WO2021082165A1 - Système de transfert par suspension à reconnaissance automatique de pièces de variétés multiples fondé sur l'amélioration de l'efficacité - Google Patents

Système de transfert par suspension à reconnaissance automatique de pièces de variétés multiples fondé sur l'amélioration de l'efficacité Download PDF

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Publication number
WO2021082165A1
WO2021082165A1 PCT/CN2019/122357 CN2019122357W WO2021082165A1 WO 2021082165 A1 WO2021082165 A1 WO 2021082165A1 CN 2019122357 W CN2019122357 W CN 2019122357W WO 2021082165 A1 WO2021082165 A1 WO 2021082165A1
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WIPO (PCT)
Prior art keywords
rail
driving
load
bearing
joint
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PCT/CN2019/122357
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English (en)
Chinese (zh)
Inventor
蒋辉
秦月江
郑权
林中华
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苏州柳溪机电工程有限公司
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Publication of WO2021082165A1 publication Critical patent/WO2021082165A1/fr

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00—Mechanical conveyors not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices

Definitions

  • the invention belongs to the field of high-end equipment manufacturing, and particularly relates to an automatic identification transfer system for multi-variety workpieces based on improving efficiency.
  • the painting assembly line usually includes a powder spraying area or a painting area. Before the workpiece is sprayed or painted, the workpiece is often required to be sprayed. Related pre-treatment processes are carried out. Therefore, the coating line usually has a pre-treatment area upstream of the powder spraying area or the spraying area.
  • the pre-treatment area usually includes multiple process pools, such as degreasing pool, phosphating pool, and passivation pool.
  • washing tanks, electric swimming pools, etc. often use cranes and other large hoisting equipment to lift the workpiece, immerse the workpiece in the process pool of the pretreatment area to perform the corresponding pretreatment process, to remove the oil and rust on the surface of the workpiece, and complete the work related
  • the pre-treatment process prepares the workpiece for subsequent powder or paint spraying.
  • one assembly line is usually used to produce only one kind of workpiece. If multiple different types of workpieces need to be produced, multiple assembly lines are required. In this way, when multiple different types of workpieces are produced, more The simultaneous operation of multiple assembly lines not only consumes huge energy, but also has low production efficiency.
  • the purpose of the present invention is to provide an automatic recognition and transfer system of multiple types of workpieces based on improving efficiency, which can automatically recognize and intelligently transfer multiple types of workpieces on the same conveying track.
  • an automatic recognition and transfer system for multi-variety workpieces based on improving efficiency including:
  • the accumulation chain includes a conveying track and a carrying trolley arranged on the conveying track, and the workpiece to be processed is loaded on the carrying trolley;
  • a traveling device for transferring workpieces to be processed between a plurality of processing positions includes a rail extending in a transverse direction, and a traveling vehicle slidably arranged on the rail;
  • the transfer base station is located between the driving device and the accumulating chain, and is used to connect and transfer the workpiece to be processed between the accumulating chain and the driving device, and the transfer base station includes a laterally slidable base station.
  • the sliding seat a flying frame supported on the sliding seat and used for lifting by the crane, the flying frame having a plurality of load-bearing tracks for receiving the carrying trolley;
  • the control device includes a code carrier arranged on the carrying trolley and used for storing workpiece information, a code reader arranged upstream of the transfer base station, and selecting and transporting one or more carrying trolleys to the carrier according to the workpiece information. Controller on the flying frame.
  • the accumulation chain includes a traction chain for traction and carriage and a chain drive device for driving the traction chain to move
  • the conveying track has two connecting sections extending in the longitudinal direction
  • the traveling device includes a traveling drive mechanism for driving the traveling of the traveling vehicle, the two connecting sections are respectively located upstream and downstream of the traveling device, and the control device also includes a vehicle for detecting the flying frame A detection sensor for detecting whether the loading track on the upper bearing rail is aligned with the connecting section, and the controller is signally connected to the barcode reader and the detection sensor respectively.
