WO2020142868A1 - 手机钢化玻璃膜自动贴合机 - Google Patents

手机钢化玻璃膜自动贴合机 Download PDF

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Publication number
WO2020142868A1
WO2020142868A1 PCT/CN2019/070598 CN2019070598W WO2020142868A1 WO 2020142868 A1 WO2020142868 A1 WO 2020142868A1 CN 2019070598 W CN2019070598 W CN 2019070598W WO 2020142868 A1 WO2020142868 A1 WO 2020142868A1
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WIPO (PCT)
Prior art keywords
mobile phone
film
positioning
axis
tempered
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PCT/CN2019/070598
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English (en)
French (fr)
Inventor
刘沛环
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深圳市汉唐福发展有限公司
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Priority to PCT/CN2019/070598 priority Critical patent/WO2020142868A1/zh
Publication of WO2020142868A1 publication Critical patent/WO2020142868A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
    • B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00—Supplying or feeding container-forming sheets or wrapping material
    • B65B41/02—Feeding sheets or wrapper blanks
    • B65B41/04—Feeding sheets or wrapper blanks by grippers
    • B65B41/06—Feeding sheets or wrapper blanks by grippers by suction-operated grippers

Definitions

  • the utility model relates to mechanical equipment, in particular to a mobile phone steel film automatic laminating machine.
  • the toughened film for mobile phones can not only ensure the touch feel, but also prevent the screen glass of the mobile phone from being scratched, affecting the look and feel, and preventing the broken screen caused by the accidental fall of the mobile phone Losses are gradually recognized by consumers.
  • most mobile phone films on the market rely on manual labor, which requires operators to have some experience and high demand for filming techniques; part of them is to use special film jigs.
  • Each type of tempered film must be equipped with a set
  • the film-fixing jigs cause high costs for manufacturers, and manufacturers pass on the costs to consumers, which affects consumers' desire to purchase.
  • the existing automatic bonding machine for tempered film is large in volume, heavy in weight, complicated in structure, needs to provide compressed air, industrial electricity, debugging and installation is difficult, and the operation is complicated. It mainly faces manufacturers, and is not suitable for use in stores and sales stores. .
  • the purpose of the utility model is to solve the problems in the prior art that the automatic bonding machine for tempered film is large in volume, weight, and complicated in structure, and is not suitable for use in stores and sales stores.
  • a mobile phone automatic bonding machine for tempered film is proposed.
  • the utility model of a mobile phone steel film automatic bonding machine includes: an X axis component, a Z axis component, a rotating ⁇ axis component, a mobile phone positioning and bonding platform, a steel film positioning jig, a film tearing mechanism and a cleaning mechanism;
  • the X axis The component is used to drive the positioning and fitting platform of the mobile phone to move in the horizontal direction;
  • the Z-axis component is connected to the rotating ⁇ axis component and can drive the rotating ⁇ axis component to move up and down in the vertical direction;
  • the tempered film positioning jig and cleaning mechanism are connected to the rotating ⁇ axis assembly, and can be rotated by the rotating ⁇ axis assembly;
  • the mobile phone positioning and fitting platform is used to place and fix the mobile phone;
  • the steel The film positioning jig is used to place and fix the tempered film of the mobile phone;
  • the film tearing mechanism is used to tear off the protective film on the surface of the tempered film; and the cleaning mechanism
  • the mobile phone steel film automatic bonding machine of the present invention further includes a Z-axis mounting bracket for installing the Z-axis assembly and the film tearing mechanism.
  • the X-axis assembly includes an X-axis servo motor and an X-axis screw slide;
  • the Z-axis assembly includes a Z-axis servo motor and a Z-axis screw slide, and the Z-axis servo motor Installed perpendicular to the Z-axis mounting bracket.
  • the rotating ⁇ axis assembly includes a rotating electrical machine, a rotating ⁇ axis main shaft, and a rotating shaft mounting plate, and the rotating ⁇ axis assembly is connected to the Z-axis screw slide through the rotating shaft mounting plate And can move up and down along the Z-axis screw slide table, the rotating ⁇ -axis main shaft is connected to the tempered film positioning jig.
  • the tempered film positioning jig includes a tempered film positioning flange, a flange mounting plate, a vacuum adsorption platform, a positioning fixture mounting base plate, and a fitting roller, and the vacuum adsorption platform is located at the positioning fixture
  • An upper mounting surface of the mounting base plate, a lower mounting surface of the positioning fixture mounting base plate is connected to the rotating shaft main shaft; the fitting roller is installed at one end of the positioning fixture mounting base plate; the positioning fixture is installed
  • the bottom plate is connected with the rib mounting plate through a guide post.
  • a first spring is installed between the positioning fixture mounting base plate and the rib mounting plate; the reinforced film positioning rib and the rib mounting plate are connected by a magnet, A positioning pin is installed between the tempered film positioning flange and the flange mounting plate to ensure accuracy; the vacuum adsorption platform is connected to a solenoid valve, and the solenoid valve is connected to a vacuum pump when the tempered film is placed on the When on the vacuum adsorption platform, the solenoid valve and the vacuum pump perform vacuuming work, so that the tempered film is adsorbed on the vacuum adsorption platform and does not fall off.
  • the mobile phone positioning and fitting platform includes a sliding table connecting plate, a side top plate, a suction cup device, and a mobile phone positioning platform; the lower surface of the sliding table connecting plate is slidingly connected to the X-axis screw sliding table ,
  • the mobile phone positioning platform is installed on the upper surface of the sliding table connection plate, a suction cup device is provided on the sliding table connection plate, and a circular hole is opened at a corresponding position of the mobile phone positioning platform, leaving the installation of the suction cup device
  • the position is used to attract the mobile phone;
  • the mobile phone positioning platform and the sliding table connecting plate are connected by a magnet, and a positioning pin is installed between the mobile phone positioning platform and the sliding table connecting plate to ensure accuracy;
  • the side top plate is installed on the sliding table connection plate, and the tempered film positioning rib is lifted up during the fitting to prevent the tempered film rib from crushing the mobile phone.
