WO2019229937A1 - スリーブ部品引き抜き治具 - Google Patents
スリーブ部品引き抜き治具 Download PDFInfo
- Publication number
- WO2019229937A1 WO2019229937A1 PCT/JP2018/020985 JP2018020985W WO2019229937A1 WO 2019229937 A1 WO2019229937 A1 WO 2019229937A1 JP 2018020985 W JP2018020985 W JP 2018020985W WO 2019229937 A1 WO2019229937 A1 WO 2019229937A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sleeve component
- thread
- engaging portion
- extraction jig
- sleeve
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
- B25B27/06—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting or withdrawing sleeves or bearing races
- B25B27/062—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting or withdrawing sleeves or bearing races using screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
- B25B27/06—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting or withdrawing sleeves or bearing races
Definitions
- the present invention relates to a sleeve component extraction jig for extracting a sleeve component press-fitted into a fiber reinforced plastic panel.
- Patent Document 1 discloses a sleeve component extracting device for extracting a metal sleeve component press-fitted into an insertion hole provided in a carbon fiber reinforced plastic panel (hereinafter referred to as a CFRP panel).
- the insertion hole must be expanded to remove the scratch. As a result, the number of times the CFRP panel is recycled is reduced, leading to an increase in the maintenance cost of the apparatus (aircraft, automobile, etc.) to which the CFRP panel is attached.
- the present invention has been made in view of the above problems, and its object is to suppress damage to the inner wall of an insertion hole provided in a fiber reinforced plastic panel (hereinafter referred to as FRP panel).
- FRP panel fiber reinforced plastic panel
- the top portion of the thread is cut off at the engagement portion formed with the thread that engages the inner peripheral surface of the sleeve component.
- a plurality of taper surfaces configured such that the height of the screw thread decreases toward the tip of the engagement portion, and a plurality of openings that are opened at the tip of the engagement portion and are equiangularly spaced in the circumferential direction of the engagement portion.
- the length of the radius of the engaging portion at the end position of the tapered surface is formed by multiplying the thickness of the sleeve component by the biting rate and the length of the inner diameter of the inner peripheral surface of the sleeve component.
- the biting rate is configured to be in the range of 20 to 60%.
- the inner wall of the insertion hole provided in the FRP panel is suppressed from being damaged, Enables reliable withdrawal of sleeve parts.
- FIG. 1 is a perspective view of a sleeve component extraction jig according to an embodiment of the present invention.
- FIG. 2 is a side view showing a state of engagement of the sleeve component extraction jig according to the embodiment of the present invention with the sleeve component.
- FIG. 3A is a cross-sectional view of a sleeve engaging portion provided in a sleeve component extraction jig according to an embodiment of the present invention.
- FIG. 3B is an enlarged view of the cutting edge formed in the screw thread by the escape groove in FIG. 3A.
- FIG. 4 is a conceptual diagram showing a change in the shape of the thread along the thread line from the engagement start position to the taper end position when there is no escape groove.
- FIG. 1 is a perspective view of the jig 10.
- FIG. 2 is a side view showing how the jig 10 is engaged with the sleeve component 511.
- FIG. 3A is a cross-sectional view of the engaging portion 15 included in the jig 10 on a plane perpendicular to the central axis of the engaging portion 15.
- FIG. 3B is an enlarged view of the cutting edge formed in the screw thread by the escape groove 31 in FIG. 3A.
- the jig 10 includes an engaging portion 15 in which a spiral thread is formed on the outer peripheral surface of a shaft body having a constant diameter.
- a cylindrical guide portion 17 is integrally formed at the tip of the engaging portion 15.
- a cylindrical shaft portion 13 is integrally formed at the rear end of the engaging portion 15.
- a wrench operating portion 11 is integrally formed at the rear end of the shaft portion 13.
- the shaft portion 13 is not limited to a cylindrical shape, and may be a polygonal column shape. Furthermore, there are various variations in the shaft portion 13 depending on the type of the drawing device that uses the jig 10, and there are various variations in the shape of the wrench operating portion 11.
- the outer peripheral shape of the tip portion connected to the engaging portion 15 of the shaft portion 13 is the inner periphery in the vicinity of the opening portion so that the shaft portion 13 does not damage the inner peripheral surface in the vicinity of the opening portion of the sleeve component 511 described later.
- the shape along the surface may be sufficient.
- the engaging portion 15 is formed with a tapered surface 21 configured such that the top of the thread is cut off and the height of the thread decreases toward the tip of the engaging portion 15. Further, the engagement portion 15 is formed with a relief groove 31 that opens at the tip of the engagement portion 15.
