WO2021032102A1 - 一种定位装置及洗衣机 - Google Patents

一种定位装置及洗衣机 Download PDF

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Publication number
WO2021032102A1
WO2021032102A1 PCT/CN2020/109904 CN2020109904W WO2021032102A1 WO 2021032102 A1 WO2021032102 A1 WO 2021032102A1 CN 2020109904 W CN2020109904 W CN 2020109904W WO 2021032102 A1 WO2021032102 A1 WO 2021032102A1
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WIPO (PCT)
Prior art keywords
rotating body
positioning device
lock tongue
rotor
washing machine
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PCT/CN2020/109904
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English (en)
French (fr)
Inventor
赵志强
许升
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青岛海尔滚筒洗衣机有限公司
海尔智家股份有限公司
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Application filed by 青岛海尔滚筒洗衣机有限公司, 海尔智家股份有限公司 filed Critical 青岛海尔滚筒洗衣机有限公司
Publication of WO2021032102A1 publication Critical patent/WO2021032102A1/zh

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • D06F37/302Automatic drum positioning
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 

Definitions

  • the invention belongs to the technical field of laundry treatment equipment, and in particular relates to a positioning device for positioning the inner cylinder of a washing machine; in particular, it relates to a non-porous inner cylinder with a closed dehydration hole when a washing program is executed, and is equipped with a pair of non-porous A washing machine with a positioning device for locking the inner tub.
  • Washing machines can be roughly divided into pulsator type, stirring type and drum type washing machines. Generally speaking, washing machines remove stains from laundry through the action of water and detergent.
  • the pulsator-type washing machine performs washing operations by rotating the pulsator in the center of the washing tub left and right.
  • the agitating washing machine uses the friction between the water stream and the laundry to perform washing operations by rotating the rotating fin in the center of the washing tank in the left and right directions.
  • the drum-type washing machine performs washing operations by beating the laundry by rotating the inner tub.
  • drum-type washing machines In drum-type washing machines, generally have a housing, inside is installed an outer tub for containing washing water, inside the outer tub is provided with an inner tub for accommodating laundry, on the back of the outer tub is provided with a motor for rotating the inner tub and axis.
  • control unit that controls the washing process, usually a control panel, and a water inlet and drainage mechanism.
  • the drum-type washing machine uses the friction between the washing water stored in the sink and the washing in the inner tub, and the chemical action of the detergent contained in the washing water to remove stains contained in the washing.
  • the purpose of the present invention is to provide a positioning device to achieve the purpose of automatic locking and fixing; at the same time, the present invention also provides a washing machine to achieve the positioning device for the inner tub, especially to achieve the inner tub stop rotating to a fixed position, And the purpose of keeping the inner cylinder still.
  • a positioning device includes a lock tongue; a rotating body driven by a power unit to rotate around an axis, and the rotating body is provided with a driving part that rotates together to generate a telescopic displacement by pulling the lock tongue.
  • the axis of the rotating body is perpendicular to the direction of expansion and contraction of the lock tongue
  • one side of the rotating body is provided with an eccentrically arranged drive part
  • the lock tongue is provided with radial protrusions that are at the same vertical section as at least part of the drive part.
  • the part is used for the driving part that rotates with the rotating body to contact the interference part and push the lock tongue to telescopically move.
  • the protruding end of the interference part is on the side of the axis of the rotating body, and the distance between the protruding end of the interference part and the axis of the rotating body is smaller than the distance between the driving part and the axis of the rotating body; preferably, the protruding end of the interference part is along the axis The direction in which the bolt extends, gradually away from the inclined plane of the center of the rotating body, the rotating direction of the rotating body is from the inclined plane away from the rotating body side to the rotating body side; preferably, the protruding end of the interference part is matched with the rotation path of the rotating body The arc surface.
  • the rotating body is directly or via a transmission mechanism connected to the output end of the locking motor.
  • the rotating body is a rotating gear, which meshes with the screw or worm directly or via a reduction gear, and the output end of the lock motor is connected with the screw or worm to transmit the rotating force of the lock motor to the driving rotation
  • the gear turns.
  • the lock tongue is provided with a radially protruding touch portion
  • the housing of the positioning device is provided with a first micro switch and a second micro switch arranged at intervals along the expansion and contraction direction of the lock tongue, and the touch portion is in the first Between the micro switch and the second micro switch.
  • the lock tongue is in the housing of the positioning device, one end of the lock tongue passes through the opening provided in the housing of the positioning device, and a spring is connected between the other end and the housing; preferably, the spring extends along the expansion and contraction direction of the lock tongue.
  • the present invention also provides a washing machine, which includes an inner tube with at least one end sealed, and the center of a sealed end of the inner tube is connected to the motor rotor via a rotating shaft; any one of the above-mentioned positioning devices is installed on the washing machine, and the positioning device
  • the lock tongue can be telescopically plugged into the rotor to lock the rotor and stop the inner cylinder to a fixed position.
  • the rotor is provided with a radially recessed locking groove
  • the positioning device is installed on the outer cylinder, and the locking tongue of the positioning device can telescopically move along the radial direction of the rotor.
  • the locking tongue and the locking groove are in the same rotating section of the rotor.
