WO2021046875A1 - 一种管材自动化连续切割设备 - Google Patents

一种管材自动化连续切割设备 Download PDF

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Publication number
WO2021046875A1
WO2021046875A1 PCT/CN2019/106464 CN2019106464W WO2021046875A1 WO 2021046875 A1 WO2021046875 A1 WO 2021046875A1 CN 2019106464 W CN2019106464 W CN 2019106464W WO 2021046875 A1 WO2021046875 A1 WO 2021046875A1
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WIPO (PCT)
Prior art keywords
drive
cutting
plate
pipe
rod
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PCT/CN2019/106464
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English (en)
French (fr)
Inventor
徐政
Original Assignee
苏州瓦泊特智能科技有限公司
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Publication date
Application filed by 苏州瓦泊特智能科技有限公司 filed Critical 苏州瓦泊特智能科技有限公司
Priority to JP2020600204U priority Critical patent/JP3238904U/ja
Priority to DE212019000253.6U priority patent/DE212019000253U1/de
Publication of WO2021046875A1 publication Critical patent/WO2021046875A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D21/00—Machines or devices for shearing or cutting tubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00—Accessories for shearing machines or shearing devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00—Accessories for shearing machines or shearing devices
    • B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form

Definitions

  • the invention relates to a cutting equipment, in particular to a pipe automatic continuous cutting equipment.
  • Tubing is a necessary material for construction projects. Commonly used are water supply pipes, drainage pipes, gas pipes, heating pipes, wire conduits, rainwater pipes, etc.;
  • Cutting is a physical action. Cutting in a narrow sense refers to cutting objects (such as food, wood and other objects with low hardness) with sharp tools such as knives; cutting in a broad sense refers to using tools, such as machine tools, flames, etc., to cut objects to make the objects under pressure or high temperature. Next disconnect. Cutting plays an important role in people's production and life.
  • the purpose of the present invention is to provide an automatic continuous cutting equipment for pipes.
  • An automatic continuous cutting equipment for pipes includes a frame and a cutting unit, and also includes a feeding unit for conveying pipes below the cutting unit.
  • the feeding unit includes a worktable, a pipe placing bucket, and an intermittently driven worktable.
  • the drive assembly, the workbench is horizontally slidably mounted on the frame and is located below the cutting unit, the top of the workbench is equidistantly spaced and longitudinally provided with a plurality of accommodating grooves for accommodating pipes, and the workbench is located on a plurality of accommodating grooves.
  • the lower part includes a plurality of push blocks that match the shape of the accommodating groove.
  • the push assembly is installed on a workbench.
  • a pipe placing bucket is installed above the workbench near the cutting unit.
  • the pipe placing bucket has an opening at the top and the bottom is installed.
  • the drive assembly includes a rotating disc and a drive plate. The drive plate is installed on the lower surface of the workbench.
  • the rotating disc is rotatably installed on the frame and located on the side of the drive plate through a mounting shaft and a bearing.
  • the rotating disc is close to
  • the outer ring of the side wall of the drive plate is integrally provided with pin shafts, and the drive plate is equidistantly provided with a plurality of vertical grooves for the pin shafts to enter and move.
  • the bottom of the vertical grooves is open, and the gap between adjacent vertical grooves The distance is equal to twice the distance between the center of the pin shaft and the center of the rotating disc.
  • An outer concave locking arc is provided on the side wall of the rotating disc close to the drive plate, and the drive plate is provided with adjacent vertical grooves.
  • the inner concave locking arc matched with the outer concave locking arc.
  • the bottom of the frame is uniformly symmetrically installed with support legs, and the bottom ends of the support legs are installed with rollers, and the rollers are self-locking rollers.
  • the cutting unit includes a cutting assembly and a driving mechanism for driving the cutting assembly to move up and down
  • the cutting assembly includes a cutting cutter head and a driving motor for driving the cutting cutter head to rotate
  • the drive The mechanism includes a power motor, a drive disk, a drive rod, and a mounting rod.
  • the power motor is installed on the frame through a mounting plate.
  • a drive disk is installed on the output shaft of the power motor. The side of the drive disk away from the motor is matched and connected with a horizontal setting.
