WO2021082165A1 - Multi-variety workpiece automatic recognition transfer hanging system based on efficiency improvement - Google Patents

Multi-variety workpiece automatic recognition transfer hanging system based on efficiency improvement Download PDF

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Publication number
WO2021082165A1
WO2021082165A1 PCT/CN2019/122357 CN2019122357W WO2021082165A1 WO 2021082165 A1 WO2021082165 A1 WO 2021082165A1 CN 2019122357 W CN2019122357 W CN 2019122357W WO 2021082165 A1 WO2021082165 A1 WO 2021082165A1
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WIPO (PCT)
Prior art keywords
rail
driving
load
bearing
joint
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PCT/CN2019/122357
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French (fr)
Chinese (zh)
Inventor
蒋辉
秦月江
郑权
林中华
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苏州柳溪机电工程有限公司
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Publication of WO2021082165A1 publication Critical patent/WO2021082165A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices

Definitions

  • the invention belongs to the field of high-end equipment manufacturing, and particularly relates to an automatic identification transfer system for multi-variety workpieces based on improving efficiency.
  • the painting assembly line usually includes a powder spraying area or a painting area. Before the workpiece is sprayed or painted, the workpiece is often required to be sprayed. Related pre-treatment processes are carried out. Therefore, the coating line usually has a pre-treatment area upstream of the powder spraying area or the spraying area.
  • the pre-treatment area usually includes multiple process pools, such as degreasing pool, phosphating pool, and passivation pool.
  • washing tanks, electric swimming pools, etc. often use cranes and other large hoisting equipment to lift the workpiece, immerse the workpiece in the process pool of the pretreatment area to perform the corresponding pretreatment process, to remove the oil and rust on the surface of the workpiece, and complete the work related
  • the pre-treatment process prepares the workpiece for subsequent powder or paint spraying.
  • one assembly line is usually used to produce only one kind of workpiece. If multiple different types of workpieces need to be produced, multiple assembly lines are required. In this way, when multiple different types of workpieces are produced, more The simultaneous operation of multiple assembly lines not only consumes huge energy, but also has low production efficiency.
  • the purpose of the present invention is to provide an automatic recognition and transfer system of multiple types of workpieces based on improving efficiency, which can automatically recognize and intelligently transfer multiple types of workpieces on the same conveying track.
  • an automatic recognition and transfer system for multi-variety workpieces based on improving efficiency including:
  • the accumulation chain includes a conveying track and a carrying trolley arranged on the conveying track, and the workpiece to be processed is loaded on the carrying trolley;
  • a traveling device for transferring workpieces to be processed between a plurality of processing positions includes a rail extending in a transverse direction, and a traveling vehicle slidably arranged on the rail;
  • the transfer base station is located between the driving device and the accumulating chain, and is used to connect and transfer the workpiece to be processed between the accumulating chain and the driving device, and the transfer base station includes a laterally slidable base station.
  • the sliding seat a flying frame supported on the sliding seat and used for lifting by the crane, the flying frame having a plurality of load-bearing tracks for receiving the carrying trolley;
  • the control device includes a code carrier arranged on the carrying trolley and used for storing workpiece information, a code reader arranged upstream of the transfer base station, and selecting and transporting one or more carrying trolleys to the carrier according to the workpiece information. Controller on the flying frame.
  • the accumulation chain includes a traction chain for traction and carriage and a chain drive device for driving the traction chain to move
  • the conveying track has two connecting sections extending in the longitudinal direction
  • the traveling device includes a traveling drive mechanism for driving the traveling of the traveling vehicle, the two connecting sections are respectively located upstream and downstream of the traveling device, and the control device also includes a vehicle for detecting the flying frame A detection sensor for detecting whether the loading track on the upper bearing rail is aligned with the connecting section, and the controller is signally connected to the barcode reader and the detection sensor respectively.
  • the transfer base station includes a cart machine capable of providing driving force for the transport trolley to move between the docking section and the load-bearing track; the controller and the cart The machine and the said driving mechanism are respectively controlled and connected.
  • the transfer base station further includes a bracket, a sliding rail fixedly arranged on the bracket () and extending in the transverse direction, and a joint rail fixedly arranged on the bracket and fixedly connected to the connecting section
  • a first driving device installed on the bracket and used to drive the sliding seat to move
  • the stroller is installed on the bracket, and the sliding seat is slidably arranged on the sliding rail
  • a plurality of the load-bearing rails are arranged side by side in the transverse direction, each of the load-bearing rails extends in the longitudinal direction
  • the stroller includes at least one pusher for pushing the carrier trolley, parallel to the load rail
  • the path for the push head to move is a second driving device for driving the push head to move along the path.
  • the load-bearing rail is equipped with two thrust mechanisms for preventing the carriage trolley from sliding out of the load-bearing rail, and the two thrust mechanisms are respectively located at two opposite end portions of the load-bearing rail.
  • Each of the thrust mechanisms includes at least a thrust pawl used to block the load-bearing rail, and an unlocking mechanism used to drive the thrust pawl to unblock the load-bearing rail.
  • the transfer base station further includes a thimble mechanism arranged between the joint rail and the flying frame and used for aligning and joining the joint rail and one of the load-bearing rails.
  • the controller is connected to the first driving device and the thimble mechanism respectively.
  • the ejector pin mechanism includes a joint cylinder mounted on the joint rail, a joint pin fixedly connected with the piston rod of the joint cylinder, and a joint pin fixedly arranged on each of the load-bearing rails and close to the joint.
  • each of the thrust mechanisms includes a rotating shaft rotatably arranged on the flying frame and fixedly arranged on the flying frame.
  • the counterweight on the rotating shaft and the toggle arm, the thrust pawl is fixedly arranged on the rotating shaft, and when the thimble mechanism is in the closed state, it is close to the side of the engaging rail.
  • the thrust pawl is located outside the load-bearing rail; when the thimble mechanism is in an open state, the thrust pawl on the side close to the engaging rail is at least partially blocked on the load-bearing rail.
  • the second driving device includes a second motor fixedly arranged on the support, a second drive sprocket mounted on the shaft end of the second motor, and a second slave rotatably arranged on the support.
  • a movable sprocket, a second transmission chain connected between the second driving sprocket and the second driven sprocket, and the push head is fixedly arranged at the lower end of the second transmission chain.
  • the conveying track includes a plurality of conveying branches, and the plurality of conveying branches are arranged side by side and are used for the passage of a plurality of carriage vehicles carrying different kinds of workpieces.
  • the plurality of conveying branches are in common with the Connected to the connecting section.
  • two connecting sections are arranged on the conveying track by the structure of the accumulation chain, the driving device, two transfer base stations and the control device, and the driving device is arranged between the two connecting sections, and the conveying track Including multiple conveying branches, a code carrier is set on the carrier trolley, and a code reader is installed on the connection section upstream of the carriage.
  • the code reader is used to identify the information of the workpiece carried on the carrier trolley, so as to feed back the information of the workpiece
  • the controller can control the trolley and the crane to act separately, and then selectively perform different transfer operations according to different types of workpieces, so as to realize the automatic identification and intelligent transfer of multiple types of workpieces Transport function, improve production efficiency.
  • Figure 1 is a plan view of the present invention
  • Figure 2 is a front perspective view of the driving device and the upstream transfer base station of the present invention.
  • Figure 3 is a left perspective view of the driving device and the upstream transfer base station of the present invention.
  • Fig. 4 is a partial enlarged schematic diagram of A in Fig. 3;
  • Fig. 5 is a partial enlarged schematic diagram of B in Fig. 3;
  • Figure 6 is a top perspective view of the driving device and the upstream transfer base station of the present invention.
  • Fig. 7 is a partial structural diagram of the accumulation chain of the present invention.
  • Figure 8 is a front perspective view of the flying frame of the present invention.
  • Fig. 9 is a partial enlarged schematic diagram of C in Fig. 8.
  • Figure 10 is a left perspective view of the flying frame of the present invention.
  • Fig. 11 is a partial enlarged schematic diagram of D in Fig. 10;
  • Figure 12 is a top perspective view of the flying frame of the present invention.
  • Figure 13 is a schematic structural view of the thimble mechanism of the present invention.
  • Figure 14 is a front perspective view of the stroller of the present invention.
  • Figure 15 is a bottom perspective view of the stroller of the present invention.
  • Figure 16 is a side perspective view of the stroller of the present invention.
  • FIG. 17 is a schematic diagram of the carrier trolley carrying the first type of workpiece on the flying frame of the present invention.
  • Figure 18 is a schematic diagram of the carrier trolley carrying the second type of workpiece on the flying frame of the present invention.
  • Figure 19 is a schematic diagram of the carrier trolley carrying a third type of workpiece on the flying frame of the present invention.
  • the longitudinal direction in this embodiment refers to the extension direction of the two connecting sections shown in FIG. 1, and the lateral direction refers to the length direction of the pretreatment process area shown in FIG.
  • the longitudinal direction corresponds to the forward and backward extending direction shown in Figure 2
  • the lateral direction corresponds to the left and right extending direction shown in Figure 2 correspond.
  • the multi-variety workpiece automatic identification transfer system 100 based on improving efficiency includes an accumulation chain 12, a driving device 13 and two transfer base stations 14.
  • the pre-treatment process area 11 extends horizontally, and it mainly includes a plurality of process treatment tanks. Specifically, from the beginning of the pre-treatment process area 11 to its end, a degreasing tank, a phosphating tank, a passivation tank, and a washing tank are sequentially arranged. And an electric swimming pool for the workpiece to pass through one or more process treatment pools to perform the corresponding pre-treatment process. As shown in FIG.
