WO2019176458A1 - 含フッ素コーティング剤組成物、表面処理剤及び物品 - Google Patents
含フッ素コーティング剤組成物、表面処理剤及び物品 Download PDFInfo
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- WO2019176458A1 WO2019176458A1 PCT/JP2019/005845 JP2019005845W WO2019176458A1 WO 2019176458 A1 WO2019176458 A1 WO 2019176458A1 JP 2019005845 W JP2019005845 W JP 2019005845W WO 2019176458 A1 WO2019176458 A1 WO 2019176458A1
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- containing polymer
- integer
- fluorooxyalkylene
- divalent
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C08G77/382—Polysiloxanes modified by chemical after-treatment containing atoms other than carbon, hydrogen, oxygen or silicon
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- C09D5/1656—Antifouling paints; Underwater paints characterised by the film-forming substance
Definitions
- the present invention relates to a fluorine-containing coating agent composition, and more specifically, a fluorine-containing coating agent composition that forms a film excellent in water and oil repellency, abrasion resistance, and weather resistance, and a surface treatment agent containing the composition And an article surface-treated with the surface treatment agent.
- a fluoropolyether group-containing compound has water and oil repellency, chemical resistance, lubricity, releasability, antifouling property and the like because its surface free energy is very small. Utilizing its properties, it is widely used industrially for water and oil repellent and antifouling agents such as paper and fiber, lubricants for magnetic recording media, oil repellents for precision equipment, mold release agents, cosmetics, and protective films. ing. However, the property means that it is non-adhesive and non-adhesive to other substrates at the same time, and even if it can be applied to the surface of the substrate, it was difficult to make the film adhere to it. .
- a silane coupling agent is well known as a material for bonding a substrate surface such as glass or cloth and an organic compound, and is widely used as a coating agent for various substrate surfaces.
- the silane coupling agent has an organic functional group and a reactive silyl group (generally a hydrolyzable silyl group such as an alkoxysilyl group) in one molecule.
- the hydrolyzable silyl group causes a self-condensation reaction with moisture in the air to form a film.
- the coating becomes a strong coating having durability by chemically and physically bonding the hydrolyzable silyl group to the surface of glass or metal.
- Patent Documents 1 to 8 Japanese Patent Application Laid-Open No. 2003-238777, Japanese Patent No. 2860979, Patents) No. 4672095, JP-T 2008-534696, JP-T 2008-537557, JP 2012-072722, JP 2012-157856, JP 2013-136833).
- a film is formed on the substrate using various coating methods.
- the hydrolysis reaction is promoted by high temperature conditions such as 80 ° C. and 120 ° C. and under humidification.
- a cured film can be formed by reacting gradually with moisture in the air even at room temperature.
- the curing process has a problem that it may become a rate-limiting factor (delay factor) in manufacturing, such as requiring high-temperature humidification conditions and taking time when curing at room temperature.
- a film (water / oil repellent layer) cured in a short time under a mild condition such as room temperature curing has a problem that the anti-fouling performance deteriorates during wear resistance and use.
- Patent Document 9 Japanese Patent Laid-Open No. 2008-144144
- film formation is performed in a short time under mild conditions by adding a fluorinated carboxylic acid as a curing catalyst in the coating composition to promote curing.
- a fluorinated carboxylic acid as a curing catalyst in the coating composition to promote curing.
- the wear resistance is inferior.
- the amount of the catalyst is increased, the initial performance is lowered.
- catalysts include organic titanates such as tetrabutyl titanate and tetraisopropyl titanate; organic titanium chelate compounds such as diisopropoxybis (ethylacetoacetate) titanium; aluminum tris (acetylacetonate), aluminum tris Organoaluminum compounds such as (ethyl acetoacetate); organozirconium compounds such as zirconium tetra (acetylacetonate) and zirconium tetrabutyrate; dibutyltin dioctoate, dibutyltin dilaurate, dibutyltin di (2-ethylhexanoate), dioctyltin Organotin compounds such as dilaurate, dioctyltin diacetate, dioctyltin dioctoate; tin naphth
- Patent Document 10 Japanese Patent Application Laid-Open No. 2004-145283 proposes a fluoropolyalkylene ether group-containing silane.
- the lens treated with the fluoropolyalkylene ether group-containing silane is excellent in oil repellency and fingerprint wiping, but has insufficient wear resistance.
- Patent Document 11 Japanese Patent No. 3722418
- Patent Document 12 Japanese Patent Laid-Open No. 2010-43251 propose surface treatment compositions containing perfluoropolyether-modified silazane.
- the composition of this document was not sufficient in wear durability.
- JP 2003-238777 A Japanese Patent No. 2860979 Japanese Patent No. 4672095 Special table 2008-534696 Special table 2008-537557 JP 2012-072272 A JP 2012-157856 A JP 2013-136833 A JP 2008-144144 A JP 2004-145283 A Japanese Patent No. 3722418 JP 2010-43251 A
- the present invention has been made in view of the above circumstances, and includes a fluorine-containing coating agent composition capable of forming a water- and oil-repellent layer excellent in wear resistance, weather resistance, and alkali resistance, and a surface treatment agent containing the composition. And an object surface-treated with the surface treatment agent.
- the inventors of the present invention contain a hydroxyl group or a hydrolyzable group having a number average molecular weight of a specific fluorooxyalkylene group-containing polymer residue modified with a fluorooxyalkylene group-containing polymer.
- Fluorine-containing coating in which the molecular weight is larger than the number average molecular weight of the fluorooxyalkylene group-containing polymer residue in the silazane unit modified with the fluorooxyalkylene group-containing polymer in the fluorooxyalkylene group-containing polymer-modified polysilazane
- a surface treatment agent containing an agent composition can form a water- and oil-repellent layer that is particularly excellent in wear durability, weather resistance, and alkali resistance.
- the present invention provides the following fluorine-containing coating agent composition, a surface treatment agent containing the coating agent composition, an article surface-treated with the surface treatment agent, and the like.
- A One or more selected from hydroxyl- or hydrolyzable group-containing silanes, siloxanes, and partial (hydrolyzed) condensates thereof modified with a fluorooxyalkylene group-containing polymer, and
- B fluorooxy A fluorooxyalkylene group-containing polymer-modified polysilazane composed of a silazane unit modified with an alkylene group-containing polymer, wherein the number average molecular weight of the fluorooxyalkylene group-containing polymer residue in component (A) is 1,500 to 10,000 The number average molecular weight of the fluorooxyalkylene group-containing polymer residue in the silazane unit modified with the component (B) fluorooxyalkylene group-containing polymer is 500 to 6,000, and the component (A) The mixing mass ratio
- (A) component is the following general formula (1) or (2) Rf- [A (V) ⁇ ] ⁇ (1)
- Rf is a monovalent or divalent fluorooxyalkylene group-containing polymer residue, and A may independently contain an oxygen atom, a silicon atom or a nitrogen atom, and may be fluorine-substituted 2
- V is independently a monovalent group containing a silyl group having a hydroxyl group or a hydrolyzable group at the terminal
- ⁇ is 1 or 2
- ⁇ is an integer of 1 to 9 .
- Rf- [Q- (G) ⁇ -B] ⁇ (2) wherein Rf and ⁇ are the same as above, Q is independently a single bond or a divalent organic group which may contain an oxygen atom, a silicon atom or a nitrogen atom, and G is an oxygen atom independently)
- (A) component is the following general formula (4) or (5) [In the formula, Rf is a monovalent or divalent fluorooxyalkylene group-containing polymer residue, and Y is independently one or more selected from silicon atoms, siloxane bonds, silalkylene structures, and silarylene structures.