- the escape groove 31 may be formed in the guide portion 17 continuously from the engaging portion 15.
- the taper start position T0 position where the first taper surface 21 starts
- the taper end position T1 along the thread strips In the range up to the position where the last taper surface 21 ends), the closer to the taper start position T0, the lower the thread.
- the thread gradually increases from the taper start position T0 toward the taper end position T1 along the thread strip.
- the taper surface 21 is not formed, and the thread height is constant.
- the taper surface 21 exists in the range from the taper start position T0 to the taper end position T1 along the thread strip, and the range from the taper end position T1 to the rear end of the engaging portion 15 along the thread strip.
- the radius of the engaging portion 15 at the taper end position T1 in the outer peripheral portion of the engaging portion 15 is described as “the radius of the engaging portion”.
- FIG. 3A three escape grooves 31 arranged at intervals of 120 degrees in the circumferential direction are shown. Since the escape groove 31 is formed in the engaging portion 15, a part of the screw thread is missing by the escape groove 31. In particular, the side connecting the inner peripheral surface of the escape groove 31 and the tapered surface 21 is a cutting edge. Depending on the inner diameter of the sleeve part 511, the number of escape grooves has variations other than those shown in the figure.
- FIG. 3A shows a modification in which the inner peripheral surface of the escape groove 31 is formed by a part of a cylindrical surface.
- 3A shows central axes Q1, Q2, and Q3 of cylindrical surfaces that are arranged at intervals of 120 degrees in the circumferential direction of the engaging portion 15 and that lie within a plane that passes through the central axis Q0 of the engaging portion 15.
- FIG. The inner peripheral surface of the escape groove 31 at the position of the central axis Q1 is formed by a part of a cylindrical surface having the central axis Q1.
- the inner peripheral surface of the escape groove 31 at the position of the central axis Q2 is formed by a part of a cylindrical surface having the central axis Q2.
- the inner peripheral surface of the escape groove 31 at the position of the central axis Q3 is formed by a part of a cylindrical surface having the central axis Q3.
- FIG. 3B is an enlarged view of a portion of the cutting edge formed in the screw thread by the escape groove 31 in FIG. 3A.
- the angle between the perpendicular line K3 of the tangent line K1 of the taper surface 21 and the tangent line K2 of the inner peripheral surface of the relief groove 31 at the location indicated by the symbol R is called a rake angle ⁇ .
- the reason is that, among the cutting edges positioned on the outer peripheral surface of the engaging portion 15, the cutting surface by the cutting edge that cuts the sleeve component inner peripheral surface 521 appears at the position of the tangent K1.
- the jig 10 of this embodiment is used for pulling out the sleeve part 511 press-fitted into the insertion hole 621 provided in the panel 611.
- the material of the panel 611 includes fiber reinforced plastic (FRP), carbon fiber reinforced plastic (CFRP), and the like.
- FRP fiber reinforced plastic
- CFRP carbon fiber reinforced plastic
- a metal part can be used as the sleeve component 511.
- the sleeve member inner circumferential surface 521 and the inner surface of the insertion hole 621 are substantially cylindrical surfaces.
- the tip of the jig 10 that is, the guide part 17 is inserted into the sleeve part 511, and the jig is brought to a position where the tapered surface 21 abuts the sleeve part inner peripheral surface 521. 10 is inserted.
- the jig 10 is further inserted into the sleeve part 511 while rotating the wrench operating portion 11 around the central axis of the jig 10.
- the engaging portion 15 is inserted into the sleeve component 511 by the lead length of the thread per one rotation around the central axis of the engaging portion 15.
- the lead length of the thread is the product of the number of threads formed on the engaging portion 15 and the length of one pitch of the thread.
- the sleeve component inner peripheral surface 521 is pressed by the thread of the engaging portion 15, and the sleeve component inner peripheral surface 521 is cut by the cutting blade formed on the screw thread.
- An engagement groove along the thread is formed in the sleeve component inner peripheral surface 521.
- the formed engaging groove and the thread of the engaging part 15 engage.
- the jig 10 is pulled up along the central axis in the direction away from the panel 611 without rotating the jig 10, thereby engaging with the engagement portion 15.
- the combined sleeve component 511 can be pulled out from the insertion hole 621.
