WO2021109066A1 - 一种焊接装置 - Google Patents

一种焊接装置 Download PDF

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Publication number
WO2021109066A1
WO2021109066A1 PCT/CN2019/123280 CN2019123280W WO2021109066A1 WO 2021109066 A1 WO2021109066 A1 WO 2021109066A1 CN 2019123280 W CN2019123280 W CN 2019123280W WO 2021109066 A1 WO2021109066 A1 WO 2021109066A1
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WO
WIPO (PCT)
Prior art keywords
assembly
wire
conductive ring
welding
group
Prior art date
Application number
PCT/CN2019/123280
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English (en)
French (fr)
Inventor
王红宇
秦畅爽
Original Assignee
惠州市鑫宇机电有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 惠州市鑫宇机电有限公司 filed Critical 惠州市鑫宇机电有限公司
Priority to PCT/CN2019/123280 priority Critical patent/WO2021109066A1/zh
Publication of WO2021109066A1 publication Critical patent/WO2021109066A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

Definitions

  • the present invention relates to the field of welding technology, in particular to a welding device.
  • the conductive ring is welded to the wire, and a demolding component is required to demold the welded workpiece from the jig; the demolding component usually pulls the conductive ring laterally to remove the conductive ring from the jig. ;
  • This kind of demolding method is not only complicated in structure, but also easy to touch the wire welded with the conductive ring when the conductive ring is pulled laterally, so that the welding position of the wire and the conductive ring becomes loose, or the wire falls off from the conductive ring; it affects the product Welding quality.
  • the purpose of the present invention is to solve the problems existing in the prior art and provide a welding device, which includes a jig assembly and a welding assembly.
  • the jig assembly is used to carry the conductive ring.
  • the welding assembly includes a welding head drive group and a welding head.
  • the welding head drive The group is used to drive the welding head to move.
  • the welding head is used to weld the wire to the conductive ring on the jig assembly, and to discharge the conductive ring welded with the wire from the jig assembly.
  • the welding head is "L"-shaped and includes a first part and a second part.
  • the first part is used to connect with the welding head driving group, and the second part is used to connect the wire to the conductive ring on the jig assembly. Soldering, and after the wire and the conductive ring are welded together, the conductive ring is unloaded from the fixture assembly.
  • a lifting component is further included, and the lifting component is used to lift up the conductive ring carried by the jig component.
  • the jig assembly includes a jig.
  • the jig is provided with a feeding groove, an escape groove, and a lifting groove.
  • the lifting groove is in communication with the feeding groove and the escape groove, and the feeding groove is used to feed the conductive ring
  • the avoidance groove is used to avoid the welding head, and the lifting groove is used to make the lifting component lift up the conductive ring in the feeding groove.
  • it further includes a conductive ring supply component, and the conductive ring supply component is used to deliver the conductive ring to the jig assembly.
  • it further includes a wire supply assembly, which is used to convey the wire to the conductive ring carried by the jig assembly.
  • a cutting assembly is further included, and the cutting assembly is used for cutting the wires output by the wire feeding assembly.
  • the cutting assembly includes a cutting group, and the cutting group is used to cut the wires output by the wire feeding assembly.
  • the cutting assembly further includes a wire stripping group, and the wire stripping group is used to strip the wire skin of the cut portion of the wire.
  • the cutting assembly further includes a blowing group, which is used to blow off debris at the cutout of the wire.
  • the welding head drive group drives the welding head to move downward to weld the wire to the conductive ring on the fixture assembly, and then the welding head drive group drives the welding head to move upward to remove the conductive ring welded with the wire from The jig assembly is unloaded.
  • the welding assembly can not only weld the conductive ring and the wire, but also unload the conductive ring after welding with the wire from the jig assembly. Not only the structure of the entire welding device is simple, but also the welding is performed during the blanking.
  • the head drive group drives the welding head to move upwards without touching the wire welded with the conductive ring, which can ensure the welding quality of the wire and the conductive ring, and at the same time can increase the welding speed.
  • Fig. 1 is a schematic structural diagram of the welding device of the present invention
  • FIG. 2 is a schematic diagram of the structure of the jig assembly of the welding device of the present invention.
  • Fig. 3 is a schematic diagram of the structure of the jig in Fig. 2;
  • Figure 4 is a schematic view of the structure in another direction of Figure 3;
  • Fig. 5 is a schematic diagram of the structure of the welding assembly of the welding device of the present invention.
  • Figure 6 is a schematic diagram of the structure of Figure 2 after removing the feed chute cover and the cable management group;
  • FIG. 7 is a schematic diagram of the structure of the wire supply assembly of the welding device of the present invention.
  • FIG. 8 is a schematic diagram of the structure of the mobile group in FIG. 7;
  • Figure 9 is a schematic structural view of the cutting assembly of the welding device of the present invention.
  • FIG. 10 is a schematic structural view of another direction of the cutting assembly of the welding device of the present invention.
  • Fixture assembly 11. Fixture, 111. Feeding trough, 112. Avoidance trough, 113. Lifting trough, 114. Lifting slider, 12. Feeding trough cover, 13. Fixture rack, 14. Cable management group, 2. Welding components, 21. Welding head drive group, 211. Welding frame, 212. First welding head driver, 213. Connecting board, 214. Second welding head driver, 22. Welding head , 221. The first part, 222. The second part, 23. Weld head clamp, 24. Floating group, 241. Floating seat, 242. Floating guide post, 243. Weld head clamp seat, 244. Elastic part, 25.
  • Stroke control Components 251. The first sensor, 252. The second sensor, 253. Induction sheet, 3. Lifting component, 31. Lifting drive, 32. Lifting, 33. Lifting guide block, 331. Chute, 4. Conductive ring feeding component, 5. Wire feeding component, 51. Pressing group, 511. Pressing seat, 5111. First wire hole, 5112. Second wire hole, 5113. Screw slider, 512. Pressing rack, 513. Pressing drive part, 514. Pressing block, 515. Line pipe, 52. Feeding group, 521. Feeding support plate, 5211. Feeding guide rail, 522. Feeding drive, 523. Sending Wire rod, 524. In-position switch, 53. Moving group, 531. Moving base, 532.
  • Moving screw 533. Moving drive, 534. Guide plate, 535. Moving slide, 54. Encoder group, 541 Encoder bracket, 5411. Third thread hole, 5412. Fourth thread hole, 542. Encoder, 543. First thread feeding wheel, 544. Second thread feeding wheel, 6. Cutting assembly, 61. Cutting group, 611. Cutting frame, 612. Cutter drive, 613. Drive follower, 6131. Driving gear, 6132. First rack, 6133. Second rack, 614. Cutter connector, 615 .Upper cutter, 616. Lower cutter, 62. Wire stripping group, 621. Upper skinning knife, 622. Lower skinning knife, 63. Blow group, 631. Blow joint fixing plate, 632. Blow joint, 7 .Frame, 71. Receiving chute
  • first”, “second”, etc. in the present invention are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish between The same technical terms describe only the components or operations, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with “first” and “second” may explicitly or implicitly include at least one of the features.