  • the drive rod is integrally provided with a cylindrical pin on the outer ring of the end face of the drive disc, a through groove for the cylindrical pin to be inserted and slide is opened on the drive rod, a mounting rod is fixed at the bottom of the driving rod, and the bottom end of the mounting rod penetrates the mounting plate
  • the upper guide hole extends to the bottom of the mounting plate, and the cutting assembly is mounted on the bottom end of the mounting rod.
  • a guide plate for sliding guidance is penetrated under the workbench.
  • the pushing assembly includes a threaded rod and a first motor, both ends of the push plate are provided with threaded rods and the two are threadedly connected, and the first motor drives the threaded rod.
  • the output shaft of the power motor is connected to the mounting shaft of the rotating disk through a belt drive mechanism, and the two pulleys of the belt drive mechanism have the same size.
  • the pipe placing bucket is installed on the frame through an electric telescopic rod, and the first pressure plate is located above the plurality of accommodating grooves and is correspondingly penetrated and threaded with adjusting bolts, and the bottom ends of the adjusting bolts are fixed. There is a second pressure plate.
  • a cutting unit and a feeding unit are provided.
  • the cutting unit includes a cutting assembly and a driving mechanism for driving the cutting assembly to move up and down.
  • the feeding unit includes a working table, a pipe placing bucket and a drive for driving the intermittent movement of the working table. Component, the feeding unit can continuously send the pipes to the cutting unit for cutting, with a high degree of automation. Through continuous cutting in this way, multiple pipes are cut, which reduces the labor intensity of workers and improves the cutting efficiency;
  • Fig. 1 is a schematic diagram of the structure of the first embodiment of the present invention.
  • Fig. 2 is a schematic diagram of the structure of the push plate in the first embodiment of the present invention.
  • Fig. 3 is a schematic structural diagram of a second embodiment of the present invention.
  • an automatic continuous cutting device for pipes includes a frame 1 and a cutting unit, and also includes a feeding unit for conveying pipes below the cutting unit.
  • the bottom of the frame 1 The support legs 22 are installed evenly and symmetrically. The bottom ends of the support legs 22 are equipped with rollers 24.
  • the rollers 24 are self-locking rollers to facilitate the movement of the device.
  • the cutting unit includes a cutting assembly and a driving mechanism for driving the cutting assembly to move up and down.
  • the cutting assembly includes a cutting blade 12 and a driving motor for driving the cutting blade 12 to rotate.
  • the driving mechanism includes a power motor, a driving disk 9, a driving rod 10, and a mounting rod 11, and the power motor passes through the mounting plate.
  • the mounting plate 13 is installed on the frame 1.
  • the mounting plate 13 is preferably fixed to the frame 1 by welding, a drive disk 9 is installed on the output shaft of the power motor, and the side of the drive disk 9 away from the motor is matched and connected with A horizontally arranged drive rod 10, the end surface of the drive plate 9 is integrally provided with a cylindrical pin 8 on the outer ring, the drive rod 10 is provided with a through slot for the cylindrical pin 8 to insert and slide, and the bottom of the drive rod 10 is fixed with a mounting rod 11.
  • the bottom end of the mounting rod 11 penetrates the guide hole on the mounting plate 13 and extends below the mounting plate 13.
  • the cutting assembly is installed at the bottom end of the mounting rod 11, and the power motor is started.
  • the power motor drives the drive plate 9 to rotate, and the drive plate 9
  • the cylindrical pin 8 drives the drive rod 10 to move up and down, and the drive rod 10 drives the cutting assembly to reciprocate up and down through the mounting rod 11.
  • the feeding unit includes a worktable 2, a pipe placing bucket 7 and a
  • the workbench 2 is horizontally slidably mounted on the frame 1 and located below the cutting unit.
  • the lower part of the workbench 2 is provided with a guide plate for sliding guidance. 14.
  • the top of the workbench 2 is equidistantly spaced and longitudinally provided with a plurality of accommodating grooves 23 for accommodating pipes, and the workbench 2 is fixed at one end of the plurality of accommodating grooves 23 near the cutting unit to prevent the pipes from being cut.
  • the other end of the plurality of accommodating grooves 23 is provided with a push plate 4 and a pushing assembly for pushing the push plate 4 to move longitudinally, and the lower part of the push plate 4 includes a plurality of accommodating grooves 23 shaped A matched push block.