- R is independently an alkyl group having 1 to 4 carbon atoms or a phenyl group
- X is independently a hydroxyl group or a hydrolyzable group
- n is 1 Is an integer of -3
- m is an integer of 1-5
- W is independently a hydrogen atom, or the following formula (4a) or (4b) (Wherein R, X and n are the same as above, Y ′ is a divalent to hexavalent organic group optionally having a silicon atom and / or a siloxane bond, and a is an integer of 1 to 5) .)
- T is a single bond, a divalent siloxane bond or a silylene group
- L is independently an alkylene group having 1 to 4 carbon atoms
- b is an integer of 1 to 20 .
- ⁇ is 1 or 2.
- D may independently contain a single bond, an ether bond and / or a silicon atom, and may be fluorine-substituted 2
- Z is independently a single bond
- —C (J) [J is an alkyl group, a hydroxyl group or K 3 SiO— (K is independently a hydrogen atom, an alkyl group, an aryl group or an alkoxy group)
- a trivalent group represented by —Si (L ′) (L ′ is an alkyl group), a tetravalent group represented by —C ⁇ , —Si A tetravalent group represented by ⁇ and a group selected from divalent to octavalent siloxane residues
- E is one or more types independently selected from an oxygen atom, a diorganosilylene group and a diorganosiloxane structure
- ⁇ is 2
- Rf is a divalent fluorooxyalkylene group-containing polymer residue represented by the following general formula (8): The fluorine-containing coating agent composition described in 1.
- the number average molecular weight of the fluorooxyalkylene group-containing polymer residue in the component (A) is the number average molecular weight of the fluorooxyalkylene group-containing polymer residue in the silazane unit modified with the fluorooxyalkylene group-containing polymer of the component (B). 8.
- the fluorine-containing coating agent composition according to any one of 1 to 7, which is larger. 9.
- Y is an alkylene group having 3 to 10 carbon atoms, an alkylene group containing an arylene group having 6 to 8 carbon atoms, and the alkylene groups are bonded to each other via a silalkylene structure or a silarylene structure.
- the fluorine-containing coating agent composition according to any one of 3 to 8, which is a group selected from the group consisting of divalent to tetravalent groups to which an alkylene group is bonded. 10.
- Y ′ represents an alkylene group having 2 to 10 carbon atoms, an alkylene group containing an arylene group having 6 to 8 carbon atoms, an alkylene group having 2 to 6 carbon atoms containing a diorganosilylene group, or an alkylene group.
- X represents a hydroxyl group, an alkoxy group having 1 to 10 carbon atoms, an alkoxyalkoxy group having 2 to 10 carbon atoms, an acyloxy group having 1 to 10 carbon atoms, 11.
- 12 A surface treatment agent comprising the fluorine-containing coating composition according to any one of 1 to 11.
- a cured film comprising a cured product of the surface treating agent according to 12.
- the fluorine-containing coating agent composition of the present invention includes a fluoropolyether group-containing polymer containing a hydroxyl group or a hydrolyzable group having a number average molecular weight of a specific fluorooxyalkylene group-containing polymer residue, and a fluorooxyalkylene group-containing polymer.
- the hydroxyl group or hydrolyzable group moiety is formed by mixing the fluorooxyalkylene group-containing polymer-modified polysilazane composed of a silazane unit having the number average molecular weight of the specific fluorooxyalkylene group-containing polymer residue modified with Surface treatment agent containing a fluorine-containing coating agent composition containing the polymer and / or its partial (hydrolyzed) condensate because the polymer having a silazane group is excellent in weather resistance because the adhesion to the material is strong Articles that have been surface treated with have excellent water and oil repellency. Together, abrasion resistance, weather resistance, is excellent in alkali resistance.
- the fluorine-containing coating agent composition of the present invention is one type selected from (A) hydroxyl group or hydrolyzable group-containing silane modified with a fluorooxyalkylene group-containing polymer, siloxane, and partial (hydrolyzed) condensates thereof.
- the number average molecular weight is 1,500 to 10,000, and the number average molecular weight of the fluorooxyalkylene group-containing polymer residue in the silazane unit modified with the fluorooxyalkylene group-containing polymer of component (B) is 500 to 6,
- a mixing mass ratio of the component (A) and the component (B) (( ) :( B)) is from 10:90 to 90:10 (provided that the total mass ratio of the component (A) and the component (B) is 100).
- the mixing mass ratio ((A) :( B)) of the component (A) and the component (B) is 15:85 to 90:10, and more preferably the mixing mass ratio is 30:70. 85:15, particularly preferably 40: 60-80: 20 (provided that the total of component (A) and component (B) is 100).
- the fluorine-containing coating composition having a mixing mass ratio outside the above range cannot achieve both good wear durability and weather resistance.
- the number average molecular weight of the fluorooxyalkylene group-containing polymer residue (that is, perfluoropolyether chain) in the component (A) is 1,500 to 10,000, preferably 1,500 to 8,000.
- the number of fluorooxyalkylene group-containing polymer residues (perfluoropolyether chains) in the silazane unit modified with the fluorooxyalkylene group-containing polymer of component (B) is particularly preferably 2,000 to 7,000.
- the average molecular weight is 500 to 6,000, preferably 500 to 5,000, particularly preferably 700 to 4,000, and more preferably 700 to 1,500.
- the obtained water / oil repellency (antifouling property) cured film is resistant to wear and weather. It becomes inferior to property and / or alkali resistance.
- the number average molecular weight of the fluorooxyalkylene group-containing polymer residue in the silazane unit modified with the fluorooxyalkylene group-containing polymer of the component (B) can be obtained even if it is too small or too large.
- a cured film having water and oil repellency (antifouling property) is inferior in wear resistance, weather resistance and / or alkali resistance.
- the number average molecular weight of the perfluoropolyether chain (that is, the fluorooxyalkylene group-containing polymer residue) in the component (A) is modified with the fluorooxyalkylene group-containing polymer of the component (B).
- Particularly good wear durability and weather resistance can be obtained when the number average molecular weight of the perfluoropolyether chain (fluorooxyalkylene group-containing polymer residue) in the silazane unit is larger.
- the number average molecular weight of the perfluoropolyether chain in the component (A) is relatively small, or the number average of the perfluoropolyether chain in the silazane unit modified with the fluorooxyalkylene group-containing polymer of the component (B)
- the molecular weight is relatively large, water / oil repellency and low dynamic friction may not be exhibited, and good wear durability cannot be obtained.
- the component (B) is excellent in weather resistance because the terminal silazane moiety is bonded to the base material and molecules, but if the molecule is too long, the bond between the molecules is weakened, and the weather resistance is considered to be poor.
- the number average molecular weight of the perfluoropolyether chain can be measured by 19 F-NMR.
- the fluorine-containing coating agent composition of the present invention is obtained by mixing the component (A) and the component (B) at a specific ratio, thereby improving substrate adhesion, excellent water and oil repellency, and wear durability. It is excellent in weather resistance and alkali resistance.
- Component (A) is a hydroxyl group or hydrolyzable group-containing silane, siloxane, or part thereof modified with a fluorooxyalkylene group-containing polymer (that is, a monovalent or divalent perfluoropolyether chain).
- (Hydrolysis) condensate that is, a residue formed by partial (hydrolysis) condensation of a hydroxyl group or a hydrolyzable group-containing silyl group in the compound, two or more, preferably three or more residues in the molecule
- Organicsiloxane oligomer having a hydroxyl group or a hydrolyzable group and preferably a hydroxyl group or hydrolyzate modified with a fluorooxyalkylene group-containing polymer represented by the following general formula (1) or (2)
- These are selected from decomposable group-containing silanes, siloxanes, and partial (hydrolyzed) condensates thereof.
- Rf- [A (V) ⁇ ] ⁇ (1)
- Rf is a monovalent or divalent fluorooxyalkylene group-containing polymer residue, and A may independently contain an oxygen atom, a silicon atom or a nitrogen atom, and may be fluorine-substituted 2
- V is independently a monovalent group containing a silyl group having a hydroxyl group or a hydrolyzable group at the terminal
- ⁇ is 1 or 2
- ⁇ is an integer of 1 to 9 .
