WO2020232842A1 - 一种汽车两侧车门的同步装配工装 - Google Patents

一种汽车两侧车门的同步装配工装 Download PDF

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Publication number
WO2020232842A1
WO2020232842A1 PCT/CN2019/100123 CN2019100123W WO2020232842A1 WO 2020232842 A1 WO2020232842 A1 WO 2020232842A1 CN 2019100123 W CN2019100123 W CN 2019100123W WO 2020232842 A1 WO2020232842 A1 WO 2020232842A1
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WO
WIPO (PCT)
Prior art keywords
assembly
sides
top frame
axis
linear motion
Prior art date
Application number
PCT/CN2019/100123
Other languages
English (en)
French (fr)
Inventor
叶连波
Original Assignee
Ye Lianbo
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Filing date
Publication date
Application filed by Ye Lianbo filed Critical Ye Lianbo
Publication of WO2020232842A1 publication Critical patent/WO2020232842A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D65/00Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
    • B62D65/02Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
    • B62D65/06Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components the sub-units or components being doors, windows, openable roofs, lids, bonnets, or weather strips or seals therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D65/00Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
    • B62D65/02Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
    • B62D65/022Transferring or handling sub-units or components, e.g. in work stations or between workstations and transportation systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D65/00Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
    • B62D65/02Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
    • B62D65/024Positioning of sub-units or components with respect to body shell or other sub-units or components

Definitions

  • the invention relates to the technical field of automobile assembly, in particular to a synchronous assembly tooling for doors on both sides of an automobile.
  • the door needs a variety of appliances to complete storage, transfer, and assembly.
  • the door needs to be transported to the door sub-assembly area through a special transfer device in the assembly workshop, and needs to be manually transported to Assemble on the assembling appliance. Therefore, assembling a door assembly requires the use of a variety of workstations, and manual handling of the doors is required to transfer between different workstations, resulting in low assembly efficiency and high labor intensity for employees; moreover, different vehicle models have different door structures.
  • the workstation equipment among the various vehicle models cannot be used universally, resulting in a large number of workstation equipment for each vehicle model, resulting in a large occupation of the storage area of the workshop, and a serious waste of resources. It is also easy to cause confusion in the management of the workstation equipment, and the general door The assembly is done one by one, and the doors on both sides cannot be assembled simultaneously.
  • a synchronous assembly tooling for both sides of an automobile door which includes a top frame, a left door assembly device, a right door assembly device, and a counter-moving mechanism for the two side assembly devices.
  • the top frame can be slidably arranged on the top of the assembly workshop.
  • the side door assembly device and the right door assembly device are symmetrically arranged in the length direction of the top frame and both are located below the top frame, the opposite movement mechanism of the two side assembly devices is set on the top frame, the left door assembly device and the right door assembly device Each is connected to the opposing moving mechanism of the assembly devices on both sides through two vertical guide rods, the upper end of each guide rod is screwed to the opposing moving mechanism of the assembly devices on both sides, the left door assembly device and the right door
  • the structure of the assembly device is the same and symmetrical.
  • Both the left door assembly device and the right door assembly device include an assembly cart, a three-axis movable sliding table, a vacuum suction cup type door fixing device and a tool cart.
  • the three-axis movable sliding table is fixed on the assembly cart.
  • the vacuum suction cup type door fixing device is arranged on the three-axis movable sliding table, the tool cart is hinged at one end of the length direction of the assembly cart, and both the tool cart and the assembly cart are slidably connected with two guide rods at corresponding positions.
  • the vacuum suction cup type door fixing device includes a vacuum suction cup, a rotating rod, a rotating electric cylinder and an air pump.
  • the vacuum suction cup is set on the rotating rod through a support rod and rotates.
  • the electric cylinder is set on the three-axis moving sliding table through the fixed seat, the air pump is set on the end of the assembly cart away from the tool cart, the air pump is connected with the vacuum suction cup, the lower end of the rotating rod is fixedly connected with the output end of the rotating electric cylinder, and the supporting rod is fixedly arranged On the rotating rod and the length direction of the supporting rod is perpendicular to the length direction of the rotating rod, the fixed seat is arranged on the three-axis movable sliding table.