  • the out bolt can be inserted into the locking groove correspondingly to brake and position the rotor.
  • the touch part on the lock tongue contacts the first micro switch; when the lock tongue is reset to the disengaged position from the locking groove, the touch part on the lock tongue and the first micro switch The two micro switches are in contact.
  • the laundry treatment device of the present invention has the following beneficial effects:
  • the driving part that rotates with the rotating body can toggle the bolt, thereby achieving the effect of controllable telescopic control of the bolt and precise customized locking.
  • the positioning device that locks the rotor of the motor and stops the inner tub to a fixed position, so that the inner tub of the washing machine is stopped to a fixed position, and the inner tub of the washing machine is locked
  • the positioning device is used to assist the deceleration of the inner drum during the braking and deceleration process of the washing machine.
  • the inner drum can be in a fixed position while remaining stationary to ensure the smooth execution of subsequent water intake, drainage, dehydration, and door opening operations.
  • the invention has a simple structure and significant effects, and is suitable for popularization and use.
  • Figure 1 is a schematic structural diagram of a washing machine in an embodiment of the present invention
  • FIG. 2 is a schematic structural view of the first cross-section of the positioning device in the locked state of the motor rotor in the embodiment of the present invention
  • FIG. 3 is a schematic structural view of the first cross-section of the positioning device in the unlocked state of the motor rotor in the embodiment of the present invention
  • FIG. 4 is a schematic structural view of the first cross-section of the positioning device in the unlocked state of the motor rotor in the embodiment of the present invention
  • FIG. 5 is a schematic structural view of a second cross-section of the positioning device in the locked state of the motor rotor in the embodiment of the present invention.
  • Position detection device 40, driving part, 41, housing, 42, locking groove, 43, locking tongue, 44, locking motor, 431, plug end, 432, touch part, 433, interference part, 45, spring , 46, screw/worm, 47, rotating gear, 48, reduction gear, 49, spring.
  • an embodiment of the present invention introduces a washing machine.
  • the washing machine includes an inner tube installed in the housing 1, at least one end of the inner tube is sealed, and the center of the sealed end of the inner tube is connected with A rotating shaft 7 arranged coaxially and protruding outward, the other end of the rotating shaft 7 is connected with the motor rotor 3 so that the inner cylinder rotates with the motor rotor 3 under the driving action of the rotating shaft 7.
  • the washing machine in the embodiment of the present invention may be any existing washing machine with an inner tub.
  • the outer tub 2 may or may not be provided outside the inner tub, and the inner tub may be a normal inner tub with a dehydration hole.
  • the tub structure can also be a non-porous inner tub that forms a water container when the washing machine executes a washing program.
  • the washing machine is provided with a positioning device 4 that locks the rotor 3 and stops the inner tub to a fixed position, so that the inner tub of the washing machine is stopped to a fixed position, and the inner tub of the washing machine is locked and positioned. , And keep it in a fixed position for the purpose of use.
  • the positioning device 4 is fixedly arranged relative to the inner cylinder.
  • the positioning device 4 includes a telescopically movable lock tongue 43.
  • a locking groove 42 is provided on the motor rotor 3, and the protruding lock tongue 43 can be inserted and locked accordingly.
  • the rotor 3 is positioned for braking.
  • the positioning device 4 can be installed on the outer cylinder 2 fitted outside the inner cylinder, directly on the housing 1, or on an independent support connected to the housing 1, but both Ensure that the lock tongue 43 does not rotate together with the inner cylinder.
  • a washing machine in which an outer tube 2 is provided outside the inner tube 2 and the inner tube is a non-porous inner tube that forms a water container when the washing machine executes a washing process is used as an example to expand the discussion:
  • the motor is installed on the outer cylinder 2 and is located on the side of the outer cylinder bottom facing away from the inner cylinder, and the motor rotor 3 is coaxially installed on the outer cylinder bottom and connected to the rotating shaft 7 passing through the outer cylinder bottom. Set up.
  • the positioning device includes: a radially recessed locking groove 42 is provided on the motor rotor 3, the positioning device 4 is installed on the outer cylinder 2, and the locking tongue 43 of the positioning device 4 can move along the radial direction of the rotor 3, and the locking tongue 43 and the lock
  • the stop groove 42 is in the same rotating section of the rotor 3, and the protruding lock tongue 43 can be inserted into the locking groove 42 to brake and position the rotor 3 so that the inner cylinder is kept in a fixed position after the rotor 3 stops rotating.
  • the positioning device 4 includes a housing 41 fixedly connected to the outer cylinder 2, a locking motor 44 installed in the housing 41, and the output end of the locking motor 44 can be telescopic Displacement, the output end of the locking motor 44 is directly or connected to the rotating body 8 via a transmission structure.
  • the rotating body 8 is provided with a driving part 40 that rotates together to move the lock tongue 43 to generate a telescopic displacement.
  • the axis of the rotating body 8 is perpendicular to the expansion and contraction direction of the lock tongue 43, one side of the rotating body 8 is provided with a drive portion 40 that protrudes in the direction parallel to the axis, and the lock tongue 43 is provided with radial projections.