  • the cleaning mechanism includes a sticky roller, a roller mounting plate, and a roller mounting bracket; the sticky roller is connected to the roller mounting bracket, and the roller mounting bracket is mounted to the roller through a guide bar Plate connection, a second spring is provided between the roller mounting plate and the roller mounting bracket for cushioning; the sticky roller is installed at a certain angle through the roller mounting plate and the positioning fixture mounting base plate, The included angle ranges from 70° to 90°.
  • the film tearing mechanism includes a release film jig, a hand-twisted bolt, and a jig mounting plate; one end of the jig mounting plate is fixedly connected to the Z-axis mounting bracket, and the other end is hand-screwed Bolt connection, the release film clamp is fixed on the Z-axis mounting bracket through the clamp mounting plate, and does not move with the movement of the Z-axis assembly or the rotation ⁇ axis assembly.
  • the automatic laminating process of the automatic laminating machine is as follows: In the first step, a mobile phone is placed and fixed on the mobile phone positioning and bonding platform, and the steel film to be bonded is placed and fixed on The steel film positioning jig; in the second step, the X-axis component drives the mobile phone positioning and fitting platform to move in the horizontal direction, and the Z-axis component maintains the initial position, so that the cleaning mechanism completes the The cleaning of the cover; in the third step, the rotating ⁇ axis assembly rotates and descends to the set fitting height, so that the film tearing mechanism completes the film tearing, and the front end of the tempered film contacts the mobile phone; in the fourth step, the rotating ⁇ axis The component rotates in the reverse direction, and then descends under the drive of the Z-axis component, so that an angle of 0°-2° is formed between the plane where the tempered film positioning jig is located and the front cover of the mobile phone, and then the tempered film Place on the front cover
  • the automatic laminating machine for mobile phone steel film of the utility model adopts automatic laminating, which has high efficiency, and can replace the current low-efficiency manual film laminating method which is easy to attach with bad film, and the automatic laminating machine for mobile phone steel film of the utility model can adapt Mobile phones of different sizes, with small size, simple structure and simple operation, are suitable for promotion in stores and sales stores.
  • FIG. 1 is a schematic diagram of the overall structure of a mobile phone steel film automatic bonding machine in an embodiment of the present invention.
  • FIG. 2 is a schematic diagram of the structure of the Z-axis assembly and the rotating ⁇ axis assembly in one embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram of a mobile phone positioning and fitting platform in an embodiment of the present invention.
  • FIG. 4 is a schematic structural view of a positioning fixture and a cleaning mechanism of a tempered film in an embodiment of the present invention.
  • 5 is a schematic diagram of the included angle between the roller mounting plate and the positioning fixture mounting base plate in one embodiment of the present invention.
  • FIG. 6 is a schematic structural view of a film tearing mechanism in an embodiment of the present invention.
  • FIG. 7 is a schematic diagram of the cleaning process in one embodiment of the present invention.
  • FIG. 8 is a schematic diagram of the film sticking process in one embodiment of the present invention.
  • FIG. 9 is a schematic structural diagram of a tempered film in an embodiment of the present invention.
  • the mobile phone steel film automatic laminating machine of the present invention includes an X-axis component 1, a Z-axis mounting bracket 2, a rotating ⁇ axis component 3, a Z-axis component 4, a film tearing mechanism 5, and a steel film positioning treatment 6.
  • the structure of the X-axis assembly 1 is shown in FIG. 1, which includes an X-axis servo motor 11 and an X-axis screw slide table 12.
  • the structure of the Z-axis assembly 4 is shown in FIG. 2 and includes a Z-axis servo motor 41 and a Z-axis screw slide 42, and the Z-axis servo motor 41 is vertically installed with the Z-axis mounting bracket 2 to reduce the height of the device.
  • the rotating ⁇ axis assembly 3 includes a rotating electrical machine 31, a rotating ⁇ axis main shaft 32 and a rotating shaft mounting plate 33.
  • the rotating ⁇ axis assembly 3 is connected to the Z-axis screw slide 42 through the rotating shaft mounting plate 33 And, it can move up and down along the Z-axis screw slide 42 and rotate the ⁇ axis spindle 33 to connect the tempered film positioning jig 6.
  • the mobile phone positioning and fitting platform 7 includes a sliding table connecting plate 71, a side top plate 72, a suction cup device 73, a mobile phone positioning platform 74, a positioning pin 75, and a first magnet 76.
  • the lower surface of the sliding table connecting plate 71 is connected to the X-axis screw sliding table slide 12, the upper surface of the sliding table connecting plate 71 is installed with a mobile phone positioning platform 74, and there is a suction cup device 73 in the middle of the sliding table connecting plate 71.
  • a circular hole is opened in the middle of the positioning platform 74 of the mobile phone on the connecting plate 71 of the sliding table, leaving a mounting position of the suction cup device 73 for adsorbing the mobile phone.
  • the suction device 73 and the bottom surface of the mobile phone are pressed to remove the air between the contact surfaces to achieve surface contact vacuum adsorption.
  • the first magnet 76 is used to attract and connect the mobile positioning platform 74 and the sliding table connection plate 71. Both are equipped with positioning pins 75 on the left and right sides to ensure accuracy, and at the same time facilitate the replacement of different types of mobile positioning platforms.
