WO2020087943A1 - 沥青拌和系统和沥青烟净化方法 - Google Patents

沥青拌和系统和沥青烟净化方法 Download PDF

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Publication number
WO2020087943A1
WO2020087943A1 PCT/CN2019/091867 CN2019091867W WO2020087943A1 WO 2020087943 A1 WO2020087943 A1 WO 2020087943A1 CN 2019091867 W CN2019091867 W CN 2019091867W WO 2020087943 A1 WO2020087943 A1 WO 2020087943A1
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Prior art keywords
dust
asphalt
smoke
total amount
asphalt smoke
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PCT/CN2019/091867
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English (en)
French (fr)
Inventor
郭英训
黄建华
何建
许剑臣
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江苏徐工工程机械研究院有限公司
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Priority to RU2021102000A priority Critical patent/RU2762673C1/ru
Publication of WO2020087943A1 publication Critical patent/WO2020087943A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/181Preventing generation of dust or dirt; Sieves; Filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/181Preventing generation of dust or dirt; Sieves; Filters
    • B01F35/184Preventing generation of dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • E01C19/1009Plant wherein type or construction of the mixer are irrelevant
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • E01C19/1059Controlling the operations; Devices solely for supplying or proportioning the ingredients
    • E01C19/1068Supplying or proportioning the ingredients
    • E01C19/1072Supplying or proportioning the ingredients the solid ingredients
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/708Volatile organic compounds V.O.C.'s

Definitions

  • the present disclosure relates to the technical field of asphalt mixing production, in particular to an asphalt mixing system and an asphalt smoke purification method.
  • Asphalt mixing equipment (or asphalt mixture mixing equipment) is a complete set of equipment that mixes the coarse aggregate, fine aggregate, filler and asphalt and other mixtures after heating and drying at a certain temperature according to the design ratio, which has been widely used Infrastructure such as highways, urban roads, wharfs, and airports are under construction.
  • asphalt mixing equipment will emit dust and asphalt smoke, causing environmental pollution, especially asphalt smoke, including oil droplets and gaseous odor carcinogens (VOC-Volatile Organic Compounds, volatile organic compounds) Etc., seriously polluting the environment and endangering human health, therefore, the discharge of asphalt mixing equipment needs to be strictly controlled.
  • VOC-Volatile Organic Compounds, volatile organic compounds VOC-Volatile Organic Compounds, volatile organic compounds
  • the present disclosure provides an asphalt mixing system, which includes:
  • Purification equipment using at least one of the cold aggregate loading conveying device, hot aggregate screening storage device and metering device of the asphalt mixing device to clean the asphalt supply device, mixing device and finished product processing device of the asphalt mixing device At least one of the escaping asphalt smoke.
  • the purification device includes:
  • Dust trapping device used to trap at least one of the dust discharged from the cold aggregate feeding conveyor, the hot aggregate screening storage device and the metering device;
  • Asphalt smoke trapping device for trapping at least one of the asphalt smoke escaped from the asphalt supply device, mixing device and finished product processing device
  • the mixing device the inlet is connected to the outlet of the dust collection device and the outlet of the asphalt smoke collection device, and is used for mixing the dust collected by the dust collection device and the asphalt smoke collected by the asphalt smoke collection device;
  • the inlet communicates with the outlet of the mixing device and is used to remove particulate matter from the gas flowing out of the mixing device.
  • the particulate matter includes dust and a combination of dust and asphalt smoke droplets.
  • the first purification device includes a dust collector.
  • the dust trapping device includes a first dust trapping device, and the first dust trapping device is used to trap dust escaping from the cold aggregate feeding conveyor; and / or, the dust trapping device includes A second dust trapping device is used to trap dust escaping from at least one of the thermal aggregate screening storage device and the metering device.
  • the bituminous smoke trapping device includes a first bitumen smoke trapping device, the first bitumen smoke trapping device is used for trapping bitumen smoke escaping from the bitumen supply device; and / or, the bitumen smoke trapping device
  • the second asphalt smoke trapping device is included, and the second asphalt smoke trapping device is used for trapping at least one of the asphalt smoke escaped from the stirring device and the finished product processing device.
  • the cold aggregate feeding conveyor includes at least one of a cold hopper and a cold aggregate conveying device.
  • the cold aggregate conveying device is used to convey the cold aggregate in the cold hopper to the drying device of the asphalt mixing plant;
  • the hot aggregate screening storage device includes at least one of a hot aggregate screening device and a hot aggregate silo; and / or, the metering device includes an aggregate metering device.
  • the asphalt supply device includes at least one of an asphalt storage tank and a heavy oil storage tank; and / or, the finished product processing device includes at least one of a finished product silo and a loading area.
  • the purification equipment further includes a dust monitoring device, which is used to monitor the parameters of the dust captured by the dust collection device; and / or, the purification equipment further includes an asphalt smoke monitoring device, and the asphalt smoke monitoring device is used to Monitor the parameters of the asphalt smoke captured by the asphalt smoke capture device.
  • the dust monitoring device is provided in the dust conveying pipe for connecting the dust collection device and the mixing device; and / or the asphalt smoke monitoring device is provided in the asphalt for connecting the dust collection device and the mixing device In the smoke delivery pipeline.
  • the dust monitoring device includes at least one of a first dust monitoring device and a second dust monitoring device, the first dust monitoring device is used to monitor the dust captured by the first dust collecting device of the dust collecting device Parameters, the second dust monitoring device is used to monitor the parameters of the dust trapped by the second dust trapping device of the dust trapping device; and / or the asphalt smoke monitoring device includes the first asphalt smoke monitoring device and the second asphalt smoke monitoring device At least one of the first asphalt smoke monitoring device is used to monitor the parameters of the asphalt smoke captured by the first asphalt smoke capture device of the asphalt smoke capture device, and the second asphalt smoke monitoring device is used to monitor the asphalt smoke capture device The parameters of the asphalt smoke captured by the second asphalt smoke capturing device.
  • the purification equipment includes a dust monitoring device and an asphalt smoke monitoring device
  • the purification equipment further includes a powder supplementing device, which is used in the dust trapping device according to the monitoring results of the dust monitoring device and the asphalt smoke monitoring device.
  • a powder supplementing device which is used in the dust trapping device according to the monitoring results of the dust monitoring device and the asphalt smoke monitoring device.
  • the asphalt mixing system further includes a control device, based on the monitoring results of the dust monitoring device and the asphalt smoke monitoring device, the control device determines whether the total amount of dust collected by the dust collection device meets the requirements of the asphalt smoke collection device The demand for the total amount of asphalt smoke collected, and when the total amount of dust collected by the dust collection device cannot meet the demand for the total amount of asphalt smoke collected by the asphalt smoke collection device, the powder replenishment device is controlled to supplement the mixing device dust.
  • the purification device further includes a second purification device, the inlet of the second purification device is in communication with the outlet of the first purification device, and is used to purify the VOC gas in the gas flowing out of the first purification device.
  • the second purification device includes a VOC purification machine.
  • the purification apparatus further includes a driving device for driving the flow of dust and gas.
  • the driving device includes an induced draft fan, which is arranged downstream of the first purification device and communicates with the outlet of the first purification device.
  • the present disclosure also provides a method for purifying asphalt smoke, which includes the following steps:
  • the parameters of the collected dust and the parameters of the collected asphalt smoke are also monitored, and the collected dust is judged based on the monitoring results Whether the total amount meets the demand of the total amount of captured asphalt smoke, and if the total amount of dust captured cannot meet the demand of the total amount of captured bitumen smoke, the powder replenishment device is controlled to replenish the dust.
  • a correspondence between the total amount of bitumen smoke and the total amount of dust required to purify the bitumen smoke is also established in advance Relationship table, and when judging whether the total amount of collected dust meets the demand of the total amount of collected asphalt smoke, based on the monitoring results and the corresponding relationship table to determine whether the total amount of collected dust meets the total amount of collected bitumen smoke demand.
  • determining whether the total amount of collected dust meets the requirement of the total amount of collected asphalt smoke based on the monitoring result and the correspondence table includes:
  • the disclosure can be achieved while purifying the asphalt smoke
  • the treatment of dust can effectively reduce the hazards of asphalt mixing equipment emissions.
  • FIG. 1 shows a schematic structural diagram of an asphalt mixing system according to an embodiment of the present disclosure.
  • FIG. 2 shows a schematic structural diagram of an asphalt mixing system according to another embodiment of the present disclosure.
  • FIG. 3 shows a schematic structural diagram of an asphalt mixing system according to another embodiment of the present disclosure.
  • FIG. 4 shows a schematic structural diagram of an asphalt mixing system according to still another embodiment of the present disclosure.
  • FIG. 5 shows a schematic diagram of the replenishment control flow of the present disclosure.
  • the main production process of the asphalt mixing equipment includes: the cold aggregate loading and conveying device is a drying device that continuously conveys the initial cold aggregate, and the drying device and the main dust removal device provide the mixed material for the equipment
  • the core material is hot aggregate, which is sent to the hot aggregate screening device located at the uppermost floor of the main building through the hot aggregate lifting device.
  • the sorted hot aggregate is stored in each hot aggregate silo according to the particle size.
  • the hot aggregate, asphalt and ore powder are measured separately and then added to the mixing device.
  • the mixed finished materials are stored in the finished product warehouse, waiting for the loading and unloading of the loading and unloading trucks in the loading area.
  • pollution sources such as dust or bituminous smoke will be generated, especially in the non-closed cold aggregate loading and conveying (cold aggregate feeding conveyor), hot aggregate screening and storage (hot bone Material screening storage device), hot aggregate measurement (aggregate measurement device), asphalt supply (asphalt supply device), mixture mixing (mixing device), and storage and loading and unloading of finished materials (finished product warehouse and loading area), etc.
  • cold aggregate feeding conveyor hot aggregate screening and storage
  • hot aggregate measurement aggregate measurement device
  • asphalt supply asphalt supply device
  • mixture mixing mixture mixing
  • storage and loading and unloading of finished materials finished product warehouse and loading area
  • the present disclosure provides an asphalt mixing system, with a view to achieving a relatively full and efficient purification of the emissions of the asphalt mixing equipment based on a relatively simple structure.
  • Figures 1-4 show several embodiments of the asphalt mixing system of the present disclosure.
  • the asphalt mixing system provided by the present disclosure includes:
  • Asphalt mixing plant 1 for the production of asphalt mixtures
  • Purification equipment 2 using at least one of the cold aggregate loading conveyor 11, hot aggregate screening storage device 12 and metering device 13 of the asphalt mixing plant 1 to clean the asphalt supply device 14 of the asphalt mixing plant 1 , At least one of the asphalt smoke emitted by the mixing device 16 and the finished product processing device 17.
  • the purification device 2 can use the dust emitted by the asphalt mixing device 1 itself to purify the asphalt smoke emitted by the asphalt mixing device 1, so that the asphalt mixing system based on the same purification device 2 can simultaneously purify the asphalt smoke
  • the structure is relatively simple, and the purification effect is also good.
