WO2020211389A1 - 一种塑胶地板表面处理方法 - Google Patents

一种塑胶地板表面处理方法 Download PDF

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WO2020211389A1
WO2020211389A1 PCT/CN2019/121937 CN2019121937W WO2020211389A1 WO 2020211389 A1 WO2020211389 A1 WO 2020211389A1 CN 2019121937 W CN2019121937 W CN 2019121937W WO 2020211389 A1 WO2020211389 A1 WO 2020211389A1
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Prior art keywords
pattern
treatment method
substrate
layer
surface treatment
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PCT/CN2019/121937
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English (en)
French (fr)
Inventor
戴会斌
赵培东
董利杰
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浙江晶通塑胶有限公司
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Publication of WO2020211389A1 publication Critical patent/WO2020211389A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0011—Pre-treatment or treatment during printing of the recording material, e.g. heating, irradiating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041—Digital printing on surfaces other than ordinary paper
    • B41M5/0047—Digital printing on surfaces other than ordinary paper by ink-jet printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041—Digital printing on surfaces other than ordinary paper
    • B41M5/0064—Digital printing on surfaces other than ordinary paper on plastics, horn, rubber, or other organic polymers
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/105—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of organic plastics with or without reinforcements or filling materials

Definitions

  • the invention relates to the field of flooring, in particular to a surface treatment method for plastic flooring.
  • the patterns and patterns of the general plastic floor are printed on the printing layer in advance. During manufacturing, they are rolled together with the substrate and the wear-resistant layer to form a whole. In terms of visual effects, the printed layer The pattern is flat. In order to increase the three-dimensional beauty, an embossed pattern is also formed on the outer edge of the plastic floor. However, because the pattern is printed on the printing layer, and the embossing is formed on the wear-resistant layer, the visual effect cannot be produced. It does present an integrated three-dimensional appearance, and the printed pattern cannot accurately correspond to the embossing, forming a gap in visual beauty. Moreover, the pattern and pattern of this type of floor are not durable enough.
  • the technical problem to be solved by the present invention is to provide a surface treatment method for the plastic floor with clear patterns, uniform gloss, three-dimensional effect and long-lasting appearance.
  • the technical solution of the present invention is to provide a surface treatment method for a plastic floor.
  • the plastic floor includes a substrate and includes the following steps:
  • Step one pretreating the surface of the substrate, first make a solid color base on the upper surface of the substrate; then roll-on UV glue to attach to the solid color base to form a surface coating, with an amount of 5-15g/m 2 ; roll-on UV glue on the surface again The printing bottom is formed on the layer, and the dosage is 5-15g/m 2 ;
  • Step 2 Set the pattern layer, and print the pattern on the printing bottom through the digital printing device. If the edge of the floor is chamfered or irregular, the printed pattern must cover the entire floor;
  • Step 3 setting the pattern layer.
  • the pattern layer is set on the pattern layer.
  • the pattern layer can be a patterned pattern or a patterned pattern.
  • the patterned pattern is directly used to deposit UV glue on the patterned pattern with a printing device, and the pattern will become prominent after curing;
  • the road uses a textured rubber roller to apply UV to form a concave-convex pattern after curing;
  • Step four the protective layer is set up, and 40-200g/m 2 UV glue is applied to the texture layer by rolling or spraying to form a wear-resistant layer.
  • the pure color base in step 1 is white, and the surface of the substrate is uniform in color, uniform in gloss, and smooth in surface by attaching a film or paint.
  • UV glue can be sprayed on the patterned road without spraying, and then the uneven pattern can be formed by rolling with a pressure roller with a preset pattern.
  • the substrate is PVC, PET, magnesium substrate or pressure plate.
  • the substrate is a hard board or a soft substrate.
  • a balance layer is provided on the lower surface of the substrate.
  • the balance layer is impregnated paper or thermoplastic material.
  • thermoplastic material is a PVC film with an oil content of 0-5PHR.
  • the present invention has the following advantages: through the above treatment, the pattern of the floor surface is clear, the gloss is uniform, the three-dimensional effect is and can be displayed for a long time.
  • a surface treatment method for plastic floor includes a substrate and includes the following steps:
  • Step 1 Pretreating the surface of the substrate.
  • the solid color base is white.
  • the color of the substrate surface is uniform, the gloss is uniform, and the surface is smooth by attaching a film or spraying paint; Apply UV glue to adhere to the solid color base to form a surface coating, with an amount of 5-15g/m 2 ; roll coating UV glue on the surface coating again to form a printing base, with an amount of 5-15g/m 2 ;
  • the substrate is PVC, Hard or soft substrates such as PET, magnesium substrate or pressure plate;
  • Step 2 Set the pattern layer, and print the pattern on the printing bottom through the digital printing device. If the edge of the floor is chamfered or irregular, the printed pattern must cover the entire floor;
  • Step 3 setting the pattern layer.
  • the pattern layer is set on the pattern layer.
  • the pattern layer can be a patterned pattern or a patterned pattern.
  • the patterned pattern is directly used to deposit UV glue on the patterned pattern with a printing device, and the pattern will become prominent after curing;
  • the road uses a rubber roller with a pattern to roll UV to form a concave-convex pattern after curing; alternatively, UV glue can be sprayed on the road without a pattern, and then the concave-convex pattern is formed by a pressure roller with a preset pattern;
  • Step four the protective layer is set up, and 40-200g/m 2 UV glue is applied to the texture layer by rolling or spraying to form a wear-resistant layer.
  • a balance layer is provided on the lower surface of the substrate, and the balance layer is impregnated paper or a thermoplastic material.
  • the thermoplastic material is preferably a PVC film with an oil content of 0-5PHR, and the PVC film can be laminated by heat bonding or gluing.
  • the present invention makes the pattern on the floor surface clear, uniform in gloss, three-dimensional, and can be persistently displayed.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Floor Finish (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

