WO2020255887A1 - 定温容器 - Google Patents

定温容器 Download PDF

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Publication number
WO2020255887A1
WO2020255887A1 PCT/JP2020/023257 JP2020023257W WO2020255887A1 WO 2020255887 A1 WO2020255887 A1 WO 2020255887A1 JP 2020023257 W JP2020023257 W JP 2020023257W WO 2020255887 A1 WO2020255887 A1 WO 2020255887A1
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WO
WIPO (PCT)
Prior art keywords
container
heat insulating
box
lid
constant temperature
Prior art date
Application number
PCT/JP2020/023257
Other languages
English (en)
French (fr)
Inventor
優大 鍵本
秀司 河原崎
真弥 小島
智章 北野
大河 政文
平野 俊明
Original Assignee
パナソニックIpマネジメント株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by パナソニックIpマネジメント株式会社 filed Critical パナソニックIpマネジメント株式会社
Priority to CN202080044641.0A priority Critical patent/CN114040878B/zh
Priority to EP20826030.7A priority patent/EP3984909A4/en
Priority to US17/619,578 priority patent/US11873152B2/en
Priority to JP2021528187A priority patent/JPWO2020255887A1/ja
Publication of WO2020255887A1 publication Critical patent/WO2020255887A1/ja

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/38Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
    • B65D81/3837Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container in the form of a bottle, jar or like container
    • B65D81/3841Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container in the form of a bottle, jar or like container formed with double walls, i.e. hollow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/18Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02Internal fittings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02Internal fittings
    • B65D25/10Devices to locate articles in containers
    • B65D25/108Devices, e.g. plates, presenting apertures through which the articles project
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/20External fittings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/28Handles
    • B65D25/2802Handles fixed, i.e. non-swingable, handles
    • B65D25/2805Handles fixed, i.e. non-swingable, handles provided on a local area of the side walls
    • B65D25/2808Horizontal, e.g. U-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D43/00Lids or covers for rigid or semi-rigid containers
    • B65D43/14Non-removable lids or covers
    • B65D43/16Non-removable lids or covers hinged for upward or downward movement
    • B65D43/163Non-removable lids or covers hinged for upward or downward movement the container and the lid being made separately
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/04Articles or materials enclosed in two or more containers disposed one within another
    • B65D77/0446Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section not formed by folding or erecting one or more blanks
    • B65D77/0453Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section not formed by folding or erecting one or more blanks the inner container having a polygonal cross-section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/18Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
    • B65D81/20Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas
    • B65D81/2007Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas under vacuum
    • B65D81/2015Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas under vacuum in an at least partially rigid container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/38Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
    • B65D81/3813Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container
    • B65D81/3816Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container formed of foam material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/38Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
    • B65D81/3813Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container
    • B65D81/3818Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container formed with double walls, i.e. hollow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/38Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
    • B65D81/3813Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container
    • B65D81/3823Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container formed of different materials, e.g. laminated or foam filling between walls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/06Walls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D3/00Devices using other cold materials; Devices using cold-storage bodies
    • F25D3/02Devices using other cold materials; Devices using cold-storage bodies using ice, e.g. ice-boxes
    • F25D3/06Movable containers
    • F25D3/08Movable containers portable, i.e. adapted to be carried personally
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2201/00Insulation
    • F25D2201/10Insulation with respect to heat
    • F25D2201/14Insulation with respect to heat using subatmospheric pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2303/00Details of devices using other cold materials; Details of devices using cold-storage bodies
    • F25D2303/08Devices using cold storage material, i.e. ice or other freezable liquid
    • F25D2303/084Position of the cold storage material in relationship to a product to be cooled
    • F25D2303/0843Position of the cold storage material in relationship to a product to be cooled on the side of the product
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2303/00Details of devices using other cold materials; Details of devices using cold-storage bodies
    • F25D2303/08Devices using cold storage material, i.e. ice or other freezable liquid
    • F25D2303/084Position of the cold storage material in relationship to a product to be cooled
    • F25D2303/0844Position of the cold storage material in relationship to a product to be cooled above the product
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2303/00Details of devices using other cold materials; Details of devices using cold-storage bodies
    • F25D2303/08Devices using cold storage material, i.e. ice or other freezable liquid
    • F25D2303/084Position of the cold storage material in relationship to a product to be cooled
    • F25D2303/0845Position of the cold storage material in relationship to a product to be cooled below the product
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2700/00Means for sensing or measuring; Sensors therefor
    • F25D2700/12Sensors measuring the inside temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D29/00Arrangement or mounting of control or safety devices
    • F25D29/005Mounting of control devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/14Thermal energy storage

