WO2020077634A1 - 一种供料系统及其送料装置 - Google Patents

一种供料系统及其送料装置 Download PDF

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Publication number
WO2020077634A1
WO2020077634A1 PCT/CN2018/111083 CN2018111083W WO2020077634A1 WO 2020077634 A1 WO2020077634 A1 WO 2020077634A1 CN 2018111083 W CN2018111083 W CN 2018111083W WO 2020077634 A1 WO2020077634 A1 WO 2020077634A1
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WO
WIPO (PCT)
Prior art keywords
feeding
processed
plate
workpiece
guide rail
Prior art date
Application number
PCT/CN2018/111083
Other languages
English (en)
French (fr)
Inventor
王伦
Original Assignee
深圳配天智能技术研究院有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳配天智能技术研究院有限公司 filed Critical 深圳配天智能技术研究院有限公司
Priority to PCT/CN2018/111083 priority Critical patent/WO2020077634A1/zh
Priority to CN201880087142.2A priority patent/CN111801290A/zh
Publication of WO2020077634A1 publication Critical patent/WO2020077634A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G27/00—Jigging conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02—Devices for feeding articles or materials to conveyors
    • B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
    • B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding

Definitions

  • the application relates to the technical field of automatic feeding, in particular to a feeding system and a feeding device.
  • Resonant rod is a necessary part used in filter and other aerospace radio and television communication base station equipment, also known as vibrator, reflector rod, resonator, resonator column and so on. There are often dozens of resonant rods in a filter. In the automatic assembly of filters, the installation of resonant rod stations is often the beat or feeding bottleneck in the production line, so it is of great significance to realize the automatic supply of resonant rods.
  • the existing filter Prior to the installation of the resonant rod, the existing filter usually adopts the method of manual loading, placing the resonant rod on the tray according to a predetermined placement angle, and then placing the tray full of the resonant rod to the corresponding supply Zone positioning and clamping to complete feeding.
  • feeding the resonant rod assembly by manual disk loading has low feed efficiency and increases labor costs.
  • the present application provides a feeding system and a feeding device thereof to solve the problem of low feeding efficiency of the resonance rod in the prior art.
  • a technical solution adopted by the present application is to provide a feeding device, wherein the feeding device includes a guide rail and a vibration device, wherein the guide rail has a transmission groove extending along the guide rail, and the transmission groove is used to accommodate At least part of the processed part; a vibration device is connected to the guide rail and drives the guide rail to vibrate, so that the workpiece to be processed moves along the conveying groove.
  • the vibrating device drives the guide rail to vibrate so that the parts to be processed can move in the direction of the conveying groove, so that automatic feeding of the parts to be processed can be realized, and thus the feeding efficiency of the parts to be processed can be improved.
  • another technical solution adopted by the present application is to provide a feeding system, wherein the feeding system includes:
  • the feed bin is used to store the parts to be processed, and the feed bin includes an opening as a discharge port;
  • the feeding device is used to receive the parts to be processed provided by the supply bin and transfer the parts to be processed;
  • the feeding device is used for receiving the to-be-processed piece sliding out of the space of the second bin body and conveying the to-be-processed piece, wherein the feeding device includes a guide rail and a vibration device, and the guide rail includes an extension along the guide rail A transport groove extending in a direction, the transport groove is used to accommodate at least part of the workpiece to be processed; the vibration device is connected to the guide rail and drives the rail to vibrate, so that the workpiece to be processed moves along the transport groove;
  • a positioning device for receiving the to-be-processed parts transferred by the feeding device, the positioning device including a positioning space to accommodate the to-be-processed parts, the positioning space for positioning the to-be-processed parts for supply material.
  • the present application provides a feeding system and a feeding device thereof.
  • the vibrating device drives the guide rail to vibrate so that the parts to be processed can move in the direction of the conveying groove, so that automatic feeding of the parts to be processed can be realized, thereby improving the feeding efficiency of the parts to be processed.
  • FIG. 1 is a schematic structural diagram of an embodiment of a feeding device provided by this application.
  • FIG. 2 is a schematic structural diagram of an embodiment of a feeding system provided by this application.
  • FIG. 3 is a schematic structural view of the top view of the feeding system shown in FIG. 2;
  • FIG. 4 is a schematic structural view of a cross-sectional view of the feeding system shown in FIG. 3 taken along the line A-A ';
  • FIG. 5 is a schematic structural view of a partially enlarged view of the feeding system shown in FIG. 4;
  • FIG. 6 is a schematic structural view of the positioning device in the feeding system shown in FIG. 3;
  • FIG. 7 is a schematic structural view of a cross-sectional view of the positioning device in the feeding system shown in FIG. 3 taken along the B-B 'section.
  • first and second in this application are for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, the features defined with “first” and “second” may include at least one of the features either explicitly or implicitly.
  • the meaning of “plurality” is at least two, such as two, three, etc., unless otherwise specifically limited. All directional indicators (such as up, down, left, right, front, back %) in the embodiments of this application are only used to explain the relative positional relationship between the components in a certain posture (as shown in the drawings) , Movement, etc., if the specific posture changes, the directional indication changes accordingly.
  • the feeding device 100 includes a guide rail 110, a transfer groove 120 and a vibration device 130, wherein the guide rail 110 can be fixed on the base plate 140, the guide rail 110 has a transfer groove 120 extending along the guide rail 110, and the vibration device 130 is fixed to the base plate 140 Connection, the base plate 140 drives the guide rail 110 to vibrate, so that the workpiece to be processed can partially enter the conveying groove 120 after entering the guide rail 110, and the vibration device 130 can be a straight vibrator, which can make the workpiece to be processed on the guide rail 110 The direction moves, so that the parts to be processed can be transported in a specific direction to the preset direction, and the automatic feeding of the parts to be processed is realized. Wherein, the vibration device 130 can drive the guide rail 110 to vibrate so that the workpiece to be processed can enter the conveying groove 120 more easily.
