Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
  • B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
  • B23K1/00—Soldering, e.g. brazing, or unsoldering
  • B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
  • B23K1/0016—Brazing of electronic components
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
  • B23K1/00—Soldering, e.g. brazing, or unsoldering
  • B23K1/008—Soldering within a furnace
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
  • B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
  • B23K3/04—Heating appliances
  • B23K3/047—Heating appliances electric
  • B23K3/0478—Heating appliances electric comprising means for controlling or selecting the temperature or power
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
  • B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
  • B23K3/08—Auxiliary devices therefor

Definitions

• a vacuum welding furnace and a welding process belong to the field of vacuum welding technology.
• solder chips between the upper and lower sheets.
• This process is called splicing.
• the specific working process of the splicing is as follows: firstly, the solder paste is applied on the upper side of the slab, and the chip is placed at a specific position of the slab, and then the upper side is coated with the solder paste. On the upper side of the sheet, the top of the welding mold is covered on the bottom of the welding mold, and finally the welding mold is sent into the welding furnace for welding. The welding of the web needs to be carried out in a vacuum furnace.
• the Chinese utility model patent with the application number 201420820418.2 discloses a continuous vacuum welding furnace, which has the following technical problems during use:
• heating zone there is only one heating zone on the machine that is matched with the vacuum processing device. Because the material needs to be heated to a certain temperature, the solder paste can be melted and the welding effect is achieved, and the temperature rise of the material needs to move. Therefore, the heating time is long, and since the heating zone is disposed on the upper cover, the heating zone uses the radiation to heat the material, and the heat transfer efficiency is low, thereby further increasing the heating time of the material, so that the welding efficiency is low. ;
• both ends of the material piece are required to protrude from the carrying platform, and the transmission mechanism lifts and transports the material piece through the protruding portions at both ends of the material piece, because the heated material piece is soft.
• the protruding portions at both ends of the web are bent downward, so that the positions of the chips at both ends of the web cannot be aligned with the contacts of the web, thereby causing a large number of defective products;
• the technical problem to be solved by the present application is to overcome the deficiencies of the prior art and provide a vacuum welding furnace and a welding process for heating a web during the handling of the web, welding at a high speed, and avoiding oxidation of the web.
• the vacuum welding furnace comprises a welding chamber, a furnace cover and a transport mechanism, the furnace cover is closed on the upper side of the welding chamber, and a welding cavity is formed between the welding chamber and the furnace cover.
• the lower part of the welding chamber is provided with a welding station, wherein: the side of the welding station near the feeding end is a heating zone, the side of the welding station near the discharging end is a cooling zone, and the heating zone is disposed near the upper end of the cooling zone.
• There is a vacuum pumping module and the vacuum pumping module can be lifted and lowered on the furnace cover.
• the bottom of the vacuum pumping module is combined with the heating zone to form a closed negative pressure chamber, and the welding chamber or the furnace cover is provided with a protective gas inlet pipe.
• the welding station comprises a plurality of heating plates and a plurality of cooling plates, the plurality of heating plates are spliced into a heating zone, and the plurality of cooling plates are spliced into a cooling zone.
• each of the heating plates is symmetrically disposed with an electric heating tube on both sides thereof, and a sensor mounting hole is disposed in a middle portion of the heating plate, and the sensor mounting hole is a blind hole disposed between the two electric heating tubes, and the sensor mounting hole is installed.
• each of the two sides of the cooling plate is symmetrically disposed with a water inlet channel, and at least one end of the cooling plate is provided with a drainage channel communicating with the two water inlet channels.
• the lower side of the welding chamber is provided with a liquid collecting cover, and the bottom sides of the liquid collecting cover are inclined from the side to the middle portion, and the bottom of the liquid collecting cover is provided with a liquid collecting cover liquid discharging pipe.
• the shielding gas inlet pipe is a main nitrogen inlet pipe, and a main nitrogen inlet pipe is disposed at both ends of the furnace cover, and a secondary nitrogen inlet pipe, a secondary nitrogen inlet pipe and a welding chamber are symmetrically disposed on both sides of the furnace cover. Connected.
• the lower part of the lower part of the furnace cover is symmetrically arranged with an air inlet plate, and the upper part of the air inlet plate is provided with an air inlet opening on the upper side, and is enclosed with the furnace cover to form an air inlet cavity, and the air inlet plate is spaced apart.
• the transport mechanism comprises a transport rod and a lifting mechanism, a translation mechanism and an opening and closing mechanism disposed on a lower side of the welding chamber, the transport rod is symmetrically disposed with two, and the middle portion of the transport rod is disposed in the welding chamber, and the opening and closing mechanism At the same time, it is connected with two carrying rods and drives the opening and closing.
• the translation mechanism is connected with the opening and closing mechanism and drives it to move in the direction of approaching or moving away from the discharging end.
• the lifting mechanism is connected with the translation mechanism and drives the lifting and lowering.
• both ends of the welding chamber are closed by an end cover, and a conveying port is symmetrically disposed on both sides of each end cover, and the conveying rod is connected to the opening and closing mechanism through the conveying port, and the bottom of the end cover and the welding station Interval setting.
• each of the end covers is symmetrically disposed with a baffle mounting groove, and a plane of the baffle mounting groove is perpendicular to a center line of the carrying rod, and a baffle, a baffle and a carrying rod are slidably mounted in the baffle mounting groove. Sliding and sealing the connection, the baffle cooperates with the end cap on the corresponding side to seal the end of the welding chamber.
• each of the end covers is symmetrically disposed with a baffle mounting groove, and a plane of the baffle mounting groove is perpendicular to a center line of the carrying rod, and a baffle, a baffle and a carrying rod are slidably mounted in the baffle mounting groove. Sliding and sealing the connection, the baffle cooperates with the end cap on the corresponding side to seal the end of the welding chamber.