Definitions

  • the present invention relates to a constant temperature container.
  • a constant temperature container is used as a container for maintaining a stored object in a constant temperature range for a certain period of time.
  • a vacuum heat insulating material is used for the constant temperature container in order to improve the heat insulating property.
  • the vacuum heat insulating material a material made by vacuum-sealing the core material with an outer cover material formed by vapor deposition or lamination of an aluminum layer is used. (See, for example, Patent Document 1).
  • a water-based cold storage agent made of water and a gelling agent is used as a cold insulating agent.
  • a temperature sensor or the like may be bundled with the transported item in order to grasp the transportation state so that transportation environment information such as temperature can be recognized.
  • an investigational drug for example, it is required that the stored items be maintained in a specific temperature range (for example, 2 ° C to 8 ° C), and at the same time, transportation environment information such as the temperature of the investigational drug is recognized in the transportation state. Therefore, it is required that the investigational drug be properly managed in the transportation process.
  • the aluminum layer contained in the outer cover material of the vacuum heat insulating material reflects radio waves, it becomes difficult for radio waves for communication to pass through the vacuum heat insulating material. Therefore, it is difficult to transmit information such as the temperature inside the constant temperature container to the outside of the constant temperature container by using radio waves from the inside of the constant temperature container covered with the vacuum heat insulating material.
  • the present invention has been made in view of the above circumstances, and an object of the present invention is to provide a constant temperature container that has both the transparency of communication radio waves of the constant temperature container and the improvement of cold insulation performance.
  • the present invention comprises a heat insulating container, a heat insulating lid that closes the heat insulating container, a box body housed inside the heat insulating container, and a box lid that closes the box body.
  • a phase changing material provided on the bottom and walls of the box body and the box lid is provided, and the path from the inside of the box body to the outside of the heat insulating container is composed of a radio wave-transmitting organic substance.
  • the feature is that a place is provided.
  • radio waves are easily transmitted from the inside of the storage space to the outside of the constant temperature container through a portion composed of only radio wave-transparent organic substances. This makes it easier to transmit radio waves from the storage space to the outside of the constant temperature container.
  • this specification shall include all the contents of the Japanese patent application / Japanese Patent Application No. 2019-112243 filed on June 17, 2019.
  • the information in the storage space can be easily read from the outside of the constant temperature container.
  • FIG. 1 is an exploded perspective view of a constant temperature container according to an embodiment of the present invention.
  • FIG. 2 is a vertical cross-sectional view of the constant temperature container in the longitudinal direction.
  • FIG. 3 is a perspective view of the main body container.
  • FIG. 4 is an exploded perspective view of the storage box and the fixed body.
  • the first invention comprises a heat insulating container, a heat insulating lid that closes the heat insulating container, a box body that is housed inside the heat insulating container, a box lid that closes the box body, and a bottom of the box body.
  • a phase change material provided on the wall portion and the box lid is provided, and a portion composed of a radio wave-transmitting organic substance is provided in a path from the inside of the box body to the outside of the heat insulating container. That is. According to this, radio waves are easily transmitted from the storage space to the outside of the constant temperature container through a portion composed of only radio wave-transparent organic substances, so that radio waves can be easily transmitted from the storage space to the outside of the constant temperature container. Become.
  • the phase change material contains paraffin as a main component. According to this, the degree to which radio waves in the UHF band (ultra high frequency) and the SHF band (centimeter wave) are attenuated by the phase change material can be made much smaller than that of water. As a result, information can be transmitted from the storage space to the outside of the constant temperature container using a communication line for a mobile phone or RFID (radio frequency identification).
  • the phase change material is covered with a resin coating, and the peripheral edge of the coating is bent. According to this, it is possible to reduce the attenuation of radio waves due to the phase change material while densely arranging the phase change material.
  • the fourth invention includes metal in a portion other than the path from the inside of the box body to the outside of the heat insulating container. According to this, the heat shielding property of the storage box can be improved, and communication by radio waves inside and outside the storage space V by radio waves becomes possible.
  • FIG. 1 is an exploded perspective view of a constant temperature container 1 according to an embodiment of the present invention.
  • FIG. 2 is a vertical cross-sectional view of the constant temperature container 1 in the longitudinal direction.
  • the constant temperature container 1 includes a vacuum heat insulating container 3 which is a main body container, a vacuum heat insulating lid 4 which is a main body lid, and a storage box 5 housed in the vacuum heat insulating container 3. I have.
  • the constant temperature container 1 is housed in the container case 2 and used.
  • FIG. 3 is a perspective view of the vacuum insulation container 3.
  • the vacuum insulation container 3 includes an outer outer cover material 34.
  • the outer outer cover material 34 is formed in a box shape with an open upper surface, and the inside of the outer outer cover material 34 has a dimension having a predetermined gap with respect to each side surface and the bottom surface of the outer outer cover material 34.
  • the formed inner outer cover material 33 is arranged.
  • a core material 35 is housed between the outer outer cover material 34 and the inner outer cover material 33. Then, in a state where the core material 35 is arranged between the outer outer cover material 34 and the inner outer cover material 33, the outer peripheral edge between the outer outer cover material 34 and the inner outer cover material 33 is sealed. Then, by discharging the air between the outer outer cover material 34 and the inner outer cover material 33, a vacuum heat insulating container 3 having a vacuum heat insulating function in which the core material 35 is vacuum-sealed is formed.
  • the outer outer cover material 34 and the inner outer cover material 33 are not particularly limited, but are molded from a resin material having excellent gas barrier properties.
  • a moldable resin such as polypropylene or an ethylene vinyl alcohol copolymer is used. Is used.
  • the core material 35 is not particularly limited.
  • the core material 35 uses a material used as a core material of a vacuum heat insulating material, such as a urethane foam made of polyol or isocyanate and having an open cell structure, a molded body made of glass fiber, or a molded body made of fumed silica. be able to.
  • a storage space S is provided inside the vacuum insulation container 3.
  • a gas adsorbent 36, a water adsorbent 37, and a reinforcing plate 38 having a hole in the center are arranged between the bottom of the outer outer cover material 34 and the core material 35. Since the vacuum insulation container 3 emits less heat from the bottom surface as compared with each side surface, even if the gas adsorbent 36, the moisture adsorbent 37, and the reinforcing plate 38 are arranged on the bottom surface of the vacuum insulation container 3, the heat insulation effect is obtained. There is no problem.
  • An exhaust hole for evacuating the air in the vacuum insulation container 3 is provided at a position corresponding to the hole of the reinforcing plate 38 of the outer outer cover material 34, and this exhaust hole is inside the vacuum insulation container 3. Is evacuated and then sealed with a sealing material (not shown). Since the reinforcing plate 38 is provided, it is possible to suppress deformation around the exhaust port and support the sealing material when evacuating or sealing the exhaust port with the sealing material.
  • the main body protective case 32 is a housing that covers the outer surface of the vacuum insulation container 3.
  • the main body protective case 32 may be formed of a resin having heat insulating properties such as styrofoam. Further, by forming the material with a shock-absorbing resin, the shock to the vacuum heat insulating container 3 is reduced.
  • the vacuum heat insulating lid 4 is a member that closes the opening of the vacuum heat insulating container 3.
  • the vacuum heat insulating lid 4 includes a lid outer protective case 42 having an outer shape similar to the outer shape of the main body protective case 32.