  • the side top plate 72 is installed on the front and back sides of the sliding table connecting plate 71, and the steel film positioning rib is lifted during lamination to prevent the steel film rib from crushing the mobile phone (the positioning film of the steel film must be greater than the bonding surface of the steel film during positioning) High, because the shape and width of the mobile phone are larger than the tempered film, if the rib is not retracted when pressing, it will press the part that cannot be covered by the tempered film on the front cover of the mobile phone).
  • the structure of the tempered film positioning jig 6 is shown in FIG. 4 and includes: a tempered film positioning flange 61, a flange mounting plate 62, a vacuum suction platform 63, a positioning fixture mounting base plate 64, a fitting roller 68, and a second magnet 67 , Positioning pin 66, guide post 65, first spring 69, guide post flange 641.
  • the vacuum adsorption platform 63 is located on the upper mounting surface of the positioning jig mounting base plate 64, and the lower mounting surface of the positioning jig mounting base plate 64 is connected to the rotating shaft spindle 32.
  • the left front end of the positioning jig mounting base plate 64 is fitted with a conforming roller 68.
  • the first spring 69 is installed between the two, which acts as a contraction of the tempered film rib 61 during the bonding.
  • the second magnet 67 is used to attract and connect the tempered film positioning rib 61 and the rib mounting plate 62.
  • the second magnet 67 is used to attract the tempered film positioning rib 61 to the rib mounting plate 62 to ensure that the steel is tempered when the rotating shaft rotates. The film positioning rib 61 will not come off.
  • the material of the fitting roller 68 is rubber or silicone, which is not sticky.
  • the vacuum adsorption platform 63 is connected to a solenoid valve, and the solenoid valve is connected to a vacuum pump. When the tempered film is placed on the vacuum adsorption platform 63, the solenoid valve and the vacuum pump perform vacuuming work, so that the mobile phone tempered film is adsorbed on the vacuum adsorption platform 63, and It will not fall off when the rotating shaft rotates.
  • the cleaning mechanism includes a dust sticking roller 85, a roller mounting plate 81, a roller mounting bracket 82, a second spring 83, and a guide bar 84.
  • the dust sticky roller 85 is connected to the roller mounting bracket 82, and the roller mounting bracket 82 is connected to the roller mounting plate 81 via a guide bar 84, and a second spring 83 is provided between the roller mounting plate 81 and the roller mounting bracket 82 for cushioning.
  • the function of the second spring 83 is to adapt to mobile phones of different thicknesses during cleaning.
  • the sticky roller is made of sticky silicone.
  • the sticky roller 85 is installed at an angle of 85° through the roller mounting plate 81 and the positioning jig mounting base plate 64.
  • the dust-sticking roller mounting plate 81 installed at this angle forms an angle with the mobile phone cover.
  • the dust-sticking roller mounting plate 81 bears the sticky roller 85 and the mobile phone
  • the friction force between the cover plates is smaller than that of vertical installation, to avoid deformation due to excessive force.
  • the sticky roller installed at this angle can also shorten the X-axis travel.
  • the dust sticky roller installed at this angle can also reduce the height of the machine and save the travel of the Z axis. If the dust sticky roller is installed vertically with the positioning fixture mounting base 64, the machine height will inevitably increase.
  • the angle between the roller mounting plate 81 and the positioning fixture mounting base plate 64 ranges from 70° to 90°.
  • the film tearing mechanism 5 includes a release film jig 53, a hand screw 52, and a jig mounting plate 51.
  • the jig mounting plate 51 is fixedly connected to the Z-axis mounting bracket 2
  • the release film clamp 53 is fixed to the Z-axis mounting bracket through the jig mounting plate 51, and does not move with the movement of the Z-axis assembly or the rotation ⁇ axis assembly .
  • one end of the fixture mounting plate is connected to the Z-axis mounting bracket 2, and the other end is installed with a hand-tightened bolt.
  • the structure of the tempered film is shown in FIG.
  • the film 9 includes a tempered glass 91, AB glue 92, a protective film 93 and a tear tag 94, wherein the protective film 93 and the tear tag 94 are connected, and the protective film 93 is bonded by AB glue 92
  • the principle of tearing the film is: manually put the tempered film hand tear label 94 into the slit of the tear film fixture, rotate the bolt 52 clockwise until the bolt clamps the hand tear label 94 on the tempered film, the machine automatically runs When the Z axis drives the rotating shaft down, the rotating shaft rotates 185° at the same time, and the release film clamp 53 tears off the protective film 93 on the surface of the tempered film.
  • the rotation angle of the rotation axis is any value greater than 180° and less than or equal to 190°.
  • the automatic laminating machine for the toughened film of the mobile phone of the utility model has the process of automatic lamination as the first step.
  • the mobile phone is placed on the mobile phone positioning and bonding platform 7, and the mobile phone is adsorbed by the suction cup device 73; the steel film to be bonded is placed In the tempered film positioning jig 6, the tempered film hand-tear label is clamped with the release film clamp 53, and the vacuum pump work switch is pressed to perform vacuuming work, and the tempered film is adsorbed on the tempered film positioning jig 6.
  • the second step is to press the start button of the automatic bonding machine of the present invention
  • the X-axis servo motor drives the mobile phone positioning and bonding platform 7 to move along the X-axis screw slide table from right to left (at least the length of the mobile phone front cover glass length) Distance)
  • the Z axis keeps the initial position, to ensure that the sticky dust roller contacts the front cover of the mobile phone during the movement of the mobile phone driven by the X axis, and the cleaning of the front cover of the mobile phone is completed, as shown in FIG. 7.
