WO2021140771A1 - 半導体装置 - Google Patents

半導体装置 Download PDF

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Publication number
WO2021140771A1
WO2021140771A1 PCT/JP2020/044019 JP2020044019W WO2021140771A1 WO 2021140771 A1 WO2021140771 A1 WO 2021140771A1 JP 2020044019 W JP2020044019 W JP 2020044019W WO 2021140771 A1 WO2021140771 A1 WO 2021140771A1
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Prior art keywords
conductive plate
slit
chip
region
semiconductor device
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Application number
PCT/JP2020/044019
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English (en)
French (fr)
Inventor
健史 寺島
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富士電機株式会社
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Publication date
Application filed by 富士電機株式会社 filed Critical 富士電機株式会社
Priority to CN202080047591.1A priority Critical patent/CN114026687A/zh
Priority to DE112020002845.3T priority patent/DE112020002845T5/de
Priority to JP2021569755A priority patent/JP7201106B2/ja
Publication of WO2021140771A1 publication Critical patent/WO2021140771A1/ja
Priority to US17/565,067 priority patent/US20220122920A1/en

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    • H01L23/488Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
    • H01L23/498Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
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    • H01L2924/014Solder alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/10Details of semiconductor or other solid state devices to be connected
    • H01L2924/11Device type
    • H01L2924/13Discrete devices, e.g. 3 terminal devices
    • H01L2924/1304Transistor
    • H01L2924/1305Bipolar Junction Transistor [BJT]
    • H01L2924/13055Insulated gate bipolar transistor [IGBT]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/10Details of semiconductor or other solid state devices to be connected
    • H01L2924/11Device type
    • H01L2924/13Discrete devices, e.g. 3 terminal devices
    • H01L2924/1304Transistor
    • H01L2924/1306Field-effect transistor [FET]
    • H01L2924/13091Metal-Oxide-Semiconductor Field-Effect Transistor [MOSFET]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/19Details of hybrid assemblies other than the semiconductor or other solid state devices to be connected
    • H01L2924/191Disposition
    • H01L2924/19101Disposition of discrete passive components
    • H01L2924/19105Disposition of discrete passive components in a side-by-side arrangement on a common die mounting substrate

Definitions

  • the present invention relates to a semiconductor device.
  • Semiconductor devices include power devices and are used as power conversion devices.
  • the power device includes, for example, a semiconductor chip of an IGBT (Insulated Gate Bipolar Transistor) and a power MOSFET (Metal Oxide Semiconductor Field Effect Transistor).
  • IGBT Insulated Gate Bipolar Transistor
  • MOSFET Metal Oxide Semiconductor Field Effect Transistor
  • Such a semiconductor device includes at least a semiconductor chip, wiring terminals, and a ceramic circuit board.
  • a semiconductor chip and wiring terminals are arranged on the ceramic circuit board.
  • the ceramic circuit board includes an insulating plate and a conductive plate provided on the insulating plate.
  • a semiconductor chip and wiring terminals are joined on the conductive plate by soldering.
  • the molten solder spreads.
  • the semiconductor chip and the wiring terminal are arranged on such solder, the semiconductor chip and the wiring terminal may be displaced from the predetermined joining region. Therefore, a slit is formed in the conductive plate around the joint region. With such a slit, it is possible to control the spread of the molten solder when joining the semiconductor chip and the wiring terminal with solder.
  • the slit is also used for alignment when arranging the semiconductor chip and the wiring terminal on the conductive plate.
  • the inductance in the current path of the conductive plate may change. Therefore, the electrical characteristics of the semiconductor device are affected, and the reliability is lowered.
  • the present invention has been made in view of such a point, and an object of the present invention is to provide a semiconductor device capable of preventing a change in inductance while controlling the spread of molten solder.
  • a substrate including an insulating plate and a conductive plate provided on the front surface of the insulating plate, and a first chip region provided on the front surface of the conductive plate. It has one semiconductor chip, a second semiconductor chip provided in the second chip region of the front surface of the conductive plate, and a wiring terminal provided in the terminal region of the front surface of the conductive plate.
  • the conductive plate includes a first slit formed in the gap between the first chip region and the second chip region, and a second slit formed in the gap between the first chip region and the terminal region.
  • a third slit formed in a gap between the first chip region and the terminal region is provided, the first slit is a continuous line penetrating the conductive plate, and the second slit and the third slit are ,
  • a semiconductor device is provided which is either a non-penetrating continuous line of the conductive plate or a broken line partially penetrating the conductive plate.
  • the "front surface” and the “upper surface” represent the surfaces facing upward in the semiconductor device 50 of FIG. Similarly, “upper” represents the upper direction in the semiconductor device 50 of FIG.
  • the “back surface” and the “bottom surface” represent a surface facing downward in the semiconductor device 50 of FIG. Similarly, “bottom” represents the direction of the lower side in the semiconductor device 50 of FIG.
  • other drawings mean the same direction.
  • the "front surface”, “upper surface”, “upper”, “back surface”, “lower surface”, “lower”, and “side surface” are merely convenient expressions for specifying the relative positional relationship, and the present invention It does not limit the technical idea of. For example, “above” and “below” do not necessarily mean vertical to the ground. That is, the “up” and “down” directions are not limited to the direction of gravity.
  • FIG. 1 is a side view of the semiconductor device of the first embodiment
  • FIG. 2 is a plan view of the semiconductor device of the first embodiment
  • the sealing member 45 is represented by a broken line.
  • the sealing member 45 is not shown.
  • the description of the case is omitted.
  • the case houses the ceramic circuit board 10, the first and second semiconductor chips 20, 21, and the like.
  • the plurality of conductive plates 12, the first and second semiconductor chips 20, 21, the plurality of contact parts 30, the plurality of bonding wires 15, and the plurality of external connection pins 40 are respectively. It will be described with the same reference numerals without distinction. It should be noted that the configurations other than these are also described with the same reference numerals and the same reference numerals without distinguishing between the plurality of configurations.
  • the semiconductor device 50 includes a ceramic circuit board 10 (board) and first and second semiconductor chips 20 and 21 bonded to the front surface of the ceramic circuit board 10. doing.
  • the semiconductor device 50 has a contact component 30 (wiring terminal) joined to the front surface of the ceramic circuit board 10.
  • the first and second semiconductor chips 20, 21 and the contact component 30 are joined to the front surface of the ceramic circuit board 10 via a joining material (not shown).
  • the bonding material is, for example, solder. The details of the solder will be described later.
  • the semiconductor device 50 has a bonding wire 15 that electrically connects the front surface of the ceramic circuit board 10 and the main electrodes of the first and second semiconductor chips 20 and 21.
  • an external connection pin 40 is press-fitted and attached to the contact component 30.
  • the semiconductor device 50 is sealed together with the first and second semiconductor chips 20 and 21 on the front surface of the ceramic circuit board 10 so that the tip of the external connection pin 40 attached to the contact component 30 protrudes. It is sealed by a member 45.
  • the ceramic circuit board 10 is an example of a board. Such a ceramic circuit board 10 has a rectangular shape in a plan view.
  • the ceramic circuit board 10 includes an insulating plate 11, a metal plate 13 provided on the back surface of the insulating plate 11, and a plurality of conductive plates 12 provided on the front surface of the insulating plate 11 (including the conductive plate 12a; the same applies hereinafter). And include.
  • the insulating plate 11 and the metal plate 13 have a rectangular shape in a plan view. Further, the corners may be chamfered into an R shape or a C shape.
  • the size of the metal plate 13 is smaller than the size of the insulating plate 11 in a plan view, and is formed inside the insulating plate 11.
  • the insulating plate 11 is made of ceramics having good thermal conductivity. Such ceramics are, for example, aluminum oxide, aluminum nitride, and silicon nitride. The thickness of the insulating plate 11 is 0.5 mm or more and 2.0 mm or less.
  • the metal plate 13 is made of a metal having excellent thermal conductivity. Such metals are, for example, aluminum, iron, silver, copper, or alloys containing at least one of these. The thickness of the metal plate 13 is 0.1 mm or more and 2.0 mm or less. The surface of the metal plate 13 may be plated in order to improve the corrosion resistance. At this time, the plating material used is, for example, nickel, nickel-phosphorus alloy, nickel-boron alloy.
  • the plurality of conductive plates 12 are made of a metal having excellent conductivity. Such metals are, for example, silver, copper, nickel, or alloys containing at least one of these.
  • the thickness of the plurality of conductive plates 12 is 0.5 mm or more and 1.5 mm or less.
  • the surfaces of the plurality of conductive plates 12 may be plated in order to improve the corrosion resistance. At this time, the plating material used is, for example, nickel, nickel-phosphorus alloy, nickel-boron alloy.
  • the plurality of conductive plates 12 with respect to the insulating plate 11 are obtained by forming a metal layer on the front surface of the insulating plate 11 and performing a treatment such as etching on the metal layer.
  • a plurality of conductive plates 12 cut out from the metal layer in advance may be pressure-bonded to the front surface of the insulating plate 11.