  • an upper joint 47 extending downward is formed over the entire circumference of the lid outer protective case 42.
  • a joint recess 46 is formed on the lower surface of the upper joint 47.
  • a concave outer accommodating portion 42A surrounded by the upper joint portion 47 is formed on the lower surface of the lid outer protective case 42.
  • a lid inner protective case 43 is arranged below the lid outer protective case 42.
  • a lower joint portion 48 extending upward is formed over the entire circumference of the lid inner protective case 43.
  • a joint protrusion 49 is formed on the upper surface of the lower joint portion 48.
  • a concave inner accommodating portion 43A surrounded by the lower joint portion 48 is formed.
  • the lid outer protective case 42 and the lid inner protective case 43 are integrally formed by joining the joint recess 46 of the upper joint 47 and the joint protrusion 49 of the lower joint 48 to each other.
  • a predetermined internal space I is formed by the outer accommodating portion 42A of the lid outer protective case 42 and the inner accommodating portion 43A of the lid inner protective case 43.
  • a vacuum heat insulating plate 41 is housed in the internal space I.
  • Approximately L-shaped fixing members 44 are attached to the four corners of the vacuum heat insulating plate 41. Then, with the vacuum heat insulating plate 41 housed in the internal space I, the fixing member 44 comes into contact with the four corners of the internal space I to fix the vacuum heat insulating plate 41 so as not to move inside the internal space I. It will be possible.
  • the vacuum heat insulating plate 41 is not limited to the substantially L-shaped fixing member 44, and for example, a lid body using a linear fixing member provided along each side of the vacuum heat insulating plate 41, an adhesive or the like. It may be fixed to the outer protective case 42 and the inner protective case 43 of the lid.
  • the vacuum heat insulating plate 41 is made of the same material as the vacuum heat insulating container 3, but the core material is enclosed as the vacuum heat insulating plate 41 with, for example, a resin film having a gas barrier property.
  • the vacuum heat insulating material may be used.
  • the lid outer protective case 42 and the lid inner protective case 43 are made of the same material as the main body protective case 32.
  • a convex portion 45 protruding downward is formed in the vicinity of the outer periphery of the lower surface of the lid inner protective case 43.
  • the convex portion 45 is configured such that the vacuum heat insulating lid 4 is attached to the vacuum heat insulating container 3 and the outer surface thereof contacts the inner surface of the vacuum heat insulating container 3 in a state where the upper surface of the vacuum heat insulating container 3 is closed. Has been done.
  • FIG. 4 is an exploded perspective view of the storage box 5 and the support member 6.
  • the logger case 59 is omitted.
  • a storage box 5 is detachably housed in the storage space S of the vacuum heat insulating container 3, and the storage box 5 includes a box main body 51 and a box lid 52 as shown in FIG.
  • the box body 51 includes a box-shaped outer box 53 having an open upper surface.
  • the outer box 53 includes a rectangular bottom plate 53A and four side plates 53B erected from the four sides of the bottom plate 53A.
  • An upper plate 53C extending with a predetermined width toward the inside of the outer box 53 is formed on the upper end edge of each side plate 53B, and a folded-back extending downward is formed on the inner edge of each upper plate 53C.
  • the plate 53D is integrally formed.
  • the folded plate 53D is formed up to a position corresponding to the middle of each side plate 53B.
  • a box-shaped inner box 54 having an open upper surface is housed inside the outer box 53.
  • the inner box 54 is formed so as to abut on the inner surface of the folded plate 53D.
  • the outer box 53 and the inner box 54 are both molded into a box shape by bending a thin plate-shaped resin material having plasticity.
  • the resin material for example, transparent polypropylene or ABS resin is used.
  • a flat plate-shaped cold storage agent 57 is housed between each side plate 53B of the outer box 53 and the folded plate 53D, and on the upper surface of the bottom plate 53A, respectively.
  • the cold storage agent 57 arranged on the bottom plate 53A is arranged over almost the entire surface of the bottom plate 53A, and the lower end of the cold storage agent 57 arranged on the side plate 53B comes into contact with the cold storage agent 57 arranged on the bottom plate 53A.
  • the cold storage agent 57 is stored in the box body 51 and the box lid 52 in a state where the peripheral edge of the outer cover 57A is bent.
  • the outer cover 57A is bent so as not to be located between the adjacent cold storage agents 57.
  • the space between the cold storage agents 57 can be made close. That is, the cold storage agent 57 is thermally arranged on the bottom and the wall of the box body 51 without any gap between them. As a result, heat transfer from the outside of the storage box 5 can be suppressed, and the inside of the storage box 5 can be maintained within a predetermined temperature range. Further, since each folded plate 53D is formed up to a position corresponding to the middle of each side plate 53B, it is easy to accommodate the cold storage agent 57 between each side plate 53B and the folded plate 53D.
  • a storage space V is provided inside the box body 51, that is, inside the inner box 54.
  • the box lid 52 is a member that closes the opening of the box body 51 to form the top surface of the storage box 5.
  • the box lid 52 is formed into a thin box shape by bending the same resin material as the box body 51, so that the outer shape of the box lid 52 has substantially the same shape as the upper opening of the box body 51. It is formed.
  • Plate-shaped (flap-shaped) insertion portions 58 extending downward are formed on both lower edges of the box lid 52 located in the longitudinal direction.
  • the insertion portion 58 is formed so as to have the same width dimension as the width dimension of the box lid 52.
  • the box lid 52 is formed to have substantially the same shape as the upper opening of the box body 51, and the width of the insertion portion 58 is formed to be the same as the width of the box lid 52. There is. Therefore, with the insertion portion 58 inserted between the folding plate 53D and the inner box 54, the insertion portion 58 is located at the width of the upper opening of the box body 51, and the box is located with respect to the box body 51.
  • the lid 52 can be properly positioned.
  • a cold storage agent 57 is housed inside the box lid 52.
  • the cold storage agent 57 keeps the inside of the storage box 5 at a temperature lower than room temperature of, for example, about 2 to 8 ° C.
  • the cold storage agent 57 of the present embodiment includes a phase change material 57B capable of utilizing the phase change of a substance and the transition heat associated with the phase transition, and stores such transition heat as heat energy to serve as a latent heat storage material. It is to be used.
  • the cold storage agent 57 is formed by covering the phase change material 57B with a resin outer skin 57A.
  • the phase change material 57B changes from a liquid or gel to a solid, and when the material 57B absorbs heat and its temperature rises, the phase changes from a solid to a liquid or a gel.
  • the changing material 57B undergoes a phase change. That is, the cold storage agent 57 can absorb the heat in a state where the phase change material 57B changes to a solid phase to store cold heat.
  • various paraffins are appropriately mixed with additives to adjust the freezing point and melting point at which the phase transition occurs to a predetermined temperature. ..
  • phase change material 57B By using such a phase change material 57B, the attenuation of radio waves in the UHF band and the SHF band can be made much smaller than that of water. Therefore, information can be efficiently transmitted from the inside of the storage box 5 to the outside of the constant temperature container 1 by using a communication line for a mobile phone or RFID.
  • a logger case 59 for accommodating a data logger equipped with various sensors is provided at a corner inside the storage box 5.
  • a data logger capable of measuring temperature can be used. Further, it is possible to use a device that can measure the position and acceleration and transmit the information.
  • a support member 6 is housed in the bottom of the storage space S of the vacuum insulation container 3.
  • the support member 6 is formed in a substantially flat plate shape, and a support recess 61 formed in a shape substantially the same as the outer shape of the storage box 5 is formed on the upper surface of the support member 6.
  • the support member 6 is formed of a heat insulating material such as Styrofoam.
  • the storage box 5 is housed inside the vacuum insulation container 3 by being placed in the support recess 61 of the support member 6, and is supported and fixed. In this state, the outer surface of the storage box 5 is arranged with a predetermined gap G1 from the inner surface of the vacuum insulation container 3. Similarly, the box lid 52 is arranged with a predetermined gap G2 between the lower surface of the vacuum heat insulating lid 4 and the convex portion 45. Further, a gap G3 is provided between the bottom plate 53A of the storage box 5 and the gap recess 62. Further, the gap recess 62 is provided with a plurality of through holes 63.