  • the workpiece to be processed may be a shaft part with a step such as a resonant rod, a screw, etc.
  • a portion with a small diameter is inserted into the conveying groove 120, so that the Set the direction so that the part with the larger diameter of the resonant rod or the nut of the screw faces up, which facilitates gripping.
  • the part with a small diameter to be processed is inserted into the transfer groove 120, its stepped surface is matched and connected with the guide rail 110, and is vibrated by the vibrating device 130 to slide on the top surface of the guide rail 110.
  • the guide rail 110 may be made of a flexible material such as nylon, or a flexible layer is added at the contact position of the guide rail 110 and the workpiece to be processed during vibration To the role of buffer protection.
  • the guide rail 110 may include a first guide rail wall 111 and a second guide rail wall 112, and a gap between the first guide rail wall 111 and the second guide rail wall 112 may form a transfer groove 120.
  • the first rail wall 111 and the second rail wall 112 may be fixed on the base plate 140. Referring further to FIG. 1, the first rail wall 111 and the second rail wall 112 are fixed on the base plate 140 by screws.
  • At least one of the first rail wall 111 and the second rail wall 112 can be The fixed position on the substrate 140 is set to be adjustable.
  • the second rail wall 112 has an elongated hole 1121, and the fixing member is a screw. After inserting 1121, the second rail wall 112 is fixed on the base plate 140, wherein the fixing position of the screw in the elongated hole 1121 can be adjusted, so that the distance between the second rail wall 112 and the first rail wall 111 can be adjusted.
  • the width of the conveying groove 120 can be adjusted and adjusted, so that the conveying groove 120 can accommodate pieces to be processed with different sizes.
  • the elongated hole 1121 may not be provided, by providing a plurality of threaded holes on the base plate 140 to match the screws as the fixing member, and by inserting the screws on the base plate 140 in different In the threaded hole, the distance between the second rail wall 112 and the first rail wall 111 can be adjusted.
  • the advantage of this solution is that the fixing of the second rail wall 112 is more stable and reliable.
  • the feeding efficiency of the step shaft parts can be improved, thereby improving the assembly or processing efficiency of the step shaft parts.
  • the feeding system 200 is used to automatically feed shaft parts with steps such as screws or resonance rods.
  • the feeding system 200 includes a feeding bin 210, a feeding device 220, a feeding device 230, and a positioning device 240, wherein the feeding bin 210 is used to receive parts to be processed, and the feeding bin 210 includes an opening 211 for a discharge port , So that the parts to be processed can be sent out from the supply bin 210 in a specific quantity; the loading device 220 is provided at a position close to the opening 211 for receiving the parts to be processed out of the supply bin 210 and transferring the parts to be processed ;
  • the feeding device 230 is used to receive the workpiece to be processed by the feeding device 220 and adjust the orientation of the workpiece to be processed, so that the workpiece can be moved in a predetermined direction to a predetermined direction; the positioning device 240 matches the feeding device 230, with The positioning device 240 includes a positioning groove 24
  • a certain number of pieces to be processed are conveyed through the opening 211 of the feed bin 210, and then the pieces to be processed are transferred to the feeding device 230 through the feeding device 220, and the feeding device 230 receives the pieces to be processed
  • the orientation of the workpiece is adjusted so that the workpiece to be processed can be transferred to the positioning device and the positioning device 240 in a predetermined orientation, and the position of the workpiece to be processed is fixed by the positioning device 240, so that it is convenient to grip the workpiece to be processed or Assemble.
  • the advantage is that the stepped shaft parts such as screws or resonance rods can be automatically fed, thereby improving the feeding efficiency, and further improving the processing or assembly efficiency of the stepped shaft parts such as screws or resonance rods.
  • the supply bin 210 is a bin for containing the parts to be processed.
  • the supply bin 210 includes a material limiting plate 212, which is fixedly connected to the inner wall of the supply bin 210.
  • the bottom is an inclined surface 213, and after the processed piece enters the supply bin 210, it can slide along the inclined surface and then slide out of the opening 211.
  • the material limiting plate 212 divides the supply bin 210 into a first bin body space 2101 and a second bin body space 2102, and the lower end of the material limiting plate 212 and the inclined surface 213 form an opening 211, and the workpiece to be processed enters the first bin body space In 2101, the rear slides along the inclined surface 213, passes through the opening 211, and enters the second warehouse space 2102.
  • the fixed position of the material limiting plate 212 on the inner wall of the feed bin 210 can be adjusted, and by adjusting the fixed position of the material limiting plate 212 on the inner wall of the feed bin 210, the size of the opening 211 can be adjusted, so that it can be controlled to pass through the opening at the same time 211
  • the size of the control opening 211 can be set to be slightly larger than the size of the workpiece to be processed, that is, the distance between the bottom end of the material limiting plate 212 and the inclined surface 213 is slightly larger than the size of the workpiece to be processed, and the opening 211 is a long opening. This allows multiple pieces to be processed to slide side by side and simultaneously into the second chamber space 2102 through the opening 211.
  • the quantity of the material to be processed can be controlled so that the material to be processed can evenly slide into the second bin space 2102.
  • the material limiting plate 212 includes a main body plate 2121 and side plates 2122, wherein the number of side plates is two, and the two side plates 2122 are respectively disposed at opposite ends of the main body plate 2121, and facing It extends substantially perpendicular to the main body plate 2121.
  • Each of the two side plates 2122 includes at least one limiting hole 2123.
  • the material limiting plate 212 attaches the two side plates 2122 to the inner wall of the feed bin 210, and passes through the limiting hole 2123 through a fixing member such as a screw.
  • the inner wall of the feed bin 210 is fixedly connected.
  • the limiting hole 2123 can also be a long through hole.
  • the feed bin 210 in this embodiment can control the discharge speed from the opening 211 by adjusting the size of the opening 211.