• the opening and closing mechanism comprises a horizontally disposed opening and closing guide plate and an opening and closing power module, wherein the opening and closing guide plate is disposed between the two conveying rods, and both sides of the opening and closing guiding plate are provided along the discharging material
• the direction of the end is gradually inclined to the inwardly opening and closing guide portion, and the lower side of each of the conveying rods is provided with an opening and closing guide wheel which is engaged with the opening and closing guide portion, and the two conveying rods are disposed between the two.
• the opening and closing spring, the opening and closing power module is connected with the opening and closing guide plate and drives it to move in a direction close to or away from the discharge end.
• the lifting mechanism comprises a lifting guide block and a lifting cylinder
• the upper side of the lifting guiding block is provided with an inclined lifting guide portion which gradually goes downward in a direction close to the discharging end
• the lower side of the translation mechanism is mounted with the lifting guide
• the accommodating lifting guide wheel, the piston rod of the lifting cylinder is connected with the lifting guide block and pushes it to move in a direction close to or away from the discharging end.
• the vacuum pumping module comprises a sealing plate and a vacuum lifting cylinder, wherein the sealing plate is disposed on the upper side of the heating zone and disposed parallel to the heating zone, and the bottom of the sealing plate and the heating zone are enclosed by a closed negative pressure cavity.
• a negative pressure tube is connected to the negative pressure chamber.
• the sealing plate is disposed on the lower side of the furnace cover, and the negative pressure lifting cylinder is disposed on the upper side of the furnace cover, and the piston rod of the negative pressure lifting cylinder is connected to the sealing plate through the connecting pipe, and the connecting pipe connects the negative pressure chamber with The negative pressure tube is connected.
• the method further includes a purification module, wherein the inlet end and the outlet end of the purification module are both in communication with the welding chamber.
• the purifying module comprises a purifying box and a coil and a filter arranged in the purifying tank, wherein the inlet end and the outlet end are respectively arranged on two sides of the purifying tank, the filter screen is arranged near the outlet end and the outlet end is closed.
• the coil is filled with circulating coolant, and a fan is arranged between the outlet end of the purification tank and the welding chamber.
• the purification module further comprises fins disposed in the purification tank.
• the transport mechanism transports the material piece by piece into the negative pressure chamber, and the heating zone gradually heats the material in the conveying process;
• the transport mechanism transports the finished material in the negative pressure chamber to the discharge end, and the cooling zone gradually cools the material.
• the heating zone of the vacuum welding furnace can heat the material piece, so that the material piece can be quickly welded in the negative pressure chamber, and the welding chamber is filled with a protective gas, thereby avoiding the reaction of the material piece with oxygen during the heating process.
• the cooling zone can cool the material, so that the temperature of the material removed from the welding chamber is low, that is, the material is prevented from being oxidized, and the welded material is conveniently processed in time, and does not appear during the processing of the material. Due to the excessively high temperature of the web, the web is deformed during the process, resulting in an increase in the failure rate.
• the web is directly in contact with the heating zone or the cooling zone, and heating and cooling are achieved by heat conduction, and radiation is used. Compared with the heating method, the heating speed is greatly improved, the material piece can be quickly heated and cooled, and the energy consumption is reduced.
• a plurality of heating plates are spliced into a heating zone, and a plurality of cooling plates are spliced into a cooling zone, so that the welding chamber can simultaneously accommodate a plurality of chips, and the heating zone simultaneously heats the plurality of chips, so that the chips can be quickly welded.
• the temperature increases the welding speed.
• Each heating plate is provided with electric heating tube and temperature sensor, so that each heating plate realizes independent temperature control, so that the material can be gradually heated during the handling of the material to avoid excessive heating.
• the deformation of the web also prevents the solder from melting and flowing out too quickly, resulting in defective products.
• Each of the cooling plates is provided with a water inlet channel and a water outlet channel, so as to gradually reduce the temperature of the material piece, and avoid the cracking of the solder paste after solidification caused by the excessive temperature drop, resulting in poor contact between the chip and the material piece, and the failure occurs.
• the product can also avoid deformation of the web.
• the liquid collecting cover can discharge the liquid formed by the condensation in the cooling zone through the liquid collecting cover outlet pipe.
• the main nitrogen inlet pipe is arranged at both ends of the furnace cover, and the secondary nitrogen inlet pipe is symmetrically arranged on both sides of the furnace cover, thereby ensuring that the nitrogen gas rapidly fills the welding chamber, and the preparation time before welding is short and convenient to use.
• the auxiliary nitrogen gas inlet pipe uniformly injects nitrogen into the welding chamber through the air inlet plate, so that the air in the welding chamber can be completely emptied, and the heated material sheet is prevented from reacting with oxygen.
• the opening and closing mechanism drives the two conveying rods to open and close, and cooperates with the lifting mechanism to extend the supporting portion into the retaining port of the welding station, and lifts the material by the two ends of the web, and the translation mechanism passes
• the conveying rod drives the material to translate, thereby completing the translation of the web.
• the conveying rod extends out of the welding chamber through the conveying port and is connected with the opening and closing mechanism, which not only realizes the transportation of the material in the welding chamber, but also can transport the material to the welding chamber and the welded material in the welding chamber. Moving to the outside of the welding chamber, the material can be moved in and out without opening the furnace cover during the welding process.
• the baffle moves in the baffle mounting groove with the movement of the conveying rod, so that the welding chamber can be closed in time, the leakage of the protective gas is avoided, the consumption of the shielding gas is reduced, and the welding cost is reduced.