  • the interference part 433 arranged coplanar with at least part of the driving part 40 is used for contacting the driving part 40 and the interference part 433 during the rotation of the rotating body 8 to push the locking tongue 43 to telescopically move.
  • the lock tongue 43 is a rod-shaped structure extending in the radial direction of the rotor 3, and the housing 41 is provided with a corresponding arrangement on the rod-shaped lock tongue 43.
  • the one end of the rod-shaped lock tongue 43 close to the motor rotor 3 is the plug-in end 431 inserted into the locking slot 42, and the opposite end is limited to the output end of the locking motor 44 and the driving part 40 provided on the rotating body 8.
  • the contact or separation is effected by the driving part 40 to produce telescopic movement in the axial direction.
  • an elastic device is provided between the housing 41 and the locking tongue 43, for example: a spring 45, a pressure rod Etc.; use the elastic deformation of the elastic device to provide elastic thrust to the lock tongue 43 to push into the locking groove 42.
  • the elastic device is composed of a spring 45 as an example: a spring 45 is connected between the other end of the lock tongue 43 away from the plug-in end 431 and the housing 41; the spring 45 extends along the expansion and contraction direction of the lock tongue 43, The elasticity of the spring 45 is used to provide the locking tongue 43 with a driving force to push into the locking groove 42.
  • the protruding end of the interference portion 433 is on the side of the axis of the rotating body 8, and the distance between the protruding end of the interference portion 433 and the axis of the rotating body 8 is smaller than the distance between the driving portion 40 and the axis of the rotating body 8.
  • the protruding end of the interference portion 433 is an inclined surface that is gradually away from the center of the rotating body 8 along the direction in which the tongue 43 extends, and the rotating direction of the rotating body 8 is from the inclined surface away from the rotating body 8 and approaching the rotating body 8 Side rotation; or, the protruding end of the interference portion 433 is an arc surface that matches the rotation path of the rotating body 8.
  • the arc surface is also set to be along the direction in which the tongue 43 extends, gradually away from the center of the rotating body 8, and rotate The rotation direction of the body 8 is still from the arc surface away from the rotating body 8 to the side close to the rotating body 8.
  • the rotating body 8 is a rotating gear 47, and the axis of the rotating gear 47 is perpendicular to the expansion and contraction direction of the bolt 43;
  • the driving part 40 is a protrusion protruding from one side of the rotating gear 47, and the protrusion is connected to the rotating gear 47.
  • Different shafts are arranged, and the axes of the two are arranged in parallel;
  • the output end of the lock motor 44 is perpendicular to the axis of the rotating gear 47 and the expansion and contraction direction of the lock tongue 43.
  • the rotating gear 47 is directly or through the reduction gear 48 and the screw, or The worm 47 is meshed, and the output end of the lock motor 44 is connected to the screw or worm 47, so as to use the worm gear or screw structure to transmit the rotating force of the lock motor 44 to the rotating gear 47 for driving the rotating gear 47 to rotate .
  • the rotating gear 47 rotates until the driving part 40 and the interference part 433 of the bolt 43 just separate, the bolt 43 loses the supporting function of the driving part 40, and the spring 49 exerts on the bolt 43
  • the outward thrust causes the plug-in end 431 of the lock tongue 43 to contact the outer circumference of the rotor 3, and as the rotor 3 rotates, the plug-in end 431 is correspondingly inserted into the locking groove 42 of the rotor 3 (as shown in Figure 2 );
  • the rotating gear 47 rotates until the driving part 40 contacts the interference part 433 of the bolt 43, and as the rotating gear 47 rotates, the bolt 43 is supported by the driving part 40 to overcome
  • the elastic force of the spring 49 moves away from the center of the rotor 3, so that the insertion end 431 of the lock tongue 43 is separated from the locking groove 42 on the rotor 3 (as shown in FIG. 4).
  • the tongue 43 needs to be made of a material that cannot be elastically deformed, such as metal.
  • the opening of the locking groove 42 is provided on the outer peripheral side of the rotor 3, and the locking tongue 43 is correspondingly installed on the outer cylinder 2 and can produce a telescopic movement protruding in the radial direction of the rotor 3 toward the center; or
  • the opening of the locking groove 42 is arranged on the inner circumferential side of the rotor 3, and the locking tongue 43 is correspondingly installed on the outer cylinder 2 and can produce a telescopic movement that protrudes radially to the outer circumferential direction of the rotor 3.
  • the locking groove 42 is set toward the outer periphery of the rotor 3 and the positioning device 4 is installed in the outer cylinder 2 on the outer periphery of the rotor 3.
  • the lock tongue 42 is used to generate a telescopic movement protruding in the radial direction of the rotor to the center direction to brake and lock the rotor 3.
  • the locking groove 42 can also be provided as a hollow part penetrating the rotor 3, so that the purpose of correspondingly inserting and fixing the locking tongue 42 can still be achieved.
  • the motor rotor 3 includes a disc-shaped sheet structure.
  • the outer periphery of the disc-shaped sheet structure is bent to form a cylindrical flange on the bottom side of the outer cylinder.
  • the locking groove 42 is provided with On the cylindrical flange of the rotor 3.
