WO2020227871A1 - 一种全自动书籍打包装置 - Google Patents

一种全自动书籍打包装置 Download PDF

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Publication number
WO2020227871A1
WO2020227871A1 PCT/CN2019/086490 CN2019086490W WO2020227871A1 WO 2020227871 A1 WO2020227871 A1 WO 2020227871A1 CN 2019086490 W CN2019086490 W CN 2019086490W WO 2020227871 A1 WO2020227871 A1 WO 2020227871A1
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WO
WIPO (PCT)
Prior art keywords
book
pushing
cylinder
bundling
trigger
Prior art date
Application number
PCT/CN2019/086490
Other languages
English (en)
French (fr)
Inventor
杨云良
周志强
吴湛锡
许剑邦
潘高峰
Original Assignee
深圳市高登设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市高登设备有限公司 filed Critical 深圳市高登设备有限公司
Priority to CN201980060171.4A priority Critical patent/CN112955380B/zh
Priority to PCT/CN2019/086490 priority patent/WO2020227871A1/zh
Publication of WO2020227871A1 publication Critical patent/WO2020227871A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00—Bundling articles
    • B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
    • B65B13/04—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes with means for guiding the binding material around the articles prior to severing from supply
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/08—Bundling paper sheets, envelopes, bags, newspapers, or other thin flat articles

Definitions

  • the invention relates to the field of a fully automatic book bundling device.
  • Cipheral Patent Publication No. CN104554851 B discloses a multi-functional book packing machine.
  • the packing machine is powered by a power source.
  • the power source changes the transmission direction through the driving shaft and bevel gears.
  • the power is respectively transmitted to the horizontal book-feeding mechanism, the vertical book-feeding mechanism and as the driving source for subsequent actions.
  • the driving shaft drives the cam to rotate and transmits the speed to the two racks.
  • the racks move up and down to drive the two gears to rotate, and because the two gears control different transmission ratios, the movement is driven by one of the gears to drive the other tooth.
  • the bar and its upper pusher move back and forth horizontally to complete the horizontal push action; the transmission direction is changed by two bevel gears to transmit the power to the longitudinal book feeding mechanism, the drive shaft drives the cam to run, and the cam drives the connecting rod to swing and then drives the slider and
  • the upper pushing head makes a reciprocating motion to complete the vertical pushing action.
  • This kind of transmission between power cams, gears, racks, bevel gears, and transmission shafts is very complicated, and requires professionals to perform fault repairs, and the cost is relatively high.
  • the present invention aims at the disadvantages of the current automatic book packer, which adopts cams, gears, racks, bevel gears and transmission shafts to drive power, has complex structure, is prone to failure, and has high cost. It provides a compressed air source that uses air cylinders. Brake fully automatic book packing device.
  • a fully automatic book packaging device including: a pat and pressing mechanism and a bundling mechanism; books are entered by the book-in mechanism, and sequentially pushed in by the book-pushing module After the clapping and pressing mechanism is clapped and compressed, it enters the bundling mechanism to bundle, and finally the book output mechanism drives the bundled books to be output; the clap and press mechanism and the bundling mechanism both use air cylinders as power.
  • the book feeding mechanism includes a conveying belt and a first book gauge and a second book gauge arranged on both sides of the conveying belt.
  • the book loading mechanism includes a powered roller structure for transferring books, and a first book gauge and a second book gauge arranged on both sides of the powered roller structure.
  • the book loading mechanism includes an unpowered roller group for transferring books, and a first book gauge and a second book gauge arranged on both sides of the unpowered roller group.
  • the fully automatic book packing device also includes a transition mechanism that transfers the books from the unpowered roller group to the bundling position of the bundling module, and the transition mechanism includes a transition mechanism mounting frame, a bearing group bridge and Bridge cylinder, on the transition mechanism mounting frame, the end of the unpowered roller set is equipped with a bearing set to cross the bridge, the bridge cylinder is installed on the side of the transition mechanism mounting frame, and the tappet uses a set of linkage mechanisms Drive the bearing set to cross the bridge.
  • the book pushing module includes a book pushing mechanism, a book pushing mechanism and a book pushing mechanism mounting rack; the book pushing mechanism mounting rack is locked in the frame of the packing device Right above, two parallel first linear guide rails are installed on the mounting frame of the push book mechanism.
  • the forward push mechanism and the back push mechanism are respectively locked on the sliding blocks of the two parallel first linear guides.
