WO2019104516A1 - 一种led灯制造用环氧树脂防凝固设备 - Google Patents

一种led灯制造用环氧树脂防凝固设备 Download PDF

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Publication number
WO2019104516A1
WO2019104516A1 PCT/CN2017/113500 CN2017113500W WO2019104516A1 WO 2019104516 A1 WO2019104516 A1 WO 2019104516A1 CN 2017113500 W CN2017113500 W CN 2017113500W WO 2019104516 A1 WO2019104516 A1 WO 2019104516A1
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raw material
material tank
epoxy resin
connection
spring
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PCT/CN2017/113500
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English (en)
French (fr)
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叶文静
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叶文静
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Priority to PCT/CN2017/113500 priority Critical patent/WO2019104516A1/zh
Publication of WO2019104516A1 publication Critical patent/WO2019104516A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52—Encapsulations
    • H01L33/56—Materials, e.g. epoxy or silicone resin

Definitions

  • the invention relates to the technical field of LED lamp manufacturing equipment, in particular to an epoxy resin anti-coagulation device for manufacturing LED lamps.
  • LED is the abbreviation of the light-emitting diode. Its basic structure is an electroluminescent semiconductor material chip. It is cured with silver or white glue onto the support, then the chip and the circuit board are connected by silver wire or gold wire, and then the ring is used. Oxygen resin seals to protect the internal core wire, and finally install the outer casing, so the LED lamp has good seismic performance.
  • the field of application involves daily household appliances and machinery production such as mobile phones, desk lamps, and home appliances.
  • Epoxy resins are also known as artificial resins, synthetic resins, resin adhesives, and the like. It is an important type of thermosetting plastic widely used in adhesives, coatings and other applications.
  • Epoxy resin is an organic polymer compound which generally contains two or more epoxy groups in the molecule, and their relative molecular mass is not high except for a few.
  • the molecular structure of the epoxy resin is characterized by the presence of an active epoxy group in the molecular chain, and the epoxy group may be located at the end, in the middle or in a ring structure of the molecular chain. Since the molecular structure contains an active epoxy group, they can be cross-linked with various types of curing agents to form an insoluble, infusible polymer having a three-dimensional network structure.
  • Epoxy resin is needed in the LED lamp manufacturing process, but the epoxy resin will be solidified after being placed for a period of time, which will affect the quality of the manufactured LED lamp, so there is an epoxy resin anti-coagulation device.
  • the current epoxy resin anti-coagulation equipment has the disadvantages of cumbersome operation, low work efficiency and low work quality. Therefore, it is urgent to develop an epoxy resin for manufacturing LED lamps with simple operation, high work efficiency and high work quality. Anti-coagulation equipment.
  • the utility model overcomes the defects that the current epoxy resin anti-coagulation equipment has the advantages of cumbersome operation, low work efficiency and low work quality, and the technical problem to be solved by the utility model is to provide a simple operation, high work efficiency and work quality.
  • the utility model provides an epoxy resin anti-coagulation equipment for manufacturing an LED lamp, which comprises a bottom plate, a raw material tank, a discharge pipe, a first electric control valve, a feed hopper, and a second electric control.
  • the moving plate and the top of the bottom plate are fixed with a raw material tank by a bolt connection manner, and the bottom right side of the raw material tank is connected with a discharging pipe through a flange connection manner, and the first electric control valve is arranged on the discharging pipe, and the left side of the raw material tank passes through
  • a feeding hopper is connected to the bolt connection manner, and a second electric control valve is arranged on the feeding hopper, and a fixing plate is connected by bolt connection between the left and right sides of the raw material tank, and a guiding hole is opened in the middle of the fixing plate, the raw material
  • the upper part of the left and right sides of the tank is connected to the left and right sides by means of bolts, and the slide rails are connected symmetrically to the left and right sides.
  • the slide rails are slidably connected to the slide rails, and the moving blocks are connected by bolts between the two slides.
  • the first spring is connected to the top of the raw material tank through the hook.
  • the first spring is connected to the left side of the moving plate.
  • the left side of the moving plate is connected by a bolting method to the rotating motor.
  • the output shaft of the lower end of the rotating motor is connected to the first rotating shaft through the coupling.
  • a first pulley is connected to the bottom of the first rotating shaft by a connection of a flat key, and a bearing seat is connected by a bolt connection at the bottom of the moving plate, and the bearing in the bearing seat is connected with a second rotating shaft by an interference connection.
  • the upper part of the two rotating shafts is connected with a second pulley by means of a connection of flat keys, the second pulley and the first pulley are wound with a flat belt, the lower part of the second rotating shaft passes through the guiding hole and is uniformly welded with stirring blades, and the top and bottom of the raw material tank are two