  • the washing machine is provided with a position detection device 9 that detects the relative position of the inner tub and/or the rotor 3 during the rotation; the position detection device 9 may adopt any form in the prior art , A structure for detecting the relative position of a rotating object.
  • the position detecting device includes a permanent magnet provided at any position on the outer circumference of the rotor 3, and a Hall sensor provided on the outer cylinder 2 to detect the permanent magnet.
  • the offset angle between the permanent magnet and the locking groove 42 and the Hall sensor and The offset angle between the positioning devices 4 is set to be large, so that when the permanent magnet rotates to a relative position that can be detected by the Hall sensor, the locking motor 44 is controlled to work, the lock tongue 43 is pushed out, and the motor rotor 3 is correspondingly inserted. Inside the locking groove 42, the inner cylinder is rotated to a fixed position and locked.
  • the washing machine is provided with a detection device for determining whether the positioning device 4 locks the rotor 3; the detection device may adopt any form in the prior art, A detection structure for determining the relative position of the bolt of the positioning device 4.
  • the relative position of the lock tongue 43 can be accurately detected by using a micro switch that generates a trigger signal by contact and collision as shown in the drawings.
  • the detection device includes a touch portion 432 that moves together with the lock tongue 43, and a micro switch that is provided on the outer cylinder 2 and contacts the touch portion 432 correspondingly to insert the lock when the lock tongue 43 is in position. When the stop groove 42 is in the position, the touch portion 432 is in contact with the micro switch to send a lock signal of the motor rotor 3.
  • the lock tongue 43 is provided with a radially protruding touch portion 432
  • the housing 41 of the positioning device 4 is provided with a first micro switch 5 and a second micro switch 5 and a second micro switch arranged at intervals along the expansion and contraction direction of the lock tongue 43.
  • the touch portion 432 is located between the first micro switch 5 and the second micro switch 6.
  • the first micro switch 5 and the second micro switch 6 extend in a direction perpendicular to the extension and contraction direction of the bolt, and at least part of the first micro switch 5 and the second micro switch 6 is in the same vertical direction as the touch portion 432 In a straight face; the distance between the first micro switch 5 and the second micro switch 6 is equal to the telescopic movement distance of the lock tongue 42 so that when the lock tongue 43 is inserted into the locking groove 42 position, the touch portion 432 and The first micro switch 5 contacts and sends out the motor rotor 3 locking signal; when the lock tongue 43 is reset to the disengaged position from the locking groove 42, the touch portion 432 contacts the second micro switch 6 to send out the motor rotor 3 Unlock signal.
  • the washing machine controls the washing machine motor to stop working after receiving the lock signal, and controls the washing machine motor to start working and drive the inner cylinder to rotate after receiving the unlock signal, so as to avoid the unsynchronized opening and closing nodes of the motor, causing the lock tongue 43 and/or the motor rotor 3 The occurrence of damage. (Not specified in the attached drawing)
  • the touch portion 432 and the interference portion 433 are provided on opposite sides of the rod-shaped bolt 43 to improve the operating stability of the device; at the same time, in order to further The volume of the positioning device 4 is reduced, and the locking motor 44 and the lock tongue 43 are arranged staggered in the expansion and contraction direction of the lock tongue 43 to improve the space utilization rate and reduce the overall size of the positioning device.
  • the plugging end 431 corresponding to the locking tongue 43 inserted into the locking groove 42 has an outer peripheral surface with a gradually narrowing outer diameter, so that the locking tongue 43 can be inserted into the locking groove 42 by using the narrowed outer peripheral surface.
  • the outer peripheral surface of the bolt insertion end 431 has at least one radially enlarged protruding part, so that the protruding part is in contact with the inner wall of the locking groove 42 in a limited position to realize the fixation of the relative position of the bolt 43 , And then improve the reliability of insertion.
  • the positioning device 4 in the embodiment of the present invention is provided on a washing machine whose inner tub is a non-porous inner tub that forms a water container when the washing machine executes a washing program, so that the positioning device 4 is used to perform the inner tub during the braking and deceleration process of the inner tub.
  • Auxiliary deceleration especially to achieve a fixed position when the inner cylinder remains stationary, to ensure the smooth execution of subsequent actions such as water intake, drainage, dehydration, and door opening.