- the ratio of the depth at which the thread formed on the engaging portion 15 engages with the thickness of the sleeve component 511 is defined as the biting rate. It is desirable that the value is in the range of 20 to 60% (more preferably, the biting rate is in the range of 30 to 50%). Thereby, it is possible to sufficiently ensure that the thread of the engaging portion 15 is engaged with the formed engaging groove, and the sleeve component 511 can be reliably pulled out by the jig 10. Further, when the sleeve part 511 is pulled out from the insertion hole 621, it is possible to prevent the sleeve part 511 from being broken halfway.
- the thread of the engaging portion 15 engaged with the formed engaging groove may come off the engaging groove and the sleeve part 511 may not be pulled out. In that case, it is necessary to start again from the operation of inserting the engaging portion 15 into the sleeve component inner peripheral surface 521, and as a result, there is a possibility that the inner wall of the insertion hole 621 may be damaged.
- the biting rate is larger than 60%, the formed engagement groove becomes too deep, and when the sleeve part 511 is pulled out from the insertion hole 621, the sleeve part 511 may be broken halfway. is there. As a result, the inner wall of the insertion hole 621 may be damaged.
- the length of the radius of the engagement portion 15 (the length of the radius of the engagement portion 15 at the taper end position T1) is based on the length of the inner diameter of the sleeve component inner peripheral surface 521 and the thickness of the sleeve component 511. Determined. Specifically, the sum of the length obtained by multiplying the thickness of the sleeve component 511 by the biting rate, which is a value in the range of 20 to 60%, and the length of the inner diameter of the sleeve component inner peripheral surface 521 is the engagement portion 15. The length of the radius.
- the thickness of the sleeve component 511 may vary due to tolerances. Therefore, it is desirable that the thickness of the sleeve component 511 used when determining the radius of the engaging portion 15 is the designed thickness of the sleeve component 511. Since the radius of the engaging portion 15 is determined based on the design thickness of the sleeve component 511, the engaging portion 15 can be adjusted so that the biting rate is within a predetermined range without measuring the thickness of the sleeve component 511 to be pulled out. And the sleeve part 511 can be reliably pulled out by the jig 10.
- the length of the outer peripheral portion per pitch of the thread measured along the thread of the thread when there is no escape groove 31 is L1
- the length of the thread when the escape groove 31 is present is measured along the thread of the thread.
- the ratio L2 / L1 may be 0.5 or more over the entire engaging portion 15, where L2 is the length of the outer peripheral portion per pitch of the thread.
- the thread of the engaging portion 15 engaged with the formed engaging groove may be detached from the engaging groove and the sleeve part 511 may not be pulled out. There is. In that case, it is necessary to start again from the operation of inserting the engaging portion 15 into the sleeve component inner peripheral surface 521, and as a result, there is a possibility that the inner wall of the insertion hole 621 may be damaged.
- the thickness of the sleeve component 511 to be pulled out by the jig 10 of the present embodiment is smaller than the radius of the engaging portion 15.
- the thickness of a sleeve component used for the main wing of an aircraft is typically about 0.1 to 0.3 mm (about 0.01 inch) and very thin.
- the radius of the engaging portion provided in the jig used for pulling out the sleeve component is approximately the same as the radius of the insertion hole of the sleeve component.
- the radius of the engaging part is smaller than the length of the radius of the insertion hole into which the sleeve part is inserted, and the length of the sleeve part is subtracted from the length of the radius of the insertion hole of the sleeve part. Greater than the value.
- the taper surface 21 is formed in the engaging part 15, the radius at the tip of the engaging part 15 is smaller than the inner diameter of the sleeve part inner peripheral surface 521.
- the thickness of the sleeve part 511 can vary due to the tolerance of the sleeve part 511. Therefore, the engagement start position C0 can change depending on the inner diameter of the sleeve component inner peripheral surface 521.
- the larger the inner diameter of the sleeve part inner peripheral surface 521 the greater the engagement start position C0 from the taper start position T0. It becomes a position close to the taper end position T1.
- the radius of the engaging portion 15 is based on the radius of the insertion hole 621 in which the sleeve component 511 to be pulled out is inserted and the thickness of the sleeve component 511. Therefore, the engagement start position C0 is a substantially constant position.
- the thread in the range from the taper start position T0 to the engagement start position C0 along the thread strip does not come into contact with the sleeve component inner peripheral surface 521 in the process of inserting the jig 10.
- the thread in the range from the engagement start position C0 to the taper end position T1 along the thread strip is higher than the thread in the range from the taper start position T0 to the engagement start position C0.
- the sleeve 10 comes into contact with the inner peripheral surface 521 of the sleeve component.
