WO2021134979A1 - 一种碗形塞自动上料压装装置 - Google Patents

一种碗形塞自动上料压装装置 Download PDF

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Publication number
WO2021134979A1
WO2021134979A1 PCT/CN2020/085502 CN2020085502W WO2021134979A1 WO 2021134979 A1 WO2021134979 A1 WO 2021134979A1 CN 2020085502 W CN2020085502 W CN 2020085502W WO 2021134979 A1 WO2021134979 A1 WO 2021134979A1
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WIPO (PCT)
Prior art keywords
pressing
press
assembly
bowl
feeding
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PCT/CN2020/085502
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English (en)
French (fr)
Inventor
王勇煌
时东东
李波
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昆山阿普顿自动化系统有限公司
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Publication of WO2021134979A1 publication Critical patent/WO2021134979A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/047—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts for flexible profiles, e.g. sealing or decorating strips in grooves or on other profiles by devices moving along the flexible profile

Definitions

  • the utility model belongs to the technical field of automation equipment, in particular to a bowl-shaped plug automatic feeding and pressing device.
  • the bowl plug pressing machine can only realize the automatic feeding and pressing of a single specification bowl plug, and the engine cylinder block needs to press many different types of bowl plugs.
  • the water channel and oil channel of the engine block are usually different from each other.
  • the bowl-shaped plug is sealed, so in the prior art, only the division station can be used to carry out the feeding and press-fitting process, which is low in efficiency and high in production costs.
  • the main technical problem solved by the utility model is to provide a bowl-shaped plug automatic feeding and press-fitting device, which realizes the press-fitting of the bowl-shaped plugs of products that require different types of bowl plugs, such as engine cylinder blocks, and can be compatible with different types of bowls.
  • the press-fitting of the shaped plug reduces the cost and improves the efficiency.
  • the utility model provides an automatic feeding and pressing device for bowl-shaped plugs, which comprises a machine table and a plurality of groups of first feeding components and a plurality of groups of first press-fitting components which are arranged on the machine and can drive the first press-fitting components.
  • a press-fitting drive mechanism that translates components in the Y-direction
  • an X-direction drive mechanism that can drive the first feeding assembly and the first press-fitting assembly to translate along the X-direction, and can drive the first feeding assembly and the first press-fitting
  • the bowl-shaped plug is conveyed to the first press-fitting assembly through the first feeding assembly, the first press-fitting assembly is driven by the press-fitting drive mechanism to press the bowl-shaped plug into the product, and the bowl-shaped plug is driven by the X-direction drive mechanism
  • the first feeding assembly and the first pressing assembly move in the X direction, so that the same pressing drive mechanism can press multiple types of bowl plugs into the product.
  • the machine is also provided with a second feeding assembly and a second pressing assembly, and the second feeding assembly is located upstream of the second pressing assembly , The steel ball is conveyed to the second press-fitting assembly through the second feeding assembly, and the second press-fitting assembly is driven by the press-fitting drive mechanism to press the steel ball into the product.
  • the first feeding assembly includes an upper feeding channel and a lower feeding channel, the lower feeding channel is located below the upper feeding channel, and the lower feeding channel is located above the first press-fitting assembly.
  • the bowl-shaped plug enters the lower feeding channel through the upper feeding channel.
  • the upper feeding channel is provided with a slot, and a pressing mechanism is arranged at the slot.
  • the pressing mechanism includes a pressing rod and a pressing cylinder capable of driving the pressing rod to move.
  • the pressing cylinder drives the pressing rod to press the bowl-shaped plug and the side wall of the upper feeding channel against the bowl-shaped plug and fix the bowl-shaped plug relative to the upper feeding channel.
  • the first pressing assembly includes an ejector rod, the front end of the ejector rod matches the shape of the bowl-shaped plug, and the rear end of the ejector rod corresponds to the drive end of the press-fitting drive mechanism. Matching, the bowl-shaped plug is pressed into the product by driving the ejector rod through the press-fitting drive mechanism.