• the opening and closing mechanism is connected with the carrying and mounting arm on the lower side of the welding chamber, which facilitates the connection of the carrying rod.
• the opening and closing power module pushes the opening and closing guide plate to move, and the opening and closing guide portion of the opening and closing guide plate pushes the two conveying rods to synchronously move in opposite directions by the opening and closing guide wheel, and the opening and closing spring can always press the opening and closing guide wheel.
• the opening and closing guide portion of the opening and closing guide plate is tightly opened, thereby realizing the opening and closing of the two conveying rods, facilitating the handling of the material piece, and also avoiding the obstruction of the operation of the negative pressure module by the carrying rod, and the stroke of the conveying rod is stable, Damage to the end cap.
• the lifting cylinder pushes the lifting guide block to translate.
• the lifting guide of the lifting guide block pushes the translation mechanism up and down by the lifting guide wheel, thereby realizing the synchronous lifting of the two conveying rods, ensuring the lifting movement of the conveying rod is stable, and the lifting stroke is determined. Will not cause damage to the welding chamber.
• the sealing plate and the heating zone are enclosed into a negative pressure chamber, and the negative pressure lifting cylinder can drive the sealing plate to lift and lower, thereby facilitating the moving of the material into or out of the negative pressure chamber.
• the negative pressure lifting cylinder is connected with the sealing plate through the connecting pipe and drives the sealing plate to lift and lower.
• the suction negative pressure pipe communicates with the negative pressure chamber through the connecting pipe, which not only facilitates the installation and connection of the sealing plate, but also facilitates the pumping of the negative pressure chamber. Negative pressure.
• the purification module can extract the shielding gas in the welding chamber and remove the welding oil vapor in the shielding gas to avoid excessive welding oil vapor generated by the solder paste, which affects the welding of the material.
• the coil heat exchanger exchanges heat with the extracted protective gas and lowers the temperature of the shielding gas to liquefy the welding oil, and then filters the shielding gas through the filter screen to leave the welding oil on the filtering net, thereby realizing Separation of welding oil and shielding gas.
• the fins can increase the heat exchange area between the coolant and the shielding gas, so that the shielding gas can be cooled rapidly, so that the welding oil in the shielding gas can be more thoroughly removed.
• the welding process protects the material in the welding chamber by the shielding gas, avoids the reaction of the high temperature material with the oxygen, and the heating zone can gradually heat the material to make the temperature of the material moving into the negative pressure chamber.
• the welding temperature is reached or close to the welding temperature
• the welding time in the negative pressure chamber can be quickly completed, the welding time is reduced, the welding speed is increased, and the cooling zone can gradually cool the material, thereby ensuring complete cooling and Avoid excessive cooling and cause the web to deform.
• Figure 1 is a perspective view of a vacuum welding furnace.
• Figure 2 is a perspective view of the furnace cover.
• Figure 3 is a front cross-sectional view of the furnace cover.
• Figure 4 is a partial enlarged view of a portion A in Figure 3.
• Fig. 5 is a front cross-sectional view showing the air intake plate.
• Figure 6 is a perspective view of the vacuum welding furnace after removing the furnace cover.
• Figure 7 is a partial enlarged view of B in Figure 6.
• Figure 8 is a perspective view of the welding station.
• Figure 9 is a right side view of the welding station.
• Figure 10 is a top cross-sectional view of the heating plate.
• Figure 11 is a top cross-sectional view of the cooling plate.
• Figure 12 is a front cross-sectional view showing the welding chamber mounting member.
• Figure 13 is a front cross-sectional view showing the mounting pin.
• Figure 14 is a front elevational view of the vacuum pumping module.
• Figure 15 is a perspective view of the transport mechanism.
• Figure 16 is a front elevational view of the transport mechanism.
• Figure 17 is a perspective view of the solder oil purification module.
• Figure 18 is a front cross-sectional view of the purification module.
• Feeding station 2101 feeding table letting position 22, mounting plate 23, adjusting spring 24, carrying rod 25, sealing sleeve 26, end cover 2601, conveying port 2602, baffle mounting groove 27, baffle 28, cooling plate 2801, cooling plate let position 2802, water inlet channel 2803, drainage channel 2804, cooling plate mounting hole 29, inlet pipe 30, heating plate 3001, heating plate to make the mouth 3002, electric heating pipe mounting hole 3003, sensor mounting hole 3004, heating plate mounting hole 31, electric heating tube 32, temperature sensor 33, liquid collecting cover 3301, liquid collecting cover liquid discharging pipe 34, suction negative pressure mounting frame 35, suction negative pressure lifting cylinder 36, sealing plate 37.
• a vacuum welding furnace comprises a welding chamber 18, a furnace cover 4 and a handling mechanism 2, the furnace cover 4 is covered on the upper side of the welding chamber 18, and a welding cavity is formed between the welding chamber 18 and the furnace cover 4, and the lower portion of the welding chamber 18
• the welding table 20 is provided.
• the side of the welding table 20 near the feeding end is a heating zone
• the side of the welding station 20 near the discharging end is a cooling zone
• the heating zone is disposed near the end of the cooling zone with a vacuuming module 9
• the negative pressure module 9 is mounted on the furnace cover 4 so as to be lifted and lowered, and the bottom of the negative pressure module 9 and the heating zone are enclosed to form a sealed negative pressure chamber, and the welding chamber 18 or the furnace cover 4 is provided with a protective gas inlet pipe.
• the heating zone of the vacuum welding furnace can heat the material, so that the material can be quickly welded in the negative pressure chamber, and the welding chamber 18 is filled with a protective gas, thereby avoiding the reaction between the material and the oxygen during the heating process.
• the cooling zone can cool the material, so that the temperature of the material removed from the welding chamber 18 is low, that is, the material is prevented from being oxidized, and the welded material is conveniently processed in time, and the processing of the material is not performed during the processing.