  • the side of the raw material tank is connected to the electric reel by a bolt connection.
  • the electric reel is wound around the electric reel, and the other end of the cable passes through the small hole and is connected by the hook. Move the top of the board to connect.
  • a protective cover is further included, and the top of the raw material tank is connected by a bolt connection, and the protective cover covers the two electric reels.
  • the second spring and the steel ball are further included, and the end of the stirring blade is connected with the second spring through the connection of the hook, and the second spring end is welded with the steel ball.
  • the material of the bottom plate is stainless steel.
  • the moving plate material is Q235 steel.
  • the rotating electrical machine is a servo rotating electrical machine.
  • the staff While controlling the rotation of the rotating electric machine, the staff controls the electric reel of the left side of the raw material tank to rotate clockwise and the electric reel of the right side of the raw material tank rotates counterclockwise.
  • the two electric reels cooperate with each other to release the cable and be compressed.
  • the first spring slowly returns to its original shape and drives the moving plate and its upper device to move downward.
  • the worker controls the electric winding of the left side of the raw material tank to rotate counterclockwise and the raw material tank.
  • the top right electric reel rotates clockwise, the two electric reels cooperate to tie the cable, the pull wire pulls the moving plate and the upper device moves upwards, and the first spring is compressed again, when the stirring blade approaches the bottom of the fixed plate,
  • the electric reel on the left side of the raw material tank is controlled to rotate clockwise and the electric reel on the right side of the raw material tank is rotated counterclockwise. This is repeated so that the epoxy resin in the raw material tank is sufficiently stirred.
  • the staff controls the two electric reels to stop working, then controls the rotating motor to stop working, then controls the first electric control valve to open, and the epoxy resin to be used passes through the discharging tube. Flow out, control the first electric control valve after the epoxy resin in the raw material tank is exhausted shut down.
  • the protective cover is also included, the top of the raw material tank is connected by a bolt connection, and the protective cover covers the two electric reels, and the protective cover can protect the electric reel from external factors and improve the electric winding. Reel life.
  • the end of the stirring blade is connected with the second spring through the connection of the hook, and the second spring end is connected with the steel ball through the connection of the hook, and the steel ball can better break the epoxy Some larger particles in the resin make the anti-coagulation effect better.
  • the material of the bottom plate is stainless steel
  • the stainless steel is highly resistant to corrosion and can enhance the service life of the device.
  • Q235 steel Because the moving plate material is Q235 steel, Q235 steel has good plasticity and welding performance, good forming ability and certain strength. Q235 steel is relatively cheap, cost-effective, and has good practical performance, so Q235 steel can save cost. It also extends the life of the unit.
  • the rotating motor is a servo rotating motor
  • the servo rotating motor has strong anti-overload capability, high speed performance and precise control of its speed.
  • the utility model realizes the anti-coagulation effect of the epoxy resin by the mutual cooperation of the rotary electric machine and the electric reel, and fully utilizes the elastic force of the first spring, and the device adds the second spring and the steel ball during the stirring process.
  • the quality of the epoxy resin is also improved while stirring, achieving the dual effects of anti-coagulation and quality improvement.
  • Figure 1 is a schematic view showing the first main structure of the present invention.
  • FIG. 2 is a schematic view showing a second main structure of the present invention.
  • Figure 3 is a schematic view of a third main structure of the present invention.
  • the markings in the drawing are: 1-base plate, 2-feedstock tank, 3-outlet hose, 4-first electronically controlled valve, 5-feed Bucket, 6-second electric control valve, 7-slide, 8-slide, 9-electric reel, 10-wire, 11-rotary motor, 12-first shaft, 13-first pulley, 14- Flat belt, 15-bearing seat, 16-second pulley, 17-second shaft, 18-guide hole, 19-first spring, 20-stirring blade, 21-fixing plate, 22-moving plate, 23-small hole , 24-protector, 25-second spring, 26-steel.
  • An epoxy resin anti-coagulation device for manufacturing LED lamps includes a bottom plate 1, a raw material tank 2, a discharge pipe 3, a first electric control valve 4, a feed hopper 5, and a second electric Control valve 6, slide rail 7, slider 8, electric reel 9, cable 10, rotary motor 11, first shaft 12, first pulley 13, flat belt 14, bearing housing 15, second pulley 16, second
  • the rotating shaft 17, the first spring 19, the stirring blade 20, the fixing plate 21 and the moving plate 22 the top of the bottom plate 1 is fixed with the raw material tank 2 by bolt connection, and the bottom right side of the raw material tank 2 is connected with the discharging by the flange connection.
