WO2019196486A1 - 高效脱硝的脱硫脱硝装置 - Google Patents

高效脱硝的脱硫脱硝装置 Download PDF

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Publication number
WO2019196486A1
WO2019196486A1 PCT/CN2018/121452 CN2018121452W WO2019196486A1 WO 2019196486 A1 WO2019196486 A1 WO 2019196486A1 CN 2018121452 W CN2018121452 W CN 2018121452W WO 2019196486 A1 WO2019196486 A1 WO 2019196486A1
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Prior art keywords
activated carbon
gas
flue
pipe
nitrogen
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PCT/CN2018/121452
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English (en)
French (fr)
Chinese (zh)
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魏进超
李俊杰
杨本涛
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中冶长天国际工程有限责任公司
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Priority to KR1020207023074A priority Critical patent/KR102422222B1/ko
Priority to BR112020016922-6A priority patent/BR112020016922A2/pt
Priority to RU2020127249A priority patent/RU2760553C1/ru
Publication of WO2019196486A1 publication Critical patent/WO2019196486A1/zh
Priority to PH12020551257A priority patent/PH12020551257A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/06Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/0407Constructional details of adsorbing systems
    • B01D53/0438Cooling or heating systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/0407Constructional details of adsorbing systems
    • B01D53/0446Means for feeding or distributing gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/54Nitrogen compounds
    • B01D53/56Nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/76Gas phase processes, e.g. by using aerosols
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • B01D2251/206Ammonium compounds
    • B01D2251/2062Ammonia
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/102Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/30Sulfur compounds
    • B01D2257/302Sulfur oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/40Nitrogen compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/40Nitrogen compounds
    • B01D2257/404Nitrogen oxides other than dinitrogen oxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Definitions

  • the invention relates to an activated carbon method flue gas purifying device, which belongs to an activated carbon flue gas purifying device suitable for air pollution control, in particular to a high-efficiency denitration ammonia spraying device for purifying flue gas, and relates to the field of environmental protection.
  • a desulfurization and denitration device and a process including an activated carbon adsorption tower and an analytical column In a desulfurization and denitration device including an activated carbon adsorption tower and an analytical tower (or a regeneration tower), an activated carbon adsorption tower is used for adsorbing sulfur oxides and nitrogen from sintering flue gas or exhaust gas (especially sintering flue gas of a sintering machine of the steel industry). Contaminants such as oxides and dioxins, and analytical towers for thermal regeneration of activated carbon.
  • Activated carbon desulfurization has the advantages of high desulfurization rate, simultaneous denitrification, deodorization, dust removal, and no waste water residue. It is a promising method for flue gas purification. Activated carbon can be regenerated at high temperatures. At temperatures above 350 °C, pollutants such as sulfur oxides, nitrogen oxides, and dioxins adsorbed on activated carbon are rapidly resolved or decomposed (sulphur dioxide is analyzed, nitrogen oxides and dioxins). English is broken down). And as the temperature increases, the regeneration rate of the activated carbon is further accelerated, and the regeneration time is shortened. It is preferred that the activated carbon regeneration temperature in the general control analytical column is approximately equal to 430 ° C. Therefore, the ideal resolution temperature (or regeneration temperature) is, for example, at 390. -450 ° C range, more preferably in the range of 400-440 ° C.
  • the traditional activated carbon desulfurization process is shown in Figure 1. Introduced by the flue gas booster fan adsorption tower, the gas mixture into the tower Koupen ammonia and air, in order to improve removal efficiency of NO X, purified flue gas into the primary sintered stack emissions.
  • the activated carbon is added to the adsorption tower from the top of the column and moves downward by gravity and the bottom discharge device.
  • the activated carbon from the analytical tower is transported to the adsorption tower by the 2# activated carbon conveyor.
  • the activated carbon adsorbed by the adsorption tower is discharged from the bottom, and the discharged activated carbon is transported to the analytical tower by the 1# activated carbon conveyor to carry out activated carbon regeneration.
  • the function of the analytical tower is to release the SO 2 adsorbed by the activated carbon.
  • the dioxins can be decomposed by more than 80%, and the activated carbon is re-used after being cooled and sieved.
  • the released SO 2 can be made into sulfuric acid or the like, and the analyzed activated carbon is sent to the adsorption tower through a transfer device to be used for adsorbing SO 2 and NO X .
  • the adsorber X-with the analytical column with ammonia occurs in the SCR NO, SNCR reactions, X-so as to remove NO.
  • the dust is adsorbed by the activated carbon when passing through the adsorption tower, and the vibrating screen at the bottom end of the analytical tower is separated, and the activated carbon powder under the sieve is sent to the ash silo.
  • the activated carbon method flue gas purification process generally uses the flue gas inlet to directly inject ammonia gas.
  • the ammonia injection amount is generally increased, but at the same time, the export ammonia escape is more serious.
  • the dust is adsorbed by the activated carbon when passing through the adsorption tower, and the vibrating screen at the bottom end of the analytical tower is separated, and the activated carbon powder under the sieve is sent to the ash silo, and the remaining part of the screen is regarded as qualified activated carbon for recycling.
  • the commonly used screen form is a square hole, and its side length a is determined according to the screening requirements, and is generally about 1.2 mm.
  • the use of such a sieve for sieving is also considered to be a good product.
  • the anti-pressure strength of the tablet-shaped activated carbon is very low, and it is easy to become debris after entering the flue gas purification system.
  • the flue gas purification system causes the resistance to increase due to the powder of the activated carbon bed, thereby increasing the operating cost of the system.
  • the dust in the outlet flue gas is mainly composed of some fine particulate matter carried in the original flue gas and the newly entrained activated carbon charcoal powder when the flue gas passes through the activated carbon bed. It will also lead to an increase in dust from the flue gas outlet, affecting the surrounding environment and causing air pollution.
  • prior art activated carbon discharge devices include a round roll feeder and a feed rotary valve, as shown in FIG.
  • the activated carbon moves downward under the control of the round roller feeder by the action of gravity.
  • the different rotation speed of the round roller feeder determines the moving speed of the activated carbon.
  • the activated carbon discharged from the roller feeder enters the rotary feed valve and is discharged into the conveying device.
  • the main function of the rotary feed valve is to keep the adsorption tower sealed while discharging, so that the harmful gas in the adsorption tower is not. Leak into the air.
  • the activated carbon Since the flue gas contains a certain amount of water vapor and dust, the activated carbon will produce a small amount of sticking during the adsorption process, forming a block to block the feed opening, as shown in FIG. If the sump is severely blocked, the activated carbon cannot move continuously, resulting in the adsorption of activated carbon being saturated and losing the purification effect. Even the activated carbon bed is caused by the high temperature of the activated carbon bed, which has a large safety hazard.
  • the current method of processing is to manually clear the block after the system is shut down.
  • the round roller feeder has occurred during the production process, such as: leakage during the change of the pressure of the flue gas, and uncontrollable materials during the parking.