  • the third step is to rotate the ⁇ axis clockwise 185° to complete the tearing, and at the same time, it will be lowered to the set height by the Z-axis component, and the positioning fixture installation base plate and the front cover of the mobile phone form a 5° angle. Put the right front end of the tempered film in contact with the mobile phone first, as shown in Figure 8.
  • the rotating shaft rotates 4° in the reverse direction, and then descends under the drive of the Z-axis assembly, forming an angle of 1° between the positioning base plate of the positioning jig and the front cover of the mobile phone (in other embodiments, this The angle range is 0°-2°), then turn off the vacuum pump to stop the vacuuming work, and the tempered film is placed on the front cover of the mobile phone under the action of gravity.
  • the rotating ⁇ axis assembly is driven by the Z-axis assembly to rise to the fitting height described in the third step, and then the rotating shaft is rotated clockwise by 4° between the positioning fixture installation base plate and the front cover of the mobile phone Form a 5° fit angle.
  • the sixth step the rotating ⁇ axis assembly is driven down by the Z-axis assembly to make the bonding roller contact with the tempered glass, and at the same time, the side top plate 72 of the mobile phone positioning and bonding platform 7 lifts the tempered film positioning rib 61 to prevent the tempered film The positioning rib 61 crushes the phone.
  • the X-axis servo motor drives the mobile phone positioning and bonding platform 7 to move along the X-axis screw slide table from left to right.
  • the bonding roller rolls from the right end to the left end of the mobile phone tempered film, and finally reaches the starting position to complete the bonding Together.
  • the mobile phone steel film automatic laminating machine of the utility model is provided with a safety door on the outside, so that the entire laminating process is completed in a completely closed space, thereby reducing the entry of dust and foreign objects during lamination and affecting the appearance of the mobile phone screen.
  • the mobile phone steel film automatic laminating machine of the utility model adopts automatic film lamination and has high efficiency, which replaces the problems of low efficiency and easy attachment of the current manual film lamination, and the utility model locates by replacing mobile phone positioning platforms and steel film of different sizes
  • the ribs are suitable for mobile phones of different sizes, and have small size, simple structure, simple operation and easy promotion.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a Disassembly connection or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediary, or it can be the connection between the two components.