  • the transfer base station includes a cart machine capable of providing driving force for the transport trolley to move between the docking section and the load-bearing track; the controller and the cart The machine and the said driving mechanism are respectively controlled and connected.
  • the transfer base station further includes a bracket, a sliding rail fixedly arranged on the bracket () and extending in the transverse direction, and a joint rail fixedly arranged on the bracket and fixedly connected to the connecting section
  • a first driving device installed on the bracket and used to drive the sliding seat to move
  • the stroller is installed on the bracket, and the sliding seat is slidably arranged on the sliding rail
  • a plurality of the load-bearing rails are arranged side by side in the transverse direction, each of the load-bearing rails extends in the longitudinal direction
  • the stroller includes at least one pusher for pushing the carrier trolley, parallel to the load rail
  • the path for the push head to move is a second driving device for driving the push head to move along the path.
  • the load-bearing rail is equipped with two thrust mechanisms for preventing the carriage trolley from sliding out of the load-bearing rail, and the two thrust mechanisms are respectively located at two opposite end portions of the load-bearing rail.
  • Each of the thrust mechanisms includes at least a thrust pawl used to block the load-bearing rail, and an unlocking mechanism used to drive the thrust pawl to unblock the load-bearing rail.
  • the transfer base station further includes a thimble mechanism arranged between the joint rail and the flying frame and used for aligning and joining the joint rail and one of the load-bearing rails.
  • the controller is connected to the first driving device and the thimble mechanism respectively.
  • the ejector pin mechanism includes a joint cylinder mounted on the joint rail, a joint pin fixedly connected with the piston rod of the joint cylinder, and a joint pin fixedly arranged on each of the load-bearing rails and close to the joint.
  • each of the thrust mechanisms includes a rotating shaft rotatably arranged on the flying frame and fixedly arranged on the flying frame.
  • the counterweight on the rotating shaft and the toggle arm, the thrust pawl is fixedly arranged on the rotating shaft, and when the thimble mechanism is in the closed state, it is close to the side of the engaging rail.
  • the thrust pawl is located outside the load-bearing rail; when the thimble mechanism is in an open state, the thrust pawl on the side close to the engaging rail is at least partially blocked on the load-bearing rail.
  • the second driving device includes a second motor fixedly arranged on the support, a second drive sprocket mounted on the shaft end of the second motor, and a second slave rotatably arranged on the support.
  • a movable sprocket, a second transmission chain connected between the second driving sprocket and the second driven sprocket, and the push head is fixedly arranged at the lower end of the second transmission chain.
  • the conveying track includes a plurality of conveying branches, and the plurality of conveying branches are arranged side by side and are used for the passage of a plurality of carriage vehicles carrying different kinds of workpieces.
  • the plurality of conveying branches are in common with the Connected to the connecting section.
  • two connecting sections are arranged on the conveying track by the structure of the accumulation chain, the driving device, two transfer base stations and the control device, and the driving device is arranged between the two connecting sections, and the conveying track Including multiple conveying branches, a code carrier is set on the carrier trolley, and a code reader is installed on the connection section upstream of the carriage.
  • the code reader is used to identify the information of the workpiece carried on the carrier trolley, so as to feed back the information of the workpiece
  • the controller can control the trolley and the crane to act separately, and then selectively perform different transfer operations according to different types of workpieces, so as to realize the automatic identification and intelligent transfer of multiple types of workpieces Transport function, improve production efficiency.
  • Figure 1 is a plan view of the present invention
  • Figure 2 is a front perspective view of the driving device and the upstream transfer base station of the present invention.
  • Figure 3 is a left perspective view of the driving device and the upstream transfer base station of the present invention.
  • Fig. 4 is a partial enlarged schematic diagram of A in Fig. 3;
  • Fig. 5 is a partial enlarged schematic diagram of B in Fig. 3;
  • Figure 6 is a top perspective view of the driving device and the upstream transfer base station of the present invention.
  • Fig. 7 is a partial structural diagram of the accumulation chain of the present invention.
  • Figure 8 is a front perspective view of the flying frame of the present invention.
  • Fig. 9 is a partial enlarged schematic diagram of C in Fig. 8.
  • Figure 10 is a left perspective view of the flying frame of the present invention.