  • the number of round roller feeders is large (as long as one failure occurs, the entire large-scale device has to be shut down), high cost, and difficult maintenance and repair, thus bringing certain restrictions on the development of activated carbon technology.
  • the spool is rotated, and the shearing action of the blade and the valve shell on the conveying medium is more obvious.
  • the round roller feeder or rotary valve fails during the production process, causing huge losses to the continuous operation of the process because the adsorption tower is filled with tons of activated carbon. Manual removal and repair or re-installation are quite difficult, and the impact and loss caused by downtime is unimaginable.
  • the present application adopts activated carbon to adsorb some ammonia in advance; meanwhile, in order to enhance the denitration effect, a part of ammonia is sprayed again in the middle of the adsorption tower.
  • a desulfurization and denitration apparatus for efficient denitration, comprising: an adsorption tower, an analytical tower, a gas mixer, a first activated carbon conveyor, a second activated carbon conveyor, and an adsorption tower.
  • Activated carbon silo set above,
  • the adsorption tower has a flue gas inlet on one side thereof and an upper flue, a flue middle and a lower flue, respectively, which are in communication with the flue gas inlet, and a flue gas outlet on the other side thereof, and
  • first gas conduit leading from the gas outlet of the gas mixer is connected to the inlet of the activated carbon silo (which is located in the middle or lower portion of the silo), and the second gas conduit leading from the gas outlet of the gas mixer is connected to the smoke
  • the third gas conduit leading from the gas outlet of the activated carbon silo (which is located in the middle or upper portion of the silo) merges with the second gas conduit .
  • the flue downstream of the flue gas inlet is divided into three layers, namely, the upper part of the flue, the middle part of the flue, and the lower part of the flue; accordingly, the adsorption tower is also divided into an upper part, a middle part, and a lower part.
  • the point of injection of diluted ammonia in the flue is located in the middle of the flue (preferably at its front end).
  • two rotary valves are provided on the activated carbon conveying pipe above the activated carbon silo.
  • a nitrogen gas supply pipe is connected between the two rotary valves for nitrogen sealing to prevent smoke leakage.
  • a first gas valve V and a second gas valve V are respectively disposed at front ends of the first gas pipe and the second gas pipe.
  • the first activated carbon conveyor collects the activated carbon material that has been adsorbed from the bottom of the adsorption tower and has been adsorbed to the top of the analytical column.
  • the second activated carbon conveyor collects the regenerated activated carbon discharged from the analytical column and then delivers it to the top silo of the adsorption tower.
  • a nitrogen gas transfer pipe is connected between two rotary valves on the upper feed pipe of the analytical tower, and a nitrogen gas transfer pipe is connected between the two rotary valves on the discharge pipe below the analytical tower for nitrogen gas. Seal and prevent smoke from leaking.
  • the ammonia gas is diluted with air to a concentration of NH 3 of ⁇ 5 vol% to become diluted ammonia gas, and the first diluted ammonia gas is passed through the first gas valve V and the first gas pipe to the silo at the top of the adsorption tower.
  • the diluted ammonia gas is pre-adsorbed by the activated carbon in the silo.
  • the other or second dilution ammonia gas is delivered to the middle of the flue via the second gas valve V and the second gas conduit and optionally to the upper portion of the flue.
  • the mixed gas discharged from the activated carbon silo is transported through the third gas conduit to merge with another or second diluted ammonia gas, and is injected into the flue.
  • the flue is divided into three layers, and the adsorption tower is also divided into an upper part, a middle part and a lower part, and the diluted ammonia gas injection point is located in the middle of the flue.
  • a double-layer rotary valve is arranged between the silo and the conveyor, and a sealing gas (for example, nitrogen or an inert gas) is introduced.
  • a sealing gas for example, nitrogen or an inert gas
  • the ammonia adsorbed by the activated carbon is gradually reacted by the nitrogen oxides, but at this time, the activated carbon is still relatively Strong catalytic activity, in order to strengthen the denitration effect, so part of the ammonia gas is added in the middle of the inlet flue of the adsorption tower; after the activated carbon in the middle of the adsorption tower, the catalytic activated carbon is already very poor. In order to avoid the waste of ammonia gas, there is no need to spray in the lower part of the flue. Ammonia.
  • the activated carbon is used to adsorb some ammonia in advance; at the same time, in order to enhance the denitration effect, a part of ammonia is sprayed again in the middle of the adsorption tower.
  • a desulfurization and denitration apparatus for efficient denitration, comprising: an adsorption tower, an analytical tower, a gas mixer, a first activated carbon conveyor, a second activated carbon conveyor, and an adsorption tower.
  • Activated carbon silo set above,
  • the adsorption tower has a flue gas inlet on one side thereof and an upper flue, a flue middle and a lower flue, respectively, which are in communication with the flue gas inlet, and a flue gas outlet on the other side thereof,
  • the analytical tower is equipped with a nitrogen gas transmission pipe having four branches, namely a first nitrogen branch, a second nitrogen branch, a third nitrogen branch and a fourth nitrogen branch, the first nitrogen branch connection To a lower cooling section of the analytical column, the second nitrogen branch is connected to an upper heating section of the analytical column, the third nitrogen branch being connected between two rotary valves on the upper feed pipe of the analytical column, a fourth nitrogen branch is connected between the two rotary valves on the lower discharge pipe of the analytical column; and
  • ammonia gas delivery pipe is divided into two paths, a first gas pipe and a second gas pipe, the first gas pipe is connected to the first nitrogen branch, and the second gas pipe is connected to the ammonia gas inlet of the gas mixer, and is mixed from the gas.
  • the third gas conduit drawn from the mixed gas outlet of the device is connected to the middle of the flue of the adsorption tower (preferably, the ammonia injection point is at its front end).
  • the upper heating section of the analytical tower is a shell-and-tube heat exchange structure in which the heated gas is taken away from the shell and the activated carbon is taken away.
  • the lower cooling section is also a shell-and-tube heat exchange structure in which the cooling gas is taken away from the shell and the activated carbon is taken away.
  • the first nitrogen branch transports nitrogen into the tube of the lower cooling section.
  • the second nitrogen branch transports nitrogen into the tube of the upper heating section.
  • two rotary valves are disposed on the activated carbon conveying pipe above the activated carbon silo of the adsorption tower.
  • a nitrogen gas supply pipe is connected between the two rotary valves for nitrogen sealing to prevent smoke leakage.
  • a first gas valve V and a second gas valve V are respectively disposed at front ends of the first gas pipe and the second gas pipe.
  • the first activated carbon conveyor collects the activated carbon material that has been adsorbed from the bottom of the adsorption tower and has been adsorbed to the top of the analytical column.
  • the second activated carbon conveyor collects the regenerated activated carbon discharged from the analytical column and then delivers it to the top silo of the adsorption tower.