  • the plurality of conductive plates 12 shown in FIGS. 1 and 2 are examples. If necessary, the number, shape, size, etc. of the conductive plates 12 can be appropriately selected. Further, a plurality of slits are formed in the broken line region in FIG. 2 of the conductive plate 12a. Details of these slits will be described later.
  • a ceramic circuit board 10 for example, a DCB (Direct Copper Bonding) board or an AMB (Active Metal Brazing) board can be used.
  • a metal base substrate can be used as another example of the substrate.
  • the metal base substrate includes an insulating layer made of resin, a metal plate 13 provided on the back surface of the insulating layer, and a plurality of conductive plates 12 provided on the front surface of the insulating plate 11. Further, in the semiconductor device 50 configured by being sealed by the sealing member 45, the back surface of the metal plate 13 of the ceramic circuit board 10 is exposed.
  • the first semiconductor chip 20 is a switching element made of silicon or silicon carbide.
  • the switching element is, for example, an IGBT or a power MOSFET.
  • a collector electrode is provided as a main electrode on the back surface
  • a gate electrode is provided as a control electrode
  • an emitter electrode is provided as a main electrode on the front surface.
  • a drain electrode is provided as a main electrode on the back surface
  • a gate electrode is provided as a control electrode
  • a source electrode is provided as a main electrode on the front surface.
  • the second semiconductor chip 21 is a diode element made of silicon or silicon carbide.
  • the diode element is, for example, an FWD (Free Wheeling Diode) such as an SBD (Schottky Barrier Diode) or a PiN (P-intrinsic-N) diode.
  • FWD Free Wheeling Diode
  • SBD Schottky Barrier Diode
  • PiN PiN
  • Such a second semiconductor chip 21 is provided with a cathode electrode as a main electrode on the back surface and an anode electrode as a main electrode on the front surface.
  • the back surfaces of the first and second semiconductor chips 20 and 21 are joined to a predetermined conductive plate 12 by a joining material (not shown).
  • the bonding material is, for example, solder. Details of the joining material will be described later.
  • the thicknesses of the first and second semiconductor chips 20 and 21 are, for example, 180 ⁇ m or more and 220 ⁇ m or less, and the average is about 200 ⁇ m.
  • the electronic component 24 can also be arranged on the conductive plate 12.
  • the electronic component 24 is, for example, a thermistor or a current sensor.
  • the bonding wire 15 appropriately electrically connects between the first and second semiconductor chips 20 and 21 and the conductive plate 12, or between a plurality of first and second semiconductor chips 20 and 21.
  • a bonding wire 15 is made of a material having excellent conductivity.
  • the material is composed of, for example, gold, silver, copper, aluminum, or an alloy containing at least one of these.
  • the diameter of the bonding wire 15 is, for example, 100 ⁇ m or more and 500 ⁇ m or less.
  • the contact component 30 is an example of a wiring terminal.
  • Such a contact component 30 includes a main body and a flange.
  • the main body has a cylindrical through hole formed inside.
  • the flange is provided at the open end of the main body.
  • An external connection pin 40 is press-fitted into the through hole of the main body of the contact component 30.
  • the external connection pin 40 has a rod-shaped main body and tapered tip portions formed at both ends of the main body.
  • the main body has a prismatic shape.
  • the diagonal length of the cross section of the external connection pin 40 is several percent longer than the diameter of the main body of the contact component 30.
  • the contact component 30 and the external connection pin 40 are made of a metal having excellent conductivity.
  • Such metals are, for example, silver, copper, nickel, or alloys containing at least one of these.
  • the surfaces of the contact component 30 and the external connection pin 40 may be plated in order to improve corrosion resistance.
  • the plating material used is, for example, nickel, nickel-phosphorus alloy, nickel-boron alloy.
  • wiring terminals include lead frames, busbars and external connection terminals.
  • the lead frame electrically connects the first and second semiconductor chips 20, 21 and the conductive plate 12.
  • the bus bar electrically connects the plurality of conductive plates 12.
  • the external connection terminal electrically connects the conductive plate 12 and the external device.
  • Such a lead frame, a bus bar, and an external connection terminal are made of a metal having excellent conductivity. Such metals are, for example, silver, copper, nickel, or alloys containing at least one of these.
  • the surfaces of the contact component 30 and the external connection pin 40 may be plated in order to improve corrosion resistance. At this time, the plating material used is, for example, nickel, nickel-phosphorus alloy, nickel-boron alloy.
  • the sealing member 45 contains a thermosetting resin and a filler contained in the thermosetting resin as a filler.
  • the thermosetting resin is, for example, an epoxy resin, a phenol resin, or a maleimide resin.
  • the filler is, for example, silicon dioxide, aluminum oxide, boron nitride or aluminum nitride.
  • FIG. 3 is a plan view of a main part of the conductive plate of the ceramic circuit board included in the semiconductor device of the first embodiment.
  • 4 and 5 are cross-sectional views of a main part of a ceramic circuit board included in the semiconductor device of the first embodiment.
  • 4 is a cross-sectional view taken along the alternate long and short dash line YY of FIG. 3
  • FIG. 5 is a sectional view taken along line XX of the alternate long and short dash line of FIG.
  • the first semiconductor chip 20 is provided in the first chip region 12a1 on the front surface of the conductive plate 12a via the solder 20a.
  • the second semiconductor chip 21 is provided in the second chip region 12a2 on the front surface of the conductive plate 12a via the solder 21a.
  • the contact component 30 is provided in the terminal region 12a3 on the front surface of the conductive plate 12a via the solder 30a. Further, the external connection pin 40 is press-fitted into the contact component 30.
  • the solders 20a, 21a, and 30a are composed of lead-free solder as a substrate.
  • the lead-free solder contains, for example, at least one of an alloy composed of tin and silver, an alloy composed of tin and antimony, an alloy composed of tin and zinc, and an alloy composed of tin and copper as a main component.
  • the solders 20a, 21a and 30a may contain additives. Additives are, for example, copper, bismuth, indium, nickel, germanium, cobalt or silicon.
  • the solder compositions of the solders 20a and 21a for joining the first and second semiconductor chips 20 and 21 and the solder 30a for joining the contact component 30 are different. The solders 20a and 21a for joining the first and second semiconductor chips 20 and 21 are less likely to generate voids and have high temperature resistance.
  • the solders 20a and 21a are alloys containing tin and antimony as main components.
  • the solder 30a for joining the wiring terminals of the contact component 30 and the like has a lower elastic modulus than the solders 20a and 21a.
  • the solder 30a is, for example, an alloy containing tin and silver as main components.
  • FIG. 3 shows a state in which the molten solders 20a, 21a, and 30a are spread and solidified.
  • the solders 20a and 21a for joining the first and second semiconductor chips 20 and 21 may be thinner than the solders 30a for joining the contact parts 30.
  • the thicknesses of the solders 20a and 21a are 0.05 mm or more and 0.25 mm or less.
  • the thickness of the solder 30a is 0.10 mm or more and 0.50 mm or less. Since the solder 30a has a lower elastic modulus than the solders 20a and 21a, the thickness of the solder 30a can be made thicker than that of the solders 20a and 21a. Therefore, the heat generated by the semiconductor chips 20 and 21 during the operation of the semiconductor device 10 can be satisfactorily dissipated. Further, the occurrence of cracks and peeling in the solder 30a can be suppressed, and the semiconductor device 10 can be prevented from being damaged.
  • first chip region 12a1 and the second chip region 12a2 are set so that at least a part of the side portions of the conductive plate 12a faces each other and is adjacent to each other.
  • the terminal region 12a3 is set adjacent to the conductive plate 12a so as to face the side portion of the first chip region 12a1 and the side portion of the second chip region 12a2.
  • the terminal region 12a3 is adjacent to the conductive plate 12a in a direction perpendicular to the arrangement direction (vertical direction in FIG. 3) of the first chip region 12a1 and the second chip region 12a2 (horizontal direction in FIG. 3). It is set.
  • the contact component 30 may be arranged in any of the terminal regions 12a3, and the arrangement position in FIG. 3 is an example.
  • the first, second, and third slits 14a, 14b, and 14c are formed on the conductive plate 12a, respectively.
  • the first slit 14a is formed in the gap between the first chip region 12a1 and the second chip region 12a2.
  • the first slit 14a is a continuous line penetrating the conductive plate 12a.
  • the width of the first slit 14a may be larger than the thickness of the solders 20a and 21a and may be equal to or less than the width of the gap between the first chip region 12a1 and the second chip region 12a2.
  • the heights of the first and second semiconductor chips 20 and 21 from the front surface of the conductive plates 12a are substantially the same.
  • the length of the first slit 14a is preferably at least the length corresponding to the side portion where the first chip region 12a1 and the second chip region 12a2 face each other and overlap.
  • the length of the first slit 14a is preferably less than or equal to the length corresponding to any of the opposite side portions of the first chip region 12a1 and the second chip region 12a2.
  • the second slit 14b is formed in the gap between the first chip region 12a1 and the terminal region 12a3.