  • the connecting plate is connected as a whole, and a synchronous belt driven by a servo motor is arranged above the two parallel first linear guides.
  • the forward push book mechanism and the backward push book mechanism are respectively connected to the timing belt through a synchronous belt clamp block.
  • the servo motor The forward and backward book mechanisms are provided with power through the timing belt to move back and forth on two parallel first linear guides respectively.
  • the forward push mechanism and the backward push mechanism include a push plate, a second linear guide, a push plate connection block, a push cylinder, a cylinder connection block, and a push book.
  • the mechanism mounting plate, the book pushing cylinder and the second linear guide rail are all locked on the book pushing mechanism mounting plate, the book pushing plate is connected to the sliding block on the second linear guide through the book pushing plate connecting block, and the book pushing cylinder passes through the air cylinder.
  • the connecting block is connected with the sliding block, and when the pushing cylinder acts, the sliding block is driven to move on the second linear guide rail to change the position of the pushing plate.
  • the bundling mechanism includes a bundling module, and when the books transferred by the book-in mechanism are transferred to the bundling position of the bundling module, the bundling module is triggered to perform bundling
  • the bundling trigger mechanism, the bundling trigger mechanism is installed on the trigger mechanism mounting plate in the frame of the packing device, and includes a linear guide rail, a sliding block, a trigger cylinder, and a trigger plate connection block; the linear guide rail is installed on the trigger
  • the mechanism mounting plate, the trigger plate connecting block slides on the linear guide by a sliding block, the trigger cylinder is installed on the trigger plate connecting block, and the trigger bundling module is installed on the tappet of the trigger cylinder Trigger board for winding and binding.
  • the squeeze pressing mechanism is arranged in the frame of the full-automatic squeezing device, and is supported by the rack of the squeeze pressing mechanism, including a cylinder bracket, a book pressing plate, and a book pressing plate.
  • Book-pressing cylinder, book-shooting cylinder the cylinder support includes a vertical support rod fixed on the support of the pat and pressing mechanism and a beam supported by the vertical support rod, and the book-pressing cylinder is installed on the beam,
  • the book pressing board is driven to press down the books pushed into place by the book pushing module, and the book shooting cylinder is installed on the vertical support rod to drive the book shooting board to shoot the book from the side.
  • both the tapping and pressing mechanism and the bundling mechanism use air cylinders as power, which overcomes the complicated structure of the current automatic book packer due to the use of cams, gears, racks, bevel gears, and transmission shafts to drive power. And the disadvantage of higher cost.
  • Figure 1 is a structural diagram of the fully automatic book packaging device of the present invention.
  • Figure 2 is the book transition mechanism of the present invention.
  • Figure 3 is the book pushing module of the present invention.
  • Figure 4 is the book pushing mechanism of the present invention.
  • Figure 5 is the snapping and pressing mechanism of the present invention.
  • Figure 6 is the bundling trigger mechanism of the present invention.
  • Figure 7 is a book publishing mechanism of the present invention.
  • Embodiment 1 is a fully automatic book packing device using an existing bundling machine as the bundling module 4.
  • a book-in mechanism 2 and a transition mechanism are set in the packing mechanism frame 1.
  • Mechanism 3 bundling module 4, book pushing module 5, pat and pressing mechanism 6, and book output mechanism 8.
  • Books 9 enter the packing mechanism frame 1 from book feeding mechanism 2 and use pat and pressing mechanism 6 to pat and press Immediately afterwards, the bundling module 4 installed in the frame 1 of the baling mechanism realizes the winding and bundling, and the book output mechanism 8 outputs the bundled books 9.
  • the book 9 enters the transition mechanism 3 from the book feeding mechanism 2 through the conveyor belt 10, and the book 9 is pushed onto the bundling module 4 by the book pushing mechanism 18 in the book pushing module 5.
  • the pressing mechanism 6 compresses and pats the book
  • the trigger mechanism 7 triggers the bundling module 4 to realize the winding and bundling
  • the book forward mechanism 19 pushes the book onto the book output mechanism 8.
  • the book feeding mechanism 2 there are a left book block 11 and a right book block 12 on both sides of the conveying belt 10; the books 9 on the conveying belt 10 have a left book block 11 and a right book block.
  • the restriction of the rule 12 is forwarded along with the conveyor belt 10.
  • the book 9 is driven by the conveyor belt 10.
  • a powered powered roller structure or an unpowered roller set 14 can also be used.