  • the three-axis moving sliding table includes an X-axis linear motion device, a Y-axis linear motion device and a Z-axis linear motion device.
  • the X-axis linear motion device is assembled along the The length direction of the car is fixedly arranged on the assembly car, the Y-axis linear motion device is arranged on the X-axis linear motion device, the Z-axis linear motion device is arranged on the Y-axis linear motion device, and the fixing seat is fixedly arranged on the Z-axis linear motion device.
  • the tool cart is provided with a timing belt sliding table and a tool tray.
  • the tool tray is set on the timing belt sliding table through a lifting device, and the lifting device is vertical. It is arranged on the synchronous belt sliding table, and the tool plate is rotatably arranged on the top of the lifting device.
  • the opposing movement mechanism of the assembly device on both sides includes two servo motors and two bidirectional screws, and the two servo motors are respectively arranged in the width direction of the top frame.
  • two bidirectional screws are rotatably arranged at the lower end of the top frame and are respectively located at the two ends of the width direction of the top frame.
  • the length direction of the two bidirectional screws is consistent with the length direction of the top frame.
  • the ends of the two bidirectional screws close to the servo motor pass through the top frame and are connected to the servo motor through a set of sprocket drives. Each set of sprocket is set on the corresponding servo motor and bidirectional screw.
  • the spiral direction is opposite, and each bidirectional screw is screwed to the upper ends of the two guide rods at the corresponding position.
  • Two servo motors drive the sprocket set and the two-way screw to rotate, so that the two guide rods located on the same side in the width direction of the top frame move toward each other, thereby making the two assembly carts and two tool carts located on both sides of the top frame length direction Close to or far away from each other to meet the door installation requirements of different width models.
  • the car door is fixed on the support rod through a vacuum suction cup and an air pump. Because the door installation requires different angles to be connected to the car body, the rotating electric cylinder drives the rotating rod to rotate.
  • the position of the door on the X-axis, Y-axis and Z-axis can be adjusted by the three-axis moving sliding table to meet the assembly requirements.
  • the X-axis, Y-axis and Z-axis positions of the fixed seat are adjusted by the X-axis linear motion device, Y-axis linear motion device and Z-axis linear motion device to facilitate the adjustment of the installation position of the door.
  • the position of the tool tray can be changed by the synchronous belt sliding table and the lifting device, so as to facilitate the workers to take the installation tools.
  • the invention can meet different vehicle types and different door installation positions, does not require manual handling, can automatically adjust the door position, and can adjust the position of the tools on the tool cart required for installation according to the installation habits and requirements of different workers, which is convenient, fast, and economical.
  • the labor force has improved work efficiency.
  • Figure 1 is a schematic diagram of the three-dimensional structure of the present invention.
  • Figure 2 is a front view of the present invention.
  • Fig. 3 is a partial three-dimensional structure diagram 1 of the present invention.
  • Fig. 4 is a schematic diagram of a partial three-dimensional structure of the present invention.
  • connection or other indicating connection relationship between components
  • the term should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal connection of two components or the interaction relationship between two components.
  • the specific meaning of the above-mentioned terms in the present invention can be understood in specific situations.
  • a synchronous assembly tooling for the doors on both sides of an automobile includes a top frame 1, a left side door assembly device 2, a right side door assembly device 3, an opposing moving mechanism 4 of the two side assembly devices, and a top
  • the frame 1 is slidably arranged on the top of the assembly workshop, the left door assembly device 2 and the right door assembly device 3 are symmetrically arranged in the length direction of the top frame 1 and are both located below the top frame 1, and the assembly devices on both sides face the moving mechanism 4 is set on the top frame 1, the left door assembly device 2 and the right door assembly device 3 are each connected to the opposing moving mechanism 4 of the assembly devices on both sides through two vertical guide rods 5, each guide rod 5
  • the upper ends of the two sides are screwed to the opposite moving mechanism 4 of the assembly devices on both sides.
  • the left door assembly device 2 and the right door assembly device 3 have the same structure and are symmetrical.