  • the third slit 14c is formed in the gap between the second chip region 12a2 and the terminal region 12a3.
  • the third slit 14c is a non-penetrating continuous line of the conductive plate 12a.
  • the cross-sectional view of the second slit 14b is omitted, it is a non-penetrating continuous line of the conductive plate 12a like the third slit 14c shown in FIG. That is, the depth of the second and third slits 14b and 14c is less than the thickness of the conductive plate 12a.
  • the thickness of the solder 30a is thicker than the thickness of the solder 21a (and the solder 20a).
  • the widths of the second and third slits 14b and 14c are larger than the thicknesses of the solders 20a and 21a, the width of the gap between the first chip region 12a1 and the terminal region 12a3, and the width between the second chip region 12a2 and the terminals. It may be equal to or less than the width of the gap with the region 12a3.
  • the length of the second and third slits 14b and 14c is preferably at least the length corresponding to the side portion where the terminal region 12a3 and the first and second chip regions 12a1 and 12a2 face each other and overlap. ..
  • the length is preferably equal to or less than the length corresponding to the side portion of the first chip region 12a1 on the terminal region 12a3 side and the side portion of the second chip region 12a2 on the terminal region 12a3 side.
  • the second and third slits 14b and 14c are formed on the side portions of the first and second chip regions 12a1 and 12a2, respectively.
  • the second and third slits 14b and 14c may be continuous slits connected in the middle thereof.
  • Such first, second, and third slits 14a, 14b, and 14c are formed to a predetermined depth according to the formation location by, for example, etching or laser processing.
  • the molten solders 20a and 30a are closed and separated by the opposite ends of the second slit 14b. Therefore, the movement of the molten solders 20a and 30a between the first chip region 12a1 and the terminal region 12a3 is prevented, and the first semiconductor chip 20 and the contact component 30 are displaced from the predetermined joining region. Can be prevented. Further, since the outflow of the solder 20a is suppressed, the solder thickness of the first semiconductor chip 20 is maintained. Therefore, it is possible to prevent solder cracks and heat dissipation defects in the solder 20a.
  • the second chip region 12a2 includes a first side end portion facing the first chip region 12a1 with the first slit 14a interposed therebetween, and a second side end portion perpendicular to the first side end portion. Have. The second side end portion faces the terminal region 12a3 with the third slit 14c interposed therebetween. Further, the first chip region 12a1 has a third side end portion facing the second chip region 12a2 and a fourth side end portion perpendicular to the third side end portion. The fourth side end portion faces the terminal region 12a3 with the second slit 14b interposed therebetween.
  • the distance between the first and second semiconductor chips 20 and 21 may be shorter than the distance between the first semiconductor chip 20 and the contact component 30 and the distance between the second semiconductor chip 21 and the contact component 30. .. Further, the width of the first slit 14a may be narrower than the width of the second and third slits 14b and 14c.
  • the semiconductor device 50 is formed on a ceramic circuit board 10 including an insulating plate 11 and a conductive plate 12a provided on the front surface of the insulating plate 11 and a first chip region 12a1 on the front surface of the conductive plate 12a.
  • the first semiconductor chip 20 provided, the second semiconductor chip 21 provided in the second chip region 12a2 on the front surface of the conductive plate 12a, and the terminal region 12a3 on the front surface of the conductive plate 12a are provided. It has a contact component 30 and a contact component 30.
  • the conductive plate 12a includes a first slit 14a formed in the gap between the first chip region 12a1 and the second chip region 12a2, and a second slit 14b formed in the gap between the first chip region 12a1 and the terminal region 12a3.
  • a third slit 14c formed in the gap between the second chip region 12a2 and the terminal region 12a3 is provided.
  • the first slit 14a is a continuous line penetrating the conductive plate 12a, and the second and third slits 14b and 14c are non-penetrating continuous lines of the conductive plate 12a.
  • the spread of the molten solder 20a, 21a, 30a can be limited by the first, second, and third slits 14a, 14b, and 14c. Therefore, it is possible to prevent different types of solders 20a, 21a, and 30a from being mixed with each other.
  • the first slit 14a is formed in the conductive plate 12a by a continuous line penetrating the first slit 14a. Therefore, the first and second semiconductor chips 20 and 21 can be arranged close to each other by preventing the positions of the first and second semiconductor chips 20 and 21 from being displaced.
  • the second and third slits 14b and 14c are formed in the conductive plate 12a by continuous lines that do not penetrate (non-penetrate) the conductive plate 12a.
  • the current from the contact component 30 can be reliably passed to the main electrode on the back surface of the first semiconductor chip 20 along the broken line arrow in FIG. Further, the current output from the back surface of the second semiconductor chip 21 can be reliably passed through the contact component 30 along the broken line arrow in FIGS. 3 and 5.
  • the first and second semiconductor chips 20 and 21 can be brought close to each other by the first slit 14a of the continuous line penetrating.
  • the second and third slits 14b and 14c of the non-penetrating continuous line do not obstruct the current paths of the first and second semiconductor chips 20 and 21 with respect to the contact component 30, while realizing low inductance wiring.
  • the spread of the solders 20a, 21a, and 30a can be limited. As a result, it is possible to prevent a decrease in reliability while enhancing the electrical characteristics of the semiconductor device 50.
  • FIG. 6 is a plan view of a main part of the conductive plate of the ceramic circuit board included in the semiconductor device of the second embodiment.
  • the same configurations as those in the first embodiment are designated by the same reference numerals, and the description thereof will be simplified or omitted.
  • the first chip region 12a1 is adjacent to the second chip region 12a2 at a position shifted downward in FIG. 6 from the second chip region 12a2 with respect to the second chip region 12a2. Is set. Further, the lower side portion of the first chip region 12a1 in FIG. 6 is close to the end portion of the conductive plate 12a.
  • the first slit 14a is formed in the gap between the first chip region 12a1 and the second chip region 12a2.
  • the first slit 14a is formed corresponding to the length of the side portion of the second chip region 12a2 facing the first chip region 12a1.
  • the first and second semiconductor chips 20 and 21 are provided in the first and second chip regions 12a1 and 12a2, respectively. In FIG. 6, the positions of the first and second chip regions 12a1 and 12a2 may be opposite.
  • the terminal region 12a3 is set in a region surrounded by a side portion of the conductive plate 12a that is displaced from the second chip region 12a2 of the first chip region 12a1 and a lower side portion of the second chip region 12a2 in FIG. There is.
  • a lead frame 41 which is a wiring terminal, is formed in the terminal region 12a3.
  • the lead frame 41 is joined to the conductive plate 12a via the solder 40a.
  • the solder 40a is configured in the same manner as the solder 30a of the first embodiment.
  • the second and third slits 14b and 14c are formed along the side portions of the second and first chip regions 12a2 and 12a1 facing the terminal region 12a3, respectively.
  • the first slit 14a is a continuous line penetrating the conductive plate 12a
  • the second and third slits 14b, 14c are non-penetrating continuous lines of the conductive plate 12a.
  • the second chip region 12a2 has a first side end portion that faces the first chip region 12a1 with the first slit 14a interposed therebetween, and a second side end portion that is perpendicular to the first side end portion.
  • the second side end portion faces the terminal region 12a3 with the third slit 14c interposed therebetween.
  • the first chip region 12a1 has a third side end portion that faces the second chip region 12a2 with the first slit 14a interposed therebetween and faces the terminal region 12a3 with the second slit 14b interposed therebetween.
  • the distance between the first and second semiconductor chips 20 and 21 may be shorter than the distance between the first semiconductor chip 20 and the contact component 30 and the distance between the second semiconductor chip 21 and the contact component 30.
  • the width of the first slit 14a may be narrower than the width of the second and third slits 14b and 14c.
  • the first, second, and third slits 14a, 14b, and 14c are formed, the spread of the molten solder 20a, 21a, and 40a can be limited. Therefore, it is possible to prevent different types of solders 20a, 21a, and 40a from being mixed with each other.
  • the first slit 14a is formed in the conductive plate 12a by a continuous line penetrating the first slit 14a. Therefore, it is possible to prevent misalignment between the first and second semiconductor chips 20 and 21 and arrange them in close proximity to each other.
  • the second and third slits 14b and 14c are formed in the conductive plate 12a by continuous lines that do not penetrate (non-penetrate) the conductive plate 12a. Therefore, the current from the lead frame 41 can be reliably passed to the main electrode on the back surface of the first semiconductor chip 20 along the broken line arrow in FIG. Further, the current output from the back surface of the second semiconductor chip 21 can be reliably passed through the lead frame 41 along the broken line arrow in FIG. In this way, the first and second semiconductor chips 20 and 21 can be brought close to each other by the first slit 14a of the continuous line penetrating.
  • the second and third slits 14b and 14c of the non-penetrating continuous wire do not obstruct the current paths of the first and second semiconductor chips 20 and 21 with respect to the lead frame 41, and realize low inductance wiring.
  • the spread of the solder 20a, 21a, 40a can be limited. As a result, it is possible to prevent a decrease in reliability while enhancing the electrical characteristics of the semiconductor device 50.