  • the technical solutions between the various embodiments can be combined with each other, but they must be based on what can be achieved by a person of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be achieved, it should be considered that such a combination of technical solutions does not exist. , Is not within the protection scope of the present invention.
  • FIG. 1 is a schematic diagram of the structure of the welding device of this embodiment.
  • the welding device of the present application includes a jig assembly 1, a welding assembly 2, a lifting assembly 3, a conductive ring supply assembly 4, a wire supply assembly 5, and a cutting assembly 6.
  • the conductive ring supply assembly 4 is used to Jig assembly 1 conveys the conductive ring, jig assembly 1 is used to carry the conductive ring output by the conductive ring feeding assembly 4, the wire feeding assembly 5 is used to convey the wire to the conductive ring carried by the jig assembly 1, and the cutting assembly 6 is used It is used to cut the output wire of the wire supply assembly 5; the welding assembly 2 is used to weld the wire to the conductive ring carried by the fixture assembly 1, and after the conductive ring and the wire are welded together, the conductive ring is removed from the fixture The assembly 1 is unloaded, and the lifting assembly 3 is used to lift the conductive ring upward from the bottom of the conductive ring when the welding assembly 2 is withdrawing the conductive ring.
  • the welding assembly 2 includes a welding head drive group 21 and a welding head 22.
  • the conductive ring feeding assembly 4 conveys the conductive ring to the jig assembly 1
  • the wire feeding assembly 5 conveys the wire cut by the cutting assembly 6 to the inner wall of the conductive ring
  • the welding head drive group 21 drives the welding head 22 downward Move and weld the wire to the conductive ring on the fixture assembly 1.
  • the lifting assembly 3 lifts the conductive ring upward from the bottom of the conductive ring, and the welding head drive group 21 drives the welding head 22 to move upward At this time, the conductive ring welded with the wire is unloaded from the jig assembly 1.
  • FIG. 2 is a schematic diagram of the structure of the jig assembly of the welding device of this embodiment
  • FIG. 3 is a schematic diagram of the structure of the jig in FIG. 2
  • FIG. 4 is a schematic diagram of the structure in another direction of FIG. 3.
  • the jig assembly 1 includes a jig 11, and the jig 11 is provided with a feed trough 111, an escape trough 112, and a lifting trough 113.
  • the lifting trough 113 is in communication with the feed trough 111 and the escape trough 112, and the feed trough 111 is used to feed the conductive ring, the avoiding groove 112 is used to avoid the welding head 22, and the lifting groove 113 is used to make the lifting assembly 3 push up the conductive ring in the feeding groove 111.
  • the conductive ring feeding assembly 4 transports the conductive ring along the feeding trough 111. When the conductive ring is transported from the feeding trough 111 to the lifting trough 113, the conductive ring enters the lifting trough 113, and the lifting assembly 3 lifts the conductive ring to the lifting trough 113.
  • the jig assembly 1 further includes a feed chute cover 12 which is provided on the jig 11 and covers the feed chute 111.
  • a feed chute cover 12 which is provided on the jig 11 and covers the feed chute 111.
  • the fixture assembly 1 further includes a fixture frame 13, the fixture 11 is set on the fixture frame 13, and the lifting assembly 3 is located on the fixture frame 13 and is located below the fixture 11.
  • the jig assembly 1 also includes a wire management group 14, which is set on the jig 11 And it is aligned with the avoidance groove 112. After the conductive ring welded with the wire is discharged from the jig 11, the conductive ring welded with the wire passes through the wire management group 14 and falls.
  • FIG. 5 is a structural diagram of the welding assembly of the welding device of this embodiment.
  • the welding head driving group 21 includes a welding frame 211, a first welding head driving part 212, a connecting plate 213, and a second welding head driving part 214.
  • the first welding head driving part 212 is provided on the welding frame 211, and the connecting plate 213 is connected to the driving end of the first welding head driving part 212, the second welding head driving part 214 is arranged on the connecting plate 213, and the welding head 22 is connected to the driving end of the second welding head driving part 214; the first welding head driving part 212
  • the second welding head driving member 214 drives the welding head 22 to move longitudinally.
  • the second welding head driver 214 drives the welding head 22 to move downward to weld the wire and the conductive ring together. After the conductive ring and the wire ring are welded together, the second welding head driver 214 drives the welding head 22 to move upward to weld the conductive ring. Unload the material from the fixture assembly 1.
  • the welding head 22 is "L" shaped and includes a first part 221 and a second part 222.
  • the first part 221 is arranged vertically, the second part 222 is arranged horizontally, and the first part 221 is used to connect with
  • the second welding head driver 214 is connected, and the second part 222 is used to weld the wire to the conductive ring on the jig assembly 1, and discharge the conductive ring from the jig assembly 1 after the wire and the conductive ring are welded together.
  • the welding assembly 2 further includes a welding head clip 23, and the welding head clip 23 is used to connect the second welding head driver 214 and the welding head 22.
  • the welding head clip 23 is connected with a power cord, and the welding head 22 is energized.
  • the welding head driving group 21 drives the welding head 22 to move downward, and the lower surface of the second part 222 is pressed to the conductive
  • the second part 222 of the welding head 22 discharges to weld the conductive ring and the wire; after welding, the welding head driving group 21 drives the welding head 22 to move upward, so that the upper surface of the second part 222 hooks to the inner wall of the conductive ring , And unload the conductive ring from the fixture 11.
  • the welding assembly 2 also includes a floating group 24, which includes a floating group 24.
  • the seat 241, the floating guide post 242, the welding head clamp seat 243 and the elastic member 244, the floating seat 241 is connected with the driving end of the second welding head driving member 214, the upper end of the floating guide post 242 is sleeved with the floating seat 241, and the floating guide post 242
  • the lower end is fixedly connected with the welding head clamp base 243
  • the elastic member 244 is arranged between the floating base 241 and the welding head clamp base 243
  • the welding head clamp 23 is connected with the welding head clamp base 243.
  • the second welding head driver 214 drives the floating seat 241 to move downward, the floating seat 241 slides down along the floating guide post 242 and compresses the elastic member 244.
  • the reaction force of the elastic member 244 causes the welding head clamp seat 243 to drive the welding head clip 23 down.
  • the welding head 22 descends with the welding head clamp 23 and welds the wire and the conductive ring together.
  • the elastic member 244 adopts a spring, and the spring is sleeved on the floating guide post 242. When the floating seat 241 slides down along the floating guide post 242, the spring is compressed.
  • the connecting plate 213 is provided with a first slide rail
  • the floating seat 241 and the welding head holder 243 are connected with a first slider
  • the first slider slides Connected to the first slide rail; the first slide rail and the first sliding block cooperate with each other to guide the floating seat 241 and the welding head holder 243 to ensure the linear movement of the floating seat 241 and the welding head holder 243.
  • the welding assembly 2 further includes a stroke control assembly 25.