- Q is independently a single bond or a divalent organic group which may contain an oxygen atom, a silicon atom or a nitrogen atom
- G is an oxygen atom independently
- B is independently a hydrogen atom
- component (A) more preferably, a hydroxyl group or hydrolyzable group-containing silane modified with a fluorooxyalkylene group-containing polymer represented by the following general formula (4) or (5), a siloxane, and a portion thereof ( Hydrolysis) selected from condensates.
- a fluorooxyalkylene group-containing polymer represented by the following general formula (4) or (5) a siloxane, and a portion thereof ( Hydrolysis) selected from condensates.
- Y is a divalent to hexavalent organic group which may have one or more kinds independently selected from a silicon atom, a siloxane bond, a silalkylene structure and a silarylene structure, and R is independently a carbon number of 1 Is an alkyl group or a phenyl group of 4 to 4, X is independently a hydroxyl group or a hydrolyzable group, n is an integer of 1 to 3, m is an integer of 1 to 5, and W is independently a hydrogen atom Or the following formula (4a) or (4b) (Wherein R, X and n are the same as above, Y ′ is a divalent to hexavalent organic group optionally having a silicon atom and / or a siloxane bond, and a is an integer of 1 to 5) .) Wherein R is the same as above, T is a single bond, a divalent siloxane bond or a silylene group, L is independently an alkylene group having 1 to 4
- D may independently contain a single bond, an ether bond and / or a silicon atom, and may be fluorine-substituted 2
- Z is independently a single bond
- —C (J) [J is an alkyl group, a hydroxyl group or K 3 SiO— (K is independently a hydrogen atom, an alkyl group, an aryl group or an alkoxy group)
- a trivalent group represented by —Si (L ′) (L ′ is an alkyl group), a tetravalent group represented by —C ⁇ , —Si A tetravalent group represented by ⁇ and a group selected from divalent to octavalent siloxane residues
- E is one or more types independently selected from an oxygen atom, a diorganosilylene group and a diorganosiloxane structure
- Rf is a monovalent or divalent fluorooxyalkylene group-containing polymer residue.
- ⁇ is 1, Rf is a monovalent fluorooxyalkylene group-containing polymer residue (monovalent perfluoropolyether chain), and Rf is represented by the following general formula (6). It is preferably a valent fluorooxyalkylene group-containing polymer residue.
- each repeating unit may be linear or branched, and each repeating unit They may be bonded to each other at random, d is an integer of 1 to 3, and the unit may be linear or branched.
- Rf is more preferably a monovalent fluorooxyalkylene group-containing polymer residue represented by the following general formula (7a) or (7b).
- t is an integer of 3 or more.
- Rf is a divalent fluorooxyalkylene group-containing polymer residue (divalent perfluoropolyether chain).
- Rf is preferably a divalent fluorooxyalkylene group-containing polymer residue represented by the following formula (8).
- Rf is more preferably a divalent fluorooxyalkylene group-containing polymer residue represented by the following general formula (9a) or (9b).
- t is an integer of 3 or more.
- t is an integer of 3 or more, preferably an integer of 3 to 50, more preferably an integer of 3 to 40.
- the monovalent or divalent Rf include the following. (Wherein p ′′, q ′′, r ′ and s ′ are each an integer of 1 to 199, and the sum of p ′′, q ′′, r ′ and s ′ is 3 to 200. u is 1 to 24. And v is an integer of 1 to 24. Each repeating unit may be bonded at random.)
- ⁇ is 1 or 2.
- A is independently an oxygen atom (for example, ether bond, (poly) oxyalkylene structure, etc.), a silicon atom (for example, diorganosilylene group, triorganosilyl group, triorganosiloxy group, straight chain) , Branched or cyclic organo (poly) siloxane structures, etc.) or nitrogen atoms (for example, amino groups, imino groups, amide bonds, etc.) which may be substituted with fluorine.
- oxygen atom for example, ether bond, (poly) oxyalkylene structure, etc.
- silicon atom for example, diorganosilylene group, triorganosilyl group, triorganosiloxy group, straight chain
- nitrogen atoms for example, amino groups, imino groups, amide bonds, etc.
- a divalent to octavalent more preferably a divalent to a divalent organic group (for example, a substituted or unsubstituted alkylene group, arylene group, alkylene / arylene group, etc.), preferably an oxygen atom, a silicon atom or Divalent to 10-valent, preferably 2- to 8-valent, more preferably 2- to 7-valent hydrocarbon groups which may contain nitrogen atoms and may be substituted with fluorine
- V is independently a monovalent group containing a silyl group having a hydroxyl group or a hydrolyzable group at the terminal, and specific examples thereof include the structures shown below.
- R is independently an alkyl group having 1 to 4 carbon atoms or a phenyl group
- X is independently a hydroxyl group or a hydrolyzable group
- M is a single bond or a fluorine-substituted group having 1 to 20 carbon atoms.
- b ′ is an integer of 2 to 6
- e is an integer of 1 to 50
- y is an integer of 0 to 10
- z is independently 1 to 10.
- An integer, and n is an integer of 1 to 3.
- R is an alkyl group such as a methyl group having 1 to 4 carbon atoms, an ethyl group, a propyl group, or a butyl group, or a phenyl group.
- X is a hydroxyl group or a hydrolyzable group.
- Examples of such X include an alkoxy group having 1 to 10 carbon atoms such as a hydroxyl group, a methoxy group, an ethoxy group, a propoxy group, and a butoxy group, an alkoxyalkoxy group having 2 to 10 carbon atoms such as a methoxymethoxy group and a methoxyethoxy group, Examples thereof include an acyloxy group having 1 to 10 carbon atoms such as an acetoxy group, an alkenyloxy group having 2 to 10 carbon atoms such as an isopropenoxy group, a halogen atom such as a fluorine atom, a chlorine atom, a bromine atom and an iodine atom. Of these, a methoxy group and an ethoxy group are preferable.
- n is an integer of 1 to 3, preferably 2 or 3, and more preferably 3.
- M is a single bond or a divalent organic group having 1 to 20 carbon atoms, preferably 2 to 8 carbon atoms which may be substituted with fluorine, preferably a divalent hydrocarbon group.
- hydrocarbon groups include methylene, ethylene, propylene (trimethylene, methylethylene), butylene (tetramethylene, methylpropylene), hexamethylene, octamethylene and other alkylene groups, phenylene, etc. Or a combination of two or more of these groups (alkylene / arylene group, etc.), and those in which some or all of the hydrogen atoms of these groups are substituted with fluorine atoms.
- M is preferably an ethylene group, a propylene group, or a phenylene group.
- b ′ is an integer of 2 to 6, preferably an integer of 2 to 4
- e is an integer of 1 to 50, preferably an integer of 1 to 10
- y is an integer of 0 to 10
- Is an integer of 2 to 8
- z is an integer of 1 to 10, preferably an integer of 2 to 8.
- ⁇ is an integer of 1 to 9, preferably 1 to 7, and more preferably an integer of 1 to 6.
- Q is independently a single bond or a divalent organic group which may contain an oxygen atom, a silicon atom or a nitrogen atom, and is a linking group of an Rf group and a G group.
- Q include an amide bond, an ether bond (eg, (poly) oxyalkylene structure), an ester bond, a diorganosilylene group such as a dimethylsilylene group, —Si [—OH] [— (CH 2 ) f —Si (CH 3 ) 3 ] — (f is an integer of 2 to 4), one or two or more structures selected from the group consisting of diorganosiloxane groups may be substituted Or, a substituted or unsubstituted divalent organic group having 2 to 12 carbon atoms (for example, a substituted or unsubstituted alkylene group, arylene group, alkylene / arylene group, etc.) can be exemplified.