  • the purification equipment 2 draws dust from a device with a large amount of dust emission, such as the cold aggregate loading conveyor 11, the hot aggregate screening storage device 12, or the metering device 13, and agitates from the asphalt supply device 14, stirring The device 16 or the finished product processing device 17 and other devices with a large amount of asphalt smoke escaping use asphalt smoke. Therefore, the present disclosure can realize the full recovery and purification of the dust and asphalt smoke discharged from the asphalt mixing plant 1, effectively reducing the dust And the emission of asphalt smoke can reduce the harm caused by the direct emission of dust and asphalt smoke.
  • the cold aggregate loading and conveying device 11 may include at least one of a cold hopper 111 and a cold conveying device 112 for conveying the cold aggregate in the cold hopper 111 to the drying device, that is, the purification device 2 is in use
  • the purification device 2 is in use
  • the dust dissipated by the cold aggregate loading and conveying device 11 purifies asphalt smoke
  • at least one of the dust discharged from the cold hopper 111 and the cold material conveying device 112 can be used to purify the asphalt smoke.
  • the hot aggregate screening storage device 12 may include at least one of the hot aggregate screening device 121 and the hot aggregate silo 122, that is, the purification device 2 is used for purification by the dust escaped from the hot aggregate screening storage device 12
  • the purification device 2 is used for purification by the dust escaped from the hot aggregate screening storage device 12
  • at least one of the hot aggregate screening device 121 and the hot aggregate silo 122 can be used to clean the asphalt smoke.
  • the metering device 13 may include an aggregate metering device 131, that is, when the purification device 2 uses the dust escaping from the metering device 13 to purify asphalt smoke, the dust escaping from the aggregate metering device 131 may be used to purify asphalt smoke.
  • the asphalt supply device 14 may include a heavy oil storage tank 142, that is, the asphalt smoke purified by the purification device 2, may be taken from the asphalt smoke escaped from the heavy oil storage tank 142.
  • the heavy oil storage tank 142 stores heavy oil, and when it is heated, more asphalt smoke escapes.
  • the asphalt supply device 14 may also include an asphalt storage tank 141, that is, the asphalt smoke purified by the purification device 2, may be taken from the asphalt smoke escaped from the asphalt storage tank 141.
  • the asphalt storage tank 141 stores asphalt and is heated to achieve heating of the asphalt. During the heating process, more asphalt smoke escaped.
  • the finished product processing device 17 may include at least one of the finished product warehouse 171 and the loading area 172, that is, the asphalt smoke purified by the purification device 2 may be taken from at least one of the finished product warehouse 171 and the loading area 172 to escape Asphalt smoke.
  • the purification device 2 may include:
  • the dust collecting device 21 is used to capture the dust escaping from at least one of the cold aggregate loading conveying device 11, the hot aggregate screening storage device 12 and the metering device 13;
  • Asphalt smoke trapping device 22 used for trapping at least one of the asphalt smoke emitted by the asphalt supply device 14, the stirring device 16, and the finished product processing device 17;
  • the mixing device 25 the inlet is connected to the outlet of the dust collection device 21 and the outlet of the asphalt smoke collection device 22, and is used for the dust collected by the dust collection device 21 and the asphalt collected by the asphalt smoke collection device 22 Smoke mixed in;
  • the inlet is in communication with the outlet of the mixing device 25, and is used to remove particulate matter in the gas flowing out of the mixing device 25.
  • the particulate matter includes dust and a combination of the dust and asphalt smoke droplets.
  • the purification device 2 can respectively use the dust collection device 21 and the asphalt smoke collection device 22 to capture the used dust and the asphalt smoke to be purified, and the collected dust can be combined with the
  • the collected asphalt smoke is combined to adhere the oil droplets in the asphalt smoke and convert the oil droplets into "solidified” particulate matter that can be filtered and purified, and the dust and the converted "solidified” particulate matter can further enter the first In the purification device 26, it is removed by the first purification device 26, so as to realize the recycling of the escaped dust and the effective purification of the oil droplets in the escaped asphalt smoke.
  • the oil droplets in the collected dust and the collected asphalt smoke can be simultaneously removed without having to separately set up different purification devices to remove the dust and asphalt smoke oil droplets. Therefore, It does not cause functional redundancy due to the large number of purification devices, the structure is relatively simple, and the cost is also low.
  • the purification device 2 may further include a dust monitoring device 23, and the dust monitoring device 23 is used to monitor the parameters of the dust collected by the dust collection device 21.
  • the parameters of the collected dust may include one or more of the concentration, flow rate or pressure of the collected dust.
  • the purification device 2 may also include an asphalt smoke monitoring device 24, which is used to monitor the parameters of the asphalt smoke captured by the asphalt smoke trapping device 22.
  • the parameters of the captured asphalt smoke may include one or more of the concentration, flow rate or pressure of the captured asphalt smoke.
  • the purification equipment 2 may also include a dust monitoring device 23 and an asphalt smoke monitoring device 24. Based on this, not only the total amount of dust collected, but also the total amount of asphalt smoke collected can be determined, which is convenient for monitoring based on The results determine whether the total amount of dust collected meets the purification requirements of the total amount of asphalt smoke captured, and thus facilitates further measures when the total amount of dust collected does not meet the purification requirements of the total amount of asphalt smoke captured.
  • the purification device 2 of the present disclosure may include a dust monitoring device 23 and an asphalt smoke monitoring device 24, and also include a powder replenishing device 2a, which is used for monitoring based on the dust monitoring device 23 and the asphalt smoke monitoring device 24.
  • a powder replenishing device 2a which is used for monitoring based on the dust monitoring device 23 and the asphalt smoke monitoring device 24.
  • the total amount of collected dust and the total amount of collected asphalt smoke can be determined based on the monitoring results. And according to the determined total amount of captured asphalt smoke, determine the total amount of dust required in the correspondence table, and compare the total amount of dust required with the total amount of dust collected, if the total amount of dust required is greater than If the total amount of dust collected is judged, the total amount of dust collected cannot meet the demand of the total amount of asphalt smoke collected.
  • the purification device 2 of the present disclosure may be configured to not only purify the oil droplets in the asphalt smoke, but also purify the VOC gas in the asphalt smoke.
  • the purification device 2 may further include a second purification device 27.
  • the inlet of the second purification device 27 communicates with the outlet of the first purification device 26 and is used to purify the gas flowing out of the first purification device 26. VOC gas.
  • the present disclosure can realize not only the purification of dust and asphalt smoke oil droplets, but also the purification of VOC gas in the asphalt smoke, thereby realizing the asphalt mixing plant 1
  • the solid-liquid-gas three-phase purification of the emissions can effectively improve the purification effect.
  • the asphalt mixing system includes an asphalt mixing device 1 and a purification device 2.
  • the purification device 2 communicates with the asphalt mixing device 1 and the chimney 3, and is used for dust and asphalt smoke of the asphalt mixing device 1. Emissions are purified.
  • Asphalt mixing equipment 1 (or asphalt mixing equipment) is used to mix and mix dry and heated aggregates, fillers, and asphalt at a specified temperature into a uniform mixture according to the design ratio, including cold bone Material feeding conveyor 11, drying device (not shown in the figure), main dust removal device (not shown in the figure), hot aggregate lifting device (not shown in the figure), hot aggregate screening storage device 12 , Asphalt supply device 14, metering device 13, stirring device 16, finished product processing device 17 and so on.
  • the cold aggregate loading conveying device 11 is used to realize the loading and conveying of cold aggregate, which includes a cold hopper 111 and a cold material conveying device 112, and the cold material conveying device 112 is used to cool the cold aggregate in the cold hopper 111 Transported to the drying device.
  • the cold material conveying device 112 may include, for example, a cold material conveying belt mechanism.
  • the drying device is used to heat and dry the cold aggregate.
  • the drying device may include, for example, a drying drum, and the drying drum may heat and dry the cold aggregate to a certain temperature in a countercurrent heating manner.
  • the main dust removal device is used to purify the high-temperature dust-containing flue gas discharged by the drying device.
  • the purified flue gas is usually discharged into the atmosphere, and the main dust removal device can also be used to collect the coarse powder discharged from the drying device.
  • the coarse powder is lifted by the hot aggregate lifting device together with the fine powder flowing from the drying device to the hot aggregate lifting device.
  • the hot aggregate lifting device is used to transport the hot aggregate provided by the drying device and the main dust removal device to the hot aggregate screening device 121 located on the top floor of the main building.
  • the hot aggregate screening storage device includes a hot aggregate screening device 121 and a hot aggregate bin 122, which are used to screen and store the hot aggregate, respectively, so as to facilitate storage according to different specifications.
  • the hot aggregate sieving device 121 may divide the hot aggregate sieving into 5 specifications and store them in five hot aggregate bins 122 respectively.
  • the hot aggregate screening device 121 may include a vibrating screen.
  • the bitumen supply device 14 is used to provide the required bitumen, which includes a heavy oil storage tank 142 and an bitumen storage tank 141, which store heavy oil and bitumen, respectively.
  • the heavy oil storage tank 142 and the asphalt storage tank 141 need to be heated to provide hot asphalt.
  • the hot aggregate stored in the hot aggregate silo 122 and the hot asphalt provided by the asphalt supply device 14 and the powder supplied by the powder supply device need to be weighed before being mixed by the mixing device 16 to satisfy Set the ratio requirements.
  • the metering device 13 is used to weigh hot aggregate, asphalt and powder, etc. It includes an aggregate metering device 131, an asphalt metering device (not shown) and a powder metering device (not shown), etc. In order to achieve the weighing of hot aggregate, asphalt and powder respectively.
  • the weighed hot aggregate, asphalt and powder are put into the stirring device 16 according to the order set in advance, and are evenly stirred by the stirring device 16 to form a mixture, that is, a finished product.
  • the finished product processing device 17 performs post-processing on the finished product.
  • the finished product processing device 17 may include a finished product warehouse 171 to realize the storage of the finished product; or, it may also include a loading area 172 to transport the finished product out of the vehicle.
  • the cold aggregate loading conveying device 11 the hot aggregate screening storage device 12 and the metering device 13 will all dissipate more dust, while the asphalt supply device 14 and the stirring device 16 As well as the finished product processing device 17, more asphalt fumes will escape.
  • the fugitive dust and asphalt smoke are usually treated separately.
  • a dust collector pre-coated with dust or adsorbent is generally provided separately, and the dust pre-coated on the surface of the dust collector Or adsorbents to remove oil droplets in the asphalt smoke, and the escaping dust is purified by other purification devices, which results in more purification devices, complicated structure, and redundant devices; on the other hand, dust and oil
  • the purification effect of drops is limited to a certain degree, and the purification efficiency is also low; on the other hand, when the dust or adsorbent is saturated, it is often necessary to shut down to replenish the powder or adsorbent.