  • the push assembly is installed on the workbench 2.
  • the push assembly includes a threaded rod 3 and a first motor.
  • Both ends of the push plate 4 are provided with threaded rods 3 and the two are threadedly connected.
  • the threaded rod 3 is driven and connected.
  • a pipe placing bucket 7 is installed on the side of the workbench 2 close to the cutting unit.
  • the pipe placing bucket 7 has an open top and an electric control valve 6 installed at the bottom.
  • the drive assembly includes a rotating disk 18 And the drive plate 16, the drive plate 16 is installed on the lower surface of the workbench 2, the rotating plate 18 is rotatably installed on the frame 1 through the mounting shaft and bearings and is located on the side of the drive plate 16, the rotating plate 18 is close to the side of the drive plate 16
  • the outer ring of the wall is integrally provided with pin shafts 17, and the drive plate 16 is equidistantly provided with a plurality of vertical grooves 20 for the pin shafts 17 to enter and move.
  • the bottom of the vertical grooves 20 is open, and the adjacent vertical grooves 20 are Between The distance is equal to twice the distance between the center of the pin 17 and the center of the rotating disk 18, the side wall of the rotating disk 18 close to the drive plate 16 is provided with an outer concave locking arc 19, and the drive plate 16 is located on the adjacent vertical Between the straight grooves 20 is provided an inner concave locking arc 21 that cooperates with the outer concave locking arc 19.
  • the output shaft of the power motor is connected to the mounting shaft of the rotating disc 18 through the belt drive mechanism 15 and the two belt drive mechanisms 15
  • the pulleys are of the same size, as shown in Figure 1.
  • the power motor drives the drive plate 9 to rotate.
  • the drive plate 9 drives the drive rod 10 to move up and down through the cylindrical pin 8.
  • the drive rod 10 drives the cutting assembly to reciprocate up and down through the mounting rod 11.
  • the power motor The rotating disk 18 is driven to rotate through the belt drive mechanism 15.
  • the rotating disk 18 drives the drive plate 16 to move intermittently through the pin shaft 17 and the vertical groove 20, and the drive plate 16 drives the working table 2 to move intermittently, as shown in Figure 1, when the working table 2 drives the pipe to move below the cutting unit, workbench 2 stops, and then the cutting unit moves down to cut the pipe. After the cutting is completed, the cutting assembly moves upwards, and workbench 2 moves again to drive the next pipe to move below the cutting unit. Through this cooperation, it is possible to continuously cut multiple pipe grooves.
  • the power motor can also be started to reverse to make the workbench 2 move in the reverse direction.
  • the pipe is pushed out from the containing groove 23 and cut again until the component is pushed to completely push the remaining pipe into the containing groove 23, then the component is pushed back to the original position, the electric control valve is opened again, and the pipe falls into the containing groove 23 again ,
  • the degree of automation is high. Through continuous cutting in this way, multiple pipes are cut, which reduces the labor intensity of workers and improves the cutting efficiency.
  • the difference between the embodiment of the present invention and the embodiment 1 is that, further, in order to be able to adapt to pipes of different diameters, the pipe placing bucket 7 is installed on the frame 1 through an electric telescopic rod, and is electrically telescopic.
  • the rod can adjust the distance between the bottom of the pipe placing bucket 7 and the workbench 2, so that only one pipe can be dropped in the receiving groove 23 at a time, and the first pressure plate 5 is located above the multiple receiving grooves 23.
  • the bottom end of the adjusting bolt 25 is fixed with a second pressing plate 26, by rotating the adjusting bolt 25, the adjusting bolt 25 drives the second pressing plate 26 to move, thereby being able to resist pipes of different diameters and avoid cutting When the pipe cocked.
  • the working principle of the present invention is: when the present invention is in use, the pipe is put into the hopper of the pipe groove, the electric control valve 6 is opened, the pipe falls into the receiving groove 23 on the workbench 2, and then the power motor is started.
  • the drive plate 9 drives the drive rod 10 to move up and down through the cylindrical pin 8.
  • the drive rod 10 drives the cutting assembly to reciprocate up and down through the mounting rod 11.
  • the power motor passes through the belt.
  • the transmission mechanism 15 drives the rotating disc 18 to rotate.