  • the constant temperature container 1 is housed in the container case 2 so that the constant temperature container 1 can be easily carried when transporting the stored items.
  • the container case 2 includes a box-shaped case body 22 having an open upper surface and a case lid 21 connected to one upper side edge of the case body 22.
  • the case lid 21 and the case body 22 can be closed by the case fastener 23.
  • the case fastener 23 is provided with a handle 24 for opening and closing the case fastener 23.
  • a plurality of case lid fixtures 25 are provided on the front surface of the case body 22.
  • a plurality of fixing belts provided on the top surface of the case lid 21 are connected to these case lid fixtures 25, whereby the container case 2 and the constant temperature container 1 are more reliably held in the closed state. Is possible.
  • Handles 26 are provided on each side surface of the container case 2, and transport belts 27 connected to both side surfaces are provided. The handle 26 and the transport belt 27 facilitate transport of the container case 2 and the constant temperature container 1.
  • a plurality of document storage portions 28 are provided on the front surface of the container case 2.
  • the material of the constant temperature container 1 will be described in more detail.
  • the inner outer cover material 33 and the outer outer cover material 34 of the vacuum insulation container 3 are molded of a resin having a gas barrier property.
  • a resin in addition to the above-mentioned polypropylene, a resin such as polyethylene or an ethylene vinyl alcohol copolymer that emits less gas in vacuum may be used.
  • a material used as the core material of the vacuum heat insulating material such as glass wool and fumed silica powder may be used.
  • a resin such as polyethylene or an ethylene vinyl alcohol copolymer that emits less gas in vacuum may be used as the outer cover material.
  • a material used as a core material of the vacuum heat insulating material such as glass wool and fumed silica powder may be used.
  • the vacuum heat insulating container 3 and the vacuum heat insulating plate 41 constitute a heat insulating container in which the core material 35 is vacuum-sealed without using metal.
  • the constant temperature container 1 is composed of a resin member which is an organic substance.
  • the main body protective case 32, the lid outer protective case 42, and the lid inner protective case 43 are also formed of resin as described above.
  • the storage box 5 is also made of resin, and a paraffin-based material is also used for the phase change material 57B of the cold storage agent 57. Further, a resin such as polyethylene, PET, or polypropylene is also used for the outer skin 57A of the cold storage agent 57.
  • the container case 2 for storing the constant temperature container 1 at the time of transportation may be formed of a cloth of chemical fibers or natural fibers or a resin.
  • the constant temperature container 1 does not contain metal in each part and is formed of resin, radio waves can be transmitted through the constant temperature container 1. Then, radio waves can be transmitted from the storage space V of the storage box 5 to the outside of the constant temperature container 1. Even when stored in the container case 2, radio waves can pass through the constant temperature container 1 together with the container case 2. In this way, in the constant temperature container 1, radio waves are transmitted from the storage space V to the outside of the constant temperature container 1 while ensuring heat insulation with respect to the storage space V without covering the storage space V with a metal member such as aluminum foil that does not easily transmit radio waves. Can be sent.
  • a communication device such as a data logger is arranged in the logger case 59 inside the storage box 5
  • communication by radio waves is possible between the communication device inside the storage box 5 and the communication device outside the constant temperature container 1.
  • a temperature sensor having a communication function is arranged in the logger case 59 in the storage box 5, and temperature information in the storage box 5 in the transportation process is transmitted to a communication device arranged outside the constant temperature container 1. can do.
  • the temperature can be measured in the vicinity of the articles stored in the storage box 5 and the temperature change in the transportation process can always be recognized.
  • quality control becomes possible even in the transportation process.
  • radio wave communication between the inside of the storage box 5 and the outside of the constant temperature container 1 not all members need to be made of a radio wave transmitting resin, and the inside of the storage box 5 and the outside of the constant temperature container 1 are separated.
  • the portion located on the connecting path need only be made of resin.
  • radio waves can be efficiently transmitted by locating the portion composed only of resin between the transmitter and the receiver. Can communicate with.
  • the path connecting the inside of the storage box 5 and the outside of the constant temperature container 1 a linear path having a predetermined cross-sectional area, the transmitted radio waves are less likely to be attenuated.
  • the portion included in the path through which the radio wave passes is made of a resin through which the radio wave easily passes, and its size is appropriately determined according to the intensity and wavelength of the radio wave used for communication.
  • the other portion is formed of a material such as metal that does not easily transmit radio waves. May be good.
  • a vacuum heat insulating plate 41 housed in the vacuum heat insulating lid 4 a vacuum heat insulating material in which the core material is vacuum-sealed with a film having an aluminum layer may be used.
  • radio waves can be passed through the vacuum insulation container 3 while reducing the influence of heat from above.
  • the surface of the box lid 52 that does not face the storage space V may be covered with a vacuum heat insulating material in which the core material is vacuum-sealed with a film having an aluminum layer.
  • the inside of the vacuum heat insulating container 3 which is a heat insulating container
  • the vacuum heat insulating lid 4 which is a heat insulating lid which closes the vacuum heat insulating container 3
  • the vacuum heat insulating lid 4 which is a heat insulating lid which closes the vacuum heat insulating container 3
  • the box body 51 is provided with a box body 51 to be housed, a box lid 52 for closing the box body 51, and a phase change material 57B provided on the bottom, wall, and box lid 52 of the box body 51.
  • a portion composed of a radio wave-transmitting organic substance was provided in the path from the inside of the vacuum insulation container 3 to the outside of the vacuum insulation container 3.
  • the storage box 5 it is possible to communicate with the inside of the storage box 5 while ensuring the cold and heat insulating performance of the storage box 5 and the heat insulating performance of the vacuum heat insulating container 3 and the vacuum heat insulating lid 4.
  • the condition inside the storage box 5 can be confirmed in real time by radio waves in a state of keeping cold or warm. Then, in the transportation process, the transported matter can be managed.
  • the phase change material 57B contains paraffin as a main component. According to this, the attenuation of the radio waves in the UHF band and the SHF band due to paraffin is much smaller than that in water, and the radio waves in the UHF band and the SHF band are used to efficiently inform the information from the inside of the storage box 5 to the outside of the constant temperature container 1. Can be sent.
  • the phase change material 57B is covered with a resin coating, and the peripheral edge of the coating is bent. According to this, the cold storage agents 57 can be made close to each other, and the cold storage agents 57 are arranged without any thermal gap. Then, the attenuation of radio waves due to the cold storage agent 57 can be reduced.
  • the metal is contained in a portion other than the path from the inside of the box body 51 to the outside of the vacuum insulation container 3. According to this, even if a member containing metal is used, it is possible to communicate by radio waves inside and outside the storage space V by radio waves. Further, by using the heat insulating vacuum material using metal, the heat insulating property of the storage box 5 is improved.
  • the present embodiment shows one aspect to which the present invention is applied, and the present invention is not limited to the above-described embodiment.
  • a constant temperature container in which a cold storage agent 57 is used as a latent heat storage material to keep cold is described, but the present invention is not limited thereto.
  • a heat insulating material may be used to store the article in the storage box 5 in a temperature range warmer than room temperature.
  • the constant temperature container according to the present invention can be suitably used as a constant temperature container for storing articles that are kept cold and warm in a constant temperature range and require quality control during transportation.