  • a powered powered roller structure or an unpowered roller set 14 The book 9 is smoothly forwarded due to the restrictions of the left book rule 11 and the right book rule 12 arranged on both sides of the book 9.
  • a transition mechanism 3 is also provided to transfer the books 9 from the unpowered roller set 14 to the bundling position of the bundling module 4;
  • the transition mechanism 3 includes a transition mechanism mounting frame 13, a bearing set bridge 15 And a pair of bridge cylinders 16, on the transition mechanism mounting frame 13, the end of the unpowered roller set 14 is equipped with a bearing set bridge 15, and the bridge cylinder 16 is installed on both sides of the transition mechanism mounting frame 13, and the tappet uses a set of connecting rods.
  • the mechanism drives the bearing group to cross the bridge 15.
  • the bridge cylinder 16 acts to drive the bearing assembly to cross the bridge 15 to connect the book 9 to the bundling module 4 in the transition mechanism 3.
  • the book pushing module 5 includes a book pushing mechanism 17 and a book pushing mechanism 18 and a book pushing mechanism mounting frame 19; wherein the book pushing mechanism mounting frame 19 is locked directly above the packing device frame 1 and pushing
  • the book mechanism mounting frame 18 is equipped with two parallel first linear guide rails 20, and the forward push mechanism 17 and the backward push mechanism 18 are respectively locked on the sliding blocks 21 of the two parallel first linear guide rails 20.
  • the book mechanism connecting plate 22 is connected as a whole, and a synchronous belt 24 driven by a servo motor 25 is arranged above the two parallel first linear guides 20.
  • the forward book mechanism 17 and the backward book mechanism 18 are respectively passed through synchronous belt clamps.
  • the block 23 is connected with the timing belt 24, and the servo motor 25 provides power for the forward push mechanism 17 and the backward push mechanism 18 through the timing belt 24 to move back and forth on two parallel first linear guides 20 respectively.
  • the forward pushing mechanism 17 and the backward pushing mechanism 18 are symmetrically arranged pushing mechanisms.
  • the pushing mechanism includes a pushing plate 38, a second linear guide 39, a pushing plate connecting block 40, and a pushing cylinder 41.
  • the cylinder connecting block 42, the book pushing mechanism mounting plate 43, the pushing cylinder 41 and the second linear guide 39 are all locked on the pushing mechanism mounting plate 43, and the pushing plate 38 is connected to the second linear guide through the pushing plate connecting block 40
  • the sliding block 21 on the 39 is connected, and the book pushing cylinder 41 is connected to the sliding block 21 through the air cylinder connecting block 42.
  • the pushing cylinder 41 acts, the sliding block 21 is driven to move on the second linear guide 39 to change the position of the pushing plate 38.
  • the book pushing cylinder 41 and the second linear guide 39 are both locked on the book pushing mechanism mounting plate 43, the book pushing plate is connected to the slider 21 through the book pushing plate connecting block 40, and the book pushing cylinder 41 is connected through the air cylinder
  • the block is connected with the sliding block 21, and the sliding block 21 can be moved on the second linear guide 39 to change the position of the pushing plate 38 when the pushing cylinder 41 is operating.
  • the pat and press mechanism 6 is arranged in the frame 1 of the fully automatic packing device, and is supported by the pat and press mechanism bracket 27, including a cylinder bracket 26, a book pressing plate 28, and a book plate. 29.
  • cylinder support 26 includes a vertical support rod fixed on the support 27 of the pat and pressing mechanism and a beam supported by the vertical support rod. The vertical support rod and the beam form a "7 "Glyph.
  • the book pressing cylinder 30 is installed on the beam to drive the book pressing plate 28 to press down the book 9 pushed into place by the book pushing module 5, and the book shooting cylinder 31 is installed on the vertical support rod to drive the book shooting board 29 to shoot the book 9 from the side .
  • the vertical support rod and the beam form a "7"-shaped pat and press mechanism bracket 27, and the vertical support rod and the beam form a "7"-shaped cylinder bracket 26, the pressure cylinder 30 and The book shooting cylinder 31 is mounted on the cylinder bracket 26, the book pressing cylinder 30 drives the book pressing plate 28 to press the book, and the book shooting cylinder 31 drives the book shooting board 29 to align the book.