  • the workpiece to be processed After the workpiece to be processed enters the second bin body space 2102, the workpiece to be processed further slides along the inclined surface 213 to enter the feeding device 220.
  • the loading device 220 includes a jacking device 221, a connecting member 222 and a feeding member 223 connected in sequence, wherein the feeding member 223 is fixedly connected to the jacking device 221 through the connecting member 222, and the jacking device 221 is used to drive the feeding member 221 to move up and down.
  • the top of the feeding member 221 has a second inclined surface 2211, wherein the function of the second inclined surface 2211 is to carry the workpiece to be processed. As described above, after the workpiece to be processed enters the second warehouse space 2102, it further slides along the inclined surface 213, thereby sliding to On the second slope 2211. The feeder 221 is lifted by the jacking device 221, so that the workpiece to be processed on the second inclined surface 2211 is lifted, so the workpiece can be transported.
  • the slope of the second slope 2211 and the first slope 213 may be the same, the second slope 2211 and the first slope 213 butt so that the workpiece can be smoothly slid from the first slope 213 into the second slope 2211; further The slope of the second slope 2211 and the first slope 213 may also be different.
  • the slope of the second slope 2211 is larger than the slope of the first slope 213, which may make it easier for the workpiece to slide out of the second slope 2211; or the second The slope 2211 may also be smaller than the slope of the first slope 213, so that the to-be-worked piece slides out of the second slope 2211 at a slower speed. Therefore, the slope of the second slope 2211 can be set to be adjustable. In actual production, by adjusting the slope of the second slope 2211 as needed, the speed at which the workpiece is slid out of the second slope 2211 can be controlled.
  • the lifting device 221 is fixed on the side of the bottom plate 250 facing away from the second compartment space 2102.
  • the jacking device 221 may be fixed on the adapter plate 224, and the adapter plate 224 may be fixed on the bottom plate 250 through a connection member such as a screw.
  • the second bin body space 2102 has an opening 2103, and the feeding member 223 extends into the second bin body space 2102 through the opening 2103.
  • the feeding member 223 is driven by the jacking device 221 to process the second inclined surface 2211 to be processed
  • the piece is lifted, and the piece to be processed slides along the second inclined surface 2211 under its own gravity to enter the feeding device 230.
  • the jacking device 221 may be a pneumatic jacking device or a hydraulic jacking device, which is not limited herein.
  • the feeder 223 includes an inclined block portion 2231 and a straight block portion 2232, wherein the second inclined surface 2211 is provided at the top of the inclined block portion 2231, the straight block portion 2232 is connected to one end of the inclined block portion 2231, and moves synchronously with the inclined block portion 2231, When the jacking device 221 drives the feeding member 223 into the second warehouse space 2102, the straight block portion 2232 also at least partially extends into the second warehouse body space 2102.
  • the function of the straight block portion 2232 is to block the opening
  • the hole 2103 prevents the part to be processed from falling out of the opening 2103.
  • one end of the feeding device 230 is docked with the feeding device 220 as a feeding end, and is used to receive the workpiece to be processed which slides off the second inclined surface 2211.
  • the feeding device 230 is the same as the feeding device 100 described above, and will not be repeated here.
  • the feeding device 230 further has a rail baffle 231.
  • the guide rail baffle 231 is provided at the feeding end of the feeding device 230 to block the workpiece to be processed, to prevent the workpiece to be processed at the feeding end from falling out of the feeding device 230, for example, the rail baffle 231 may be fixed on the second rail as described above ⁇ 112 ⁇ On the wall 112.
  • the part to be processed After the part to be processed enters the feeding end of the feeding device 230, it can be partially accommodated in the groove on the feeding device 230, and the straight part can make the part to be processed away from the feeding end along the groove of the feeding device 230 Move one end.
  • a screening plate 232 can also be provided on the feeding device 230, wherein the screening plate 232 is provided above the groove, and the distance between the screening plate 232 and the top of the groove can be adjusted to be slightly larger than the thickness of the end with the larger diameter of the workpiece to be processed
  • the part to be processed can pass through the gap between the screening plate 232 and the top of the groove after being partially inserted into the groove, while the part to be processed without being inserted into the groove cannot pass through the gap between the screening plate 232 and the top of the groove.
  • the screening plate 232 can screen the workpieces of different sizes.
  • the fixed position of the screening plate 232 on the feeding device 230 can also be set to be adjustable. By adjusting the screening plate 232 on the feeding device 230 To fix the distance between the screen plate 232 and the top of the groove.
  • one end of the screening plate 232 is fixedly connected to the guide rail baffle 231, and the other end of the screening plate 232 extends in the direction of the second bin body space 2102, so that the screened parts to be processed can be reintroduced into the second bin In the body space 2102, reloading is performed by the loading device 220.
  • the screening plate 232 is fixed to the rail baffle 231 by fixing members such as screws.
  • the screening plate 232 and the rail baffle 231 can also be integrally formed, and the integrally formed new plate part is used as a screening The board 232, the other part serves as a guide rail baffle 231.
  • the function of the feeding device 230 is to receive the workpiece to be processed by the feeding device 220 and adjust the workpiece to a predetermined orientation, and then feed the workpiece to be processed.
  • the workpiece to be processed is a stepped shaft part such as a screw or a resonant rod, and the end of the workpiece to be processed with a smaller diameter is inserted into the groove of the feeding device 230 so that the end with the larger diameter faces upward, and the feeding device 230 maintains
  • the orientation of the workpiece to be processed causes the workpiece to slide along the groove, thereby transferring the workpiece to the positioning device 240.
  • the positioning device 240 is used to receive the workpiece to be processed by the feeding device 230, wherein the positioning device 240 includes a mounting base 241, a support plate 242 and a material blocking plate 243.
  • the supporting plate 242 and the material blocking plate 243 are fixed on the mounting base 241.
  • the support plate 242 includes a first support plate 2421 and a second support plate 2422.