- the cutting blade in the range from the engagement start position C0 to the taper end position T1 along the engagement groove formed in the sleeve component inner peripheral surface 521 is engaged. It moves toward the tip of the groove (the direction in which the taper start position T0 is located). As a result, the bottom surface of the engagement groove is cut by the cutting edge, and the engagement groove becomes deeper.
- the height of the cutting blade passing through the specific position gradually increases as insertion of the engagement portion 15 into the sleeve component 511 proceeds. Each time the blade passes, the engagement groove becomes deeper.
- the portions indicated by reference numerals N0 to N7 show cutting edges formed on the threads by the escape grooves 31.
- FIG. Of these cutting edges the cutting edges indicated by reference numerals N1, N3, N5, and N7 perform cutting, but the cutting edges indicated by reference numerals N0, N2, N4, and N6 do not perform cutting.
- the cutting edge having the relief groove 31 on the front surface in the moving direction of the cutting edge contributes to cutting on the sleeve component inner peripheral surface 521. To do. Further, since the cutting edge closer to the taper end position T1 is higher, a deeper engagement groove is formed.
- cutting amount by cutting edge is “along the thread of the relief groove 31 located in front of the moving direction of the cutting edge. Proportional to "length”.
- the height of the thread passing through the specific position gradually increases as the engaging portion 15 is rotated and inserted into the sleeve component 511. Therefore, as insertion of the engaging portion 15 into the sleeve part 511 proceeds, a thread having a height larger than the depth of the engaging groove at the specific position pushes the bottom of the engaging groove.
- the tapered surface 21 in the range from the engagement start position C0 to the taper end position T1 contributes to the pressing against the sleeve component inner peripheral surface 521.
- the amount pressed by one continuous tapered surface 21 sandwiched between the cutting edge and the cutting edge (“pressing amount by the thread”) is along the “thread thread” of the tapered surface. Is proportional to the length.
- FIG. 5 shows from the engagement start position C0 (position where the contact between the engagement portion 15 and the sleeve part 511 starts) to the taper end position T1 (position where the last taper surface 21 ends) when there is no escape groove 31. It is a conceptual diagram which shows the change of the shape of the thread along the thread
- the coordinate x indicates the length of the spiral from the engagement start position C0 measured along the thread strip (along the direction in which the thread extends spirally).
- the thread height of the portion contributing to cutting or pressing of the sleeve component inner peripheral surface 521 is proportional to the coordinate x.
- the shape of the thread that contributes to cutting or pressing is trapezoidal (that is, triangular prism “P 0 P 1 P 2 -P 4 P 5 P 6 ”is a cross section taken along a plane perpendicular to the x direction, excluding the triangular pyramid“ P 5 -P 0 P 1 P 2 ”. Then, as x increases (starts from the engagement start position C0 and approaches the taper end position T1), the trapezoidal height increases.
- the taper surface 21 is configured such that the top of the thread is cut off and the height of the thread becomes lower toward the tip of the engaging part 15, which contributes to cutting or pressing. is not a trapezoidal thread shape of the portion, since in comparison with the height of the thread is an amount much greater in length x 0, the following discussion may be approximated to be a trapezoid.
- the cross-sectional area “ ⁇ S” of the engaging groove protruding to the front in the moving direction of the cutting edge at the position “x + ⁇ x” after the cutting edge at the position “x” passes due to the presence of the escape groove 31 is the position “x + ⁇ x
- the area “S (x + ⁇ x)” of the cutting edge in “” is subtracted from the area “S (x)” of the cutting edge in position “x”.
- the cutting edge at the position “x + ⁇ x” continues to scrape the bottom of the engagement groove by the length of “x 0 ⁇ x”. Therefore, it can be seen that the cutting amount “ ⁇ V 1 ” by the cutting edge at the position “x + ⁇ x” is “ ⁇ S ⁇ (x 0 ⁇ x)”.
- the cutting amount “ ⁇ V 1 ” is calculated, it can be expressed as follows.
- the “cutting amount by the cutting edge” is proportional to ⁇ x. Since the coordinate x is the length of the spiral from the engagement start position C0 measured along the thread strip, ⁇ x is the “thread strip of the escape groove 31 located in front of the cutting blade in the moving direction. It can be said that the length is along.
- the “cutting amount by the cutting edge” is proportional to the “length along the thread of the thread” of the escape groove 31 positioned in front of the cutting edge in the moving direction.