  • the accumulation chain 12 includes a traction rail 15 and a conveying rail 16 arranged in parallel in the up and down direction, a carrying trolley 17 arranged on the conveying rail 16, and a carrying trolley 17 arranged on the traction rail 15 and used for traction of the carrying trolley 17 to travel.
  • the conveying track 16 has two connecting sections 19, both of which extend in the longitudinal direction, one of which is a connecting section 19 It is located upstream of the pre-treatment process zone 11, and another connection section 19 is located downstream of the pre-treatment process zone 11.
  • the conveying track 16 includes a plurality of conveying branches 53 which are arranged side by side and are used for the passage of a plurality of carriages 17 carrying different types of workpieces.
  • the plurality of conveying branches 53 are jointly with the connecting section 19 upstream of the traveling device 13 Phase connection.
  • the traveling device 13 includes a truss 20, a guide rail 21 fixedly arranged on the truss 20, a traveling car 22 slidably arranged on the guide rail 21, and a traveling driving mechanism (not shown in the figure) for driving the traveling car 22 to move.
  • the guide rail 21 extends in the transverse direction and crosses the pre-treatment process area 11, and the traveling carriage 22 is located above the pre-treatment process area 11.
  • Two transfer base stations 14 are respectively located between the traveling device 13 and the two connection sections 19, and each transfer base station 14 is used to connect the traveling vehicle 22 and the corresponding connection section 19, so that the carrying trolley 17 can pre-process the process area 11
  • the upstream transfer is transported to its downstream.
  • Each transfer base station 14 includes a bracket 23, a joint rail 24 fixedly arranged on the bracket 23 and fixedly connected to the connecting section 19, a flying frame 25 supported on the bracket 23 and used for the crane 22 to lift, and is arranged on the joint rail.
  • the thimble mechanism 26 between 24 and the flying frame 25, and the cart machine 27 mounted on the frame 23.
  • a sliding rail 29 extending in the transverse direction is fixed on the bracket 23, a sliding seat 30 is slidably arranged on the sliding rail 29, a first driving device 31 for driving the sliding seat 30 is installed on the bracket 23, and the flying frame 25 supports On the carriage 30.
  • the first driving device 31 includes a first motor 32 fixedly arranged on the bracket 23, a transmission shaft 33 drivingly connected to the first motor 32, a first driving sprocket 34 coaxially fixed on the transmission shaft 33, and a rotating shaft.
  • a first driven sprocket 35 arranged on the bracket 23, a first transmission chain 36 connected between the first driving sprocket 34 and the first driven sprocket 35, and the first transmission chain 36 is fixedly connected to the sliding seat 30 .
  • the flying frame 25 includes a frame body 51.
  • the upper part of the frame body 51 is fixedly provided with a hanging part 52 for lifting by the hooks of the crane 22.
  • the lower part of the frame body 51 is formed with three
  • the load-bearing rail 28 of the carrier trolley 17 is mounted.
  • Three load-bearing rails 28 are arranged side by side in the transverse direction, and each load-bearing rail 28 extends in the longitudinal direction.
  • the purpose of the carrying rail 28 is to be connected with the joint rail 24 one by one, so that the carrying trolley 17 can move from the conveying rail 16 of the accumulation chain 12 to the flying frame 25 by means of the joint rail 24, so that the traveling car 22 can transfer it. Transport operations.
  • the number of bearing rails 28 on the flying frame 25 is not limited to three, and there may be only one, two or more. When only one bearing rail 28 is provided on the flying frame 25, it can be omitted. In the structure of the sliding rail 29 and the sliding seat 30 on the bracket 23, the bracket 23 only functions to support the flying frame 25.
  • the thimble mechanism 26 is used to align the joint rail 24 with one of the load-bearing rails 28.
  • the flying frame 23 can move along the sliding rail 29 together with the sliding seat 30, and with the positioning and alignment of the ejector mechanism 26, one of the bearing rails 28 on the flying frame 25 can be aligned. It is engaged with the engaging rail 24.
  • the thimble mechanism 26 includes a joint cylinder 37 installed on the joint rail 24, a joint pin 38 fixedly connected to the piston rod of the joint cylinder 37, and a plug connector fixedly arranged on the bearing rail 28 and close to the side of the joint rail 24.
  • the plug-in block 39 is provided with a pin hole 40, and the engagement pin shaft 38 and the pin hole 40 of the plug-in block 39 are inserted and matched.
  • the ejector mechanism 26 has a closed state and an open state. When the ejector mechanism 26 is in the closed state, the engaging cylinder 37 drives the engaging pin 28 to extend and insert into the pin hole 40 of the plug block 39, so that the engaging rail 24 is aligned with the bearing The rail 28 is engaged and fixed; when the ejector mechanism 26 is in an open state, the engagement cylinder 37 is reset, the engagement pin 38 retracts and disengages from the pin hole 40 of the plug block 39, so that the engagement rail 24 and the load-bearing rail 28 are disengaged.
  • each load rail 28 is located at two opposite ends of the load rail 28.
  • the ports are equipped with two thrust mechanisms 41, each thrust mechanism 41 includes a rotating shaft 42 rotatably arranged on the flying frame 25, a thrust pawl 43 fixedly arranged on the rotating shaft 42, and fixedly arranged on the rotating shaft.
  • the counterweight 44 on the 42 and the toggle arm 45 in a natural state, under the gravity of the counterweight 44, the thrust pawl 43 extends into the bearing rail 28 and blocks the two end portions of the bearing rail 28.
  • the engagement pin shaft 38 When the ejector mechanism 26 is in the closed state, the engagement pin shaft 38 is inserted into the pin hole 40 of the plug-in block 39, and the thrust pawl 43 on the side close to the engagement rail 24 is located outside the bearing rail 28; when the ejector mechanism 26 is open In the state, the engagement pin shaft 38 is separated from the outside of the pin hole 40 of the plug-in block 39, and the thrust pawl 43 on the side close to the engagement rail 24 is at least partially blocked on the bearing rail 28.
  • the thrust mechanism 41 includes a thrust pawl 43 for blocking the load rail 28 and an unlocking mechanism for driving the thrust pawl 43 to unblock the load rail, and the engagement pin 38 and the plug block 39 are common
  • the unlocking mechanism is constituted so that the ejector mechanism and the thrust mechanism form a linkage relationship in action.
  • the unlocking mechanism may also be a separate driving mechanism, which does not have a linkage relationship with the ejector mechanism and its components.
  • the thrust mechanism 41 can also be a cover-type structure, that is, eccentrically rotatable covers are provided at the two ports of the bearing rail 28, and with the driving force of the thimble mechanism 26, the joint rail 24 and the bearing rail 28 are connected to each other.
  • the pusher 27 includes at least one pusher 50 for pushing the carrier trolley 17, a path parallel to the load rail 28 and for the pusher 50 to move, and a second driving device for driving the pusher 50 to move along the path, as shown in FIG. 14 -As shown in Figure 16,
  • the second driving device includes a second motor 46 fixedly arranged on the bracket 23, a second driving sprocket 47 installed on the shaft end of the second motor 46, and a second driven chain rotatably arranged on the bracket 23
  • the wheel 48, the second transmission chain 49 which is connected between the second driving sprocket 47 and the second driven sprocket 48, and the pushing head 50 is fixedly arranged at the lower end of the second transmission chain 49 and protrudes downward to push
  • the trajectory of the head 50 moving from the side of the second driving sprocket 48 to the side of the second driven sprocket 47 constitutes the moving path of the pushing head 50.
  • the pusher 27 includes at least one pusher 50 for pushing the carrier trolley 17, a path
  • the multi-variety workpiece automatic identification transfer system 100 based on improving efficiency also includes a control device (not shown).
  • the control device includes a controller, a code carrier arranged on the carrying trolley 17 and used for storing workpiece information, and is arranged on the traveling carriage.
  • the code reader 54 on the connection section 19 upstream of the device 13 and used to read the information of the workpiece in the code carrier, and the detection sensor set on the joint rail 24 and used to detect whether the carriage 17 has reached the connection section 19, control
  • the reader is signally connected with the barcode reader 54 and the detection sensor, and the controller is respectively control-connected with the first motor 32, the engagement cylinder 37, the second motor 46, and the driving mechanism.
  • the control principle is as follows: a plurality of carrying trolleys 17 carrying different varieties move on the three conveying branches 53 of the conveying track 16 of the accumulation chain 2 respectively, and arrive at the connection section 19 upstream of the pretreatment process area 11
  • the detection sensor sends the detected detection signals of these transport trolleys 17 to the controller.
  • the code reader reads the code carriers on each transport trolley 17 and transports the transport trolleys 17 All the workpiece information is sent to the controller, and the controller recognizes the workpieces carried by the trolley 17 respectively.
  • the controller decides to transport one or more workpieces to the same flying frame according to the system settings, and then the controller sends the first
  • the motor 32 sends a control signal.
  • the first motor 32 drives the carriage 30 to move along the slide rail 29 to adjust the position of the three bearing rails 28 on the flying frame 25 relative to the joint rail 24, and one of the bearing rails 28 is opposite to the joint rail 24
  • the position sensor sends the position signal of the relative alignment between the bearing rail 28 and the engagement rail 24 on the flying frame 25 to the controller. Based on the position signal, the controller sends a control signal to the engagement cylinder 37, so as to realize the alignment of the engagement rail 24 and the engagement rail 24.
  • the carrying rail 28 is fixedly joined, and the controller sends a control signal to the second motor 46, so that the cart machine 27 pushes the carrying trolley 17 from the connecting section 19 upstream of the pretreatment process area 11 through the joint rail 24 to the flying frame 25 Load the track 28.