- a substituted or substituted having 2 to 12
- Examples of such a divalent organic group of Q include the following groups. (In the formula, f and f ′ are each an integer of 2 to 4, c is an integer of 1 to 4, and e is an integer of 1 to 50.)
- G independently may contain an oxygen atom such as an ether bond in the form of a (poly) oxyalkylene structure or the like, and contains a silyl group having a hydroxyl group or a hydrolyzable group.
- specific examples include the following groups.
- X and f ′ are the same as above, d ′ is an integer of 0 to 10, preferably 0 to 8, and e ′ is an integer of 2 to 10, preferably 3 to 8. .
- B is independently a hydrogen atom, an alkyl group such as a methyl group having 1 to 4 carbon atoms, an ethyl group, a propyl group or a butyl group, or a fluorine atom, a chlorine atom, a bromine atom or an iodine atom. It is a halogen atom.
- ⁇ is an integer of 1 to 10, preferably an integer of 2 to 8.
- Y is independently divalent to hexavalent, preferably 2 to 4, which may have one or more selected from silicon atom, siloxane bond, silalkylene structure and silarylene structure.
- a divalent organic group preferably a divalent to hexavalent group which may have one or more selected from a silicon atom, a siloxane bond, a silalkylene structure and a silarylene structure, preferably Is a divalent to tetravalent, more preferably divalent hydrocarbon group
- Y is specifically a propylene group (trimethylene group, methylethylene group), butylene group (tetramethylene group, methylpropylene group), hexa
- An alkylene group having 3 to 10 carbon atoms such as a methylene group or an alkylene group having 6 to 8 carbon atoms such as a phenylene group (for example, an aryl group having 8 to 16 carbon atoms).
- An alkylene group an arylene group having 6 to 8 carbon atoms, particularly an alkylene group including a phenylene group, a divalent group in which alkylene groups are bonded to each other via a silalkylene structure or a silarylene structure, and 2 to 10 silicon atoms 2 to 4 valences in which an alkylene group having 2 to 10 carbon atoms is bonded to a bond of a linear or branched or cyclic divalent to tetravalent organopolysiloxane residue having 3 to 10 silicon atoms.
- R 1 is an alkyl group having 1 to 4 carbon atoms such as a methyl group, an ethyl group, a propyl group or a butyl group, or an aryl group having 6 to 10 carbon atoms such as a phenyl group
- R 2 is an alkylene group having 1 to 4 carbon atoms such as a methylene group, ethylene group, propylene group (trimethylene group or methylethylene group), or an arylene group having 6 to 10 carbon atoms such as a phenylene group.
- Examples of the linear, branched or cyclic divalent to hexavalent organopolysiloxane residues having 2 to 10, preferably 2 to 5 silicon atoms include the following. (Wherein R 1 is the same as above, g is an integer of 1 to 9, preferably 1 to 4, h is an integer of 2 to 6, preferably 2 to 4, and j is an integer of 0 to 8) And preferably 0 or 1, h + j is an integer of 3 to 10, preferably 3 to 5, and k is an integer of 1 to 3, preferably 2 or 3.)
- Y include the following groups.
- m is an integer of 1 to 5, preferably an integer of 1 to 4.
- W is independently a hydrogen atom or a group represented by the following formula (4a) or (4b).
- R, X and n are the same as above, Y ′ is a divalent to hexavalent organic group optionally having a silicon atom and / or a siloxane bond, and a is an integer of 1 to 5) (It is preferably an integer of 1 to 3.)
- T is a single bond, a divalent siloxane bond or a silylene group
- L is independently an alkylene group having 1 to 4 carbon atoms
- b is an integer of 1 to 20 .
- Y ′ is a divalent to hexavalent, preferably divalent to tetravalent, more preferably divalent organic group which may have a silicon atom and / or a siloxane bond, preferably silicon. It is a divalent to hexavalent, preferably divalent to tetravalent, more preferably divalent hydrocarbon group which may have an atom and / or a siloxane bond.
- Y ′ include 2 to 10 carbon atoms such as ethylene group, propylene group (trimethylene group, methylethylene group), butylene group (tetramethylene group, methylpropylene group), hexamethylene group, etc., particularly 3 carbon atoms.
- An alkylene group containing 6 to 10 carbon atoms particularly an arylene group having 6 to 8 carbon atoms, such as an alkylene group or a phenylene group (for example, an alkylene or arylene group having 8 to 16 carbon atoms), 2 to 10 carbon atoms
- Dialkylene groups such as oxyalkylene groups, dimethylsilylene groups, diethylsilylene groups and other diorganosilylene groups, and alkylene groups having 2 to 6 carbon atoms, each having an alkylene group bonded to each other via a silalkylene structure or a silarylene structure.
- alkylene groups a divalent group in which alkylene groups are bonded to each other via a silalkylene structure or a silarylene structure, and a linear divalent organopolysiloxane residue having 2 to 10 silicon atoms
- the number of carbon atoms in the bond of an alkylene group having 2 to 6 carbon atoms, a straight chain having 2 to 10 silicon atoms, or a branched or cyclic divalent to tetravalent organopolysiloxane residue having 3 to 10 silicon atoms 2-10 A divalent to tetravalent radical which alkylene group is bonded, more preferably an alkylene group having 3 to 6 carbon atoms.
- silalkylene structure the silarylene structure, and the linear, branched, or cyclic divalent to hexavalent organopolysiloxane residue having 2 to 10, preferably 2 to 5 silicon atoms are described above. The thing similar to what was done can be illustrated.
- Y ′ include the following groups.
- a is an integer of 1 to 5, preferably an integer of 1 to 3, and more preferably 1.
- T is a single bond, a divalent siloxane bond or a silylene group, specifically, a single bond, a straight chain having 2 to 10 silicon atoms, or 3 to 10 silicon atoms.
- Examples of the residue, the silalkylene structure having 2 to 10 silicon atoms and the silarylene structure are the same as those described above.
- divalent siloxane bond of T and the silylene group include the following groups.
- L is independently an alkylene group having 1 to 4 carbon atoms such as a methylene group, an ethylene group, a propylene group, or a butylene group, and the carbon number may be single or mixed.
- b is an integer of 1 to 20, preferably an integer of 1 to 10.
- D is independently a single bond, or an ether bond and / or a silicon atom, and may be a fluorine-substituted divalent organic group, preferably a single bond, or 2 to 6 carbon atoms which may contain an ether bond and / or silicon atom (diorganosilylene group), 2 carbon atoms which may contain an ether bond and / or silicon atom (diorganosilylene group)
- a divalent hydrocarbon group such as an alkylene group of 6 to 6 and an arylene group of 6 to 10 carbon atoms, more preferably one or two selected from an ether bond, a diorganosilylene group, a silalkylene structure, and a silarylene structure
- a divalent hydrocarbon group which may have more than one species, specifically, ethylene group, propylene group (trimethylene group, methylethylene group), buty An alkylene group containing 2 to 6 carbon atoms such as an alkylene group (tetramethylene group,
- examples of the silalkylene structure and the silarylene structure include the same ones as described above.
- D include the groups shown below.
- Z is independently a single bond
- the organopolysiloxane residue preferably has 1 to 8 carbon atoms, more preferably 1 to 4 alkyl groups such as methyl group, ethyl group, propyl group and butyl group, or phenyl group.
- Examples of such Z include single bonds and those shown below.
- E independently contains one or more selected from oxygen atoms, diorganosilylene groups such as dimethylsilylene groups, and diorganosiloxane structures such as dimethylsiloxane.
- diorganosilylene groups such as dimethylsilylene groups
- diorganosiloxane structures such as dimethylsiloxane.
- m ′ is an integer of 1 to 7, preferably an integer of 1 to 3.