• the web is directly in contact with the heating zone or the cooling zone, and heating and cooling are realized by heat conduction, and radiation is used. Compared with the heating method, the heating speed is greatly improved, the material piece can be quickly heated and cooled, and the energy consumption is reduced.
• the welding chamber 18 is a rectangular parallelepiped box with an open upper side.
• the two ends of the welding chamber 18 are respectively a feeding end and a discharging end, and the welding chamber 18 is mounted on the upper side of the rack 1 for handling.
• the mechanism 2 is mounted on the frame 1 on the lower side of the welding chamber 18.
• the furnace cover 4 is mounted on the upper side of the welding chamber 18 and closes the upper side of the welding chamber 18.
• the suction negative pressure module 9 is disposed on the furnace cover 4, and the lower end of the suction negative pressure module 9 passes through the furnace cover 4 and extends into the welding chamber 18, and the suction negative pressure module 9 is disposed between the heating zone and the cooling zone.
• the suction negative pressure module 9 may be provided in plurality to increase the welding speed, or one may be provided.
• the two ends of the frame 1 are symmetrically disposed with the connecting arm 10, the upper end of the connecting arm 10 is upwardly extended, and the upper end of the connecting arm 10 is disposed higher than the welding chamber 18.
• the two ends of the furnace cover 4 are symmetrically disposed with the mounting arm 12, and the mounting arm 12 is horizontally disposed, one end of each mounting arm 12 is fixedly coupled to the furnace cover 4, and the other end is rotatably coupled to the upper end of the connecting arm 10.
• the furnace cover 4 is also connected with a furnace cover cylinder 3 for driving the opening and closing.
• the piston rod of the furnace cylinder 3 is connected to the mounting arm 12 through the connecting rod 13 and the swing arm 11, and the upper end of the mounting arm 12 is rotatably connected with the middle of the mounting arm 12.
• the lower end of the mounting arm 12 is rotatably connected with the middle portion of the connecting rod 13.
• One end of the connecting rod 13 is rotatably connected with the frame 1 or the connecting arm 10, and the other end is rotatably connected with the piston rod of the furnace head cylinder 3, thereby realizing the furnace cover 4. Automatically turned on and off.
• the furnace cover 4 includes an upper cover cover and a lower cover mounting plate 14.
• the cover is a rectangular parallelepiped case with a lower opening
• the cover mounting plate 14 is a rectangular parallelepiped plate.
• the mounting plate 14 is disposed on the lower side of the furnace cover and closes the lower opening of the furnace cover. Both the mounting arm 12 and the suction negative pressure module are mounted on the furnace cover mounting plate 14.
• the shielding gas is nitrogen
• the shielding gas inlet pipe is the main nitrogen inlet pipe 5
• the main nitrogen inlet pipe 5 is disposed at both ends of the furnace cover mounting plate 14, and the upper end of the main nitrogen inlet pipe 5 extends out of the furnace cover
• Each of the main nitrogen inlet pipes 5 is provided with a guide cover 6 on the upper side thereof, and the guide cover 6 is spaced apart from the upper side of the main nitrogen inlet pipe 5 on the corresponding side and spaced apart from the upper end of the main nitrogen inlet pipe 5, the guide cover 6 is cylindrical, the guide cover 6 and the main nitrogen inlet pipe 5 are vertically disposed, the guide cover 6 is disposed on the upper side of the furnace cover, and the guide cover 6 is disposed coaxially with the main nitrogen inlet pipe, and the guide cover 6 can be The pipe connected to the main nitrogen inlet pipe 5 is guided.
• An air hood 15 is disposed between each of the main nitrogen inlet pipe 5 and the furnace cover mounting plate 14.
• the left and right sides of the upper portion of the hood 15 are inclined from the bottom to the top, and the hood 15 is installed on the furnace cover.
• the lower side of the hood 15 is open, the lower side of the hood 15 is fixedly connected to the furnace cover mounting plate 14, and the lower side of the furnace cover 4 is provided with a hood 15 and a welding chamber 18
• the long holes are connected so that the protective gas can be injected into the welding chamber 18 in a uniform manner.
• the upper side of the furnace cover mounting plate 14 is further provided with a purifying air inlet pipe 7 and a purifying air outlet pipe 8, and the purifying air inlet pipe 7 and the purifying air outlet pipe 8 are both connected to the welding chamber 18 through the air hood 15, and the purifying air inlet pipe 7 and the purifying air outlet pipe 8 are disposed.
• a purifying air inlet pipe 7 and a purifying air outlet pipe 8 are both connected to the welding chamber 18 through the air hood 15, and the purifying air inlet pipe 7 and the purifying air outlet pipe 8 are disposed.
• the vacuuming module 9 it is possible to avoid that the temperature of the nitrogen gas is too low, causing the soldering oil to liquefy in the welding chamber 18, so that the temperature of the web is low and the welding time of the web is prolonged.
• the purification air outlet 8 communicates with the intake end of the purification module 59, and the purified air outlet 8 communicates with the intake end of the purification module 59, thereby being able to clean the welding oil vapor generated by the solder oil in the solder paste, and avoiding the welding oil vapor affecting the material. Piece of welding.
• the secondary nitrogen inlet pipe 16 is symmetrically disposed on both sides of the middle portion of the furnace cover mounting plate 14.
• the secondary nitrogen inlet pipe 16 is disposed on the upper side of the furnace cover mounting plate 14, and the outlet end of the secondary nitrogen inlet pipe 16 communicates with the welding chamber 18, so that nitrogen gas can be injected into the welding chamber 18 more uniformly, and the inside of the welding chamber 18 is ensured.