  • the controller When the controller recognizes that there are at least two carriages 17 carrying the same type of workpiece among the multiple carriages 17, it controls the first motor 32 and the cart machine 27 respectively according to the workpiece information fed back by the barcode reader 54 Action, push multiple carriages 17 carrying the same kind of workpieces to the flying frame 25 one by one. Specifically, in conjunction with Figures 17-19, the controller adjusts the size and specifications of the workpiece to carry the same kind of workpieces. The number of multiple carriages 17 pushed onto the flying frame 25. For example, when the identification information shows that the workpieces currently carried by the carriage are small-sized workpieces, three carriages will be transported to the flying frame 25.
  • Two load-bearing rails 28 are sequentially aligned with the joint rails 24, and the three carrying trolleys are respectively located in the three load-bearing tracks; when the identification information shows that the workpiece carried by the current carrying trolley is a large-size workpiece, the controller only pushes one carrier to the flying frame Trolley, the carrier trolley is located in the middle load rail 28; and when the identification information shows that the current workpiece is of medium size, the controller pushes two carrier trolleys to the flying frame, and the two carrier trolleys are respectively located in the load rails on both sides.
  • the controller sends a control signal to the crane driving mechanism to control the crane 22 to move directly above the flying frame 25 to lift the flying frame 25 to prepare for the pre-treatment process of the workpiece.
  • the workpiece is lifted by the crane 22 after the pre-treatment process.
  • the carriage 22 Transported to the downstream of the pre-treatment process area 11, the carriage 22 transfers the current flying frame 25 to the transfer base station 14 downstream of the pre-treatment process area 11, and transfers to the pre-treatment process area 11 via the transfer base station 14 On the downstream connection section 19, it is convenient for the carrying trolley to continue to work in the next process area.
  • the number of conveying branches and the number of carrying rails are not limited to the three mentioned above, but can be more. Improve production efficiency.

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  • Mechanical Engineering (AREA)
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Abstract

Provided is a multi-variety workpiece automatic recognition transfer hanging system (100) based on efficiency improvement, comprising an accumulation chain (12), a travelling crane device (13), two transfer hanging base stations (14) and a control device, wherein the accumulation chain (12) comprises a conveying track (16) and a carrying trolley (17), the conveying track (16) is provided with two connection sections (19), the conveying track (16) comprises a plurality of conveying branches (53), the two connection sections (19) are respectively positioned at the upstream and the downstream of the travelling crane device (13), the two transfer hanging base stations (14) are respectively positioned between the travelling crane device (13) and the two connection sections (19), each transfer hanging base station (14) comprises a flying frame (25) and a car pusher (27), the control device comprises a controller, a code carrier arranged on the carrying trolley (17), and a code reader (54) arranged on the connection section (19) at the upstream of the travelling crane device (13), the code reader (54) is used for recognizing workpiece information carried on the carrying trolley (17), the car pusher (27) and a traveling crane (22) are controlled by the controller of the control device to act respectively, then different technological operations are executed according to different workpieces, the functions of automatic recognition and transfer hanging transportation of various workpieces are achieved, and the production efficiency is improved.

Description

基于提升效率的多品种工件自动识别转挂系统Multi-variety workpiece automatic identification transfer system based on improving efficiency 技术领域Technical field
本发明属于高端装备制造领域,特别涉及一种基于提升效率的多品种工件自动识别转挂系统。The invention belongs to the field of high-end equipment manufacturing, and particularly relates to an automatic identification transfer system for multi-variety workpieces based on improving efficiency.
背景技术Background technique
涂装流水线生产作业中,通常利用连续的积放链和运载小车来实现工件的运输,涂装流水线通常包括喷粉区域或喷漆区域,在对工件进行喷粉或喷漆工艺之前,往往需要对工件进行相关的前处理工艺,因此,涂装流水线上通常在喷粉区域或喷漆区域的上游设置有前处理区域,前处理区域通常包括多个工艺池,例如脱脂池、磷化池、钝化池、洗涤池、电泳池等,往往利用行车等大型吊装设备来吊运工件,将工件浸入前处理区域的工艺池内以执行相应的前处理工艺,以去除工件表面的油渍和锈蚀,完成与工件相关的前处理工艺,为工件后续的喷粉或喷漆做准备。现有技术中,一条流水线上通常仅用于生产一种工件,若需要生产多个不同品种工件的话,则需要配备多条流水线,这样一来,生产多个不同品种的工件时,则需要多条流水线同时开工作业,不仅耗能巨大,而且生产效率低下。In the production operation of the painting assembly line, the continuous accumulation chain and the carrying trolley are usually used to realize the transportation of the workpiece. The painting assembly line usually includes a powder spraying area or a painting area. Before the workpiece is sprayed or painted, the workpiece is often required to be sprayed. Related pre-treatment processes are carried out. Therefore, the coating line usually has a pre-treatment area upstream of the powder spraying area or the spraying area. The pre-treatment area usually includes multiple process pools, such as degreasing pool, phosphating pool, and passivation pool. , Washing tanks, electric swimming pools, etc., often use cranes and other large hoisting equipment to lift the workpiece, immerse the workpiece in the process pool of the pretreatment area to perform the corresponding pretreatment process, to remove the oil and rust on the surface of the workpiece, and complete the work related The pre-treatment process prepares the workpiece for subsequent powder or paint spraying. In the prior art, one assembly line is usually used to produce only one kind of workpiece. If multiple different types of workpieces need to be produced, multiple assembly lines are required. In this way, when multiple different types of workpieces are produced, more The simultaneous operation of multiple assembly lines not only consumes huge energy, but also has low production efficiency.
发明内容Summary of the invention
为了解决上述技术问题,本发明的目的是提供一种基于提升效率的多品种工件自动识别转挂系统,可将位于同一输送轨道上的多品种工件自动识别智能转挂。In order to solve the above technical problems, the purpose of the present invention is to provide an automatic recognition and transfer system of multiple types of workpieces based on improving efficiency, which can automatically recognize and intelligently transfer multiple types of workpieces on the same conveying track.
为了实现上述发明的目的,本发明采用如下技术方案:一种基于提升效率的多品种工件自动识别转挂系统,包括:In order to achieve the objectives of the above-mentioned invention, the present invention adopts the following technical solution: an automatic recognition and transfer system for multi-variety workpieces based on improving efficiency, including:
积放链,包括输送轨道和设置在所述输送轨道上的运载小车,待加工的工件被装载在所述的运载小车上;The accumulation chain includes a conveying track and a carrying trolley arranged on the conveying track, and the workpiece to be processed is loaded on the carrying trolley;
行车装置,用于在多个加工位置之间转移待加工的工件,所述的行车装置包括沿横向延伸的导轨、滑动设置在所述导轨上的行车;A traveling device for transferring workpieces to be processed between a plurality of processing positions, the traveling device includes a rail extending in a transverse direction, and a traveling vehicle slidably arranged on the rail;
转挂基站,位于所述行车装置与积放链之间,用于在所述的积放链与所述的行车装置之间衔接转移待加工的工件,所述的转挂基站包括能够横向滑动的滑座、支撑在所述的滑座上且供所述行车吊运的飞架,所述的飞架上具有多个用于接收所述运载小车的承载轨道;The transfer base station is located between the driving device and the accumulating chain, and is used to connect and transfer the workpiece to be processed between the accumulating chain and the driving device, and the transfer base station includes a laterally slidable base station. The sliding seat, a flying frame supported on the sliding seat and used for lifting by the crane, the flying frame having a plurality of load-bearing tracks for receiving the carrying trolley;
控制装置,包括设置在所述运载小车上且用于存储工件信息的载码体、设置在所述转挂基站上游的读码器、根据工件信息选择将一个或多个运载小车输送到所述的飞架上的控制器。The control device includes a code carrier arranged on the carrying trolley and used for storing workpiece information, a code reader arranged upstream of the transfer base station, and selecting and transporting one or more carrying trolleys to the carrier according to the workpiece information. Controller on the flying frame.
进一步优选的,所述的积放链包括用于牵引运载小车行进的牵引链条以及用于驱动所述牵引链条移动的链条驱动装置,所述的输送轨道具有两个沿纵向延伸的接驳段;所述的行车装置包括用于驱动所述行车移动的行车驱动机构,两个所述接驳段分别位于所述行车装置的上游和下游,所述的控制装置还包括用于检测所述飞架上的承载轨道与所述的接驳段是否对齐的检测传感器,所述的控制器与所述的读码器、所述的检测传感器分别信号连接。Further preferably, the accumulation chain includes a traction chain for traction and carriage and a chain drive device for driving the traction chain to move, and the conveying track has two connecting sections extending in the longitudinal direction; The traveling device includes a traveling drive mechanism for driving the traveling of the traveling vehicle, the two connecting sections are respectively located upstream and downstream of the traveling device, and the control device also includes a vehicle for detecting the flying frame A detection sensor for detecting whether the loading track on the upper bearing rail is aligned with the connecting section, and the controller is signally connected to the barcode reader and the detection sensor respectively.
进一步优选的,所述的转挂基站包括能够为所述运载小车在所述接驳段和所述承载轨道之间移动提供驱动力的推车机;所述的控制器与所述的推车机、所述的行车驱动机构分别控制连接。It is further preferred that the transfer base station includes a cart machine capable of providing driving force for the transport trolley to move between the docking section and the load-bearing track; the controller and the cart The machine and the said driving mechanism are respectively controlled and connected.