Abstract

本发明涉及一种定位装置,其包括,锁舌;动力单元驱动下绕轴旋转的旋转体,旋转体上设有共同转动、以拨动锁舌产生伸缩位移的驱动部。还提供了一种洗衣机,其包括至少一端密封设置的内筒,内筒的一密封端中心经转轴与电机转子相连接;上述的定位装置安装于洗衣机上,定位装置的锁舌可伸缩的与转子相插接,用于对转子锁止、使内筒停转至固定位置。通过在洗衣机上设置有对电机转子锁止、使内筒停转至固定位置的定位装置,以达到洗衣机内筒停转至固定位置,实现对洗衣机的内筒进行锁止定位、并保持至固定位置静止不动的使用目的。

Description

一种定位装置及洗衣机 技术领域
本发明属于洗衣处理设备技术领域,具体涉及一种对洗衣机内筒进行定位装置止的定位装置;尤其涉及一种具有在执行洗涤程序时脱水孔封闭的无孔内筒的、装有对无孔内筒进行锁止的定位装置的洗衣机。
背景技术
洗衣机大体上可分为波轮式、搅拌式及滚筒式洗衣机。一般来说,洗衣机是通过水和洗涤剂的作用去除洗涤物的污渍。
波轮式洗衣机通过将洗涤槽的中央的波轮左右旋转,从而进行洗涤操作。搅拌式洗衣机通过将洗涤槽中央的旋转翼片左右方向旋转,从而利用水流和洗涤物之间的摩擦力进行洗涤操作。滚筒式洗衣机通过旋转内筒,对衣物进行摔打,从而进行洗涤操作。
在滚筒式洗衣机中,一般具有壳体,内部安装有用于容纳洗涤水的外筒,在外筒的内侧设置有用于容纳洗涤物的内筒,在外筒的背面设置有用于旋转上述内筒的电机和轴。
此外,还有对洗衣进程控制的控制部,一般是控制面板,以及进水和排水机构等等。滚筒式洗衣机利用水槽中储存的洗涤水和内筒中的洗涤物的摩擦力,以及洗涤水中含有的洗涤剂的化学作用去除洗涤物中含有的污渍。
而现在无论波轮式、搅拌式、还是滚筒式洗衣机的内外筒之间普遍留存有大量污垢,为了避免对洗涤水的污染,将内外筒合二为一,使洗涤水仅在内筒中流动、以克服内外筒之间留存污垢的洗衣机就成为了研发热点。
但是在洗衣机执行洗涤过程中,为了便于门体打开取放衣物、向内筒中进排水等功能,普遍需要将内筒进行定位、使其停转至固定位置,以保证后续动作的顺利执行。因此,如何设置一种对洗衣机内筒进行可靠锁止的定位装置,就成了急需解决的技术问题。
有鉴于此,特提出本申请。
发明内容
本发明的目的在于提供一种定位装置,以实现自动锁止固定的目的;同时本发明还提供一种洗衣机,以实现对内筒进行定位装置止,尤其是达到内筒停转至固定位置、并保持内筒 静止不动的目的。
为实现上述发明目的,采用的具体技术方案如下:
一种定位装置,其包括,锁舌;动力单元驱动下绕轴旋转的旋转体,旋转体上设有共同转动、以拨动锁舌产生伸缩位移的驱动部。
进一步,旋转体的轴线与锁舌的伸缩方向相垂直,旋转体的一侧设有偏心设置的驱动部,锁舌上设有径向凸出、与至少部分驱动部处于相同竖直断面的干涉部,用于随旋转体转动的驱动部与干涉部相接触、推动锁舌伸缩移动。
进一步,干涉部的凸出端处于旋转体轴线一侧,干涉部的凸出端与旋转体轴线之间距离小于驱动部与旋转体轴线之间距离;优选的,干涉部的凸出端为沿锁舌伸出方向、逐渐远离旋转体中心的斜面,旋转体的转动方向为自斜面远离旋转体侧相靠近旋转体侧;优选的,干涉部的凸出端呈与旋转体的旋转路径相配合的圆弧面。
进一步,旋转体直接、或经传动机构与锁止电机的输出端相连。
进一步,旋转体为旋转齿轮,旋转齿轮直接或经减速齿轮与螺杆、或蜗杆相啮合,锁止电机的输出端与螺杆、或蜗杆相连,用于将锁止电机的旋转作用力传递至驱动旋转齿轮转动。
进一步,锁舌上设有径向凸出的触碰部,定位装置的外壳中设有沿锁舌伸缩方向间隔排布的第一微动开关和第二微动开关,触碰部处于第一微动开关和第二微动开关之间。
进一步,锁舌处于定位装置的外壳中,锁舌一端自定位装置的外壳所设开口穿出、另一端与外壳之间连接有弹簧;优选的,弹簧沿锁舌伸缩方向延伸。
本发明还提供了一种洗衣机,其包括至少一端密封设置的内筒,内筒的一密封端中心经转轴与电机转子相连接;上述任一所述的定位装置安装于洗衣机上,定位装置的锁舌可伸缩的与转子相插接,用于对转子锁止、使内筒停转至固定位置。
进一步,转子上设有径向凹陷的锁止槽,定位装置安装于外筒上,定位装置的锁舌可沿转子径向伸缩移动,锁舌与锁止槽处于同一转子的转动截面中,伸出的锁舌可相应插入锁止槽中、以对转子进行制动定位。
进一步,锁舌对应插入锁止槽位置时、锁舌上的触碰部与第一微动开关相接触;锁舌复位至与锁止槽相脱离位置时、锁舌上的触碰部与第二微动开关相接触。
本发明所述的衣物处理装置和现有技术相比具有下列有益效果:
通过上述设置,使得随旋转体共同转动的驱动部对锁舌进行拨动,进而达到了对锁舌可控伸缩控制、进行精确定制锁止的效果。