- Examples of the structure of the hydrolyzable group-containing silane and siloxane modified with the fluorooxyalkylene group-containing polymer represented by the formula (1), formula (4) or formula (5) include the following structures. (Wherein p1 is an integer of 5 to 100, q1 is an integer of 5 to 100, p1 + q1 is an integer of 10 to 105, and t1 is an integer of 3 to 100. Each unit shown in parentheses is randomly selected. May be combined.)
- Examples of the structure of the hydrolyzable group-containing silane and siloxane modified with the fluorooxyalkylene group-containing polymer represented by the formula (2) include the following structures. (Wherein p1 is an integer of 5 to 100, q1 is an integer of 5 to 100, p1 + q1 is an integer of 10 to 105, r1 is an integer of 1 to 100, s1 is an integer of 1 to 100, and p1 + q1 + r1 + s1 is (It is an integer of 12 to 199. Each unit shown in parentheses may be bonded at random.)
- the component (B) is a fluorooxyalkylene group-containing polymer-modified polysilazane composed of a silazane unit modified with a fluorooxyalkylene group-containing polymer, preferably the following general formula (3) Rf- [A′-Si (NH) 1.5 ] ⁇ (3) (In the formula, Rf and ⁇ are the same as above, and A ′ independently contains an oxygen atom, a silicon atom or a nitrogen atom, and is a divalent organic group which may be fluorine-substituted.)
- Rf is the same as described above, and Rf can be exemplified as the same as those exemplified as Rf in the above formula (1).
- ⁇ is 1 or 2, and is preferably 1.
- a ′ may independently contain an oxygen atom, a silicon atom or a nitrogen atom, and may be a fluorine-substituted divalent organic group, and an oxygen atom, a silicon atom or a nitrogen atom It is preferably a divalent hydrocarbon group having 2 to 20 carbon atoms, particularly 2 to 10 carbon atoms, which may be fluorine-substituted, and includes a fluorooxyalkylene group-containing polymer residue and a silazane group.
- the linking group of As A ′ an alkylene group having 2 to 10 carbon atoms, particularly 2 to 4 carbon atoms such as —CH 2 CH 2 —, —CH 2 CH 2 CH 2 —, etc .; —CH 2 OCH 2 CH 2 CH 2 — etc.
- an amide group a divalent group in which an alkylene group having 2 to 6 carbon atoms is bonded to each other via a silalkylene structure or a silarylene structure; and a group in which two or more of these are bonded.
- a ′ More preferable examples include the following.
- the fluorooxyalkylene group-containing polymer-modified polysilazane composed of a silazane unit modified with the component (B) fluorooxyalkylene group-containing polymer is preferably modified with the fluorooxyalkylene group-containing polymer represented by the above formula (3).
- Examples of the structure of the silazane unit which is a polysilazane compound composed of the silazane unit and modified with the fluorooxyalkylene group-containing polymer represented by the above formula (3) include the following structures. (Wherein p1, q1, r1, s1, and t1 are the same as described above.)
- the present invention includes (A) one or more selected from the hydroxyl group or hydrolyzable group-containing silane or siloxane modified with the above-mentioned fluorooxyalkylene group-containing polymer, and this partial (hydrolyzed) condensate, (B) Mixing mass ratio ((A) :( B) of component (A) and component (B) of fluorooxyalkylene group-containing polymer-modified polysilazane comprising a silazane unit modified with a fluorooxyalkylene group-containing polymer Provides a surface treatment agent comprising a fluorine-containing coating agent composition mixed in a ratio of 10:90 to 90:10 (where the total mass ratio of the component (A) and the component (B) is 100) .
- the surface treatment agent may be a hydrolysis-condensation catalyst such as an organic tin compound (dibutyltin dimethoxide, dibutyltin dilaurate, etc.), an organic titanium compound (tetran-butyl titanate, etc.), an organic acid (acetic acid, Methanesulfonic acid, fluorine-modified carboxylic acid, etc.) and inorganic acid (hydrochloric acid, sulfuric acid, etc.) may be added.
- a hydrolysis-condensation catalyst such as an organic tin compound (dibutyltin dimethoxide, dibutyltin dilaurate, etc.), an organic titanium compound (tetran-butyl titanate, etc.), an organic acid (acetic acid, Methanesulfonic acid, fluorine-modified carboxylic acid, etc.) and inorganic acid (hydrochloric acid, sulfuric acid, etc.) may be added.
- the surface treatment agent may contain a suitable solvent.
- suitable solvents include fluorine-modified aliphatic hydrocarbon solvents (such as perfluoroheptane and perfluorooctane), fluorine-modified aromatic hydrocarbon solvents (such as 1,3-bis (trifluoromethyl) benzene), fluorine Modified ether solvents (methyl perfluorobutyl ether, ethyl perfluorobutyl ether, perfluoro (2-butyltetrahydrofuran), etc.), fluorine-modified alkylamine solvents (perfluorotributylamine, perfluorotripentylamine, etc.), hydrocarbon solvents (Petroleum benzine, toluene, xylene, etc.), ketone solvents (acetone, methyl ethyl ketone, methyl isobutyl ketone, etc.) can be exemplified.
- fluorine-modified solvents are desirable in terms of solubility, wettability, and the like, and in particular, 1,3-bis (trifluoromethyl) benzene, perfluoro (2-butyltetrahydrofuran), perfluorotrimethyl. Butylamine and ethyl perfluorobutyl ether are preferred.
- Two or more of the above solvents may be mixed, and it is preferable to uniformly dissolve the fluoropolyether group-containing polymer and its partial (hydrolyzed) condensate.
- the optimum concentration of the fluoropolyether group-containing polymer and its partial (hydrolyzed) condensate (components (A) and (B)) to be dissolved in the solvent varies depending on the treatment method and may be any amount that can be easily weighed.
- the surface treatment agent of the present invention can be applied to a substrate by a known method such as brushing, dipping, spraying, or vapor deposition.
- the heating method during the vapor deposition process may be either a resistance heating method or an electron beam heating method, and is not particularly limited.
- the curing temperature and curing time vary depending on the curing method. For example, in the case of direct coating (brush coating, dipping, spraying, etc.), 25 to 200 ° C., particularly 25 to 80 ° C., 30 minutes to 36 hours. In particular, it is preferably 1 to 24 hours. Further, in the case of applying by vapor deposition, it is desirable that the temperature is 20 to 200 ° C., particularly 25 to 120 ° C., 30 minutes to 48 hours, particularly 1 to 24 hours.
- the thickness of the cured coating is appropriately selected depending on the type of substrate, but is usually 0.1 to 100 nm, particularly 1 to 20 nm. Further, for example, in spray coating, when diluted with a fluorine-based solvent to which moisture has been added in advance, the components (A) and (B) in the surface treatment agent are hydrolyzed, that is, after Si—OH is generated, spray coating is performed. Fast curing after coating.
- the substrate to be treated with the surface treating agent of the present invention is not particularly limited, and may be made of various materials such as paper, cloth, metal and oxide thereof, glass, plastic, ceramic, quartz and the like.
- the surface treating agent of the present invention can impart water and oil repellency to the substrate. In particular, it can be suitably used as a surface treatment agent for SiO 2 -treated glass or film.
- Articles to be treated with the surface treatment agent of the present invention include car navigation, mobile phone, smartphone, digital camera, digital video camera, PDA, portable audio player, car audio, game device, spectacle lens, camera lens, lens filter, Medical equipment such as sunglasses and stomach cameras, photocopiers, PCs, liquid crystal displays, organic EL displays, plasma displays, touch panel displays, protective films, antireflection films, and other optical articles, car windscreens, side mirrors, and back monitors Examples include articles requiring light resistance such as camera lenses.