进一步优选的,所述的转挂基站还包括支架以及固定设置在所述支架()上且沿横向延伸的滑轨、固定设置在所述支架上且与所述接驳段固定连接的接合轨道、安装在所述支架上且用于驱动所述的滑座移动的第一驱动装置,所述的推车机安装在所述支架上,所述的滑座滑动设置在所述的滑轨上,多个所述的承载轨道沿横向并排设置,各个所述的承载轨道均沿纵向延伸,所述的推车机包括至少一个用于推动所述运载小车的推头、平行于所述承载轨道且供推头移动的路径、用于驱动所述推头沿所述路径移动的第二驱动装置。Further preferably, the transfer base station further includes a bracket, a sliding rail fixedly arranged on the bracket () and extending in the transverse direction, and a joint rail fixedly arranged on the bracket and fixedly connected to the connecting section A first driving device installed on the bracket and used to drive the sliding seat to move, the stroller is installed on the bracket, and the sliding seat is slidably arranged on the sliding rail A plurality of the load-bearing rails are arranged side by side in the transverse direction, each of the load-bearing rails extends in the longitudinal direction, and the stroller includes at least one pusher for pushing the carrier trolley, parallel to the load rail And the path for the push head to move is a second driving device for driving the push head to move along the path.
进一步优选的,所述的承载轨道上配备有用于阻止所述运载小车滑出所述承载轨道的两个止推机构,两个所述的止推机构分别位于所述承载轨道的相对两端口部,各个所述的止推机构至少包括用于阻挡在所述承载轨道上的止推爪、用于驱动所述止推爪解除阻挡所述承载轨道的解锁机构。Further preferably, the load-bearing rail is equipped with two thrust mechanisms for preventing the carriage trolley from sliding out of the load-bearing rail, and the two thrust mechanisms are respectively located at two opposite end portions of the load-bearing rail. Each of the thrust mechanisms includes at least a thrust pawl used to block the load-bearing rail, and an unlocking mechanism used to drive the thrust pawl to unblock the load-bearing rail.
进一步优选的,所述的转挂基站还包括设置在所述接合轨道和所述飞架之间且 用于将所述接合轨道和其中一个所述承载轨道对准接合的顶针机构,所述的控制器与所述的第一驱动装置、所述的顶针机构分别控制连接。Further preferably, the transfer base station further includes a thimble mechanism arranged between the joint rail and the flying frame and used for aligning and joining the joint rail and one of the load-bearing rails. The controller is connected to the first driving device and the thimble mechanism respectively.
进一步优选的,所述的顶针机构包括安装在所述接合轨道上的接合气缸、与所述接合气缸的活塞杆固定连接的接合销轴、固定设置在各个所述承载轨道上且靠近所述接合轨道一侧的插接块,所述的插接块具有销孔,所述的接合销轴与所述的销孔相插接配合,所述的顶针机构具有关闭状态和打开状态,当所述的顶针机构处于关闭状态时,所述的接合销轴位于其中一个所述承载轨道的插接块的销孔内,所述的接合轨道和该承载轨道相接合固定;当所述的顶针机构处于打开状态时,所述的接合销轴与该承载轨道的插接块的销孔相脱离,所述的接合轨道和所述的承载轨道相脱离。Further preferably, the ejector pin mechanism includes a joint cylinder mounted on the joint rail, a joint pin fixedly connected with the piston rod of the joint cylinder, and a joint pin fixedly arranged on each of the load-bearing rails and close to the joint. The plug-in block on one side of the track, the plug-in block has a pin hole, the engagement pin shaft is mated with the pin hole, the thimble mechanism has a closed state and an open state, when the When the thimble mechanism is in the closed state, the engagement pin is located in the pin hole of the plug-in block of one of the load-bearing rails, and the engagement rail and the load-bearing rail are engaged and fixed; when the thimble mechanism is in In the open state, the engagement pin shaft is disengaged from the pin hole of the plug-in block of the bearing rail, and the engagement rail is disengaged from the bearing rail.
进一步优选的,所述的接合销轴和所述的插接块共同构成所述的解锁机构,各个所述的止推机构均包括转动设置在所述飞架上的转动轴、固定设置在所述转动轴上的配重块以及拨动臂,所述的止推爪固定设置在所述的转动轴上,当所述的顶针机构处于关闭状态时,靠近所述接合轨道一侧的所述止推爪位于所述承载轨道的外部;当所述顶针机构处于打开状态时,靠近所述接合轨道一侧的所述止推爪至少有部分阻挡在所述的承载轨道上。Further preferably, the engagement pin shaft and the plug-in block jointly constitute the unlocking mechanism, and each of the thrust mechanisms includes a rotating shaft rotatably arranged on the flying frame and fixedly arranged on the flying frame. The counterweight on the rotating shaft and the toggle arm, the thrust pawl is fixedly arranged on the rotating shaft, and when the thimble mechanism is in the closed state, it is close to the side of the engaging rail The thrust pawl is located outside the load-bearing rail; when the thimble mechanism is in an open state, the thrust pawl on the side close to the engaging rail is at least partially blocked on the load-bearing rail.
进一步优选的,所述的第二驱动装置包括固定设置在所述支架上的第二电机、安装在所述第二电机轴端的第二主动链轮、转动设置在所述支架上的第二从动链轮、传动连接在所述第二主动链轮和所述第二从动链轮之间的第二传动链条,所述的推头固定设置在所述第二传动链条的下端部。Further preferably, the second driving device includes a second motor fixedly arranged on the support, a second drive sprocket mounted on the shaft end of the second motor, and a second slave rotatably arranged on the support. A movable sprocket, a second transmission chain connected between the second driving sprocket and the second driven sprocket, and the push head is fixedly arranged at the lower end of the second transmission chain.
优选地,所述的输送轨道包括多个输送支路,多个所述的输送支路并排设置且供载运不同品种工件的多个运载小车通过,多个所述的输送支路共同与所述的接驳段相连接。Preferably, the conveying track includes a plurality of conveying branches, and the plurality of conveying branches are arranged side by side and are used for the passage of a plurality of carriage vehicles carrying different kinds of workpieces. The plurality of conveying branches are in common with the Connected to the connecting section.
本发明通过设置积放链、行车装置、两个转挂基站以及控制装置的结构,在输送轨道上设置两个接驳段,并将行车装置设置在这两个接驳段之间,输送轨道包括多个输送支路,在运载小车上设置载码体,在行车上游的接驳段上设置读码器,通过读码器来识别运载小车上所载运的工件信息,从而将工件信息反馈至控制器,控制器基于读码器反馈的信息能够控制推车机和行车分别动作,进 而根据不同品种的工件选择性的执行不同的转挂操作,实现多品种工件的自动识别和智能转挂运输功能,提高生产效率。According to the invention, two connecting sections are arranged on the conveying track by the structure of the accumulation chain, the driving device, two transfer base stations and the control device, and the driving device is arranged between the two connecting sections, and the conveying track Including multiple conveying branches, a code carrier is set on the carrier trolley, and a code reader is installed on the connection section upstream of the carriage. The code reader is used to identify the information of the workpiece carried on the carrier trolley, so as to feed back the information of the workpiece To the controller, based on the information fed back from the barcode reader, the controller can control the trolley and the crane to act separately, and then selectively perform different transfer operations according to different types of workpieces, so as to realize the automatic identification and intelligent transfer of multiple types of workpieces Transport function, improve production efficiency.
附图说明Description of the drawings
图1是本发明的平面结构图;Figure 1 is a plan view of the present invention;
图2是本发明的行车装置和上游转挂基站的主视透视图;Figure 2 is a front perspective view of the driving device and the upstream transfer base station of the present invention;
图3是本发明的行车装置和上游转挂基站的左视透视图;Figure 3 is a left perspective view of the driving device and the upstream transfer base station of the present invention;
图4是图3中A处的局部放大示意图;Fig. 4 is a partial enlarged schematic diagram of A in Fig. 3;
图5是图3中B处的局部放大示意图;Fig. 5 is a partial enlarged schematic diagram of B in Fig. 3;
图6是本发明的行车装置和上游转挂基站的俯视透视图;Figure 6 is a top perspective view of the driving device and the upstream transfer base station of the present invention;
图7是本发明的积放链的局部结构示意图;Fig. 7 is a partial structural diagram of the accumulation chain of the present invention;
图8是本发明的飞架的主视透视图;Figure 8 is a front perspective view of the flying frame of the present invention;
图9是图8中C处的局部放大示意图;Fig. 9 is a partial enlarged schematic diagram of C in Fig. 8;
图10是本发明的飞架的左视透视图;Figure 10 is a left perspective view of the flying frame of the present invention;
图11是图10中D处的局部放大示意图;Fig. 11 is a partial enlarged schematic diagram of D in Fig. 10;
图12是本发明的飞架的俯视透视图;Figure 12 is a top perspective view of the flying frame of the present invention;
图13是本发明的顶针机构的结构示意图;Figure 13 is a schematic structural view of the thimble mechanism of the present invention;
图14是本发明的推车机的主视透视图;Figure 14 is a front perspective view of the stroller of the present invention;
图15是本发明的推车机的仰视透视图;Figure 15 is a bottom perspective view of the stroller of the present invention;
图16是本发明的推车机的侧视透视图;Figure 16 is a side perspective view of the stroller of the present invention;
图17是本发明的飞架上承载有载运第一种工件的运载小车的示意图;FIG. 17 is a schematic diagram of the carrier trolley carrying the first type of workpiece on the flying frame of the present invention;
图18是本发明的飞架上承载有载运第二种工件的运载小车的示意图;Figure 18 is a schematic diagram of the carrier trolley carrying the second type of workpiece on the flying frame of the present invention;
图19是本发明的飞架上承载有载运第三种工件的运载小车的示意图;Figure 19 is a schematic diagram of the carrier trolley carrying a third type of workpiece on the flying frame of the present invention;
其中:11、前处理工艺区域;12、积放链;13、行车装置;14、转挂基站;15、牵引轨道;16、输送轨道;17、运载小车;18、牵引链条;19、接驳段;20、桁架;21、导轨;22、行车;23、支架;24、接合轨道;25、飞架;26、顶针机构;27、推车机;28、承载轨道;29、滑轨;30、滑座;31、第一驱动装置;32、第一电机;33、传动轴;34、第一主动链轮;35、第一从动链轮;36、第一传动链条;37、接合气缸;38、接合销轴;39、插接块;40、销孔;41 、止推机构;42、转动轴;43、止推爪;44、配重块;45、拨动臂;46、第二电机;47、第二主动链轮;48、第二从动链轮;49、第二传动链条;50、推头;51、架本体;52、吊挂部;53、输送支路;54、读码器。Among them: 11. Pre-treatment process area; 12. Accumulation and release chain; 13. Driving device; 14. Transfer base station; 15. Traction track; 16, Conveying track; 17, Carrying trolley; 18. Traction chain; 19. Connection Section; 20. Truss; 21. Guide rail; 22. Travelling; 23. Bracket; 24. Joint track; 25. Flying frame; 26. Thimble mechanism; 27. Push-carriage; 28. Load-bearing track; 29. Slide rail; 30 31. First drive device; 32. First motor; 33. Transmission shaft; 34. First driving sprocket; 35. First driven sprocket; 36. First transmission chain; 37. Joint cylinder 38. Joint pin shaft; 39. Insert block; 40. Pin hole; 41. Thrust mechanism; 42. Rotation shaft; 43. Thrust claw; 44. Counterweight; 45. Toggle arm; 46. Section Two motors; 47, the second driving sprocket; 48, the second driven sprocket; 49, the second transmission chain; 50, the push head; 51, the frame body; 52, the hanging part; 53, the conveying branch; 54 , Code reader.