  • This intermittent operation mode is difficult to adapt to the asphalt mixing plant.
  • the working conditions of continuous operation of time; on the other hand, the VOC gas in the asphalt smoke has not been treated.
  • this embodiment will configure the purification device 2 equipped with the asphalt mixing plant 1 to be able to use the dust emitted by the asphalt mixing plant 1 itself to purify the oil droplets in the asphalt smoke escaping from the asphalt mixing plant 1, And purify the VOC gas in the asphalt smoke.
  • the purification device 2 includes a dust collection device 21, an asphalt smoke collection device 22, a mixing device 25, a first purification device 26, a second purification device 27, and a driving device 28 etc.
  • the driving device 28 is used as a power device for the entire purification device 2, which provides power for the flow of dust and gas, and facilitates the dust and gas discharged from the asphalt mixing device 1 to flow to the chimney 3 via the purification device 2.
  • the driving device 28 may include a blower device such as a fan or a draft device such as a draft fan 281, wherein the draft device may provide more sufficient power to drive a smoother flow process.
  • the driving device 28 includes an air induction device, the air induction device may be arranged downstream of the first purification device 26 and communicate with the outlet of the first purification device 26. It can be seen from FIG.
  • the inlet of the driving device 28 communicates with the outlet of the first purification device 26 through the second purification device 27, and the outlet of the driving device 28 communicates with the atmosphere through the chimney 3.
  • the dust and asphalt smoke emitted by the asphalt mixing plant 1 can be successfully captured by the dust collection device 21 and the asphalt smoke collection device 22, respectively, and can smoothly flow into the mixing device 25, and further
  • the first purification device 26 and the second purification device 27 purify, and then the purified flue gas may also flow into the air.
  • the dust collecting device 21 is used to collect the dust discharged from the asphalt mixing plant 1 for purifying the asphalt smoke.
  • the inlet of the dust collection device 21 is in communication with the cold aggregate loading conveying device 11, the hot aggregate screening storage device 12, and the metering device 13, which are used to cool the cold aggregate.
  • the dust discharged from the material conveying device 11, the hot aggregate screening storage device 12 and the metering device 13 is collected, and the outlet of the dust collecting device 21 communicates with the mixing device 25 through the dust conveying pipeline 29a to capture the captured dust
  • the collected dust is transported to the mixing device 25.
  • the dust collecting device of this embodiment 21 Collecting dust at all these places can realize the full recycling of the dust emitted by the asphalt mixing plant 1 and reduce the fugitive emission of dust.
  • the asphalt smoke trapping device 22 is used to capture the asphalt smoke emitted by the asphalt mixing plant 1 to be purified.
  • the inlet of the asphalt smoke collection device 22 is communicated with the asphalt supply device 14, the stirring device 16, and the finished product processing device 17, and is used to process the asphalt supply device 14, the stirred device 16, and the finished product processing.
  • the asphalt smoke escaped by the device 17 is collected, and the outlet of the asphalt smoke capture device 22 is communicated with the mixing device 25 through the asphalt smoke conveying pipe 29b to convey the captured asphalt smoke to the mixing device 25, and Dust mix.
  • the asphalt supply device 14, the mixing device 16, and the finished product processing device 17 are the parts where the asphalt smoke of the asphalt mixing plant 1 is relatively large. Therefore, the asphalt smoke trap 22 of this embodiment has Carrying out bituminous smoke capture, compared with the case where only the bitumen smoke of the loading area 172 of the finished product processing device 17 is collected, the bitumen smoke emitted from the bitumen mixing plant 1 can be more fully captured and purified, which is more effective The fugitive emission of asphalt smoke is reduced, and the utilization rate of the purification equipment 2 is also high.
  • the dust collection device 21 or the asphalt smoke collection device 22 can achieve the collection of dust or asphalt smoke by keeping the target in a slightly negative pressure state.
  • the mixing device 25 is used for mixing dust and asphalt smoke, so that the dust can be combined with the oil droplets in the asphalt smoke, and the oil droplets can be converted into purifiable "solidified” particulate matter, which is convenient for purification by the first purification device 26.
  • the mixing device 25 is arranged between the dust collection device 21 and the asphalt smoke collection device 22 and the first purification device 26, the inlet thereof and the outlet of the dust collection device 21 and the asphalt smoke
  • the outlets of the trapping device 22 are all in communication, and at the same time, the outlet thereof is in communication with the inlet of the first purification device 26.
  • both the dust collected by the dust collection device 21 and the asphalt smoke collected by the asphalt smoke collection device 22 can flow into the mixing device 25 and be continuously mixed, so that the dust particles adhere to the asphalt smoke oil droplets.
  • the dust envelops the entire oil droplets, which not only can achieve the initial removal of dust, but also can transform the oil droplets into "solidified” particulate matter that can be filtered and purified to achieve the removal of liquid harmful substances in the asphalt smoke, and the asphalt smoke
  • the mixed gas after the oil droplets are wrapped can further flow into the first purification device 26 and be purified by the first purification device 26.
  • the first purification device 26 is used to remove solid substances such as dust and oil droplets enclosed by the dust, so as to purify the gas flowing out of the mixing device 25 once.
  • the first purification device 26 is arranged between the mixing device 25 and the second purification device 27, its inlet communicates with the outlet of the mixing device 25, and its outlet communicates with the second purification device 27.
  • the entrance is connected. Based on this, the carried dust flowing out of the mixing device 25 and the “solidified” particulate matter converted from oil droplets can enter the first purification device 26 under the action of the airflow, and the first purification device 26 removes the dust and oil
  • the "solidified" particulate matter from the drop is further filtered to filter the solid particulate matter in the discharge.
  • This process is a dry purification process, without secondary pollution, and can automatically clean the dust; and the smoke purified by the first purification device 26
  • the gas may further flow into the second purification device 27 and be purified by the second purification device 27.
  • the second purification device 27 is used to remove VOC gas in the flue gas, and purifies the carcinogenic and malodorous gas in the flue gas to purify the gas flowing out of the mixing device 25 again.
  • the second purification device 27 is arranged between the first purification device 26 and the driving device 28, its inlet communicates with the outlet of the first purification device 26, and its outlet communicates with the driving device 28 Connected to the entrance.
  • the flue gas purified by the first purification device 26 can flow into the second purification device 27, and the second purification device 27 filters the carcinogenic and malodorous gases therein to achieve the removal of gaseous harmful substances in the emissions, and The filtered and purified gas can be discharged into the atmosphere through the chimney 3 under the action of the driving device 28.
  • the purification device 2 of this embodiment can utilize the captured Asphalt mixing equipment 1 itself uses the dust generated in the process of cold aggregate loading, hot aggregate screening and storage, and metering to purify the asphalt smoke that escapes during asphalt heating, mixing, and unloading.
  • the process is simple, the oil droplet removal rate is high, and there is no secondary pollution.
  • the purification device 2 can implement solid-liquid-gas Three-phase purification, a more comprehensive and thorough purification of the entire technological process of the asphalt mixing equipment 1 to effectively control the organized and unorganized emissions of dust, smoke, asphalt smoke oil droplets and gaseous VOC, reducing emissions to the environment and personnel Health hazards to achieve a green and environmentally friendly production process of asphalt mixtures.
  • the purification device 2 of this embodiment is further provided with a dust monitoring device 23 1.
  • Asphalt smoke monitoring device 24 and powder replenishing device 2a, dust monitoring device 23, asphalt smoke monitoring device 24 and replenishing device 2a are coordinated to work under the control of the control device 2b, so that the collected dust can not meet the captured Respond in time to the purification needs of asphalt smoke.
  • the dust monitoring device 23 and the asphalt smoke monitoring device 24 are respectively provided in the dust conveying pipeline 29a and the asphalt smoke conveying pipeline 29b, and are respectively used to monitor the dust collecting device 21 Collected dust and asphalt smoke trapping device 22 Concentration, flow rate and pressure of asphalt smoke trapped; the powder replenishing device 2a communicates with the mixing device 25 for replenishing dust into the mixing device 25; the control device 2b It is electrically connected to the dust monitoring device 23, the asphalt smoke monitoring device 24 and the powder replenishing device 2a.
  • the powder replenishing device 2a is controlled to replenish the mixing device 25 with dust. Based on this, it is possible to enable the purification device 2 to more reliably realize the sufficient purification of the captured asphalt smoke. And because there is no need to stop and replenish the powder, it can better adapt to the working conditions of the asphalt mixing plant 1 for long-term continuous operation.
  • the dust monitoring device 23 or the asphalt smoke monitoring device 24 may include a laser monitoring device, a membrane filter device, etc., to realize real-time monitoring of dust or asphalt smoke.
  • the powder replenishing device 2a may include a powder tank, a blowing system, and the like.
  • the replenishing powder can be derived from the solid powder of lipophilic solid particles (particle size ⁇ 75 ⁇ m) recovered from the drying drum dust collector or smoke suppressant.
  • a correspondence table between the total amount of asphalt smoke and the total amount of dust required to purify all asphalt smoke may be established in advance, and the correspondence table is stored in the control device 2b, and the control device 2b
  • the dust collecting device 21 includes only the first dust collecting device 211, and the first dust collecting device 211 is used to capture the dust escaping from the cold aggregate feeding device 11 And the first dust collecting device 211 is in communication with the cold hopper 111 and the cold material conveying device 112 of the cold aggregate loading and conveying device 11, and is used for collecting the dust escaping from the cold hopper 111 and the cold material conveying device 112 . Based on this, the dust trapping device 21 of this embodiment only captures the dust escaping from the hot aggregate loading conveyor 11 and simultaneously captures the dust escaping from the hot aggregate loading conveyor 11 Dust that escapes from the cold hopper 111 and the cold material conveying device 112.
  • the outlet of the first dust collecting device 211 communicates with the mixing device 25 through the first dust conveying pipe 291.
  • the dust monitoring device 23 only includes the first dust monitoring device 231 for monitoring the dust parameters captured by the first dust trapping device 211.
  • the first dust collecting device 211 is installed in the first dust conveying pipe 291.
  • the asphalt smoke trapping device 22 includes a first asphalt smoke trapping device 221 and a second asphalt smoke trapping device 222.
  • the first asphalt smoke trapping device 221 is used to trap the
  • the second asphalt smoke trapping device 222 is used for trapping at least one of the asphalt smoke that escapes from the stirring device 16 and the finished product processing device 17.
  • the inlet of the first asphalt smoke capturing device 221 and the asphalt storage tank 141 and the heavy oil storage tank 142 of the asphalt supply device 14 are both At the same time, its outlet is connected to the mixing device 25 through the first asphalt smoke delivery line 293; and the second asphalt smoke trapping device 222 is connected to the finished product warehouse 171 and loading area 172 of the stirring device 16 and finished product processing device 17 Both are connected, and at the same time its outlet communicates with the mixing device 25 through the second asphalt smoke conveying line 294.