  • installation should be understood in a broad sense, for example, it can be a fixed connection or a Disassembly connection or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediary, or it can be the connection between the two components.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a Disassembly connection or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediary, or it can be the connection between the two components.
  • each step/component described in this application can be split into more steps/components, or two or more steps/components or part of operations of steps/components can be combined into a new Steps/components to achieve the purpose of the present invention.

Abstract

一种手机钢化膜自动贴合机，包括：X轴组件（1）、Z轴组件（4）、旋转¢ 轴组件（3）、手机定位贴合平台（7）、钢化膜定位治具（6）、撕膜机构（5）和清洁机构（8）；X轴组件（1）用于带动手机定位贴合平台（7）在水平方向上移动；Z轴组件（4）与旋转 ¢ 轴组件（3）连接，并且能够带动旋转¢ 轴组件（3）在竖直方向上运动；钢化膜定位治具（6）和清洁机构（8）与旋转 ¢ 轴组件（3）连接，并且能够在旋转 ¢ 轴组件（3）的带动下做旋转运动；手机定位贴合平台（7）用于放置并固定手机；钢化膜定位治具（6）用于放置并固定手机钢化膜；撕膜机构（5）用于撕掉钢化膜表面的保护膜；清洁机构（8）用于清洁手机表面。该手机钢化膜自动贴合机，效率高，体积小，结构简单，操作简单。

Description

手机钢化玻璃膜自动贴合机 技术领域
本实用新型涉及机械设备，特别涉及一种手机钢化膜自动贴合机。
背景技术
随着大屏智能手机的畅销，手机钢化膜使用越来越普及，手机钢化膜既能保证触摸手感，又能避免手机屏幕玻璃被划伤，影响观感，还能防止手机意外跌落导致的碎屏损失，逐渐被广大消费者认可。目前市场上大部分的手机贴膜都是依靠人工，需要操作人员有一定的经验，对贴膜手法有较高的需求；一部分是使用专用的贴膜治具，每一种型号的钢化膜必须配一套贴膜治具，导致制造商成本高昂，制造商把成本转嫁给消费者，影响消费者的购买欲。而现有的钢化膜自动贴合机体积、重量大，结构复杂，需要提供压缩空气、工业用电，调试安装困难，操作复杂，主要面对的是生产厂家，不适合在卖场和销售门店使用。
实用新型内容
本实用新型的目的是为了解决现有技术中的钢化膜自动贴合机体积、重量大，结构复杂，不适合在卖场和销售门店使用的问题，提出一种手机钢化膜自动贴合机。
本实用新型的手机钢化膜自动贴合机，包括：X轴组件、Z轴组件、旋转￠轴组件、手机定位贴合平台、钢化膜定位治具、撕膜机构和清洁机构；所述X轴组件用于带动所述手机定位贴合平台在水平方向上移动；所述Z轴组件与所述旋转￠轴组件连接，并且能够带动所述旋转￠轴组件在竖直方向上上下运动；所述钢化膜定位治具和清洁机构与所述旋转￠轴组件连接，并且能够在所述旋转￠轴组件的带动下做旋转运动；所述手机定位贴合平台用于放置并固定手机；所述钢化膜定位治具用于放置并固定手机钢化膜；所述撕膜机构用于撕掉所述钢化膜表面的保护膜；所述清洁机构用于清洁手机表面。
在优选的实施方式中，本实用新型的手机钢化膜自动贴合机还包括Z轴安装支架，用于安装所述Z轴组件和所述撕膜机构。
在优选的实施方式中，所述X轴组件包括X轴伺服电机和X轴丝杆滑台；所述Z轴组件包括Z轴伺服电机和Z轴丝杆滑台，并且所述Z轴伺服电机与所述Z轴安装支架垂直安装。
在优选的实施方式中，所述旋转￠轴组件包括旋转电机、旋转￠轴主轴和旋转轴安装板，所述旋转￠轴组件通过所述旋转轴安装板与所述Z轴丝杆滑台连接，并且能够沿着所述Z轴丝杆滑台上下运动，所述旋转￠轴主轴与所述钢化膜定位治具连接。
在优选的实施方式中，所述钢化膜定位治具包括钢化膜定位挡边、挡边安装板、真空吸附平台、定位治具安装底板和贴合滚轮，所述真空吸附平台位于所述定位治具安装底板的上安装面，所述定位治具安装底板的下安装面与所述旋转轴主轴连接；所述贴合滚轮安装在所述定位治具安装底板的一端；所述定位治具安装底板通过导向柱与所述挡边安装板连接。
在优选的实施方式中，所述定位治具安装底板与所述挡边安装板之间安装有第一弹簧；所述钢化膜定位挡边与所述挡边安装板之间用磁铁吸附连接，所述钢化膜定位挡边和所述挡边安装板之间安装有定位销用于保证精度；所述真空吸附平台与电磁阀相连，所述电磁阀与真空泵相连，当钢化膜放置在所述真空吸附平台上时，所述电磁阀和真空泵进行抽真空工作，使得所述钢化膜被吸附在所述真空吸附平台上不会脱落。
在优选的实施方式中，所述手机定位贴合平台包括滑台连接板、侧顶板、吸盘装置和手机定位平台；所述滑台连接板的下表面与所述X轴丝杆滑台滑动连接，所述滑台连接板的上表面安装所述手机定位平台，所述滑台连接板上设有吸盘装置，所述手机定位平台的相应位置开有圆孔，留出所述吸盘装置的安装位置，用来吸附手机；所述手机定位平台和所述滑台连接板之间用磁铁吸附连接，并且所述手机定位平台和所述滑台连接板之间安装有定位销用于保证精度；所述侧顶板安装在所述滑台连接板上，在贴合时顶起所述钢化膜定位挡边，防止所述钢化膜挡边压伤手机。
