并进行含浸作业；
    封装装置，所述封装装置用于接收所述含浸装置含浸后的芯包，并与壳体封装在一起；
    控制系统，所述控制系统与所述穿胶装置、所述含浸装置以及所述封装装置电性连接，所述控制系统用于控制所述穿胶装置、所述含浸装置以及所述封装装置；以及
    电源，所述电源与所述控制系统、所述穿胶装置、所述含浸装置以及所述封装装置电性连接，所述电源用于为所述控制系统、所述穿胶装置、所述含浸装置以及所述封装装置供电。
  2. 根据权利要求1所述的穿胶、含浸及封口一体机，其特征在于，所述穿胶装置包括芯包输送机构、胶粒输送机构以及将芯包与胶粒设置在一起的整合机构，所述芯包输送机构用于将所述芯包输送至所述整合机构，所述胶粒输送机构用于将所述胶粒输送至所述整合机构。
  3. 根据权利要求2所述的穿胶、含浸及封口一体机，其特征在于：
    所述芯包输送机构包括芯包料盘、芯包输送轨道、定位夹、支架、移动设置在支架上的第一机械手和第二机械手以及转动设置在支架上的第三机械手和第四机械手，所述芯包输送轨道的入口端与所述芯包料盘连通，所述芯包输送轨道的出口端转动设置有定位夹，当芯包输送轨道上的芯包达到预设数量时，芯包能够将所述定位夹挤开并离开所述芯包输送轨道，所述第一机械夹和所述第二机械夹能相向移动至相对应的位置，以使所述第一机械夹能够自所述芯包输送轨道夹取芯包，所述第二机械夹用于夹取第一机械夹上的芯包，所述第三机械夹至少能够转动至第一状态和第二状态，所述第一状态时，所述第三机械夹能够夹取所述第二机械夹，所述第二状态时，所述第四机械夹能够夹取所述第三机械夹；
    所述胶粒输送机构包括胶粒料盘、胶粒输送轨道以及选孔组件，所述胶粒输送轨道的入口端与所述胶粒料盘连通，所述胶粒输送轨道的输出端与所述选孔组件连接以将胶粒输送至所述选孔组件上，所述选孔组件能够转动胶粒并使胶粒上的通孔与芯包上的导针对应；
    所述整合机构包括用于接收芯包的第一转盘、用于接收胶粒的第二转盘以及用于将芯包与胶粒压合的压入组件，所述第一转盘能够绕其轴线转动且能够沿其轴线方向升高和降低，所述第一转盘上设有若干第五机械手，所述第五机械手能够夹取所述第四机械手上的芯包，所述第二转盘能够绕其轴线转动，所述第二转盘的边缘置有若干第六机械手，所述第六机械手能够夹取所述选孔组件上的胶粒，所述第二转盘转动到预设工位时，所述第五机械手与所述第六机械手对应且能够将芯包上的导针穿入胶粒上的通孔内，所述压入组件能够在所述预设工位的下一工位将芯包与胶粒压合。
  4. 根据权利要求1所述的穿胶、含浸及封口一体机，其特征在于，所述含浸装置包括缸体组件、含浸液输送组件以及气压调节组件，所述缸体组件具有用于含浸芯包的含浸槽，所述含浸液输送组件用于为所述含浸槽内输送或抽取含浸液，所述气压调节组件用于调节所述含浸槽内的压力值。
  5. 根据权利要求4所述的穿胶、含浸及封口一体机，其特征在于：
    所述缸体组件包括通过锁扣连接的外侧缸和内侧缸，所述内侧缸和所述外侧缸之间设置有含浸缸和驱动件，所述含浸槽开设在所述含浸缸上，所述驱动件能够驱动所述含浸缸上下移动。
  6. 根据权利要求1所述的穿胶、含浸及封口一体机，其特征在于，所述封装装置包括壳体输送机构、芯包转移机构、封口机构，所述壳体输送机构用于将壳体输送至所述封口机构上，所述芯包转移机构用于将所述含浸装置含浸完成的芯包和胶粒转移至所述封口机构上，所述封口机构用于将芯包安装至壳体内，并将壳体封口。
  7. 根据权利要求6所述的穿胶、含浸及封口一体机，其特征在于：
    所述壳体输送机构包括壳体料盘以及壳体输送轨道，所述壳体输送轨道的入口端与所述壳体料盘连通；
    所述芯包转移机构包括第四转盘以及转移机械手，所述第四转盘上设置有若干第七机械手，所述转移机械手与所述第七机械手对应，所述转移机械手用于自所述含浸装置上夹取含浸完成的芯包和胶粒，并转移至所述第七机械手上；
    所述封口机构包括工作台、第一打磨组件、第二打磨组件以及第八机械手，所述第八机械手可转动地安装在所述工作台上，并至少能转动至第一位置和第二位置，在所述第一位置时，所述机械手能够夹取壳体并自所述第七机械手上获取芯包至壳体内，在所述第二位置时，所述第一打磨组件能够对壳体的顶端进行打磨，所述第二打磨组件能够对壳体的开口边缘进行打磨。
  8. 根据权利要求1-7中任一项所述的穿胶、含浸及封口一体机，其特征在于，还包括驱动装置，所述驱动装置用于驱动所述穿胶装置和所述封装装置。
  9. 根据权利要求8所述的穿胶、含浸及封口一体机，其特征在于，所述驱动装置包括第一传动组件、第二传动组件以及驱动所述第一传动组件和所述第二传动组件的驱动组件，所述第一传动组件用于驱动所述穿胶装置，所述第二传动组件用于驱动所述封装装置。
  10. 根据权利要求9所述的穿胶、含浸及封口一体机，其特征在于：
    所述第一传动组件包括第一支架、第一传动轴、固定安装在所述第一传动轴上的多个第一凸轮以及与多个所述第一凸轮一一配合的多个第一摆臂，多个所述第一摆臂可转动地安装在所述第一支架上，所述第一传动轴与所述驱动组件传动连接，多个所述第一摆臂分别与所述穿胶装置传动连接；
    所述第二传动组件包括第二支架、第二传动轴、固定安装在所述第二传动轴上的多个第二凸轮以及与多个所述第二凸轮一一配合的多个第二摆臂，多个所述第二摆臂可转动地安装在所述第二支架上，所述第二传动轴与所述驱动组件传动连接，多个所述第二摆臂分别与所述穿胶装置传动连接。
PCT/CN2020/072877 2020-01-17 2020-01-17 穿胶、含浸及封口一体机 WO2021142809A1 (zh)

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