- hydrolyzable group-containing silane compound modified with the component (A) component fluorooxyalkylene group-containing polymer the following [Compound 1] to [Compound 4], (B) component modified with the fluorooxyalkylene group-containing polymer
- [Compound 5] and [Compound 6] were prepared as polymer-modified polysilazanes containing a fluorooxyalkylene group comprising a silazane unit.
- the number average molecular weight of the perfluoropolyether chain was measured by 19 F-NMR.
- a polysilazane compound comprising a silazane unit modified with a fluorooxyalkylene group-containing polymer represented by the following formula (number average molecular weight of perfluoropolyether chain in the silazane unit modified with a fluorooxyalkylene group-containing polymer: 949)
- a polysilazane compound comprising a silazane unit modified with a fluorooxyalkylene group-containing polymer represented by the following formula (number average molecular weight of perfluoropolyether chain in the silazane unit modified with a fluorooxyalkylene group-containing polymer: 16,720) )
- the surface treatment agent was prepared by dissolving in Novec7200 (manufactured by 3M, ethyl perfluorobutyl ether) so as to be in a percentage. 4 ⁇ l of each surface treatment agent was vacuum-deposited on a glass (Gorilla manufactured by Corning) with 10 nm of SiO 2 treated on the outermost surface (treatment conditions: pressure: 2.0 ⁇ 10 ⁇ 2 Pa, heating temperature: 700 ° C.) A cured film having a thickness of 8 nm was formed by curing for 12 hours in an atmosphere of 25 ° C. and a humidity of 50% RH.
- the surface treating agents of Examples 1 to 4 are (A) a hydrolyzable group-containing silane compound having a number average molecular weight of a specific fluorooxyalkylene group-containing polymer residue modified with a fluorooxyalkylene group-containing polymer, (B) Durability performance by mixing a polysilazane compound composed of a silazane unit having a number average molecular weight of a specific fluorooxyalkylene group-containing polymer residue modified with a fluorooxyalkylene group-containing polymer, It was possible to obtain a surface treatment agent having both weather resistance performance. Moreover, it was found that excellent performance was exhibited in any test as long as the molecular weight and the blending ratio were within the ranges of the components (A) and (B) of the present invention.
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Abstract
Description
1.
(A)フルオロオキシアルキレン基含有ポリマーで変性された水酸基もしくは加水分解性基含有シラン、シロキサン、及びそれらの部分(加水分解)縮合物から選ばれる1種又は2種以上と、(B)フルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位からなるフルオロオキシアルキレン基含有ポリマー変性ポリシラザンとを含み、(A)成分中のフルオロオキシアルキレン基含有ポリマー残基の数平均分子量が1,500~10,000であり、(B)成分のフルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位中のフルオロオキシアルキレン基含有ポリマー残基の数平均分子量が500~6,000であり、かつ、(A)成分と(B)成分との混合質量比が10:90~90:10(但し、(A)成分と(B)成分の混合質量比の合計は100である)であることを特徴とする含フッ素コーティング剤組成物。
2.
(A)成分が、下記一般式(1)又は(2)
Rf-[A(V)β]α (1)
(式中、Rfは1価又は2価のフルオロオキシアルキレン基含有ポリマー残基であり、Aは独立に酸素原子、ケイ素原子もしくは窒素原子を含んでいてもよく、フッ素置換されていてもよい2~10価の有機基であり、Vは独立に末端に水酸基又は加水分解性基を有するシリル基を含有する1価の基である。αは1又は2であり、βは1~9の整数である。)
Rf-[Q-(G)δ-B]α (2)
(式中、Rf、αは上記と同じであり、Qは独立に単結合又は、酸素原子、ケイ素原子もしくは窒素原子を含んでいてもよい2価の有機基であり、Gは独立に酸素原子を含んでいてもよく、水酸基又は加水分解性基を有するシリル基を含有する2価の有機基である。Bは独立に水素原子、炭素数1~4のアルキル基又はハロゲン原子であり、δは1~10の整数である。)
で表されるフルオロオキシアルキレン基含有ポリマーで変性された水酸基もしくは加水分解性基含有シラン、シロキサン、及びそれらの部分(加水分解)縮合物から選ばれる1種又は2種以上であり、
(B)成分が、下記一般式(3)
Rf-[A’-Si(NH)1.5]α (3)
(式中、Rf、αは上記と同じであり、A’は独立に酸素原子、ケイ素原子もしくは窒素原子を含んでいてもよく、フッ素置換されていてもよい2価の有機基である。)
で表されるフルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位からなるフルオロオキシアルキレン基含有ポリマー変性ポリシラザンである1記載の含フッ素コーティング剤組成物。
3.
(A)成分が、下記一般式(4)又は(5)
で表される基であり、αは1又は2である。]
で表されるフルオロオキシアルキレン基含有ポリマーで変性された水酸基もしくは加水分解性基含有シラン、シロキサン、及びそれらの部分(加水分解)縮合物から選ばれる1種又は2種以上である1又は2に記載の含フッ素コーティング剤組成物。
4.
上記式(1)~(5)において、αが1であり、Rfが下記一般式(6)で表される1価のフルオロオキシアルキレン基含有ポリマー残基である2又は3に記載の含フッ素コーティング剤組成物。
5.
上記式(1)~(5)において、αが1であり、Rfが下記一般式(7a)又は(7b)で表される1価のフルオロオキシアルキレン基含有ポリマー残基である4に記載の含フッ素コーティング剤組成物。
6.
上記式(1)~(5)において、αが2であり、Rfが下記一般式(8)で表される2価のフルオロオキシアルキレン基含有ポリマー残基であることを特徴とする2又は3に記載の含フッ素コーティング剤組成物。
7.
上記式(1)~(5)において、αが2であり、Rfが下記一般式(9a)又は(9b)で表される2価のフルオロオキシアルキレン基含有ポリマー残基であることを特徴とする6に記載の含フッ素コーティング剤組成物。
8.
(A)成分中のフルオロオキシアルキレン基含有ポリマー残基の数平均分子量が(B)成分のフルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位中のフルオロオキシアルキレン基含有ポリマー残基の数平均分子量より大きいものである1~7のいずれかに記載の含フッ素コーティング剤組成物。
9.
上記式(4)において、Yが、炭素数3~10のアルキレン基、炭素数6~8のアリーレン基を含むアルキレン基、アルキレン基相互がシルアルキレン構造又はシルアリーレン構造を介して結合している2価の基、及びケイ素原子数2~10個の直鎖状又はケイ素原子数3~10個の分岐状もしくは環状の2~4価のオルガノポリシロキサン残基の結合手に炭素数2~10のアルキレン基が結合している2~4価の基からなる群より選ばれる基である3~8のいずれかに記載の含フッ素コーティング剤組成物。
10.
上記式(4a)において、Y’が、炭素数2~10のアルキレン基、炭素数6~8のアリーレン基を含むアルキレン基、ジオルガノシリレン基を含む炭素数2~6のアルキレン基、アルキレン基相互がシルアルキレン構造又はシルアリーレン構造を介して結合している2価の基、及びケイ素原子数2~10個の直鎖状又はケイ素原子数3~10個の分岐状もしくは環状の2~4価のオルガノポリシロキサン残基の結合手に炭素数2~10のアルキレン基が結合している2~4価の基からなる群より選ばれる基である3~9のいずれかに記載の含フッ素コーティング剤組成物。
11.
上記式(4)、(4a)及び(5)において、Xがそれぞれ、水酸基、炭素数1~10のアルコキシ基、炭素数2~10のアルコキシアルコキシ基、炭素数1~10のアシロキシ基、炭素数2~10のアルケニルオキシ基及びハロゲン原子からなる群より選ばれるものである3~10のいずれかに記載の含フッ素コーティング剤組成物。
12.
1~11のいずれかに記載の含フッ素コーティング剤組成物を含有する表面処理剤。
13.