具体实施方式Detailed ways
为详细说明发明的技术内容、构造特征、所达成目的及功效,下面将结合实施例并配合附图予以详细说明。In order to describe in detail the technical content, structural features, achieved objectives and effects of the invention, the following will be described in detail in conjunction with embodiments and accompanying drawings.
本实施例中所述的纵向是指图1中所示两接驳段的延伸方向,所述的横向是指图1中所示前处理工艺区域的长度方向,所述的上下左右前后位置关系与图2中所示转挂基站的各个位置关系一一相对应,所述的纵向与图2中所示前后延伸的方向相对应,所述的横向与图2中所示左右延伸的方向相对应。The longitudinal direction in this embodiment refers to the extension direction of the two connecting sections shown in FIG. 1, and the lateral direction refers to the length direction of the pretreatment process area shown in FIG. Corresponding to each positional relationship of the transfer base station shown in Figure 2 one by one, the longitudinal direction corresponds to the forward and backward extending direction shown in Figure 2, and the lateral direction corresponds to the left and right extending direction shown in Figure 2 correspond.
如图1所示,基于提升效率的多品种工件自动识别转挂系统100包括积放链12、行车装置13以及两个转挂基站14。前处理工艺区域11沿横向延伸,其主要包括多个工艺处理池,具体的,从前处理工艺区域11的起始处到其末尾处依次设置有脱脂池、磷化池、钝化池、水洗池以及电泳池,供工件经过一个或多个工艺处理池执行相应的前处理工艺。结合图7所示,积放链12包括沿上下方向并行设置的牵引轨道15和输送轨道16、设置在输送轨道16上的运载小车17、设置在牵引轨道15上且用于牵引运载小车17行进的牵引链条18以及用于驱动牵引链条18移动的链条驱动装置(图未示),输送轨道16具有两个接驳段19,两个接驳段19均沿纵向延伸,其中一个接驳段19位于前处理工艺区域11的上游,另一个接驳段19位于前处理工艺区域11的下游。As shown in FIG. 1, the multi-variety workpiece automatic identification transfer system 100 based on improving efficiency includes an accumulation chain 12, a driving device 13 and two transfer base stations 14. The pre-treatment process area 11 extends horizontally, and it mainly includes a plurality of process treatment tanks. Specifically, from the beginning of the pre-treatment process area 11 to its end, a degreasing tank, a phosphating tank, a passivation tank, and a washing tank are sequentially arranged. And an electric swimming pool for the workpiece to pass through one or more process treatment pools to perform the corresponding pre-treatment process. As shown in FIG. 7, the accumulation chain 12 includes a traction rail 15 and a conveying rail 16 arranged in parallel in the up and down direction, a carrying trolley 17 arranged on the conveying rail 16, and a carrying trolley 17 arranged on the traction rail 15 and used for traction of the carrying trolley 17 to travel. The traction chain 18 and a chain drive device (not shown) for driving the traction chain 18 to move. The conveying track 16 has two connecting sections 19, both of which extend in the longitudinal direction, one of which is a connecting section 19 It is located upstream of the pre-treatment process zone 11, and another connection section 19 is located downstream of the pre-treatment process zone 11.
输送轨道16包括多个输送支路53,多个输送支路53并排设置且供载运不同品种工件的多个运载小车17通过,多个输送支路53共同与行车装置13上游的接驳段19相连接。结合图2-图6所示,行车装置13包括一桁架20、固定设置在桁架20上的导轨21、滑动设置在导轨21上的行车22以及用于驱动行车22移动的行车驱动机构(图未示),导轨21沿横向延伸且横跨前处理工艺区域11,行车22位于前处理工艺区域11的上方。两个转挂基站14,分别位于行车装置13和两个接驳段19之间,各个转挂基站14用于衔接行车22和相应的接驳段19,使得运载小车17能够从前处理工艺区域11的上游转挂运输到其下游。The conveying track 16 includes a plurality of conveying branches 53 which are arranged side by side and are used for the passage of a plurality of carriages 17 carrying different types of workpieces. The plurality of conveying branches 53 are jointly with the connecting section 19 upstream of the traveling device 13 Phase connection. As shown in Figure 2-6, the traveling device 13 includes a truss 20, a guide rail 21 fixedly arranged on the truss 20, a traveling car 22 slidably arranged on the guide rail 21, and a traveling driving mechanism (not shown in the figure) for driving the traveling car 22 to move. As shown), the guide rail 21 extends in the transverse direction and crosses the pre-treatment process area 11, and the traveling carriage 22 is located above the pre-treatment process area 11. Two transfer base stations 14 are respectively located between the traveling device 13 and the two connection sections 19, and each transfer base station 14 is used to connect the traveling vehicle 22 and the corresponding connection section 19, so that the carrying trolley 17 can pre-process the process area 11 The upstream transfer is transported to its downstream.
各个转挂基站14均包括一支架23、固定设置在支架23上且与接驳段19固定连接的接合轨道24、支撑在支架23上且供行车22吊运的飞架25、设置在接合轨道24和飞架25之间的顶针机构26、安装在支架23上的推车机27。具体的,支架23上固定设置有沿横向延伸的滑轨29,滑轨29上滑动设置有滑座30,支架23上安装有用于驱动滑座30移动的第一驱动装置31,飞架25支撑在滑座30上。进一步的,第一驱动装置31包括固定设置在支架23上的第一电机32、与第一电机32传动连接的传动轴33、同轴固定在传动轴33上的第一主动链轮34、转动设置在支架23上第一从动链轮35、传动连接在第一主动链轮34和第一从动链轮35之间的第一传动链条36,第一传动链条36与滑座30固定连接。Each transfer base station 14 includes a bracket 23, a joint rail 24 fixedly arranged on the bracket 23 and fixedly connected to the connecting section 19, a flying frame 25 supported on the bracket 23 and used for the crane 22 to lift, and is arranged on the joint rail. The thimble mechanism 26 between 24 and the flying frame 25, and the cart machine 27 mounted on the frame 23. Specifically, a sliding rail 29 extending in the transverse direction is fixed on the bracket 23, a sliding seat 30 is slidably arranged on the sliding rail 29, a first driving device 31 for driving the sliding seat 30 is installed on the bracket 23, and the flying frame 25 supports On the carriage 30. Further, the first driving device 31 includes a first motor 32 fixedly arranged on the bracket 23, a transmission shaft 33 drivingly connected to the first motor 32, a first driving sprocket 34 coaxially fixed on the transmission shaft 33, and a rotating shaft. A first driven sprocket 35 arranged on the bracket 23, a first transmission chain 36 connected between the first driving sprocket 34 and the first driven sprocket 35, and the first transmission chain 36 is fixedly connected to the sliding seat 30 .
结合图8-图12所示,飞架25包括一架本体51,架本体51的上部固定设置有供行车22的吊钩吊运的吊挂部52,架本体51的下部形成有三个用于搭载运载小车17的承载轨道28,三个承载轨道28沿横向并排设置,每个承载轨道28都沿纵向延伸。承载轨道28的设置目的在于与接合轨道24逐一相接合,以使得运载小车17能借助接合轨道24从积放链12的输送轨道16上移动至飞架25上,方便行车22对其进行转挂运输操作。在其他实施例中,飞架25上承载轨道28的数量不限于三个,也可是仅有一个、两个或更多个,当飞架25上仅设有一个承载轨道28时,则可省略支架上23上的滑轨29、滑座30的结构,支架23仅起到支撑飞架25的作用。As shown in FIGS. 8-12, the flying frame 25 includes a frame body 51. The upper part of the frame body 51 is fixedly provided with a hanging part 52 for lifting by the hooks of the crane 22. The lower part of the frame body 51 is formed with three The load-bearing rail 28 of the carrier trolley 17 is mounted. Three load-bearing rails 28 are arranged side by side in the transverse direction, and each load-bearing rail 28 extends in the longitudinal direction. The purpose of the carrying rail 28 is to be connected with the joint rail 24 one by one, so that the carrying trolley 17 can move from the conveying rail 16 of the accumulation chain 12 to the flying frame 25 by means of the joint rail 24, so that the traveling car 22 can transfer it. Transport operations. In other embodiments, the number of bearing rails 28 on the flying frame 25 is not limited to three, and there may be only one, two or more. When only one bearing rail 28 is provided on the flying frame 25, it can be omitted. In the structure of the sliding rail 29 and the sliding seat 30 on the bracket 23, the bracket 23 only functions to support the flying frame 25.