- the “cutting amount by the cutting edge” is proportional to the area S 0 of the thread shape of the part contributing to cutting or pressing. It can also be seen that the “cutting amount by the cutting edge” increases as the cutting edge approaches the engagement start position C0 along the thread. That is, the “cutting amount by the cutting edge” tends to increase toward the tip of the engaging portion 15.
- the sectional area “ ⁇ S” of the portion pressed by one continuous tapered surface 21 sandwiched between the cutting edge and the cutting edge area “S (x + ⁇ x)” at the position “x + ⁇ x” is determined from the position “x”.
- the cross-sectional area “ ⁇ S” obtained by subtracting the area “S (x)” of the cutting edge in “” can be evaluated.
- the “pressure amount by the thread” is proportional to ⁇ x. Since the coordinate x is the length of the spiral from the engagement start position C0 measured along the thread strip, ⁇ x is “a continuous taper surface 21 sandwiched between the cutting edges”. It can be said that the length is along the thread.
- the “pressure amount by the thread” is proportional to the “length along the thread” of one continuous tapered surface 21 sandwiched between the cutting edge.
- the “pressing amount by the thread” is proportional to the area S 0 of the shape of the thread that contributes to cutting or pressing. It can also be seen that the “pressing amount by the thread” increases as the cutting edge approaches the engagement start position C0 along the thread. In other words, the “pressing amount by the screw thread” tends to increase toward the tip of the engaging portion 15.
- the engaging portion 15 has a helical thread that can be engaged with the sleeve component inner peripheral surface 521 of the sleeve component 511 on the outer peripheral surface of the shaft body having a constant diameter.
- a tapered surface 21 formed so that the top of the thread is cut off at the engagement portion 15 and the height of the thread decreases toward the tip of the engagement portion 15;
- a plurality of relief grooves 31 are formed which are opened at the tip of the engagement portion 15 and are arranged at equal angular intervals in the circumferential direction of the engagement portion 15.
- the length of the radius of the engaging portion 15 at the taper end position T1 of the taper surface 21 is obtained by multiplying the thickness of the sleeve component 511 by the biting rate which is a value in the range of 20 to 60% and the sleeve.
- the total is the total length of the inner diameter of the component inner peripheral surface 521.
- the length of the outer peripheral portion per one pitch of the screw thread measured along the thread thread when there is no escape groove 31 is L1, and the relief groove 31 is formed.
- the ratio L2 / L1 may be 0.5 or more over the entire engaging portion 15, where L2 is the length of the outer peripheral portion per pitch of the screw thread measured along the thread strip in a certain case.
- the engagement groove 15 is formed on the sleeve component inner circumferential surface 521 when the engagement portion 15 engages with the sleeve component 511.
- the above-described “amount of pressing by the screw thread” is reduced to prevent damage to the inner wall of the insertion hole 621 provided in the panel 611.
- the engagement groove is surely formed, and the engagement portion 15 is more reliably engaged with the sleeve component 511.
- the relief groove 31 may be formed so that the ratio of the total length of the relief groove 31 measured along the direction becomes small.
- the length of the outer periphery per pitch of the thread measured along the thread of the thread when there is no escape groove 31 is L1
- the thread of the thread when there is the escape groove 31 The length L2 of the outer periphery per pitch of the thread measured along the length is L2
- the ratio L2 / L1 is related to the thread between the end of the engaging portion 15 and the end position of the tapered surface 21. It is made smaller as it goes to the tip of the joint portion 15. As a result, the “pressing amount by the thread” is smaller than the “cutting amount by the cutting edge” as it goes toward the tip of the engaging portion 15.
- the “pressing amount by the thread” becomes smaller as compared to the “cutting amount by the cutting edge” as it goes toward the tip of the engaging portion 15, damage to the inner wall of the insertion hole 621 provided in the panel 611 is prevented.
- the engagement groove is reliably formed, and the engagement portion 15 can be more reliably engaged with the sleeve component 511.
- a plurality of relief grooves 31 arranged at equal angular intervals in the circumferential direction of the engaging portion 15 may be formed.
- the cutting edges are arranged at equal angular intervals in the circumferential direction of the engaging portion 15, so that along the circumferential direction of the engaging portion 15, Cutting with the cutting edge is performed uniformly, and the depth of the engagement groove formed in the sleeve component inner peripheral surface 521 is also approached uniformly.
- the engagement between the engagement portion 15 and the sleeve component 511 approaches evenly along the circumferential direction, and the engagement between the central axis of the engagement portion 15 and the central axis of the sleeve component inner peripheral surface 521 is suppressed.