12に記載の表面処理剤の硬化物からなる硬化被膜。
14.
13に記載の表面処理剤の硬化被膜を表面に有する物品。
また、本発明においては、(A)成分中のパーフルオロポリエーテル鎖(即ち、フルオロオキシアルキレン基含有ポリマー残基)の数平均分子量が(B)成分のフルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位中のパーフルオロポリエーテル鎖(フルオロオキシアルキレン基含有ポリマー残基)の数平均分子量よりも大きいときに特に良好な摩耗耐久性、耐候性が得られる。(A)成分中のパーフルオロポリエーテル鎖の数平均分子量が相対的に小さい場合、又は(B)成分のフルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位中のパーフルオロポリエーテル鎖の数平均分子量が相対的に大きい場合は、撥水撥油性や低動摩擦性を発揮できない場合があり、良好な摩耗耐久性が得られない。(B)成分は、末端のシラザン部分が基材と分子同士で結合するため、耐候性に優れるが、分子が長すぎると、分子同士の結合が弱まるため、耐候性が悪くなると考えられる。
なお、本発明において、パーフルオロポリエーテル鎖の数平均分子量は、19F-NMRにより測定することができる。
(A)成分は、フルオロオキシアルキレン基含有ポリマー(即ち、1価又は2価のパーフルオロポリエーテル鎖)で変性された水酸基もしくは加水分解性基含有シラン、シロキサン、及びそれらの部分(加水分解)縮合物(即ち、該化合物中の水酸基もしくは加水分解性基含有シリル基を部分的に(加水分解)縮合して生成する、分子中に2個以上、好ましくは3個以上の残存水酸基もしくは加水分解性基を有するオルガノシロキサンオリゴマー)から選ばれるものであり、好適には、下記一般式(1)又は(2)で表されるフルオロオキシアルキレン基含有ポリマーで変性された水酸基もしくは加水分解性基含有シラン、シロキサン、及びそれらの部分(加水分解)縮合物から選ばれるものである。
Rf-[A(V)β]α (1)
(式中、Rfは1価又は2価のフルオロオキシアルキレン基含有ポリマー残基であり、Aは独立に酸素原子、ケイ素原子もしくは窒素原子を含んでいてもよく、フッ素置換されていてもよい2~10価の有機基であり、Vは独立に末端に水酸基又は加水分解性基を有するシリル基を含有する1価の基である。αは1又は2であり、βは1~9の整数である。)
Rf-[Q-(G)δ-B]α (2)
(式中、Rf、αは上記と同じであり、Qは独立に単結合又は、酸素原子、ケイ素原子もしくは窒素原子を含んでいてもよい2価の有機基であり、Gは独立に酸素原子を含んでいてもよく、水酸基又は加水分解性基を有するシリル基を含有する2価の有機基である。Bは独立に水素原子、炭素数1~4のアルキル基又はハロゲン原子であり、δは1~10の整数である。)
で表される基である。]
また、上記式(7b)、(9b)において、p’、q’はそれぞれ1~199の整数、好ましくは5~100の整数で、p’+q’=3~200、好ましくは10~105の整数であり、各繰り返し単位は直鎖状であっても分岐状であってもよく、各繰り返し単位同士はランダムに結合されていてよい。
また、Xは水酸基又は加水分解性基である。このようなXとしては、水酸基、メトキシ基、エトキシ基、プロポキシ基、ブトキシ基などの炭素数1~10のアルコキシ基、メトキシメトキシ基、メトキシエトキシ基などの炭素数2~10のアルコキシアルコキシ基、アセトキシ基などの炭素数1~10のアシロキシ基、イソプロペノキシ基などの炭素数2~10のアルケニルオキシ基、フッ素原子、塩素原子、臭素原子、ヨウ素原子等のハロゲン原子などが挙げられる。中でもメトキシ基、エトキシ基が好適である。
nは1~3の整数であり、好ましくは2又は3であり、より好ましくは3である。
また、上記式(2)において、δは1~10の整数、好ましくは2~8の整数である。
Y’として、具体的には、エチレン基、プロピレン基(トリメチレン基、メチルエチレン基)、ブチレン基(テトラメチレン基、メチルプロピレン基)、ヘキサメチレン基等の炭素数2~10、特に炭素数3~10のアルキレン基、フェニレン基等の炭素数6~10、特に炭素数6~8のアリーレン基を含むアルキレン基(例えば、炭素数8~16のアルキレン・アリーレン基等)、炭素数2~10のオキシアルキレン基、ジメチルシリレン基やジエチルシリレン基等のジオルガノシリレン基を含む炭素数2~6のアルキレン基、アルキレン基相互がシルアルキレン構造又はシルアリーレン構造を介して結合している2価の基、ケイ素原子数2~10個、好ましくは2~5個の直鎖状、分岐状又は環状の2~6価のオルガノポリシロキサン残基を含む炭素数2~6のアルキレン基、ケイ素原子数2~10個、好ましくは2~5個の直鎖状、分岐状又は環状の2~6価のオルガノポリシロキサン残基の結合手に炭素数2~10のアルキレン基が結合している2~6価の基などが挙げられ、好ましくは炭素数3~10のアルキレン基、フェニレン基を含むアルキレン基、ジメチルシリレン基を含む炭素数2~6のアルキレン基、アルキレン基相互がシルアルキレン構造又はシルアリーレン構造を介して結合している2価の基、ケイ素原子数2~10個の直鎖状の2価のオルガノポリシロキサン残基を含む炭素数2~6のアルキレン基、ケイ素原子数2~10個の直鎖状又はケイ素原子数3~10個の分岐状もしくは環状の2~4価のオルガノポリシロキサン残基の結合手に炭素数2~10のアルキレン基が結合している2~4価の基であり、更に好ましくは炭素数3~6のアルキレン基である。
bは1~20の整数であり、好ましくは1~10の整数である。
該オルガノポリシロキサン残基は、炭素数1~8、より好ましくは1~4のメチル基、エチル基、プロピル基、ブチル基等のアルキル基又はフェニル基を有するものがよい。
(B)成分は、フルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位からなるフルオロオキシアルキレン基含有ポリマー変性ポリシラザンであり、好適には、下記一般式(3)
Rf-[A’-Si(NH)1.5]α (3)
(式中、Rf、αは上記と同じであり、A’は独立に酸素原子、ケイ素原子もしくは窒素原子を含んでいてもよく、フッ素置換されていてもよい2価の有機基である。)
で表されるフルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位からなるフルオロオキシアルキレン基含有ポリマー変性ポリシラザンである。
上記式(3)において、αは1又は2であり、好適には1である。
A’としては、-CH2CH2-、-CH2CH2CH2-等の炭素数2~10、特に炭素数2~4のアルキレン基;-CH2OCH2CH2CH2-等の炭素数2~10、特に炭素数2~4のオキシアルキレン基;式-CONR3-(ここで、R3は水素原子又は炭素数1~5、好ましくは1~3の低級アルキル基)で表されるアミド基、炭素数2~6のアルキレン基相互がシルアルキレン構造又はシルアリーレン構造を介して結合している2価の基;及びこれらの2種以上が結合した基であることが好ましい。
下記式で表されるフルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位からなるポリシラザン化合物(フルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位中のパーフルオロポリエーテル鎖の数平均分子量:949)
下記式で表されるフルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位からなるポリシラザン化合物(フルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位中のパーフルオロポリエーテル鎖の数平均分子量:16,720)
表面処理剤の調製及び硬化被膜の形成
表1に示す混合割合で、(A)成分である[化合物1]~[化合物4]のフルオロオキシアルキレン基含有ポリマーで変性された加水分解性基含有シラン化合物と、(B)成分である[化合物5]、[化合物6]のフルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位からなるフルオロオキシアルキレン基含有ポリマー変性ポリシラザン化合物を混合して、濃度20質量%になるようにNovec7200(3M社製、エチルパーフルオロブチルエーテル)に溶解させて表面処理剤を調製した。