  • the stroke control assembly 25 includes a first sensor 251, a second sensor 252, and a sensing sheet 253.
  • the inductor 251 and the second inductor 252 are arranged on the connecting plate 213, and the sensing sheet 253 is set on the floating seat 241.
  • the first sensor 251 senses the sensing sheet 253, the welding head 22 is lowered into position, and the wire is welded to the conductive ring ;
  • the second inductor 252 senses the sensing sheet 253, the welding head 22 rises to the position, and the conductive ring welded with the wire is discharged from the fixture assembly 1 by the welding head.
  • Fig. 6 is a schematic diagram of the structure of Fig. 2 after removing the feed slot cover and the cable management group.
  • the lifting assembly 3 includes a lifting driving part 31 and a lifting part 32.
  • the lifting driving part 31 is used to drive the lifting part 32 to move and lift the conductive ring carried by the jig assembly 1.
  • the lifting assembly 3 can ensure that the welding assembly 2 can withdraw the conductive ring carried in the jig assembly 1.
  • the lifting driving member 31 drives the lifting member 32 to move upward along the lifting groove 113 to lift
  • the piece 32 lifts the conductive ring upward from the bottom of the conductive ring, and then the welding head driving group 21 drives the welding head 22 to move upward, and the conductive ring is discharged from the jig.
  • the lifting assembly 3 further includes a lifting guide block 33, the lifting guide block 33 is connected to the lifting driving member 31, and the lifting member 32 is provided on the lifting guide block 33.
  • the lifting guide block 33 moves with the execution end of the lifting driving member 31, and the lifting member 32 moves with the lifting guide block 33.
  • the lifting guide block 33 is provided with a sliding groove 331, and the bottom of the jig 11 is provided with a lifting sliding block 114 adapted to the sliding groove 311.
  • the lifting sliding block 114 is slidably connected with the lifting sliding groove 331.
  • the lifting driving member 31 drives the lifting guide block 33 to move
  • the lifting slider 114 slides along the lifting chute 331.
  • the lifting chute 331 and the lifting sliding block 114 cooperate with each other to guide the lifting member 32 and ensure the linear movement of the lifting member 32.
  • the conductive ring feed assembly 4 of this embodiment adopts a conductive ring vibrating tray, and the discharge end of the conductive ring vibrating tray is connected to the feed slot 111 on the jig 11.
  • the ring-vibrating material tray conveys the conductive ring to the feeding groove 111 on the jig 11.
  • FIG. 7 is a schematic diagram of the structure of the wire supply assembly of the welding device of this embodiment.
  • the wire feeding assembly 5 of this embodiment includes a pressing group 51, a feeding group 52, and a moving group 53.
  • the pressing group 51 is connected to the feeding group 52, and the feeding group 52 is provided in the moving group 53.
  • the pressing group 51 presses the wire, and then the moving group 53 drives the pressing group 51 and the feeding group 52 to move to the welding assembly 2.
  • the pressing group 51 releases the wire
  • the feeding group 52 drives the pressing group 51 retreats, and the wire is pulled and conveyed to the welding assembly 2 in this process.
  • the pressing block 51 includes a pressing block 511, a pressing frame 512, a pressing driving member 513, and a pressing block 514.
  • the pressing block 511 is connected to the feeding group 52, and the pressing block 511 is provided with a first threading hole 5111 and a second threading hole 5112 along the wire conveying direction.
  • the material pressing frame 512 is arranged on the material pressing seat 511, the material pressing driving member 513 is arranged on the material pressing frame 512, and the material pressing block 514 is connected to the pressing material base 511.
  • the material driving part 513 is connected, and the pressing material driving part 513 adopts a driving air cylinder.
  • the driving air cylinder pushes the material pressing block 514 to move to the material pressing seat 511, and presses the wire when the moving group 53 moves.
  • the pressing group 51 also includes a wire tube 515, which is in communication with the first wire passing hole 5111; the wire tube 515 is used to support the wire and keep the wire horizontal in the conveying direction.
  • the feeding group 52 includes a wire feeding support plate 521 and a wire feeding drive member 522.
  • the wire feeding support plate 521 is provided in the moving group 53, and the wire feeding drive member 522 is provided on the wire feeding support plate 521.
  • the pressing seat 511 is connected with the wire feeding drive 522. After the wire feeder 522 releases the wire from the pressing group 51, it drives the pressing base 511 to move.
  • the wire feeding driving part 522 can be a driving cylinder or a driving motor; when a driving air cylinder is used, the pressing seat 511 is connected with the cylinder column of the driving cylinder; in this embodiment, the wire feeding driving part 522 is a driving motor, and the material is fed.
  • the group 52 also includes a wire feeding screw 523, which is connected to the output end of the driving motor; the bottom plate of the pressing base 511 is provided with a screw slider 5113, and the screw slider 5113 is slidably connected to the wire feeding screw 523.
  • the feeding support plate 521 is provided with a feeding guide 5211, and the screw slider 5113 is slidably connected to the feeding guide 5211.
  • the feeding set 52 also includes an in-position switch 524.
  • the in-position switch 524 is provided on the wire feeding support plate 521, and is located at the end of the wire feeding support plate 521 where the wire driving member 522 is provided.
  • the moving group 53 includes a moving base 531, a moving screw 532, a moving drive 533, a guide plate 534, and a moving sliding seat 535.
  • the moving screw 532 is installed on the moving base 531, and the moving screw 532
  • the installation direction is parallel to the length direction of the moving base 531
  • the moving drive 533 is arranged on the moving base 531, and one end of the moving drive 533 is connected to the moving screw 532.
  • the moving drive 533 uses a servo One of a motor or a stepping motor. Of course, other motors that can drive the moving screw 532 to rotate can also be used.
  • the guide plate 534 is arranged on the moving base 531 and above the moving screw 532.
  • the guide plate 534 can be flat.
  • the bottom of the movable sliding seat 535 is arranged on the moving screw 532, the top of the movable sliding seat 535 is sleeved on the guide plate 534, and the movable base 531 is also provided with a sliding rail for limiting the position, the movable sliding seat 535 and the sliding
  • the rails are slidably connected, and the wire feeding support plate 521 is fixed on the movable sliding seat 535.
  • the moving driving member 533 drives the moving screw 532 to rotate, thereby controlling the moving slide 535 to move radially on the moving screw 532, thereby driving the wire feeding support plate 521 to move.
  • the wire feeding assembly 5 also includes an encoder group 54, which is used to calculate the length of the wire passing through when the feeding group 52 drives the pressing group 51 to move.
  • the encoder group 54 includes an encoder bracket 541, an encoder 542, a first wire feeding wheel 543, and a second wire feeding wheel 544.
  • the encoder bracket 541 is arranged on the pressing base 511, and the encoder 542 is arranged on the encoder bracket 541.
  • a wire feeding wheel 543 is connected to the encoder 542, and the second wire feeding wheel 544 is arranged on the encoder bracket 541.