  • the lower part of the lower feeding channel is provided with a discharge rebound assembly, and the first pressing assembly is driven to translate by a pressing drive mechanism to push the bowl plug out of the discharge rebound assembly.
  • the discharge spring-back assembly automatically returns to its position.
  • the discharge rebound assembly includes a hinge shaft, a return spring, and a rebound block, one side of the rebound block is hinged with the mounting block through a hinge shaft, and the return spring is mounted on the hinge shaft.
  • the first pressing assembly is driven by the press-fitting drive mechanism to push the bowl-shaped plug into the product, and when the press-fit drive mechanism is retracted, the resilient block automatically returns to its position under the action of the return spring.
  • the second feeding component is a blanking tube
  • the blanking tube is externally connected to an air source
  • the lower end of the blanking tube is connected to the second press-fitting component.
  • the second press-fitting assembly includes a press-fit rod and a press-fit sleeve sleeved on the outside of the press-fit rod, the press-fit rod can slide axially along the press-fit sleeve, and the drop
  • the lower end of the material pipe is in communication with the press-fit sleeve, the steel ball falls along the blanking tube to the press-fit sleeve and is located at the front end of the press-fit rod, and the press-fit rod is driven by the press-fit mechanism to push the steel ball out, And press-fit to the product.
  • the machine is provided with a mounting base and a mounting plate, the first pressing assembly and the second pressing assembly are mounted on the mounting plate, the mounting plate is mounted on the mounting base, so An X-direction linear guide rail is provided between the mounting plate and the mounting seat, and the mounting seat is driven to translate in the X direction through an X-direction drive mechanism;
  • the mounting base is installed on a machine platform, and a Z-direction linear guide rail is arranged between the mounting base and the machine platform, and the mounting base is driven to move in the Z direction through a Z-direction driving mechanism.
  • the utility model includes a machine table and a plurality of groups of first feeding components, a plurality of groups of first press-fitting components, a press-fitting drive mechanism capable of driving the first press-fitting components to translate in the Y direction, and a press-fitting drive mechanism capable of driving the first feeding components And the X-direction drive mechanism that translates the first press-fitting assembly along the X-direction, and the Z-direction drive mechanism that can drive the first feeding assembly and the first press-fitting assembly to move in the Z direction.
  • the present invention uses multiple sets of first feeding assemblies and multiple sets of The first pressing assembly, different types of bowl plugs are fed through the first feeding assembly, and the pressing drive mechanism drives different first pressing assemblies to press different types of bowl plugs into the product;
  • the utility model can realize The press-fitting of bowl-shaped plugs of products that require different types of bowl-shaped plugs such as engine blocks can be compatible with the press-fitting of different types of bowl-shaped plugs, reducing costs and improving efficiency;
  • the present invention also includes a second feeding assembly and a second pressing assembly.
  • the steel balls are transported to the second pressing assembly through the second feeding assembly, and the second pressing assembly is driven by the pressing drive mechanism to press the steel balls. Therefore, the utility model can also realize the pressing of steel balls and other parts, which further improves the versatility of the device.
  • Figure 1 is a schematic diagram of the appearance of the utility model
  • Figure 2 is a schematic diagram of the structure of the utility model
  • Figure 3 is a schematic diagram of the structure of the upper feeding channel of the present invention.
  • Figure 4 is a schematic diagram of the structure of the first feeding component of the present invention.
  • Figure 5 is a schematic diagram of the exploded structure of the first feeding component of the present invention.
  • Figure 6 is a schematic view of the structure of the second press-fitting assembly of the present invention.
  • Figure 7 is a schematic diagram of the exploded structure of the second press-fitting assembly of the present invention.
  • Machine 1 first feeding assembly 2, upper feeding passage 21, slotting 211, pressing mechanism 212, pressing rod 2121, pressing cylinder 2122, lower feeding passage 22, discharging structure 23, mounting block 231, discharging Rebound assembly 232, hinge shaft 2321, return spring 2322, rebound block 2323, first press assembly 3, ejector rod 31, press drive mechanism 4, X drive mechanism 5, Z drive mechanism 6, second feeding The assembly 7, the second pressing assembly 8, the pressing rod 81, the pressing sleeve 82, the mounting seat 9, the bowl plug 10, the steel ball 20, the mounting plate 30, and the optical fiber sensor 40.