  • Fig. 11 is a partial enlarged schematic diagram of D in Fig. 10;
  • Figure 12 is a top perspective view of the flying frame of the present invention.
  • Figure 13 is a schematic structural view of the thimble mechanism of the present invention.
  • Figure 14 is a front perspective view of the stroller of the present invention.
  • Figure 15 is a bottom perspective view of the stroller of the present invention.
  • Figure 16 is a side perspective view of the stroller of the present invention.
  • FIG. 17 is a schematic diagram of the carrier trolley carrying the first type of workpiece on the flying frame of the present invention.
  • Figure 18 is a schematic diagram of the carrier trolley carrying the second type of workpiece on the flying frame of the present invention.
  • Figure 19 is a schematic diagram of the carrier trolley carrying a third type of workpiece on the flying frame of the present invention.
  • the longitudinal direction in this embodiment refers to the extension direction of the two connecting sections shown in FIG. 1, and the lateral direction refers to the length direction of the pretreatment process area shown in FIG.
  • the longitudinal direction corresponds to the forward and backward extending direction shown in Figure 2
  • the lateral direction corresponds to the left and right extending direction shown in Figure 2 correspond.
  • the multi-variety workpiece automatic identification transfer system 100 based on improving efficiency includes an accumulation chain 12, a driving device 13 and two transfer base stations 14.
  • the pre-treatment process area 11 extends horizontally, and it mainly includes a plurality of process treatment tanks. Specifically, from the beginning of the pre-treatment process area 11 to its end, a degreasing tank, a phosphating tank, a passivation tank, and a washing tank are sequentially arranged. And an electric swimming pool for the workpiece to pass through one or more process treatment pools to perform the corresponding pre-treatment process. As shown in FIG.
  • the accumulation chain 12 includes a traction rail 15 and a conveying rail 16 arranged in parallel in the up and down direction, a carrying trolley 17 arranged on the conveying rail 16, and a carrying trolley 17 arranged on the traction rail 15 and used for traction of the carrying trolley 17 to travel.
  • the conveying track 16 has two connecting sections 19, both of which extend in the longitudinal direction, one of which is a connecting section 19 It is located upstream of the pre-treatment process zone 11, and another connection section 19 is located downstream of the pre-treatment process zone 11.
  • the conveying track 16 includes a plurality of conveying branches 53 which are arranged side by side and are used for the passage of a plurality of carriages 17 carrying different types of workpieces.
  • the plurality of conveying branches 53 are jointly with the connecting section 19 upstream of the traveling device 13 Phase connection.
  • the traveling device 13 includes a truss 20, a guide rail 21 fixedly arranged on the truss 20, a traveling car 22 slidably arranged on the guide rail 21, and a traveling driving mechanism (not shown in the figure) for driving the traveling car 22 to move.
  • the guide rail 21 extends in the transverse direction and crosses the pre-treatment process area 11, and the traveling carriage 22 is located above the pre-treatment process area 11.
  • Two transfer base stations 14 are respectively located between the traveling device 13 and the two connection sections 19, and each transfer base station 14 is used to connect the traveling vehicle 22 and the corresponding connection section 19, so that the carrying trolley 17 can pre-process the process area 11
  • the upstream transfer is transported to its downstream.
  • Each transfer base station 14 includes a bracket 23, a joint rail 24 fixedly arranged on the bracket 23 and fixedly connected to the connecting section 19, a flying frame 25 supported on the bracket 23 and used for the crane 22 to lift, and is arranged on the joint rail.
  • the thimble mechanism 26 between 24 and the flying frame 25, and the cart machine 27 mounted on the frame 23.
  • a sliding rail 29 extending in the transverse direction is fixed on the bracket 23, a sliding seat 30 is slidably arranged on the sliding rail 29, a first driving device 31 for driving the sliding seat 30 is installed on the bracket 23, and the flying frame 25 supports On the carriage 30.
  • the first driving device 31 includes a first motor 32 fixedly arranged on the bracket 23, a transmission shaft 33 drivingly connected to the first motor 32, a first driving sprocket 34 coaxially fixed on the transmission shaft 33, and a rotating shaft.
  • a first driven sprocket 35 arranged on the bracket 23, a first transmission chain 36 connected between the first driving sprocket 34 and the first driven sprocket 35, and the first transmission chain 36 is fixedly connected to the sliding seat 30 .
  • the flying frame 25 includes a frame body 51.
  • the upper part of the frame body 51 is fixedly provided with a hanging part 52 for lifting by the hooks of the crane 22.