  • the asphalt smoke trapping device 22 of this embodiment can achieve heating of asphalt and mixing of the mixture and discharge of the finished material by the first asphalt smoke trapping device 221 and the second asphalt smoke trapping device 222, respectively. Trap of asphalt smoke from vehicles and other links.
  • the asphalt smoke monitoring device 24 includes The first asphalt smoke monitoring device 241 and the second asphalt smoke monitoring device 242 are provided in the first asphalt smoke conveying pipeline 293 and the second asphalt smoke conveying pipeline 294, respectively.
  • the first asphalt smoke monitoring device 241 can monitor
  • the obtained concentration and flow rate are multiplied by the cross-sectional area of the first asphalt smoke conveying pipeline 293 to obtain the total amount of asphalt smoke captured by the first asphalt smoke trapping device 221, and the second asphalt smoke monitoring device 242 monitors
  • the concentration and flow rate are multiplied by the cross-sectional area of the second asphalt smoke conveying pipeline 294 to obtain the total amount of asphalt smoke captured by the second asphalt smoke trapping device 222, and then captured by the first asphalt smoke trapping device 221
  • the total amount of asphalt smoke is added to the total amount of asphalt smoke captured by the second asphalt smoke trapping device 222 to obtain the final total amount of collected asphalt smoke.
  • the first purification device 26, the second purification device 27, and the driving device 28 are specifically implemented as a dust collector 261 and a VOC purification machine 271, respectively ⁇ ⁇ ⁇ 281.
  • the dust collector 261 may be a bag dust collector, a filter drum dust collector, a plastic burning board dust collector, an electric dust collector or an electric bag composite dust collector.
  • the same dust collector 261 is used to purify dust and asphalt smoke. Compared with the case where different dust collectors are provided for the dust and asphalt smoke, the structure can be effectively simplified, the device redundancy can be reduced, and the cost can be reduced.
  • a dust collector 261 is separately provided as the first purification device 26 without using the main dust collector as the first purification device 26, which can reduce the influence of the purification device 2 on the normal production process of the asphalt mixing plant 1. At the same time, it does not capture the dust generated in the drying and dust removal link, but can also better adapt to the characteristics of the need for stable air volume and air pressure ratio in the drying and dust removal link.
  • the main difference between the embodiment shown in FIG. 3 and the embodiment shown in FIG. 2 is that the structures of the dust collecting device 21 and the dust monitoring device 23 are different.
  • the dust collecting device 21 no longer includes the first dust collecting device 211, but only includes the second dust collecting device 212, which is used to capture thermal aggregate At least one of the storage device 12 and the metering device 13 escapes the dust.
  • the inlet of the second dust collecting device 212 of this embodiment is connected to the hot aggregate screening device 121 and the hot aggregate bin 122 of the hot aggregate screening storage device 12 and the metering device 13
  • the aggregate measuring devices 131 are all in communication, and at the same time the outlet thereof is in communication with the mixing device 25 through the second dust conveying pipeline 292.
  • the dust collecting device 21 of this embodiment collects the dust emitted by the hot aggregate screening storage device 12 and the metering device 13, but no longer captures the escape of the hot aggregate feeding device 11 Scattered dust, and when capturing the dust escaping from the hot aggregate screening storage device 12 and the metering device 13, the hot aggregate screening device 121, the hot aggregate silo 122 and the aggregate metering device 131 are simultaneously captured Escaped dust.
  • the dust monitoring device 23 of this embodiment no longer includes the first dust monitoring device 231, but only includes the second dust monitoring device 232, and the second dust monitoring device 232 is disposed in the second dust conveying pipeline 292. It is used to monitor the parameters of the dust collected by the second dust collecting device 212.
  • the embodiment shown in FIG. 4 differs from the embodiments shown in FIGS. 2 and 3 mainly in that in this embodiment, the dust collecting device 21 includes both the first dust collecting device 211 and the second dust collecting device 212, and the dust monitoring device 23 includes a first dust monitoring device 231 and a second dust monitoring device 232 at the same time.
  • the concentration and the concentration monitored by the first dust monitoring device 231 can be determined