  • FIG. 7 is a plan view of a main part of the conductive plate of the ceramic circuit board included in the semiconductor device of the third embodiment.
  • the first chip regions 12a1 and 12a4 are set adjacent to each other with an interval.
  • the first semiconductor chip 23 is also provided in the first chip region 12a4 via the solder 23a.
  • the first semiconductor chip 23 is a switching element similar to the first semiconductor chip 20.
  • the solder 23a has the same composition as the solder 20a.
  • a first slit 14a is formed in the gap between the first chip regions 12a1 and 12a4. The length of the first slit 14a corresponds to the width of the first semiconductor chips 20 and 23.
  • the terminal region 12a3 is set to face the lower side portion in FIG. 7 of the first chip regions 12a1 and 12a4 with respect to the conductive plate 12a.
  • the lead frame 41 is also joined to the terminal region 12a3.
  • the lead frame 41 is joined to the conductive plate 12a via the solder 40a.
  • the second slits 14b and 14d are formed along the side portions of the first chip regions 12a1 and 12a4 facing the terminal regions 12a3, respectively.
  • the second slit 14d is formed continuously and non-penetratingly with respect to the conductive plate 12a, similarly to the second slit 14b.
  • the second slits 14b and 14d are formed in gaps where the side portions of the first chip regions 12a1 and 12a4 overlap with the terminal regions 12a3, respectively.
  • the first slit 14a is a continuous line penetrating the conductive plate 12a
  • the second and third slits 14b, 14c are non-penetrating continuous lines of the conductive plate 12a.
  • the two first chip regions 12a1 and 12a4 face each other with the first slit 14a in between.
  • the side ends perpendicular to the opposite side ends of the two first chip regions 12a1 and 12a4 face the terminal regions 12a3 with the second slits 14b and 14d, respectively.
  • the second slits 14b and 14d may be continuously formed.
  • the distance between the two first semiconductor chips 20 and 23 may be shorter than the distance between the respective first semiconductor chips 20 and 23 and the contact component 30.
  • the width of the first slit 14a may be narrower than the width of the second slits 14b and 14d.
  • the first slit 14a and the second slits 14b, 14d are formed, the spread of the molten solder 20a, 23a, 40a can be restricted. Therefore, it is possible to prevent different types of solders 20a, 23a, and 40a from being mixed with each other.
  • the first slit 14a is formed in the conductive plate 12a by a continuous line penetrating the first slit 14a. Therefore, it is possible to prevent misalignment between the first semiconductor chips 20 and 23 and arrange them in close proximity to each other.
  • the second slits 14b and 14d are formed in the conductive plate 12a by continuous lines that do not penetrate (non-penetrate) the conductive plate 12a.
  • the current from the lead frame 41 can be reliably passed to the main electrodes on the back surfaces of the first semiconductor chips 20 and 23 along the broken line arrow in FIG. 7.
  • the first semiconductor chips 20 and 23 can be brought close to each other by the first slit 14a of the continuous line penetrating.
  • the second slits 14b and 14d of the non-penetrating continuous wire do not obstruct the current path of the first semiconductor chips 20 and 23 with respect to the lead frame 41, and the solders 20a, 23a and 40a are realized while realizing the wiring with low inductance. Can limit the spread of. As a result, it is possible to prevent a decrease in reliability while enhancing the electrical characteristics of the semiconductor device 50.
  • FIG. 8 is a plan view of a main part of the conductive plate of the ceramic circuit board included in the semiconductor device of the fourth embodiment.
  • FIG. 9 is a cross-sectional view of a main part of the conductive plate of the ceramic circuit board included in the semiconductor device of the fourth embodiment. Note that FIG. 9 shows a cross-sectional view taken along the alternate long and short dash line YY of FIG.
  • the conductive plate 12a shown in FIG. 8 has the second and third slits 14b1 formed in a broken line shape in place of the second and third slits 14b and 14c continuously formed in the conductive plate 12a of FIG. Each of 14c1 is formed.
  • the second slit 14b1 partially penetrates the gap between the first chip region 12a1 and the terminal region 12a3 of the conductive plate 12a and is formed in a broken line shape. Therefore, the first chip region 12a1 and the terminal region 12a3 are not completely separated by the second slit 14b1. Since the second slit 14b1 includes the penetrated portion, the spread of the molten solders 20a and 30a can be limited.
  • the current from the contact component 30 can be passed through the non-penetrating portion of the conductive plate 12a of the second slit 14b1 to the main electrode on the back surface of the first semiconductor chip 20 along the broken line arrow in FIG.
  • the third slit 14c1 is also formed in a broken line shape by partially penetrating the gap between the second chip region 12a2 and the terminal region 12a3 of the conductive plate 12a, similarly to the second slit 14b1. Therefore, the second chip region 12a2 and the terminal region 12a3 are not completely separated by the third slit 14c1. Since the third slit 14c1 also includes the penetrated portion, the spread of the molten solders 21a and 30a can be limited. Further, a current from the back surface of the second semiconductor chip 21 can be passed through the contact component 30 along the broken line arrow in FIG. 8 through the non-penetrating portion of the conductive plate 12a of the third slit 14c1.
  • the first, second, and third slits 14a, 14b1, 14c1 are formed, the spread of the molten solder 20a, 21a, 30a can be limited. Therefore, it is possible to prevent different types of solders 20a, 21a, and 30a from being mixed with each other.
  • the first slit 14a is formed in the conductive plate 12a by a continuous line penetrating the first slit 14a. Therefore, it is possible to prevent misalignment between the first and second semiconductor chips 20 and 21 and arrange them in close proximity to each other.
  • the second and third slits 14b1 and 14c1 are partially penetrated and formed in the conductive plate 12a in a broken line shape.
  • the current from the contact component 30 can be reliably passed to the main electrode on the back surface of the first semiconductor chip 20 along the broken line arrow in FIG. Further, the current output from the back surface of the second semiconductor chip 21 can be reliably passed through the contact component 30 along the broken line arrow in FIG. In this way, the first and second semiconductor chips 20 and 21 can be brought close to each other by the first slit 14a of the continuous line penetrating. Further, the second and third slits 14b1 and 14c1 of the non-penetrating continuous line do not obstruct the current paths of the first and second semiconductor chips 20 and 21 with respect to the contact component 30, and realize low inductance wiring. The spread of the solders 20a, 21a, and 30a can be limited. As a result, it is possible to prevent a decrease in reliability while enhancing the electrical characteristics of the semiconductor device 50.