  • the first wire feeding wheel 543 and the second wire feeding wheel 544 are in contact with each other; the encoder bracket 541 is provided along the wire conveying direction
  • the third threading hole 5411 and the fourth threading hole 5412, the wire passes through the fourth threading hole 5412, between the first threading wheel 543 and the second threading wheel 544 in order along the conveying direction, and the third threading hole 5411 ,
  • FIG. 9 is a schematic structural view of the cutting assembly of the welding device of this embodiment
  • FIG. 10 is a structural schematic view of the cutting assembly of the welding device of the present invention in another direction.
  • the cutting assembly 6 includes a cutting group 61, a wire stripping group 62, and a blowing group 63.
  • the cutting group 61 is used to cut the wires output by the wire feeding assembly 5, and the stripping group 62 is used Before the cutting group 61 cuts the wire, the wire sheath of the cut part of the wire is peeled off, and the blowing group 63 is used to blow off the debris at the cut of the wire.
  • the cutting group 61 includes a cutting frame 611, a cutting knife driving member 612, a driving follower 613, a cutting knife connecting member 614, an upper cutting knife 615 and a lower cutting knife 616, and the cutting frame 611 is set on the discharge end of the wire feeding support plate 521, the cutter drive 612 is set on the cutting frame 611, the drive follower 613 is connected to the cutter drive 612, and the cutter connector 614 is set on the cutting frame 611 , The upper cutter 615 is connected with the driving follower 613, the lower cutter 616 is provided on the cutter connector 614, and the cutter driver 612 drives the upper cutter 615 to move the lower cutter 616 to cut the wire.
  • the cutter driving member 612 may use a driving cylinder or a driving motor. In order to ensure the accuracy of the cutter driving member 612 driving the upper cutter 615 to move, the cutter driving member 612 of this embodiment is driven by a motor.
  • the driving follower 613 includes a driving gear 6131, a first rack 6132 and a second rack 6133.
  • the driving gear 6131 is connected to the output end of the cutter driving member 612, and the first tooth
  • the bar 6132 is connected with the upper cutter 615
  • the second rack 6133 is connected with the cutter connector 614
  • the driving gear 6131 meshes with the first rack 6132 and the second rack 6133.
  • the cutter driving member 612 is activated, and the driving gear 6131 rolls in the first rack 6132 and the second rack 6133, and drives the upper cutter 615 connected with the first rack 6132 to move up and down.
  • the stripping group 62 includes an upper stripping knife 621 and a lower stripping knife 622.
  • the upper stripping knife 621 is connected with the upper cutting knife 615
  • the lower stripping knife 622 is connected with the cutting knife connector 614.
  • the height of the blade of the upper skinning knife 621 is higher than the height of the blade of the upper cutter 615
  • the height of the blade of the lower skinning knife 622 is lower than the height of the blade of the lower cutter 616.
  • the blowing group 63 includes a blowing joint fixing plate 631 and a blowing joint 632.
  • the blowing joint fixing plate 631 is provided on the cutter connector 614, and the blowing joint fixing plate 631 is provided with The air blowing joint fixing plate 631 penetrates through the air hole, and the air blowing joint 632 is provided at one end of the air hole.
  • the air hole is aligned with the position between the upper cutter 615 and the lower cutter 616.
  • the blowing connector 632 can be connected to an air pump.
  • the cutter driver 612 drives the upper cutter 615 to move to the lower cutter 616, and first cuts the thread on the conductor to form a first incision; and then move Group 53 drives the wire to advance a certain distance to the welding assembly 2.
  • the cutter driver 612 again drives the upper cutter 615 to move the lower cutter 616 to cut the wire skin on the wire to form a second incision; again, then move the group 53 drives the wire back to the welding assembly 2 for a certain distance, so that the upper cutter 615 and the lower cutter 616 are located between the first and second incisions; finally the cutter driver 612 drives the upper cutter 615 to move the lower cutter 616, The wire is cut; at the same time, because the upper stripping knife 621 and the lower stripping knife 622 press on the wire skin of the wire, when the wire leaves the cutting assembly 6, the wire skin is pulled down from the limit of the wire of the cut section; then the cutting knife
  • the driving member 612 drives the upper cutting knife 615 and the upper peeling knife 621 to reset, and at the same time the blowing group 63 blows air on the wire between the upper cutting knife 615 and the lower cutting knife 616, so that the wire skin of the wire end of the wire falls off the wire.
  • the welding device also includes a frame 7, a jig assembly 1, a welding assembly 2, a conductive ring feeding assembly 4, a wire feeding assembly 5, and a cutting assembly 6 are arranged on the frame 7.
  • the frame 7 is provided with a receiving chute 71, the receiving chute 71 is located below the wire management group 14, and the frame 7 is provided with a wire management group 14 After the lower wire drop groove, the conductive ring welded with the wire is cut, it falls along the wire management group 14 and falls into the material receiving groove 71 from the wire drop groove for centralized storage.
  • the welding assembly 2, the conductive ring supply assembly 4, the wire supply assembly 5, and the cutting assembly 6 are electrically connected to the control system of the welding device, and the control system of the welding device controls the welding assembly 2, the conductive ring supply assembly 4 , The wire feeding assembly 5 and the cutting assembly 6 act to achieve the effect of automatic control of the welding device.
  • the conductive ring feeding assembly 4 conveys the conductive ring to the feeding groove 111 on the jig 11; when the conductive ring is conveyed from the feeding groove 111 to the lifting groove 113, the conductive ring enters the lifting groove 113 and falls into the lifting piece Above 32, the lifting driving member 31 drives the lifting member 32 to move upward along the lifting groove 113, and the lifting member 32 lifts the conductive ring upward from the bottom of the conductive ring, and lifts the conductive ring to the intersection of the lifting groove 113 and the avoiding groove 112.
  • the wire feeding assembly 5 is activated, the pressing group 51 presses the wire, and then the moving group 53 drives the pressing group 51 and the feeding group 52 to move to the welding assembly 2.
  • the cutter driver 612 drives the upper cutter 615 to move the lower cutter 616, and first cuts the wire skin on the wire to form a first incision; then the moving group 53 drives the wire to advance a certain distance to the welding assembly 2, and then , The cutter driver 612 again drives the upper cutter 615 to move the lower cutter 616 to cut the wire skin on the wire to form a second incision; then the moving group 53 drives the wire back to the welding assembly 2 for a certain distance, so that the upper cutter 615 and the lower cutter 616 are located between the first cut and the second cut; and the front end of the wire is placed on the inner wall of the conductive ring.
  • the welding assembly 2 is started and the cutting assembly 6 are started at the same time, and the welding head driving group 21 drives the welding head 22 Moving downward, the lower surface of the second part 222 is pressed onto the wire placed on the inner wall of the conductive ring, and the second part 222 of the welding head 22 discharges to weld the conductive ring and the wire, and at the same time the cutter driver 612 drives the upper cutter 615 toward The lower cutting knife 616 moves to cut the wire; at the same time, because the upper stripping knife 621 and the lower stripping knife 622 press on the wire skin of the wire, when the wire leaves the cutting assembly 6, the wire skin is pulled from the tail of the cut wire Then the cutter drive 612 drives the upper cutter 615 and the upper stripping knife 621 to reset, and at the same time the blowing group 63 blows air on the wire between the upper cutter 615 and the lower cutter 616, so that the wire skin at the end of the wire is removed from the wire Fall off.