  • the flow velocity is multiplied by the cross-sectional area of the first dust conveying pipeline 291 to obtain the total amount of dust collected by the first dust collecting device 211, and the concentration and flow rate monitored by the second dust monitoring device 232 and the second dust
  • the cross-sectional area of the conveying pipeline 292 is multiplied to obtain the total amount of dust collected by the second dust collecting device 212, and then the total amount of dust collected by the first dust collecting device 211 and the second dust collecting device 212
  • the total amount of collected dust is added to obtain the final total amount of collected dust.

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Abstract

沥青拌合系统和沥青烟净化方法,沥青拌合系统包括沥青拌合设备(1)和净化设备(2),净化设备(2)利用沥青拌和设备(1)的冷骨料上料输送装置(11)、热骨料筛分存储装置(12)和计量装置(13)中的至少一个所逸散的粉尘净化沥青拌和设备(1)的沥青供给装置(14)、搅拌装置(16)及成品处理装置(17)中的至少一个所逸散的沥青烟;沥青烟净化方法包括捕集粉尘和沥青烟以及利用所捕集的粉尘净化所捕集的沥青烟。该拌合系统和净化方法利用待处理的粉尘处理待净化的沥青烟,使得在同一净化设备中可同时处理粉尘和沥青烟。

Description

沥青拌和系统和沥青烟净化方法
相关申请的交叉引用
本公开是以申请号为201910417167.0,申请日为2019年5月20日的中国申请为基础,并主张其优先权,该中国申请的公开内容在此作为整体引入本申请中。
技术领域
本公开涉及沥青拌和生产技术领域,特别涉及一种沥青拌和系统和沥青烟净化方法。
背景技术
沥青拌和设备(或称沥青混合料搅拌设备)是按照设计配比把一定温度下加热干燥后的粗集料、细集料、填料及沥青等混合物搅拌均匀的成套设备,其已被广泛应用于高速公路、城市道路、码头、机场等基础设施建设中。
在生产沥青混合料的过程中,沥青拌和设备会排放粉尘及沥青烟等,造成环境污染,其中尤其沥青烟,包含有油滴和气态恶臭致癌物(VOC-Volatile Organic Compounds,挥发性有机化合物)等,严重污染环境和危害人体健康,因此,需要对沥青拌和设备的排放进行严格控制。
发明内容
本公开提供了一种沥青拌和系统,其包括:
沥青拌和设备,用于生产沥青混合料;和
净化设备,利用沥青拌和设备的冷骨料上料输送装置、热骨料筛分存储装置和计量装置中的至少一个所逸散的粉尘净化沥青拌和设备的沥青供给装置、搅拌装置及成品处理装置中的至少一个所逸散的沥青烟。
在一些实施例中,净化设备包括:
粉尘捕集装置,用于捕集冷骨料上料输送装置、热骨料筛分存储装置和计量装置中的至少一个所逸散的粉尘;
沥青烟捕集装置,用于捕集沥青供给装置、搅拌装置及成品处理装置中的至少一个所逸散的沥青烟;
混合装置,入口与粉尘捕集装置的出口和沥青烟捕集装置的出口均连通,并用于供粉尘捕集装置所捕集的粉尘及沥青烟捕集装置所捕集的沥青烟在其中混合;和
第一净化装置,入口与混合装置的出口连通,并用于除去由混合装置流出的气体中的颗粒物,颗粒物包括粉尘及粉尘与沥青烟油滴的结合物。
在一些实施例中,第一净化装置包括除尘器。
在一些实施例中,粉尘捕集装置包括第一粉尘捕集装置,第一粉尘捕集装置用于捕集冷骨料上料输送装置所逸散的粉尘;和/或,粉尘捕集装置包括第二粉尘捕集装置,第二粉尘捕集装置用于捕集热骨料筛分存储装置和计量装置中的至少一个所逸散的粉尘。
在一些实施例中,沥青烟捕集装置包括第一沥青烟捕集装置,第一沥青烟捕集装置用于捕集沥青供给装置所逸散的沥青烟;和/或,沥青烟捕集装置包括第二沥青烟捕集装置,第二沥青烟捕集装置用于捕集搅拌装置及成品处理装置中的至少一个所逸散的沥青烟。
在一些实施例中,冷骨料上料输送装置包括冷料斗和冷料输送装置中的至少一个,冷料输送装置用于将冷料斗中的冷骨料输送至沥青拌和设备的烘干装置;和/或,热骨料筛分存储装置包括热骨料筛分装置和热骨料仓中的至少一个;和/或,计量装置包括骨料计量装置。
在一些实施例中,沥青供给装置包括沥青储罐和重油储罐中的至少一个;和/或,成品处理装置包括成品仓及装车区之中的至少一个。
在一些实施例中,净化设备还包括粉尘监测装置,粉尘监测装置用于监测粉尘捕集装置所捕集粉尘的参数;和/或,净化设备还包括沥青烟监测装置,沥青烟监测装置用于监测沥青烟捕集装置所捕集沥青烟的参数。
在一些实施例中,粉尘监测装置设置在用于连通粉尘捕集装置与混合装置的粉尘输送管路中;和/或,沥青烟监测装置设置在用于连通烟尘捕集装置与混合装置的沥青烟输送管路中。
在一些实施例中,粉尘监测装置包括第一粉尘监测装置和第二粉尘监测装置中的至少一个,第一粉尘监测装置用于监测粉尘捕集装置的第一粉尘捕集装置所捕集粉尘的参数,第二粉尘监测装置用于监测粉尘捕集装置的第二粉尘捕集装置所捕集粉尘的参数;和/或,沥青烟监测装置包括第一沥青烟监测装置和第二沥青烟监测装置中的至少一个,第一沥青烟监测装置用于监测沥青烟捕集装置的第一沥青烟捕集装置所捕集 沥青烟的参数,第二沥青烟监测装置用于监测沥青烟捕集装置的第二沥青烟捕集装置所捕集沥青烟的参数。
在一些实施例中,净化设备包括粉尘监测装置和沥青烟监测装置,且净化设备还包括补粉装置,补粉装置用于根据粉尘监测装置和沥青烟监测装置的监测结果,在粉尘捕集装置所捕集的粉尘总量无法满足沥青烟捕集装置所捕集的沥青烟总量的需求时,向混合装置中补充粉尘。
在一些实施例中,沥青拌和系统还包括控制装置,控制装置基于粉尘监测装置和沥青烟监测装置的监测结果,判断粉尘捕集装置所捕集的粉尘总量是否满足沥青烟捕集装置所捕集的沥青烟总量的需求,并在粉尘捕集装置所捕集的粉尘总量无法满足沥青烟捕集装置所捕集的沥青烟总量的需求时,控制补粉装置向混合装置中补充粉尘。
在一些实施例中,净化设备还包括第二净化装置,第二净化装置的入口与第一净化装置的出口连通,并用于净化由第一净化装置流出的气体中的VOC气体。
在一些实施例中,第二净化装置包括VOC净化机。
在一些实施例中,净化设备还包括驱动装置,驱动装置用于为粉尘和气体的流动提供动力。
在一些实施例中,驱动装置包括引风机,引风机布置于第一净化装置的下游并与第一净化装置的出口连通。
本公开还提供了一种沥青烟净化方法,其包括以下步骤:
捕集沥青拌和设备的冷骨料上料输送装置、热骨料筛分存储装置和计量装置中的至少一个所逸散的粉尘,并捕集沥青拌和设备的沥青供给装置、搅拌装置及成品处理装置中的至少一个所逸散的沥青烟;
利用所捕集的粉尘净化所捕集的沥青烟。
在一些实施例中,在利用所捕集的粉尘净化所捕集的沥青烟的过程中,还监测所捕集粉尘的参数及所捕集沥青烟的参数,并基于监测结果判断所捕集粉尘总量是否满足所捕集沥青烟总量的需求,若所捕集粉尘总量无法满足所捕集沥青烟总量的需求,则控制补粉装置补充粉尘。
在一些实施例中,在基于监测结果判断所捕集粉尘总量是否满足所捕集沥青烟总量的需求之前,还预先建立沥青烟总量与净化沥青烟所需粉尘总量之间的对应关系表,且在判断所捕集粉尘总量是否满足所捕集沥青烟总量的需求时,基于监测结果和对应关系表来判断所捕集粉尘总量是否满足所捕集沥青烟总量的需求。
在一些实施例中,基于监测结果和对应关系表来判断所捕集粉尘总量是否满足所捕集沥青烟总量的需求包括:
基于监测结果确定所捕集粉尘总量和所捕集沥青烟总量;
根据所确定的所捕集沥青烟总量,在对应关系表中确定所需要的粉尘总量;
比较所需要的粉尘总量与所捕集的粉尘总量,若需要的粉尘总量大于所捕集的粉尘总量,则判断所捕集的粉尘总量无法满足所捕集沥青烟总量的需求。
通过为沥青拌和设备配备净化设备,且将净化设备构造为能够利用沥青拌和设备自身所逸散的粉尘来净化沥青拌和设备所逸散的沥青烟,使得本公开可以在净化沥青烟的同时即实现对粉尘的处理,有效减轻沥青拌和设备排放物的危害。
通过以下参照附图对本公开的示例性实施例进行详细描述,本公开的其它特征及其优点将会变得清楚。
附图说明
为了更清楚地说明本公开实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
为了更清楚地说明本公开实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
图1示出本公开一实施例的沥青拌和系统的结构示意图。
图2示出本公开另一实施例的沥青拌和系统的结构示意图。
图3示出本公开又一实施例的沥青拌和系统的结构示意图。
图4示出本公开再一实施例的沥青拌和系统的结构示意图。
图5示出本公开补粉控制流程示意图。
具体实施方式
下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分实施例,而不是全部的实施例。 以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本公开及其应用或使用的任何限制。基于本公开中的实施例,本领域普通技术人员在没有开展创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。
沥青拌和设备(沥青混合料搅拌设备)的主要生产工艺流程包括:冷骨料的上料输送装置为烘干装置持续输送初配的冷骨料,烘干装置和主除尘装置为设备提供混合料核心物质-热骨料,热骨料经热骨料提升装置送至位于主楼最上层的热骨料筛分装置,分选后的热骨料按粒径大小分别存储于各热骨料仓,热骨料、沥青和矿粉分别计量后加入搅拌装置,搅拌后的成品料则存入成品仓,等待装车区的装卸车放料运输。在这些生产环节中,会产生粉尘或沥青烟等污染源,其中尤其在非封闭的冷骨料的上料和输送(冷骨料上料输送装置)、热骨料的筛分和存储(热骨料筛分存储装置)、热骨料的计量(骨料计量装置)、沥青供给(沥青供给装置)、混合物的搅拌(搅拌装置)以及成品料的存储和装卸(成品仓和装车区)等环节,所产生的粉尘或沥青烟容易发生逸散,对空气质量及人体健康危害较大。
目前已采取一些措施来减少沥青拌和设备排放物的危害,然而,这些措施通常对粉尘和沥青烟分别进行处理,结构复杂,功能冗余,现场改造成本较高,并且,其中对沥青烟的处理,一般仅对装车区的沥青烟进行处理,且仅能较为有效地去除沥青烟中的油滴和VOC(Volatile Organic Compounds,挥发性有机化合物)中的一种,而难以同时有效地去除油滴和VOC,净化效果有限。
针对上述情况,本公开提供一种沥青拌和系统,以期基于较为简单的结构,实现对沥青拌和设备排放物较为充分高效地净化。
图1-4示出了本公开沥青拌和系统的几个实施例。参照图1-4,为了减轻沥青拌和设备排放物的危害,本公开所提供的沥青拌和系统,包括:
沥青拌和设备1,用于生产沥青混合料;和
净化设备2,利用沥青拌和设备1的冷骨料上料输送装置11、热骨料筛分存储装置12和计量装置13中的至少一个所逸散的粉尘净化沥青拌和设备1的沥青供给装置14、搅拌装置16及成品处理装置17中的至少一个所逸散的沥青烟。
在本公开中,净化设备2能够利用沥青拌和设备1自身所逸散的粉尘来净化沥青拌和设备1所逸散的沥青烟,使得沥青拌和系统基于同一净化设备2即可在净化沥青 烟的同时实现对粉尘的处理,因此,结构较为简单,净化效果也较好。
并且,由于净化设备2从冷骨料上料输送装置11、热骨料筛分存储装置12或计量装置13等粉尘逸散量较多的装置中取用粉尘,并从沥青供给装置14、搅拌装置16或成品处理装置17等沥青烟逸散较多的装置中取用沥青烟,因此,本公开可以实现对沥青拌和设备1所排放粉尘和沥青烟的较充分地回收和净化,有效减少粉尘和沥青烟的排放,减轻因粉尘和沥青烟直接排放所带来的危害。
其中,冷骨料上料输送装置11可以包括冷料斗111和用于将冷料斗111中的冷骨料输送至烘干装置的冷料输送装置112中的至少一个,即,净化设备2在利用冷骨料上料输送装置11所逸散的粉尘净化沥青烟时,可以利用冷料斗111和冷料输送装置112中的至少一个所逸散的粉尘来净化沥青烟。
热骨料筛分存储装置12可以包括热骨料筛分装置121和热骨料仓122中的至少一个,即,净化设备2在利用热骨料筛分存储装置12所逸散的粉尘来净化沥青烟时,可以利用热骨料筛分装置121和热骨料仓122中的至少一个所逸散的粉尘来净化沥青烟。
计量装置13可以包括骨料计量装置131,即,净化设备2在利用计量装置13所逸散的粉尘来净化沥青烟时,可以利用骨料计量装置131所逸散的粉尘来净化沥青烟。
沥青供给装置14可以包括重油储罐142,即,净化设备2所净化的沥青烟,可以取自重油储罐142所逸散的沥青烟。重油储罐142存储重油,其被加热时,较多的沥青烟发生逸散。
沥青供给装置14也可以包括沥青储罐141,即,净化设备2所净化的沥青烟,可以取自沥青储罐141所逸散的沥青烟。沥青储罐141存储沥青,并被加热,以实现对沥青的加热。在加热过程中,较多的沥青烟发生逸散。
成品处理装置17可以包括成品仓171及装车区172之中的至少一个,即,净化设备2所净化的沥青烟,可以取自成品仓171及装车区172之中的至少一个所逸散的沥青烟。
在一些实施方式中,净化设备2可以包括:
粉尘捕集装置21,用于捕集冷骨料上料输送装置11、热骨料筛分存储装置12和计量装置13中的至少一个所逸散的粉尘;
沥青烟捕集装置22,用于捕集沥青供给装置14、搅拌装置16及成品处理装置17中的至少一个所逸散的沥青烟;
混合装置25,入口与粉尘捕集装置21的出口和沥青烟捕集装置22的出口均连通,并用于供粉尘捕集装置21所捕集的粉尘及沥青烟捕集装置22所捕集的沥青烟在其中混合;和
第一净化装置26,入口与混合装置25的出口连通,并用于除去由混合装置25流出的气体中的颗粒物,颗粒物包括粉尘及粉尘与沥青烟油滴的结合物。
基于上述设置,净化设备2可以分别利用粉尘捕集装置21和沥青烟捕集装置22实现对所利用粉尘和待净化沥青烟的捕集,而所捕集的粉尘可以在混合装置25中与所捕集的沥青烟结合,对沥青烟中的油滴进行粘附包裹,将油滴转化为可过滤净化的“固态化”颗粒物,且粉尘和转化成的“固态化”颗粒物可以进一步进入第一净化装置26中,被第一净化装置26除去,从而实现对所逸散粉尘的回收利用,以及对所逸散沥青烟中油滴的有效净化。
由于只需利用同一第一净化装置26,即可同时实现对所捕集粉尘和所捕集沥青烟中油滴的去除,而无需分别设置不同的净化装置来除去粉尘和沥青烟油滴,因此,不至于因为净化装置数量较多而造成功能冗余,结构较为简单,成本也较低。
在另一些实施方式中,净化设备2可以还包括粉尘监测装置23,粉尘监测装置23用于监测粉尘捕集装置21所捕集粉尘的参数。其中,所捕集粉尘的参数可以包括所捕集粉尘的浓度、流速或压力等中的一个或多个。这样,可以在利用所捕集的粉尘净化所捕集的沥青烟的过程中,及时地了解粉尘的捕集情况,方便准确地确定所捕集粉尘的总量。
而在又一些实施方式中,净化设备2也可以包括沥青烟监测装置24,沥青烟监测装置24用于监测沥青烟捕集装置22所捕集沥青烟的参数。其中,所捕集沥青烟的参数可以包括所捕集沥青烟的浓度、流速或压力等中的一个或多个。这样,可以在利用所捕集的粉尘净化所捕集的沥青烟的过程中,及时地了解沥青烟的捕集情况,方便准确地确定所捕集沥青烟的总量。
或者,净化设备2还可以同时包括粉尘监测装置23和沥青烟监测装置24,基于此,不仅可以确定所捕集粉尘总量,同时也可以确定所捕集沥青烟总量,这样,便于基于监测结果确定所捕集粉尘总量是否满足所捕集沥青烟总量的净化需求,进而便于在所捕集粉尘总量无法满足所捕集沥青烟总量的净化需求时,采取进一步的措施。
例如,本公开的净化设备2可以在包括粉尘监测装置23和沥青烟监测装置24的同时,还包括补粉装置2a,补粉装置2a用于根据粉尘监测装置23和沥青烟监测装置 24的监测结果,在粉尘捕集装置21所捕集的粉尘总量无法满足沥青烟捕集装置22所捕集的沥青烟总量的需求时,向混合装置25中补充粉尘。该补粉过程可以在沥青拌和系统的控制装置2b的控制下完成。基于此,本公开可以更可靠地利用粉尘实现对所捕集沥青烟中油滴的充分净化。
其中,为了方便确定所捕集粉尘总量是否满足所捕集沥青烟总量的需求,在基于监测结果判断所捕集粉尘总量是否满足所捕集沥青烟总量的需求之前,还可以预先建立沥青烟总量与净化沥青烟所需粉尘总量之间的对应关系表,且在判断所捕集粉尘总量是否满足所捕集沥青烟总量的需求时,基于监测结果和对应关系表来判断所捕集粉尘总量是否满足所捕集沥青烟总量的需求。而在基于监测结果和对应关系表来判断所捕集粉尘总量是否满足所捕集沥青烟总量的需求时,可以基于监测结果确定所捕集粉尘总量和所捕集沥青烟总量,并根据所确定的所捕集沥青烟总量,在对应关系表中确定所需要的粉尘总量,且比较所需要的粉尘总量与所捕集的粉尘总量,若需要的粉尘总量大于所捕集的粉尘总量,则判断所捕集的粉尘总量无法满足所捕集沥青烟总量的需求。
另外,为了实现对沥青烟更好的净化效果,本公开的净化设备2可以被构造为不仅能够净化沥青烟中的油滴,还能够净化沥青烟中的VOC气体。例如,在一些实施方式中,净化设备2可以还包括第二净化装置27,第二净化装置27的入口与第一净化装置26的出口连通,并用于净化由第一净化装置26流出的气体中的VOC气体。通过在第一净化装置26的下游进一步设置第二净化装置27,本公开可以既实现对粉尘和沥青烟油滴的净化,又实现对沥青烟中VOC气体的净化,从而实现对沥青拌和设备1排放物的固-液-气三相净化,有效改善净化效果。
下面结合图1-4所示的各实施例对本公开予以进一步地说明。
首先,结合图1所示的实施例予以说明。
如图1所示,在该实施例中,沥青拌和系统包括沥青拌和设备1和净化设备2,净化设备2连通沥青拌和设备1和烟囱3,用于对沥青拌和设备1的粉尘和沥青烟等排放物进行净化。
沥青拌和设备1(或称沥青混合料搅拌设备)用于在规定的温度下将干燥加热的不同粒径骨料、填料和沥青等按照设计配比混合搅拌成均匀的混合料,其包括冷骨料上料输送装置11、烘干装置(图中未示出)、主除尘装置(图中未示出)、热骨料提升装置(图中未示出)、热骨料筛分存储装置12、沥青供给装置14、计量装置13、 搅拌装置16和成品处理装置17等。
其中,冷骨料上料输送装置11用于实现冷骨料的上料和输送,其包括冷料斗111和冷料输送装置112,冷料输送装置112用于将冷料斗111中的冷骨料输送至烘干装置。冷料输送装置112例如可以包括冷料输送皮带机构等。
烘干装置用于对冷骨料进行加热和烘干。烘干装置例如可以包括干燥滚筒,干燥滚筒可以以逆流加热的方式将冷骨料加热烘干到一定温度。
主除尘装置用于对烘干装置排出的高温含尘烟气进行一定的净化,净化后的烟气通常排入大气,且主除尘装置还可以用于收集烘干装置排出的粗粉,所收集的粗粉与由烘干装置流向热骨料提升装置的细粉一起,被热骨料提升装置提起。
热骨料提升装置用于将由烘干装置和主除尘装置所提供的热骨料输送至位于主楼顶层的热骨料筛分装置121。
热骨料筛分存储装置包括热骨料筛分装置121和热骨料仓122,分别用于对热骨料进行筛分和存储,以便于按照不同规格进行存储。例如,热骨料筛分装置121可以将热骨料筛分为5种规格,并分别存入五个热骨料仓122中。热骨料筛分装置121可以包括振动筛。
生产沥青混合料,除了需要骨料,还需要沥青和粉料等。沥青供给装置14即用于提供所需要的沥青,其包括重油储罐142和沥青储罐141,分别存储重油和沥青。重油储罐142和沥青储罐141需要被加热,以提供热沥青。
存储于热骨料仓122中的热骨料,以及沥青供给装置14所提供的热沥青和粉料供给装置所提供的粉料,在被搅拌装置16搅拌之前,还需进行称量,以满足设定配比的要求。计量装置13即用于称量热骨料、沥青和粉料等,其包括骨料计量装置131、沥青计量装置(图中未示出)和粉料计量装置(图中未示出)等,以分别实现对热骨料、沥青和粉料的称重。
经过称重的热骨料、沥青和粉料,依据事先设定的顺序投入到搅拌装置16中,被搅拌装置16搅拌均匀,形成混合料,即成品料。
成品处理装置17对成品料进行后处理。例如,成品处理装置17可以包括成品仓171,以实现对成品料的存储;或者,也可以包括装车区172,以对成品料进行装车外运。
在沥青拌和设备1的上述各装置中,冷骨料上料输送装置11、热骨料筛分存储装置12和计量装置13均会逸散较多的粉尘,而沥青供给装置14、搅拌装置16和成品 处理装置17均会逸散较多的沥青烟。
为了减少沥青拌和设备1排放物的危害,目前通常对所逸散的粉尘和沥青烟分别进行处理,其中,一般单独设置表面预涂粉尘或吸附剂的除尘器,利用除尘器表面预涂的粉尘或吸附剂来去除沥青烟中的油滴,而所逸散的粉尘则采用其他的净化装置进行净化,这一方面造成净化装置较多,结构复杂,装置冗余;另一方面,粉尘和油滴的净化效果受到一定的限制,净化效率也较低;又一方面,在粉尘或吸附剂吸附饱和时,经常需要停机补粉或吸附剂,这种间歇作业模式,难以适应沥青拌和设备1长时间持续作业的工况;再一方面,沥青烟中的VOC气体并未得以处理。
有鉴于此,该实施例将为沥青拌和设备1所配备的净化设备2构造为能够利用沥青拌和设备1自身所逸散的粉尘来净化沥青拌和设备1所逸散的沥青烟中的油滴,并对沥青烟中的VOC气体进行净化。
具体地,如图1所示,在该实施例中,净化设备2包括粉尘捕集装置21、沥青烟捕集装置22、混合装置25、第一净化装置26、第二净化装置27和驱动装置28等。
其中,驱动装置28用作整个净化设备2的动力设备,其为粉尘和气体等的流动提供动力,方便沥青拌和设备1排出的粉尘和气体等经由净化设备2流向烟囱3。驱动装置28可以包括风扇等吹风装置或引风机281等引风装置,其中引风装置可以提供更充足的动力,驱动实现更顺畅的流动过程。当驱动装置28包括引风装置时,引风装置可以布置于第一净化装置26的下游并与第一净化装置26的出口连通。由图1可知,在该实施例中,驱动装置28的入口通过第二净化装置27与第一净化装置26的出口连通,且驱动装置28的出口通过烟囱3与大气连通,这样,在驱动装置28的作用下,沥青拌和设备1所排放的粉尘和沥青烟可以分别顺利地被粉尘捕集装置21和沥青烟捕集装置22所捕集,并均能够顺利地流入混合装置25,并进一步被第一净化装置26和第二净化装置27净化,之后净化后的烟气也可以流入空气中。