本发明公开了一种塑胶地板表面处理方法，塑胶地板包括基材，包括以下步骤，步骤一，基材表面预处理，先在基材上表面做纯色底；然后滚涂UV胶附着在纯色底上形成表面涂层，用量5-15g/m2；再次滚涂UV胶于表面涂层上形成打印底，用量5-15g/m2；步骤二，图案层设置，通过数码打印设备在打印底上进行图案喷印，如果地板边缘有倒角或者不规则形状，其打印图案需覆盖整个地板。该塑胶地板表面处理方法使得图案清晰、光泽统一、具有立体感且可持久显现。

Description

一种塑胶地板表面处理方法 技术领域：
本发明涉及地板领域，具体讲是一种塑胶地板表面处理方法。
背景技术：
现有技术中，一般塑胶地板的图案花纹，都是预先印制于该印刷层上，制造时，再一并连同基板与耐磨层辊压成型为一体，就视觉效果而言，印刷层上的花纹图案时平面的，为了增加立体美感，另外于塑胶地板外缘形成压纹图案，然而因为图案花纹是印在印刷层上，而压纹是成型于耐磨层上，产生的视觉效果无法确实呈现一体化的立体美观，同时印刷图案也无法与压纹准确对应，形成视觉美感的落差，并且，这类地板的图案花纹持久性不够。
发明内容：
本发明所要解决的技术问题是，提供一种使得图案清晰、光泽统一、具有立体感且可持久显现的塑胶地板表面处理方法。
本发明的技术解决方案是，提供一种塑胶地板表面处理方法，塑胶地板包括基材，包括以下步骤，
步骤一，基材表面预处理，先在基材上表面做纯色底；然后滚涂UV胶附着在纯色底上形成表面涂层，用量5-15g/m 2；再次滚涂UV胶于表面涂层上形成打印底，用量5-15g/m 2；
步骤二，图案层设置，通过数码打印设备在打印底上进行图案喷印，如果地板边缘有倒角或者不规则形状，其打印图案需覆盖整个地板；
步骤三，纹路层设置，在图案层上设置纹路层，纹路层可为对花或者不对花纹路，其中，对花纹路直接利用打印设备在纹路处堆积UV胶，固化后凸显形成纹路；不对花纹路利用带纹路的胶辊滚涂UV，固化后形成凹凸纹路；
步骤四，保护层设置，以滚涂或者喷涂方式用40-200g/m 2的UV胶在纹路层上涂布形成耐磨层。
作为优选，步骤一中的纯色底为白色，通过附膜或者油漆使基材表面颜色均匀，光泽度统一，表面平整。
作为优选，步骤三中，不对花纹路也可以利用喷涂方式喷涂UV胶，然后用 预设纹路的压辊辊压成型凹凸纹路。
作为优选，基材为PVC、PET、镁基板或压力板。
作为优选，基材为硬质板材或软质基材。
作为优选，基材下表面设置平衡层。
作为优选，平衡层为浸渍纸或热塑性材料。
进一步的，热塑性材料为油份为0-5PHR的PVC膜。
采用以上方案后与现有技术相比，本发明具有以下优点：通过上述处理，使得地板表面的图案清晰、光泽统一、具有立体感且可持久显现。
具体实施方式：
下面就具体实施方式对本发明作进一步说明：
实施例1
一种塑胶地板表面处理方法，塑胶地板包括基材，包括以下步骤，
步骤一，基材表面预处理，先在基材上表面做纯色底，本实施例中纯色底为白色，通过附膜或者喷涂油漆使基材表面颜色均匀，光泽度统一，表面平整；然后滚涂UV胶附着在纯色底上形成表面涂层，用量5-15g/m 2；再次滚涂UV胶于表面涂层上形成打印底，用量5-15g/m 2；其中，基材为PVC、PET、镁基板或压力板等硬质或软质基材；
步骤二，图案层设置，通过数码打印设备在打印底上进行图案喷印，如果地板边缘有倒角或者不规则形状，其打印图案需覆盖整个地板；
步骤三，纹路层设置，在图案层上设置纹路层，纹路层可为对花或者不对花纹路，其中，对花纹路直接利用打印设备在纹路处堆积UV胶，固化后凸显形成纹路；不对花纹路利用带纹路的胶辊滚涂UV，固化后形成凹凸纹路；或者，不对花纹路也可以利用喷涂方式喷涂UV胶，然后用预设纹路的压辊辊压成型凹凸纹路；
步骤四，保护层设置，以滚涂或者喷涂方式用40-200g/m 2的UV胶在纹路层上涂布形成耐磨层。
作为优选，基材下表面设置平衡层，平衡层为浸渍纸或热塑性材料，其中，热塑性材料优选为油份为0-5PHR的PVC膜，PVC膜可通过热贴或胶合方式进行 复合。
本发明通过上述处理，使得地板表面的图案清晰、光泽统一、具有立体感且可持久显现。
以上仅就本发明较佳的实施例作了说明，但不能理解为是对权利要求的限制。凡是利用本发明说明书所做的等效结构或等效流程变换，均包括在本发明的专利保护范围之内。