  • Analyze the main role of nitrogen in the tower one is sealing, and the other is the carrier gas of SO 2 . It is generally divided into four channels into the analytical tower, which includes a nitrogen gas in the lower part of the cooling section of the analytical tower.
  • a certain amount of ammonia gas enters the nitrogen line in the lower part of the cooling section of the analytical tower through the first gas valve and the first gas pipe, is diluted with nitrogen, and is contacted with the cooled regenerated activated carbon, and the ammonia gas is pre-adsorbed by the activated carbon.
  • the other part of the ammonia gas is diluted with air in the gas mixer to a concentration of NH 3 of ⁇ 5 vol% to become diluted ammonia gas and sprayed into the flue.
  • the flue is divided into three layers, and the adsorption tower is also divided into an upper part, a middle part and a lower part, and the diluted ammonia gas injection point is located in the middle of the flue.
  • the adsorption tower After AC adsorption of NH 3 in the lower part of the cooling section of the analytical tower, it is moved to the upper part of the adsorption tower by the conveyor to contact with the flue gas to realize desulfurization and denitrification, and at the same time, the ammonia adsorbed by the activated carbon is gradually consumed by the reaction, but at this time, the activated carbon still has strong catalysis.
  • dilute ammonia gas is added in the middle of the inlet flue of the adsorption tower; after the activated carbon in the middle of the adsorption tower, the catalytic activated carbon is already very poor. In order to avoid the waste of ammonia gas, it is not necessary to spray ammonia gas in the lower part of the flue.
  • the activated carbon is pre-adsorbed partially in the lower part of the cooling section of the analytical tower; in order to enhance the denitration effect, a part of ammonia is injected again in the middle of the adsorption tower.
  • the adsorption tower has three activated carbon chambers, the first chamber (ie, the front chamber), the second chamber (ie, the middle chamber), and the third chamber (ie, the rear chamber) in the order of the flow direction of the flue gas.
  • a thickness of 90-350 mm preferably 100-250 mm, 110-230 mm, such as 120, 150, 200 or 220 mm
  • 360-2000 mm preferably 380-1800 mm, preferably 400-1600 mm, such as 450, 600, 700, 800, respectively.
  • 900, 1200, 1500, 1700 mm) and 420-2200 mm (preferably 432-2200 mm, preferably 450-2050 mm, such as 500, 600, 700, 800, 900, 1000, 1100 mm, 1400 mm, 1600 mm, 1800 mm or 2000 mm).
  • each of the chambers of the adsorption column there is a discharge roller at the bottom of each of the chambers of the adsorption column.
  • the lower or lower bin of the adsorption column has one or more blowdown rotary valves.
  • a vibrating screen equipped with a screen is used below or downstream of the bottom discharge port of the analytical column.
  • the present application designs a screen having a rectangular mesh or an elongated mesh.
  • the screen can be mounted on a vibrating screen to screen out activated carbon particles that meet the needs of the desulfurization and denitration unit.
  • the minimum value h of the length of the activated carbon cylinder is 1.5 mm to 7 mm.
  • h 2, 4 or 6mm.
  • the adsorption column typically has at least 2 activated carbon chambers.
  • a round roll feeder or a discharge round roll (G) at the bottom of each of the activated carbon chambers of the adsorption column.
  • a prior art discharge roller can be used for the discharge roller (G) described herein.
  • a novel star-wheel type activated carbon discharge device (G) instead of a round roller feeder or a discharge roller (G), which comprises: a front bezel at the lower portion of the activated carbon chamber And a tailgate, and a star-shaped activated carbon discharge roller located below the discharge opening formed by the front baffle and the tailgate and the two side plates at the lower portion of the activated carbon chamber; wherein the star-shaped activated carbon discharge roller comprises The circular roller and the plurality of blades are equally angularly distributed or substantially equiangularly distributed along the circumference of the circular roller. More specifically, a novel star-wheel type activated carbon discharge roller is used below the discharge opening formed by the front baffle and the tailgate and the two side plates at the lower portion of the activated
  • the star wheel type activated carbon cutting device mainly consists of a front baffle of the activated carbon discharge port, a tailgate and two side plates, and a blade and a round roll.
  • the front baffle and the rear baffle are fixedly disposed, and an activated carbon discharge channel, that is, a discharge port, is left between the front baffle and the rear baffle, and the discharge port is composed of a front baffle, a tailgate and two side plates.
  • the round roller is disposed at the lower end of the front baffle and the rear baffle, and the blade is uniformly fixed on the round roller, and the round roller is driven by the motor to perform the rotary motion, and the rotation direction is the direction of the front baffle of the rear baffle.
  • the angle or spacing between the blades should not be too large, and the angle ⁇ between the blades is generally designed to be less than 64°, for example 12-64°, preferably 15-60°, preferably 20-55°, more preferably 25-50°. More preferably, it is 30-45 degrees.
  • a gap or spacing s is formed between the blade and the bottom end of the tailgate. The s is generally from 0.5 to 5 mm, preferably from 0.7 to 3 mm, preferably from 1 to 2 mm.
  • the outer circumference radius of the star wheel type activated carbon discharge roller (or the outer circumference rotation radius of the blade on the round roller) is r.
  • r is the radius of the cross section (circle) of the round roll (106a) + the width of the blade.
  • the radius of the cross section (circle) of the round roll is 30-120 mm, preferably 50-100 mm, and the width of the blade is 40-130 mm, preferably 60-100 mm.
  • h is generally greater than r+(12-30)mm, but less than r/sin58°, which can ensure the smooth flow of activated carbon and ensure the round roller does not move. When the activated carbon does not slip off on its own.
  • the discharge opening of the star-shaped activated carbon discharge device has a square or rectangular cross section, preferably a rectangular shape (or rectangular shape) having a length greater than the width. That is, a rectangle (or rectangle) whose length is greater than the width.
  • the lower bin or bottom bin (H) of the adsorption column has one or more blowdown rotary valves.
  • a prior art rotary valve can be used.
  • a novel rotary valve comprising: an upper feed port, a spool, a vane, a valve housing, a lower discharge port, a buffer zone in the upper space of the inner cavity of the valve, and a flat plate
  • the buffer zone is adjacent to and communicates with the lower space of the feed port, and the length of the cross section of the buffer zone in the horizontal direction is greater than the length of the cross section of the feed port in the horizontal direction; wherein the flat plate is disposed in the buffer zone Inside, the upper end of the flat plate is fixed at the top of the buffer zone, and the cross section of the flat plate in the horizontal direction assumes a "V" shape.
  • the cross section of the upper feed port is rectangular or rectangular
  • the cross section of the buffer is rectangular or rectangular
  • the length of the cross section of the buffer zone is less than the length of the cross section of the blade in the horizontal direction.
  • the flat plate is formed by splicing two single plates, or the flat plate is bent from one plate into two plates.