粉尘捕集装置21用于捕集沥青拌和设备1所排放的粉尘,供净化沥青烟所需。由图1可知,在该实施例中,粉尘捕集装置21的入口与冷骨料上料输送装置11、热骨料筛分存储装置12和计量装置13均连通,用于对冷骨料上料输送装置11、热骨料筛分存储装置12和计量装置13所逸散的粉尘进行捕集,且粉尘捕集装置21的出口通过粉尘输送管路29a与混合装置25连通,以将所捕集的粉尘输送至混合装置25中。
由于如前所述,冷骨料上料输送装置11、热骨料筛分存储装置12和计量装置13为沥青拌和设备1粉尘逸散较多的部位,因此,该实施例的粉尘捕集装置21对这几 处均进行粉尘捕集,可以实现对沥青拌和设备1所逸散粉尘较充分地回收利用,减少粉尘的无组织排放。
沥青烟捕集装置22用于对沥青拌和设备1所排放的沥青烟进行捕集,以待净化。由图1可知,在该实施例中,沥青烟捕集装置22的入口与沥青供给装置14、搅拌装置16和成品处理装置17均连通,用于对沥青供给装置14、搅拌装置16和成品处理装置17所逸散的沥青烟进行捕集,且沥青烟捕集装置22的出口通过沥青烟输送管路29b与混合装置25连通,以将所捕集的沥青烟输送至混合装置25中,与粉尘混合。
由于如前所述,沥青供给装置14、搅拌装置16和成品处理装置17为沥青拌和设备1沥青烟逸散较多的部位,因此,该实施例的沥青烟捕集装置22对这几处均进行沥青烟捕集,相对于仅对成品处理装置17的装车区172的沥青烟进行捕集的情况,可以实现对沥青拌和设备1所逸散沥青烟更充分地捕集和净化,更有效地减少沥青烟的无组织排放,且净化设备2的利用率也较高。
粉尘捕集装置21或沥青烟捕集装置22可以通过使目标保持于微负压状态,来实现对粉尘或沥青烟的捕集。
混合装置25用于实现粉尘和沥青烟的混合,以使粉尘能够与沥青烟中的油滴结合,将油滴转化为可净化的“固态化”颗粒物,方便第一净化装置26净化。由图1可知,在该实施例中,混合装置25布置于粉尘捕集装置21及沥青烟捕集装置22与第一净化装置26之间,其入口与粉尘捕集装置21的出口和沥青烟捕集装置22的出口均连通,同时,其出口与第一净化装置26的入口连通。基于此,粉尘捕集装置21所捕集的粉尘以及沥青烟捕集装置22所捕集的沥青烟均能够流入混合装置25中,并不断混合,使得粉尘颗粒物与沥青烟油滴发生粘附作用,粉尘对整个油滴进行包裹,这不仅可以实现对粉尘的初步去除,还可以将油滴转化为可过滤净化的“固态化”颗粒物,实现对沥青烟中液体有害物的去除,且沥青烟油滴被包裹后的混合气体可以进一步流入第一净化装置26中,被第一净化装置26净化。
第一净化装置26用于去除粉尘和被粉尘包裹的油滴等固态物质,以对由混合装置25流出的气体进行一次净化。由图1可知,在该实施例中,第一净化装置26布置于混合装置25与第二净化装置27之间,其入口与混合装置25的出口连通,且其出口与第二净化装置27的入口连通。基于此,由混合装置25流出的携带粉尘和由油滴转化而来的“固态化”颗粒物在气流的作用下可以进入第一净化装置26中,由该第一净化装置26除去粉尘和由油滴转化而来的“固态化”颗粒物,进一步过滤排放物 中的固态颗粒物,该过程为干式净化过程,无二次污染,且能自动清灰;而被第一净化装置26净化后的烟气可以进一步流入第二净化装置27中,被第二净化装置27净化。
第二净化装置27用于去除烟气中的VOC气体,通过净化烟气中的致癌及恶臭气体,来对由混合装置25流出的气体进行再一次净化。如图1所示,在该实施例中,第二净化装置27布置于第一净化装置26与驱动装置28之间,其入口与第一净化装置26的出口连通,且其出口与驱动装置28的入口连通。基于此,经第一净化装置26净化过的烟气可以流入第二净化装置27中,由该第二净化装置27过滤其中的致癌及恶臭气体,实现对排放物中气态有害物的去除,且过滤净化后的气体可以在驱动装置28的作用下经由烟囱3排入大气中。
可见,通过设置粉尘捕集装置21、沥青烟捕集装置22、混合装置25、第一净化装置26、第二净化装置27和驱动装置28,该实施例的净化设备2能够利用所捕集的沥青拌和设备1自身在冷骨料上料输送、热骨料筛分存储、以及计量等工艺流程中所产生的粉尘来净化沥青加热、混合料搅拌及放料过程中所逸散的沥青烟,工艺简单,油滴去除率高,也无二次污染,且在混合装置25、第一净化装置26和第二净化装置27的配合作用下,净化设备2能够对排放物实施固-液-气三相净化,对沥青拌和设备1全工艺流程进行较全面且较彻底地净化,有效控制粉尘、烟尘、沥青烟油滴和气态VOC的有组织排放和无组织排放,减少排放物对环境及人员健康的危害,实现沥青混合料绿色环保的生产过程。
另外,如图1所示,为了因防止所捕集的粉尘无法满足所捕集沥青烟的净化需求而影响对沥青烟的净化效果,该实施例的净化设备2中还设有粉尘监测装置23、沥青烟监测装置24和补粉装置2a,粉尘监测装置23、沥青烟监测装置24和补粉装置2a在控制装置2b的控制下,协调工作,以在所捕集的粉尘无法满足所捕集沥青烟的净化需求时,及时响应。
具体地,由图1可知,在该实施例中,粉尘监测装置23和沥青烟监测装置24分别设置在粉尘输送管路29a和沥青烟输送管路29b中,并分别用于监测粉尘捕集装置21所捕集粉尘及沥青烟捕集装置22所捕集沥青烟的浓度、流速及压力等参数;补粉装置2a与混合装置25连通,用于向混合装置25中补充粉尘;控制装置2b则与粉尘监测装置23、沥青烟监测装置24和补粉装置2a均电连接,其基于粉尘监测装置23和沥青烟监测装置24的监测结果,判断粉尘捕集装置21所捕集的粉尘总量是否满足 沥青烟捕集装置22所捕集的沥青烟总量的需求,并在粉尘捕集装置21所捕集的粉尘总量无法满足沥青烟捕集装置22所捕集的沥青烟总量的需求时,控制补粉装置2a向混合装置25中补充粉尘。基于此,可以使净化设备2能够更可靠地实现对所捕集沥青烟的充分净化。且由于无需停机补粉,因此,能够更好地适应沥青拌和设备1长时间持续作业的工况。
其中,粉尘监测装置23或沥青烟监测装置24可以包括激光监测装置、滤膜过滤装置等,实现对粉尘或沥青烟的实时监测。补粉装置2a可以包括粉罐和喷吹系统等。而补给粉则可以来源于烘干滚筒除尘器回收粉或抑烟剂等亲油属性固体颗粒物粉末(粒径≤75μm)。
更具体地,参照图5,可以预先建立沥青烟总量与净化全部沥青烟所需粉尘总量之间的对应关系表,并将该对应关系表存储于控制装置2b中,并且,控制装置2b中可以同时存储粉尘输送管路29a和沥青烟输送管路29b的截面积;工作过程中,由粉尘监测装置23和沥青烟监测装置24分别监测当前时刻输送管路内粉尘和沥青烟的浓度、流速、压力等参数,进而控制装置2b根据公式:单位时间回收颗粒物总量=浓度*流速*截面积,来计算粉尘输送管路29a内单位时间回收粉尘颗粒物总量及沥青烟输送管路29b内单位时间回收沥青烟总量;根据沥青烟输送管路29b内单位时间回收沥青烟总量,在沥青烟总量与净化所需粉尘总量之间的对应关系表中确定净化当前时刻沥青烟总量所需要的粉尘总量,判断粉尘输送管路29a内单位时间回收粉尘总量是否小于净化当前时刻沥青烟总量所需要的粉尘总量,如果判断为否,则继续监测;如果判断为是,则计算净化当前时刻沥青烟总量所需要的粉尘总量与粉尘输送管路29a内单位时间回收粉尘总量之差,并传递补给信号至补粉装置2a,控制补粉装置2a喷入不足的粉尘量,以使在所捕集粉尘和所补充粉尘的共同作用下,能够较为彻底地去除沥青烟中的油滴。
接下来结合图2-4所示的实施例予以说明。为了简化描述,以下仅对这几个实施例与图1所示实施例及这几个实施例彼此之间的不同之处进行说明。
在图2所示的实施例中,粉尘捕集装置21仅包括第一粉尘捕集装置211,该第一粉尘捕集装置211用于捕集冷骨料上料输送装置11所逸散的粉尘,且该第一粉尘捕集装置211与冷骨料上料输送装置11的冷料斗111和冷料输送装置112均连通,用于捕集冷料斗111和冷料输送装置112所逸散的粉尘。基于此,该实施例的粉尘捕集装置21仅捕集热骨料上料输送装置11所逸散的粉尘,且在捕集热骨料上料输送装置11 所逸散的粉尘时,同时捕集冷料斗111和冷料输送装置112所逸散的粉尘。
该第一粉尘捕集装置211的出口通过第一粉尘输送管路291与混合装置25连通。
相应地,在该实施例中,粉尘监测装置23仅包括第一粉尘监测装置231,用于监测第一粉尘捕集装置211所捕集粉尘参数。由图2可知,该第一粉尘捕集装置211设置于第一粉尘输送管路291中。
另外,在该实施例中,沥青烟捕集装置22包括第一沥青烟捕集装置221和第二沥青烟捕集装置222,第一沥青烟捕集装置221用于捕集沥青供给装置14所逸散的沥青烟,而第二沥青烟捕集装置222用于捕集搅拌装置16及成品处理装置17中的至少一个所逸散的沥青烟。
具体地,由图2可知,第一沥青烟捕集装置221的入口与沥青供给装置14的沥青储罐141和重油储罐142(具体为沥青储罐141和重油储罐142的呼吸口)均连通,同时,其出口通过第一沥青烟输送管路293与混合装置25连通;而第二沥青烟捕集装置222则入口与搅拌装置16和成品处理装置17的成品仓171和装车区172均连通,同时其出口通过第二沥青烟输送管路294与混合装置25连通。基于此,该实施例的沥青烟捕集装置22,可以分别通过第一沥青烟捕集装置221和第二沥青烟捕集装置222,来实现对沥青加热和混合料搅拌及成品料放料装车等环节所逸散沥青烟的捕集。
相应地,为了实现对第一沥青烟捕集装置221及第二沥青烟捕集装置222所捕集沥青烟参数的监测,如图2所示,在该实施例中,沥青烟监测装置24包括第一沥青烟监测装置241和第二沥青烟监测装置242,且二者分别设置于第一沥青烟输送管路293和第二沥青烟输送管路294中。这种情况下,在确定所捕集沥青烟总量时,需要基于第一沥青烟监测装置241和第二沥青烟监测装置242的结果来确定,其中可以把第一沥青烟监测装置241所监测到的浓度和流速与第一沥青烟输送管路293的截面积相乘,得到第一沥青烟捕集装置221所捕集的沥青烟总量,并把第二沥青烟监测装置242所监测到的浓度和流速与第二沥青烟输送管路294的截面积相乘,得到第二沥青烟捕集装置222所捕集的沥青烟总量,再将第一沥青烟捕集装置221所捕集的沥青烟总量与第二沥青烟捕集装置222所捕集的沥青烟总量相加,得到最终的所捕集沥青烟总量。
此外,与图1所示实施例的不同之处还在于,在该实施例中,第一净化装置26、第二净化装置27及驱动装置28分别被具体实施为除尘器261、VOC净化机271和引风机281。除尘器261可以选用布袋除尘器、滤筒除尘器、塑烧板除尘器、电除尘器 或电袋复合除尘器等。
利用同一除尘器261来对粉尘和沥青烟进行净化,相对于针对粉尘和沥青烟分别设置不同的除尘器的情况,可以有效简化结构,减少装置冗余,降低成本。并且,单独设置一除尘器261作为第一净化装置26,而不将主除尘器兼用作第一净化装置26,可以减少净化设备2对沥青拌和设备1正常生产流程的影响。同时,不捕集烘干除尘环节所产生的粉尘,也可以更好地适应烘干除尘环节需要稳定风量风压配比的特点。
图3所示实施例与图2所示实施例的主要不同之处在于,粉尘捕集装置21和粉尘监测装置23的结构不同。
其中,在该实施例中,粉尘捕集装置21不再包括第一粉尘捕集装置211,而仅包括第二粉尘捕集装置212,该第二粉尘捕集装置212用于捕集热骨料筛分存储装置12和计量装置13中的至少一个所逸散的粉尘。具体地,如图3所示,该实施例的第二粉尘捕集装置212,其入口与热骨料筛分存储装置12的热骨料筛分装置121和热骨料仓122以及计量装置13的骨料计量装置131均连通,同时其出口通过第二粉尘输送管路292与混合装置25连通。基于此,该实施例的粉尘捕集装置21对热骨料筛分存储装置12和计量装置13所逸散的粉尘均进行捕集,却不再捕集热骨料上料输送装置11所逸散的粉尘,且在捕集热骨料筛分存储装置12和计量装置13所逸散的粉尘时,同时捕集热骨料筛分装置121、热骨料仓122和骨料计量装置131所逸散的粉尘。