  • the first support plate 2421 and the second support plate 2422 are respectively used for the two guide rail walls of the material feeding device 230, and the first support plate
  • the 2421 and the second support plate 2422 may be slightly lower than the top surfaces of the two guide rail walls, or the first support plate 2421 and the second support plate 2422 are flush with the top surfaces of the two guide rail walls. Since the feeding device 230 is a vibrating linear feeding device in this embodiment, there is a gap between the first support plate 2421 and the second supporting plate 2422 and the two guide rail walls of the feeding device 230 to avoid vibration when the feeding device 230 vibrates As a result, the support plate 242 is damaged in contact with the rail wall.
  • the two ends of the material blocking plate 243 are respectively connected to the first support plate 2421 and the second support plate 2422, so as to form a positioning space 244 connected to the groove of the material pick-up device 230.
  • the workpiece to be processed in the groove of the feeding device 230 moves into the positioning space 244 along the groove.
  • the step surface of the workpiece to be processed slidingly cooperates with the guide rail wall, so that the end of the workpiece to be processed with a smaller diameter can enter the positioning space 244 to position the workpiece to be processed, so that the clamping devices of other stations can clamp Take parts to be processed for processing or assembly.
  • the end with the smaller diameter of the workpiece to be processed is inserted into the track positioning space 244, and the step surface of the workpiece to be processed is in contact with the top surface of the support plate 242, and the workpiece to be processed is supported by the top surface of the support plate 242.
  • thin ribs 2423 may be provided on both the first support plate 2421 and the second support plate 2422.
  • the first support plate 2421 and the second support plate 2422 support the workpiece 270 to be processed through their thin ribs 2423, wherein the thin ribs 2423 do not exceed the step surface of the workpiece 270 to be formed, thereby forming a shelter structure, It is convenient to pick up the parts to be processed.
  • the fixed position of one of the first support plate 2421 and the second support plate 2422 on the mounting base 241 can be adjusted so that the positioning device 240 can be used to position pieces of different sizes to be processed.
  • the second support plate 2422 may be provided with an elongated hole, and the second support plate 2422 may be fixed to the mounting base 241 after passing through the elongated hole through a fixing member such as a screw. By adjusting the fixing position of the fixing member in the elongated hole, the fixing position of the second support plate 2422 on the mounting base 241 can be adjusted.
  • a plurality of fixing holes matching screws and other fixing members may be provided in the mounting base 241, and the second supporting plate 2422 may be fixed on the mounting base 241 by setting the fixing members such as screws in different fixing holes. s position.