  • the lower part of the frame body 51 is formed with three
  • the load-bearing rail 28 of the carrier trolley 17 is mounted.
  • Three load-bearing rails 28 are arranged side by side in the transverse direction, and each load-bearing rail 28 extends in the longitudinal direction.
  • the purpose of the carrying rail 28 is to be connected with the joint rail 24 one by one, so that the carrying trolley 17 can move from the conveying rail 16 of the accumulation chain 12 to the flying frame 25 by means of the joint rail 24, so that the traveling car 22 can transfer it. Transport operations.
  • the number of bearing rails 28 on the flying frame 25 is not limited to three, and there may be only one, two or more. When only one bearing rail 28 is provided on the flying frame 25, it can be omitted. In the structure of the sliding rail 29 and the sliding seat 30 on the bracket 23, the bracket 23 only functions to support the flying frame 25.
  • the thimble mechanism 26 is used to align the joint rail 24 with one of the load-bearing rails 28.
  • the flying frame 23 can move along the sliding rail 29 together with the sliding seat 30, and with the positioning and alignment of the ejector mechanism 26, one of the bearing rails 28 on the flying frame 25 can be aligned. It is engaged with the engaging rail 24.
  • the thimble mechanism 26 includes a joint cylinder 37 installed on the joint rail 24, a joint pin 38 fixedly connected to the piston rod of the joint cylinder 37, and a plug connector fixedly arranged on the bearing rail 28 and close to the side of the joint rail 24.
  • the plug-in block 39 is provided with a pin hole 40, and the engagement pin shaft 38 and the pin hole 40 of the plug-in block 39 are inserted and matched.
  • the ejector mechanism 26 has a closed state and an open state. When the ejector mechanism 26 is in the closed state, the engaging cylinder 37 drives the engaging pin 28 to extend and insert into the pin hole 40 of the plug block 39, so that the engaging rail 24 is aligned with the bearing The rail 28 is engaged and fixed; when the ejector mechanism 26 is in an open state, the engagement cylinder 37 is reset, the engagement pin 38 retracts and disengages from the pin hole 40 of the plug block 39, so that the engagement rail 24 and the load-bearing rail 28 are disengaged.
  • each load rail 28 is located at two opposite ends of the load rail 28.
  • the ports are equipped with two thrust mechanisms 41, each thrust mechanism 41 includes a rotating shaft 42 rotatably arranged on the flying frame 25, a thrust pawl 43 fixedly arranged on the rotating shaft 42, and fixedly arranged on the rotating shaft.
  • the counterweight 44 on the 42 and the toggle arm 45 in a natural state, under the gravity of the counterweight 44, the thrust pawl 43 extends into the bearing rail 28 and blocks the two end portions of the bearing rail 28.
  • the engagement pin shaft 38 When the ejector mechanism 26 is in the closed state, the engagement pin shaft 38 is inserted into the pin hole 40 of the plug-in block 39, and the thrust pawl 43 on the side close to the engagement rail 24 is located outside the bearing rail 28; when the ejector mechanism 26 is open In the state, the engagement pin shaft 38 is separated from the outside of the pin hole 40 of the plug-in block 39, and the thrust pawl 43 on the side close to the engagement rail 24 is at least partially blocked on the bearing rail 28.
  • the thrust mechanism 41 includes a thrust pawl 43 for blocking the load rail 28 and an unlocking mechanism for driving the thrust pawl 43 to unblock the load rail, and the engagement pin 38 and the plug block 39 are common
  • the unlocking mechanism is constituted so that the ejector mechanism and the thrust mechanism form a linkage relationship in action.
  • the unlocking mechanism may also be a separate driving mechanism, which does not have a linkage relationship with the ejector mechanism and its components.
  • the thrust mechanism 41 can also be a cover-type structure, that is, eccentrically rotatable covers are provided at the two ports of the bearing rail 28, and with the driving force of the thimble mechanism 26, the joint rail 24 and the bearing rail 28 are connected to each other.
  • the pusher 27 includes at least one pusher 50 for pushing the carrier trolley 17, a path parallel to the load rail 28 and for the pusher 50 to move, and a second driving device for driving the pusher 50 to move along the path, as shown in FIG. 14 -As shown in Figure 16,
  • the second driving device includes a second motor 46 fixedly arranged on the bracket 23, a second driving sprocket 47 installed on the shaft end of the second motor 46, and a second driven chain rotatably arranged on the bracket 23
  • the wheel 48, the second transmission chain 49 which is connected between the second driving sprocket 47 and the second driven sprocket 48, and the pushing head 50 is fixedly arranged at the lower end of the second transmission chain 49 and protrudes downward to push
  • the trajectory of the head 50 moving from the side of the second driving sprocket 48 to the side of the second driven sprocket 47 constitutes the moving path of the pushing head 50.