  • the bundling mechanism includes a bundling module 4 and a bundling trigger mechanism 7 that triggers the bundling module 4 to perform bundling when the books 9 transferred by the book-in mechanism 2 are transferred to the bundling position of the bundling module 4, and the bundling trigger mechanism 7 is such as As shown in FIG.
  • the trigger mechanism mounting plate 32 in the packing device frame 1, and includes a linear guide 34, a slider 21, a trigger cylinder 33, and a trigger plate connecting block 36;
  • the linear guide 34 is mounted on the trigger mechanism mounting plate 32 ,
  • the trigger plate connecting block 36 uses the slider 21 to slide on the linear guide 34, the trigger cylinder 33 is installed on the trigger plate connecting block 36, and the tappet of the trigger cylinder 33 is installed with the trigger bundling module 4 to complete the winding and bundling of the trigger plate 35.
  • the trigger cylinder 33 and the linear guide 34 are locked on the trigger mechanism mounting plate, the piston rod of the trigger cylinder 33 is connected to the trigger plate 35, and the trigger plate 35 is connected to the slider 21 through the trigger plate connecting block 36.
  • the cylinder piston rod pushes the trigger plate to move back and forth along the linear guide 34.
  • Fig. 7 shows the book output mechanism 7 of this embodiment.
  • the book output mechanism 7 also includes a book output mechanism mounting frame 37, a non-powered roller group 14, a bearing group bridge 15, and a bridge cylinder 16.
  • the bridge-passing cylinder acts to drive the bearing assembly to pass the bridge to connect the book publishing mechanism with the binding module.
  • the working principle of the present invention is:
  • the book is sent to the book transition mechanism 2 by the conveying belt 10, the cylinders of the cylinder 41 on the front and back pushing mechanism are simultaneously inhaled, and the book pushing plate 38 is driven to move along the linear guide 39, and then the servo motor 25 passes through the timing belt 24
  • the book pushing module 5 is driven to move towards the book as a whole.
  • the cylinder 41 on the front and rear pushing mechanism simultaneously discharges air, so that the pushing mechanism 18 reaches the pushing position.
  • the two bridge cylinders 16 air in simultaneously to drive the bearing.
  • the group bridge 15 is connected to the binding module 4, and then the servo motor 25 drives the book pushing mechanism to move on the first linear guide 20 through the timing belt 24, the book pushing boards of the forward pushing mechanism 17 and the backward pushing mechanism 18 move at the same time , The book pusher of the back pushing mechanism pushes the book to the bundling position of the bundling module 4.
  • the book pressing cylinder 30 takes in air, and the book pressing plate 28 is driven to press the book, and then the cylinder 33 is triggered to take in and drive
  • the trigger board 34 triggers the bundling module 4 to complete the first winding and bundling.
  • the cylinder 33 is triggered to directly vent air, and then the book pressing cylinder 30 vents, the book pressing plate 28 is released, and the book cylinder 31 takes in air to drive the shot.
  • the book board 29 pats the book together.
  • the book pressing cylinder 30 enters the air, and the book pressing plate 28 is driven to press the book.
  • the cylinder 33 is triggered to enter the air, and the trigger plate 34 is driven to trigger the bundling module 4 to complete the second time. Winding and binding, and then the book pushing module starts the next stroke.
  • the book pushing mechanism pushes the book to be bundled for the second time
  • the book pushing plate mechanism of the forward pushing book pushes the book that has been bundled in Publishing agency.