  • the rotating disc 18 drives the drive plate 16 to move intermittently through the pin shaft 17 and the vertical groove 20.
  • the drive plate 16 drives the worktable 2 to move intermittently.

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Abstract

一种管材自动化连续切割设备，包括机架(1)和切割单元，还包括用于将管材输送至切割单元下方的送料单元，送料单元包括工作台(2)、管材放置斗(7)和用于驱动工作台(2)间歇运动的驱动组件，切割单元包括切割组件和用于驱动切割组件上下运动的驱动机构，管材放置斗(7)通过电动伸缩杆安装于机架(1)上。

Description

一种管材自动化连续切割设备 技术领域
本发明涉及一种切割设备，具体是一种管材自动化连续切割设备。
背景技术
管材是建筑工程必需的材料，常用的有给水管、排水管、煤气管、暖气管、电线导管、雨水管等；
切割是一种物理动作。狭义的切割是指用刀等利器将物体(如食物、木料等硬度较低的物体)切开；广义的切割是指利用工具，如机床、火焰等将物体，使物体在压力或高温的作用下断开。切割在人们的生产、生活中有着重要的作用。
在建筑工程或水利工程中，有时候需要将一根长管材切割截断成多根短管材，现在一般是通过工作人员手动作业进行切割，这样工人员劳动强度大，而且自动化程度低，切割工作效率低。
发明内容
本发明的目的在于提供一种管材自动化连续切割设备，。
为实现上述目的，本发明提供如下技术方案：
一种管材自动化连续切割设备，包括机架和切割单元，还包括用于将管材输送至切割单元下方的送料单元，所述送料单元包括工作台、管材放置斗和用于驱动工作台间歇运动的驱动组件，所述工作台水平滑动安装于机架上且位于切割单元下方，所述工作台顶部等距间隔且纵向设有多个用于容纳管材的容纳槽，所述工作台上位于多个容纳槽靠近切割单元的一端固定有用于防止管材被切割时翘起的第一压板，多个所述容纳槽另一端设有推板和用于推动推板纵向移动的推动组件，所述推板下部包括多个与容纳槽形状配合的推块，所述推动组件安装于工作台上，所述工作台上方靠近切割单元的一侧安装有管材放置斗，所述管材放置斗顶部开口且底部安装有电控阀门，所述驱动组件包括转动盘和驱动板，所述驱动板安装于工作台下表面，转动盘通过安装轴和轴承转动安装于机架上且位于驱动板一侧，转动盘靠近驱动板的侧壁外圈一体式设有销轴，所述驱动板上等距间隔开设有多条 供销轴进入并运动的竖直槽，竖直槽底部开口，相邻竖直槽之间的距离等于两倍销轴圆心与转动盘圆心之间的距离，所述转动盘靠近驱动板的侧壁上设有外凹锁止弧，所述驱动板上位于相邻竖直槽之间开设有与外凹锁止弧配合的内凹锁止弧。
在上述技术方案的基础上，本发明还提供以下可选技术方案：
在一种可选方案中：所述机架底部均匀对称安装有支撑腿，支撑腿底端安装有滚轮，所述滚轮为自锁式滚轮。
在一种可选方案中：所述切割单元包括切割组件和用于驱动切割组件上下运动的驱动机构，所述切割组件包括切割刀盘和用于驱动切割刀盘转动的驱动电机，所述驱动机构包括动力电机、驱动盘、驱动杆和安装杆，所述动力电机通过安装板安装于机架上，动力电机的输出轴上安装有驱动盘，驱动盘远离电机的一侧配合连接有水平设置的驱动杆，所述驱动盘端面外圈一体式设有圆柱销，驱动杆上开设有供圆柱销插入并滑动的通槽，所述驱动杆底部固定有安装杆，安装杆底端贯穿安装板上的导向孔并延伸至安装板下方，所述切割组件安装于安装杆底端。
在一种可选方案中：所述工作台下部穿设有用于滑动导向的导向板。