  • the lifting driving member 31 drives the lifting member 32 to move upward along the lifting groove 113, and the lifting member 32 lifts the conductive ring upward from the bottom of the conductive ring, and then the welding head driving group 21 drives the welding head 22 to move upward, and the conductive ring is removed from the jig. After cutting, the conductive ring welded with the wire is cut, and it falls along the wire management group 14 and falls into the receiving groove 71 from the wire drop groove for centralized storage.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

一种焊接装置，包括治具组件（1）和焊接组件（2），治具组件（1）用于承载导电环，焊接组件（2）包括焊头驱动组（21）和焊接头（22），焊头驱动组（21）用于驱动焊接头（22）移动，焊接头（22）用于将导线与治具组件（1）上的导电环焊接，并将与导线焊接在一起的导电环从治具组件（1）下料；焊接组件（2）既可以对导电环和导线进行焊接，又可以将与导线焊接在一起后的导电环从治具组件（1）下料，不仅使整个焊接装置结构简单，并且下料时焊头驱动组（21）驱动焊接头（22）向上移动，不会接触与导电环焊接在一起的导线，可以确保导线与导电环的焊接质量，同时还可以提高焊接速度。

Description

一种焊接装置 技术领域
本发明涉及焊接技术领域，具体地，涉及一种焊接装置。
背景技术
现有的焊接装置，导电环与导线焊接，需要脱模组件将焊装后的工件从治具上脱模；脱模组件通常是横向拉动导电环，将导电环从治具上脱料；这种脱模方式，不仅结构复杂，并且横向拉动导电环时，容易触碰到与导电环焊接在一起的导线，使导线与导电环焊接位置松动，或者使导线从导电环脱落；影响产品焊接质量。
发明内容
本发明的目的在于解决现有技术存在的问题，提供一种焊接装置，包括治具组件和焊接组件，治具组件用于承载导电环，焊接组件包括焊头驱动组和焊接头，焊头驱动组用于驱动焊接头移动，焊接头用于将导线与治具组件上的导电环焊接，并将与导线焊接在一起的导电环从治具组件下料。
根据本发明的一实施方式，焊接头为“L”型，包括第一部分和第二部分，第一部分用于与焊头驱动组连接，第二部分用于将导线与治具组件上的导电环焊接，并在导线与导电环焊接在一起后将导电环从治具组件下料。
根据本发明的一实施方式，还包括提升组件，提升组件用于将治具组件承载的导电环顶起。
根据本发明的一实施方式，治具组件包括治具，治具上设有进料槽、避让槽和提升槽，提升槽与进料槽和避让槽连通，进料槽用于使导电环进料，避让槽用于避让焊接头，提升槽用于使提升组件将进料槽内的导电环顶起。
根据本发明的一实施方式，还包括导电环供料组件，导电环供料组件用于向治具组件输送导电环。
根据本发明的一实施方式，还包括导线供料组件，导线供料组件用于向治具组件承载的导电环输送导线。
根据本发明的一实施方式，还包括裁切组件，裁切组件用于将导线供料组件输出的导线进行裁切。
根据本发明的一实施方式，裁切组件包括切断组，切断组用于将导线供料组件输出的导线进行裁切。
根据本发明的一实施方式，裁切组件还包括剥线皮组，剥线皮组用于将导线被裁切部分的线皮剥掉。
根据本发明的一实施方式，裁切组件还包括吹气组，吹气组用于将导线切口处的碎屑吹掉。
本发明的有益效果为：焊头驱动组驱动焊接头向下移动将导线与治具组件上的导电环焊接，之后，焊头驱动组驱动焊接头向上移动将与导线焊接在一起的导电环从治具组件下料，焊接组件既可以对导电环和导线进行焊接，又可以将与导线焊接在一起后的导电环从治具组件下料，不仅使整个焊接装置结构简单，并且下料时焊头驱动组驱动焊接头向上移动，不会接触与导电环焊接在一起的导线，可以确保导线与导电环的焊接质量，同时还可以提高焊接速度。
附图说明
图1为本发明的焊接装置的结构示意图；
图2为本发明的焊接装置的治具组件的结构示意图；
图3为图2中治具的结构示意图；
图4为图3另一方向的结构示意图；
图5为本发明的焊接装置的焊接组件的结构示意图；
图6为图2移去进料槽盖板和理线组后的结构示意图；
图7为本发明的焊接装置的导线供料组件的结构示意图；
图8为图7中移动组的结构示意图；
图9为本发明的焊接装置的裁切组件的结构示意图；
图10为本发明的焊接装置的的裁切组件另一方向的结构示意图；
图中：1.治具组件、11.治具、111.进料槽、112.避让槽、113.提升槽、114.提升滑块、12.进料槽盖板、13.治具架、14.理线组、2.焊接组件、21.焊头驱动组、211.焊接架、212.第一焊头驱动件、213.连接板、214.第二焊头驱动件、22.焊接头、221.第一部分、222.第二部分、23.焊头夹子、24.浮动组、241.浮动座、242.浮动导柱、243.焊头夹座、244.弹性件、25.行程控制组件、251.第一感应器、252.第二感应器、253.感应片、3.提升组件、31.提升驱动件、32.提升件、33.提升导向块、331.滑槽、4.导电环供料组件、5.导线供料组件、51.压料组、511.压料座、5111.第一过线孔、5112.第二过线孔、5113.丝杆滑块、512.压料架、513.压料驱动件、514.压料块、515.线管、52.送料组、521.送线支撑板、5211.送线导轨、 522.送线驱动件、523.送线丝杆、524.到位开关、53.移动组、531.移动基座、532.移动丝杆、533.移动驱动件、534.导向板、535.移动滑座、54.编码器组、541.编码器支架、5411.第三过线孔、5412.第四过线孔、542.编码器、543.第一送线轮、544.第二送线轮、6.裁切组件、61.切断组、611.裁切架、612.切刀驱动件、613.驱动随动件、6131.主动齿、6132.第一齿条、6133.第二齿条、614.切刀连接件、615.上切刀、616.下切刀、62.剥线皮组、621.上剥皮刀、622.下剥皮刀、63.吹气组、631.吹气接头固定板、632.吹气接头、7.机架、71.收料槽
本发明功能的实现及优点将结合实施例，参照附图做进一步说明。
具体实施方式