  • Both the clinching mechanism and the bundling mechanism use air cylinders as the power, which overcomes the complicated structure of the current automatic book packer due to the use of cams, gears, racks, bevel gears, and drive shafts to drive power. It is prone to failure and high cost. Of inadequacy.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

一种全自动书籍打包装置，包括：拍齐压紧机构（6）、打捆机构。书籍由进书机构（2）进入，由推书模块（5）依次推入拍齐压紧机构（6）拍齐压紧后，进入打捆机构打捆，最后由出书机构（8）带动成捆的书籍输出。所述的拍齐压紧机构（6）及打捆机构均采用气缸作为动力。该全自动书籍打包装置中，拍齐压紧机构及打捆机构均采用气缸作为动力，克服了目前全自动书本打包机由于采用凸轮、齿轮、齿条、锥齿轮、传动轴传动动力，结构复杂，容易出现故障，且成本较高的不足。

Description

一种全自动书籍打捆装置 技术领域
本发明涉及一种全自动书籍打捆装置领域。
 背景技术
目前，在书刊印刷后道加工装订行业里，打捆机应用广泛。但目前市面上打捆机主要为半自动打捆机，需要人工搬运上料及出料，既浪费人力，效率又低下。因此，业内出现了全自动书本打包机，中国专利公告号CN104554851 B就公开了一种多功能书本打包机，该打包机由动力源提供动力，该动力源通过主动轴和锥齿轮改变传动方向将动力分别传给了横向送书机构、纵向送书机构以及作为后续各动作的驱动源。主动轴带动凸轮转动，将速度传给两条齿条，齿条上下运动带动两个齿轮转动，并且由于这两个齿轮控制不同的传动比，将运动通过其中之一的齿轮带动另一根齿条和其上推头横向往复运动，完成横向推书动作；通过两个锥齿轮改变传动方向将动力传给纵向送书机构，传动轴带动凸轮运转，凸轮运转带动连杆摆动再带动滑块和其上推头做往复运动，从而完成纵向推书动作。这种由动力凸轮、齿轮、齿条、锥齿轮、传动轴之间传递非常复杂，出现故障修复时需要专业人员执行，成本比较高。
 技术问题
本发明针对目前全自动书本打包机由于采用凸轮、齿轮、齿条、锥齿轮、传动轴传动动力，结构复杂，容易出现故障，且成本较高的不足，提供一种利用压缩空气源分别采用气缸制动的全自动书籍打包装置。
 技术解决方案
本发明为实现其技术目的所采用的技术方案是：一种全自动书籍打包装置，包括：拍齐压紧机构、打捆机构；书籍由进书机构进入，由推书推书模块依次推入拍齐压紧机构拍齐压紧后，进入打捆机构打捆，最后由出书机构带动成捆的书籍输出；所述的拍齐压紧机构及打捆机构均采用气缸作为动力。
进一步的，上述的全自动书籍打包装置中：所述的进书机构包括传送皮带和设置在传送皮带两侧的第一挡书规和第二挡书规。
进一步的，上述的全自动书籍打包装置中：所述的进书机构包括传送书籍的有动力滚筒结构和设置在有动力滚筒结构两侧的第一挡书规和第二挡书规。
进一步的，上述的全自动书籍打包装置中：所述的进书机构包括传送书籍的无动力滚筒组和设置在无动力滚筒组两侧的第一挡书规和第二挡书规。
进一步的，上述的全自动书籍打包装置中：还包括将书籍由无动力滚筒组上转移到打捆模块打捆位置的过渡机构，所述的过渡机构包括过渡机构安装架、轴承组过桥及过桥气缸，在所述的过渡机构安装架上，所述的无动力滚筒组末端安装轴承组过桥，过桥气缸安装在所述的过渡机构安装架侧面，挺杆利用一组连杆机构带动轴承组过桥。
进一步的，上述的全自动书籍打包装置中：所述的推书模块包括前推书机构和后推书机构及推书机构安装架；所述的推书机构安装架锁在打包装置机架的正上方，推书机构安装架上装有两条平行的第一直线导轨，前推书机构和后推书机构分别锁在两条平行的第一直线导轨的滑块上，由推书机构连接板连成一个整体，在两条平行的第一直线导轨上方设置有由伺服电机驱动的同步带，前推书机构和后推书机构分别通过同步带夹块与同步带连接，伺服电机通过同步带为前推书机构和后推书机构提供动力在分别在两条平行的第一直线导轨上来回移动。