还有,通过在洗衣机上设置上述定位装置,对电机转子锁止、使内筒停转至固定位置的定位装置,以达到洗衣机内筒停转至固定位置,实现对洗衣机的内筒进行锁止定位、并保持至固定位置静止不动的使用目的。从而,在洗衣机内筒制动减速过程中利用定位装置对内筒进行辅助减速,尤其是可实现内筒保持静止时处于固定位置,以保证后续的进水、排水、脱水、开门等动作顺利执行的显著技术进步。
同时,本发明结构简单,效果显著,适宜推广使用。
为了使本发明的技术方案的设计构思更加清楚,便于进一步理解其带来的有益效果,下面结合附图对本发明的部分具体实施方式作详细的描述。
附图说明
附图作为本发明的一部分,用来提供对本发明的进一步的理解,本发明的示意性实施例及其说明用于解释本发明,但不构成对本发明的不当限定。显然,下面描述中的附图仅仅是一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。在附图中:
图1是本发明实施例中洗衣机的结构示意图;
图2是本发明实施例中电机转子锁止状态的定位装置第一截面的结构示意图;
图3是本发明实施例中电机转子尚未锁止状态的定位装置第一截面的结构示意图;
图4是本发明实施例中电机转子解锁状态的定位装置第一截面的结构示意图;
图5是本发明实施例中电机转子锁止状态的定位装置第二截面的结构示意图;
图中标注:1、壳体,2、外筒,3、转子,4、定位装置,5、第一微动开关,6、第二微动开关,7、转轴,8、旋转体,9、位置检测装置,40、驱动部,41、外壳,42、锁止槽,43、锁舌,44、锁止电机,431、插接端,432、触碰部,433、干涉部,45、弹簧,46、螺杆/蜗杆,47、旋转齿轮,48、减速齿轮,49、弹簧。
需要说明的是,这些附图和文字描述并不旨在以任何方式限制本发明的构思范围,而是通过参考特定实施例为本领域技术人员说明本发明的概念。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本发明,但不用来限制本发明的范围。
在本发明的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。
如图1至图5所示,本发明实施例中介绍了一种洗衣机,所述洗衣机包括安装于壳体1内的内筒,内筒的至少一端密封设置,内筒的密封端中心连接有同轴设置、向外凸出的转轴7,转轴7的另一端与电机转子3相连接,以使内筒在转轴7的传动作用下随电机转子3共同旋转。
本发明实施例中的洗衣机,可以为现有的任一一种具备内筒的洗衣机,内筒外部可以设置外筒2、也可以不设外筒2,内筒可以为具有脱水孔的正常内筒结构、也可以为在洗衣机执行洗涤程序时形成盛水容器的无孔内筒。
本发明实施例中,洗衣机上设置有对转子3锁止、使内筒停转至固定位置的定位装置4,以达到洗衣机内筒停转至固定位置,实现对洗衣机的内筒进行锁止定位、并保持至固定位置静止不动的使用目的。
本发明实施例中,定位装置4相对内筒固定设置,定位装置4包括一可伸缩移动的锁舌43,电机转子3上设有锁止槽42,伸出的锁舌43可相应插入锁止槽42中、以对转子3进行制动定位。本发明实施例中,定位装置4可以安装于内筒外部套装的外筒2上、也可以直接安装于壳体1上、还可以安装于与壳体1相连的独立支撑件上,但均需保证锁舌43不随内筒共同旋转。
如图1至图5所示,本发明实施例中,以内筒外部设置外筒2、内筒为在洗衣机执行洗涤程序时形成盛水容器的无孔内筒的洗衣机为例进行展开论述:
本发明实施例中,电机装于外筒2上、并处于外筒底背向内筒一侧,且电机转子3同轴安装于外筒底、并与穿过外筒底的转轴7相连接设置。定位装置包括:电机转子3上设有径向凹陷的锁止槽42,定位装置4安装于外筒2上,定位装置4的锁舌43可沿转子3径向伸缩移动,锁舌43与锁止槽42处于同一转子3的转动截面中,伸出的锁舌43可相应插入锁止槽42中、以对转子3进行制动定位,使转子3停转后内筒保持于固定位置。
如图2至图5所示,本发明实施例中,定位装置4包括与外筒2固定连接的外壳41,安装于外壳41内的锁止电机44,锁止电机44的输出端可产生伸缩位移,锁止电机44的输出端直接、或经传动结构与旋转体8相连,旋转体8上设有共同转动、以拨动锁舌43产生伸缩位移的驱动部40。
本发明实施例中,旋转体8的轴线与锁舌43的伸缩方向相垂直,旋转体8的一侧设有沿轴线平行方向凸出的驱动部40,锁舌43上设有径向凸出的、与至少部分驱动部40共面设置的干涉部433,用于旋转体8转动过程中驱动部40与干涉部433相接触、推动锁舌43伸缩移动。