  • the pusher 27 includes at least one pusher 50 for pushing the carrier trolley 17, a path
  • the multi-variety workpiece automatic identification transfer system 100 based on improving efficiency also includes a control device (not shown).
  • the control device includes a controller, a code carrier arranged on the carrying trolley 17 and used for storing workpiece information, and is arranged on the traveling carriage.
  • the code reader 54 on the connection section 19 upstream of the device 13 and used to read the information of the workpiece in the code carrier, and the detection sensor set on the joint rail 24 and used to detect whether the carriage 17 has reached the connection section 19, control
  • the reader is signally connected with the barcode reader 54 and the detection sensor, and the controller is respectively control-connected with the first motor 32, the engagement cylinder 37, the second motor 46, and the driving mechanism.
  • the control principle is as follows: a plurality of carrying trolleys 17 carrying different varieties move on the three conveying branches 53 of the conveying track 16 of the accumulation chain 2 respectively, and arrive at the connection section 19 upstream of the pretreatment process area 11
  • the detection sensor sends the detected detection signals of these transport trolleys 17 to the controller.
  • the code reader reads the code carriers on each transport trolley 17 and transports the transport trolleys 17 All the workpiece information is sent to the controller, and the controller recognizes the workpieces carried by the trolley 17 respectively.
  • the controller decides to transport one or more workpieces to the same flying frame according to the system settings, and then the controller sends the first
  • the motor 32 sends a control signal.
  • the first motor 32 drives the carriage 30 to move along the slide rail 29 to adjust the position of the three bearing rails 28 on the flying frame 25 relative to the joint rail 24, and one of the bearing rails 28 is opposite to the joint rail 24
  • the position sensor sends the position signal of the relative alignment between the bearing rail 28 and the engagement rail 24 on the flying frame 25 to the controller. Based on the position signal, the controller sends a control signal to the engagement cylinder 37, so as to realize the alignment of the engagement rail 24 and the engagement rail 24.
  • the carrying rail 28 is fixedly joined, and the controller sends a control signal to the second motor 46, so that the cart machine 27 pushes the carrying trolley 17 from the connecting section 19 upstream of the pretreatment process area 11 through the joint rail 24 to the flying frame 25 Load the track 28.
  • the controller When the controller recognizes that there are at least two carriages 17 carrying the same type of workpiece among the multiple carriages 17, it controls the first motor 32 and the cart machine 27 respectively according to the workpiece information fed back by the barcode reader 54 Action, push multiple carriages 17 carrying the same kind of workpieces to the flying frame 25 one by one. Specifically, in conjunction with Figures 17-19, the controller adjusts the size and specifications of the workpiece to carry the same kind of workpieces. The number of multiple carriages 17 pushed onto the flying frame 25. For example, when the identification information shows that the workpieces currently carried by the carriage are small-sized workpieces, three carriages will be transported to the flying frame 25.
  • Two load-bearing rails 28 are sequentially aligned with the joint rails 24, and the three carrying trolleys are respectively located in the three load-bearing tracks; when the identification information shows that the workpiece carried by the current carrying trolley is a large-size workpiece, the controller only pushes one carrier to the flying frame Trolley, the carrier trolley is located in the middle load rail 28; and when the identification information shows that the current workpiece is of medium size, the controller pushes two carrier trolleys to the flying frame, and the two carrier trolleys are respectively located in the load rails on both sides.
  • the controller sends a control signal to the crane driving mechanism to control the crane 22 to move directly above the flying frame 25 to lift the flying frame 25 to prepare for the pre-treatment process of the workpiece.
  • the workpiece is lifted by the crane 22 after the pre-treatment process.
  • the carriage 22 Transported to the downstream of the pre-treatment process area 11, the carriage 22 transfers the current flying frame 25 to the transfer base station 14 downstream of the pre-treatment process area 11, and transfers to the pre-treatment process area 11 via the transfer base station 14 On the downstream connection section 19, it is convenient for the carrying trolley to continue to work in the next process area.
  • the number of conveying branches and the number of carrying rails are not limited to the three mentioned above, but can be more. Improve production efficiency.