而相应地,该实施例的粉尘监测装置23不再包括第一粉尘监测装置231,而仅包括第二粉尘监测装置232,该第二粉尘监测装置232设置在第二粉尘输送管路292中,用于监测第二粉尘捕集装置212所捕集粉尘的参数。
图4所示实施例与图2和图3所示实施例的不同之处主要在于,在该实施例中,粉尘捕集装置21同时包括第一粉尘捕集装置211和第二粉尘捕集装置212,且粉尘监测装置23同时包括第一粉尘监测装置231和第二粉尘监测装置232。这种情况下,在确定所捕集粉尘总量时,需要基于第一粉尘监测装置231和第二粉尘监测装置232的结果来确定,其中可以把第一粉尘监测装置231所监测到的浓度和流速与第一粉尘输送管路291的截面积相乘,得到第一粉尘捕集装置211所捕集的粉尘总量,并把第二粉尘监测装置232所监测到的浓度和流速与第二粉尘输送管路292的截面积相乘,得到第二粉尘捕集装置212所捕集的粉尘总量,再将第一粉尘捕集装置211所捕集的粉尘总量与第二粉尘捕集装置212所捕集的粉尘总量相加,得到最终的所捕集粉尘总量。
以上所述仅为本公开的示例性实施例,并不用以限制本公开,凡在本公开的精神 和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。

Claims (20)

  1. 一种沥青拌和系统,包括:
    沥青拌和设备(1),用于生产沥青混合料;和
    净化设备(2),利用所述沥青拌和设备(1)的冷骨料上料输送装置(11)、热骨料筛分存储装置(12)和计量装置(13)中的至少一个所逸散的粉尘净化所述沥青拌和设备(1)的沥青供给装置(14)、搅拌装置(16)及成品处理装置(17)中的至少一个所逸散的沥青烟。
  2. 根据权利要求1所述的沥青拌和系统,其中,所述净化设备(2)包括:
    粉尘捕集装置(21),用于捕集所述冷骨料上料输送装置(11)、所述热骨料筛分存储装置(12)和所述计量装置(13)中的至少一个所逸散的粉尘;
    沥青烟捕集装置(22),用于捕集所述沥青供给装置(14)、所述搅拌装置(16)及所述成品处理装置(17)中的至少一个所逸散的沥青烟;
    混合装置(25),入口与所述粉尘捕集装置(21)的出口和所述沥青烟捕集装置(22)的出口均连通,并用于供所述粉尘捕集装置(21)所捕集的粉尘及所述沥青烟捕集装置(22)所捕集的沥青烟在其中混合;和
    第一净化装置(26),入口与所述混合装置(25)的出口连通,并用于除去由所述混合装置(25)流出的气体中的颗粒物,所述颗粒物包括粉尘及粉尘与沥青烟油滴的结合物。
  3. 根据权利要求2所述的沥青拌和系统,其中,所述第一净化装置(26)包括除尘器(261)。
  4. 根据权利要求2所述的沥青拌和系统,其特征在于,所述粉尘捕集装置(21)包括第一粉尘捕集装置(211),所述第一粉尘捕集装置(211)用于捕集所述冷骨料上料输送装置(11)所逸散的粉尘;和/或,所述粉尘捕集装置(21)包括第二粉尘捕集装置(212),所述第二粉尘捕集装置(212)用于捕集所述热骨料筛分存储装置(12)和所述计量装置(13)中的至少一个所逸散的粉尘。
  5. 根据权利要求2所述的沥青拌和系统,其中,所述沥青烟捕集装置(22)包括第一沥青烟捕集装置(221),所述第一沥青烟捕集装置(221)用于捕集所述沥青供给装置(14)所逸散的沥青烟;和/或,所述沥青烟捕集装置(22)包括第二沥青烟捕集装置(222),所述第二沥青烟捕集装置(222)用于捕集所述搅拌装置(16)及所 述成品处理装置(17)中的至少一个所逸散的沥青烟。
  6. 根据权利要求1所述的沥青拌和系统,其中,所述冷骨料上料输送装置(11)包括冷料斗(111)和冷料输送装置(112)中的至少一个,所述冷料输送装置(112)用于将冷料斗(111)中的冷骨料输送至沥青拌和设备(1)的烘干装置;和/或,所述热骨料筛分存储装置(12)包括热骨料筛分装置(121)和热骨料仓(122)中的至少一个;和/或,所述计量装置(13)包括骨料计量装置(131)。
  7. 根据权利要求1所述的沥青拌和系统,其中,所述沥青供给装置(14)包括沥青储罐(141)和重油储罐(142)中的至少一个;和/或,所述成品处理装置(17)包括成品仓(171)及装车区(172)之中的至少一个。
  8. 根据权利要求2-7任一所述的沥青拌和系统,其中,所述净化设备(2)还包括粉尘监测装置(23),所述粉尘监测装置(23)用于监测所述粉尘捕集装置(21)所捕集粉尘的参数;和/或,所述净化设备(2)还包括沥青烟监测装置(24),所述沥青烟监测装置(24)用于监测所述沥青烟捕集装置(22)所捕集沥青烟的参数。
  9. 根据权利要求8所述的沥青拌和系统,其中,所述粉尘监测装置(23)设置在用于连通所述粉尘捕集装置(21)与所述混合装置(25)的粉尘输送管路(29a)中;和/或,所述沥青烟监测装置(24)设置在用于连通所述烟尘捕集装置与所述混合装置(25)的沥青烟输送管路(29b)中。
  10. 根据权利要求8所述的沥青拌和系统,其中,所述粉尘监测装置(23)包括第一粉尘监测装置(231)和第二粉尘监测装置(232)中的至少一个,所述第一粉尘监测装置(231)用于监测所述粉尘捕集装置(21)的第一粉尘捕集装置(211)所捕集粉尘的参数,所述第二粉尘监测装置(232)用于监测所述粉尘捕集装置(21)的第二粉尘捕集装置(212)所捕集粉尘的参数;和/或,所述沥青烟监测装置(24)包括第一沥青烟监测装置(241)和第二沥青烟监测装置(242)中的至少一个,所述第一沥青烟监测装置(241)用于监测所述沥青烟捕集装置(22)的第一沥青烟捕集装置(221)所捕集沥青烟的参数,所述第二沥青烟监测装置(242)用于监测所述沥青烟捕集装置(22)的第二沥青烟捕集装置(222)所捕集沥青烟的参数。
  11. 根据权利要求8所述的沥青拌和系统,其中,所述净化设备(2)包括粉尘监测装置(23)和沥青烟监测装置(24),且所述净化设备(2)还包括补粉装置(2a),所述补粉装置(2a)用于根据所述粉尘监测装置(23)和所述沥青烟监测装置(24)的监测结果,在所述粉尘捕集装置(21)所捕集的粉尘总量无法满足所述沥青烟捕集 装置(22)所捕集的沥青烟总量的需求时,向所述混合装置(25)中补充粉尘。
  12. 根据权利要求11所述的沥青拌和系统,还包括控制装置(2b),所述控制装置(2b)基于所述粉尘监测装置(23)和所述沥青烟监测装置(24)的监测结果,判断所述粉尘捕集装置(21)所捕集的粉尘总量是否满足所述沥青烟捕集装置(22)所捕集的沥青烟总量的需求,并在所述粉尘捕集装置(21)所捕集的粉尘总量无法满足所述沥青烟捕集装置(22)所捕集的沥青烟总量的需求时,控制所述补粉装置(2a)向所述混合装置(25)中补充粉尘。
  13. 根据权利要求2-7任一所述的沥青拌和系统,其中,所述净化设备(2)还包括第二净化装置(27),所述第二净化装置(27)的入口与所述第一净化装置(26)的出口连通,并用于净化由所述第一净化装置(26)流出的气体中的VOC气体。
  14. 根据权利要求13所述的沥青拌和系统,其中,所述第二净化装置(27)包括VOC净化机(271)。
  15. 根据权利要求2-7任一所述的沥青拌和系统,其中,所述净化设备(2)还包括驱动装置(28),所述驱动装置(28)用于为粉尘和气体的流动提供动力。
  16. 根据权利要求15所述的沥青拌和系统,其中,所述驱动装置(28)包括引风机(281),所述引风机(281)布置于所述第一净化装置(26)的下游并与所述第一净化装置(26)的出口连通。
  17. 一种沥青烟净化方法,包括以下步骤:
    捕集沥青拌和设备(1)的冷骨料上料输送装置(11)、热骨料筛分存储装置(12)和计量装置(13)中的至少一个所逸散的粉尘,并捕集所述沥青拌和设备(1)的沥青供给装置(14)、搅拌装置(16)及成品处理装置(17)中的至少一个所逸散的沥青烟;
    利用所捕集的粉尘净化所捕集的沥青烟。
  18. 根据权利要求17所述的方法,在利用所捕集的粉尘净化所捕集的沥青烟的过程中,还监测所捕集粉尘的参数及所捕集沥青烟的参数,并基于监测结果判断所捕集粉尘总量是否满足所捕集沥青烟总量的需求,若所捕集粉尘总量无法满足所捕集沥青烟总量的需求,则控制补粉装置(2a)补充粉尘。
  19. 根据权利要求18所述的方法,在基于监测结果判断所捕集粉尘总量是否满足所捕集沥青烟总量的需求之前,还预先建立沥青烟总量与净化沥青烟所需粉尘总量之间的对应关系表,且在判断所捕集粉尘总量是否满足所捕集沥青烟总量的需求时,基 于监测结果和对应关系表来判断所捕集粉尘总量是否满足所捕集沥青烟总量的需求。
  20. 根据权利要求19所述的方法,其中,所述基于监测结果和对应关系表来判断所捕集粉尘总量是否满足所捕集沥青烟总量的需求包括:
    基于监测结果确定所捕集粉尘总量和所捕集沥青烟总量;
    根据所确定的所捕集沥青烟总量,在对应关系表中确定所需要的粉尘总量;
    比较所需要的粉尘总量与所捕集的粉尘总量,若需要的粉尘总量大于所捕集的粉尘总量,则判断所捕集的粉尘总量无法满足所捕集沥青烟总量的需求。
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CN206986673U (zh) * 2017-04-24 2018-02-09 福建铁拓机械有限公司 一种沥青搅拌站成品仓除尘吸烟装置
CN107837619A (zh) * 2017-12-21 2018-03-27 福建铁拓机械有限公司 一种环保型沥青烟吸附处理装置及方法
CN208395615U (zh) * 2018-06-29 2019-01-18 湖南永清机械制造有限公司 一种环保型沥青搅拌站
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CN109482007A (zh) * 2018-07-04 2019-03-19 南阳市亚龙筑路机械制造有限公司 一种沥青烟与粉尘处理设备及其工艺流程
CN109706821A (zh) * 2019-03-04 2019-05-03 江苏人杰筑路机械科技有限公司 一种环保节能型全再生沥青混合料搅拌设备

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CN113736501B (zh) * 2020-05-29 2023-03-24 宝山钢铁股份有限公司 基于焦化区域除尘灰与煤共焦化的焦炭生产方法
CN111748827A (zh) * 2020-07-29 2020-10-09 济南万瑞炭素有限责任公司 吸附沥青烟气粉回收及应用混捏的设备和工艺
CN114112557A (zh) * 2021-11-25 2022-03-01 哈尔滨工业大学 一种沥青混合料烟气检测/收集一体化装置及试验方法
CN117892563A (zh) * 2024-03-15 2024-04-16 中铁二十三局集团第一工程有限公司 拌合站沥青废气处理碳排放测算评价方法、系统及装置
CN117892563B (zh) * 2024-03-15 2024-05-28 中铁二十三局集团第一工程有限公司 拌合站沥青废气处理碳排放测算评价方法、系统及装置

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