  • the angle between the two veneers or the two plates is 2 ⁇ ⁇ 120°, preferably 2 ⁇ ⁇ 90°. Therefore, ⁇ ⁇ 60°, preferably ⁇ ⁇ 45°.
  • the bottom of each of the two veneers or the bottom of each of the two veneers have a circular arc shape.
  • the length of the center line segment between the two sheets or between the two sheets is equal to or smaller than the width of the cross section of the buffer in the horizontal direction.
  • the discharge opening of the rotary valve has a square or rectangular cross section, preferably a rectangular shape (or rectangular shape) having a length greater than the width. That is, a rectangle (or rectangle) whose length is greater than the width.
  • the height of the main structure of the adsorption column is 10 to 60 m (meter), preferably 12 to 55 m (meter), preferably 14 to 50 m, preferably 16 to 45 m, 18 to 40 m, preferably 20 to 35 m, preferably 22 to 30 m.
  • the height of the main structure of the adsorption tower refers to the height from the inlet to the outlet of the adsorption tower (main structure).
  • the tower height of the adsorption tower refers to the height from the activated carbon outlet at the bottom of the adsorption tower to the activated carbon inlet at the top of the adsorption tower, that is, the height of the main structure of the tower.
  • the analytical column or regeneration column typically has a column height of from 8 to 45 meters, preferably from 10 to 40 meters, more preferably from 12 to 35 meters.
  • the analytical column typically has a cross-sectional area of the body of from 6 to 100 meters, preferably from 8 to 50 meters, more preferably from 10 to 30 meters, further preferably from 15 to 20 meters.
  • the flue gas includes in a broad sense: conventional industrial flue gas or industrial exhaust gas.
  • the thickness of the activated carbon chamber or chamber refers to the distance or spacing between the two porous separators of the activated carbon chamber or chamber.
  • the effect of denitration is enhanced by allowing activated carbon to adsorb a certain amount of ammonia gas in advance, and the denitration effect of 40% or more is improved on the basis of the prior art.
  • the sieve with rectangular mesh holes is used in the vibrating screen to eliminate the bridging phenomenon of the activated carbon of the tablet, and the tablet-shaped activated carbon with low wear resistance and low compressive strength is removed under the sieve to avoid fragmentation in the desulfurization and denitration device. And dust, reduce the movement resistance of activated carbon, reduce the risk of high temperature combustion of activated carbon in the adsorption tower, and allow high-strength activated carbon to be recycled in the device.
  • FIG. 1 is a schematic diagram of a prior art desulfurization and denitration apparatus including an activated carbon adsorption tower and an activated carbon regeneration tower.
  • FIG. 2 is a schematic view of a denitration and denitration apparatus and a process flow of the present invention.
  • FIG. 3 is a schematic view of another denitration and denitration apparatus and process flow of the present invention.
  • FIG. 4 is a schematic structural view of a prior art screen.
  • Figure 5 is a schematic view showing the structure of the screen of the present application.
  • Figure 6 is a schematic illustration of a tablet-shaped activated carbon.
  • Figure 7 is a schematic illustration of a long strip of activated carbon.
  • FIG 8 and 9 are schematic views of a prior art activated carbon discharge device (round roll feeder).
  • Figure 10 is a schematic illustration of a star wheel type activated carbon discharge device of the present application.
  • Figure 11 is a schematic illustration of a rotary valve of the present invention.
  • FIG. 12 and 13 are schematic structural views of a cross section taken along the line M-M of Fig. 11.
  • Figure 14 is a schematic view showing the structure of a flat plate.
  • 1 activated carbon adsorption tower; 101: upper flue; 102: central flue; 103: lower flue; A: flue gas inlet; B: flue gas outlet; AC: activated carbon silo; 2: analytical tower; 201: heating Zone (segment); 202: cooling zone (segment); 3: gas mixer; 4: first activated carbon conveyor, 5: second activated carbon conveyor; Sc: vibrating screen;
  • V1 first gas valve
  • V2 second gas valve
  • Vr activated carbon rotary valve
  • L1 first gas pipe
  • L2 second gas pipe
  • L3 third gas pipe
  • L4 nitrogen gas delivery pipe
  • L4a first nitrogen branch pipe
  • L4b second nitrogen branch pipe
  • L4c third nitrogen branch pipe
  • L4d fourth nitrogen branch pipe
  • AC-c activated carbon chamber
  • H lower hopper or bottom chamber
  • AC activated carbon
  • AC-1 activated carbon block (or aggregate)
  • F rotary valve
  • G round roller feeder or star wheel type activated carbon discharge device or star wheel type activated carbon discharge roller; G01: round roller; G02: blade; AC-I: front baffle; AC-II: tailgate;
  • h the distance between the axial center of the round roller G01 and the lower end of the front baffle AC-I; S: the (gap) spacing between the blade and the bottom end of the tailgate; ⁇ : between the adjacent blades G02 on the round roller G01 Angle: r: the distance between the outer edge of the blade and the axial center of the roller G01 (ie, the radius of the blade relative to the center of the roller G01, referred to as the radius);
  • F feed rotary valve
  • F01 spool
  • F02 blade
  • F03 valve casing
  • F04 upper feed port
  • F05 lower discharge port
  • F06 buffer zone in the upper space of the valve cavity
  • F07 flat plate
  • F0701 or F0702 two plates of flat plate F07 or two plates of flat plate F07.
  • 1/2 of the angle between two veneers (F0701, F0702) or two plates (F0701, F0702).
  • the angle between the length direction of each single board (F0701 or F0702) or each board (F0701 or F0702) and the buffer (F06).
  • L1 length of the cross section of the feed port F04 in the horizontal direction
  • L2 length of the cross section of the flat plate F07 in the horizontal direction.
  • the sintering flue gas that needs to be treated in the examples is the sintering machine flue gas from the steel industry.
  • a desulfurization and denitration device for high-efficiency denitration which comprises: adsorption tower 1, analytical tower 2, gas mixer 3, first activated carbon conveyor 4, second activated carbon conveyor 5 and adsorption
  • the activated carbon silo AC is disposed above the tower 1.
  • the adsorption tower 1 has a flue gas inlet A on one side thereof, a flue upper portion 101, a flue middle portion 102 and a flue lower portion 103 which are respectively connected to the flue gas inlet A, and has a flue gas outlet B on the other side thereof. .
  • the first gas pipe L1 drawn from the gas outlet of the gas mixer 3 is connected to the gas inlet of the activated carbon silo AC (which is located in the middle or the lower portion of the silo AC), and is drawn from the gas outlet of the gas mixer 3
  • the two gas conduit L2 is connected to the central portion 102 of the flue and is optionally also connected (ie connected or not connected) to the upper portion 101 of the flue, leading from the gas outlet of the activated carbon silo AC (which is located in the middle or upper portion of the silo AC)
  • the third gas pipe L3 merges with the second gas pipe L2.