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  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

L'invention concerne un système de transfert par suspension à reconnaissance automatique de pièces de variétés multiples (100) fondé sur l'amélioration de l'efficacité, comprenant une chaîne d'accumulation (12), un dispositif de grue mobile (13), deux stations de base de transfert par suspension (14) et un dispositif de commande, la chaîne d'accumulation (12) comprenant une voie de transport (16) et un chariot de transport (17), la voie de transport (16) étant pourvue de deux sections de raccordement (19), la voie de transport (16) comprenant une pluralité de branches de transport (53), les deux sections de raccordement (19) étant respectivement positionnées en amont et en aval du dispositif de grue mobile (13), les deux stations de base de transfert par suspension (14) étant respectivement positionnées entre le dispositif de grue mobile (13) et les deux sections de raccordement (19), chaque station de base de transfert par suspension (14) comprenant un cadre volant (25) et un poussoir de cabine (27), le dispositif de commande comprenant un dispositif de commande, un support de code agencé sur le chariot de transport (17) et un lecteur de code (54) agencé sur la section de raccordement (19) en amont du dispositif de grue mobile (13), le lecteur de code (54) étant utilisé pour reconnaître des informations de pièce transportées sur le chariot de transport (17), le poussoir de cabine (27) et une grue mobile (22) étant commandés par le dispositif de commande du dispositif de commande afin d'agir respectivement, puis différentes opérations technologiques étant exécutées selon différentes pièces, les fonctions de reconnaissance automatique et de transport de transfert par suspension de diverses pièces étant réalisées et l'efficacité de production étant améliorée.
PCT/CN2019/122357 2019-11-01 2019-12-02 Système de transfert par suspension à reconnaissance automatique de pièces de variétés multiples fondé sur l'amélioration de l'efficacité WO2021082165A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201921870609.9 2019-11-01
CN201921870609.9U CN210682200U (zh) 2019-11-01 2019-11-01 基于提升效率的多品种工件自动识别转挂系统

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WO2021082165A1 true WO2021082165A1 (fr) 2021-05-06

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CN (1) CN210682200U (fr)
WO (1) WO2021082165A1 (fr)

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CN113406660A (zh) * 2021-06-22 2021-09-17 河北白沙烟草有限责任公司 一种免维护的激光条码和激光测距行车双定位系统

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CN208470702U (zh) * 2018-07-02 2019-02-05 聊城信源集团有限公司 一种铝合金圆铸锭智能储运系统
CN109178837A (zh) * 2018-09-30 2019-01-11 东莞华贝电子科技有限公司 混料生产上料系统

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CN113406660A (zh) * 2021-06-22 2021-09-17 河北白沙烟草有限责任公司 一种免维护的激光条码和激光测距行车双定位系统
CN113406660B (zh) * 2021-06-22 2022-11-22 河北白沙烟草有限责任公司 一种免维护的激光条码和激光测距行车双定位系统

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