本发明实施例中,为了保证锁舌43伸缩移动的顺畅进行如下设置:锁舌43为一沿转子3径向延伸的杆状结构,外壳41上设有与杆状锁舌43相对应重合设置的开口,杆状锁舌43靠近电机转子3的一端为插入锁止槽42的插接端431、相对另一端与锁止电机44的输出端与旋转体8上所设驱动部40相限位接触、或分离,以受驱动部40作用而产生沿轴向的伸缩移动。同时,本发明实施例中,为了提升锁舌43拉出锁止槽42、复位动作的可靠度,进行如下设置:在外壳41与锁舌43之间设置弹性装置,例如:弹簧45、压力杆等;利用弹性装置的弹力变形而对锁舌43提供推入锁止槽42的弹性推力。本发明实施例中,以弹性装置由弹簧45构成为例进行说明:锁舌43远离插接端431的另一端与外壳41之间连接有弹簧45;弹簧45沿锁舌43伸缩方向延伸,以利用弹簧45自身弹性而对锁舌43提供推入锁止槽42的驱动力。
本发明实施例中,干涉部433的凸出端处于旋转体8轴线一侧,干涉部433的凸出端与旋转体8轴线之间距离小于驱动部40与旋转体8轴线之间距离。
本发明实施例中,干涉部433的凸出端为沿锁舌43伸出方向、逐渐远离旋转体8中心的斜面,旋转体8的转动方向为自斜面远离旋转体8侧向靠近旋转体8侧旋转;或者,干涉部433的凸出端呈与旋转体8的旋转路径相配合的圆弧面,圆弧面同样设置为沿锁舌43伸出方向、逐渐远离旋转体8中心,且旋转体8的转动方向依然为自圆弧面远离旋转体8侧向靠近 旋转体8侧旋转。
本发明实施例中,旋转体8为旋转齿轮47,旋转齿轮47的轴线与锁舌43的伸缩方向相垂直;驱动部40为旋转齿轮47一侧凸出的凸起,凸起与旋转齿轮47不同轴设置、且二者轴线相平行设置;锁止电机44的输出端与旋转齿轮47的轴线、锁舌43的伸缩方向均相垂直,旋转齿轮47直接或经减速齿轮48与螺杆、或蜗杆47相啮合,锁止电机44的输出端与螺杆、或蜗杆47相连,以利用蜗轮蜗杆、或螺杆结构将锁止电机44的旋转作用力传递至旋转齿轮47、用于驱动旋转齿轮47转动。
本发明实施例中,如图3所示,旋转齿轮47转动至驱动部40与锁舌43的干涉部433刚刚相脱离,锁舌43失去驱动部40的支撑作用,弹簧49对锁舌43施加向外的推力,使锁舌43的插接端431与转子3外周相接触,而随着转子3的旋转而使插接端431对应插入转子3的锁止槽42中(如图2所示);而在定位装置4解锁过程中,旋转齿轮47转动至驱动部40与锁舌43的干涉部433相接触,随着旋转齿轮47的转动使锁舌43受驱动部40的支撑作用、克服弹簧49的弹力而向远离转子3中心方向移动,使锁舌43的插接端431与转子3上的锁止槽42相脱离(如图4所示)。
优选的,为了保证锁紧可靠性,锁舌43需由不可产生弹性变形的材质构成,例如:金属等。
本发明实施例中,锁止槽42的敞口设置于转子3的外周侧,锁舌43对应安装于外筒2上、并可产生沿转子3径向向中心方向凸出的伸缩移动;或者,锁止槽42的敞口设置于转子3的内周侧,锁舌43对应安装于外筒2上、并可产生沿转子3径向向外周方向凸出的伸缩移动。优选的,为了避免锁舌43与电机内部的其他组件,例如:定子等产生干涉,将锁止槽42朝向转子3的外周敞口设置、并将定位装置4装于转子3外周的外筒2上,利用锁舌42产生沿转子径向向中心方向凸出的伸缩移动对转子3进行制动锁止。当然,为了便于加工,还可以将锁止槽42设置为贯穿转子3的镂空部,依然可实现对锁舌42对应插接固定的目的。
如图1所示,本发明实施例中,电机转子3包括一圆盘状的板材结构,圆盘状的板材结构外周向外筒底一侧弯折形成筒形折边,锁止槽42设于转子3的筒形折边上。
本发明实施例中,洗衣机上设有对内筒、和/或转子3转动过程中的相对位置进行检测的位置检测装置9;所述的位置检测装置9可以采用现有技术中的任一形式的、对转动物体进行相对位置检测的结构。例如:所述的位置检测装置包括设于转子3外周任一位置处的永磁铁,设于外筒2上、对永磁铁进行检测的霍尔传感器。通过对永磁铁与锁止槽在转子上设置 位置、及霍尔传感器和定位装置4在外筒上设置位置进行合理调整,使永磁铁与锁止槽42之间的偏移角度和霍尔传感器与定位装置4之间的偏移角度等大设置,以在永磁铁转动至霍尔传感器可检测到的相对位置时,控制锁止电机44工作、推动锁舌43伸出、对应插入电机转子3上的锁止槽42内、实现内筒转至固定位置并锁止的效果。
如图1至5所示,本发明实施例中,洗衣机上设有对定位装置4是否锁止转子3进行判定的检测装置;所述的检测装置可以采用现有技术中的任一形式的、对定位装置4的锁舌相对位置进行判定的检测结构。例如,采用如附图中所示的利用接触碰撞而产生触发信号的微动开关对锁舌43相对位置进行精确检测。所述的检测装置包括设于随锁舌43共同移动的触碰部432,设于外筒2上的、与触碰部432对应相接触的微动开关,以在锁舌43处于对应插入锁止槽42的位置时触碰部432与微动开关相接触而发出电机转子3锁止信号。