  • a bowl-shaped plug automatic feeding and pressing device as shown in Figures 1 to 7, comprising a machine 1 and multiple sets of first feeding components 2 and multiple sets of first press fittings provided on the machine Assembly 3, a press drive mechanism 4 capable of driving the first press assembly to translate in the Y direction, an X drive mechanism capable of driving the first feed assembly and the first press assembly to translate in the X direction, and a drive mechanism 5 capable of driving The first feeding assembly and the Z-direction driving mechanism 6 moving in the Z direction of the first pressing assembly, the first feeding assembly is located upstream of the first pressing assembly, and the first feeding assembly and the first pressing assembly are located upstream of the first pressing assembly.
  • the first press-fitting components have a one-to-one correspondence;
  • the bowl plug 10 is conveyed to the first press-fitting assembly through the first feeding assembly, and the first press-fitting assembly is driven by the press-fitting drive mechanism to press the bowl-shaped plug into the product, and the X-direction drive mechanism
  • the first feeding assembly and the first pressing assembly are driven to translate along the X direction, so that the same pressing drive mechanism can press multiple types of bowl plugs into the product.
  • the drive units of the X-direction drive mechanism, the Z-direction drive mechanism, and the press-fit drive mechanism are all servo motors, but are not limited to this.
  • the first feeding assembly and the first pressing assembly are both provided with 3 groups, but it is not limited to this, and can be designed according to product requirements.
  • the machine is also provided with a second feeding assembly 7 and a second pressing assembly 8.
  • the second feeding assembly is located upstream of the second pressing assembly and passes through the second feeding assembly.
  • the assembly transports the steel ball 20 to the second press-fitting assembly, and the second press-fitting assembly is driven by the press-fitting drive mechanism to press the steel ball into the product.
  • the first feeding assembly includes an upper feeding channel 21 and a lower feeding channel 22, the lower feeding channel is located below the upper feeding channel, and the lower feeding channel is located at the first press-fitting assembly. Above the upper part, the bowl-shaped plug enters the lower feeding channel through the upper feeding channel.
  • the upper feeding channel is provided with a slot 211, and a pressing mechanism 212 is arranged at the slot.
  • the pressing mechanism includes a pressing rod 2121 and a pressing rod capable of driving the pressing rod to move.
  • the tightening cylinder 2122 is used to drive the pressing rod by the pressing cylinder to press the bowl-shaped plug and the side wall of the upper feeding passage against the bowl-like plug to fix the upper feeding passage.
  • the first pressing assembly includes a top rod 31, the front end of the top rod matches the shape of the bowl-shaped plug, and the rear end of the top rod is connected to the press-fitting drive mechanism.
  • the driving ends are matched, and the ejector rod is driven by the press-fitting driving mechanism to press the bowl-shaped plug into the product.
  • the lower part of the lower feeding channel is provided with a discharging structure 23.
  • the discharging structure includes a mounting block 231 and a discharging rebound assembly 232 provided on the mounting block, which is driven by a press-fitting drive mechanism.
  • the first press-fitting assembly moves in translation to push the bowl-shaped plug out of the ejection resilience mechanism to press into the product, and when the press-fitting drive mechanism is retracted, the ejection resilience assembly automatically returns to its position.
  • the discharge rebound assembly 232 includes a hinge shaft 2321, a return spring 2322, and a rebound block 2323.
  • One side of the rebound block is hinged with the mounting block through a hinge shaft, and the return spring Installed on the hinged shaft, the first pressing assembly is driven by the press-fitting drive mechanism to push the bowl-shaped plug out and press into the product.
  • the return spring is actuated by the return spring. The bullet returns automatically.
  • the second feeding component is a blanking tube, the blanking tube is externally connected with an air source, and the lower end of the blanking tube is connected with the second press-fitting component.