• the nitrogen is completely discharged to prevent the material from reacting with oxygen after heating.
• An air inlet plate 17 is disposed on a lower portion of the middle portion of the furnace cover mounting plate 14.
• the air inlet plate 17 is a rectangular plate.
• the upper side of the air inlet plate 17 is provided with an air inlet 1701 opening upward, and the air inlet 1701 is along the air inlet plate.
• 17 long holes arranged in the longitudinal direction, two sides of the furnace cover mounting plate 14 are provided with two air inlet plates 17, and two air inlet plates 17 are arranged in sequence along the length direction of the furnace cover mounting plate 14, each intake
• a plurality of gas injection holes 1702 are provided in the plate 17 at intervals in the longitudinal direction, so that uniform injection of nitrogen into the welding chamber 18 can be ensured.
• the lower side of the furnace cover mounting plate 14 is provided with a concave mounting opening 1401.
• the mounting opening 1401 is in one-to-one correspondence with the air inlet plate 17, and the upper portion of the air inlet plate 17 is installed in the mounting opening 1401 of the furnace cover mounting plate 14, and each The air inlets 1701 of the air inlet plates 17 are enclosed with the mounting holes 1401 of the furnace cover mounting plate 14 to form an air inlet chamber, and the air outlet end of the secondary nitrogen gas inlet pipe 16 communicates with the air inlet chamber, thereby facilitating injection into the air inlet chamber. Nitrogen.
• the transport mechanism 2 includes a transport rod 24 and a lifting mechanism, a translation mechanism, and an opening and closing mechanism disposed on the lower side of the welding chamber 18.
• the middle portion of the transport rod 24 is disposed in the welding chamber 18, and the welding chamber 18 is The two ends are closed by the end cover 26, and the two sides of each end cover 26 are provided with a carrying port 2601.
• the carrying rod 24 is horizontally disposed along the length of the welding chamber 18, and the two carrying rods 24 are symmetrically disposed in the welding chamber 18. On both sides, both ends of each of the carrying rods 24 extend through the carrying opening 2601 of the end cover 26.
• the lower side of the welding chamber 18 is horizontally provided with a transport mounting arm 45, the transport mounting arm 45 is in one-to-one correspondence with the transport rod 24, and the transport mounting arm 45 is disposed on the lower side of the transport rod 24 on the corresponding side, and both ends of each transport rod 24 are provided.
• the upper end of the mounting plate 22 is connected to the carrying rod 24 through the mounting plate 22, and the lower end of the mounting plate 22 is connected to the carrying mounting arm 45.
• the lifting mechanism is mounted on the frame 1, and the translation mechanism is mounted on In the lifting mechanism, the opening and closing mechanism is mounted on the translation mechanism, and the opening and closing mechanism is simultaneously connected with the two conveying rods 24, thereby realizing the opening, closing, lifting and translation of the two conveying rods 24, and facilitating the handling of the sheets.
• An adjusting spring 23 is disposed between one end of each of the carrying rods 24 and the mounting plate 22, and the adjusting spring 23 is sleeved on the carrying rod 24.
• the connecting rod 24 is slidably connected to the mounting plate 22 near the adjusting spring 23, and the adjusting spring 23 is disposed.
• one end of the adjusting spring 23 is supported on the mounting plate 22, and the other end is supported at the end of the carrying rod 24, so that the position adjusting spring 23 for adjusting the carrying rod 24 in the axial direction can also serve as a cushioning function. To avoid the impact load generated during handling, causing the material to fall.
• the lower side of the end cap 26 at both ends of the welding chamber 18 is spaced apart from the upper side of the welding table 20, so that a feeding end and a discharging end are formed at both ends of the welding chamber 18, and one end of the heating chamber is the feeding of the welding chamber 18. At the end, one end near the cooling zone is the discharge end of the welding chamber 18.
• a vertical baffle mounting groove 2602 is disposed at each end of each end cover 26, and a baffle 27 is slidably mounted in the baffle mounting groove 2602.
• the baffle 27 is slidably coupled to the carrying rod 24, and the baffle 27 and the carrying rod
• the seal is disposed between the 24, and the baffle 27 closes the transport port 2601 so that the baffle 27 can move with the transport rod 24 in the plane of the end cover 26 during the transport of the web by the transport rod 24, so that the baffle 27 always carries the transport port.
• the 2601 is closed to avoid nitrogen leakage, and the restriction on the size of the carrying port 2601 is also removed, thereby facilitating the setting of the movement trajectory of the carrying rod 24.
• the baffle 27 can also close the gap between the end cover 26 and the welding station 20, that is, the feeding end or the discharging end, and open the discharging end when the conveying rod 24 lifts the material to facilitate the movement of the material.
• Sealing sleeves 25 are mounted on both ends of each of the conveying rods 24, and each of the conveying rods 24 is slidably and sealingly connected to the shutters 27 through the sealing sleeve 25.
• the soldering station 20 includes a plurality of heating plates 30 and a plurality of cooling plates 28 .
• the plurality of heating plates 30 are sequentially disposed along the length direction of the welding chamber 18 to form a heating zone, and the plurality of cooling plates 28 are along the welding chamber 18 .
• the length direction is sequentially set to form a cooling zone, and the cooling zone is disposed near the discharge end.
• the suction negative pressure module 9 is disposed on the upper side of the heating plate 30 near one end of the cooling zone.