  • Ceramic circuit board 11 Insulation plate 12, 12a Conductive plate 12a1, 12a4 1st chip area 12a2 2nd chip area 12a3 Terminal area 13 Metal plate 14a 1st slit 14b, 14b1, 14d 2nd slit 14c, 14c1 3rd slit 15 Bonding Wires 20, 23 1st semiconductor chip 21 2nd semiconductor chip 20a, 21a, 23a, 30a, 40a Solder 24 Electronic component 30 Contact component 40 External connection pin 41 Lead frame 45 Encapsulating member 50 Semiconductor device

Abstract

溶融したはんだの広がりを制御しつつインダクタンスの変化を防止できる。 導電板(12a)は、第1チップ領域(12a1)と第2チップ領域(12a2)との間隙に形成された第1スリット(14a)と、第1チップ領域(12a1)と端子領域(12a3)との間隙に形成された第2スリット(14b)と、第2チップ領域(12a2)と端子領域(12a3)との間隙に形成された第3スリット(14c)とを備える。そして、第1スリット(14a)は、導電板(12a)を貫通した連続線であり、第2,第3スリット(14b,14c)は、導電板(12a)の非貫通の連続線である。

Description

半導体装置
 本発明は、半導体装置に関する。
 半導体装置は、パワーデバイスを含み、電力変換装置として利用されている。パワーデバイスは、例えば、IGBT(Insulated Gate Bipolar Transistor)、パワーMOSFET(Metal Oxide Semiconductor Field Effect Transistor)の半導体チップを含む。このような半導体装置は、少なくとも、半導体チップと配線端子とセラミック回路基板とを含んでいる。セラミック回路基板は、半導体チップ及び配線端子が配置されている。セラミック回路基板は、絶縁板と当該絶縁板上に設けられた導電板とを含んでいる。導電板上には半導体チップ及び配線端子がはんだにより接合される。
 このように導電板に半導体チップ及び配線端子を接合する際に、溶融したはんだが広がってしまう。このようなはんだに半導体チップ及び配線端子を配置すると、半導体チップ及び配線端子が所定の接合領域から位置ずれしてしまう場合がある。そこで、導電板には当該接合領域の周りにスリットが形成される。このようなスリットにより、半導体チップ及び配線端子をはんだにより接合する際に、溶融したはんだの広がりを制御することができる。また、スリットは、半導体チップ及び配線端子を導電板に配置する際の位置合わせとしても用いられる。
特開2003-100983号公報
 しかしながら、導電板に形成されたスリットのために、導電板の電流経路におけるインダクタンスが変化してしまうおそれがある。このため、半導体装置の電気的特性が影響を受けて、信頼性が低下してしまう。
 本発明は、このような点に鑑みてなされたものであり、溶融したはんだの広がりを制御しつつインダクタンスの変化を防止できる半導体装置を提供することを目的とする。
 本発明の一観点によれば、絶縁板と前記絶縁板のおもて面に設けられた導電板とを含む基板と、前記導電板のおもて面の第1チップ領域に設けられた第1半導体チップと、前記導電板のおもて面の第2チップ領域に設けられた第2半導体チップと、前記導電板のおもて面の端子領域に設けられた配線端子と、を有し、前記導電板は、前記第1チップ領域と前記第2チップ領域との間隙に形成された第1スリットと、前記第1チップ領域と前記端子領域との間隙に形成された第2スリットと、前記第1チップ領域と前記端子領域との間隙に形成された第3スリットとを備え、前記第1スリットは、前記導電板を貫通した連続線であり、前記第2スリット及び前記第3スリットは、前記導電板の非貫通の連続線、または、前記導電板を部分的に貫通した破線のいずれかである半導体装置が提供される。
 開示の技術によれば、溶融したはんだの広がりを制御しつつインダクタンスの変化を防止でき、信頼性の低下が抑制された半導体装置を提供することができる。
 本発明の上記及び他の目的、特徴及び利点は本発明の例として好ましい実施の形態を表す添付の図面と関連した以下の説明により明らかになるであろう。
第1の実施の形態の半導体装置の側面図である。 第1の実施の形態の半導体装置の平面図である。 第1の実施の形態の半導体装置に含まれるセラミック回路基板の導電板の要部の平面図である。 第1の実施の形態の半導体装置に含まれるセラミック回路基板の要部の断面図(その1)である。 第1の実施の形態の半導体装置に含まれるセラミック回路基板の要部の断面図(その2)である。 第2の実施の形態の半導体装置に含まれるセラミック回路基板の導電板の要部の平面図である。 第3の実施の形態の半導体装置に含まれるセラミック回路基板の導電板の要部の平面図である。 第4の実施の形態の半導体装置に含まれるセラミック回路基板の導電板の要部の平面図である。 第4の実施の形態の半導体装置に含まれるセラミック回路基板の導電板の要部の断面図である。
 以下、図面を参照して、実施の形態について説明する。なお、以下の説明において、「おもて面」及び「上面」とは、図1の半導体装置50において、上側を向いた面を表す。同様に、「上」とは、図1の半導体装置50において、上側の方向を表す。「裏面」及び「下面」とは、図1の半導体装置50において、下側を向いた面を表す。同様に、「下」とは、図1の半導体装置50において、下側の方向を表す。必要に応じて他の図面でも同様の方向性を意味する。「おもて面」、「上面」、「上」、「裏面」、「下面」、「下」、「側面」は、相対的な位置関係を特定する便宜的な表現に過ぎず、本発明の技術的思想を限定するものではない。例えば、「上」及び「下」は、必ずしも地面に対する鉛直方向を意味しない。つまり、「上」及び「下」の方向は、重力方向に限定されない。
 [第1の実施の形態]
 第1の実施の形態の半導体装置について図1及び図2を用いて説明する。図1は、第1の実施の形態の半導体装置の側面図であり、図2は、第1の実施の形態の半導体装置の平面図である。なお、図1は、封止部材45については破線で表している。図2では、封止部材45の図示を省略している。また、半導体装置50は、ケースの記載を省略している。なお、ケースは、セラミック回路基板10、第1,第2半導体チップ20,21等を収納する。また、第1の実施の形態では、複数の導電板12、第1,第2半導体チップ20,21、複数のコンタクト部品30、複数のボンディングワイヤ15、複数の外部接続ピン40に対して、それぞれ区別することなく、同じ符号を付して説明する。なお、これら以外の構成についても、複数あるものはそれぞれ区別することなく、同じ符号を付して同じ符号で説明する。
 半導体装置50は、図1及び図2に示されるように、セラミック回路基板10(基板)とセラミック回路基板10のおもて面に接合された第1,第2半導体チップ20,21とを有している。半導体装置50は、セラミック回路基板10のおもて面に接合されたコンタクト部品30(配線端子)を有している。第1,第2半導体チップ20,21及びコンタクト部品30は、セラミック回路基板10のおもて面に接合材(図示を省略)を介して接合されている。接合材は、例えば、はんだである。はんだの詳細については後述する。また、半導体装置50は、セラミック回路基板10のおもて面と第1,第2半導体チップ20,21の主電極とを電気的に接続するボンディングワイヤ15を有している。また、コンタクト部品30には外部接続ピン40が圧入されて取り付けられている。さらに、半導体装置50は、セラミック回路基板10のおもて面の第1,第2半導体チップ20,21と共に、コンタクト部品30に取り付けられた外部接続ピン40の先端部が突出するように封止部材45により封止されている。
 セラミック回路基板10は、基板の一例である。このようなセラミック回路基板10は、平面視で矩形状である。セラミック回路基板10は、絶縁板11と絶縁板11の裏面に設けられた金属板13と絶縁板11のおもて面に設けられた複数の導電板12(導電板12aを含む。以下同様)とを含んでいる。絶縁板11及び金属板13は、平面視で矩形状である。また、角部がR形状や、C形状に面取りされていてもよい。金属板13のサイズは、平面視で、絶縁板11のサイズより小さく、絶縁板11の内側に形成されている。絶縁板11は、熱伝導性のよいセラミックスにより構成されている。このようなセラミックスは、例えば、酸化アルミニウム、窒化アルミニウム、窒化珪素である。また、絶縁板11の厚さは、0.5mm以上、2.0mm以下である。金属板13は、熱伝導性に優れた金属により構成されている。このような金属は、例えば、アルミニウム、鉄、銀、銅、または、少なくともこれらの一種を含む合金である。また、金属板13の厚さは、0.1mm以上、2.0mm以下である。金属板13の表面に対して、耐食性を向上させるために、めっき処理を行ってもよい。この際、用いられるめっき材は、例えば、ニッケル、ニッケル-リン合金、ニッケル-ボロン合金である。
 複数の導電板12は、導電性に優れた金属により構成されている。このような金属は、例えば、銀、銅、ニッケル、または、少なくともこれらの一種を含む合金である。また、複数の導電板12の厚さは、0.5mm以上、1.5mm以下である。複数の導電板12の表面に対して、耐食性を向上させるために、めっき処理を行ってもよい。この際、用いられるめっき材は、例えば、ニッケル、ニッケル-リン合金、ニッケル-ボロン合金である。絶縁板11に対して複数の導電板12は、絶縁板11のおもて面に金属層を形成し、この金属層に対してエッチング等の処理を行って得られる。または、あらかじめ金属層から切り出した複数の導電板12を絶縁板11のおもて面に圧着させてもよい。なお、図1及び図2に示す複数の導電板12は一例である。必要に応じて、導電板12の個数、形状、大きさ等を適宜選択できる。また、導電板12aの図2中破線領域内には、複数のスリットが形成されている。これらのスリットの詳細については後述する。