  • the flue downstream of the flue gas inlet is divided into three layers, namely the flue upper portion 101, the flue middle portion 102 and the flue lower portion 103; accordingly, the adsorption tower 1 is also divided into an upper portion, a middle portion, and a lower portion.
  • the point of injection of diluted ammonia in the flue is located in the middle of the flue 102 (preferably at its front end).
  • two rotary valves Vr are disposed on the activated carbon conveying pipe above the activated carbon silo AC.
  • a nitrogen gas transfer pipe is connected between the two rotary valves Vr for nitrogen sealing to prevent smoke leakage.
  • the first gas valve V1 and the second gas valve V2 are respectively disposed at the front ends of the first gas pipe L1 and the second gas pipe L2.
  • the first activated carbon conveyor 4 collects the activated carbon material discharged from the bottom of the adsorption tower 1 and which has adsorbed the flue gas, and then delivers it to the top of the analytical column.
  • the second activated carbon conveyor 5 collects the already-regenerated activated carbon discharged from the analytical column 2, and then delivers it to the top silo 3 of the adsorption tower 1.
  • a nitrogen gas transfer pipe is connected between the two rotary valves Vr on the upper feed pipe of the analytical tower 2, and a nitrogen gas transfer pipe is connected between the two rotary valves Vr on the lower discharge pipe of the analytical tower 2. These are used for nitrogen sealing to prevent smoke leakage.
  • the ammonia gas is diluted with air to a concentration of NH 3 of ⁇ 5 vol% to become diluted ammonia gas, and the first diluted ammonia gas is passed through the first gas valve V1 and the first gas pipe L1 to the top of the adsorption tower.
  • the diluted ammonia gas is pre-adsorbed by the activated carbon in the silo.
  • the other or second dilution ammonia gas is delivered to the central flue 102 via the second gas valve V2 and the second gas conduit L2 and optionally to the upper portion 101 of the flue.
  • the mixed gas discharged from the activated carbon silo AC is sent via the third gas pipe L3 to merge with the other or the second diluted ammonia gas, and is injected into the flue.
  • the flue is divided into three layers, and the adsorption tower is also divided into an upper part, a middle part and a lower part, and the diluted ammonia gas injection point is located in the middle of the flue.
  • a double-layer rotary valve Vr is provided between the silo and the conveyor, and a sealing gas (for example, nitrogen or an inert gas) is introduced.
  • the activated carbon is used to adsorb some ammonia in advance; at the same time, in order to enhance the denitration effect, a part of ammonia is sprayed again in the middle of the adsorption tower.
  • a desulfurization and denitration device for high-efficiency denitration which comprises: adsorption tower 1, analytical tower 2, gas mixer 3, first activated carbon conveyor 4, second activated carbon conveyor 5 and adsorption
  • the activated carbon silo AC is disposed above the tower 1.
  • the adsorption tower 1 has a flue gas inlet A on one side thereof, a flue upper portion 101, a flue middle portion 102 and a flue lower portion 103 which are respectively connected to the flue gas inlet A and a flue gas outlet B on the other side thereof.
  • the analytical tower 2 is equipped with a nitrogen gas transmission pipe L4 having four branches, that is, a first nitrogen gas branch L4a, a second nitrogen gas branch L4b, a third nitrogen gas branch L4c, and a fourth nitrogen gas branch L4d
  • the first nitrogen branch L4a is connected to the lower cooling section 202 of the analytical tower 2
  • the second nitrogen branch L4b is connected to the upper heating section 201 of the analytical tower 2
  • the third nitrogen branch L4c is connected to the analysis
  • the fourth nitrogen branch L4d is connected between the two rotary valves Vr on the lower discharge pipe of the analytical column 2.
  • the ammonia gas delivery pipe is divided into two paths, that is, a first gas pipe L1 and a second gas pipe L2, the first gas pipe L1 is connected to the first nitrogen branch L4a, and the second gas pipe L2 is connected to the gas mixer 3.
  • the ammonia gas inlet, the third gas pipe L3 drawn from the mixed gas outlet of the gas mixer 3 is connected to the middle portion 102 of the flue of the adsorption tower 1 (preferably, the ammonia injection point is at its front end).
  • the upper heating section 201 of the analytical tower 2 is a shell-and-tube heat exchange structure in which the heated gas is taken away from the shell and the activated carbon is taken away.
  • the lower cooling section 202 is also a shell-and-tube heat exchange structure in which the cooling gas is taken away from the shell and the activated carbon is taken away.
  • the first nitrogen branch L4a delivers nitrogen into the tube of the lower cooling section 202.
  • the second nitrogen branch L4b delivers nitrogen into the tube of the upper heating section 201.
  • two rotary valves Vr are disposed on the activated carbon transfer pipe above the activated carbon silo AC of the adsorption tower 1.
  • a nitrogen gas transfer pipe is connected between the two rotary valves Vr for nitrogen sealing to prevent smoke leakage.
  • the first gas valve V1 and the second gas valve V2 are respectively disposed at the front ends of the first gas pipe L1 and the second gas pipe L2.
  • the first activated carbon conveyor 4 collects the activated carbon material discharged from the bottom of the adsorption tower 1 and which has adsorbed the flue gas, and then delivers it to the top of the analytical column.
  • the second activated carbon conveyor 5 collects the already-regenerated activated carbon discharged from the analytical column 2, and then delivers it to the top silo 3 of the adsorption tower 1.
  • Analyze the main role of nitrogen in the tower 2 one is sealing, and the other is the carrier gas of SO 2 . It is generally divided into four channels (L4a, L4b, L4c or L4d) into the analytical column, which includes a nitrogen gas L4a in the lower part of the cooling section of the analytical column. A certain amount of ammonia gas enters the nitrogen gas line L4a in the lower part of the cooling section of the analytical tower through the first gas valve and the first gas pipe, is diluted with nitrogen, and is contacted with the cooled regenerated activated carbon, and the ammonia gas is pre-adsorbed by the activated carbon.
  • channels L4a, L4b, L4c or L4d
  • the other part of the ammonia gas is diluted with air in the gas mixer 3 to a concentration of NH 3 of ⁇ 5 vol% to become diluted ammonia gas and sprayed into the flue.
  • the flue is divided into three layers, and the adsorption tower is also divided into an upper part, a middle part and a lower part, and the diluted ammonia gas injection point is located in the middle of the flue.
  • a vibrating screen equipped with a screen is used below or downstream of the bottom discharge port of the analytical column.
  • the present application designs a screen having a rectangular mesh or an elongated mesh.
  • the screen can be mounted on a vibrating screen to screen out activated carbon particles that meet the needs of the desulfurization and denitration unit.
  • the minimum value h of the length of the activated carbon cylinder is 1.5 mm to 7 mm.
  • h 2, 4 or 6mm.
  • the size (screen interception size) of the finished activated carbon recycled in the desulfurization and denitration device is required to be ⁇ 9 mm (diameter, D) ⁇ 6 mm (length, h), and a sieve is designed for vibration.