  • the feeding system 200 may further include a sensing device 260, wherein the sensing device 260 may be installed on the feeding device 230, for example, the sensing device 260 may be installed on the outer wall of the feeding bin 210, for sensing whether the feeding device 230 There are still parts to be processed. If there is no part to be processed on the feeding device 230, the sensing device 260 forwards this information to the controller (not shown in the figure).
  • the sensing device 260 may be installed on the feeding device 230, for example, the sensing device 260 may be installed on the outer wall of the feeding bin 210, for sensing whether the feeding device 230 There are still parts to be processed. If there is no part to be processed on the feeding device 230, the sensing device 260 forwards this information to the controller (not shown in the figure).
  • the controller receives the information sent by the sensing device 260 and controls the feeding
  • the jacking device 221 in the device 220 drives the jacked feeding member 223 downward, so that the second inclined surface 2211 on the feeding member 223 rejoins the first inclined surface 213 to receive the workpiece to be processed, and then the The feeding part 223 of the part to be processed is lifted up again to feed the feeding device 230.
  • the feeding system provided by the present application can set the stepped shaft parts such as screws or resonant rods in a predetermined direction and can automatically transmit them, thereby improving the feeding of stepped shaft parts such as screws or resonant rods Efficiency, so that automatic processing or assembly of shaft parts with steps can be facilitated.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Feeding Of Articles To Conveyors (AREA)

Abstract

一种台阶轴零件的供料系统（200）及其送料装置（100）。送料装置（100）包括导轨（110）及振动装置（130），其中导轨（110）上具有沿导轨（110）延伸方向延伸的传送槽（120），传送槽（120）用于容置待加工件（270）的至少部分；振动装置（130）连接导轨（110）并带动导轨（110）振动，以使得待加工件（270）沿传送槽（120）移动。

Description

一种供料系统及其送料装置
【技术领域】
本申请涉及自动供料技术领域，特别是涉及一种供料系统及其送料装置。
【背景技术】
谐振杆是用在滤波器等航天广电通信基站设备上必须的零件，又名振子、反射杆、谐振子、谐振柱等等。一个滤波器中往往有几十个谐振杆，在滤波器自动化装配中，安装谐振杆工位往往是产线中的节拍或上料瓶颈，因此实现谐振杆自动供料有着重要的意义。
现有的滤波器在安装谐振杆前，通常是采用人工装盘的方式，将谐振杆按照预定的摆放角度放置在料盘上，然后将放满谐振杆的料盘放置到相应的供料区定位夹紧，完成上料。然而，通过人工装盘的方式对谐振杆组装进行供料，其供料效率低且会增加人工成本。
【发明内容】
本申请提供一种供料系统及其送料装置，以解决现有技术中谐振杆供料效率低的问题。
为解决上述技术问题，本申请采用的一个技术方案是：提供一种送料装置，其中，送料装置包括导轨及振动装置，其中导轨上具有沿导轨延伸延伸的传送槽，传送槽用于容置待加工件的至少部分；振动装置连接所述导轨并带动所述导轨振动，以使得所述待加工件沿所述传送槽移动。通过振动装置带动导轨振动使得待加工件能够沿传送槽的方向移动，从而可以实现待加工件的自动供料，从而可以提高待加工件的供料效率。
为解决上述技术问题，本申请采用的另一个技术方案是：提供一种供料系统，其中供料系统包括：
供料仓，用于存储待加工件，所述供料仓包括开口作为出料口；
上料装置，用于接收所述供料仓提供的待加工件，并对所述待加工件进行转运；
送料装置，用于接收从所述第二仓体空间滑出的所述待加工件并对所述待加工件进行传送，其中所述送料装置包括导轨及振动装置，所述导轨包括沿其延伸方向延伸的传送槽，所述传送槽用于容置待加工件的至少部分；所述振动装置连接所述导轨并带动所述导轨振动，以使得所述待加工件沿所述传送槽移动；
定位装置，用于接收所述送料装置传送的所述待加工件，所述定位装置包括定位空间以容置所述待加工件，所述定位空间用于将所述待加工件定位以便进行供料。
本申请的有益效果是：区别于现有技术的情况，本申请提供一种供料系统及其送料装置。通过振动装置带动导轨振动使得待加工件能够沿传送槽的方向移动，从而可以实现待加工件的自动供料，进而提高待加工件的供料效率。
【附图说明】
为了更清楚地说明本实用新型实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本实用新型的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图，其中：
图1是 本申请提供的一种送料装置一实施例的结构示意图；