  • the left door assembly device 2 and the right door assembly device 3 both include The assembly cart 6, the three-axis movable sliding table 7, the vacuum suction cup type door fixing device 8 and the tool cart 9, the three-axis movable sliding table 7 is fixed at the upper end of the assembly cart 6, and the vacuum suction cup type door fixing device 8 is installed on the three axis moving
  • the tool cart 9 is hinged to one end of the assembling cart 6 in the longitudinal direction, and both the tool cart 9 and the assembling cart 6 are slidably connected with two guide rods 5 at corresponding positions.
  • the vacuum suction cup type door fixing device 8 includes a vacuum suction cup 81, a rotating rod 82, a rotary electric cylinder 83 and an air pump 84.
  • the vacuum suction cup 81 is arranged on the rotating rod 82 through a supporting rod 85, and the rotary electric cylinder 83 is arranged on a fixed seat 86.
  • the air pump 84 is arranged on the end of the assembling cart 6 far away from the tool cart 9, the air pump 84 is connected to the vacuum suction cup 81, the lower end of the rotating rod 82 is fixedly connected with the output end of the rotating electric cylinder 83, and the supporting rod 85 It is fixedly arranged on the rotating rod 82 and the longitudinal direction of the supporting rod 85 is perpendicular to the longitudinal direction of the rotating rod 82, and the fixed seat 86 is arranged on the three-axis movable sliding table 7.
  • the car door is fixed on the support rod 85 by the vacuum suction cup 81 and the air pump 84.
  • the rotating electric cylinder 83 drives the rotating rod 82 to rotate, thereby driving the support rod 85 and the door to rotate, and can pass
  • the three-axis movable sliding table 7 adjusts the positions of the doors on the X-axis, Y-axis and Z-axis to meet the assembly requirements.
  • the three-axis moving slide 7 includes an X-axis linear motion device 71, a Y-axis linear motion device 72, and a Z-axis linear motion device 73.
  • the X-axis linear motion device 71 is fixedly arranged on the assembly cart 6 along the length direction of the assembly cart 6.
  • the Y-axis linear motion device 72 is arranged on the X-axis linear motion device 71
  • the Z-axis linear motion device 73 is arranged on the Y-axis linear motion device 72
  • the fixing seat 86 is fixedly arranged on the Z-axis linear motion device 73.
  • the X-axis, Y-axis, and Z-axis positions of the fixed seat 86 are adjusted by the X-axis linear motion device 71, Y-axis linear motion device 72, and Z-axis linear motion device 73, so as to facilitate the adjustment of the installation position of the door.
  • the tool cart 9 is provided with a synchronous belt sliding table 91 and a tool tray 92.
  • the tool tray 92 is arranged on the synchronous belt sliding table 91 through a lifting device 93.
  • the lifting device 93 is vertically arranged on the synchronous belt sliding table 91.
  • the disc 92 is rotatably arranged on the top of the lifting device 93. The position of the tool tray 92 is changed by the timing belt sliding table 91 and the lifting device 93, so that it is convenient for workers to take the installation tools.
  • the opposing moving mechanism 4 of the two-side assembly device includes two servo motors 41 and two bidirectional screws 42.
  • the two servo motors 41 are respectively arranged on both sides of the width direction of the top frame 1 and located at the same end of the top frame 1 in the Chengdu direction.
  • the two bidirectional screws 42 are rotatably arranged at the lower end of the top frame 1 and are respectively located at both ends of the width direction of the top frame 1, the length direction of the two bidirectional screws 42 is consistent with the length direction of the top frame 1, and the two bidirectional screws 42
  • the end close to the servo motor 41 passes through the top frame 1 and is connected to the servo motor 41 through a set of sprockets 43.
  • Each set of sprockets 43 is arranged on the corresponding servo motor 41 and the two-way screw 42, each two-way screw 42
  • the spiral directions of the two ends are opposite, and each bidirectional screw 42 is screwed to the upper ends of the two guide rods 5 at the corresponding position.