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Abstract

本発明は、定温容器の通信用電波の透過性と保冷性能の向上を両立させた定温容器を提供する。 真空断熱容器3と、真空断熱容器3を閉塞する真空断熱蓋体4と、真空断熱蓋体4の内部に収容される箱本体51と、箱本体51を閉塞する箱蓋体52と、箱本体51の底部と壁部と箱蓋体52とに設けられた相変化材料57Bと、を備え、箱本体51の内側から真空断熱容器3の外側に至る経路に、電波透過性の有機物で構成される箇所を設けた。

Description

定温容器
 本発明は、定温容器に関する。
 従来、収納物を一定時間、一定の温度域で維持する容器として、定温容器が用いられる。そして、定温容器には、断熱性を向上させるべく、真空断熱材が用いられる。真空断熱材は、アルミニウム層を蒸着やラミネートで形成した外被材により、芯材を減圧密封して作られたものが用いられている。(例えば、特許文献1参照)。また、定温容器内には、保冷剤として水とゲル化剤で造られる水系蓄冷剤が用いられている。
 また、温度管理が必要な収納物において、輸送状態を把握ために温度センサ等が輸送品に同梱され、温度など輸送環境情報を認識可能とすることもある。
特開2008-030790号公報
 収納物が、例えば、治験薬の場合、特定の温度域(例えば、2℃~8℃)に維持することが要求されており、併せて、輸送状態で治験薬の温度など輸送環境情報が認識され、治験薬が輸送過程において適正管理されることが要求されている。
 しかしながら、真空断熱材の外被材に含まれるアルミ層が電波を反射するため、真空断熱材を通信用の電波が透過し難くなる。このため、真空断熱材で覆われる定温容器内より電波を用いて、定温容器内の温度などの情報を定温容器外に送信することは困難である。
 本発明は、前記した事情に鑑みてなされたものであり、定温容器の通信用電波の透過性と保冷性能の向上を両立させた定温容器を提供することを目的とする。
 前記目的を達成するため、本発明は、断熱容器と、前記断熱容器を閉塞する断熱蓋体と、前記断熱容器の内部に収容される箱本体と、前記箱本体を閉塞する箱蓋体と、前記箱本体の底部と壁部と前記箱蓋体とに設けられた相変化材料と、を備え、前記箱本体の内側から前記断熱容器の外側に至る経路に、電波透過性の有機物で構成される箇所を設けたことを特徴とする。
 これによれば、電波透過性の有機物のみで構成される部分を介して、収納空間内から定温容器外に電波が透過しやすくなる。これにより、収納空間内から定温容器の外に電波を送信しやすくなる。
 なお、この明細書には、2019年6月17日に出願された日本国特許出願・特願2019-112243号の全ての内容が含まれるものとする。
 本発明によれば、収納空間内に通信機器を配置して、定温容器が閉じられた状態で、収納空間内の情報を定温容器の外から読み取りやすくなる。
図1は、本発明の実施形態に係る定温容器の分解斜視図 図2は、定温容器の長手方向における縦断面図 図3は、本体容器の斜視図 図4は、収納箱と固定体との分解斜視図
 第1の発明は、断熱容器と、前記断熱容器を閉塞する断熱蓋体と、前記断熱容器の内部に収容される箱本体と、前記箱本体を閉塞する箱蓋体と、前記箱本体の底部と壁部と前記箱蓋体とに設けられた相変化材料と、を備え、前記箱本体の内側から前記断熱容器の外側に至る経路に、電波透過性の有機物で構成される箇所を設けたことである。
 これによれば、電波透過性の有機物のみで構成される部分を介して、収納空間内から定温容器外に電波が透過しやすくなるので、収納空間内から定温容器の外に電波を送信しやすくなる。
 第2の発明は、前記相変化材料は、パラフィンを主成分とする。
 これによれば、UHF帯(極超短波)およびSHF帯(センチメートル波)の電波が相変化材料により減衰される程度を、水に比べて非常に小さくすることができる。これにより、携帯電話用の通信回線やRFID(radio frequency identification)を用いて、収納空間内から定温容器の外に情報を送信できる。
 第3の発明は、前記相変化材料は、樹脂の外被で覆われており、前記外被の周縁を折り曲げたものである。
 これによれば、相変化材料を密に配置しながら、相変化材料による電波の減衰を低減することができる。
 第4の発明は、前記箱本体の内側から前記断熱容器の外側に至る前記経路以外の部分に金属を含むものである。
 これによれば、収納箱の遮熱性を向上できるとともに、電波による収納空間V内と外での電波による通信を可能にする。
 以下、本発明の実施の形態について図面を参照して説明する。
 図1は、本発明の実施形態に係る定温容器1の分解斜視図である。図2は、定温容器1の長手方向における縦断面図である。
 図1および図2に示すように、定温容器1は、本体容器である真空断熱容器3と、本体蓋体である真空断熱蓋体4と、真空断熱容器3に収容される収納箱5とを備えている。定温容器1は、容器ケース2に収められて使用される。
 図3は、真空断熱容器3の斜視図である。
 真空断熱容器3は、外側外被材34を備えている。
 外側外被材34は、上面が開放された箱型に形成されており、外側外被材34の内側には、この外側外被材34の各側面および底面に対して所定間隙を有する寸法に形成された内側外被材33が配置されている。外側外被材34および内側外被材33との間には、芯材35が収容されている。
 そして、外側外被材34および内側外被材33との間に芯材35を配置した状態で、外側外被材34および内側外被材33との間の外周縁が密封される。そして、外側外被材34および内側外被材33との間の空気を排出することで、芯材35が減圧密封された真空断熱機能を備えた真空断熱容器3が形成される。
 外側外被材34および内側外被材33は、特に限定するものではないが、ガスバリア性に優れた樹脂材料で成型されており、例えば、ポリプロピレンやエチレンビニルアルコール共重合体等の成型可能な樹脂が用いられる。
 芯材35は、特に限定するものではない。芯材35は、例えば、ポリオールやイソシアネートからなり連続気泡構造を有するウレタンフォームや、ガラス繊維からなる成型体、ヒュームドシリカからなる成型体など、真空断熱材の芯材として利用される材料を用いることができる。
 真空断熱容器3の内部には、図3に示すように、収納空間Sが設けられている。
 外側外被材34の底部と芯材35との間には、気体吸着剤36と、水分吸着剤37と、中央に孔を有する補強板38が配置されている。真空断熱容器3は、各側面に比較して底面からの熱放出が少ないことから、真空断熱容器3の底面に気体吸着剤36、水分吸着剤37、補強板38を配置しても、断熱効果に支障はない。
 外側外被材34の補強板38の孔に対応する位置には、真空断熱容器3内の空気を真空引きするための排気孔が設けられており、この排気孔は、真空断熱容器3の内部を真空引きした後に、図示しない封止材により封止される。なお、補強板38を設けているので、真空引きする際や、封止材により排気口を封止する際に、排気口まわりの変形を抑え、封止材を支持することができる。
 本体保護ケース32は、真空断熱容器3の外表面を覆う筐体である。本体保護ケース32は、例えば発泡スチロールといった断熱性を有する樹脂で形成されてもよい。また、衝撃吸収性のある樹脂により形成することで、真空断熱容器3への衝撃が低減される。
 真空断熱蓋体4は、真空断熱容器3の開口部を閉塞する部材である。
 図2に示すように、真空断熱蓋体4は、本体保護ケース32の外形と同様の外形を有する蓋体外側保護ケース42を備えている。蓋体外側保護ケース42の下面周縁部には、下方に向けて延在する上部接合部47が蓋体外側保護ケース42の周囲全体に亘って形成されている。上部接合部47は、の下面には、接合凹部46が形成されている。
 蓋体外側保護ケース42の下面には、上部接合部47により囲まれた凹状の外側収容部42Aが形成されている。