 このようなセラミック回路基板10として、例えば、DCB(Direct Copper Bonding)基板、AMB(Active Metal Brazed)基板を用いることができる。なお、基板の別の例として、例えば、金属ベース基板を用いることができる。金属ベース基板は、樹脂からなる絶縁層と絶縁層の裏面に設けられた金属板13と絶縁板11のおもて面に設けられた複数の導電板12とを含んでいる。また、封止部材45により封止されて構成される半導体装置50は、セラミック回路基板10の金属板13の裏面が表出されている。
 第1半導体チップ20は、シリコンまたは炭化シリコンにより構成されたスイッチング素子である。スイッチング素子は、例えば、IGBT、パワーMOSFETである。第1半導体チップ20がIGBTである場合には、裏面に主電極としてコレクタ電極を、おもて面に、制御電極としてゲート電極及び主電極としてエミッタ電極をそれぞれ備えている。第1半導体チップ20がパワーMOSFETである場合には、裏面に主電極としてドレイン電極を、おもて面に、制御電極としてゲート電極及び主電極としてソース電極をそれぞれ備えている。また、第2半導体チップ21は、シリコンまたは炭化シリコンにより構成されたダイオード素子である。ダイオード素子は、例えば、SBD(Schottky Barrier Diode)、PiN(P-intrinsic-N)ダイオード等のFWD(Free Wheeling Diode)である。このような第2半導体チップ21は、裏面に主電極としてカソード電極を、おもて面に主電極としてアノード電極をそれぞれ備えている。第1,第2半導体チップ20,21は、その裏面側が所定の導電板12上に接合材(図示を省略)により接合されている。接合材は、例えば、はんだである。接合材の詳細については後述する。また、第1,第2半導体チップ20,21の厚さは、例えば、180μm以上、220μm以下であって、平均は、200μm程度である。なお、導電板12には、電子部品24を配置することもできる。電子部品24は、例えば、サーミスタ、電流センサである。
 ボンディングワイヤ15は、第1,第2半導体チップ20,21と、導電板12との間、または、複数の第1,第2半導体チップ20,21間を適宜電気的に接続する。このようなボンディングワイヤ15は、導電性に優れた材質により構成されている。当該材質として、例えば、金、銀、銅、アルミニウム、または、少なくともこれらの一種を含む合金により構成されている。また、ボンディングワイヤ15の径は、例えば、100μm以上、500μm以下である。
 コンタクト部品30は、配線端子の一例である。このようなコンタクト部品30は、本体部とフランジとを備えている。本体部は、内部に円筒状の貫通孔が形成されている。フランジは、本体部の開口端部に設けられている。コンタクト部品30の本体部の貫通孔には、外部接続ピン40が圧入される。外部接続ピン40は、棒状の本体部と本体部の両端部にそれぞれ形成された、テーパ状の先端部とを有している。本体部は、角柱状を成す。外部接続ピン40の断面の対角線の長さは、コンタクト部品30の本体部の径よりも数%長い。コンタクト部品30及び外部接続ピン40は、導電性に優れた金属により構成されている。このような金属は、例えば、銀、銅、ニッケル、または、少なくともこれらの一種を含む合金である。コンタクト部品30や外部接続ピン40の表面に対して、耐食性を向上させるために、めっき処理を行ってもよい。この際、用いられるめっき材は、例えば、ニッケル、ニッケル-リン合金、ニッケル-ボロン合金である。
 配線端子は、少なくとも一端が導電板12と接合部材を介して接合されていればよい。配線端子の別の例として、リードフレーム、バスバー及び外部接続端子がある。リードフレームは、第1,第2半導体チップ20,21と導電板12との間を電気的に接続する。バスバーは、複数の導電板12間を電気的に接続する。外部接続端子は、導電板12と外部機器とを電気的に接続する。このようなリードフレーム、バスバー及び外部接続端子は、導電性に優れた金属により構成されている。このような金属は、例えば、銀、銅、ニッケル、または、少なくともこれらの一種を含む合金である。コンタクト部品30や外部接続ピン40の表面に対して、耐食性を向上させるために、めっき処理を行ってもよい。この際、用いられるめっき材は、例えば、ニッケル、ニッケル-リン合金、ニッケル-ボロン合金である。
 封止部材45は、熱硬化性樹脂とフィラーとして熱硬化性樹脂に含有される充填剤とを含んでいる。熱硬化性樹脂は、例えば、エポキシ樹脂、フェノール樹脂、マレイミド樹脂である。充填剤は、例えば、二酸化シリコン、酸化アルミニウム、窒化ホウ素または窒化アルミニウムである。
 次に、セラミック回路基板10の導電板12aの図2中の破線領域の詳細について、図3~図5を用いて説明する。図3は、第1の実施の形態の半導体装置に含まれるセラミック回路基板の導電板の要部の平面図である。図4及び図5は、第1の実施の形態の半導体装置に含まれるセラミック回路基板の要部の断面図である。なお、図4は、図3の一点鎖線Y-Yにおける断面図、図5は、図3の一点鎖線X-Xにおける断面図をそれぞれ表している。
 図3によれば、第1半導体チップ20は、導電板12aのおもて面の第1チップ領域12a1にはんだ20aを介して設けられている。第2半導体チップ21は、導電板12aのおもて面の第2チップ領域12a2にはんだ21aを介して設けられている。コンタクト部品30は、導電板12aのおもて面の端子領域12a3にはんだ30aを介して設けられている。さらに、外部接続ピン40は、コンタクト部品30に圧入されている。はんだ20a,21a,30aは、鉛フリーはんだを基体として構成されている。鉛フリーはんだは、例えば、錫及び銀からなる合金、錫及びアンチモンからなる合金、錫及び亜鉛からなる合金、錫及び銅からなる合金のうち少なくともいずれかの合金を主成分とする。また、はんだ20a,21a,30aには、添加物が含まれてもよい。添加物は、例えば、銅、ビスマス、インジウム、ニッケル、ゲルマニウム、コバルトまたはシリコンである。また、第1,第2半導体チップ20,21を接合するはんだ20a,21aとコンタクト部品30を接合するはんだ30aとは、はんだ組成が異なっている。第1,第2半導体チップ20,21を接合するはんだ20a,21aは、ボイドが発生しにくく、高温耐性を有する。例えば、はんだ20a,21aは、錫及びアンチモンを主成分とする合金である。コンタクト部品30等の配線端子を接合するはんだ30aは、はんだ20a,21aよりも低弾性率を有する。はんだ30aは、例えば、錫及び銀を主成分とする合金である。なお、図3では、溶融したはんだ20a,21a,30aが広がって固化されている状態を示している。また、第1,第2半導体チップ20,21を接合するはんだ20a,21aは、コンタクト部品30を接合するはんだ30aより、薄くてよい。はんだ20a,21aの厚さは、0.05mm以上、0.25mm以下である。はんだ30aの厚さは、0.10mm以上、0.50mm以下である。はんだ30aがはんだ20a,21aよりも弾性率が低いために、はんだ30aの厚さをはんだ20a,21aより厚くすることができる。このため、半導体装置10の稼働時の半導体チップ20,21の発熱を良好に放熱することができる。さらに、はんだ30aにおけるクラック並びに剥離等の発生を抑止でき、半導体装置10の破損を防止できる。
 また、第1チップ領域12a1と第2チップ領域12a2とは、導電板12aに対して少なくとも互いの側部の一部が対向して隣り合って設定されている。また、端子領域12a3は、導電板12aに対して第1チップ領域12a1の側部及び第2チップ領域12a2の側部と対向して隣り合って設定されている。さらに、端子領域12a3は、導電板12aに対して第1チップ領域12a1及び第2チップ領域12a2の配列方向(図3中上下方向)に対して垂直方向(図3中左右方向)に隣接して設定されている。コンタクト部品30は、当該端子領域12a3内のいずれかに配置されればよく、図3の配置位置は一例である。
 導電板12aには、第1,第2,第3スリット14a,14b,14cがそれぞれ形成されている。第1スリット14aは、第1チップ領域12a1と第2チップ領域12a2との間隙に形成されている。第1スリット14aは、図3,4に示されるように、導電板12aを貫通した連続線である。この際の第1スリット14aの幅は、はんだ20a,21aの厚さよりも大きく、第1チップ領域12a1と第2チップ領域12a2との間隙の幅以下でよい。なお、第1,第2半導体チップ20,21は、それらの導電板12aのおもて面からの高さが略等しい。また、第1スリット14aの長さは、少なくとも、第1チップ領域12a1と第2チップ領域12a2とが対向して重複する側部に対応する長さ以上であることが好ましい。また、第1スリット14aの長さは、好ましくは、第1チップ領域12a1及び第2チップ領域12a2の対向するいずれかの側部に対応する長さ以下である。こうすることで、溶融したはんだ20a,21aの端部は、第1スリット14aの対向するそれぞれの端辺に接して、分離される。そのため、第1,第2チップ領域12a1,12a2間で溶融したはんだ20a,21aの移動が防止され、第1,第2半導体チップ20,21が所定の接合領域から位置ずれしてしまうのを防止できる。