  • the two servo motors 41 drive the sprocket 43 set and the bidirectional screw 42 to rotate, so that the two guide rods 5 located on the same side in the width direction of the top frame 1 move toward each other, so that the two assembly on both sides of the length direction of the top frame 1
  • the vehicle and the two tool vehicles 9 are close to or far away from each other, so as to meet the door installation requirements of vehicle models with different widths.
  • the two servo motors 41 drive the sprocket 43 set and the bidirectional screw 42 to rotate, so that the two guide rods 5 located on the same side in the width direction of the top frame 1 move toward each other, so that the The two assembly carts and the two tool carts 9 are close to or far away from each other, so as to meet the door installation requirements of vehicle models with different widths.
  • the car door is fixed on the support rod 85 by the vacuum suction cup 81 and the air pump 84.
  • the rotating electric cylinder 83 drives the rotating rod 82 to rotate, thereby driving the support rod 85 and the door to rotate, and can pass
  • the three-axis movable sliding table 7 adjusts the positions of the doors on the X-axis, Y-axis and Z-axis to meet the assembly requirements.
  • the X-axis, Y-axis, and Z-axis positions of the fixed seat 86 are adjusted by the X-axis linear motion device 71, Y-axis linear motion device 72, and Z-axis linear motion device 73, so as to facilitate the adjustment of the installation position of the door.
  • the position of the tool tray 92 is changed by the timing belt sliding table 91 and the lifting device 93, so that it is convenient for workers to take the installation tools.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
  • Automatic Assembly (AREA)

Abstract