• Each of the heating plates 30 is symmetrically disposed with a heating plate retaining port 3001, and two ends of each of the cooling plates 28 are symmetrically disposed with a cooling plate retaining port 2801, and each of the carrying rods 24 is disposed with a plurality of supporting portions at intervals
• the support portion extends into the heating plate to make the position port 3001 or the cooling plate retaining port 2801 and lifts the material piece laid on the heating plate 30 or the cooling plate 28 so that the material piece can be integrally placed on the cooling plate 28 Or on the heating plate 30, the material piece is prevented from being softened by heat, resulting in deformation of both ends, and the sealing of the negative pressure module 9 and the heating plate 30 is facilitated.
• An electric heating tube 31 is symmetrically mounted on both sides of each heating plate 30, and a temperature sensor 32 is disposed on the heating plate 30 between the two electric heating tubes 31, thereby achieving independent control of each heating plate 30, so that the heating plate 31 is provided.
• the temperature is gradually increased in the direction of the discharge end, so that the material is gradually heated to avoid the soldering dripping due to excessive heating.
• An inlet pipe 29 is connected to each of the cooling plates 28, and the cooling plate 28 cools the chips on the cooling table 28 by the cooling water, and the temperature of the cooling table 28 gradually decreases in the direction of the discharge end, thereby gradually feeding the material.
• the film is cooled to avoid cracking of the solidified solder paste due to excessive cooling.
• the feeding end of the welding chamber 18 is provided with a feeding table 21, and both ends of the feeding table 21 are provided with a feeding table reserving port 2101 matched with the receiving portion, and the material is placed on the feeding table 21.
• the transport mechanism 2 can transport the web to the soldering station 20 in the soldering chamber 18.
• the discharge end of the welding chamber 18 is provided with a discharge table 19, and both ends of the discharge table 19 are provided with a discharge table seating port 1901 which cooperates with the receiving portion, and the conveying mechanism 2 transports the cooled material to the workpiece
• the vacuum welding furnace is continuously welded, and the discharge and feeding can be realized without opening the furnace cover 4.
• the bottom of the welding chamber 18 is provided with a liquid collecting cover 33, and both sides of the liquid collecting cover 33 are gradually inclined from the side to the middle, and the central ends of the liquid collecting cover 33 are symmetrically disposed.
• the liquid collecting cover liquid discharging pipe 3301 can collect and discharge the water droplets formed by the liquefaction in the cooling zone outside the welding chamber 18, thereby avoiding the interference of the welding of the material in the welding chamber 18.
• the heating plate 30 is a rectangular plate, and a heating plate mounting hole 3004 is provided at a corner of the heating plate 30.
• An electric heating tube mounting hole 3002 is symmetrically disposed on both sides of the heating plate 30.
• the electric heating tube mounting hole 3002 is a horizontally disposed through hole, and an electric heating tube 31 is installed in each of the electric heating tube mounting holes 3002, thereby ensuring uniform heating.
• the middle of the heating plate 30 is further provided with a horizontal sensor mounting hole 3003.
• the sensor mounting hole 3003 is a blind hole disposed in parallel with the electric heating tube mounting hole 3002, and the length of the sensor mounting hole 3003 is half of the length of the heating plate 30, and the temperature sensor 32 It is installed in the sensor mounting hole 3003 so that the temperature of the heater board 30 can be detected in real time.
• the cooling plate 28 is a rectangular plate having a length and a width equal to the length and width of the heating plate 30, respectively, and a cooling plate mounting hole 2804 is provided at a corner of the cooling plate 28, and both sides of the cooling plate 28 are symmetrically disposed.
• the horizontal water inlet channel 2802, the water inlet channel 2802 is disposed along the length direction of the cooling plate 28, and one end of the cooling plate 28 is provided with a horizontal drainage channel 2803, and the drainage channel 2803 connects the two water inlet channels 2802 to complete the cooling.
• the temperature of the plate 28 is uniform and the cooling effect is good.
• Both ends of the drainage channel 2803 and the water inlet channel 2802 are provided with a connecting portion to facilitate the connection of the inlet pipe 29 and the outlet pipe.
• the welding chamber 18 is disposed on the upper side of the frame 1, and the welding chamber 18 is fixedly coupled to the frame 1 through the welding chamber mounting member 40.
• a plurality of welding chamber mounting members 40 are symmetrically disposed on both sides of the welding chamber 18.
• the lower ends of the welding chamber mounting members 40 are symmetrically disposed with a downwardly protruding fixing portion 4001.
• the fixing portion 4001 is provided with a through hole, and the welding chamber is provided.
• the mounting member 40 is fixedly coupled to the chassis 1 by bolts provided in the through holes of the fixing portion 4001.
• the two ends of the welding chamber mounting member 40 are symmetrically disposed with a stepped hole 4002.
• the diameter of the upper portion of the stepped hole 4002 is larger than the diameter of the lower portion.
• Each of the stepped holes 4002 is mounted with a mounting pin 39.
• the mounting pin 39 has a cylindrical shape and a mounting pin.
• the lower end of the 39 is coaxially provided with a threaded hole 3901.
• the threaded hole 3901 is a blind hole provided on the mounting pin 39.
• the diameter of the mounting pin 39 is equal to the diameter of the upper portion of the stepped hole 4002, and the lower end of the mounting pin 39 extends into the stepped hole 4002.
• the upper portion is fixedly connected to the welding chamber mounting member 40 by bolts.
• the heating plate mounting hole 3004 of the heating plate 30 is sleeved on the upper portion of the mounting pin 39, thereby completing the mounting of the heating plate 30, and the cooling plate mounting hole 2804 of the cooling plate 28 is sleeved on the upper portion of the mounting pin 39, thereby completing the cooling plate 28 Installation, easy to disassemble.
• the negative pressure module 9 includes a vacuum mounting bracket 34, a sealing plate 36, a connecting tube 37, and a vacuum lifting cylinder 35, and the vacuum mounting bracket 34 is mounted on the upper side of the furnace mounting plate 14.