结合图13所示,顶针机构26用于将接合轨道24与其中一个承载轨道28相对准接合。这样一来,在第一驱动装置31的驱动下,飞架23可随滑座30一起沿滑轨29移动,并借助顶针机构26的定位对准,使飞架25上的其中一个承载轨道28与接合轨道24相接合。具体的,顶针机构26包括安装在接合轨道24上的接合气缸37、与接合气缸37的活塞杆固定连接的接合销轴38、固定设置在承载轨道28上且靠近接合轨道24一侧的插接块39,插接块39上设有销孔40,接合销轴38与插接块39的销孔40相插接配合。顶针机构26具有关闭状态和打开状态,当顶针机构26处于关闭状态时,接合气缸37驱动接合销轴28伸出并插入插接块39的销孔40内,使得接合轨道24和相对准的承载轨道28相接合固定;当顶针机构26处于打开状态时,接合气缸37复位,接合销轴38回缩并脱离插接块39的销孔40,使得接 合轨道24和该承载轨道28相脱离。As shown in FIG. 13, the thimble mechanism 26 is used to align the joint rail 24 with one of the load-bearing rails 28. In this way, under the driving of the first driving device 31, the flying frame 23 can move along the sliding rail 29 together with the sliding seat 30, and with the positioning and alignment of the ejector mechanism 26, one of the bearing rails 28 on the flying frame 25 can be aligned. It is engaged with the engaging rail 24. Specifically, the thimble mechanism 26 includes a joint cylinder 37 installed on the joint rail 24, a joint pin 38 fixedly connected to the piston rod of the joint cylinder 37, and a plug connector fixedly arranged on the bearing rail 28 and close to the side of the joint rail 24. Block 39, the plug-in block 39 is provided with a pin hole 40, and the engagement pin shaft 38 and the pin hole 40 of the plug-in block 39 are inserted and matched. The ejector mechanism 26 has a closed state and an open state. When the ejector mechanism 26 is in the closed state, the engaging cylinder 37 drives the engaging pin 28 to extend and insert into the pin hole 40 of the plug block 39, so that the engaging rail 24 is aligned with the bearing The rail 28 is engaged and fixed; when the ejector mechanism 26 is in an open state, the engagement cylinder 37 is reset, the engagement pin 38 retracts and disengages from the pin hole 40 of the plug block 39, so that the engagement rail 24 and the load-bearing rail 28 are disengaged.
结合图9和图11所示,为了避免行车22在吊运飞架25至高空中出现运载小车17从承载轨道28两端口部滑移出并跌落的情况,各个承载轨道28上在位于其相对两端口部处均配备有两个止推机构41,各个止推机构41均包括转动设置在飞架25上的转动轴42、固定设置在转动轴42上的止推爪43、固定设置在转动轴42上的配重块44以及拨动臂45,自然状态下,止推爪43在配重块44的重力作用下,伸入承载轨道28内并将承载轨道28的两端口部阻挡。当顶针机构26处于关闭状态时,接合销轴38插接在插接块39的销孔40内,靠近接合轨道24一侧的止推爪43位于承载轨道28的外部;当顶针机构26处于打开状态时,接合销轴38脱离插接块39的销孔40外部,靠近接合轨道24一侧的止推爪43至少有部分阻挡在承载轨道28上。在本例中,止推机构41包括用于阻挡在承载轨道28上的止推爪43以及用于驱动止推爪43解除阻挡承载轨道的解锁机构,而接合销轴38和插接块39共同构成了所述的解锁机构,使得顶针机构和止推机构在动作上形成了联动关系,而在其他实施例中,解锁机构也可是单独的驱动机构,其不与顶针机构及其组件发生联动关系。此外,止推机构41还可以是封盖式的结构,即在承载轨道28的两端口部设置可偏心转动的封盖,借助顶针机构26的驱动力作用,在接合轨道24和承载轨道28相接合时,驱动与接合轨道24相接合的那一端口部上的封盖转动并打开封盖,从而将接合轨道24和与其相接合的承载轨道28之间相导通;在接合轨道24和承载轨道28相脱离时,封盖在自身重力作用下回落,并将承载轨道刚脱离的那一端口部封堵住。9 and 11, in order to avoid the situation that the carriage 17 slips out and falls from the two ends of the load rail 28 when the traveling vehicle 22 is hoisting the flying frame 25 to high altitude, each load rail 28 is located at two opposite ends of the load rail 28. The ports are equipped with two thrust mechanisms 41, each thrust mechanism 41 includes a rotating shaft 42 rotatably arranged on the flying frame 25, a thrust pawl 43 fixedly arranged on the rotating shaft 42, and fixedly arranged on the rotating shaft. The counterweight 44 on the 42 and the toggle arm 45, in a natural state, under the gravity of the counterweight 44, the thrust pawl 43 extends into the bearing rail 28 and blocks the two end portions of the bearing rail 28. When the ejector mechanism 26 is in the closed state, the engagement pin shaft 38 is inserted into the pin hole 40 of the plug-in block 39, and the thrust pawl 43 on the side close to the engagement rail 24 is located outside the bearing rail 28; when the ejector mechanism 26 is open In the state, the engagement pin shaft 38 is separated from the outside of the pin hole 40 of the plug-in block 39, and the thrust pawl 43 on the side close to the engagement rail 24 is at least partially blocked on the bearing rail 28. In this example, the thrust mechanism 41 includes a thrust pawl 43 for blocking the load rail 28 and an unlocking mechanism for driving the thrust pawl 43 to unblock the load rail, and the engagement pin 38 and the plug block 39 are common The unlocking mechanism is constituted so that the ejector mechanism and the thrust mechanism form a linkage relationship in action. In other embodiments, the unlocking mechanism may also be a separate driving mechanism, which does not have a linkage relationship with the ejector mechanism and its components. . In addition, the thrust mechanism 41 can also be a cover-type structure, that is, eccentrically rotatable covers are provided at the two ports of the bearing rail 28, and with the driving force of the thimble mechanism 26, the joint rail 24 and the bearing rail 28 are connected to each other. When engaged, the cover on the port part that is engaged with the engagement rail 24 is driven to rotate and open the cover, thereby connecting the engagement rail 24 and the carrying rail 28 engaged therewith; When the rail 28 is separated, the cover will fall back under its own gravity and block the port where the bearing rail has just separated.
推车机27包括至少一个用于推动运载小车17的推头50、平行于承载轨道28且供推头50移动的路径、用于驱动推头50沿路径移动的第二驱动装置,结合图14-图16所示,第二驱动装置包括固定设置在支架23上的第二电机46、安装在第二电机46轴端的第二主动链轮47、转动设置在支架23上的第二从动链轮48、传动连接在第二主动链轮47和第二从动链轮48之间的第二传动链条49,推头50固定设置在第二传动链条49的下端部且向下突出,而推头50从第二主动链轮48一侧移动至第二从动链轮47一侧的轨迹则构成了推头50的移动路径。这样一来,当接合轨道24和飞架25上的一个承载轨道28相接合并导通时,推车机27能提供运载小 车17在接驳段19和承载轨道28之间移动的驱动力。The pusher 27 includes at least one pusher 50 for pushing the carrier trolley 17, a path parallel to the load rail 28 and for the pusher 50 to move, and a second driving device for driving the pusher 50 to move along the path, as shown in FIG. 14 -As shown in Figure 16, the second driving device includes a second motor 46 fixedly arranged on the bracket 23, a second driving sprocket 47 installed on the shaft end of the second motor 46, and a second driven chain rotatably arranged on the bracket 23 The wheel 48, the second transmission chain 49 which is connected between the second driving sprocket 47 and the second driven sprocket 48, and the pushing head 50 is fixedly arranged at the lower end of the second transmission chain 49 and protrudes downward to push The trajectory of the head 50 moving from the side of the second driving sprocket 48 to the side of the second driven sprocket 47 constitutes the moving path of the pushing head 50. In this way, when the joint rail 24 and a load rail 28 on the flying frame 25 are connected and connected, the pusher 27 can provide the driving force for the carrier cart 17 to move between the docking section 19 and the load rail 28.
基于提升效率的多品种工件自动识别转挂系统100还包括控制装置(图未示),控制装置包括一控制器、设置在运载小车17上且用于存储工件信息的载码体、设置在行车装置13上游的接驳段19上且用于读取载码体内工件信息的读码器54、设置在接合轨道24上且用于检测运载小车17是否到达接驳段19处的检测传感器,控制器与读码器54、检测传感器分别信号连接,控制器与第一电机32、接合气缸37、第二电机46、行车驱动机构分别控制连接。The multi-variety workpiece automatic identification transfer system 100 based on improving efficiency also includes a control device (not shown). The control device includes a controller, a code carrier arranged on the carrying trolley 17 and used for storing workpiece information, and is arranged on the traveling carriage. The code reader 54 on the connection section 19 upstream of the device 13 and used to read the information of the workpiece in the code carrier, and the detection sensor set on the joint rail 24 and used to detect whether the carriage 17 has reached the connection section 19, control The reader is signally connected with the barcode reader 54 and the detection sensor, and the controller is respectively control-connected with the first motor 32, the engagement cylinder 37, the second motor 46, and the driving mechanism.