 第2スリット14bは、第1チップ領域12a1と端子領域12a3との間隙に形成されている。第3スリット14cは、第2チップ領域12a2と端子領域12a3との間隙に形成されている。第3スリット14cは、図3,5に示されるように、導電板12aの非貫通の連続線である。なお、第2スリット14bの断面図は省略するものの、図5に示す第3スリット14cと同様に導電板12aの非貫通の連続線である。すなわち、第2,第3スリット14b,14cの深さは、導電板12aの厚さ未満である。また、はんだ30aの厚さははんだ21a(並びにはんだ20a)の厚さよりも厚い。この際の第2,第3スリット14b,14cの幅は、はんだ20a,21aの厚さよりも大きく、第1チップ領域12a1と端子領域12a3との間隙の幅、及び、第2チップ領域12a2と端子領域12a3との間隙の幅以下でよい。第2,第3スリット14b,14cの長さは、少なくとも、端子領域12a3と第1,第2チップ領域12a1,12a2とが対向して重複する側部に対応する長さ以上であることが好ましい。また、第1チップ領域12a1の端子領域12a3側の側部、及び、第2チップ領域12a2の端子領域12a3側の側部に対応する長さ以下であることが好ましい。また、図3では、第2,第3スリット14b,14cは、第1,第2チップ領域12a1,12a2の側部にそれぞれ形成されている。第2,第3スリット14b,14cは、その途中が接続されて連続したスリットであってもよい。このような第1,第2,第3スリット14a,14b,14cは、例えば、エッチング、レーザ加工により形成箇所に応じて所定の深さに形成される。こうすることで、溶融したはんだ20a,30aは、第2スリット14bの対向する端辺で塞き止められて、分離される。そのため、第1チップ領域12a1と端子領域12a3との間で溶融したはんだ20a,30aの移動が防止され、第1半導体チップ20、及び、コンタクト部品30が所定の接合領域から位置ずれしてしまうのを防止できる。また、はんだ20aの流出が抑制されるため、第1半導体チップ20のはんだ厚さが維持される。このため、はんだ20aにおけるはんだクラックや放熱不良が発生することも防止できる。
 さらに、上記から、第2チップ領域12a2は、第1チップ領域12a1に対して第1スリット14aを挟んで対向する第1側端部と、第1側端部と垂直な第2側端部とを有する。そして、当該第2側端部は端子領域12a3に対して第3スリット14cを挟んで対向している。また、第1チップ領域12a1は、第2チップ領域12a2に対向する第3側端部と当該第3側端部に垂直な第4側端部とを有する。そして、当該第4側端部は端子領域12a3に対して第2スリット14bを挟んで対向している。この際、第1,第2半導体チップ20,21間の間隔は、第1半導体チップ20とコンタクト部品30との間隔及び、第2半導体チップ21とコンタクト部品30との間隔よりも、短くてよい。また、第1スリット14aの幅は、第2,第3スリット14b,14cの幅よりも、狭くてよい。
 上記の半導体装置50は、絶縁板11と絶縁板11のおもて面に設けられた導電板12aとを含むセラミック回路基板10と、導電板12aのおもて面の第1チップ領域12a1に設けられた第1半導体チップ20と、導電板12aのおもて面の第2チップ領域12a2に設けられた第2半導体チップ21と、導電板12aのおもて面の端子領域12a3に設けられたコンタクト部品30と、を有する。導電板12aは、第1チップ領域12a1と第2チップ領域12a2との間隙に形成された第1スリット14aと、第1チップ領域12a1と端子領域12a3との間隙に形成された第2スリット14bと、第2チップ領域12a2と端子領域12a3との間隙に形成された第3スリット14cとを備える。そして、第1スリット14aは、導電板12aを貫通した連続線であり、第2,第3スリット14b,14cは、導電板12aの非貫通の連続線である。
 この第1,第2,第3スリット14a,14b,14cにより、溶融したはんだ20a,21a,30aの広がりを制限できる。このため、種類の異なるはんだ20a,21a,30aが混ざり合うことを防止できる。また、第1スリット14aは、貫通した連続線により、導電板12aに形成されている。このため、第1,第2半導体チップ20,21の位置ずれを防止して、近接して配置できる。さらに、第2,第3スリット14b,14cは、導電板12aを貫通しない(非貫通の)連続線により、導電板12aに形成されている。このため、図3中の破線矢印に沿ってコンタクト部品30からの電流を第1半導体チップ20の裏面の主電極に確実に流すことができる。また、図3及び図5中の破線矢印に沿って第2半導体チップ21の裏面から出力される電流をコンタクト部品30に確実に流すことができる。このように、貫通した連続線の第1スリット14aにより第1,第2半導体チップ20,21を近接させることができる。さらに、非貫通の連続線の第2,第3スリット14b,14cによりコンタクト部品30に対する第1,第2半導体チップ20,21の電流経路が妨げられることなく、低インダクタンスの配線を実現しつつ、はんだ20a,21a,30aの広がりを制限できる。これらにより、半導体装置50の電気的特性を高めつつ、信頼性の低下を防止することができる。
 [第2の実施の形態]
 第2の実施の形態では、第1,第2チップ領域12a1,12a2及び端子領域12a3の配置位置、形状が第1の実施の形態とは異なる場合について、図6を用いて説明する。図6は、第2の実施の形態の半導体装置に含まれるセラミック回路基板の導電板の要部の平面図である。なお、第2の実施の形態では、第1の実施の形態と同じ構成には同じ符号を付して、それらの説明については簡略、または、省略する。
 図6に示す導電板12aでは、第1チップ領域12a1は、第2チップ領域12a2に対して、第2チップ領域12a2よりも図6中下方にずれた位置で、第2チップ領域12a2に隣接して設定されている。さらに、第1チップ領域12a1の図6中下方の側部は、導電板12aの端部に接近している。第1スリット14aが第1チップ領域12a1と第2チップ領域12a2との間隙に形成されている。第1スリット14aは、第2チップ領域12a2の第1チップ領域12a1に対向する側部の長さに対応して形成されている。第1,第2チップ領域12a1,12a2には、第1,第2半導体チップ20,21がそれぞれ設けられている。なお、図6において、第1,第2チップ領域12a1,12a2の位置は反対であってもよい。
 端子領域12a3は、導電板12aにおいて第1チップ領域12a1の第2チップ領域12a2から位置ずれした側部と第2チップ領域12a2の図6中下方の側部とで囲まれた領域に設定されている。この端子領域12a3には、配線端子であるリードフレーム41が形成されている。リードフレーム41は、はんだ40aを介して導電板12aに接合されている。なお、はんだ40aは、第1の実施の形態のはんだ30aと同様に構成されている。そして、端子領域12a3に対向する第2,第1チップ領域12a2,12a1の側部に沿って、第2,第3スリット14b,14cがそれぞれ形成されている。第1スリット14aは、導電板12aを貫通した連続線であり、第2,第3スリット14b,14cは、導電板12aの非貫通の連続線である。
 第2チップ領域12a2は、第1チップ領域12a1に対して第1スリット14aを挟んで対向する第1側端部と、第1側端部と垂直な第2側端部とを有する。そして、当該第2側端部は端子領域12a3に対して第3スリット14cを挟んで対向している。また、第1チップ領域12a1は、第2チップ領域12a2に対して第1スリット14aを挟んで対向し、端子領域12a3に対して第2スリット14bを挟んで対向する第3側端部を有する。この際、第1,第2半導体チップ20,21間の間隔は、第1半導体チップ20とコンタクト部品30との間隔及び第2半導体チップ21とコンタクト部品30との間隔よりも、短くてよい。また、第1スリット14aの幅は、第2,第3スリット14b,14cの幅よりも、狭くてよい。
 このような導電板12aでも、第1,第2,第3スリット14a,14b,14cが形成されているため、溶融したはんだ20a,21a,40aの広がりを制限できる。このため、種類の異なるはんだ20a,21a,40aが混ざり合うことを防止できる。また、第1スリット14aは、貫通した連続線により、導電板12aに形成されている。このため、第1,第2半導体チップ20,21間での位置ずれを防止して、近接して配置することができる。さらに、第2,第3スリット14b,14cは、導電板12aを貫通しない(非貫通の)連続線により、導電板12aに形成されている。このため、図6中の破線矢印に沿ってリードフレーム41からの電流を第1半導体チップ20の裏面の主電極に確実に流すことができる。また、図6の破線矢印に沿って第2半導体チップ21の裏面から出力される電流をリードフレーム41に確実に流すことができる。このように、貫通した連続線の第1スリット14aにより第1,第2半導体チップ20,21を近接させることができる。さらに、非貫通の連続線の第2,第3スリット14b,14cによりリードフレーム41に対する第1,第2半導体チップ20,21の電流経路が妨げられることなく、低インダクタンスの配線を実現しつつ、はんだ20a,21a,40aの広がりを制限できる。これらにより、半導体装置50の電気的特性を高めつつ、信頼性の低下を防止することができる。
 [第3の実施の形態]
 第3の実施の形態では、第1チップ領域12a1,12a4及び端子領域12a3の配置位置、形状が第1,第2の実施の形態とは異なる場合について、図7を用いて説明する。図7は、第3の実施の形態の半導体装置に含まれるセラミック回路基板の導電板の要部の平面図である。
 図7に示す導電板12aでは、第1チップ領域12a1,12a4は、間隔を空けて隣接して設定されている。なお、第1チップ領域12a4にも第1半導体チップ23がはんだ23aを介して設けられる。第1半導体チップ23は、第1半導体チップ20と同様のスイッチング素子である。はんだ23aは、はんだ20aと同様の組成を成している。また、第1チップ領域12a1,12a4の間隙には、第1スリット14aが形成されている。第1スリット14aの長さは、第1半導体チップ20,23の幅に対応している。
 端子領域12a3は、導電板12aに対して、第1チップ領域12a1,12a4の図7中下方の側部と対向して設定されている。この端子領域12a3にも、リードフレーム41が接合される。リードフレーム41は、はんだ40aを介して導電板12aに接合されている。そして、端子領域12a3に対向する第1チップ領域12a1,12a4の側部に沿って、第2スリット14b,14dがそれぞれ形成されている。なお、第2スリット14dは、第2スリット14bと同様に、導電板12aに対して非貫通で連続的に形成されている。また、第2スリット14b,14dは、第1チップ領域12a1,12a4の側部が端子領域12a3に重複する間隙にそれぞれ形成されている。第1スリット14aは、導電板12aを貫通した連続線であり、第2,第3スリット14b,14cは、導電板12aの非貫通の連続線である。