进一步的，上述的全自动书籍打包装置中：所述的前推书机构和后推书机构包括推书板、第二直线导轨、推书板连接块、推书气缸、气缸连接块、推书机构安装板、所述的推书气缸和第二直线导轨都锁在推书机构安装板上，推书板通过推书板连接块与第二直线导轨上的滑块连接，推书气缸通过气缸连接块与滑块连接，推书气缸动作时带动滑块在第二直线导轨上移动来改变推书板的位置。
进一步的，上述的全自动书籍打包装置中：所述的打捆机构包括打捆模块和在所述的进书机构传送的书籍传送到打捆模块打捆位时，触发打捆模块进行打捆的打捆触发机构，所述的打捆触发机构安装在打包装置机架内的触发机构安装板上，包括直线导轨、滑块、触发气缸、触发板连接块；所述的直线导轨安装在触发机构安装板，所述的触发板连接块利用滑块在直线导轨上滑动，所述的触发气缸安装在所述的触发板连接块上，所述的触发气缸的挺杆上安装触发打捆模块完成绕线打捆的触发板。
进一步的，上述的全自动书籍打包装置中：所述的拍齐压紧机构设置在全自动打包装置机架内，由拍齐压紧机构支架支撑，包括气缸支架、压书板、拍书板、压书气缸、拍书气缸；所述的气缸支架包括固定在拍齐压紧机构支架上的竖向支杆和由竖向支杆支撑的横梁，所述的压书气缸安装在横梁上，带动压书板向下压由所述的推书模块推到位的书籍，所述的拍书气缸安装在竖向支杆上带动拍书板从侧面拍向书籍。
 有益效果
本发明中，拍齐压紧机构及打捆机构均采用气缸作为动力，克服目前全自动书本打包机由于采用凸轮、齿轮、齿条、锥齿轮、传动轴传动动力，结构复杂，容易出现故障，且成本较高的不足。
 附图说明
以下结合附图和具体实施方式对本发明进行进一步的说明。
  图1为本发明全自动书籍打包装置结构图。
图2是本发明的书本过渡机构。
图3是本发明的推书模块。
图4是本发明的推书机构。
图5是本发明的拍齐、压紧机构。
图6是本发明的打捆触发机构。
图7是本发明的出书机构。
 本发明的最佳实施方式
实施例1，本实施例是一种利用现有的打捆机作为打捆模块4的全自动书籍打包装置，如图1所示，在打包机构机架1内设置了进书机构2、过渡机构3、打捆模块4、推书模块5、拍齐压紧机构6以及出书机构8，书籍9从进书机构2进入打包机构机架1内利用拍齐压紧机构6拍齐、压紧后，由安装在打包机构机架1内的打捆模块4实现绕线打捆后由出书机构8输出成捆的书籍9。
如图1所示，书本9从进书机构2通过传送皮带10进入到过渡机构3上，由推书模块5中的后推书机构18将书籍9推到打捆模块4上，由拍齐压紧机构6将书压紧、拍齐，通过触发机构7触发打捆模块4实现绕线打捆，由前推书机构19将书本推到出书机构8上。
如图2所示，在进书机构2中，传送皮带10两侧有左挡书规11、右挡书规12；在传送皮带10上的书籍9由于有左挡书规11、右挡书规12的限制，随传送皮带10向前传送。本实施例中，书籍9由传送皮带10带动前进，在实践中，也可以使用有动力的动力滚筒结构或者无动力滚筒组14，同样，有动力的动力滚筒结构或者无动力滚筒组14上的书籍9由于在设置在其两侧的左挡书规11、右挡书规12的限制顺利向前传送。当使用无动力滚筒组14时，还具的过渡机构3将书籍9由无动力滚筒组14上转移到打捆模块4打捆位置；过渡机构3包括过渡机构安装架13、轴承组过桥15及一对过桥气缸16，在过渡机构安装架13上，无动力滚筒组14末端安装轴承组过桥15，过桥气缸16安装在过渡机构安装架13两侧面，挺杆利用一组连杆机构带动轴承组过桥15。过桥气缸16动作，驱动轴承组过桥15将书籍9在过渡机构3与打捆模块4连接。
推书模块5如图3所示，包括前推书机构17和后推书机构18及推书机构安装架19；其中，推书机构安装架19锁在打包装置机架1的正上方，推书机构安装架18上装有两条平行的第一直线导轨20，前推书机构17和后推书机构18分别锁在两条平行的第一直线导轨20的滑块21上，由推书机构连接板22连成一个整体，在两条平行的第一直线导轨20上方设置有由伺服电机25驱动的同步带24，前推书机构17和后推书机构18分别通过同步带夹块23与同步带24连接，伺服电机25通过同步带24为前推书机构17和后推书机构18提供动力在分别在两条平行的第一直线导轨20上来回移动。