  • the second press-fitting assembly includes a press-fit rod 81 and a press-fit sleeve 82 sleeved on the outside of the press-fit rod. Sliding in the axial direction, the lower end of the blanking tube is in communication with the press-fitting sleeve, the steel ball falls along the blanking tube to the press-fitting sleeve and is located at the front end of the press-fitting rod, and the press-fitting mechanism drives the press The mounting rod pushes the steel ball out and press-fits it to the product.
  • the second pressing assembly is also provided with an optical fiber sensor 40 for detecting whether the steel ball is in place.
  • the machine is provided with a mounting seat 9 and a mounting plate 30.
  • the first press-fitting assembly and the second press-fitting assembly are mounted on the mounting plate, and the mounting plate is mounted on the mounting plate.
  • a mounting seat, an X-direction linear guide rail is provided between the mounting plate and the mounting seat, and the mounting seat is driven to translate in the X direction through an X-direction driving mechanism;
  • the mounting base is installed on a machine platform, and a Z-direction linear guide rail is arranged between the mounting base and the machine platform, and the mounting base is driven to move in the Z direction through a Z-direction driving mechanism.
  • the parts that can be pressed into the first press-fitting assembly of the present invention are not limited to the bowl-shaped plug, and are similar in structure to those that can adopt the same blanking method and press-fitting method; in the same way, the second press-fitting assembly can be pressed
  • the imported parts are not limited to steel balls, and are similar in structure to those that can use the same blanking method and press-fitting method.
  • the first press-fitting assembly and the second press-fitting assembly are also provided with pressure and displacement monitoring devices to facilitate monitoring of press-fitting force and information such as whether the press-fitting is in place.