一种汽车两侧车门的同步装配工装,包括顶架(1)、左侧车门装配装置(2)、右侧车门装配装置(3)、两侧装配装置对向移动机构(4),顶架(1)能够滑动的设置在装配车间的顶部,左侧车门装配装置(2)和右侧车门装配装置(3)均各通过两个竖直对置的导向杆(5)与两侧装配装置对向移动机构(4)连接,左侧车门装配装置(2)和右侧车门装配装置(3)均包括装配车(6)、三轴移动滑台(7)、真空吸盘式车门固定装置(8)和工具车(9)。

Description

一种汽车两侧车门的同步装配工装 技术领域
本发明涉及汽车装配技术领域,具体涉及一种汽车两侧车门的同步装配工装。
背景技术
目前,在汽车制作过程中,车门需要多种器具分别完成存放、转运、装配等,如车门在装配时,在装配车间内需要通过专用的转运器具转运至门分装区域,并需要人工搬运至装配器具上进行装配。因此,装配一个车门总成,需要使用多种工位器具,需要人工搬运车门在不同工位器具之间转移,导致装配效率低,员工劳动强度大;而且,车型不同,车门结构也不同,由于各车型间的工位器具不能通用,造成每种车型都要大量制作工位器具,造成车间存储面积的大量占用, 以及资源的严重浪费,还容易造成工位器具管理的混乱,同时一般的车门装配都是逐个进行的,不能同步对两侧车门进行装配。
技术问题
解决背景技术中的问题。
技术解决方案
提供一种汽车两侧车门的同步装配工装,包括顶架、左侧车门装配装置、右侧车门装配装置、两侧装配装置对向移动机构,顶架能够滑动的设置在装配车间的顶部,左侧车门装配装置和右侧车门装配装置对称设置在顶架长度方向上且均位于顶架下方,两侧装配装置对向移动机构设置在顶架上,左侧车门装配装置和右侧车门装配装置均各通过两个竖直设置的导向杆与两侧装配装置对向移动机构连接,每个导向杆的上端均与两侧装配装置对向移动机构旋接,左侧车门装配装置和右侧车门装配装置的结构相同且对称,左侧车门装配装置和右侧车门装配装置均包括装配车、三轴移动滑台、真空吸盘式车门固定装置和工具车,三轴移动滑台固定设置在装配车的上端,真空吸盘式车门固定装置设置在三轴移动滑台上,工具车铰接在装配车长度方向的一端,工具车和装配车均与对应位置的两个导向杆滑动连接。
作为一种汽车两侧车门的同步装配工装的一种优选方案,所述真空吸盘式车门固定装置包括真空吸盘、转杆、旋转电缸和气泵,真空吸盘通过支撑杆设置在转杆上,旋转电缸通过固定座设置在三轴移动滑台上,气泵设置在装配车上远离工具车的一端,气泵与真空吸盘连通,转杆的下端与旋转电缸的输出端固定连接,支撑杆固定设置在转杆上且支撑杆的长度方向垂直于转杆的长度方向,固定座设置在三轴移动滑台上。
作为一种汽车两侧车门的同步装配工装的一种优选方案,所述三轴移动滑台包括X轴直线运动装置、Y轴直线运动装置和Z轴直线运动装置,X轴直线运动装置沿装配车长度方向固定设置在装配车上,Y轴直线运动装置设置在X轴直线运动装置上,Z轴直线运动装置设置在Y轴直线运动装置上,固定座固定设置在Z轴直线运动装置上。
作为一种汽车两侧车门的同步装配工装的一种优选方案,所述工具车上设置有一个同步带滑台和工具盘,工具盘通过升降装置设置在同步带滑台上,升降装置竖直设置在同步带滑台上,工具盘能够转动的设置在升降装置的顶部。
作为一种汽车两侧车门的同步装配工装的一种优选方案,所述两侧装配装置对向移动机构包括两个伺服电机和两个双向螺杆,两个伺服电机分别设置在顶架宽度方向的两侧且位于顶架成都方向的同一端,两个双向螺杆能够转动的设置在顶架的下端且分别位于顶架宽度方向的两端,两个双向螺杆的长度方向与顶架的长度方向一致,两个双向螺杆靠近伺服电机的一端均穿过顶架与伺服电机各通过一组链轮传动连接,每组链轮均设置在对应的伺服电机和双向螺杆上,每个双向螺杆的两端的螺旋方向相反,每个双向螺杆与对应位置的两个导向杆的上端旋接。
有益效果
通过两个伺服电机带动链轮组和双向螺杆转动,进而使得位于顶架宽度方向同侧的两个导向杆相向运动,进而使得位于顶架长度方向两侧的两个装配车和两个工具车彼此靠近或远离,进而满足不同宽度的车型的车门安装要求,汽车车门通过真空吸盘和气泵固定在支撑杆上,由于车门安装需要不同的角度和车体对接,旋转电缸驱动转杆转动,从而带动支撑杆和车门转动,同时可以通过三轴移动滑台调节车门在X轴、Y轴和Z轴位置,进而满足装配要求。 通过X轴直线运动装置、Y轴直线运动装置和Z轴直线运动装置调节固定座所在的X轴、Y轴和Z轴的位置,从而方便调节车门的安装位置。通过同步带滑台和升降装置来改变工具盘的位置,进而方便工人拿取安装工具。本发明能够满足不同车型以及不同的车门安装位置,不需要人工搬运,能够自动调节车门位置,同时可以根据不同工人的安装习惯和要求调节安装所需的工具车上工具的位置,方便快捷,节省的劳动力,提高了工作效率。