以下将以图式揭露本发明的多个实施方式，为明确说明起见，许多实务上的细节将在以下叙述中一并说明。然而，应了解到，这些实务上的细节不应用以限制本发明。也就是说，在本发明的部分实施方式中，这些实务上的细节是非必要的。此外，为简化图式起见，一些习知惯用的结构与组件在图式中将以简单的示意的方式绘示之。
需要说明，本发明实施例中所有方向性指示(诸如上、下、左右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等，如果该特定姿态发生改变时，则该方向性指示也相应地随之改变。
另外，在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的，并非特别指称次序或顺位的意思，亦非用以限定本发明，其仅仅是为了区别以相同技术用语描述的组件或操作而已，而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外，各个实施例之间的技术方案可以相互结合，但是必须是以本领域普通技术人员能够实现为基础，当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在，也不在本发明要求的保护范围之内。
为能进一步了解本发明的内容、特点及功效，兹例举以下实施例，并配合附图详细说明如下：
请参阅图1，图1为本实施例的焊接装置的结构示意图。如图所示，本申请的焊接装置包括治具组件1、焊接组件2、提升组件3、导电环供料组件4、导线供料组件5和裁切组件6，导电环供料组件4用于向治具组件1输送导电环， 治具组件1用于承载导电环供料组件4输出的导电环，导线供料组件5用于向治具组件1承载的导电环输送导线，裁切组件6用于将导线供料组件5输出的导线进行裁切；焊接组件2用于将导线焊接到治具组件1承载的导电环上，并在导电环与导线焊接在一起后，将导电环从治具组件1下料，提升组件3用于在焊接组件2将导电环退料时从导电环底部将导电环向上顶起。在本实施例中，焊接组件2包括焊头驱动组21和焊接头22。当导电环供料组件4将导电环输送到治具组件1后，导线供料组件5将被裁切组件6切断的导线输送到导电环的内壁，焊头驱动组21驱动焊接头22向下移动并将导线与治具组件1上的导电环焊接，当导电环与导线焊接在一起后，提升组件3从导电环底部将导电环向上顶起，焊头驱动组21驱动焊接头22向上移动时将与导线焊接在一起的导电环从治具组件1下料。
请参阅图2至4，图2为本实施例的焊接装置的治具组件的结构示意图；图3为图2中治具的结构示意图；图4为图3另一方向的结构示意图。如图所示，治具组件1包括治具11，治具11上设有进料槽111、避让槽112和提升槽113，提升槽113与进料槽111和避让槽112连通，进料槽111用于使导电环进料，避让槽112用于避让焊接头22，提升槽113用于使提升组件3将进料槽111内的导电环顶起。导电环供料组件4将导电环沿进料槽111输送，导电环由进料槽111输送到提升槽113处时，导电环进入提升槽113，提升组件3沿提升槽113将导电环提升到提升槽113与避让槽112的交汇处，在此处，焊接组件2将导电环与导线焊接在一起。当导电环与导线焊接在一起后，提升组件3继续将导电环提升，同时焊头驱动组21驱动焊接头22向上移动，将导电环从治具下料。
请复阅图2，如图所示，治具组件1还包括进料槽盖板12，进料槽盖板12设于治具11并将进料槽111覆盖。当导电环供料组件4向治具11输送导电环时，导电环沿进料槽111进料时，进料盖板12可以避免导电环从进料槽111掉落。
请复阅图2，如图所示，治具组件1还包括治具架13，治具11设于治具架13，提升组件3设于治具架13且位于治具11下方。
请复阅图2，如图所示，为了使焊接在一起的导电环和导线从治具11上下料后整齐，治具组件1还包括理线组14，理线组14设于治具11且与避让槽112对正。当与导线焊接在一起的导电环从治具11下料后，与导线焊接在一起的导电环经过理线组14下落。
请参阅图5，图5为本实施例的焊接装置的焊接组件的结构示意图。如图所示，焊头驱动组21包括焊接架211、第一焊头驱动件212、连接板213和第二焊头驱动件214，第一焊头驱动件212设于焊接架211，连接板213与第一焊头驱动件212的驱动端连接，第二焊头驱动件214设于连接板213，焊接头22与第二焊头驱动件214的驱动端连接；第一焊头驱动件212用于驱动焊接头22水平移动并向导电环靠近，第二焊头驱动件214驱动焊接头22纵向移动。第二焊头驱动件214驱动焊接头22向下移动将导线与导电环焊接在一起，在导电环与导线环焊接在一起后，第二焊头驱动件214驱动焊接头22向上移动将导电环从治具组件1下料。
请复阅图5，如图所示，焊接头22为“L”型，包括第一部分221和第二部分222，第一部分221竖直设置，第二部分222水平设置，第一部分221用于与第二焊头驱动件214连接，第二部分222用于将导线与治具组件1上的导电环焊接，并在导线与导电环焊接在一起后将导电环从治具组件1下料。在本实施例中，焊接组件2还包括焊头夹子23，焊头夹子23用于连接第二焊头驱动件214和焊接头22。在将导电环与导线焊接时，焊头夹子23上连接有电源线，对焊接头22通电，同时焊头驱动组21驱动焊接头22向下移动，第二部分222下表面压到放置到导电环内壁上的导线上，焊接头22的第二部分222放电将导电环与导线焊接；焊接后，焊头驱动组21驱动焊接头22向上移动，使第二部分222上表面勾到导电环内壁，并将导电环从治具11下料。
请复阅图5，如图所示，为了避免焊接时第二焊头驱动件214直接带动焊接头22下降压伤导电环和导线，焊接组件2还包括浮动组24，浮动组24包括浮动座241、浮动导柱242、焊头夹座243和弹性件244，浮动座241与第二焊头驱动件214的驱动端连接，浮动导柱242上端与浮动座241套接，浮动导柱242下端与焊头夹座243固定连接，弹性件244设于浮动座241和焊头夹座243之间，焊头夹子23与焊头夹座243连接。第二焊头驱动件214带动浮动座241向下移动时，浮动座241沿浮动导柱242下滑并将弹性件244压缩，弹性件244的反作用力使焊头夹座243带动焊头夹子23下降，焊接头22随焊头夹子23下降并将导线与导电环焊接在一起。
在本实施例中，弹性件244采用弹簧，弹簧套接在浮动导柱242上，浮动座241沿浮动导柱242下滑时，弹簧被压缩。
请复阅图5，如图所示，在本实施例中，连接板213上设有第一滑轨，浮动座241和焊头夹座243上连接有第一滑块，第一滑块滑动连接于第一滑轨；第一滑轨和第一滑块相互配合，对浮动座241和焊头夹座243导向，保证浮动座241和焊头夹座243移动的线性。
请复阅图5，如图所示，在本实施例中，焊接组件2还包括行程控制组件25，行程控制组件25包括第一感应器251、第二感应器252和感应片253，第一感应器251和第二感应器252设于连接板213，感应片253设于浮动座241，当第一感应器251感应到感应片253时，焊接头22下降到位，导线被焊接到导电环上；当第二感应器252感应到感应片253时，焊接头22上升到位，与导线焊接在一起的导电环被焊接头从治具组件1下料。