- the portion 15 is easily engaged with the sleeve component 511. Accordingly, when the jig 10 is inserted into the sleeve component 511, the center axis of the engaging portion 15 is restrained from being obliquely engaged with the central axis of the sleeve component 511. It can suppress that the inner wall of the insertion hole 621 is damaged.
- the force applied from the jig 10 to the sleeve component 511 is uniform along the circumferential direction of the sleeve component inner peripheral surface 521. Breakage of the sleeve part 511 at the time of pulling out the sleeve part 511 can be suppressed.
- the positional deviation between the central axis of the engaging portion 15 and the central axis of the sleeve component inner peripheral surface 521 is further suppressed. Is done. Further, when the number of the relief grooves 31 formed in the engaging portion 15 is an odd number of 3 or more, the positional deviation between the central axis of the engaging portion 15 and the central axis of the sleeve component inner peripheral surface 521 is further increased. Is suppressed.
- the number of escape grooves 31 formed in the engaging portion 15 can be increased, and the number of cuttings can be increased.
- the groove can be reliably formed.
- the “length along the thread” of the continuous tapered surface 21 sandwiched between the cutting edge and the cutting edge is: Shorter.
- the amount pressed by one continuous tapered surface 21 sandwiched between the cutting edge and the cutting edge is reduced, and the insertion hole 621 provided in the panel 611 is inserted when the jig 10 is inserted into the sleeve component 511. It can suppress that the inner wall of this is damaged.
- the cutting edge formed on the thread by the escape groove 31 may be formed to have a positive rake angle ⁇ .
- the sleeve component inner peripheral surface 521 protruding to the front surface in the moving direction of the cutting edge as viewed from the cutting edge is more reliably cut.
- the inner peripheral surface of the escape groove 31 may be formed by a part of a cylindrical surface.
- the center axes Q1, Q2, and Q3 of the cylindrical surface forming the inner peripheral surface of the escape groove 31 are used, in a plane perpendicular to the center axis Q0 of the engaging portion 15, The distance between each of the central axes Q1, Q2, Q3 of the cylindrical surface and the central axis Q0 of the engaging portion 15 is shorter than the distance between the tapered surface 21 and the central axis Q0 of the engaging portion 15. Also good.
- the rake angle ⁇ of the cutting edge is set to a predetermined angle when the escape groove 31 is formed in the jig 10 using an existing cutting device or the like. be able to.
- various variations may exist in the shape of the inner peripheral surface of the escape groove 31.
- the angle of the top of the thread may be formed to be 60 degrees or less.
- the “pressure amount by the thread” becomes smaller. Therefore, damage to the inner wall of the insertion hole 621 provided in the panel 611 can be prevented as the angle of the top of the thread becomes smaller.
- the number of threads formed on the engagement portion 15 may be the same as the number of the escape grooves 31.
- the number of threads formed on the engaging portion 15 and the number of the relief grooves 31 coincide, the symmetry around the central axis Q0 of the engaging portion 15 is improved. As a result, the engagement of the central axis of the engaging portion 15 with respect to the central axis of the sleeve component 511 is suppressed.
- the engaging portion 15 is supported at three points with respect to the sleeve component 511, and the central axis of the engaging portion 15 is restrained from being obliquely engaged with the central axis of the sleeve component 511.
- the cylindrical guide portion 17 is integrally formed at the distal end of the engaging portion 15, and the length of the radius of the guide portion 17 is the length at the distal end of the engaging portion 15. It may be longer than the radius of the outer peripheral portion and less than the length of the inner diameter of the sleeve component inner peripheral surface 521.