在优选的实施方式中，所述清洁机构包括粘尘滚轮、滚轮安装板和滚轮安装支架；所述粘尘滚轮与所述滚轮安装支架连接，所述滚轮安装支架通过导向杆与所述滚轮安装板连接，在所述滚轮安装板与滚轮安装支架之间设有第二弹簧用于缓冲；所述粘尘滚轮通过所述滚轮安装板与所述定位治具安装底板以一定的夹角安装，所述夹角的范围为70°-90°。
在优选的实施方式中，所述撕膜机构包括离型膜夹具、手拧螺栓和夹具安装 板；所述夹具安装板的一端与所述Z轴安装支架固定连接，另一端与所述手拧螺栓连接，所述离型膜夹具通过所述夹具安装板固定在所述Z轴安装支架上，并且不随所述Z轴组件或旋转￠轴组件的运动而运动。
在优选的实施方式中，所述自动贴合机的自动贴膜的过程为：第一步，将手机放置并固定于所述手机定位贴合平台上，将待贴合的钢化膜放置并固定于所述钢化膜定位治具上；第二步，所述X轴组件带动所述手机定位贴合平台在水平方向上移动，所述Z轴组件保持初始位，使得所述清洁机构完成对手机前盖的清洁；第三步，所述旋转￠轴组件旋转并下降到设定贴合高度，使得撕膜机构完成撕膜，并且钢化膜的前端与手机接触；第四步，所述旋转￠轴组件反向旋转，然后在所述Z轴组件的带动下下降，使得所述钢化膜定位治具所在的平面与手机前盖板之间形成一个0°-2°的夹角，然后将钢化膜放置在手机前盖上；第五步，所述旋转￠轴组件在所述Z轴组件的带动下上升然后旋转到所述第三步的贴合高度和贴合角度；第六步，所述旋转￠轴组件在所述Z轴组件的带动下下降使得所述贴合滚轮与所述钢化膜接触挤压，同时所述手机定位贴合平台的侧顶板顶起所述钢化膜定位挡边；第七步，所述X轴组件带动所述手机定位贴合平台在水平方向上移动回到起始位置，所述贴合滚轮从所述钢化膜上滚动完成贴合。
与现有技术相比，本实用新型的有益效果有：
本实用新型的手机钢化膜自动贴合机，采用自动贴膜，效率高，能够代替目前采用手动贴膜低效率且易贴附不良的贴膜方式，并且本实用新型的手机钢化膜自动贴合机能够适应不同尺寸的手机，并且体积小，结构简单，操作简单，适合在卖场和销售门店推广。
附图说明
为了更清楚地说明本实用新型实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本实用新型的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他实施例的附图。
图1是本实用新型一个实施例中手机钢化膜自动贴合机的整体结构示意图。
图2是本实用新型一个实施例中Z轴组件和旋转￠轴组件的结构示意图。
图3是本实用新型一个实施例中手机定位贴合平台的结构示意图。
图4是本实用新型一个实施例中钢化膜定位治具和清洁机构的结构示意图。
图5是本实用新型一个实施例中滚轮安装板与定位治具安装底板之间的夹角示意图。
图6是本实用新型一个实施例中撕膜机构的结构示意图。
图7是本实用新型一个实施例中清洁过程示意图。
图8是本实用新型一个实施例中贴膜过程示意图。
图9是本实用新型一个实施例中钢化膜的结构示意图。
具体实施方式
下面结合具体实施方式并对照附图对本实用新型做进一步详细说明。其中相同的附图标记表示相同的部件，除非另外特别说明。应该强调的是，下述说明仅仅是示例性的，而不是为了限制本实用新型的范围及其应用。
本实用新型的手机钢化膜自动贴合机，如图1所示，包括X轴组件1，Z轴安装支架2，旋转￠轴组件3，Z轴组件4，撕膜机构5，钢化膜定位治具6，手机定位贴合平台7，清洁机构8。
其中，X轴组件1的结构如图1所示，包括X轴伺服电机11和X轴丝杆滑台12。Z轴组件4的结构如图2所示，包括Z轴伺服电机41和Z轴丝杆滑台42，并且Z轴伺服电机41与Z轴安装支架2垂直安装，以减小设备的高度。另外，如图2所示，旋转￠轴组件3包括旋转电机31、旋转￠轴主轴32和旋转轴安装板33，旋转￠轴组件3通过旋转轴安装板33与Z轴丝杆滑台42连接，并且能够沿着Z轴丝杆滑台42上下运动，旋转￠轴主轴33连接钢化膜定位治具6。
手机定位贴合平台7如图3所示，包括滑台连接板71、侧顶板72、吸盘装置73、手机定位平台74、定位销75、第一磁铁76。滑台连接板71的下表面与X轴丝杆滑台滑动12连接，滑台连接板71的上表面安装手机定位平台74，在滑台连接板71中间有吸盘装置73，手机定位平台74置于滑台连接板71上，在手机定位平台74中间开圆孔，留出吸盘装置73的安装位置，用来吸附手机。吸盘装置73与手机的底面通过挤压排除两者接触面之间空气来实现面接触真空吸附。在手机定位平台74和滑台连接板71之间用第一磁铁76吸附连接，两者通过左右两边安装定位销75保证精度，同时方便不同型号的手机定位平台的更换。侧顶板72安装在滑台连接板71前后两侧，在贴合时顶起钢化膜定位挡边，防止 钢化膜挡边压伤手机(定位时钢化膜定位挡边必须比钢化膜的贴合面高，由于手机的外形长宽比钢化膜大，在贴合时挡边如不收回会压到手机前盖钢化膜未能覆盖的部分)。
钢化膜定位治具6的结构如图4所示，包括：钢化膜定位挡边61、挡边安装板62、真空吸附平台63、定位治具安装底板64、贴合滚轮68、第二磁铁67、定位销66、导向柱65、第一弹簧69、导向柱法兰641。真空吸附平台63位于定位治具安装底板64的上安装面，定位治具安装底板64的下安装面与旋转轴主轴32连接。定位治具安装底板64的左前端安装贴合滚轮68，定位治具安装底板64上有四个导向柱法兰641，通过导向柱65与挡边安装板62连接，在放置钢化膜时起定位的作用，两者之间安装有第一弹簧69，在贴合时起收缩钢化膜挡边61的作用。钢化膜定位挡边61和挡边安装板62之间用第二磁铁67吸附连接，利用第二磁铁67把钢化膜定位挡边61吸附在挡边安装板62上，保证在旋转轴旋转时钢化膜定位挡边61不会脱落。挡边安装板62上有四个定位销66，对应的钢化膜定位挡边61有四个定位孔，确保可以轻松的更换不同型号的挡边，以适应不同型号的手机。贴合滚轮68材质是橡胶或者硅胶，没有粘性。真空吸附平台63与电磁阀相连，电磁阀与真空泵相连，当钢化膜放置在真空吸附平台63上时，电磁阀和真空泵进行抽真空工作，使得手机钢化膜被吸附在真空吸附平台63上，并且当旋转轴旋转时也不会脱落。