图2是 本申请提供的一种送料系统一实施例的结构示意图；
图3是 图2所示送料系统俯视图的结构示意图；
图4是 图3所示送料系统在A-A’截面的剖视图的结构示意图；
图5是 图4所示送料系统的局部放大图的结构示意图；
图6是 图3所示送料系统中的定位装置的结构示意图；
图7是 图3所示送料系统中的定位装置在B-B’截面的剖视图的结构示意图。
【具体实施方式】
为使本申请解决的技术问题、采用的技术方案和达到的技术效果更加清楚，下面将结合附图对本申请实施例的技术方案作进一步的详细描述。
本申请中的术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。本申请的描述中，“多个”的含义是至少两个，例如两个，三个等，除非另有明确具体的限定。本申请实施例中所有方向性指示（诸如上、下、左、右、前、后……）仅用于解释在某一特定姿态（如附图所示）下各部件之间的相对位置关系、运动情况等，如果该特定姿态发生改变时，则该方向性指示也相应地随之改变。此外，术语“包括”和“具有”以及它们任何变形，意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元，而是可选地还包括没有列出的步骤或单元，或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。
在本文中提及“实施例”意味着，结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例，也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是，本文所描述的实施例可以与其它实施例相结合。
请参阅图1，送料装置100包括导轨110、传送槽120以及振动装置130，其中导轨110可以固定于基板140上，导轨110上具有沿导轨110延伸的传送槽120，振动装置130与基板140固定连接，通过基板140带动导轨110振动，使得待加工件进入导轨110中后能够部分进入传送槽120中，进一步地振动装置130可以是直振器，可以使得待加工件在导轨110上向预定的方向移动，从而使得待加工件能够以特定的朝向向预设的方向进行传送，实现待加工件的自动送料。其中，振动装置130可以通过带动导轨110振动使得待加工件能够更加容易的进入传送槽120中。
本实施例中，待加工件可以是谐振杆、螺钉等具有台阶的轴零件，待加工件被送入导轨110上后，其直径小的部分插入传送槽120中，从而可以调整待加工件的设置方向，使得谐振杆的直径大的部分或者螺钉的螺帽朝上，从而便于夹取。待加工件直径小的部分插入传送槽120中后，其台阶面与导轨110匹配连接，通过振动装置130振动从而可以使得在导轨110的顶面滑动。
其中，为了防止在振动过程中造成待加工件被损伤，可以采用尼龙等柔性材料来制成导轨110，或者在导轨110与待加工件的接触位置添加柔性层，以在振动时对待加工件起到缓冲保护的作用。
本实施例中，导轨110可以包括第一导轨壁111和第二导轨壁112，第一导轨壁111和第二导轨壁112之间的间隙可以形成传送槽120。其中第一导轨壁111和第二导轨壁112可以都固定在基板140上，进一步参阅图1，第一导轨壁111和第二导轨壁112都通过螺钉固定在基板140上。
其中，为了提高送料装置100的兼容性，使得送料装置100能够用于对不同尺寸的待加工件进行送料，还可以将第一导轨壁111和第二导轨壁112二者中的至少一者在基板140上的固定位置设置为可以调节。
以第二导轨壁112在基板140上的固定位置可调节为例，请进一步参阅图1，本实施例中，第二导轨壁112上具有长条形的孔1121，固定件为螺钉，通过螺钉插入1121后将第二导轨壁112固定在基板140上，其中可以调节螺钉在长条形的孔1121中的固定位置，从而使得第二导轨壁112与第一导轨壁111之间的间距可以调节，进而使得传送槽120的宽度可以调节调节，使得传送槽120可以容置不同尺寸的待加工件。
在其他的实施例中，还可以不设置长条形的孔1121，通过在基板140上设置多个与作为固定件的螺钉相匹配的螺纹孔，通过将螺钉插设于基板140上的不同的螺纹孔中，从而使得第二导轨壁112与第一导轨壁111之间的间距可以调节。此方案的优点在于，对第二导轨壁112的固定更加稳定牢靠。
综上，通过采用带凹槽的导轨对台阶轴零件进行传送从而进行自动供料，可以提高台阶轴零件的供料效率，从而提高台阶轴零件的组装或者加工效率。
区别于现有技术，本申请还提供了一种供料系统，请参阅图2-图4。其中供料系统200用于对螺钉或者谐振杆等具有台阶的轴零件进行自动供料。供料系统200包括供料仓210、上料装置220、送料装置230以及定位装置240，其中供料仓210用于容置待加工件，供料仓210包括一开口211用于作为出料口，使得待加工件能够以特定的数量从供料仓210中被送出；上料装置220设置在靠近开口211的位置用于接收从供料仓210中被送出待加工件并对待加工件进行传输；送料装置230用于接收上料装置220传输的待加工件并调整待加工件的朝向，使得待加工件能够以预定的朝向向预定的方向运动；定位装置240与送料装置230相匹配，用于接收送料装置230传送的待加工件，定位装置240包括定位槽241，其中定位槽241可以接收接收送料装置230传送的待加工件并对待加工件进行定位从而方便待加工件被夹取出进行加工或者组装。本实施例中，供料系统200还可以包括一底板250，供料仓210、上料装置220、送料装置230以及定位装置240可以都固定在底板250上。
因此本实施例中，通过供料仓210的开口211输送特定数量的待加工件，然后通过上料装置220将这些待加工件传送到送料装置230中，送料装置230接收待加工件后对待加工件的朝向进行调节，使得待加工件能够以预定的朝向被传送到定位装置并对定位装置240中，通过定位装置240将待加工件的位置进行固定，从而方便夹取待加工件进行加工或者组装。其优点在于，能够实现对螺钉或者谐振杆等具有台阶的轴零件进行自动供料，从而提高供料效率，进而提高螺钉或者谐振杆等具有台阶的轴零件的加工或者组装效率。
本实施例中，供料仓210为容置待加工件的料仓，供料仓210内包括一限料板212，限料板212与供料仓210的内壁固定连接，供料仓210的底部为斜面213，待加工件进入供料仓210后可以沿斜面下滑后从开口211滑出。
其中，限料板212将供料仓210分隔为第一仓体空间2101和第二仓体空间2102，且限料板212的下端与斜面213形成开口211，待加工件进入第一仓体空间2101中后沿斜面213下滑，通过开口211后进入第二仓体空间2102中。
其中，限料板212在供料仓210内壁上的固定位置可以调节，通过调节限料板212在供料仓210内壁上的固定位置，可以调节开口211的大小，从而可以控制一次同时通过开口211的待加工件的数量。其中可以将控制开口211的尺寸设定为略大于待加工件的尺寸，即限料板212底端到斜面213的间距为略大于待加工件的尺寸，同时开口211为长条形开口，可以使得多个待加工件能够并排且同时经过开口211滑入第二仓体空间2102中。
因此，通过控制开口211的尺寸可以控制待加工件出料数量，使得待加工件能够均匀的滑入第二仓体空间2102中。