在一种可选方案中：所述推动组件包括螺纹杆和第一电机，所述推板两端均穿设有螺纹杆且两者螺纹连接，第一电机驱动连接螺纹杆。
在一种可选方案中：所述动力电机的输出轴通过皮带传动机构与转动盘的安装轴连接，皮带传动机构的两个皮带轮尺寸相同。
在一种可选方案中：所述管材放置斗通过电动伸缩杆安装于机架上，所述第一压板上位于多个容纳槽上方对应穿设并螺纹连接有调节螺栓，调节螺栓底端固定有第二压板。
相较于现有技术，本发明的有益效果如下：
1、设有切割单元和送料单元，所述切割单元包括切割组件和用于驱动切割组件上下运动的驱动机构，所述送料单元包括工作台、管材放置斗和用于驱动工作台间歇运动的驱动组件，送料单元能够将管材不断送到切割单元下方进行切割，自动化程度高，通过这样连续切割，切割多根管材，减轻了工人劳动强度，提高了切割效率；
2、设有电动伸缩杆和调节螺栓，能够适应不同直径的管材，适应性强。
附图说明
图1为本发明第一实施例的结构示意图。
图2为本发明第一实施例中推板的结构示意图。
图3为本发明第二实施例的结构示意图。
附图标记注释：1－机架、2－工作台、3－螺纹杆、4－推板、5－第一压板、6－电控阀门、7－管材放置斗、8－圆柱销、9－驱动盘、10－驱动杆、11－安装杆、12－切割刀盘、13－安装板、14－导向板、15－皮带传动机构、16－驱动板、17－销轴、18－转动盘、19－外凹锁止弧、20－竖直槽、21－内凹锁止弧、22－支撑腿、23－容纳槽、24－滚轮、25－调节螺栓、26－第二压板。
具体实施方式
以下实施例会结合附图对本发明进行详述，在附图或说明中，相似或相同的部分使用相同的标号，并且在实际应用中，各部件的形状、厚度或高度可扩大或缩小。本发明所列举的各实施例仅用以说明本发明，并非用以限制本发明的范围。对本发明所作的任何显而易知的修饰或变更都不脱离本发明的精神与范围。
实施例1
请参阅图1～2，本发明实施例中，一种管材自动化连续切割设备，包括机架1和切割单元，还包括用于将管材输送至切割单元下方的送料单元，所述机架1底部均匀对称安装有支撑腿22，支撑腿22底端安装有滚轮24，所述滚轮24为自锁式滚轮，方便装置移动，所述切割单元包括切割组件和用于驱动切割组件上下运动的驱动机构，所述切割组件包括切割刀盘12和用于驱动切割刀盘12转动的驱动电机，所述驱动机构包括动力电机、驱动盘9、驱动杆10和安装杆11，所述动力电机通过安装板13安装于机架1上，本实施例中，所述安装板13优选通过焊接与机架1固定，动力电机的输出轴上安装有驱动盘9，驱动盘9远离电机的一侧配合连接有水平设置的驱动杆10，所述驱动盘9端面外圈一体式设有圆柱销8，驱动杆10上开设有供圆柱销8插入并滑动的通槽，所述驱动杆10底部固定有安装杆11，安装杆11底端贯穿安装板13上的导向孔并延伸至安装板13下方，所述切割组 件安装于安装杆11底端，启动动力电机，动力电机带动驱动盘9转动，驱动盘9通过圆柱销8带动驱动杆10上下运动，驱动杆10通过安装杆11带动切割组件往复上下运动，向下运动时可以对管材进行切割，所述送料单元包括工作台2、管材放置斗7和用于驱动工作台2间歇运动的驱动组件，所述工作台2水平滑动安装于机架1上且位于切割单元下方，本实施例中，所述工作台2下部穿设有用于滑动导向的导向板14，所述工作台2顶部等距间隔且纵向设有多个用于容纳管材的容纳槽23，所述工作台2上位于多个容纳槽23靠近切割单元的一端固定有用于防止管材被切割时翘起的第一压板5，多个所述容纳槽23另一端设有推板4和用于推动推板4纵向移动的推动组件，所述推板4下部包括多个与容纳槽23形状配合的推块，所述推动组件安装于工作台2上，推动组件包括螺纹杆3和第一电机，所述推板4两端均穿设有螺纹杆3且两者螺纹连接，第一电机驱动连接螺纹杆3，所述工作台2上方靠近切割单元的一侧安装有管材放置斗7，所述管材放置斗7顶部开口且底部安装有电控阀门6，所述驱动组件包括转动盘18和驱动板16，所述驱