附图说明
图1是本发明立体结构示意图。
图2是本发明的主视图。
图3是本发明局部立体结构示意图一。
图4是本发明局部立体结构示意图二。
本发明的实施方式
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若出现术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。
在本发明的描述中,除非另有明确的规定和限定,若出现术语“连接”等指示部件之间的连接关系,该术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个部件内部的连通或两个部件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。
如图1至图4所示的一种汽车两侧车门的同步装配工装,包括顶架1、左侧车门装配装置2、右侧车门装配装置3、两侧装配装置对向移动机构4,顶架1能够滑动的设置在装配车间的顶部,左侧车门装配装置2和右侧车门装配装置3对称设置在顶架1长度方向上且均位于顶架1下方,两侧装配装置对向移动机构4设置在顶架1上,左侧车门装配装置2和右侧车门装配装置3均各通过两个竖直设置的导向杆5与两侧装配装置对向移动机构4连接,每个导向杆5的上端均与两侧装配装置对向移动机构4旋接,左侧车门装配装置2和右侧车门装配装置3的结构相同且对称,左侧车门装配装置2和右侧车门装配装置3均包括装配车6、三轴移动滑台7、真空吸盘式车门固定装置8和工具车9,三轴移动滑台7固定设置在装配车6的上端,真空吸盘式车门固定装置8设置在三轴移动滑台7上,工具车9铰接在装配车6长度方向的一端,工具车9和装配车6均与对应位置的两个导向杆5滑动连接。
所述真空吸盘式车门固定装置8包括真空吸盘81、转杆82、旋转电缸83和气泵84,真空吸盘81通过支撑杆85设置在转杆82上,旋转电缸83通过固定座86设置在三轴移动滑台7上,气泵84设置在装配车6上远离工具车9的一端,气泵84与真空吸盘81连通,转杆82的下端与旋转电缸83的输出端固定连接,支撑杆85固定设置在转杆82上且支撑杆85的长度方向垂直于转杆82的长度方向,固定座86设置在三轴移动滑台7上。汽车车门通过真空吸盘81和气泵84固定在支撑杆85上,由于车门安装需要不同的角度和车体对接,旋转电缸83驱动转杆82转动,从而带动支撑杆85和车门转动,同时可以通过三轴移动滑台7调节车门在X轴、Y轴和Z轴位置,进而满足装配要求。
所述三轴移动滑台7包括X轴直线运动装置71、Y轴直线运动装置72和Z轴直线运动装置73,X轴直线运动装置71沿装配车6长度方向固定设置在装配车6上,Y轴直线运动装置72设置在X轴直线运动装置71上,Z轴直线运动装置73设置在Y轴直线运动装置72上,固定座86固定设置在Z轴直线运动装置73上。通过X轴直线运动装置71、Y轴直线运动装置72和Z轴直线运动装置73调节固定座86所在的X轴、Y轴和Z轴的位置,从而方便调节车门的安装位置。
所述工具车9上设置有一个同步带滑台91和工具盘92,工具盘92通过升降装置93设置在同步带滑台91上,升降装置93竖直设置在同步带滑台91上,工具盘92能够转动的设置在升降装置93的顶部。通过同步带滑台91和升降装置93来改变工具盘92的位置,进而方便工人拿取安装工具。
所述两侧装配装置对向移动机构4包括两个伺服电机41和两个双向螺杆42,两个伺服电机41分别设置在顶架1宽度方向的两侧且位于顶架1成都方向的同一端,两个双向螺杆42能够转动的设置在顶架1的下端且分别位于顶架1宽度方向的两端,两个双向螺杆42的长度方向与顶架1的长度方向一致,两个双向螺杆42靠近伺服电机41的一端均穿过顶架1与伺服电机41各通过一组链轮43传动连接,每组链轮43均设置在对应的伺服电机41和双向螺杆42上,每个双向螺杆42的两端的螺旋方向相反,每个双向螺杆42与对应位置的两个导向杆5的上端旋接。通过两个伺服电机41带动链轮43组和双向螺杆42转动,进而使得位于顶架1宽度方向同侧的两个导向杆5相向运动,进而使得位于顶架1长度方向两侧的两个装配车和两个工具车9彼此靠近或远离,进而满足不同宽度的车型的车门安装要求。