其控制原理如下:载有不同品种的多个运载小车17分别在积放链2的输送轨道16的三个输送支路53上移动行进,并到达前处理工艺区域11上游处的接驳段19处时,检测传感器将检测到的这些运载小车17的检测信号发送至控制器内,与此同时读码器读取各个运载小车17上的载码体,并将这些运载小车17上所载运的工件信息全部发送至控制器,控制器对这些运载小车17所载运的工件分别进行识别,控制器根据系统设定决定向同一个飞架输送一个或多个工件,然后控制器给第一电机32发送控制信号,第一电机32驱动滑座30沿滑轨29移动,从而调整飞架25上三个承载轨道28相对接合轨道24的位置,并将其中一个承载轨道28与接合轨道24相对准,位置传感器将飞架25上承载轨道28和接合轨道24相对准的位置信号发送给控制器,控制器基于该位置信号给接合气缸37发送控制信号,从而实现接合轨道24和与其相对准的承载轨道28相固定接合,控制器给第二电机46发送控制信号,从而推车机27将运载小车17从前处理工艺区域11上游处的接驳段19上经过接合轨道24推送至飞架25的承载轨道28上。The control principle is as follows: a plurality of carrying trolleys 17 carrying different varieties move on the three conveying branches 53 of the conveying track 16 of the accumulation chain 2 respectively, and arrive at the connection section 19 upstream of the pretreatment process area 11 At the time of processing, the detection sensor sends the detected detection signals of these transport trolleys 17 to the controller. At the same time, the code reader reads the code carriers on each transport trolley 17 and transports the transport trolleys 17 All the workpiece information is sent to the controller, and the controller recognizes the workpieces carried by the trolley 17 respectively. The controller decides to transport one or more workpieces to the same flying frame according to the system settings, and then the controller sends the first The motor 32 sends a control signal. The first motor 32 drives the carriage 30 to move along the slide rail 29 to adjust the position of the three bearing rails 28 on the flying frame 25 relative to the joint rail 24, and one of the bearing rails 28 is opposite to the joint rail 24 The position sensor sends the position signal of the relative alignment between the bearing rail 28 and the engagement rail 24 on the flying frame 25 to the controller. Based on the position signal, the controller sends a control signal to the engagement cylinder 37, so as to realize the alignment of the engagement rail 24 and the engagement rail 24. The carrying rail 28 is fixedly joined, and the controller sends a control signal to the second motor 46, so that the cart machine 27 pushes the carrying trolley 17 from the connecting section 19 upstream of the pretreatment process area 11 through the joint rail 24 to the flying frame 25 Load the track 28.
当控制器识别出多个运载小车17中出现载运有相同品种工件的至少两辆运载小车17的情况后,则根据读码器54反馈的工件信息,控制第一电机32和推车机27分别动作,将载运有同一品种工件的多个运载小车17逐个推送到飞架25上,具体的,结合图17-图19所示,控制器根据工件的尺寸规格,调整将载运有同一品种工件的多个运载小车17推送至飞架25上的数量,例如当识别信息显示当前运载小车所载工件为小尺寸工件时,会向飞架25上运送3个运载小车,期间飞架25上的三个承载轨道28顺次与接合轨道24对齐,3个运载小车分别位于3个承载轨道内;当识别信息显示当前运载小车所载工件为大型尺寸工件时,控制器仅向 飞架上推送一个运载小车,这时运载小车位于中间的承载轨道28内;而当识别信息显示当前工件为中型尺寸时,控制器向飞架推送2个运载小车,2个运载小车分别位于两侧的承载轨道内。When the controller recognizes that there are at least two carriages 17 carrying the same type of workpiece among the multiple carriages 17, it controls the first motor 32 and the cart machine 27 respectively according to the workpiece information fed back by the barcode reader 54 Action, push multiple carriages 17 carrying the same kind of workpieces to the flying frame 25 one by one. Specifically, in conjunction with Figures 17-19, the controller adjusts the size and specifications of the workpiece to carry the same kind of workpieces. The number of multiple carriages 17 pushed onto the flying frame 25. For example, when the identification information shows that the workpieces currently carried by the carriage are small-sized workpieces, three carriages will be transported to the flying frame 25. Two load-bearing rails 28 are sequentially aligned with the joint rails 24, and the three carrying trolleys are respectively located in the three load-bearing tracks; when the identification information shows that the workpiece carried by the current carrying trolley is a large-size workpiece, the controller only pushes one carrier to the flying frame Trolley, the carrier trolley is located in the middle load rail 28; and when the identification information shows that the current workpiece is of medium size, the controller pushes two carrier trolleys to the flying frame, and the two carrier trolleys are respectively located in the load rails on both sides.
最后,控制器给行车驱动机构发送控制信号,控制行车22移动至飞架25的正上方,以吊运飞架25,为工件的前处理工艺做准备,工件在前处理工艺之后经行车22吊运至前处理工艺区域11的下游,行车22将当前飞架25转挂至前处理工艺区域11下游处的转挂基站14上,并经该转挂基站14转挂运输至前处理工艺区域11下游处的接驳段19上,便于运载小车继续行进至下一工艺区域作业。Finally, the controller sends a control signal to the crane driving mechanism to control the crane 22 to move directly above the flying frame 25 to lift the flying frame 25 to prepare for the pre-treatment process of the workpiece. The workpiece is lifted by the crane 22 after the pre-treatment process. Transported to the downstream of the pre-treatment process area 11, the carriage 22 transfers the current flying frame 25 to the transfer base station 14 downstream of the pre-treatment process area 11, and transfers to the pre-treatment process area 11 via the transfer base station 14 On the downstream connection section 19, it is convenient for the carrying trolley to continue to work in the next process area.
在其他实施例中,为了实现多个不同品种的工件的自动识别和转挂运输,输送支路的个数以及承载轨道的个数不限于上述所述的三个,还可是更多个,以提升生产效率。In other embodiments, in order to realize the automatic identification and transfer transportation of multiple different types of workpieces, the number of conveying branches and the number of carrying rails are not limited to the three mentioned above, but can be more. Improve production efficiency.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and their purpose is to enable those familiar with the technology to understand the content of the present invention and implement them accordingly, and should not limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
发明概述Summary of the invention
技术问题technical problem
问题的解决方案The solution to the problem
发明的有益效果The beneficial effects of the invention

Claims (10)

  1. 一种基于提升效率的多品种工件自动识别转挂系统,其特征在于,包括:An automatic recognition and transfer system for multi-variety workpieces based on improving efficiency, which is characterized in that it includes:
    积放链(12),包括输送轨道(16)和设置在所述输送轨道(16)上的运载小车(17),待加工的工件被装载在所述的运载小车(17)上;The accumulation chain (12) includes a conveying track (16) and a carrying trolley (17) arranged on the conveying track (16), and the workpiece to be processed is loaded on the carrying trolley (17);
    行车装置(13),用于在多个加工位置之间转移待加工的工件,所述的行车装置(13)包括沿横向延伸的导轨(21)、滑动设置在所述导轨(21)上的行车(22);The traveling device (13) is used to transfer the workpiece to be processed between a plurality of processing positions. The traveling device (13) includes a rail (21) extending in the transverse direction, and a sliding device provided on the rail (21). Driving (22);
    转挂基站(14),位于所述行车装置(13)与积放链(12)之间,用于在所述的积放链(12)与所述的行车装置(13)之间衔接转移待加工的工件,所述的转挂基站(14)包括能够横向滑动的滑座(30)、支撑在所述的滑座(30)上且供所述行车(22)吊运的飞架(25),所述的飞架(25)上具有多个用于接收所述运载小车(17)的承载轨道(28);The transfer base station (14) is located between the driving device (13) and the accumulator chain (12), and is used for connecting and transferring between the accumulator chain (12) and the driving device (13) For the workpiece to be processed, the transfer base station (14) includes a sliding seat (30) that can slide laterally, and a flying frame (30) supported on the sliding seat (30) for the crane (22) to lift. 25) The flying frame (25) has a plurality of load-bearing tracks (28) for receiving the carrier trolley (17);
    控制装置,包括设置在所述运载小车(17)上且用于存储工件信息的载码体、设置在所述转挂基站(14)上游的读码器(54)、根据工件信息选择将一个或多个运载小车输送到所述的飞架(25)上的控制器。The control device includes a code carrier arranged on the carrying trolley (17) and used for storing workpiece information, a code reader (54) arranged upstream of the transfer base station (14), and a code reader (54) arranged on the upstream of the transfer base station (14). Or a plurality of carrying trolleys are transported to the controller on the flying frame (25).
  2. 根据权利要求1所述的基于提升效率的多品种工件自动识别转挂系统,其特征在于:所述的积放链(12)包括用于牵引运载小车(17)行进的牵引链条(18)以及用于驱动所述牵引链条(18)移动的链条驱动装置,所述的输送轨道(16)具有两个沿纵向延伸的接驳段(19);所述的行车装置(13)包括用于驱动所述行车(22)移动的行车驱动机构,两个所述接驳段(19)分别位于所述行车装置(13)的上游和下游,所述的控制装置还包括用于检测所述飞架(25)上的承载轨道(28)与所述的接驳段(19)是否对齐的检测传感器,所述的控制器与所述的读码器(54)、所述的 检测传感器分别信号连接。The automatic identification transfer system for multi-variety workpieces based on improving efficiency according to claim 1, characterized in that: the accumulation chain (12) includes a traction chain (18) for traction and transportation of the trolley (17), and A chain driving device for driving the traction chain (18) to move, the conveying track (16) has two connecting sections (19) extending in the longitudinal direction; the driving device (13) includes a driving device (13) for driving The two connecting sections (19) are respectively located upstream and downstream of the traveling device (13) of the traveling drive mechanism for the traveling of the traveling vehicle (22), and the control device also includes a device for detecting the flying frame (25) A sensor for detecting whether the bearing rail (28) is aligned with the connecting section (19), and the controller is signally connected to the barcode reader (54) and the detecting sensor respectively .