前推书机构17和后推书机构18是对称设置的推书机构如图4所示，推书机构包括推书板38、第二直线导轨39、推书板连接块40、推书气缸41、气缸连接块42、推书机构安装板43、推书气缸41和第二直线导轨39都锁在推书机构安装板43上，推书板38通过推书板连接块40与第二直线导轨39上的滑块21连接，推书气缸41通过气缸连接块42与滑块21连接，推书气缸41动作时带动滑块21在第二直线导轨39上移动来改变推书板38的位置。如图4所示，推书气缸41和第二直线导轨39都锁在推书机构安装板43上，推书板通过推书板连接块40与滑块21连接，推书气缸41通过气缸连接块与滑块21连接，推书气缸41动作时可以使滑块21在第二直线导轨39上移动来改变推书板38的位置。
如图5是本实施例中的，拍齐压紧机构6设置在全自动打包装置机架1内，由拍齐压紧机构支架27支撑，包括气缸支架26、压书板28、拍书板29、压书气缸30、拍书气缸31；气缸支架26包括固定在拍齐压紧机构支架27上的竖向支杆和由竖向支杆支撑的横梁，竖向支杆与横梁形成“7”字形。
压书气缸30安装在横梁上，带动压书板28向下压由推书模块5推到位的书籍9，拍书气缸31安装在竖向支杆上带动拍书板29从侧面拍向书籍9。
如图5所示，在竖向支杆与横梁形成“7”字形的拍齐压紧机构支架27上，竖向支杆与横梁形成“7”字形的气缸支架26上，压书气缸30和拍书气缸31装在气缸支架26上，压书气缸30驱动压书板28压紧书本，拍书气缸31驱动拍书板29拍齐书本。
打捆机构包括打捆模块4和在进书机构2传送的书籍9传送到打捆模块4打捆位时，触发打捆模块4进行打捆的打捆触发机构7，打捆触发机构7如图6所示，安装在打包装置机架1内的触发机构安装板32上，包括直线导轨34、滑块21、触发气缸33、触发板连接块36；直线导轨34安装在触发机构安装板32，触发板连接块36利用滑块21在直线导轨34上滑动，触发气缸33安装在触发板连接块36上，触发气缸33的挺杆上安装触发打捆模块4完成绕线打捆的触发板35。
如图6所示：触发气缸33和直线导轨34锁在触发机构安装板上，触发气缸33的活塞杆与触发板35相连，触发板35通过触发板连接块36与滑块21相连，当触发气缸33动作时，由气缸活塞杆推动触发板沿直线导轨34来回移动。
附图7是本实施例的出书机构7，与进书机构2一样，出书机构7也包括出书机构安装架37、无动力滚筒组14、轴承组过桥15、过桥气缸16，过桥气缸动作，驱动轴承组过桥将出书机构与打捆模块的连接。
本发明的工作原理是：
书本由传送皮带10送到书本过渡机构2上，前、后推书机构上的气缸41的缸体同时进气，驱动推书板38沿直线导轨39移动，接着由伺服电机25通过同步带24驱动推书模块5整体向书本方向移动，到达预定位置后，前后推书机构上的气缸41同时出气，使得推书机构18到达推书位置，同时两个过桥气缸16同时进气，驱动轴承组过桥15连接打捆模块4，然后伺服电机25通过同步带24驱动推书机构在第一直线导轨20上移动时，前推书机构17和后推书机构18的推书板同时移动，后推书机构的推书板将书本推到打捆模块4的打捆位置处，接下来压书气缸30进气，驱动压书板28压紧书本，接下来触发气缸33进气，驱动触发板34触发打捆模块4完成第一次绕线打捆，触发动作完成后触发气缸33直接出气，然后压书气缸30出气，压书板28松开，拍书气缸31进气，驱动拍书板29拍齐书本，书本拍齐后压书气缸30进气，驱动压书板28压紧书本，书本压紧后触发气缸33进气，驱动触发板34触发打捆模块4完成第二次绕线打捆，紧接着推书模块开始下一个行程，当后推书机构将第二次待打捆的书本推入时，前推书机的推书板构将完成打捆的书本推入出书机构。
 工业实用性
拍齐压紧机构及打捆机构均采用气缸作为动力，克服目前全自动书本打包机由于采用凸轮、齿轮、齿条、锥齿轮、传动轴传动动力，结构复杂，容易出现故障，且成本较高的不足。
 

Claims (9)

  1. 一种全自动书籍打包装置，包括：拍齐压紧机构（6）、打捆机构；书籍（9）由进书机构（2）进入，由推书推书模块（5）依次推入拍齐压紧机构（6）拍齐压紧后，进入打捆机构打捆，最后由出书机构（8）带动成捆的书籍输出；其特征在于：所述的拍齐压紧机构（6）及打捆机构均采用气缸作为动力。
  2. 根据权利要求1所述的全自动书籍打包装置，其特征在于：所述的进书机构（2）包括传送皮带（10）和设置在传送皮带（10）两侧的第一挡书规（11）和第二挡书规（12）。