本发明实施例中,锁舌43上设有径向凸出的触碰部432,定位装置4的外壳41中设有沿锁舌43伸缩方向间隔排布的第一微动开关5和第二微动开关6,触碰部432处于第一微动开关5和第二微动开关6之间。第一微动开关5和第二微动开关6相沿与锁舌伸缩方向向垂直的方向延伸,且第一微动开关5和第二微动开关6的至少部分与触碰部432处于同一竖直面中;第一微动开关5和第二微动开关6之间的间隔距离等于锁舌42伸缩移动距离,以使得在锁舌43对应插入锁止槽42位置时、触碰部432与第一微动开关5相接触、发出电机转子3锁止信号;在锁舌43复位至与锁止槽42相脱离位置时、触碰部432与第二微动开关6相接触、发出电机转子3解锁信号。从而,使得洗衣机接收到锁止信号后控制洗衣机电机停止工作、接收到解锁信号后控制洗衣机电机开始工作、驱动内筒转动,避免电机开闭工作节点不同步、造成锁舌43和/或电机转子3损坏情况的发生。(未在附图中注明)
本发明实施例中,为了避免检测与驱动之间的相互干涉,将触碰部432与干涉部433设于杆状锁舌43的相对两侧,以提升装置的运行稳定性;同时,为了进一步减小定位装置4的体积,将锁止电机44与锁舌43在锁舌43伸缩方向上交错排布,以提升空间利用率、减小定位装置的整体尺寸。
本发明实施例中,锁舌43对应插入锁止槽42的插接端431具有外径逐渐收窄的外周面,以使锁舌43可利用收窄的外周面引导插入锁止槽42内。优选的,锁舌插接端431的外周面具有至少一处径向增大的凸出部,以利用凸出部与锁止槽42内壁相限位接触,实现对锁舌43相对位置的固定,进而提升插接牢靠度。
本发明实施例中的定位装置4设置于内筒为在洗衣机执行洗涤程序时形成盛水容器的无 孔内筒的洗衣机上,以在内筒制动减速过程中利用定位装置4对内筒进行辅助减速,尤其是可实现内筒保持静止时处于固定位置,以保证后续的进水、排水、脱水、开门等动作顺利执行。
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。

Claims (10)

  1. 一种定位装置,其包括,锁舌;其特征在于:动力单元驱动下绕轴旋转的旋转体,旋转体上设有共同转动、以拨动锁舌产生伸缩位移的驱动部。
  2. 根据权利要求1所述的一种定位装置,其特征在于,旋转体的轴线与锁舌的伸缩方向相垂直,旋转体的一侧设有偏心设置的驱动部,锁舌上设有径向凸出、与至少部分驱动部处于相同竖直断面的干涉部,用于随旋转体转动的驱动部与干涉部相接触、推动锁舌伸缩移动。
  3. 根据权利要求2所述的一种定位装置,其特征在于,干涉部的凸出端处于旋转体轴线一侧,干涉部的凸出端与旋转体轴线之间距离小于驱动部与旋转体轴线之间距离;
    优选的,干涉部的凸出端为沿锁舌伸出方向、逐渐远离旋转体中心的斜面,旋转体的转动方向为自斜面远离旋转体侧相靠近旋转体侧;
    优选的,干涉部的凸出端呈与旋转体的旋转路径相配合的圆弧面。
  4. 根据权利要求1至3任一所述的一种定位装置,其特征在于,旋转体直接、或经传动机构与锁止电机的输出端相连。
  5. 根据权利要求4所述的一种定位装置,其特征在于,旋转体为旋转齿轮,旋转齿轮直接或经减速齿轮与螺杆、或蜗杆相啮合,锁止电机的输出端与螺杆、或蜗杆相连。
  6. 根据权利要求1至5任一所述的一种定位装置,其特征在于,锁舌上设有径向凸出的触碰部,定位装置的外壳中设有沿锁舌伸缩方向间隔排布的第一微动开关和第二微动开关,触碰部处于第一微动开关和第二微动开关之间。
  7. 根据权利要求1至6任一所述的一种定位装置,其特征在于,锁舌处于定位装置的外壳中,锁舌一端自定位装置的外壳所设开口穿出、另一端与外壳之间连接有弹簧。
  8. 一种洗衣机,其包括至少一端密封设置的内筒,内筒的一密封端中心经转轴与电机转子相连接;其特征在于:上述权利要求1至7任一所述的定位装置安装于洗衣机上,定位装置的锁舌可伸缩的与转子相插接,用于对转子锁止、使内筒停转至固定位置。
  9. 根据权利要求8所述的一种洗衣机,其特征在于,转子上设有径向凹陷的锁止槽,定位装置安装于外筒上,定位装置的锁舌可沿转子径向伸缩移动,锁舌与锁止槽处于同一转子的转动截面中,伸出的锁舌可相应插入锁止槽中、以对转子进行制动定位。
  10. 根据权利要求8所述的一种洗衣机,其特征在于,锁舌对应插入锁止槽位置时、锁舌上的触碰部与第一微动开关相接触;锁舌复位至与锁止槽相脱离位置时、锁舌上的触碰部 与第二微动开关相接触。
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