Claims (9)

  1. 一种塑胶地板表面处理方法，塑胶地板包括基材，其特征在于：包括以下步骤，
    步骤一，基材表面预处理，先在基材上表面做纯色底；然后滚涂UV胶附着在纯色底上形成表面涂层；再次滚涂UV胶于表面涂层上形成打印底；
    步骤二，图案层设置，通过数码打印设备在打印底上进行图案喷印，如果地板边缘有倒角或者不规则形状，其打印图案需覆盖整个地板；
    步骤三，纹路层设置，在图案层上设置纹路层，纹路层可为对花或者不对花纹路，其中，对花纹路直接利用打印设备在纹路处堆积UV胶，固化后凸显形成纹路；不对花纹路利用带纹路的胶辊滚涂UV，固化后形成凹凸纹路；
    步骤四，保护层设置，以滚涂或者喷涂方式用UV胶在纹路层上涂布形成耐磨层。
  2. 根据权利要求1所述的塑胶地板表面处理方法，其特征在于：步骤一中的纯色底为白色，通过附膜或者油漆使基材表面颜色均匀，光泽度统一，表面平整。
  3. 根据权利要求1所述的塑胶地板表面处理方法，其特征在于：步骤三中，不对花纹路也可以利用喷涂方式喷涂UV胶，然后用预设纹路的压辊辊压成型凹凸纹路。
  4. 根据权利要求1所述的塑胶地板表面处理方法，其特征在于：基材为PVC、PET、镁基板或压力板。
  5. 根据权利要求1所述的塑胶地板表面处理方法，其特征在于：基材为硬质板材或软质基材。
  6. 根据权利要求1所述的塑胶地板表面处理方法，其特征在于：基材下表面设置平衡层。
  7. 根据权利要求6所述的塑胶地板表面处理方法，其特征在于：平衡层为浸渍纸或热塑性材料。
  8. 根据权利要求7所述的塑胶地板表面处理方法，其特征在于：热塑性材料为油份为0-5PHR的PVC膜。
  9. 根据权利要求1所述的塑胶地板表面处理方法，其特征在于：步骤一中，先在基材上表面做纯色底；然后滚涂UV胶附着在纯色底上形成表面涂层， 用量5-15g/m 2；再次滚涂UV胶于表面涂层上形成打印底，用量5-15g/m 2，步骤四中，以滚涂或者喷涂方式用40-200g/m 2的UV胶在纹路层上涂布形成耐磨层。
PCT/CN2019/121937 2019-04-19 2019-11-29 一种塑胶地板表面处理方法 WO2020211389A1 (zh)

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CN110053383A (zh) * 2019-04-19 2019-07-26 浙江晶通塑胶有限公司 一种塑胶地板表面处理方法
CN110303699A (zh) * 2019-07-29 2019-10-08 浙江晶通塑胶有限公司 一种塑胶地板细腻、清晰纹路的成型方法
CN110696516A (zh) * 2019-10-12 2020-01-17 浙江晶通塑胶有限公司 一种数码印刷地板的加工工艺
CN112976855B (zh) * 2019-12-13 2022-06-03 佛山希望数码印刷设备有限公司 装饰板数码裂纹效果的制作工艺及其板结构与制备系统
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CN112354826A (zh) * 2020-10-30 2021-02-12 江苏贝尔家居科技有限公司 塑胶地板及其制备方法
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CN107345442A (zh) * 2016-05-06 2017-11-14 湖南邦弗特新材料技术有限公司 一种新型高耐磨防滑pvc地板及其制备工艺
CN109383014A (zh) * 2017-08-02 2019-02-26 陆钉毅 塑胶地板的立体压纹制程方法及其结构
CN109537421A (zh) * 2018-11-22 2019-03-29 浙江晶通塑胶有限公司 一种塑胶地板立体纹路的成型方法
CN110053383A (zh) * 2019-04-19 2019-07-26 浙江晶通塑胶有限公司 一种塑胶地板表面处理方法

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