请参阅图3，本实施例中，限料板212包括主体板2121和侧板2122，其中侧板的数量为两个，两个侧板2122分别设置在主体板2121的相对两端，且向大致垂直于主体板2121的方向延伸。两个侧板2122上均包括至少一限位孔2123，限料板212通过将两个侧板2122贴设在供料仓210内壁上，且通过螺钉等固定件穿过限位孔2123后与供料仓210的内壁固定连接。其中限位孔2123也可以是长条形的通孔，通过调整固定件在限位孔2123的固定位置，从而可以调整限料板212在供料仓210内的固定位置，进而可以调整开口211的尺寸。因此，本实施例中的供料仓210可以通过调整开口211的尺寸来控制从开口211的出料速度。
当待加工件进入第二仓体空间2102中后，待加工件进一步沿斜面213下滑，从而进入上料装置220上。
请参阅图4及图5，上料装置220包括依次连接的顶起装置221、连接件222以及供料件223，其中供料件223通过连接件222与顶起装置221固定连接，顶起装置221用于带动供料件221上下运动。供料件221顶端具有第二斜面2211，其中第二斜面2211的作用是承载待加工件，如前文所述待加工件进入第二仓体空间2102中后，进一步沿斜面213下滑，从而滑到第二斜面2211上。通过顶起装置221将供料件221顶起，从而将第二斜面2211上的待加工件顶起，因此可以对待加工件进行传送。
其中，第二斜面2211与第一斜面213的斜度可以相同，第二斜面2211与第一斜面213对接以使得待加工件能平滑的从第一斜面213滑入到第二斜面2211上；进一步的第二斜面2211与第一斜面213的斜度也可以不同，例如第二斜面2211比第一斜面213的斜度大，可以使得待加工件更容易从第二斜面2211滑出；或者第二斜面2211也可以比第一斜面213的斜度小，从而使得待加工件从第二斜面2211滑出速度更慢。因此可以将第二斜面2211的斜度可以设置为可调节，在实际生产中根据需要通过调节第二斜面2211的斜度从而控制待加工件从第二斜面2211滑出的速度。
本实施例中，顶起装置221固定在底板250背对第二仓体空间2102的一侧。其中顶起装置221可以固定在转接板224上，转接板224可以通过螺钉等连接件固定在底板250上。第二仓体空间2102具有开孔2103，供料件223通过开孔2103伸入第二仓体空间2102中，供料件223在顶起装置221的带动下将第二斜面2211上的待加工件顶起，待加工件在其自身重力的作用下沿第二斜面2211下滑从而进入送料装置230中。本实施例中，顶起装置221可以是气动顶起装置，也可以是液压顶起装置，在此不做限定。
供料件223包括斜块部2231以及直块部2232，其中第二斜面2211设置在斜块部2231的顶端，直块部2232与斜块部2231一端连接，且随斜块部2231同步运动，当顶起装置221带动供料件223伸入第二仓体空间2102中时，直块部2232至少部分也伸入到第二仓体空间2102中，直块部2232的作用在于可以堵住开孔2103，防止待加工件从开孔2103中掉落。
请进一步参阅图2，送料装置230的一端与上料装置220对接作为入料端，用于接收从第二斜面2211滑落的待加工件。其中送料装置230与前文所述的送料装置100相同，在此不做赘述。
其中，送料装置230还具有导轨挡板231。导轨挡板231设置在送料装置230的入料端用于阻挡待加工件，防止入料端的待加工件从送料装置230掉出，例如导轨挡板231可以固定在如前文所述的第二导轨壁112上。
待加工件进入送料装置230的入料端后，可以部分容置于送料装置230上的凹槽中，且通过直振器可以使得待加工件可以沿送料装置230的凹槽向远离入料端的一端移动。
然而，由于待加工件是在其自身的重力的作用下滑落到送料装置230上的，所以并不能保证所有的待加工件的直径小的一端都进入送料装置230的凹槽中，因此还需将直径小的一端没有进入凹槽中待加工件筛选出来。
因此，还可以在送料装置230上设置筛选板232，其中筛选板232设置在凹槽的上方，筛选板232与凹槽顶端的距离可以调整为略大于待加工件直径大的一端的厚度，从而可以使得待加工件部分插入凹槽中后可以通过筛选板232与凹槽顶端的间隙，而没有插入凹槽中的待加工件则不能通过筛选板232与凹槽顶端的间隙。
为了提高送料装置230的兼容性，使得筛选板232能够筛选不同尺寸的待加工件，筛选板232在送料装置230上的固定位置还可以设置为可调节，通过调节筛选板232在送料装置230上的固定位置，从而调节筛选板232与凹槽顶端之间的距离。
本实施例中，筛选板232的一端与导轨挡板231固定连接，筛选板232另一端向第二仓体空间2102的方向延伸，可以使得被筛选出来的待加工件被重新导入到第二仓体空间2102中，从而通过上料装置220进行再次上料。
本实施例中，筛选板232通过螺钉等固定件固定在导轨挡板231上，在其他的实施例中，筛选板232与导轨挡板231还可以一体成型，其一体成型的新板部分作为筛选板232，另一部分则作为导轨挡板231。
因此，送料装置230的作用是接收上料装置220传送的待加工件，并将待加工件调整为预定的朝向，然后再对待加工件进行送料。本实施例中，待加工件为螺钉或者谐振杆等台阶轴零件，待加工件直径较小的一端插入送料装置230的凹槽中，从而使得其直径较大的一端朝上，送料装置230保持待加工件的朝向并使得待加工件沿凹槽滑动，从而将待加工件传送到定位装置240上。
请参阅图2、图3以及图6，定位装置240用于接收送料装置230传送的待加工件，其中定位装置240包括安装座241、支撑板242以及挡料板243。支撑板242以及挡料板243均固定在安装座241上。
本实施例中，支撑板242包括第一支撑板2421和第二支撑板2422，第一支撑板2421和第二支撑板2422分别用于对接送料装置230的两条导轨壁，且第一支撑板2421和第二支撑板2422可以略低于两条导轨壁的顶面，或者第一支撑板2421和第二支撑板2422与两条导轨壁的顶面平齐。由于在本实施例中送料装置230为振动式的直线送料装置，因此第一支撑板2421和第二支撑板2422与送料装置230的两条导轨壁对接之间具有间隔，避免送料装置230振动时导致支撑板242与导轨壁接触受损。
挡料板243的两端分别连接第一支撑板2421及第二支撑板2422，从而形成与接送料装置230的凹槽相连接的定位空间244。送料装置230凹槽中的待加工件沿凹槽运动到定位空间244中。
本实施例中，待加工件的台阶面与导轨壁滑动配合，使得待加工件的直径较小的一端能进入定位空间244从而对待加工件进行定位，以便其他的工位的夹取装置可以夹取待加工件进行加工或者组装。其中待加工件的直径较小的一端插入道定位空间244中，而待加工件的台阶面与支撑板242的顶面相接触，通过支撑板242的顶面以对待加工件进行支撑。
为了方便夹取装置夹取待加工件，可以在第一支撑板2421和第二支撑板2422上均设置薄筋2423。
请进一步参阅图7，第一支撑板2421和第二支撑板2422通过其薄筋2423对待加工件270进行支撑，其中薄筋2423不超出待加工件270的台阶面，从而可以形成避空结构，方便夹取待加工件。
本实施例中，第一支撑板2421和第二支撑板2422二者中的一者在安装座241上的固定位置可以调节以使得定位装置240可以用于定位不同尺寸的待加工件。
其中，以第二支撑板2422为例，可以在第二支撑板2422上设置长条形的孔，通过螺钉等固定件穿过长条形的孔后将第二支撑板2422固定在安装座241，通过调整固定件在长条形的孔中的固定位置，从而可以调整第二支撑板2422在安装座241上的固定位置。