动板16安装于工作台2下表面，转动盘18通过安装轴和轴承转动安装于机架1上且位于驱动板16一侧，转动盘18靠近驱动板16的侧壁外圈一体式设有销轴17，所述驱动板16上等距间隔开设有多条供销轴17进入并运动的竖直槽20，竖直槽20底部开口，相邻竖直槽20之间的距离等于两倍销轴17圆心与转动盘18圆心之间的距离，所述转动盘18靠近驱动板16的侧壁上设有外凹锁止弧19，所述驱动板16上位于相邻竖直槽20之间开设有与外凹锁止弧19配合的内凹锁止弧21，所述动力电机的输出轴通过皮带传动机构15与转动盘18的安装轴连接，皮带传动机构15的两个皮带轮尺寸相同，如图1所示，在工作时，将管材放入管槽放置斗内，将电控阀门6打开，管材落入工作台2上的容纳槽23内，然后启动动力电机，动力电机带动驱动盘9转动，驱动盘9通过圆柱销8带动驱动杆10上下运动，驱动杆10通过安装杆11带动切割组件往复上下运动，向下运动时可以对管材进行切割，同时，动力电机通过皮带传动机构15带动转动盘18转动，转动盘18通过销轴17与竖直槽20配合带动驱动板16间歇运动，驱动板16带动工作台2间歇运动，如图1所示，当工作台2带动管材运动至切割单元下方，工作台2停止运动，然后切割单元向下运动对管 材进行切割，切割完成后切割组件向上运动，工作台2再次运动带动下一根管材运动至切割单元下方，通过这样配合，可以连续不断的对多根管槽进行切割，当然，在工作台2运动至最左侧时，还可以启动动力电机反转，使工作台2反向运动，同时通过推动组件将管材从容纳槽23内再推出一截，进行再次切割，直到推动组件将剩余管材完全推出容纳槽23内，然后推动组件回到原始位置，再次打开电控阀，管材再次落入容纳槽23内，自动化程度高，通过这样连续切割，切割多根管材，减轻了工人劳动强度，提高了切割效率。
实施例2
请参阅图3，本发明实施例与实施例1的不同之处在于，进一步的，为了能够适应不同直径的管材，所述管材放置斗7通过电动伸缩杆安装于机架1上，通过电动伸缩杆能够调整管材放置斗7底部与工作台2之间的距离，从而能够首先每次只能落下一根管材在容纳槽23内，所述第一压板5上位于多个容纳槽23上方对应穿设并螺纹连接有调节螺栓25，调节螺栓25底端固定有第二压板26，通过转动调节螺栓25，调节螺栓25带动第二压板26运动，从而能够对不同直径的管材进行抵住，避免切割时管材翘起。
本发明的工作原理是：本发明在使用时，将管材放入管槽放置斗内，将电控阀门6打开，管材落入工作台2上的容纳槽23内，然后启动动力电机，动力电机带动驱动盘9转动，驱动盘9通过圆柱销8带动驱动杆10上下运动，驱动杆10通过安装杆11带动切割组件往复上下运动，向下运动时可以对管材进行切割，同时，动力电机通过皮带传动机构15带动转动盘18转动，转动盘18通过销轴17与竖直槽20配合带动驱动板16间歇运动，驱动板16带动工作台2间歇运动，如图1所示，当工作台2带动管材运动至切割单元下方，工作台2停止运动，然后切割单元向下运动对管材进行切割，切割完成后切割组件向上运动，工作台2再次运动带动下一根管材运动至切割单元下方，通过这样配合，可以连续不断的对多根管槽进行切割，当然，在工作台2运动至最左侧时，还可以启动动力电机反转，使工作台2反向运动，同时通过推动组件将管材从容纳槽23内再推出一截，进行再次切割，直到推动组件将剩余管材完全推出容纳槽23内，然后推动组件回到原始位置，再次打开电控阀，管材再次落入容纳槽23内，自动化程度高，通过这样连续切割，切割 多根管材，减轻了工人劳动强度，提高了切割效率，通过电动伸缩杆能够调整管材放置斗7底部与工作台2之间的距离，通过转动调节螺栓25，调节螺栓25带动第二压板26运动，从而能够对不同直径的管材进行抵住，避免切割时管材翘起。