 蓋体外側保護ケース42の下方には、蓋体内側保護ケース43が配置されている。蓋体内側保護ケース43の上面周縁部には、上方に向けて延在する下部接合部48が蓋体内側保護ケース43の周囲全体に亘って形成されている。下部接合部48の上面には、接合突起49が形成されている。
 蓋体内側保護ケース43の上面には、下部接合部48により囲まれた凹状の内側収容部43Aが形成されている。
 そして、蓋体外側保護ケース42と蓋体内側保護ケース43とは、上部接合部47の接合凹部46と下部接合部48の接合突起49とを互いに接合させることで一体に形成される。この状態で、蓋体外側保護ケース42の外側収容部42Aと、蓋体内側保護ケース43の内側収容部43Aとにより、所定の内部空間Iが形成される。
 この内部空間Iには、真空断熱板41が収容されている。真空断熱板41の四隅には、略L字状の固定部材44が取り付けられている。そして、真空断熱板41を内部空間Iに収容した状態で、固定部材44が内部空間Iの四隅に当接することで、真空断熱板41を内部空間Iの内部で動かないように固定することが可能となる。
 なお、真空断熱板41は、略L字状の固定部材44に限らず、例えば、真空断熱板41の各辺に沿って設けられた直線状の固定部材や、接着剤等を用いて蓋体外側保護ケース42、及び蓋体内側保護ケース43に固定してもよい。
 なお、本実施の形態においては、真空断熱板41は、真空断熱容器3と同一の材料で形成されているが、真空断熱板41として、例えば、ガスバリア性のある樹脂フィルムにより、芯材を封入した真空断熱材を用いるようにしてもよい。
 また、本実施の形態においては、蓋体外側保護ケース42および蓋体内側保護ケース43は、本体保護ケース32と同一の材料で形成されている。
 蓋体内側保護ケース43の下面外周近傍には、下方に突出する凸状部45が形成されている。凸状部45は、真空断熱蓋体4を真空断熱容器3に装着して、真空断熱容器3の上面を閉塞した状態で、その外側面が真空断熱容器3の内側面に当接するように構成されている。このように、凸状部45を設けることで、真空断熱容器3と真空断熱蓋体4との間における熱侵入経路を長く設定することができ、定温容器1の断熱性能を向上することが可能となる。
 図4は、収納箱5と支持部材6との分解斜視図である。なお、図4では、ロガーケース59を省略して示している。
 真空断熱容器3の収納空間Sには、収納箱5が着脱可能に収容されており、収納箱5は、図4に示すように、箱本体51と、箱蓋体52とを備えている。
 箱本体51は、上面が開放された箱型の外箱53を備えている。外箱53は、長方形の底板53A、この底板53Aの四辺から立設される4枚の側板53Bを備えている。各側板53Bの上端縁には、外箱53の内側に向かって所定の幅寸法で延在する上板53Cが形成されており、各上板53Cの内側縁には、下方に延在する折り返し板53Dが一体に形成されている。折り返し板53Dは、各側板53Bの途中に相当する位置まで形成されている。
 外箱53の内側には、上面が開放された箱型の内箱54が収容されている。内箱54は折り返し板53Dの内面に当接するように形成されている。
 外箱53と、内箱54とは、いずれも可塑性を有する薄板状樹脂材料を折り曲げることで箱型に成型されている。樹脂材料としては、例えば、透明なポリプロピレンやABS樹脂などが用いられる。
 外箱53の各側板53Bと折り返し板53Dとの間、および底板53Aの上面には、それぞれ平板状の蓄冷剤57が収容されている。底板53Aに配置される蓄冷剤57は、底板53Aのほぼ全面に亘って配置されており、側板53Bに配置される蓄冷剤57の下端は、底板53Aに配置される蓄冷剤57に接触している。
 また、蓄冷剤57は、外被57Aの周縁を折り曲げた状態で、箱本体51および箱蓋体52に収納される。外被57Aは、隣接する蓄冷剤57間に位置しないように折り曲げられる。これにより、蓄冷剤57間を密にできる。
 すなわち、箱本体51の底部と壁部とには、互いに熱的に隙間なく蓄冷剤57が配置されている。これによって、収納箱5の外部からの伝熱を抑制し、収納箱5の内部を所定温度域内に維持することができる。
 また、各折り返し板53Dは、各側板53Bの途中に相当する位置まで形成されているため、各側板53Bと折り返し板53Dとの間に蓄冷剤57を収容することが容易である。
 そして、蓄冷剤57を収容した後、外箱53の内側に内箱54を収納することにより、各蓄冷剤57は、外箱53と内箱54との間に保持される。これによって、板状の各蓄冷剤57を確実に支持固定することができ、定温容器1の運搬時においても各蓄冷剤57同士が離間することを抑制できる。
 箱本体51の内部、すなわち内箱54の内部には、収納空間Vが設けられている。
 箱蓋体52は、箱本体51の開口部を閉塞して収納箱5の天面を構成する部材である。箱蓋体52は、箱本体51と同一の樹脂材料を折り曲げることで薄い箱型に形成されており、箱蓋体52の外形は、箱本体51の上部開口と略同一の形状となるように形成されている。
 箱蓋体52の長手方向に位置する両側下縁には、下方に向かって延在する板状(フラップ状)の差し込み部58がそれぞれ形成されている。差し込み部58は、箱蓋体52の幅寸法と同一の幅寸法となるように形成されている。
 そして、箱蓋体52により箱本体51の上部開口を閉塞する場合には、各差し込み部58を各折り返し板53Dと、内箱54との間に差し込むことで、箱蓋体52を固定するように構成されている。
 ここで、箱蓋体52を箱本体51の上部開口と略同一の形状に形成するとともに、差し込み部58の幅寸法を箱蓋体52の幅寸法と同一の幅寸法となるように形成している。このため、折り返し板53Dと、内箱54との間に差し込み部58を差し込んだ状態で、差し込み部58が箱本体51の上部開口の幅に位置することになり、箱本体51に対して箱蓋体52を適正に位置決めすることが可能となる。
 箱蓋体52の内部には、蓄冷剤57が収容されている。
 蓄冷剤57は、収納箱5の内部を、例えば、2~8℃程度の常温よりも低い温度に保つものである。本実施形態の蓄冷剤57は、物質の相変化、相転移に伴う転移熱を利用することが可能な相変化材料57Bを備え、このような転移熱を熱エネルギーとして蓄えて、潜熱蓄熱材として利用するものである。蓄冷剤57は、相変化材料57Bを樹脂の外皮57Aで覆うことで形成されている。
 蓄冷剤57は、冷却されることにより、液体、またはゲルから固体へと相変化材料57Bが相変化し、熱を吸収してその温度が上昇することにより、固体から液体、またはゲルへと相変化材料57Bが相変化する。すなわち、蓄冷剤57は、相変化材料57Bが固体に相変化することで冷熱を蓄えた状態となって、熱を吸収することが可能となる。
 本実施形態の蓄冷剤57には、相変化材料57Bとして、各種パラフィンに添加物を適宜調合して、相転移が起きる凝固点、融解点を所定温度になるように調整したものが用いられている。
 このような相変化材料57Bを用いることにより、UHF帯およびSHF帯の電波の減衰を水に比べて非常に小さくすることができる。このため、携帯電話用の通信回線やRFIDを用いて、効率的に収納箱5内から定温容器1の外に情報を送信できる。
 収納箱5の内部における角部には、各種センサを備えたデータロガーを収容するロガーケース59が設けられている。データロガーとしては、例えば、温度を計測可能なものを用いることができる。また、位置や、加速度を計測し、それらの情報を送信可能としたものを用いることができる。
 真空断熱容器3の収納空間Sの底部には支持部材6が収容されている。
 支持部材6は、略平板状に形成されており、支持部材6の上面には、収納箱5の外形と略同一の形状に形成された支持凹部61が形成されている。
 支持部材6は、例えば、発泡スチロールなどの断熱材料から形成されている。
 収納箱5は、支持部材6の支持凹部61に載置することで真空断熱容器3の内部に収容され、支持固定される。この状態で、収納箱5の外側面は、真空断熱容器3の内側面に対して所定の隙間G1を空けて配置される。同様に、箱蓋体52は、真空断熱蓋体4の下面および凸状部45との間に所定の隙間G2を空けて配置される。