或者，也可以在安装座241设置多个与螺钉等固定件相匹配的固定孔，通过将螺钉等固定件设置在不同的固定孔中从而将第二支撑板2422固定在安装座241上的不同的位置。
可选地，供料系统200还可以包括感应装置260，其中感应装置260可以安装在送料装置230上，例如感应装置260可以安装在供料仓210的外壁上，用于感应送料装置230上是否还有待加工件，如果送料装置230上没有待加工件，则感应装置260将此信息转发送给控制器（图中未示出），控制器接收到感应装置260发送的信息，并控制上料装置220中的顶起装置221带动被顶起的供料件223向下运动，使得供料件223上的第二斜面2211重新与第一斜面213对接从而接收待加工件，然后再将接收了待加工件的供料件223重新顶起从而对送料装置230进行上料。
综上，本申请提供的供料系统可以将螺钉或者谐振杆等具有台阶的轴零件朝向预定的方向设置且可以对其自动传输，从而可以提高螺钉或者谐振杆等具有台阶的轴零件的上料效率，从而可以便于具有台阶的轴零件的自动加工或者组装。
以上所述仅为本申请的实施例，并非因此限制本申请的专利范围，凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本申请的专利保护范围内。

Claims (22)

  1. 一种送料装置，其特征在于，所述送料装置包括：
    导轨，包括沿其延伸方向延伸的传送槽，所述传送槽用于容置待加工件的至少部分；
    振动装置，连接所述导轨并带动所述导轨振动，以使得所述待加工件沿所述传送槽移动。
  2. 根据权利要求1所述的送料装置，其特征在于，所述导轨包括基板及固定在所述基板上的第一导轨壁与第二导轨壁，所述第一导轨壁与所述第二导轨壁设置在所述基板的同侧并向垂直于所述基板的方向延伸以形成所述传送槽。
  3. 根据权利要求2所述的送料装置，其特征在于，所述振动装置与所述基板固定连接，且所述振动装置固定在所述基板背对所述导轨壁一侧。
  4. 根据权利要求2所述的送料装置，其特征在于，所述第一导轨壁与所述第二导轨壁二者中的至少一者在所述基板上的固定位置可调节，以改变所述传送槽的宽度。
  5. 一种供料系统，其特征在于，所述供料系统包括：
    供料仓，用于存储待加工件，所述供料仓包括开口作为出料口；
    上料装置，用于接收所述供料仓提供的待加工件，并对所述待加工件进行转运；
    送料装置，用于接收从所述第二仓体空间滑出的所述待加工件并对所述待加工件进行传送，其中所述送料装置包括导轨及振动装置，所述导轨包括沿其延伸方向延伸的传送槽，所述传送槽用于容置待加工件的至少部分；所述振动装置连接所述导轨并带动所述导轨振动，以使得所述待加工件沿所述传送槽移动；
    定位装置，用于接收所述送料装置传送的所述待加工件，所述定位装置包括定位空间以容置所述待加工件，所述定位空间用于将所述待加工件定位以便进行供料。
  6. 根据权利要求5所述的送料系统，其特征在于，所述导轨包括基板及固定在所述基板上的第一导轨壁与第二导轨壁，所述第一导轨壁与所述第二导轨壁设置在所述基板的同侧并向垂直于所述基板的方向延伸以形成所述传送槽。
  7. 根据权利要求6所述的送料系统，其特征在于，所述振动装置与所述基板固定连接，且所述振动装置固定在所述基板背对所述导轨壁一侧。
  8. 根据权利要求6所述的送料系统，其特征在于，所述第一导轨壁与所述第二导轨壁二者中的至少一者在所述基板上的固定位置可调节，以改变所述传送槽的宽度。
  9. 根据权利要求5所述的供料系统，其特征在于，所述供料仓包括仓体空间以及设置在所述仓体空间中的限料板，所述限料板将所述仓体空间分割为第一仓体空间及第二仓体空间，所述第一仓体空间用于容置待加工件；所述仓体空间底部设有第一斜面，所述限料板靠近所述第一斜面的一端与所述第一斜面形成所述开口，所述待加工件沿所述第一斜面通过所述开口滑入所述第二仓体空间。
  10. 根据权利要求9所述的供料系统，其特征在于，所述限料板包括主体板及两个侧板，所述两个侧板设置在所述主体板的相对两侧并向垂直于所述主体板的方向延伸。
  11. 根据权利要求10所述的供料系统，其特征在于，每一所述侧板上均设置有至少一限位孔，每一所述侧板通过固定件穿过所述限位孔后与所述箱体的内壁固定连接；
    其中，所述固定件在所述限位孔中的固定位置可以调节，以使得所述主体板与所述第一斜面所形成的所述开口的大小可调节。
  12. 根据权利要求9所述的供料系统，其特征在于，所述上料装置包括依次连接的顶起装置、连接件以及供料件，所述供料件通过所述连接件与所述顶起装置固定连接，所述顶起装置用于带动所述供料件上下运动；
    其中，所述供料件包括与所述第一斜面斜度相同的第二斜面，所述待加工件从所述开口滑出后滑入所述第二斜面上，所述顶起装置将所述供料件顶起以使得所述第二斜面上的所述待加工件滑入到所述送料装置中。
  13. 根据权利要求12所述的供料系统，其特征在于，所述第二仓体空间底部包括与所述供料件相匹配的开孔，所述开孔用于容置所述供料件；
    其中，所述供料件包括斜块部和直块部，所述直块部与所述斜块部靠近所述限料板的一端相连接，所述顶起装置将所述供料件顶起时，所述直块部至少部分伸入所述第二仓体空间以堵住所述开口。
  14. 根据权利要求5所述的供料系统，其特征在于，所述送料装置背对所述上料装置的一侧设置有导轨挡板，所述导轨挡板用于阻挡所述待加工件从所述传送槽滑出。
  15. 根据权利要求14所述的供料系统，其特征在于，所述送料装置还包括筛选板，所述筛选板跨过所述传送槽用于将未进入所述传送槽的所述待加工件筛出。
  16. 根据权利要求15所述的供料系统，其特征在于，所述筛选板一端与所述导轨挡板固定连接，另一端向所述第二仓体空间延伸，用于将其所筛出的所述待加工件导入所述第二仓体空间内。
  17. 根据权利要求6-8任一项所述的供料系统，其特征在于，所述第一导轨壁及所述第二导轨壁由柔性材料制成。
  18. 根据权利要求6所述的供料系统，其特征在于，所述定位机构包括安装座、支撑板以及挡料板，所述支撑板以及所述挡料板均固定在所述安装座上；
    其中，所述支撑板包括与所述第一导轨壁对接的第一支撑板，及与所述第二导轨壁对接的第二支撑板，所述挡料板连接所述第一支撑板及所述第二支撑板背对所述送料装置的一端以形成所述定位空间；所述待加工件沿所述传送槽进入所述定位空间中。
  19. 根据权利要求18所述的供料系统，其特征在于，所述第一支撑板及所述第二支撑板二中的至少一者在所述安装座上的固定位置可调节。
  20. 根据权利要求18所述的供料系统，其特征在于，所述支撑板与挡料板由柔性材料制成。
  21. 根据权利要求18所述的供料系统，其特征在于，所述供料装置还包括底板，所述底板用于安装固定所述供料仓、所述上料装置、所述送料装置以及所述定位装置。
  22. 根据权利要求5-21任一项所述的供料系统，其特征在于，所述供料系统还包括感应装置及控制装置，所述感应装置用于感应所述送料装置上是否还有所述待加工件，所述控制器根据所述感应装置的感应信息控制所述上料装置是否向所述送料装置传送所述待加工件。
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