以上所述，仅为本公开的具体实施方式，但本公开的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本公开揭露的技术范围内，可轻易想到变化或替换，都应涵盖在本公开的保护范围之内。因此，本公开的保护范围应以权利要求的保护范围为准。

Claims (7)

  1. 一种管材自动化连续切割设备，包括机架(1)和切割单元，其特征在于，还包括用于将管材输送至切割单元下方的送料单元，所述送料单元包括工作台(2)、管材放置斗(7)和用于驱动工作台(2)间歇运动的驱动组件，所述工作台(2)水平滑动安装于机架(1)上且位于切割单元下方，所述工作台(2)顶部等距间隔且纵向设有多个用于容纳管材的容纳槽(23)，所述工作台(2)上位于多个容纳槽(23)靠近切割单元的一端固定有用于防止管材被切割时翘起的第一压板(5)，多个所述容纳槽(23)另一端设有推板(4)和用于推动推板(4)纵向移动的推动组件，所述推板(4)下部包括多个与容纳槽(23)形状配合的推块，所述推动组件安装于工作台(2)上，所述工作台(2)上方靠近切割单元的一侧安装有管材放置斗(7)，所述管材放置斗(7)顶部开口且底部安装有电控阀门(6)；
    所述驱动组件包括转动盘(18)和驱动板(16)，所述驱动板(16)安装于工作台(2)下表面，转动盘(18)通过安装轴和轴承转动安装于机架(1)上且位于驱动板(16)一侧，转动盘(18)靠近驱动板(16)的侧壁外圈一体式设有销轴(17)，所述驱动板(16)上等距间隔开设有多条供销轴(17)进入并运动的竖直槽(20)，竖直槽(20)底部开口，相邻竖直槽(20)之间的距离等于两倍销轴(17)圆心与转动盘(18)圆心之间的距离，所述转动盘(18)靠近驱动板(16)的侧壁上设有外凹锁止弧(19)，所述驱动板(16)上位于相邻竖直槽(20)之间开设有与外凹锁止弧(19)配合的内凹锁止弧(21)。
  2. 根据权利要求1所述的管材自动化连续切割设备，其特征在于，所述机架(1)底部均匀对称安装有支撑腿(22)，支撑腿(22)底端安装有滚轮(24)，所述滚轮(24)为自锁式滚轮。
  3. 根据权利要求1或2所述的管材自动化连续切割设备，其特征在于，所述切割单元包括切割组件和用于驱动切割组件上下运动的驱动机构，所述切割组件包括切割刀盘(12)和用于驱动切割刀盘(12)转动的驱动电机，所述驱动机构包括动力电机、驱动盘(9)、驱动杆(10)和安装杆(11)，所述动力电机通过安装板(13)安装于机架(1)上，动力电机的输出轴上安装有驱动盘(9)，驱动盘(9)远离电机的一侧配合连接有水 平设置的驱动杆(10)，所述驱动盘(9)端面外圈一体式设有圆柱销(8)，驱动杆(10)上开设有供圆柱销(8)插入并滑动的通槽，所述驱动杆(10)底部固定有安装杆(11)，安装杆(11)底端贯穿安装板(13)上的导向孔并延伸至安装板(13)下方，所述切割组件安装于安装杆(11)底端。
  4. 根据权利要求1所述的管材自动化连续切割设备，其特征在于，所述工作台(2)下部穿设有用于滑动导向的导向板(14)。
  5. 根据权利要求1所述的管材自动化连续切割设备，其特征在于，所述推动组件包括螺纹杆(3)和第一电机，所述推板(4)两端均穿设有螺纹杆(3)且两者螺纹连接，第一电机驱动连接螺纹杆(3)。
  6. 根据权利要求3所述的管材自动化连续切割设备，其特征在于，所述动力电机的输出轴通过皮带传动机构(15)与转动盘(18)的安装轴连接，皮带传动机构(15)的两个皮带轮尺寸相同。
  7. 根据权利要求6所述的管材自动化连续切割设备，其特征在于，所述管材放置斗(7)通过电动伸缩杆安装于机架(1)上，所述第一压板(5)上位于多个容纳槽(23)上方对应穿设并螺纹连接有调节螺栓(25)，调节螺栓(25)底端固定有第二压板(26)。
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