清洁机构如图4所示，包括粘尘滚轮85、滚轮安装板81、滚轮安装支架82、第二弹簧83、导向杆84。粘尘滚轮85与滚轮安装支架82连接，滚轮安装支架82通过导向杆84与滚轮安装板81连接，在滚轮安装板81与滚轮安装支架82之间设有第二弹簧83用于缓冲。第二弹簧83的作用是在清洁时适应不同厚度的手机。粘尘滚轮是由带粘性的硅胶制成。如图5所示，粘尘滚轮85通过滚轮安装板81与定位治具安装底板64以夹角为85°安装。以该角度安装的粘尘滚轮安装板81，与手机盖板之间形成一个夹角，在清洁手机时，手机从右向左运动，粘尘滚轮安装板81所承受的粘尘滚轮85与手机盖板之间的摩擦力较垂直安装小，避免由于受力过大发生形变。另外，由于在清洁手机时，手机从右向左运动，以该角度安装的粘尘滚轮，还能够缩短X轴行程。另外，以该角度安装的粘尘滚轮，还可减小机器的高度和节省Z轴的行程，如果粘尘滚轮与定位治 具安装底板64垂直安装，势必增加机器高度。以该角度安装的粘尘滚轮，当旋转轴在旋转时(顺时针旋转)，手机定位贴合平台7已经运动到粘尘滚轮的左边，当旋转轴在旋转时(顺时针旋转)不会与手机放置平台发生干涉，Z轴也不用上升，从而可减小机器的高度和节省Z轴的行程。
在其他实施例中，本实用新型的手机钢化膜自动贴合机，滚轮安装板81与定位治具安装底板64之间的夹角范围为70°-90°。
撕膜机构5如图2和图6所示，包括离型膜夹具53、手拧螺栓52和夹具安装板51。如图2所示，夹具安装板51与Z轴安装支架2固定连接，离型膜夹具53通过夹具安装板51固定在Z轴安装支架上，不随Z轴组件或旋转￠轴组件的运动而运动。如图6所示，夹具安装板一端与Z轴安装支架2连接，另一端安装手拧螺栓。钢化膜的结构如图9所示，包括钢化玻璃91、AB胶92、保护膜93和手撕标签94，其中，保护膜93和手撕标签94相连接，保护膜93通过AB胶92贴合在钢化玻璃91上，撕膜的原理是:手动把钢化膜手撕标签94放入撕膜夹具缝隙中，顺时针旋转螺栓52，直到螺栓夹紧钢化膜上的手撕标签94，机器自动运行时Z轴带动旋转轴下降，同时旋转轴旋转185°，离型膜夹具53撕掉钢化膜表面的保护膜93。可以理解的是，在其他实施例中，旋转轴的旋转角度为大于180°、小于或等于190°中的任意一个数值。
本实用新型的手机钢化膜自动贴合机，自动贴膜的过程为，第一步，将手机放置于手机定位贴合平台7，通过吸盘装置73将手机吸附好；将待贴合的钢化膜置于钢化膜定位治具6，用离型膜夹具53夹紧钢化膜手撕标，按下真空泵工作开关使其进行抽真空工作，钢化膜被吸附在钢化膜定位治具6上。
第二步，按下本实用新型的自动贴合机启动按钮，X轴伺服电机带动手机定位贴合平台7从右向左沿着X轴丝杆滑台移动(至少移动手机前盖玻璃长度的距离)，Z轴保持初始位，保证粘尘滚轮在X轴带动手机移动过程中与手机前盖接触，完成对手机前盖的清洁，如图7所示。
第三步，旋转￠轴顺时针旋转185°完成撕膜，同时在Z轴组件的带动下下降到设定贴合高度，定位治具安装底板与手机前盖板形成一个5°的夹角，使钢化膜的右前端先与手机接触，如图8所示。
第四步，旋转轴反向旋转4°，然后在Z轴组件的带动下下降，在定位治具 安装底板与手机前盖板之间形成一个1°的夹角(在其他实施例中，该夹角的范围为0°-2°)，然后关掉真空泵使其停止抽真空工作，钢化膜在重力作用下被放在手机前盖上。
第五步，旋转￠轴组件在Z轴组件的带动下先上升到第三步所述的贴合高度，然后旋转轴顺时针旋转4°，在定位治具安装底板与手机前盖板之间形成一个5°的贴合夹角。
第六步，旋转￠轴组件在Z轴组件的带动下下降使得贴合滚轮与钢化玻璃接触挤压，同时手机定位贴合平台7的侧顶板72顶起钢化膜定位挡边61，防止钢化膜定位挡边61压伤手机。
第七步，X轴伺服电机带动手机定位贴合平台7从左向右沿着X轴丝杆滑台移动，贴合滚轮从手机钢化膜的右端滚动到左端，最终到达起始位置，完成贴合。
可以理解的是，在上述自动贴合的各个步骤中，所述的各个旋转角度和夹角的值可以根据实际情况改动，只要能完成自动贴合，并且贴合后的钢化膜与手机面之间没有气泡或者气泡较少，均属于本案的保护范围。
本实用新型的手机钢化膜自动贴合机，外面设有安全门，使得整个贴膜过程在完全密闭的空间完成，从而可减少贴合时灰尘异物的进入，影响手机屏幕观感。
本实用新型的手机钢化膜自动贴合机，采用自动贴膜，效率高，代替目前采用手动贴膜低效率且易贴附不良的问题，并且本实用新型通过更换不同尺寸的手机定位平台和钢化膜定位挡边，来适应不同尺寸的手机，并且体积小，结构简单，操作简单，易推广。
在本实用新型的描述中，需要说明的是，术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本实用新型和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本实用新型的限制。此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性。
在本实用新型的描述中，需要说明的是，除非另有明确的规定和限定，术语 “安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本实用新型中的具体含义。
需要说明的是，当元件被称为“固定于”另一个元件，它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件，它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的，并不表示是唯一的实施方式。
除非另有定义，本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的，不是旨在于限制本实用新型。以上所述实施例的各技术特征可以进行任意的组合，为使描述简洁，未对上述实施例中的各个技术特征所有可能的组合都进行描述，然而，只要这些技术特征的组合不存在矛盾，都应当认为是本说明书记载的范围。
需要指出，根据实施的需要，可将本申请中描述的各个步骤/部件拆分为更多步骤/部件，也可将两个或多个步骤/部件或者步骤/部件的部分操作组合成新的步骤/部件，以实现本实用新型的目的。
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明，不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的技术人员来说，在不脱离本实用新型构思的前提下，还可以做出若干等同替代或明显变型，而且性能或用途相同，都应当视为属于本实用新型的保护范围。

Claims (10)