 また、収納箱5の底板53Aと間隙凹部62との間には、隙間G3が設けられる。さらに、間隙凹部62には、複数の貫通孔63が設けられている。
 定温容器1は、収納物を運搬するときに、定温容器1を持ち運びやすいように容器ケース2に収容される。この容器ケース2は、上面が開放された箱型のケース本体22と、ケース本体22の上部一側縁に連結されるケース蓋体21とを備えている。
 ケース蓋体21と、ケース本体22とは、ケースファスナ23によって閉じることが可能となっている。ケースファスナ23は、ケースファスナ23を開閉操作するための取手24が設けられている。
 ケース本体22の前面には、複数のケース蓋固定具25が設けられている。これらのケース蓋固定具25には、ケース蓋体21の天面に設けられた複数の固定ベルトが連結され、これによって、容器ケース2、および定温容器1をより確実に閉塞状態に保持することが可能となっている。
 容器ケース2の各側面には、それぞれハンドル26が設けられ、また、両側面に連結される運搬ベルト27が設けられている。これらのハンドル26、および運搬ベルト27によって、容器ケース2、および定温容器1の運搬が容易となっている。
 容器ケース2の前面には、複数の書類収納部28が設けられている。
 定温容器1の材質について、より詳しく説明する。
 真空断熱容器3の内側外被材33、および外側外被材34はガスバリア性のある樹脂で成形される。このような樹脂としては、前述のポリプロピレンの他に、ポリエチレンやエチレンビニルアルコール共重合体など真空中でガス放出の少ない樹脂を用いても良い。また、芯材としては、硬質ウレタンフォームの他に、グラスウール、ヒュームドシリカ粉末等真空断熱材の芯材として利用される材料、を用いても良い。
 真空断熱板41と同様に、外被材にポリプロピレンの他に、ポリエチレンやエチレンビニルアルコール共重合体など真空中でガス放出の少ない樹脂を、用いても良い。また、芯材としては、硬質ウレタンフォームの他に、グラスウール、ヒュームドシリカ粉末等真空断熱材の芯材として利用される材料等、を用いても良い。
 このように、真空断熱容器3、および真空断熱板41は、金属を用いることなく、芯材35を減圧密封した断熱容器を構成している。これにより、定温容器1は有機物である樹脂製の部材により構成される。
 そして、本体保護ケース32、蓋体外側保護ケース42、および蓋体内側保護ケース43も、前述のように樹脂により形成される。
 収納箱5も樹脂により形成され、蓄冷剤57の相変化材料57Bにもパラフィン系のものが用いられる。さらに、蓄冷剤57の外皮57Aも、ポリエチレン、PET、ポリプロピレン等の樹脂が用いられる。
 また、運搬時に定温容器1を収納する容器ケース2を、化学繊維や天然繊維の布や、樹脂により形成してもよい。
 次に、本実施の形態の作用について説明する。
 定温容器1は各部に金属を含まず、樹脂により形成されるため、定温容器1を電波が透過可能となっている。そして、収納箱5の収納空間Vより、定温容器1外に電波を発信可能となる。
 なお、容器ケース2に収納された状態でも、電波が容器ケース2とともに定温容器1を透過可能となる。
 このように、定温容器1において、電波を透過させ難いアルミ箔などの金属部材で収納空間Vを覆うことなく、収納空間Vに対する断熱性を確保しながら、収納空間Vから定温容器1外へ電波を発信可能としている。
 収納箱5内のロガーケース59にデータロガー等の通信装置を配置した場合、収納箱5内の通信装置と、定温容器1の外の通信装置とで、電波による通信が可能となる。例えば、収納箱5内のロガーケース59内に、通信機能を備えた温度センサを配置して、輸送過程での収納箱5内の温度情報を定温容器1の外に配置される通信装置に送信することができる。
 これにより、収納箱5内に収納される物品の近傍で温度計測し、輸送過程における温度変化を常に認識することができる。特に、医薬品の輸送においては、輸送過程においても品質管理が可能となる。
 収納箱5内と、定温容器1の外との電波通信のためには、必ずしもすべての部材が、電波透過性の樹脂により構成される必要はなく、収納箱5内と定温容器1外とを結ぶ経路上に位置する部位が、樹脂のみで構成されれば良い。
 特に、送信機および受信機と、定温容器1との位置関係が決まっている場合には、樹脂のみで構成される部分を送信機と受信機との間に位置させることにより、効率的に電波による通信を行うことができる。
 なお、収納箱5内と定温容器1外とを結ぶ経路を所定の断面積の直線的な経路とすることにより、透過する電波が減衰され難くなる。また、電波が通る経路に含まれる部分は、電波が透過しやすい樹脂で構成され、その大きさは通信に使用される電波の強度や波長に応じて適宜決定される。
 すなわち、収納箱5内と定温容器1外とを結ぶ経路に、樹脂のみで構成される部分が配置されれば、その他の部分は、金属等の電波を透過しにくい材料で形成するようにしてもよい。
 例えば、真空断熱蓋体4に収容される真空断熱板41として、アルミ層を有するフィルムで芯材を減圧密封した真空断熱材を用いてもよい。これにより、定温容器1において、上方よりの熱の影響を低減しながら、真空断熱容器3に電波を通すことができる。
 また、箱蓋体52において、収納空間Vに向いていない面を、アルミ層を有するフィルムで芯材を減圧密封した真空断熱材で覆っても良い。これにより、収納空間Sの上部に暖かい空気が侵入した場合においても、箱蓋体52に収納される蓄冷剤57への影響を低減しながら、箱本体51に電波を通すことができる。
 以上説明したように、本実施の形態においては、断熱容器である真空断熱容器3と、真空断熱容器3を閉塞する断熱蓋体である真空断熱蓋体4と、真空断熱蓋体4の内部に収容される箱本体51と、箱本体51を閉塞する箱蓋体52と、箱本体51の底部と壁部と箱蓋体52とに設けられた相変化材料57Bと、を備え、箱本体51の内側から真空断熱容器3の外側に至る経路に、電波透過性の有機物で構成される箇所を設けた。
 これによれば、収納箱5の保冷保温性能および、真空断熱容器3および真空断熱蓋体4による断熱性能を確保しながら、収納箱5内との通信を可能とする。
 保冷もしくは保温した状態で、収納箱5内の状況を電波により、リアルタイムで確認可能となる。そして、輸送工程において、輸送物の管理を行うことができる。
 また、本実施の形態においては、相変化材料57Bは、パラフィンを主成分とする。
 これによれば、パラフィンによるUHF帯およびSHF帯の電波の減衰は、水に比べて非常に小さく、UHF帯およびSHF帯の電波を用いて収納箱5内から定温容器1外に効率的に情報を送信することができる。
 また、本実施の形態においては、相変化材料57Bは、樹脂の外被で覆われており、外被の周縁を折り曲げたものである。
 これによれば、蓄冷剤57間を密にでき、熱的に隙間なく蓄冷剤57が配置される。そして、蓄冷剤57による電波の減衰を低減できる。
 また、本実施の形態においては、箱本体51の内側から真空断熱容器3の外側に至る経路以外の部分に金属を含む。
 これによれば、金属を含む部材を用いても、電波による収納空間V内と外での電波による通信を可能にする。また、金属を用いた断熱真空材を用いることにより、収納箱5の断熱性を向上される。
 なお、本実施の形態は本発明を適用した一態様を示すものであって、本発明は前記実施の形態に限定されない。
 例えば、本実施の形態では、潜熱蓄熱材として、蓄冷剤57を用いて、保冷を行う場合の定温容器について説明したが、本発明はこれに限定されない。例えば、蓄冷剤57に代えて、保温材を用いて、室温より暖かい温度域で、収納箱5内に物品を収納しても良い。
 以上のように、本発明に係る定温容器は、一定温度域で保冷保温され輸送時の品質管理を必要とする物品を収納する定温容器として好適に利用可能である。
 1 定温容器
 3 真空断熱容器(断熱容器)
 4 真空断熱蓋体(断熱蓋体)
 33 内側外被材
 34 外側外被材
 35 芯材
 41 真空断熱板
 51 箱本体
 52 箱蓋体
 57A 外皮
 57B 相変化材料