  • the width a and the length L of the rectangular mesh are: 5 mm (width a) ⁇ 27 mm (length L).
  • D is the diameter of the circular cross section of the activated carbon cylinder to be trapped on the screen
  • the size (screen interception size) of the finished activated carbon recycled in the desulfurization and denitration device is required to be ⁇ 8 mm (diameter, D) ⁇ 4 mm (length, h), and a sieve is designed for vibration.
  • the width a and the length L of the rectangular mesh are: 3 mm (width a) ⁇ 27 mm (length L).
  • the mesh size screen is used to trap medium particle size activated carbon.
  • the size (screen interception size) of the finished activated carbon recycled in the desulfurization and denitration device is required to be ⁇ 5 mm (diameter, D) ⁇ 2 mm (average length), and a sieve mesh is designed for the vibrating screen.
  • the width a and the length L of the rectangular mesh are 1.6 mm (width a) ⁇ 16 mm (length L).
  • the adsorption column typically has at least 2 activated carbon chambers.
  • the adsorption column has at least two activated carbon chambers AC-c.
  • a prior art round roll feeder or discharge round roll G can be used, as shown in Figures 8 and 9.
  • a novel star-wheel type activated carbon discharge device G instead of the round roller feeder or the discharge roller G, as shown in FIG.
  • the novel star-wheel type activated carbon discharge device G comprises: a front baffle AC-I and a tailgate AC-II at the lower part of the activated carbon chamber, and a front baffle AC-I and a tailgate AC located at the lower part of the activated carbon chamber.
  • a star-shaped activated carbon discharge roller G below the discharge opening formed by the two side plates; wherein the star-shaped activated carbon discharge roller G comprises a round roll G01 and is equiangularly distributed along the circumference of the round roll or substantially A plurality of blades G02 distributed at equal angles. More specifically, a novel star-wheel type activated carbon discharge roller G is used below the discharge opening formed by the front baffle AC-I and the tailgate AC-II and the two side plates at the lower portion of the activated carbon chamber. . That is, at the bottom of each of the lower activated carbon bed portions A or at the bottom of the activated carbon chamber, the front baffle AC-I and the tailgate AC-II and the two side plates are arranged. Below the mouth, a star-shaped activated carbon discharge roller G is installed.
  • the new star wheel type activated carbon discharge device can also be referred to as a star wheel type activated carbon discharge roller G, or both can be used interchangeably.
  • the star wheel type activated carbon cutting device mainly consists of a front baffle AC-I of the activated carbon discharge port, a tailgate AC-II and two side plates and a blade G02 and a round roll G01.
  • the front baffle and the tailgate are fixedly disposed, and an activated carbon feeding channel, that is, a discharge port, is left between the front baffle and the tailgate, and the discharge port is composed of a front baffle AC-I, a tailgate AC-II, and Two side panels are formed.
  • the round roller is disposed at the lower end of the front baffle AC-I and the tailgate AC-II, and the blade G02 is uniformly fixed on the round roller G01, and the round roller G01 is driven by the motor to perform the turning motion, and the turning direction is controlled by the tailgate AC-II.
  • the angle or spacing between the blades G02 should not be too large, and the angle ⁇ between the blades is generally designed to be less than 64°, for example 12-64°, preferably 15-60°, preferably 20-55°, more preferably 25-50. °, more preferably 30-45°.
  • a gap or spacing s is formed between the blade and the bottom end of the tailgate.
  • the s is generally from 0.5 to 5 mm, preferably from 0.7 to 3 mm, preferably from 1 to 2 mm.
  • the outer circumference radius of the star wheel type activated carbon discharge roller G (or the outer circumference rotation radius of the blade on the round roller) is r.
  • r is the radius of the cross section (circle) of the circular roller G01 + the width of the blade G02.
  • the radius of the cross section (circle) of the round roller G01 is 30-120 mm, and the width of the blade G02 is 40-130 mm.
  • h is generally greater than r+(12-30)mm, but less than r/sin58°, which can ensure the smooth flow of activated carbon and ensure the round roller does not move. When the activated carbon does not slip off on its own.
  • the discharge opening of the star-shaped activated carbon discharge device has a square or rectangular cross section, preferably a rectangular shape (or rectangular shape) having a length greater than the width. That is, a rectangle (or rectangle) whose length is greater than the width.
  • the lower bin or bottom bin 107 of the adsorption column has one or more blowdown rotary valves F.
  • the new rotary valve F comprises: an upper inlet F04, a spool F01, a vane F02, a valve casing F03, a lower discharge port F05, a buffer F06 located in the upper space of the inner cavity of the valve, and a flat material plate F07;
  • the area F06 is adjacent to the lower space of the feed port F04 and is in communication with each other, and the length of the cross section of the buffer F06 in the horizontal direction is greater than the length of the cross section of the feed port F04 in the horizontal direction; wherein the flat plate is disposed in the buffer In the area F06, the upper end of the flat plate F07 is fixed at the top of the buffer F06, and the cross section of the flat plate F07 in the horizontal direction assumes a "V" shape.
  • the cross section of the upper feed port F04 is rectangular or rectangular
  • the cross section of the buffer F06 is rectangular or rectangular.
  • the length of the cross section of the buffer zone F06 is smaller than the length of the cross section of the blade F02 in the horizontal direction.
  • the flat plate F07 is formed by splicing two veneers (F0701, F0702), or the flat plate F07 is bent from one plate into two plates (F0701, F0702).
  • the angle between the two veneers (F0701, F0702) or the two veneers (F0701, F0702) is 2 ⁇ ⁇ 120°, preferably 2 ⁇ ⁇ 90°. Therefore, ⁇ ⁇ 60°, preferably ⁇ ⁇ 45°.
  • the bottom of each of the two veneers (F0701, F0702) or the bottom of each of the two plates (F0701, F0702) has a circular arc shape.
  • the length of the center line segment between the two veneers (F0701, F0702) or the two plate faces (F0701, F0702) is equal to or smaller than the width of the cross section of the buffer F06 in the horizontal direction.
  • the discharge port F05 of the novel rotary valve F has a square or rectangular cross section, preferably a rectangular shape (or rectangular shape) having a length greater than the width. That is, a rectangle (or rectangle) whose length is greater than the width.
  • a high-efficiency denitration desulfurization and denitration device comprising: an adsorption tower 1, an analytical tower 2, a gas mixer 3, a first activated carbon conveyor 4, a second activated carbon conveyor 5, and an activated carbon material disposed above the adsorption tower 1.
  • Warehouse AC A high-efficiency denitration desulfurization and denitration device, comprising: an adsorption tower 1, an analytical tower 2, a gas mixer 3, a first activated carbon conveyor 4, a second activated carbon conveyor 5, and an activated carbon material disposed above the adsorption tower 1.