工作原理:通过两个伺服电机41带动链轮43组和双向螺杆42转动,进而使得位于顶架1宽度方向同侧的两个导向杆5相向运动,进而使得位于顶架1长度方向两侧的两个装配车和两个工具车9彼此靠近或远离,进而满足不同宽度的车型的车门安装要求。汽车车门通过真空吸盘81和气泵84固定在支撑杆85上,由于车门安装需要不同的角度和车体对接,旋转电缸83驱动转杆82转动,从而带动支撑杆85和车门转动,同时可以通过三轴移动滑台7调节车门在X轴、Y轴和Z轴位置,进而满足装配要求。通过X轴直线运动装置71、Y轴直线运动装置72和Z轴直线运动装置73调节固定座86所在的X轴、Y轴和Z轴的位置,从而方便调节车门的安装位置。通过同步带滑台91和升降装置93来改变工具盘92的位置,进而方便工人拿取安装工具。
需要声明的是,上述具体实施方式仅仅为本发明的较佳实施例及所运用技术原理。本领域技术人员应该明白,还可以对本发明做各种修改、等同替换、变化等等。但是,这些变换只要未背离本发明的精神,都应在本发明的保护范围之内。另外,本申请说明书和权利要求书所使用的一些术语并不是限制,仅仅是为了便于描述。

Claims (5)

  1. 一种汽车两侧车门的同步装配工装,其特征在于,包括顶架(1)、左侧车门装配装置(2)、右侧车门装配装置(3)、两侧装配装置对向移动机构(4),顶架(1)能够滑动的设置在装配车间的顶部,左侧车门装配装置(2)和右侧车门装配装置(3)对称设置在顶架(1)长度方向上且均位于顶架(1)下方,两侧装配装置对向移动机构(4)设置在顶架(1)上,左侧车门装配装置(2)和右侧车门装配装置(3)均各通过两个竖直设置的导向杆(5)与两侧装配装置对向移动机构(4)连接,每个导向杆(5)的上端均与两侧装配装置对向移动机构(4)旋接,左侧车门装配装置(2)和右侧车门装配装置(3)的结构相同且对称,左侧车门装配装置(2)和右侧车门装配装置(3)均包括装配车(6)、三轴移动滑台(7)、真空吸盘式车门固定装置(8)和工具车(9),三轴移动滑台(7)固定设置在装配车(6)的上端,真空吸盘式车门固定装置(8)设置在三轴移动滑台(7)上,工具车(9)铰接在装配车(6)长度方向的一端,工具车(9)和装配车(6)均与对应位置的两个导向杆(5)滑动连接。
  2. 根据权利要求1所述的一种汽车两侧车门的同步装配工装,其特征在于,所述真空吸盘式车门固定装置(8)包括真空吸盘(81)、转杆(82)、旋转电缸(83)和气泵(84),真空吸盘(81)通过支撑杆(85)设置在转杆(82)上,旋转电缸(83)通过固定座(86)设置在三轴移动滑台(7)上,气泵(84)设置在装配车(6)上远离工具车(9)的一端,气泵(84)与真空吸盘(81)连通,转杆(82)的下端与旋转电缸(83)的输出端固定连接,支撑杆(85)固定设置在转杆(82)上且支撑杆(85)的长度方向垂直于转杆(82)的长度方向,固定座(86)设置在三轴移动滑台(7)上。
  3. 根据权利要求2所述的一种汽车两侧车门的同步装配工装,其特征在于,所述三轴移动滑台(7)包括X轴直线运动装置(71)、Y轴直线运动装置(72)和Z轴直线运动装置(73),X轴直线运动装置(71)沿装配车(6)长度方向固定设置在装配车(6)上,Y轴直线运动装置(72)设置在X轴直线运动装置(71)上,Z轴直线运动装置(73)设置在Y轴直线运动装置(72)上,固定座(86)固定设置在Z轴直线运动装置(73)上。
  4. 根据权利要求1所述的一种汽车两侧车门的同步装配工装,其特征在于,所述工具车(9)上设置有一个同步带滑台(91)和工具盘(92),工具盘(92)通过升降装置(93)设置在同步带滑台(91)上,升降装置(93)竖直设置在同步带滑台(91)上,工具盘(92)能够转动的设置在升降装置(93)的顶部。
  5. 根据权利要求1所述的一种汽车两侧车门的同步装配工装,其特征在于,所述两侧装配装置对向移动机构(4)包括两个伺服电机(41)和两个双向螺杆(42),两个伺服电机(41)分别设置在顶架(1)宽度方向的两侧且位于顶架(1)成都方向的同一端,两个双向螺杆(42)能够转动的设置在顶架(1)的下端且分别位于顶架(1)宽度方向的两端,两个双向螺杆(42)的长度方向与顶架(1)的长度方向一致,两个双向螺杆(42)靠近伺服电机(41)的一端均穿过顶架(1)与伺服电机(41)各通过一组链轮(43)传动连接,每组链轮(43)均设置在对应的伺服电机(41)和双向螺杆(42)上,每个双向螺杆(42)的两端的螺旋方向相反,每个双向螺杆(42)与对应位置的两个导向杆(5)的上端旋接。
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