- the central axis of the engaging portion 15 is engaged obliquely with respect to the central axis of the sleeve component 511 when the jig 10 is inserted into the sleeve component 511. Therefore, damage to the inner wall of the insertion hole 621 provided in the panel 611 can be suppressed.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Insertion Pins And Rivets (AREA)
- Mechanical Coupling Of Light Guides (AREA)
- Gloves (AREA)
- Hand Tools For Fitting Together And Separating, Or Other Hand Tools (AREA)
- Cable Accessories (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
- Dowels (AREA)
Abstract
Description
はじめに、本実施形態に係るスリーブ部品引き抜き治具10(以下、治具10)の構成について説明する。
次に、係合部15のスリーブ部品511への係合の様子について説明する。
次に、係合部15がスリーブ部品511に係合する際に生じる、スリーブ部品内周面521に対する切れ刃による切削について説明する。
次に、係合部15がスリーブ部品511に係合する際に生じる、スリーブ部品内周面521に対するネジ山による押圧について説明する。
次に、「切れ刃による切削量」及び「ネジ山による押圧量」について検討する。
= S0・(-x2+2x0・x)/x0 2 ・・・(1)
まず、「切れ刃による切削量」について検討するため、位置「x」から位置「x+Δx」までの区間において、逃がし溝31によってネジ山が切り取られた結果、切削に寄与しない切れ刃が位置「x」に存在し、切削に寄与する切れ刃が位置「x+Δx」に存在する状況を想定する。
= (dS/dx)・Δx・(x0-x)
= 2S0Δx・(x0-x)2/x0 2 ・・・(2)
次に、「ネジ山による押圧量」について検討するため、逃がし溝31によってネジ山が切り取られた結果、切削に寄与する切れ刃が位置「x」に存在し、切削に寄与しない切れ刃が位置「x+Δx」に存在し、これら2つの切れ刃の間には、他の切れ刃がない状況を想定する。つまり、位置「x」から位置「x+Δx」までの区間に、切れ刃と切れ刃で挟まれた連続する1つのテーパ面21が存在する状況を想定する。
以下、本実施形態に示される発明の特徴、および、その効果について説明する。
本実施形態に係るスリーブ部品引き抜き治具において、係合部15は、一定の径の軸本体の外周面に、スリーブ部品511のスリーブ部品内周面521に係合可能な螺旋状のネジ山が形成されたものであり、係合部15には、ネジ山の頂部が切り取られて、係合部15の先端に向かうほどネジ山の高さが低くなるように構成されたテーパ面21と、係合部15の先端で開口し、係合部15の周方向に等角度間隔で配置された複数本の逃がし溝31とを形成している。そして、テーパ面21のテーパ終了位置T1における係合部15の半径の長さを、スリーブ部品511の厚みに、20~60%の範囲の値である食い込み率を乗算して得られる長さとスリーブ部品内周面521の内径の長さとの合計としている。
また、本実施形態に係るスリーブ部品引き抜き治具において、係合部15の周方向に等角度間隔で配置された複数本の逃がし溝31が形成されていてもよい。この場合、逃がし溝31を等角度間隔で配置することで、切れ刃が係合部15の周方向に等角度間隔で配置されることになるため、係合部15の周方向に沿って、切れ刃による切削が均等に行われ、スリーブ部品内周面521に形成される係合溝の深さも均等に近づく。
また、本実施形態に係るスリーブ部品引き抜き治具において、逃がし溝31によってネジ山に形成される切れ刃は、正のすくい角αを有するように形成されているものであってもよい。すくい角αを大きくすることにより、切れ刃からみて切れ刃の移動方向前面にせり出してくるスリーブ部品内周面521が、より確実に切削されるようになる。
さらに、本実施形態に係るスリーブ部品引き抜き治具において、ネジ山の頂部の角度は、60度以下となるように形成されていてもよい。ネジ山の頂部の角度とは、図5に示す三角形P4P5P6の角P5の角度である。ネジ山の高さが一定の場合、ネジ山の頂部の角度が小さくなるほど、面積S0が小さくなり、その結果、「ネジ山による押圧量」が小さくなる。したがって、ネジ山の頂部の角度が小さくなるほど、パネル611に設けられた挿入穴621の内壁の損傷を防ぐことができる。
また、本実施形態に係るスリーブ部品引き抜き治具において、係合部15の先端に、円筒状のガイド部17が一体形成され、ガイド部17の半径の長さが、係合部15の先端における外周部の半径の長さ以上であり、かつ、スリーブ部品内周面521の内径の長さ未満であるものであってもよい。
11 レンチ操作部
13 軸部
15 係合部
17 ガイド部
21 テーパ面
31 逃がし溝
511 スリーブ部品
521 スリーブ部品内周面
611 パネル
621 挿入穴
Claims (9)
- 繊維強化プラスチック製のパネルに圧入されたスリーブ部品を引き抜くため、前記スリーブ部品へ挿入される係合部を備えるスリーブ部品引き抜き治具であって、