  1. 一种手机钢化膜自动贴合机，其特征在于，包括：X轴组件、Z轴组件、旋转
    Figure PCTCN2019070598-appb-100001
    轴组件、手机定位贴合平台、钢化膜定位治具、撕膜机构和清洁机构；
    所述X轴组件用于带动所述手机定位贴合平台在水平方向上移动；所述Z轴组件与所述旋转
    Figure PCTCN2019070598-appb-100002
    轴组件连接，并且能够带动所述旋转
    Figure PCTCN2019070598-appb-100003
    轴组件在竖直方向上上下运动；所述钢化膜定位治具和清洁机构与所述旋转
    Figure PCTCN2019070598-appb-100004
    轴组件连接，并且能够在所述旋转
    Figure PCTCN2019070598-appb-100005
    轴组件的带动下做旋转运动；
    所述手机定位贴合平台用于放置并固定手机；所述钢化膜定位治具用于放置并固定手机钢化膜；所述撕膜机构用于撕掉所述钢化膜表面的保护膜；所述清洁机构用于清洁手机表面。
  2. 根据权利要求1所述的手机钢化膜自动贴合机，其特征在于，还包括Z轴安装支架，用于安装所述Z轴组件和所述撕膜机构。
  3. 根据权利要求2所述的手机钢化膜自动贴合机，其特征在于，所述X轴组件包括X轴伺服电机和X轴丝杆滑台；所述Z轴组件包括Z轴伺服电机和Z轴丝杆滑台，并且所述Z轴伺服电机与所述Z轴安装支架垂直安装。
  4. 根据权利要求3所述的手机钢化膜自动贴合机，其特征在于，所述旋转
    Figure PCTCN2019070598-appb-100006
    轴组件包括旋转电机、旋转
    Figure PCTCN2019070598-appb-100007
    轴主轴和旋转轴安装板，所述旋转
    Figure PCTCN2019070598-appb-100008
    轴组件通过所述旋转轴安装板与所述Z轴丝杆滑台连接，并且能够沿着所述Z轴丝杆滑台上下运动，所述旋转
    Figure PCTCN2019070598-appb-100009
    轴主轴与所述钢化膜定位治具连接。
  5. 根据权利要求4所述的手机钢化膜自动贴合机，其特征在于，所述钢化膜定位治具包括钢化膜定位挡边、挡边安装板、真空吸附平台、定位治具安装底板和贴合滚轮，所述真空吸附平台位于所述定位治具安装底板的上安装面，所述定位治具安装底板的下安装面与所述旋转轴主轴连接；所述贴合滚轮安装在所述定位治具安装底板的一端；所述定位治具安装底板通过导向柱与所述挡边安装板连接。
  6. 根据权利要求5所述的手机钢化膜自动贴合机，其特征在于，所述定位治具安装底板与所述挡边安装板之间安装有第一弹簧；所述钢化膜定位挡边与所述挡边安装板之间用磁铁吸附连接，所述钢化膜定位挡边和所述挡边安装板之间安装有定位销用于保证精度；所述真空吸附平台与电磁阀相连，所述电磁阀与真空泵相连，当钢化膜放置在所述真空吸附平台上时，所述电磁阀和真空泵进行抽 真空工作，使得所述钢化膜被吸附在所述真空吸附平台上不会脱落。
  7. 根据权利要求5所述的手机钢化膜自动贴合机，其特征在于，所述手机定位贴合平台包括滑台连接板、侧顶板、吸盘装置和手机定位平台；所述滑台连接板的下表面与所述X轴丝杆滑台滑动连接，所述滑台连接板的上表面安装所述手机定位平台，所述滑台连接板上设有吸盘装置，所述手机定位平台的相应位置开有圆孔，留出所述吸盘装置的安装位置，用来吸附手机；所述手机定位平台和所述滑台连接板之间用磁铁吸附连接，并且所述手机定位平台和所述滑台连接板之间安装有定位销用于保证精度；所述侧顶板安装在所述滑台连接板上，在贴合时顶起所述钢化膜定位挡边，防止所述钢化膜挡边压伤手机。
  8. 根据权利要求5所述的手机钢化膜自动贴合机，其特征在于，所述清洁机构包括粘尘滚轮、滚轮安装板和滚轮安装支架；所述粘尘滚轮与所述滚轮安装支架连接，所述滚轮安装支架通过导向杆与所述滚轮安装板连接，在所述滚轮安装板与滚轮安装支架之间设有第二弹簧用于缓冲；所述粘尘滚轮通过所述滚轮安装板与所述定位治具安装底板以一定的夹角安装，所述夹角的范围为70°-90°。
  9. 根据权利要求2所述的手机钢化膜自动贴合机，其特征在于，所述撕膜机构包括离型膜夹具、手拧螺栓和夹具安装板；所述夹具安装板的一端与所述Z轴安装支架固定连接，另一端与所述手拧螺栓连接，所述离型膜夹具通过所述夹具安装板固定在所述Z轴安装支架上，并且不随所述Z轴组件或旋转
    Figure PCTCN2019070598-appb-100010
    轴组件的运动而运动。
  10. 根据权利要求5所述的手机钢化膜自动贴合机，其特征在于，所述自动贴合机的自动贴膜的过程为：
    第一步，将手机放置并固定于所述手机定位贴合平台上，将待贴合的钢化膜放置并固定于所述钢化膜定位治具上；
    第二步，所述X轴组件带动所述手机定位贴合平台在水平方向上移动，所述Z轴组件保持初始位，使得所述清洁机构完成对手机前盖的清洁；
    第三步，所述旋转
    Figure PCTCN2019070598-appb-100011
    轴组件旋转并下降到设定贴合高度，使得撕膜机构完成撕膜，并且钢化膜的前端与手机接触；
    第四步，所述旋转
    Figure PCTCN2019070598-appb-100012
    轴组件反向旋转，然后在所述Z轴组件的带动下下降，使得所述钢化膜定位治具所在的平面与手机前盖板之间形成一个0°-2°的夹 角，然后将钢化膜放置在手机前盖上；
    第五步，所述旋转
    Figure PCTCN2019070598-appb-100013
    轴组件在所述Z轴组件的带动下上升然后旋转到所述第三步的贴合高度和贴合角度；
    第六步，所述旋转
    Figure PCTCN2019070598-appb-100014
    轴组件在所述Z轴组件的带动下下降使得所述贴合滚轮与所述钢化膜接触挤压，同时所述手机定位贴合平台的侧顶板顶起所述钢化膜定位挡边；
    第七步，所述X轴组件带动所述手机定位贴合平台在水平方向上移动回到起始位置，所述贴合滚轮从所述钢化膜上滚动完成贴合。
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