  • the bowl-shaped plug enters the lower feeding channel along the upper feeding channel, and the press-fitting drive mechanism drives the corresponding ejector rod to translate in the Y direction to push the bowl-shaped plug out and press into the product.
  • the press-fit drive mechanism returns, it will return under the action of the return spring.
  • the elastic block automatically returns to prevent the bowl plug in the lower feeding channel from falling, and then the X-direction drive mechanism drives the mounting plate to translate, so that the next first press-fit assembly is aligned with the press-fit drive mechanism, and the above process is repeated; multiple types
  • the X-direction drive mechanism drives the mounting plate to translate, so that the second press-fitting assembly is aligned with the press-fitting drive mechanism.
  • the steel ball falls along the blanking tube to the press-fitting sleeve and is located at the front end of the press-fit rod.
  • the pressing mechanism drives the pressing rod to push out the steel ball and press it into the product;
  • the Z-direction drive unit can drive the mounting seat and the mechanism installed on it to move upward as a whole to adapt to the pressing of bowl plugs and steel balls of products of different heights.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

一种碗形塞自动上料压装装置，包括机台（1）和设于机台（1）的多组第一送料组件（2）、多组第一压装组件（3）、能够驱动第一压装组件沿Y向平移的压装驱动机构（4）、能够驱动第一送料组件和第一压装组件沿X向平移的X向驱动机构（5）、能够驱动第一送料组件和第一压装组件Z向移动的Z向驱动机构（6），通过第一送料组件将碗形塞输送至第一压装组件，通过压装驱动机构驱动第一压装组件将碗形塞压入产品，通过X向驱动机构驱动第一送料组件和第一压装组件沿X向平移。通过上述上料压装装置实现发动机缸体等需要不同类型的碗形塞的产品的碗形塞的压装，可以兼容不同种类的碗形塞的压装，降低成本，提高效率。

Description

一种碗形塞自动上料压装装置 技术领域
本实用新型属于自动化设备技术领域，特别涉及一种碗形塞自动上料压装装置。
背景技术
目前碗形塞压装机只能实现单一规格的碗形塞自动上料、压装，而发动机缸体需要压装多种不同型号的碗形塞，如发动机缸体的水道和油道通常由不同的碗形塞密封的，这样在先前技术上只能采用分工站进行上料、压装过程，效率低，生产成本高。
因此，有必要研究一种碗形塞自动上料压装装置以克服上述缺点。
实用新型内容
本实用新型主要解决的技术问题是提供一种碗形塞自动上料压装装置，实现发动机缸体等需要不同类型的碗形塞的产品的碗形塞的压装，可以兼容不同种类的碗形塞的压装，降低成本，提高效率。