  3. 根据权利要求1所述的全自动书籍打包装置，其特征在于：所述的进书机构（2）包括传送书籍的有动力滚筒结构和设置在有动力滚筒结构两侧的第一挡书规（11）和第二挡书规（12）。
  4. 根据权利要求1所述的全自动书籍打包装置，其特征在于：所述的进书机构（2）包括传送书籍的无动力滚筒组（14）和设置在无动力滚筒组（14）两侧的第一挡书规（11）和第二挡书规（12）。
  5. 根据权利要求4所述的全自动书籍打包装置，其特征在于：还包括将书籍（9）由无动力滚筒组（14）上转移到打捆模块（4）打捆位置的过渡机构（3），所述的过渡机构（3）包括过渡机构安装架（13）、轴承组过桥（15）及过桥气缸（16），在所述的过渡机构安装架（13）上，所述的无动力滚筒组（14）末端安装轴承组过桥（15），过桥气缸（16）安装在所述的过渡机构安装架（13）侧面，挺杆利用一组连杆机构带动轴承组过桥（15）。
  6. 根据权利要求1所述的全自动书籍打包装置，其特征在于：所述的推书模块（5）包括前推书机构（17）和后推书机构（18）及推书机构安装架（19）；所述的推书机构安装架（19）锁在打包装置机架（1）的正上方，推书机构安装架（19）上装有两条平行的第一直线导轨（20），前推书机构（17）和后推书机构（18）分别锁在两条平行的第一直线导轨（20）的滑块（21）上，由推书机构连接板（22）连成一个整体，在两条平行的第一直线导轨（20）上方设置有由伺服电机（25）驱动的同步带（24），前推书机构（17）和后推书机构（18）分别通过同步带夹块（23）与同步带（24）连接，伺服电机（25）通过同步带（24）为前推书机构（17）和后推书机构（18）提供动力在分别在两条平行的第一直线导轨（20）上来回移动。
  7. 根据权利要求6所述的全自动书籍打包装置，其特征在于：所述的前推书机构（17）和后推书机构（18）包括推书板（38）、第二直线导轨（39）、推书板连接块（40）、推书气缸（41）、气缸连接块（42）、推书机构安装板（43）、所述的推书气缸（41）和第二直线导轨（39）都锁在推书机构安装板（43）上，推书板（38）通过推书板连接块（40）与第二直线导轨（39）上的滑块（21）连接，推书气缸（41）通过气缸连接块（42）与滑块（21）连接，推书气缸（41）动作时带动滑块（21）在第二直线导轨（39）上移动来改变推书板（38）的位置。
  8. 根据权利要求1至7中任一所述的全自动书籍打包装置，其特征在于：所述的打捆机构包括打捆模块（4）和在所述的进书机构（2）传送的书籍（9）传送到打捆模块（4）打捆位时，触发打捆模块（4）进行打捆的打捆触发机构（7），所述的打捆触发机构（7）安装在打包装置机架（1）内的触发机构安装板（32）上，包括直线导轨（34）、滑块（21）、触发气缸（33）、触发板连接块（36）；所述的直线导轨（34）安装在触发机构安装板（32），所述的触发板连接块（36）利用滑块（21）在直线导轨（34）上滑动，所述的触发气缸（33）安装在所述的触发板连接块（36）上，所述的触发气缸（33）的挺杆上安装触发打捆模块（4）完成绕线打捆的触发板（35）。
  9. 根据权利要求8所述的全自动书籍打包装置，其特征在于：所述的拍齐压紧机构（6）设置在全自动打包装置机架（1）内，由拍齐压紧机构支架（27）支撑，包括气缸支架（26）、压书板（28）、拍书板（29）、压书气缸（30）、拍书气缸（31）；所述的气缸支架（26）包括固定在拍齐压紧机构支架（27）上的竖向支杆和由竖向支杆支撑的横梁，所述的压书气缸（30）安装在横梁上，带动压书板（28）向下压由所述的推书模块（5）推到位的书籍（9），所述的拍书气缸（31）安装在竖向支杆上带动拍书板（29）从侧面拍向书籍（9）。
     
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CN117342058A (zh) * 2023-12-04 2024-01-05 湖南天闻新华印务有限公司 一种自动堆积打捆装置及其方法
CN117342058B (zh) * 2023-12-04 2024-03-29 湖南天闻新华印务有限公司 一种自动堆积打捆装置及其方法

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