  • the adsorption tower 1 has a flue gas inlet A on one side and a flue gas outlet B on the other side, and the first gas conduit L1 drawn from the gas outlet of the gas mixer 3 is connected to the intake of the activated carbon silo AC
  • the second gas pipe L2 drawn from the gas outlet of the gas mixer 3 is connected to the flue gas inlet A, and the third gas pipe L3 drawn from the gas outlet of the activated carbon silo AC is merged with the second gas pipe L2.
  • the adsorption column 1 has two activated carbon chambers AC-c as shown in FIG.
  • the discharge port of each of the chambers AC-c is equipped with a round roller feeder G.
  • the discharge port of the lower hopper or the bottom bin H is provided with a rotary valve F.
  • a vibrating screen Sc is provided below the discharge opening of the analytical column 2, wherein the vibrating screen Sc is provided with the screen of the embodiment A, see Fig. 2.
  • Example 1 is repeated, except that the flue gas inlet is downstream of the flue, and the flue downstream of the flue gas inlet is divided into three layers, namely the upper flue 101, the middle flue 102 and the lower flute 103, from the gas mixer 3
  • the second gas pipe L2 drawn from the air outlet is connected to the central portion 102 of the flue gas inlet A flue.
  • Example 2 except that two rotary valves Vr are disposed on the activated carbon conveying pipe above the activated carbon silo AC; preferably, a nitrogen gas transfer pipe is connected between the two rotary valves Vr for nitrogen sealing and preventing smoke leakage .
  • a first gas valve V1 and a second gas valve V2 are disposed at the front ends of the first gas pipe L1 and the second gas pipe L2, respectively.
  • Example 3 is repeated except that two rotary valves Vr are provided on the upper feed pipe of the analytical tower 2, and a nitrogen gas transfer pipe is connected between the two rotary valves Vr on the upper feed pipe of the analytical tower 2; Two rotary valves Vr are provided on the lower discharge pipe, and a nitrogen gas transfer pipe is connected between the two rotary valves Vr on the lower discharge pipe of the analysis tower 2.
  • a high-efficiency denitration desulfurization and denitration device comprising: an adsorption tower 1, an analytical tower 2, a gas mixer 3, a first activated carbon conveyor 4, a second activated carbon conveyor 5, and an activated carbon material disposed above the adsorption tower 1.
  • Warehouse AC A high-efficiency denitration desulfurization and denitration device, comprising: an adsorption tower 1, an analytical tower 2, a gas mixer 3, a first activated carbon conveyor 4, a second activated carbon conveyor 5, and an activated carbon material disposed above the adsorption tower 1.
  • the adsorption tower 1 has a flue gas inlet A on one side and a flue gas outlet B on the other side.
  • the analytical tower 2 is equipped with a nitrogen gas transmission pipe L4 having four branches, that is, a first nitrogen gas branch L4a, a second nitrogen gas branch L4b, a third nitrogen gas branch L4c, and a fourth nitrogen gas branch L4d.
  • the first nitrogen branch L4a is connected to the lower cooling section 202 of the analytical column 2
  • the second nitrogen branch L4b is connected to the upper heating section 201 of the analytical column 2
  • the third nitrogen branch L4c is connected to the analytical column
  • the fourth nitrogen branch L4d is connected between the two rotary valves Vr on the lower discharge pipe of the analytical column 2.
  • the ammonia gas delivery pipe is divided into two paths, that is, a first gas pipe L1 and a second gas pipe L2, the first gas pipe L1 is connected to the first nitrogen branch L4a, and the second gas pipe L2 is connected to the gas mixer 3.
  • the ammonia gas inlet, the third gas pipe L3 drawn from the mixed gas outlet of the gas mixer 3 is connected to the flue gas inlet A of the adsorption tower 1.
  • the adsorption column 1 has two activated carbon chambers AC-c as shown in FIG.
  • the discharge port of each of the chambers AC-c is equipped with a round roller feeder G.
  • the discharge port of the lower hopper or the bottom bin H is provided with a rotary valve F.
  • a vibrating screen Sc is provided below the discharge opening of the analytical column 2, wherein the vibrating screen Sc is provided with the screen of the embodiment A, see Fig. 2.
  • Example 5 is repeated except that the flue gas inlet A is downstream of the flue, and the flue downstream of the flue gas inlet A is divided into three layers, namely the upper flue 101, the middle flue 102 and the lower flute 103, from the gas mixer.
  • the second gas pipe L2 drawn from the air outlet of the 3 is connected to the flue gas inlet A flue middle portion 102 and to the flue upper portion 101.
  • Embodiment 6 is repeated except that the upper heating section 201 of the analytical tower 2 is a shell-and-tube heat exchange structure in which the heating gas is taken away from the shell, and the activated carbon is taken away, and the lower cooling section 202 is also a shell-and-tube heat exchange structure in which cooling Gas takes the shell, while activated carbon takes the tube;
  • the first nitrogen branch L4a delivers nitrogen into the tube of the lower cooling section 202.
  • the second nitrogen branch L4b delivers nitrogen gas into the tube of the upper heating section 201;
  • Two rotary valves Vr are disposed on the activated carbon transfer pipe above the activated carbon silo AC of the adsorption tower 1; preferably, a nitrogen gas transfer pipe is connected between the two rotary valves Vr for nitrogen sealing and preventing smoke leakage.
  • Embodiment 7 is repeated except that the first gas valve V1 and the second gas valve V2 are respectively disposed at the front ends of the first gas pipe L1 and the second gas pipe L2; and two rotary valves are disposed on the upper feeding pipe of the analytical tower 2 Vr, a nitrogen gas transfer pipe is connected between the two rotary valves Vr on the upper feed pipe of the analysis tower 2.
  • Example 1 was repeated except that instead of the discharge roller G, a novel star-wheel type activated carbon discharge device was used, as shown in FIG.
  • a discharge port is provided at the bottom of an activated carbon chamber.
  • the discharge opening is composed of a front baffle AC-I and a tailgate AC-II and two side plates (not shown).
  • the height of the main structure of the adsorption tower is 21 m (meter).
  • the adsorption tower 1 has two activated carbon chambers.
  • the thickness of the first chamber on the left side is 180 mm.
  • the thickness of the second chamber on the right is 900 mm.
  • the star wheel type activated carbon discharge device comprises: a front baffle AC-I and a tailgate AC-II at the lower part of the activated carbon chamber, and a front baffle AC-I and a tailgate AC-II located at the lower part of the activated carbon chamber.
  • a star-shaped activated carbon discharge roller G below the discharge opening formed by the two side plates; wherein the star-shaped activated carbon discharge roller G comprises a round roll G01 and an equi-angle ( ⁇ 30°) distribution along the circumference of the round roll 12 blades G02.
  • the discharge opening is composed of a front baffle AC-I, a tailgate AC-II and two side plates.
  • the round roller is disposed at the lower end of the front baffle AC-I and the tailgate AC-II, and the blade G02 is uniformly fixed on the round roller G01, and the round roller G01 is driven by the motor to perform the turning motion, and the turning direction is controlled by the tailgate AC-II.