Claims (4)

  1.  断熱容器と、
     前記断熱容器を閉塞する断熱蓋体と、
     前記断熱容器の内部に収容される箱本体と、
     前記箱本体を閉塞する箱蓋体と、
     前記箱本体の底部と壁部と前記箱蓋体とに設けられた相変化材料と、を備え、
     前記箱本体の内側から前記断熱容器の外側に至る経路に、電波透過性の有機物で構成される箇所を設けたことを特徴とする定温容器。
  2.  前記相変化材料は、パラフィンを主成分とする
     ことを特徴とする請求項1に記載の定温容器。
  3.  前記相変化材料は、樹脂の外被で覆われており、前記外被の周縁を折り曲げた
     ことを特徴とする請求項1または請求項2に記載の定温容器。
  4.  前記箱本体の内側から前記断熱容器の外側に至る前記経路以外の部分に金属を含む
     ことを特徴とする請求項1乃至請求項3のいずれか一項に記載の定温容器。
PCT/JP2020/023257 2019-06-17 2020-06-12 定温容器 WO2020255887A1 (ja)

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CN202080044641.0A CN114040878B (zh) 2019-06-17 2020-06-12 恒温容器
EP20826030.7A EP3984909A4 (en) 2019-06-17 2020-06-12 CONSTANT TEMPERATURE CONTAINER
US17/619,578 US11873152B2 (en) 2019-06-17 2020-06-12 Thermostatic container
JP2021528187A JPWO2020255887A1 (ja) 2019-06-17 2020-06-12

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JP2019112243 2019-06-17
JP2019-112243 2019-06-17

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US20220348395A1 (en) 2022-11-03
EP3984909A1 (en) 2022-04-20
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US11873152B2 (en) 2024-01-16
EP3984909A4 (en) 2022-08-03
CN114040878A (zh) 2022-02-11

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