• the suction negative pressure lifting cylinder 35 is mounted on the suction negative pressure mounting frame 34, and the piston rod of the suction negative pressure lifting cylinder 35 is disposed vertically downward, and the sealing plate 36 is disposed on the lower side of the furnace cover mounting plate 14, and the sealing plate 36 is horizontal
• the bottom of the sealing plate 36 is concave, and the bottom surface of the sealing plate 36 is provided with a sealing ring around the outer edge of the sealing plate.
• the sealing plate 36 and the heating plate 30 are enclosed in a negative pressure chamber, and the material to be welded is disposed in the negative pressure chamber.
• a horizontal connecting plate 38 is mounted on the piston rod of the negative pressure lifting cylinder 35, the connecting plate 38 is disposed on the upper side of the furnace cover mounting plate 14, and the connecting pipe 37 is disposed between the connecting plate 38 and the sealing plate 36, and the connecting pipe 37 is The furnace cover mounting plate 14 is slidably and sealingly connected, and the lower end of the connecting pipe 37 is in communication with the negative pressure chamber, and the upper end of the connecting pipe 37 is connected with a suction negative pressure pipe.
• the lower side of the welding chamber 18 is spaced apart from the translation plate 41.
• the transport mounting arm 45 is disposed between the translating plate 41 and the welding chamber 18.
• the transport mounting arm 45 is slidably mounted on the translating plate 41 through the mounting seat.
• the translation mechanism is coupled to the translating plate 41 and drives the translating plate 41 to translate in the conveying direction of the web.
• the lower side of the translating plate 41 is spaced apart from the horizontal transport mounting plate 52.
• the upper side of the transport mounting plate 52 is symmetrically disposed with a translating plate guide 51.
• the translating plate guide 51 is disposed parallel to the center line of the carrying rod 24, and the translating plate 41 passes through
• the translating plate slider disposed on the lower side is slidably mounted on the translating plate guide 51, and the carrying mounting plate 52 is mounted on the elevating mechanism and lifted and lowered with the elevating mechanism.
• the lifting mechanism includes a horizontally disposed translation frame 49, a lifting guide block 48, a lifting guide frame 47, and a carrying lifting cylinder 46.
• the frame 1 is mounted with a horizontal translation frame rail 50, and the translation frame rail 50 is disposed in parallel with the translation plate rail 51.
• the translating frame 49 is slidably mounted on the translating frame rail 50 by a lower translating slider.
• the handling lifting cylinder 46 is horizontally mounted on the frame 1, and the piston rod of the carrying lifting cylinder 46 is disposed in the direction of the translating frame 49.
• the piston rod of the carrying lifting cylinder 46 is connected to the translating frame 49 and pushes the translating frame 49 along the web. Move in direction.
• the lifting guide block 48 is symmetrically disposed on both sides of the translating frame 49.
• the upper side of the lifting guide block 48 is provided with an elevating guiding portion, and the elevating guiding portion is inclined upward in a direction close to the carrying lifting cylinder 46, and the lifting guide frame 47 is lifted.
• the lower side of the lifting guide frame 47 is rotatably mounted with the lifting guide wheel, and the lifting guiding wheel is fitted with the lifting guide portion of the lifting guide block 48 on the corresponding side, thereby realizing the handling of the mounting plate 52.
• Lifting A vertical lifting rail is disposed on the frame 1, and the lifting mounting plate 52 is slidably mounted on the lifting rail by a lifting slider to guide the handling mounting plate 52.
• the translating mechanism includes a translating motor mounting bracket 54, a transporting mobile rack 55, and a translating motor 53, the translating motor mounting bracket 54 is disposed on the lower side of the transport mounting plate 52, and the translating motor 53 is mounted on the translating motor mounting bracket 54, and the translating motor 53 is The output shaft is horizontally set and placed parallel to the direction in which the web is transported.
• the translation motor 53 is coaxially mounted with a translation screw.
• the translation screw rotates synchronously with the translation motor 53.
• the transport carriage 55 is slidably mounted on the translation motor mount 54, and the transport carriage 55 is provided with a translation screw. Pan the nut.
• the upper side of the transporting carriage 55 passes through the transport mounting plate 52 and is connected to the translating plate 41 to drive the translating plate 41 to move synchronously.
• the transporting movable frame 55 and the transport mounting plate 52 are slidably disposed.
• the opening and closing mechanism includes a opening and closing mounting rod 42, an opening and closing guide plate 43, an opening and closing movement frame 56, a opening and closing motor mounting frame 57, an opening and closing movement frame 56, and an opening and closing power module.
• the opening and closing power module The motor 58 is opened and closed.
• the opening and closing motor mounting bracket 57 is disposed on the lower side of the transport mounting plate 52.
• the upper side of the opening and closing motor mounting bracket 57 is connected to the translating plate 41 and moves synchronously with the translating plate 41, and the opening and closing motor mounting frame 57 and the transport mounting plate 52 slide. connection.
• the opening and closing motor 58 is mounted on the opening and closing motor mounting frame 57.
• the opening and closing mobile frame 56 is slidably mounted on the opening and closing motor mounting frame 57.
• the output shaft of the opening and closing motor 58 is coaxially mounted with an opening and closing screw, and the opening and closing moving frame 56 is provided with an opening corresponding to the opening and closing screw.
• the opening and closing motor 58 is driven by the screw nut pair to move the opening and closing movement frame 56 in the sheet conveying direction.
• the upper side of the translating plate 41 is provided with a mounting rod slider, and the opening and closing mounting rod 42 is slidably mounted on the mounting rod slider, and the opening and closing mounting rod 42 is disposed along the conveying direction of the web, and the upper side and the opening of the opening and closing movable frame 56 are opened.