  • the angle ⁇ between the blades G02 is 30°.
  • a gap or spacing s is formed between the blade and the bottom end of the tailgate. The s takes 2mm.
  • the outer circumference radius of the star wheel type activated carbon discharge roller G (or the outer circumference rotation radius of the blade on the round roller) is r.
  • r is the radius of the cross section (circle) of the circular roller G01 + the width of the blade G02.
  • the radius of the cross section (circle) of the round roller G01 is 60 mm, and the width of the blade G02 is 100 mm.
  • h is generally greater than r+(12-30)mm, but less than r/sin58°, which can ensure the smooth flow of activated carbon and ensure the round roller does not move. When the activated carbon does not slip off on its own.
  • Example 2 was repeated except that instead of the discharge roller G, a novel star-wheel type activated carbon discharge device was used, as shown in FIG.
  • a discharge port is provided at the bottom of an activated carbon chamber.
  • the discharge opening is composed of a front baffle AC-I and a tailgate AC-II and two side plates (not shown).
  • the height of the main structure of the adsorption tower is 21 m (meter).
  • the thickness of the first chamber on the left is 160 mm.
  • the thickness of the second chamber on the right is 1000 mm.
  • the star wheel type activated carbon discharge device comprises: a front baffle AC-I and a tailgate AC-II at the lower part of the activated carbon chamber, and a front baffle AC-I and a tailgate AC-II located at the lower part of the activated carbon chamber.
  • a star-shaped activated carbon discharge roller G below the discharge opening formed by the two side plates; wherein the star-shaped activated carbon discharge roller G comprises a round roller G01 and an equi-angle ( ⁇ 45°) distribution along the circumference of the circular roller 8 blades G02.
  • the discharge opening is composed of a front baffle AC-I, a tailgate AC-II and two side plates.
  • the round roller is disposed at the lower end of the front baffle AC-I and the tailgate AC-II, and the blade G02 is uniformly fixed on the round roller G01, and the round roller G01 is driven by the motor to perform the turning motion, and the turning direction is controlled by the tailgate AC-II.
  • the angle ⁇ between the blades G02 is 45°.
  • a gap or spacing s is formed between the blade and the bottom end of the tailgate. The s takes 1mm.
  • the outer circumference radius of the star wheel type activated carbon discharge roller G is r. r is the radius of the cross section (circle) of the circular roller G01 + the width of the blade G02.
  • the radius of the cross section (circle) of the round roller G01 is 90 mm, and the width of the blade G02 is 70 mm.
  • h is generally greater than r+(12-30)mm, but less than r/sin58°, which can ensure the smooth flow of activated carbon and ensure the round roller does not move. When the activated carbon does not slip off on its own.
  • Example 2 was repeated except that instead of the conventional blowdown rotary valve F, a new blowdown rotary valve F was used, as shown in Figs. 11-14.
  • the new rotary valve F includes an upper feed port F04, a spool F01, a vane F02, a valve casing F03, a lower discharge port F05, a buffer F06 located in the upper space of the inner chamber of the valve, and a flat material plate F07.
  • the buffer zone F06 is adjacent to the lower space of the feed port F04 and is in communication with each other, and the length of the cross section of the buffer zone F06 in the horizontal direction is greater than the length of the cross section of the feed port F04 in the horizontal direction; wherein the flat plate is set In the buffer zone F06, the upper end of the flat plate F07 is fixed at the top of the buffer F06, and the cross section of the flat plate F07 in the horizontal direction assumes a "V" shape.
  • the cross section of the upper feed port F04 is rectangular, and the cross section of the buffer F06 is also rectangular.
  • the length of the cross section of the buffer F06 is smaller than the length of the cross section of the blade F02 in the horizontal direction.
  • the flat plate F07 is made up of two veneers (F0701, F0702).
  • the angle 2 ⁇ of the two veneers (F0701, F0702) is 90°.
  • the angle ⁇ between each of the veneers (F0701 or F0702) or each of the plates (F0701 or F0702) and the length direction of the buffer F06 is 30°. Make sure that ⁇ is greater than the friction angle of the activated carbon material.
  • each of the two veneers (F0701, F0702) are rounded.
  • the length of the center line segment between the two veneers (F0701, F0702) or the two plate faces (F0701, F0702) is slightly smaller than the width of the cross section of the buffer F06 in the horizontal direction.
  • the outer peripheral radius of rotation of the blades of the rotary valve is r.
  • r is the radius of the cross section (circle) of the spool F01 + the width of the blade F02.
  • the radius of the cross section (circle) of the spool F01 is 30 mm, and the width of the blade F02 is 100 mm. That is, r is 130 mm.
  • the length of the blade F02 is 380 mm.
  • Example 10 was repeated except that instead of the conventional blowdown rotary valve F, a new blowdown rotary valve F was used, as shown in Figs. 11-14.
  • the rotary valve F includes: an upper inlet F04, a spool F01, a vane F02, a valve casing F03, a lower discharge port F05, a buffer F06 located in an upper space of the inner chamber of the valve, and a flat material plate F07.
  • the buffer zone F06 is adjacent to the lower space of the feed port F04 and is in communication with each other, and the length of the cross section of the buffer zone F06 in the horizontal direction is greater than the length of the cross section of the feed port F04 in the horizontal direction; wherein the flat plate is set In the buffer zone F06, the upper end of the flat plate F07 is fixed at the top of the buffer F06, and the cross section of the flat plate F07 in the horizontal direction assumes a "V" shape.
  • the cross section of the upper feed port F04 is rectangular, and the cross section of the buffer F06 is also rectangular.
  • the length of the cross section of the buffer F06 is smaller than the length of the cross section of the blade F02 in the horizontal direction.
  • the flat plate F07 is made up of two veneers (F0701, F0702).
  • the angle 2 ⁇ of the two veneers (F0701, F0702) is 90°.
  • the angle ⁇ between each of the veneers (F0701 or F0702) or each of the plates (F0701 or F0702) and the length direction of the buffer F06 is 30°. Make sure that ⁇ is greater than the friction angle of the activated carbon material.
  • each of the two veneers (F0701, F0702) are rounded.
  • the length of the center line segment between the two veneers (F0701, F0702) or the two plate faces (F0701, F0702) is slightly smaller than the width of the cross section of the buffer F06 in the horizontal direction.
  • the outer peripheral radius of rotation of the blades of the rotary valve is r.
  • r is the radius of the cross section (circle) of the spool F01 + the width of the blade F02.
  • the radius of the cross section (circle) of the spool F01 is 30 mm, and the width of the blade F02 is 100 mm. That is, r is 130 mm.
  • the length of the blade F02 is 380 mm.

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CN114887431A (zh) * 2022-05-06 2022-08-12 安徽和谐暖通工程有限公司 一种三塔式rto废气过滤装置

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