  3. 根据权利要求2所述的基于提升效率的多品种工件自动识别转挂系统,其特征在于:所述的转挂基站(14)包括能够为所述运载小车(17)在所述接驳段(19)和所述承载轨道(28)之间移动提供驱动力的推车机(27);所述的控制器与所述的推车机(27)、所述的行车驱动机构分别控制连接。The automatic identification transfer system for multi-variety workpieces based on improving efficiency according to claim 2, characterized in that: the transfer base station (14) includes the transfer vehicle (17) capable of providing the transport vehicle (17) in the connecting section ( 19) A stroller (27) that moves between the load-bearing track (28) and provides a driving force; the controller is respectively controlled and connected with the stroller (27) and the driving mechanism.
  4. 根据权利要求3所述的基于提升效率的多品种工件自动识别转挂系统,其特征在于:所述的转挂基站(14)还包括支架(23)以及固定设置在所述支架(23)上且沿横向延伸的滑轨(29)、固定设置在所述支架(23)上且与所述接驳段(19)固定连接的接合轨道(24)、安装在所述支架(23)上且用于驱动所述的滑座(30)移动的第一驱动装置(31),所述的推车机(27)安装在所述支架(23)上,所述的滑座(30)滑动设置在所述的滑轨(29)上,多个所述的承载轨道(28)沿横向并排设置,各个所述的承载轨道(28)均沿纵向延伸,所述的推车机(27)包括至少一个用于推动所述运载小车(17)的推头(50)、平行于所述承载轨道(28)且供推头(50)移动的路径、用于驱动所述推头(50)沿所述路径移动的第二驱动装置。The multi-variety workpiece automatic identification transfer system based on improving efficiency according to claim 3, characterized in that: the transfer base station (14) further comprises a bracket (23) and is fixedly arranged on the bracket (23) And a sliding rail (29) extending transversely, a joint rail (24) fixedly arranged on the bracket (23) and fixedly connected with the connecting section (19), installed on the bracket (23) and A first driving device (31) for driving the sliding seat (30) to move, the stroller (27) is installed on the bracket (23), and the sliding seat (30) is slidably arranged On the slide rail (29), a plurality of the load-bearing rails (28) are arranged side by side in the transverse direction, each of the load-bearing rails (28) extends in the longitudinal direction, and the stroller (27) includes At least one pushing head (50) for pushing the carrying trolley (17), parallel to the carrying rail (28) and a path for the pushing head (50) to move, for driving the pushing head (50) along The second driving device for the path movement.
  5. 根据权利要求4所述的基于提升效率的多品种工件自动识别转挂系统,其特征在于:所述的承载轨道(28)上配备有用于阻止所述运载小车(17)滑出所述承载轨道(28)的两个止推机构(41),两个所述的止推机构(41)分别位于所述承载轨道(28)的相对两端口部,各个所述的止推机构(41)至少包括用于阻挡在所述承载轨道(28)上的止推爪(43)、用于驱动所述止推爪(43)解除阻挡所述承载轨道(28)的解锁机构。The automatic identification and transfer system for multi-variety workpieces based on improving efficiency according to claim 4, characterized in that: the carrying rail (28) is equipped with a device for preventing the carrying trolley (17) from sliding out of the carrying rail The two thrust mechanisms (41) of (28), the two thrust mechanisms (41) are respectively located at two opposite ports of the bearing rail (28), and each of the thrust mechanisms (41) is at least It includes a thrust pawl (43) for blocking the load-bearing rail (28), and an unlocking mechanism for driving the thrust pawl (43) to unblock the load-bearing rail (28).
  6. 根据权利要求5所述的基于提升效率的多品种工件自动识别转挂系统,其特征在于:所述的转挂基站(14)还包括设置在所述接合轨道(24)和所述飞架(25)之间且用于将所述接合轨道(24) 和其中一个所述承载轨道(28)对准接合的顶针机构(26),所述的控制器与所述的第一驱动装置(31)、所述的顶针机构(26)分别控制连接。The automatic identification transfer system for multi-variety workpieces based on improving efficiency according to claim 5, characterized in that: the transfer base station (14) further comprises a transfer system arranged on the joint rail (24) and the flying frame ( 25) and used to align the joint rail (24) and one of the bearing rails (28) with the thimble mechanism (26), the controller and the first driving device (31) ), the thimble mechanism (26) respectively controls the connection.
  7. 根据权利要求6所述的基于提升效率的多品种工件自动识别转挂系统,其特征在于:所述的顶针机构(26)包括安装在所述接合轨道(24)上的接合气缸(37)、与所述接合气缸(37)的活塞杆固定连接的接合销轴(38)、固定设置在各个所述承载轨道(28)上且靠近所述接合轨道(24)一侧的插接块(39),所述的插接块(39)具有销孔(40),所述的接合销轴(38)与所述的销孔(40)相插接配合,所述的顶针机构(26)具有关闭状态和打开状态,当所述的顶针机构(26)处于关闭状态时,所述的接合销轴(38)位于其中一个所述承载轨道(28)的插接块(39)的销孔(40)内,所述的接合轨道(24)和该承载轨道(28)相接合固定;当所述的顶针机构(26)处于打开状态时,所述的接合销轴(38)与该承载轨道(28)的插接块(39)的销孔(40)相脱离,所述的接合轨道(24)和所述的承载轨道(28)相脱离。The multi-variety workpiece automatic identification transfer system based on improving efficiency according to claim 6, characterized in that: the thimble mechanism (26) includes a joint cylinder (37) installed on the joint rail (24), A joint pin (38) fixedly connected to the piston rod of the joint cylinder (37), and a plug block (39) fixedly arranged on each of the load-bearing rails (28) and close to the side of the joint rail (24) ), the plug-in block (39) has a pin hole (40), the engagement pin shaft (38) is plug-fitted with the pin hole (40), and the thimble mechanism (26) has Closed state and open state. When the thimble mechanism (26) is in the closed state, the engagement pin (38) is located in the pin hole (39) of the plug-in block (39) of one of the load-bearing rails (28). 40), the joint rail (24) and the load-bearing rail (28) are joined and fixed; when the thimble mechanism (26) is in an open state, the joint pin (38) and the load-bearing rail The pin holes (40) of the plug-in block (39) of (28) are disengaged, and the engagement rail (24) is disengaged from the carrying rail (28).
  8. 根据权利要求7所述的基于提升效率的多品种工件自动识别转挂系统,其特征在于:所述的接合销轴(38)和所述的插接块(39)共同构成所述的解锁机构,各个所述的止推机构(41)均包括转动设置在所述飞架(25)上的转动轴(42)、固定设置在所述转动轴(42)上的配重块(44)以及拨动臂(45),所述的止推爪(43)固定设置在所述的转动轴(42)上,当所述的顶针机构(26)处于关闭状态时,靠近所述接合轨道(24)一侧的所述止推爪(43)位于所述承载轨道(28)的外部;当所述顶针机构(26)处于打开状态时,靠近所述接合轨道(24)一侧的所述止推爪(43)至少有部分阻挡在所述的承载轨道(28)上。The multi-variety workpiece automatic identification transfer system based on improving efficiency according to claim 7, characterized in that: the joint pin (38) and the plug block (39) jointly constitute the unlocking mechanism Each of the thrust mechanisms (41) includes a rotating shaft (42) rotatably arranged on the flying frame (25), a counterweight (44) fixedly arranged on the rotating shaft (42), and Toggle the arm (45), the thrust pawl (43) is fixedly arranged on the rotation shaft (42), and when the thimble mechanism (26) is in the closed state, it is close to the engagement rail (24). ) The thrust pawl (43) on one side is located outside the carrying rail (28); when the thimble mechanism (26) is in the open state, it is close to the stop on the side of the engagement rail (24). The pushing claw (43) is at least partially blocked on the load-bearing rail (28).
  9. 根据权利要求4所述的基于提升效率的多品种工件自动识别转挂系统,其特征在于:所述的第二驱动装置包括固定设置在所述支架 (23)上的第二电机(46)、安装在所述第二电机(46)轴端的第二主动链轮(47)、转动设置在所述支架(23)上的第二从动链轮(48)、传动连接在所述第二主动链轮(47)和所述第二从动链轮(48)之间的第二传动链条(49),所述的推头(50)固定设置在所述第二传动链条(49)的下端部。The multi-variety workpiece automatic identification transfer system based on improving efficiency according to claim 4, characterized in that: the second driving device includes a second motor (46) fixedly arranged on the support (23), A second driving sprocket (47) installed on the shaft end of the second motor (46), a second driven sprocket (48) rotatably arranged on the bracket (23), and a transmission connected to the second driving sprocket (48) The second transmission chain (49) between the sprocket (47) and the second driven sprocket (48), the push head (50) is fixedly arranged at the lower end of the second transmission chain (49) unit.
  10. 根据权利要求2所述的基于提升效率的多品种工件自动识别转挂系统,其特征在于:所述的输送轨道(16)包括多个输送支路(53),多个所述的输送支路(53)并排设置且供载运不同品种工件的多个运载小车(17)通过,多个所述的输送支路(53)共同与所述的接驳段(19)相连接。The automatic identification and transfer system for multi-variety workpieces based on improving efficiency according to claim 2, characterized in that: the conveying track (16) includes a plurality of conveying branches (53), and a plurality of the conveying branches (53) A plurality of carriage carriages (17) which are arranged side by side and carry different kinds of workpieces pass through, and a plurality of said conveying branches (53) are connected with said connecting section (19) together.
PCT/CN2019/122357 2019-11-01 2019-12-02 Multi-variety workpiece automatic recognition transfer hanging system based on efficiency improvement WO2021082165A1 (en)

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