 2つの第1チップ領域12a1,12a4は、第1スリット14aを挟んで対向している。そして、2つの第1チップ領域12a1,12a4の対向する側端部と垂直な側端部は、それぞれ端子領域12a3に対して第2スリット14b,14dを挟んで対向している。第2スリット14b,14dは、連続的に形成されていてもよい。この際、2つの第1半導体チップ20,23間の間隔は、それぞれの第1半導体チップ20,23とコンタクト部品30との間隔よりも、短くてよい。また、第1スリット14aの幅は、第2スリット14b,14dの幅よりも、狭くてよい。
 このような導電板12aでも、第1スリット14a及び第2スリット14b,14dが形成されているため、溶融したはんだ20a,23a,40aの広がりを制限できる。このため、種類の異なるはんだ20a,23a,40aが混ざり合うことを防止できる。また、第1スリット14aは、貫通した連続線により、導電板12aに形成されている。このため、第1半導体チップ20,23間での位置ずれを防止して、近接して配置することができる。さらに、第2スリット14b,14dは、導電板12aを貫通しない(非貫通の)連続線により、導電板12aに形成されている。このため、図7中の破線矢印に沿ってリードフレーム41からの電流を第1半導体チップ20,23の裏面の主電極に確実に流すことができる。このように、貫通した連続線の第1スリット14aにより第1半導体チップ20,23を近接させることができる。さらに、非貫通の連続線の第2スリット14b,14dによりリードフレーム41に対する第1半導体チップ20,23の電流経路が妨げられることなく、低インダクタンスの配線を実現しつつ、はんだ20a,23a,40aの広がりを制限できる。これらにより、半導体装置50の電気的特性を高めつつ、信頼性の低下を防止することができる。
 [第4の実施の形態]
 第4の実施の形態では、第1の実施の形態の導電板12aにおいて第2,第3スリット14b,14cが破線を成して構成されている場合について、図8及び図9を用いて説明する。図8は、第4の実施の形態の半導体装置に含まれるセラミック回路基板の導電板の要部の平面図である。図9は、第4の実施の形態の半導体装置に含まれるセラミック回路基板の導電板の要部の断面図である。なお、図9は、図8の一点鎖線Y-Yにおける断面図を表している。
 図8に示す導電板12aには、図3の導電板12aに連続的に形成された第2,第3スリット14b,14cに代わって、破線状に形成された第2,第3スリット14b1,14c1がそれぞれ形成されている。この第2スリット14b1は、図8に示されるように、導電板12aの第1チップ領域12a1と端子領域12a3との間隙を部分的に貫通して破線状に形成されている。このため、第1チップ領域12a1と端子領域12a3とは第2スリット14b1で完全に分断されていない。第2スリット14b1は、貫通された部分を含んでいるために、溶融したはんだ20a,30aの広がりを制限できる。さらに、第2スリット14b1の導電板12aの貫通されていない部分を通じて、コンタクト部品30からの電流を図8中の破線矢印に沿って第1半導体チップ20の裏面の主電極に流すことができる。また、第3スリット14c1も、第2スリット14b1と同様に、導電板12aの第2チップ領域12a2と端子領域12a3との間隙を部分的に貫通して破線状に形成されている。このため、第2チップ領域12a2と端子領域12a3とは第3スリット14c1で完全に分断されていない。第3スリット14c1もまた、貫通された部分を含んでいるために、溶融したはんだ21a,30aの広がりを制限できる。さらに、第3スリット14c1の導電板12aの貫通されていない部分を通じて、第2半導体チップ21の裏面からの電流を図8中の破線矢印に沿ってコンタクト部品30に流すことができる。
 このような導電板12aでも、第1,第2,第3スリット14a,14b1,14c1が形成されているため、溶融したはんだ20a,21a,30aの広がりを制限できる。このため、種類の異なるはんだ20a,21a,30aが混ざり合うことを防止できる。また、第1スリット14aは、貫通した連続線により、導電板12aに形成されている。このため、第1,第2半導体チップ20,21間での位置ずれを防止して、近接して配置することができる。さらに、第2,第3スリット14b1,14c1は、部分的に貫通して破線状に、導電板12aに形成されている。このため、図8中の破線矢印に沿ってコンタクト部品30からの電流を第1半導体チップ20の裏面の主電極に確実に流すことができる。また、図8の破線矢印に沿って第2半導体チップ21の裏面から出力される電流をコンタクト部品30に確実に流すことができる。このように、貫通した連続線の第1スリット14aにより第1,第2半導体チップ20,21を近接させることができる。さらに、非貫通の連続線の第2,第3スリット14b1,14c1によりコンタクト部品30に対する第1,第2半導体チップ20,21の電流経路が妨げられることなく、低インダクタンスの配線を実現しつつ、はんだ20a,21a,30aの広がりを制限できる。これらにより、半導体装置50の電気的特性を高めつつ、信頼性の低下を防止することができる。
 上記については単に本発明の原理を示すものである。さらに、多数の変形、変更が当業者にとって可能であり、本発明は上記に示し、説明した正確な構成及び応用例に限定されるものではなく、対応するすべての変形例及び均等物は、添付の請求項及びその均等物による本発明の範囲とみなされる。
 10 セラミック回路基板
 11 絶縁板
 12,12a 導電板
 12a1,12a4 第1チップ領域
 12a2 第2チップ領域
 12a3 端子領域
 13 金属板
 14a 第1スリット
 14b,14b1,14d 第2スリット
 14c,14c1 第3スリット
 15 ボンディングワイヤ
 20,23 第1半導体チップ
 21 第2半導体チップ
 20a,21a,23a,30a,40a はんだ
 24 電子部品
 30 コンタクト部品
 40 外部接続ピン
 41 リードフレーム
 45 封止部材
 50 半導体装置

Claims (14)

  1.  絶縁板と前記絶縁板のおもて面に設けられた導電板とを含む基板と、
     前記導電板のおもて面の第1チップ領域に設けられた第1半導体チップと、
     前記導電板のおもて面の第2チップ領域に設けられた第2半導体チップと、
     前記導電板のおもて面の端子領域に設けられた配線端子と、
     を有し、
     前記導電板は、前記第1チップ領域と前記第2チップ領域との間隙に形成された第1スリットと、前記第1チップ領域と前記端子領域との間隙に形成された第2スリットと、前記第1チップ領域と前記端子領域との間隙に形成された第3スリットとを備え、
     前記第1スリットは、前記導電板を貫通した連続線であり、前記第2スリット及び前記第3スリットは、前記導電板の非貫通の連続線、または、前記導電板を部分的に貫通した破線のいずれかである半導体装置。
  2.  前記第2スリット及び前記第3スリットの深さは、前記導電板の厚さ未満である、
     請求項1に記載の半導体装置。
  3.  前記第2スリットは、前記導電板の前記第1半導体チップの前記端子領域側の側部に沿って形成されている、
     請求項1に記載の半導体装置。
  4.  前記第3スリットは、前記導電板の前記第2半導体チップの前記端子領域側の側部に沿って形成されている、
     請求項1に記載の半導体装置。
  5.  前記第2チップ領域は、前記第1チップ領域に対して前記第1スリットを挟んで対向する第1側端部と、前記第1側端部と垂直な第2側端部とを有し、
     前記第2側端部は前記端子領域に対して前記第3スリットを挟んで対向している、
     請求項1に記載の半導体装置。
  6.  前記第1チップ領域は、前記第2チップ領域に対向する第3側端部を有し、
     前記第3側端部は前記端子領域に対して前記第2スリットを挟んで対向している、
     請求項5に記載の半導体装置。
  7.  前記第1チップ領域は、前記第2チップ領域に対向する第3側端部と前記第3側端部に垂直な第4側端部とを有し、
     前記第4側端部は前記端子領域に対して前記第2スリットを挟んで対向している、
     請求項5に記載の半導体装置。
  8.  前記第2スリットは、前記第1半導体チップの前記端子領域側の側部と略等しい長さで形成されている、
     請求項3に記載の半導体装置。
  9.  前記第3スリットは、前記第2半導体チップの前記端子領域側の側部と略等しい長さで形成されている、
     請求項4に記載の半導体装置。
  10.  前記第1半導体チップ及び前記第2半導体チップは前記導電板に第1接合材により固着され、
     前記配線端子は前記導電板に前記第1接合材と異なる組成の第2接合材により固着されている、
     請求項1に記載の半導体装置。
  11.  前記第1接合材は、錫及びアンチモンを主成分とする合金からなるはんだであり、
     前記第2接合材は、錫及び銀を主成分とする合金からなるはんだである、
     請求項10に記載の半導体装置。
  12.  前記第1半導体チップ及び前記第2半導体チップは前記導電板に第1接合材により固着され、
     前記配線端子は前記導電板に第2接合材により固着され、
     前記第1接合材の厚さは前記第2接合材の厚さより薄い、
     請求項1に記載の半導体装置。
  13.  前記第1スリットの幅は、前記第1接合材の高さと略等しい、
     請求項10乃至12のいずれかに記載の半導体装置。
  14.  前記第1半導体チップは、スイッチング素子であり、
     前記第2半導体チップは、ダイオード素子である、
     請求項1乃至13のいずれかに記載の半導体装置。
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JP2017011028A (ja) * 2015-06-18 2017-01-12 株式会社デンソー 半導体装置
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