请参阅图6，图6为图2移去进料槽盖板和理线组后的结构示意图。如图所示提升组件3包括提升驱动件31和提升件32，提升驱动件31用于驱动提升件32移动并将治具组件1承载的导电环顶起。提升组件3可以确保焊接组件2可以将治具组件1内承载的导电环退料，在焊接组件2将导线与导电环焊接后，提升驱动件31驱动提升件32沿提升槽113向上移动，提升件32从导电环底部将导电环向上顶起，然后焊头驱动组21驱动焊接头22向上移动，将导电环从治具下料。
请复阅图6，如图所示，提升组件3还包括提升导向块33，提升导向块33与提升驱动件31连接，提升件32设于提升导向块33。提升驱动件31启动时，提升导向块33随提升驱动件31的执行端移动，提升件32随提升导向块33移动。
请复阅图4及6，提升导向块33上设有滑槽331，治具11底部设有与滑槽311适配的提升滑块114，提升滑块114与提升滑槽331滑动连接，当提升驱动件31驱动提升导向块33移动时，提升滑块114沿提升滑槽331滑动。提升滑槽331与提升滑块114相互配合，对提升件32起导向作用，可以保证提升件32移动的线性。
请复阅图1，如图所示，本实施例的导电环供料组件4采用导电环振动料盘，导电环振动料盘的出料端与治具11上的进料槽111连通，导电环振动料盘将导电环向治具11上的进料槽111输送。
请参阅图7，图7为本实施例的焊接装置的导线供料组件的结构示意图。如 图所示，本实施例的导线供料组件5包括压料组51、送料组52及移动组53，压料组51与送料组52连接，送料组52设于移动组53。压料组51将导线压住，然后移动组53带动压料组51和送料组52向焊接组件2移动，移动到设定距离后，压料组51松开导线，送料组52带动压料组51后退，导线在这个过程中被拉动并向焊接组件2输送。
请复阅图7，如图所示，压料组51包括压料座511、压料架512、压料驱动件513和压料块514，压料座511与送料组52连接，压料座511沿导线输送方向设有第一过线孔5111和第二过线孔5112，压料架512设于压料座511，压料驱动件513设于压料架512，压料块514与压料驱动件513连接，压料驱动件513采用驱动气缸，驱动气缸推动压料块514向压料座511移动，在移动组53移动时将导线压紧。
请复阅图7，如图所示，压料组51还包括线管515，线管515与第一过线孔5111连通；线管515用于支撑导线，使导线沿输送方向保持水平。
请复阅图7，如图所示，送料组52包括送线支撑板521和送线驱动件522，送线支撑板521设于移动组53，送线驱动件522设于送线支撑板521，压料座511与送线驱动件522连接。送线驱动件522在压料组51松开导线后，带动压料座511移动。送线驱动件522可以采用驱动气缸，也可以采用驱动电机；当采用驱动气缸时，压料座511与驱动气缸的缸柱连接；在本实施例中，送线驱动件522采用驱动电机，送料组52还包括送线丝杆523，送线丝杆523与驱动电机的输出端连接；压料座511底板设有丝杆滑块5113，丝杆滑块5113滑动连接于送线丝杆523。
请复阅图7，如图所示，为了使送料组52带动压料组51移动平稳，送线支撑板521上设有送线导轨5211，丝杆滑块5113滑动连接于送线导轨5211。
请复阅图7，如图所示，送料组52还包括到位开关524，到位开关524设于送线支撑板521上，且位于送线支撑板521设有送线驱动件522的一端，当送料组52带动压料组51后退，并移动到到位开关524处时，送料组52停止驱动压料组51移动，压料组51复位。
请参阅图8，图8为图7中移动组的结构示意图。如图所示，移动组53包括移动基座531、移动丝杆532、移动驱动件533、导向板534以及移动滑座535，移动丝杆532安装于移动基座531上，其中移动丝杆532的安装方向与移动基 座531的长度方向平行，移动驱动件533设置于移动基座531上，并且移动驱动件533的一端与移动丝杆532连接，在本申请中，移动驱动件533采用伺服电机或者步进电机中的一种，当然也可采用其他能达到驱动移动丝杆532旋转的电机，导向板534设置于移动基座531上并位于移动丝杆532上方，导向板534可为扁平状，移动滑座535的底部设置于移动丝杆532上，移动滑座535顶部套设于导向板534，并且移动基座531上还设有用于限位的滑轨，移动滑座535与滑轨滑动连接，送线支撑板521固定于移动滑座535上。移动驱动件533驱动移动丝杆532旋转，从而控制移动滑座535于移动丝杆532上进行径向移动，从而带动送线支撑板521移动。
请复阅图7，如图所示，导线供料组件5还包括编码器组54，编码器组54用于在送料组52带动压料组51移动时，计算经过其的导线的长度。编码器组54包括编码器支架541、编码器542、第一送线轮543和第二送线轮544，编码器支架541设于压料座511，编码器542设于编码器支架541，第一送线轮543与编码器542连接，第二送线轮544设于编码器支架541，第一送线轮543和第二送线轮544相互接触；编码器支架541沿导线输送方向设有第三过线孔5411和第四过线孔5412，导线沿输送方向依次穿过第四过线孔5412、第一送线轮543和第二送线轮544之间、第三过线孔5411、第二过线孔5112、压料块514下方及第一过线孔5111，并向焊接组件2输送。
请参阅图9及10，图9为本实施例的焊接装置的裁切组件的结构示意图；图10为本发明的焊接装置的的裁切组件另一方向的结构示意图。如图所示，裁切组件6包括切断组61、剥线皮组62和吹气组63，切断组61用于将导线供料组件5输出的导线进行裁切，剥线皮组62用于在切断组61将导线切断前，将导线被裁切部分的线皮剥掉，吹气组63用于将导线切口处的碎屑吹掉。
请复阅图9，如图所示，切断组61包括裁切架611、切刀驱动件612、驱动随动件613、切刀连接件614、上切刀615和下切刀616，裁切架611设于送线支撑板521的出料端，切刀驱动件612设于裁切架611，驱动随动件613与切刀驱动件612连接连接，切刀连接件614设于裁切架611，上切刀615与驱动随动件613连接，下切刀616设于切刀连接件614，切刀驱动件612驱动上切刀615向下切刀616移动，将导线进行裁切。切刀驱动件612可以采用驱动气缸也可以采用驱动电机，为了保证切刀驱动件612驱动上切刀615移动的精准度，本 实施例的切刀驱动件612采用电机驱动。
请复阅图10，如图所示，驱动随动件613包括主动齿轮6131、第一齿条6132和第二齿条6133，主动齿轮6131与切刀驱动件612的输出端连接，第一齿条6132与上切刀615连接，第二齿条6133与切刀连接件614连接，主动齿轮6131与第一齿条6132和第二齿条6133啮合。切刀驱动件612启动，主动齿轮6131在第一齿条6132和第二齿条6133内滚动，并带动与第一齿条6132连接的上切刀615上下移动。