为解决上述技术问题，本实用新型采用的一个技术方案是：
本实用新型提供一种碗形塞自动上料压装装置，包括机台和设于所述机台的多组第一送料组件、多组第一压装组件、能够驱动所述第一压装组件沿Y向平移的压装驱动机构、能够驱动第一送料组件和所述第一压装组件沿X向平移的X向驱动机构、能够驱动所述第一送料组件和所述第一压装组件Z向移动的Z向驱动机构，所述第一送料组件位于所述第一压装组件的上游，且所述第一送料组件与所述第一压装组件一一对应；
通过第一送料组件将碗形塞输送至第一压装组件，通过所述压装驱动机构驱动所述第一压装组件将所述碗形塞压入产品，通过所述X向驱动机构驱动所述第一送料组件和所述第一压装组件沿X向平移，从而实现同一压装驱动机构能够将多类型的碗形塞压入产品。
为解决上述技术问题，本实用新型采用的进一步技术方案是：所述机台 还设有第二送料组件和第二压装组件，所述第二送料组件位于所述第二压装组件的上游，通过第二送料组件将钢球输送至第二压装组件，通过所述压装驱动机构驱动所述第二压装组件将所述钢球压入产品。
进一步地说，所述第一送料组件包括上送料通道和下送料通道，所述下送料通道位于所述上送料通道的下方，所述下送料通道位于所述第一压装组件的上方，所述碗形塞通过上送料通道进入下送料通道。
进一步地说，所述上送料通道设有开槽，所述开槽处设有压紧机构，所述压紧机构包括压紧杆和能够驱动所述压紧杆移动的压紧气缸，通过所述压紧气缸驱动压紧杆将碗形塞与上送料通道的侧壁抵紧碗形塞相对于上送料通道固定。
进一步地说，所述第一压紧组件包括顶杆，所述顶杆的前端与所述碗形塞的形状相匹配，所述顶杆的后端与所述压装驱动机构的驱动端相匹配，通过压装驱动机构驱动顶杆将所述碗形塞压入产品。
进一步地说，所述下送料通道的下部设有出料回弹组件，通过压装驱动机构驱动所述第一压装组件平移将所述碗形塞从所述出料回弹组件顶出压入产品，所述压装驱动机构退回时，所述出料回弹组件自动回位。
进一步地说，所述出料回弹组件包括铰接轴、复位弹簧和回弹块，所述回弹块的一侧与所述安装块通过铰接轴铰接，所述复位弹簧安装于所述铰接轴，通过压装驱动机构驱动第一压装组件将所述碗形塞顶出压入产品，所述压装驱动机构退回时，在所述复位弹簧的作用下所述回弹块自动回位。
进一步地说，所述第二送料组件为落料管，所述落料管外接气源，所述落料管的下端与所述第二压装组件连接。
进一步地说，所述第二压装组件包括压装杆和套设于所述压装杆的外侧的压装套，所述压装杆能够沿所述压装套轴向滑动，所述落料管的下端与所述压装套连通，所述钢球沿所述落料管落至压装套且位于所述压装杆的前端，通过压装机构驱动压装杆将钢球推出，并压装至产品。
进一步地说，所述机台设有安装座和安装板，所述第一压装组件和所述第二压装组件安装于所述安装板，所述安装板安装于所述安装座，所述安装 板与所述安装座之间设有X向直线导轨，通过X向驱动机构驱动所述安装座X向平移；
所述安装座安装于机台，所述安装座与所述机台之间设有Z向直线导轨，通过Z向驱动机构驱动所述安装座Z向移动。
本实用新型的有益效果是：
本实用新型包括机台和设于机台的多组第一送料组件、多组第一压装组件、能够驱动第一压装组件沿Y向平移的压装驱动机构、能够驱动第一送料组件和第一压装组件沿X向平移的X向驱动机构、能够驱动第一送料组件和第一压装组件Z向移动的Z向驱动机构，本实用新型采用多组第一送料组件，多组第一压装组件，不同种类的碗形塞通过第一送料组件进行上料，压装驱动机构通过驱动不同的第一压装组件将不同类型的碗形塞压入产品；本实用新型能够实现发动机缸体等需要不同类型的碗形塞的产品的碗形塞的压装，可以兼容不同种类的碗形塞的压装，降低成本，提高效率；
再者，本实用新型还包括第二送料组件和第二压装组件，通过第二送料组件将钢球输送至第二压装组件，通过压装驱动机构驱动第二压装组件将钢球压入产品，因此本实用新型还能实现钢球等零部件的压装，进一步提高该装置的通用性。
上述说明仅是本实用新型技术方案的概述，为了能够更清楚了解本实用新型的技术手段，并可依照说明书的内容予以实施，以下以本实用新型的较佳实施例并配合附图详细说明如后。
附图说明
图1是本实用新型的外观示意图；
图2是本实用新型的结构示意图；
图3是本实用新型的上送料通道处的结构示意图；
图4是本实用新型的第一送料组件处的结构示意图；
图5是本实用新型的第一送料组件处的分解结构示意图；
图6是本实用新型的第二压装组件处的结构示意图；
图7是本实用新型的第二压装组件处的分解结构示意图；
附图中各部分标记如下：