• the mounting rod 42 is connected and drives the opening and closing mounting rod 42 to move synchronously, and the opening and closing moving frame 56 is slidably connected to the carrying and mounting plate 52. Both ends of the opening and closing mounting rod 42 are provided with an opening and closing guide plate 43. Both sides of the opening and closing guide plate 43 are provided with an opening and closing guiding portion, and the opening and closing guiding portion is inclined gradually inward along the conveying direction of the material. Opening and closing guide wheels 44 are attached to both ends of each of the transport mounting arms 45, and the two transport mounting arms 45 are further provided with the opening and closing guide wheels 44 and the opening and closing guide portions of the opening and closing guide plates 43. Open and close the spring.
• a mounting arm rail is further mounted on the translating plate 41. The mounting arm rail is disposed perpendicular to the opening and closing mounting rod 42, and the transport mounting arm 45 is slidably mounted on the mounting arm rail by the opening and closing slider.
• the purification module 59 includes a purification tank 61 and a coil 67 and a filter 64 disposed in the purification tank 61.
• the purification tank 61 is a rectangular parallelepiped box, and a purification tank is connected to one side of the purification tank 61.
• the gas pipe 62, the other side of the purification tank 61 is connected with a purge tank outlet pipe, and a fan 65 is disposed between the purge tank outlet pipe and the welding chamber 18.
• the coil 67 is disposed in the purification tank 61.
• the coil 67 is also connected to the fuel supply tank 60.
• the oil outlet of the fuel tank 60 communicates with one end of the coil 67 through a circulation pump, and the other end of the coil 67 communicates with the fuel supply tank 60. Thereby a circulation of the cooling oil is achieved.
• a fin 68 connected to the coil 67 is also provided in the purge tank 61, so that heat exchange with nitrogen can be performed more quickly, and the temperature of the nitrogen gas is lowered.
• a filter installation box 63 is disposed on a side of the purifying tank 61 near the outlet tank of the purifying tank, and the purifying tank outlet duct communicates with the purifying tank 61 through the screen mounting box 63.
• the screen 64 is vertically disposed in the screen mounting box 63, and is cooled. The nitrogen gas passes through the filter screen 64 and is discharged through the purge tank outlet pipe and is again sent to the welding chamber 18.
• the screen 64 is used to filter the liquefied solder oil to remove the solder oil vapor in the nitrogen gas.
• the lower side of the purification tank 61 is further provided with a welding oil collecting bucket 66.
• the lower side of the purifying tank 61 has an inclined shape closer to the other end than the one end of the lubricating oil collecting tub 66, so that the liquid which is cooled and liquefied can flow into the lubricating oil. Collect the inside of the bucket 66.
• a welding process for the above vacuum welding furnace includes the following steps:
• furnace cover 4 closes the welding chamber 18, and the protective gas inlet pipe is filled with the shielding gas into the welding chamber 18;
• the welding chamber 18 is filled with nitrogen gas through the main nitrogen gas inlet pipe 5 and the sub nitrogen gas inlet pipe 16, so that the nitrogen gas fills the entire welding chamber 18, and the air in the welding chamber 18 is completely discharged.
• the electric heating pipe 31 heats the heating plate 30, and the inlet pipe 29 passes the cooling water into the cooling plate 28.
• the transport mechanism 2 transports the material piece by piece into the negative pressure chamber, and the heating zone gradually heats the material in the conveying process;
• the web is placed on the feeding table 21, and the lifting mechanism drives the conveying rod 24 to move downward.
• the opening and closing mechanism drives the two conveying rods 24 to move downward to the position close to the web, and feeds with the feeding table 21.
• the table position position 2101 is aligned, and the lifting mechanism again drives the carrying rod 24 to move downward and the receiving portion is located in the feeding table retaining port 2101, and then the opening and closing mechanism drives the two carrying rods 24 to move inward again.
• the bracket moves to the lower side of the ends of the web.
• the lifting mechanism drives the conveying rod 24 to move upwards to complete the lifting of the web, and at the same time, the baffle 27 of the feeding end opens the feeding end, and the translation mechanism drives the conveying rod 24 to move toward the discharging end of the welding chamber 18, and the material is moved.
• the sheet is transported to a heating plate 30 in the welding chamber 18.
• the transport mechanism 2 is transported one by one, so that the web is heated by each of the heating plates 30, and then enters the heating plate 30 directly below the vacuuming module 9.
• the negative pressure lifting cylinder 35 drives the sealing plate 36 to move downward, so that the sealing plate 36 and the heating plate 30 directly below thereof are enclosed into a sealed negative pressure chamber, and the negative pressure tube will extract the gas in the negative pressure chamber to make the negative pressure.
• the negative pressure or even the vacuum state is maintained in the cavity to ensure the bubble overflow in the solder paste to ensure the quality of the solder.
• the suction negative pressure lifting cylinder 35 drives the sealing plate 36 to rise.
• the transport mechanism 2 transports the material piece welded in the negative pressure chamber to the discharge end, and the cooling zone gradually cools the material.
• the transport mechanism 2 continues to transport the web to the discharge end, and after the web is cooled by each of the cooling plates 28, it is moved to the discharge table 19 to complete the welding of the web.

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• 2017
  • 2017-12-29 CN CN201711480242.5A patent/CN107931768B/zh active Active
• 2018
  • 2018-05-24 WO PCT/CN2018/088228 patent/WO2019128068A1/zh active Application Filing
  • 2018-05-24 DE DE202018006535.8U patent/DE202018006535U1/de active Active
  • 2018-05-24 JP JP2020536598A patent/JP7127132B2/ja active Active
  • 2018-05-24 DE DE112018006635.5T patent/DE112018006635T5/de active Pending

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