请复阅图10，如图所示，剥线皮组62包括上剥皮刀621和下剥皮刀622，上剥皮刀621与上切刀615连接，下剥皮刀622与切刀连接件614连接，上剥皮刀621刀刃的高度高于上切刀615刀刃的高度，下剥皮刀622刀刃的高度低于下切刀616刀刃的高度。
请复阅图9，如图所示，吹气组63包括吹气接头固定板631和吹气接头632，吹气接头固定板631设于切刀连接件614，吹气接头固定板631设有贯穿吹气接头固定板631的气孔，吹气接头632设于气孔一端。气孔与上切刀615和下切刀616之间的位置对正。工作时，吹气接头632可连接气泵。当导线从上切刀615和下切刀616之间穿过时，切刀驱动件612驱动上切刀615向下切刀616移动，先对导线上的线皮进行切割，形成第一切口；然后移动组53带动导线向焊接组件2前进一段距离，之后，切刀驱动件612再次驱动上切刀615向下切刀616移动，对导线上的线皮进行切割，形成第二切口；再次，然后移动组53带动导线向焊接组件2后退一段距离，使上切刀615和下切刀616位于第一切口和第二切口之间；最后切刀驱动件612驱动上切刀615向下切刀616移动，将导线切断；同时由于上剥皮刀621和下剥皮刀622压在导线的线皮上，在导线离开裁切组件6时，线皮被从被裁切段的导线的限位拉下；然后切刀驱动件612驱动上切刀615和上剥皮刀621复位，同时吹气组63对位于上切刀615和下切刀616之间的导线吹气，使导线线头的线皮从导线脱落。
请复阅图1，如图所示，为了将治具组件1、焊接组件2、导电环供料组件4、导线供料组件5和裁切组件6集成在一起，在本实施例中，本申请的焊接装置还包括机架7，治具组件1、焊接组件2、导电环供料组件4、导线供料组件5和裁切组件6设于机架7。
请复阅图1，如图所示，在本实施例中，机架7上设有收料槽71，收料槽 71位于理线组14下方，机架7上设有位于理线组14下方的落线槽，与导线焊接在一起的导电环被下料后，沿理线组14下落，由落线槽落入收料槽71进行集中收纳。
在本实施例中，焊接组件2、导电环供料组件4、导线供料组件5和裁切组件6电连接焊接装置的控制系统，焊接装置的控制系统控制焊接组件2、导电环供料组件4、导线供料组件5和裁切组件6作动，以达到焊接装置自动化控制之功效。
具体应用时：
首先，导电环供料组件4将导电环向治具11上的进料槽111输送；导电环由进料槽111输送到提升槽113处时，导电环进入提升槽113，并落入提升件32上方，提升驱动件31驱动提升件32沿提升槽113向上移动，提升件32从导电环底部将导电环向上顶起，将导电环提升到提升槽113与避让槽112的交汇处。
同时，导线供料组件5启动，压料组51将导线压住，然后移动组53带动压料组51和送料组52向焊接组件2移动，当导线从上切刀615和下切刀616之间穿过时，切刀驱动件612驱动上切刀615向下切刀616移动，先对导线上的线皮进行切割，形成第一切口；然后移动组53带动导线向焊接组件2前进一段距离，之后，切刀驱动件612再次驱动上切刀615向下切刀616移动，对导线上的线皮进行切割，形成第二切口；然后移动组53带动导线向焊接组件2后退一段距离，使上切刀615和下切刀616位于第一切口和第二切口之间；并使导线前端置于导电环内壁上，最后，焊接组件2启动和裁切组件6同时启动，焊头驱动组21驱动焊接头22向下移动，第二部分222下表面压到放置到导电环内壁上的导线上，焊接头22的第二部分222放电将导电环与导线焊接，同时切刀驱动件612驱动上切刀615向下切刀616移动，将导线切断；同时由于上剥皮刀621和下剥皮刀622压在导线的线皮上，在导线离开裁切组件6时，线皮被从被裁切断的导线的线尾拉下；然后切刀驱动件612驱动上切刀615和上剥皮刀621复位，同时吹气组63对位于上切刀615和下切刀616之间的导线吹气，使导线线头的线皮从导线脱落。
最后，提升驱动件31驱动提升件32沿提升槽113向上移动，提升件32从导电环底部将导电环向上顶起，然后焊头驱动组21驱动焊接头22向上移动，将导电环从治具下料，与导线焊接的导电环被下料后，沿理线组14下落，由落 线槽落入收料槽71进行集中收纳。
以上仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等，均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种焊接装置，其特征在于，包括治具组件(1)和焊接组件(2)，所述治具组件(1)用于承载导电环，所述焊接组件(2)包括焊头驱动组(21)和焊接头(22)，所述焊头驱动组(21)用于驱动所述焊接头(22)移动，所述焊接头(22)用于将导线与所述治具组件(1)上的导电环焊接，并将与导线焊接在一起的所述导电环从所述治具组件(1)下料。
  2. 根据权利要求1所述的焊接装置，其特征在于，所述焊接头(22)为“L”型，包括第一部分(211)和第二部分(212)，所述第一部分(211)用于与所述焊头驱动组(21)连接，所述第二部分(212)用于将导线与所述治具组件(1)上的导电环焊接，并在导线与导电环焊接在一起后将所述导电环从所述治具组件(1)下料。
  3. 根据权利要求1所述的焊接装置，其特征在于，还包括提升组件(3)，所述提升组件用于将所述治具组件(1)承载的所述导电环顶起。
  4. 根据权利要求3所述的焊接装置，其特征在于，所述治具组件(1)包括治具(11)，所述治具(11)上设有进料槽(111)、避让槽(112)和提升槽(113)，所述提升槽(113)与所述进料槽(111)和所述避让槽(112)连通，所述进料槽(111)用于使导电环进料，所述避让槽(112)用于避让所述焊接头(22)，所述提升槽(113)用于使所述提升组件(3)将进料槽(111)内的导电环顶起。
  5. 根据权利要求1所述的焊接装置，其特征在于，还包括导电环供料组件(4)，所述导电环供料组件(4)用于向所述治具组件(1)输送导电环。
  6. 根据权利要求1所述的焊接装置，其特征在于，还包括导线供料组件(5)，所述导线供料组件(5)用于向所述治具组件(1)承载的所述导电环输送导线。
  7. 根据权利要求6所述的焊接装置，其特征在于，还包括裁切组件(6)，所述裁切组件(6)用于将所述导线供料组件(5)输出的导线进行裁切。
  8. 根据权利要求7所述的焊接装置，其特征在于，所述裁切组件(6)包括切断组(61)，所述切断组(61)用于将所述导线供料组件(5)输出的导线进行裁切。
  9. 根据权利要求8所述的焊接装置，其特征在于，所述裁切组件(6)还包括剥线皮组(62)，所述剥线皮组(62)用于将导线被裁切部分的线皮剥掉。
  10. 根据权利要求9所述的焊接装置，其特征在于，所述裁切组件(6)还 包括吹气组(63)，所述吹气组(63)用于将导线切口处的碎屑吹掉。
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