最表面にSiO2を10nm処理したガラス(コーニング社製 Gorilla)に、各表面処理剤4μlを真空蒸着し(処理条件は、圧力:2.0×10-2Pa、加熱温度:700℃)、25℃、湿度50%RHの雰囲気下で12時間硬化させて膜厚8nmの硬化被膜を形成した。
[初期撥水性の評価]
上記にて作製した硬化被膜を形成したガラスについて、接触角計Drop Master(協和界面科学社製)を用いて、硬化被膜の水に対する接触角(撥水性)を測定した(液滴:2μl、温度:25℃、湿度:40%RH)。なお、水接触角は、2μlの液滴をサンプル表面に着滴させた後、1秒後に測定した。結果(初期水接触角)を表2に示す。
初期においては、実施例、比較例共に良好な撥水性を示した。
上記にて作製した硬化被膜を形成したガラスについて、ラビングテスター(新東科学社製)を用いて、下記条件で5,000回擦った後の硬化被膜の水に対する接触角(撥水性)を上記と同様にして測定し、耐摩耗性の評価とした。試験環境条件は25℃、湿度40%RHである。結果(摩耗後水接触角)を表2に示す。
耐スチールウール摩耗性
スチールウール:BONSTAR#0000(日本スチールウール社製)
移動距離(片道):30mm
移動速度:3,600mm/分
荷重:1kg/cm2
上記にて作製した硬化被膜を形成したガラスについて、サンテストXLS+(東洋精機製作所製)を用いて、下記条件で耐候性試験を2,000時間行った後の硬化被膜の水に対する接触角(撥水性)を上記と同様にして測定し、耐候性の評価とした。結果(耐候性試験後水接触角)を表2に示す。
光源:キセノンランプ 放射照度:60W/m2(300~400nm)
上記にて作製した硬化被膜を形成したガラスについて、水酸化ナトリウム溶液を濃度0.4質量%に希釈してアルカリ水溶液を作製し、該アルカリ水溶液浸漬後4時間後の水接触角を測定した。水接触角の測定方法は上記と同様である。結果(耐アルカリ性試験後水接触角)を表2に示す。
Claims (14)
- (A)フルオロオキシアルキレン基含有ポリマーで変性された水酸基もしくは加水分解性基含有シラン、シロキサン、及びそれらの部分(加水分解)縮合物から選ばれる1種又は2種以上と、(B)フルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位からなるフルオロオキシアルキレン基含有ポリマー変性ポリシラザンとを含み、(A)成分中のフルオロオキシアルキレン基含有ポリマー残基の数平均分子量が1,500~10,000であり、(B)成分のフルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位中のフルオロオキシアルキレン基含有ポリマー残基の数平均分子量が500~6,000であり、かつ、(A)成分と(B)成分との混合質量比が10:90~90:10(但し、(A)成分と(B)成分の混合質量比の合計は100である)であることを特徴とする含フッ素コーティング剤組成物。
- (A)成分が、下記一般式(1)又は(2)
Rf-[A(V)β]α (1)
(式中、Rfは1価又は2価のフルオロオキシアルキレン基含有ポリマー残基であり、Aは独立に酸素原子、ケイ素原子もしくは窒素原子を含んでいてもよく、フッ素置換されていてもよい2~10価の有機基であり、Vは独立に末端に水酸基又は加水分解性基を有するシリル基を含有する1価の基である。αは1又は2であり、βは1~9の整数である。)
Rf-[Q-(G)δ-B]α (2)
(式中、Rf、αは上記と同じであり、Qは独立に単結合又は、酸素原子、ケイ素原子もしくは窒素原子を含んでいてもよい2価の有機基であり、Gは独立に酸素原子を含んでいてもよく、水酸基又は加水分解性基を有するシリル基を含有する2価の有機基である。Bは独立に水素原子、炭素数1~4のアルキル基又はハロゲン原子であり、δは1~10の整数である。)
で表されるフルオロオキシアルキレン基含有ポリマーで変性された水酸基もしくは加水分解性基含有シラン、シロキサン、及びそれらの部分(加水分解)縮合物から選ばれる1種又は2種以上であり、
(B)成分が、下記一般式(3)
Rf-[A’-Si(NH)1.5]α (3)
(式中、Rf、αは上記と同じであり、A’は独立に酸素原子、ケイ素原子もしくは窒素原子を含んでいてもよく、フッ素置換されていてもよい2価の有機基である。)
で表されるフルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位からなるフルオロオキシアルキレン基含有ポリマー変性ポリシラザンである請求項1に記載の含フッ素コーティング剤組成物。 - (A)成分が、下記一般式(4)又は(5)
で表される基であり、αは1又は2である。]
で表されるフルオロオキシアルキレン基含有ポリマーで変性された水酸基もしくは加水分解性基含有シラン、シロキサン、及びそれらの部分(加水分解)縮合物から選ばれる1種又は2種以上である請求項1又は2に記載の含フッ素コーティング剤組成物。 - (A)成分中のフルオロオキシアルキレン基含有ポリマー残基の数平均分子量が(B)成分のフルオロオキシアルキレン基含有ポリマーで変性されたシラザン単位中のフルオロオキシアルキレン基含有ポリマー残基の数平均分子量より大きいものである請求項1~7のいずれか1項に記載の含フッ素コーティング剤組成物。
- 上記式(4)において、Yが、炭素数3~10のアルキレン基、炭素数6~8のアリーレン基を含むアルキレン基、アルキレン基相互がシルアルキレン構造又はシルアリーレン構造を介して結合している2価の基、及びケイ素原子数2~10個の直鎖状又はケイ素原子数3~10個の分岐状もしくは環状の2~4価のオルガノポリシロキサン残基の結合手に炭素数2~10のアルキレン基が結合している2~4価の基からなる群より選ばれる基である請求項3~8のいずれか1項に記載の含フッ素コーティング剤組成物。
- 上記式(4a)において、Y’が、炭素数2~10のアルキレン基、炭素数6~8のアリーレン基を含むアルキレン基、ジオルガノシリレン基を含む炭素数2~6のアルキレン基、アルキレン基相互がシルアルキレン構造又はシルアリーレン構造を介して結合している2価の基、及びケイ素原子数2~10個の直鎖状又はケイ素原子数3~10個の分岐状もしくは環状の2~4価のオルガノポリシロキサン残基の結合手に炭素数2~10のアルキレン基が結合している2~4価の基からなる群より選ばれる基である請求項3~9のいずれか1項に記載の含フッ素コーティング剤組成物。
- 上記式(4)、(4a)及び(5)において、Xがそれぞれ、水酸基、炭素数1~10のアルコキシ基、炭素数2~10のアルコキシアルコキシ基、炭素数1~10のアシロキシ基、炭素数2~10のアルケニルオキシ基及びハロゲン原子からなる群より選ばれるものである請求項3~10のいずれか1項に記載の含フッ素コーティング剤組成物。
- 請求項1~11のいずれか1項に記載の含フッ素コーティング剤組成物を含有する表面処理剤。
- 請求項12に記載の表面処理剤の硬化物からなる硬化被膜。
- 請求項13に記載の表面処理剤の硬化被膜を表面に有する物品。
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JP6981532B2 (ja) | 2021-12-15 |
CN111886306B (zh) | 2022-05-17 |
JPWO2019176458A1 (ja) | 2021-03-11 |
KR102688455B1 (ko) | 2024-07-26 |
CN111886306A (zh) | 2020-11-03 |
US11987723B2 (en) | 2024-05-21 |
US20210024776A1 (en) | 2021-01-28 |
KR20200131258A (ko) | 2020-11-23 |
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