机台1、第一送料组件2、上送料通道21、开槽211、压紧机构212、压紧杆2121、压紧气缸2122、下送料通道22、出料结构23、安装块231、出料回弹组件232、铰接轴2321、复位弹簧2322、回弹块2323、第一压装组件3、顶杆31、压装驱动机构4、X向驱动机构5、Z向驱动机构6、第二送料组件7、第二压装组件8、压装杆81、压装套82、安装座9、碗形塞10、钢球20、安装板30、光纤传感器40。
具体实施方式
以下通过特定的具体实施例说明本实用新型的具体实施方式，本领域技术人员可由本说明书所揭示的内容轻易地了解本实用新型的优点及功效。本实用新型也可以其它不同的方式予以实施，即，在不背离本实用新型所揭示的范畴下，能予不同的修饰与改变。
实施例：一种碗形塞自动上料压装装置，如图1到图7所示，包括机台1和设于所述机台的多组第一送料组件2、多组第一压装组件3、能够驱动所述第一压装组件沿Y向平移的压装驱动机构4、能够驱动第一送料组件和所述第一压装组件沿X向平移的X向驱动机构5、能够驱动所述第一送料组件和所述第一压装组件Z向移动的Z向驱动机构6，所述第一送料组件位于所述第一压装组件的上游，且所述第一送料组件与所述第一压装组件一一对应；
通过第一送料组件将碗形塞10输送至第一压装组件，通过所述压装驱动机构驱动所述第一压装组件将所述碗形塞压入产品，通过所述X向驱动机构驱动所述第一送料组件和所述第一压装组件沿X向平移，从而实现同一压装驱动机构能够将多类型的碗形塞压入产品。本实施例中，所述X向驱动机构、所述Z向驱动机构和所述压装驱动机构的驱动单元均为伺服电机，但不限于此。
本实施例中，所述第一送料组件和第一压装组件均设有3组，但不限于此，可根据产品的需求设计。
如图1和图2所示，所述机台还设有第二送料组件7和第二压装组件8，所述第二送料组件位于所述第二压装组件的上游，通过第二送料组件将钢球20输送至第二压装组件，通过所述压装驱动机构驱动所述第二压装组件将所述钢球压入产品。
如图1所示，所述第一送料组件包括上送料通道21和下送料通道22，所述下送料通道位于所述上送料通道的下方，所述下送料通道位于所述第一压装组件的上方，所述碗形塞通过上送料通道进入下送料通道。
如图3所示，所述上送料通道设有开槽211，所述开槽处设有压紧机构212，所述压紧机构包括压紧杆2121和能够驱动所述压紧杆移动的压紧气缸2122，通过所述压紧气缸驱动压紧杆将碗形塞与上送料通道的侧壁抵紧碗形塞相对于上送料通道固定。
如图5所示，所述第一压紧组件包括顶杆31，所述顶杆的前端与所述碗形塞的形状相匹配，所述顶杆的后端与所述压装驱动机构的驱动端相匹配，通过压装驱动机构驱动顶杆将所述碗形塞压入产品。
如图4所示，所述下送料通道的下部设有出料结构23，所述出料结构包括安装块231和设于所述安装块的出料回弹组件232，通过压装驱动机构驱动所述第一压装组件平移将所述碗形塞从所述出料回弹机构顶出压入产品，所述压装驱动机构退回时，所述出料回弹组件自动回位。
如图5所示，所述出料回弹组件232包括铰接轴2321、复位弹簧2322和回弹块2323，所述回弹块的一侧与所述安装块通过铰接轴铰接，所述复位弹簧安装于所述铰接轴，通过压装驱动机构驱动第一压装组件将所述碗形塞顶出压入产品，所述压装驱动机构退回时，在所述复位弹簧的作用下所述回弹块自动回位。
所述第二送料组件为落料管，所述落料管外接气源，所述落料管的下端与所述第二压装组件连接。
如图6和图7所示，所述第二压装组件包括压装杆81和套设于所述压装杆的外侧的压装套82，所述压装杆能够沿所述压装套轴向滑动，所述落料管的下端与所述压装套连通，所述钢球沿所述落料管落至压装套且位于所述压 装杆的前端，通过压装机构驱动压装杆将钢球推出，并压装至产品。
所述第二压装组件处还设有用于检测钢球是否到位的光纤传感器40。
如图1所示，所述机台设有安装座9和安装板30，所述第一压装组件和所述第二压装组件安装于所述安装板，所述安装板安装于所述安装座，所述安装板与所述安装座之间设有X向直线导轨，通过X向驱动机构驱动所述安装座X向平移；
所述安装座安装于机台，所述安装座与所述机台之间设有Z向直线导轨，通过Z向驱动机构驱动所述安装座Z向移动。
本实用新型中的第一压装组件能够压入的部件不限于碗形塞，与其结构类似，能采用相同的下料方式和压装方式的都可以；同理，第二压装组件能够压入的部件不限于钢球，与其结构类似，能采用相同的下料方式和压装方式的都可以。
所述第一压装组件和所述第二压装组件处还设有压力和位移监控装置，便于监控压装力和是否压装到位等信息。
本实用新型的工作原理和工作过程如下：
碗形塞沿上送料通道进入下送料通道，压装驱动机构驱动对应的顶杆沿Y向平移，将碗形塞顶出压入产品，压装驱动机构退回时，在复位弹簧的作用下回弹块自动回位，避免下送料通道内的碗形塞落下，之后X向驱动机构驱动安装板平移，使得下一第一压装组件对准压装驱动机构，重复上述过程；多种类型的碗形塞压装完后，X向驱动机构驱动安装板平移，使得第二压装组件对准压装驱动机构，钢球沿落料管落至压装套且位于压装杆的前端，通过压装机构驱动压装杆将钢球推出，并压装至产品；