前記係合部は、一定の径の軸本体の外周面に、前記スリーブ部品の内周面に係合可能な螺旋状のネジ山が形成されたものであり、
前記係合部には、
前記ネジ山の頂部が切り取られて、前記係合部の先端に向かうほど前記ネジ山の高さが低くなるように構成されたテーパ面と、
前記係合部の先端で開口し、前記係合部の周方向に等角度間隔で配置された複数本の逃がし溝と、
が形成されており、
前記テーパ面の終了位置における前記係合部の半径の長さは、前記スリーブ部品の厚みに食い込み率を乗算して得られる長さと前記スリーブ部品の内周面の内径の長さとの合計であり、
前記食い込み率は、20~60%の範囲の値であること
を特徴とするスリーブ部品引き抜き治具。 - 請求項1に記載のスリーブ部品引き抜き治具であって、
前記逃がし溝がない場合における前記ネジ山の条に沿って測った前記ネジ山の1ピッチ当たりの外周部の長さをL1とし、
前記逃がし溝がある場合における前記ネジ山の条に沿って測った前記ネジ山の1ピッチ当たりの外周部の長さをL2として、
前記係合部の全体にわたって、比率L2/L1は、0.5以上であること
を特徴とするスリーブ部品引き抜き治具。 - 請求項2に記載のスリーブ部品引き抜き治具であって、
前記係合部の先端から前記テーパ面の終了位置の間にある前記ネジ山に対して、前記比率L2/L1は、前記係合部の先端に向かうほど小さいこと
を特徴とするスリーブ部品引き抜き治具。 - 請求項1~3のいずれか一項に記載のスリーブ部品引き抜き治具であって、
前記係合部には、3以上の複数本の前記逃がし溝が設けられていること
を特徴とするスリーブ部品引き抜き治具。 - 請求項4に記載のスリーブ部品引き抜き治具であって、
前記係合部には、奇数本の前記逃がし溝が設けられていること
を特徴とするスリーブ部品引き抜き治具。 - 請求項1~5のいずれか一項に記載のスリーブ部品引き抜き治具であって、
前記ネジ山と前記逃がし溝によって形成される切れ刃は、前記スリーブ部品の内周面に対して正のすくい角を有すること
を特徴とするスリーブ部品引き抜き治具。 - 請求項1~6のいずれか一項に記載のスリーブ部品引き抜き治具であって、
前記逃がし溝の内周面は、円筒面の一部で形成されており、
前記係合部の中心軸に垂直な平面内において、前記円筒面の中心軸と前記係合部の中心軸の間の距離は、前記テーパ面と前記係合部の中心軸の間の距離よりも短いこと
を特徴とするスリーブ部品引き抜き治具。 - 請求項1~7のいずれか一項に記載のスリーブ部品引き抜き治具であって、
前記ネジ山の頂部の角度は、60度以下であること
を特徴とするスリーブ部品引き抜き治具。 - 請求項1~8のいずれか一項に記載のスリーブ部品引き抜き治具であって、
前記係合部の先端には、円筒状のガイド部が一体形成されており、
前記ガイド部の半径の長さは、前記係合部の先端における外周部の半径の長さ以上であり、かつ、前記スリーブ部品の内周面の内径の長さ未満であること
を特徴とするスリーブ部品引き抜き治具。
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US16/310,557 US11701764B2 (en) | 2018-05-31 | 2018-05-31 | Sleeve-component extracting jig |
CN201880002493.9A CN110785263B (zh) | 2018-05-31 | 2018-05-31 | 套筒部件拔出夹具 |
BR112018076171-0A BR112018076171B1 (pt) | 2018-05-31 | 2018-05-31 | Gabarito de extração de componente de luva |
CA3028116A CA3028116C (en) | 2018-05-31 | 2018-05-31 | Sleeve-component extracting jig |
PCT/JP2018/020985 WO2019229937A1 (ja) | 2018-05-31 | 2018-05-31 | スリーブ部品引き抜き治具 |
JP2018567758A JP6626589B1 (ja) | 2018-05-31 | 2018-05-31 | スリーブ部品引き抜き治具 |
EP18815097.3A EP3670086B1 (en) | 2018-05-31 | 2018-05-31 | Sleeve part extraction jig |
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CN110785263B (zh) | 2021-03-02 |
EP3670086A1 (en) | 2020-06-24 |
BR112018076171A2 (pt) | 2020-03-03 |
EP3670086B1 (en) | 2023-08-02 |
CN110785263A (zh) | 2020-02-11 |
CA3028116A1 (en) | 2019-11-30 |
JPWO2019229937A1 (ja) | 2020-06-18 |
CA3028116C (en) | 2020-09-29 |
JP6626589B1 (ja) | 2019-12-25 |
EP3670086A4 (en) | 2021-04-28 |
BR112018076171B1 (pt) | 2023-11-14 |
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US20190366522A1 (en) | 2019-12-05 |
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