通过Z向驱动单元能够驱动安装座以及安装于其上的机构整体上移，以适应不同高度的产品的碗形塞和钢球的压入。
以上所述仅为本实用新型的实施例，并非因此限制本实用新型的专利范围，凡是利用本实用新型说明书及附图内容所作的等效结构，或直接或间接运用在其他相关的技术领域，均同理包括在本实用新型的专利保护范围内。

Claims (10)

  1. 一种碗形塞自动上料压装装置，其特征在于：包括机台(1)和设于所述机台的多组第一送料组件(2)、多组第一压装组件(3)、能够驱动所述第一压装组件沿Y向平移的压装驱动机构(4)、能够驱动第一送料组件和所述第一压装组件沿X向平移的X向驱动机构(5)、能够驱动所述第一送料组件和所述第一压装组件Z向移动的Z向驱动机构(6)，所述第一送料组件位于所述第一压装组件的上游，且所述第一送料组件与所述第一压装组件一一对应；
    通过第一送料组件将碗形塞(10)输送至第一压装组件，通过所述压装驱动机构驱动所述第一压装组件将所述碗形塞压入产品，通过所述X向驱动机构驱动所述第一送料组件和所述第一压装组件沿X向平移，从而实现同一压装驱动机构能够将多类型的碗形塞压入产品。
  2. 根据权利要求1所述的碗形塞自动上料压装装置，其特征在于：所述机台还设有第二送料组件(7)和第二压装组件(8)，所述第二送料组件位于所述第二压装组件的上游，通过第二送料组件将钢球(20)输送至第二压装组件，通过所述压装驱动机构驱动所述第二压装组件将所述钢球压入产品。
  3. 根据权利要求1所述的碗形塞自动上料压装装置，其特征在于：所述第一送料组件包括上送料通道(21)和下送料通道(22)，所述下送料通道位于所述上送料通道的下方，所述下送料通道位于所述第一压装组件的上方，所述碗形塞通过上送料通道进入下送料通道。
  4. 根据权利要求3所述的碗形塞自动上料压装装置，其特征在于：所述上送料通道设有开槽(211)，所述开槽处设有压紧机构(212)，所述压紧机构包括压紧杆(2121)和能够驱动所述压紧杆移动的压紧气缸(2122)，通过所述压紧气缸驱动压紧杆将碗形塞与上送料通道的侧壁抵紧碗形塞相对于上送料通道固定。
  5. 根据权利要求1所述的碗形塞自动上料压装装置，其特征在于：所述第一压紧组件包括顶杆(31)，所述顶杆的前端与所述碗形塞的形状相匹配，所述顶杆的后端与所述压装驱动机构的驱动端相匹配，通过压装驱动机构驱动顶杆将所述碗形塞压入产品。
  6. 根据权利要求3所述的碗形塞自动上料压装装置，其特征在于：所述下送料通道的下部设有出料回弹组件(232)，通过压装驱动机构驱动所述第一压装组件平移将所述碗形塞从所述出料回弹组件顶出压入产品，所述压装驱动机构退回时，所述出料回弹组件自动回位。
  7. 根据权利要求6所述的碗形塞自动上料压装装置，其特征在于：所述出料回弹组件(232)包括铰接轴(2321)、复位弹簧(2322)和回弹块(2323)，所述回弹块的一侧与所述安装块通过铰接轴铰接，所述复位弹簧安装于所述铰接轴，通过压装驱动机构驱动第一压装组件将所述碗形塞顶出压入产品，所述压装驱动机构退回时，在所述复位弹簧的作用下所述回弹块自动回位。
  8. 根据权利要求2所述的碗形塞自动上料压装装置，其特征在于：所述第二送料组件为落料管，所述落料管外接气源，所述落料管的下端与所述第二压装组件连接。
  9. 根据权利要求8所述的碗形塞自动上料压装装置，其特征在于：所述第二压装组件包括压装杆(81)和套设于所述压装杆的外侧的压装套(82)，所述压装杆能够沿所述压装套轴向滑动，所述落料管的下端与所述压装套连通，所述钢球沿所述落料管落至压装套且位于所述压装杆的前端，通过压装机构驱动压装杆将钢球推出，并压装至产品。
  10. 根据权利要求2所述的碗形塞自动上料压装装置，其特征在于：所述机台设有安装座(9)和安装板(30)，所述第一压装组件和所述第二压装组件安装于所述安装板，所述安装板安装于所述安装座，所述安装板与所述安装座之间设有X向直线导轨，通过X向驱动机构驱动所述安装座X向平移；
    所述安装座安装于机台，所述安装座与所述机台之间设有Z向直线导轨，通过Z向驱动机构驱动所述安装座Z向移动。
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CN117428456B (zh) * 2023-12-22 2024-03-26 成都宝利根创科电子有限公司 一种圆柱工件压入装置
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