  • the tube 3, the discharge tube 3 is provided with a first electric control valve 4, and the lower left portion of the raw material tank 2 is connected by a bolt connection to the feed hopper 5, and the feed hopper 5 is provided with a second electric control valve 6, the raw material A fixing plate 21 is connected to the middle of the left and right walls of the tank 2 by bolts.
  • the fixing plate 21 is provided with a guiding hole 18 in the middle of the fixing plate 21, and the upper part of the left and right walls of the raw material tank 2 is connected by a bolt connection to the left and right sides of the sliding rail 7
  • the slide rails 8 are slidably connected to the two slide rails 7, and the moving plates 22 are connected by bolts between the two sliders 8
  • the top of the moving plate 22 is connected to the top of the raw material tank 2 by a hook.
  • the first spring 19 is connected to the left side of the bottom of the moving plate 22 by a bolt connection.
  • the output shaft of the lower end of the rotating machine 11 passes through.
  • the first rotating shaft 12 is connected to the bottom of the first rotating shaft 12, and the first pulley 13 is connected to the bottom of the first rotating shaft 12.
  • the bottom of the moving plate 22 is connected by bolts to the bearing seat 15, and the bearing seat 15 is
  • the bearing is connected to the second rotating shaft 17 by means of an interference connection, and the upper part of the second rotating shaft 17 is connected with the second leather by the connection of the flat keys.
  • the pulley 16, the second pulley 16 and the first pulley 13 are wound with a flat belt 14, the lower portion of the second shaft 17 passes through the guide hole 18 and is uniformly welded with the stirring blade 20, and the left and right sides of the raw material tank 2 are symmetrically opened and small.
  • the hole 23, the top of the raw material tank 2 is connected to the electric reel 9 by bolting.
  • the electric reel 9 is wound with a pull wire 10, and the other end of the pull wire 10 passes through the small hole 23 and is connected by a hook. The way is connected to the top of the moving board 22.
  • a protective cover 24 is also included.
  • the top of the raw material tank 2 is connected by bolts 24, and the protective cover 24 covers the two electric reels 9.
  • the second spring 25 and the steel ball 26 are also included.
  • the ends of the stirring blade 20 are connected to the second spring 25 by the connection of the hooks, and the ends of the second spring 25 are welded with the steel balls 26.
  • the material of the bottom plate 1 is stainless steel.
  • the moving plate 22 material is Q235 steel.
  • the rotary electric machine 11 is a servo rotary electric machine 11.
  • the pull wire 10 is discharged, and the compressed first spring 19 is slowly restored to the original state and drives the moving plate 22 and the upper device thereof to move downward.
  • the worker controls the top of the raw material tank 2.
  • the left electric reel 9 rotates counterclockwise and the top right electric reel 9 of the raw material tank 2 rotates clockwise, and the two electric reels 9 cooperate with each other to pull the wire.
  • the stirring blade 20 approaches the bottom of the fixing plate 21
  • the top left electric reel 9 of the raw material tank 2 is controlled clockwise. Rotate and rotate the top right electric reel 9 at the top of the raw material tank 2 counterclockwise. This is repeated so that the epoxy resin in the raw material tank 2 is sufficiently stirred.
  • the worker controls the two electric reels 9 to stop working, then controls the rotating electric machine 11 to stop working, and then controls the first electric control valve 4 to open, and the epoxy resin to be used is required.
  • the first electric control valve 4 is controlled to be closed after the epoxy resin in the raw material tank 2 is exhausted.
  • the protective cover 24 is further included, the top of the raw material tank 2 is connected by a bolt connection 24, and the protective cover 24 covers the two electric reels 9, and the protective cover 24 can protect the electric reel 9 from external factors. The damage has improved the service life of the electric reel 9.
  • the ends of the stirring blade 20 are connected to the second spring 25 through the connection of the hooks, and the ends of the second spring 25 are connected with the steel balls 26 through the connection of the hooks, and the steel balls 26 can be Better break down some of the larger particles in the epoxy to make the anti-coagulation better.
  • the material of the bottom plate 1 is stainless steel, the stainless steel is corrosion resistant and can enhance the service life of the device.
  • Q235 steel Because the material of the moving plate 22 is Q235 steel, Q235 steel has good plasticity and welding performance, good forming ability and certain strength. Q235 steel is relatively cheap, cost-effective and has good practical performance, so it can save cost by selecting Q235 steel. , can extend the life of the device.
  • the rotary electric machine 11 is the servo rotary electric machine 11
  • the servo rotary electric machine 11 has strong anti-overload capability, high-speed performance, and can accurately control its rotational speed.

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  • Microelectronics & Electronic Packaging (AREA)
  • Chemical & Material Sciences (AREA)
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  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
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  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

一种LED灯制造用环氧树脂防凝固设备，解决的技术问题是提供一种操作简单、工作效率高、工作质量高的LED灯制造用环氧树脂防凝固设备。包括有底板（1）、原料罐（2）、出料管（3）、第一电控阀（4）、进料斗（5）、第二电控阀（6）、滑轨（7）、滑块（8）、电动绕线轮（9）、拉线（10）、旋转电机（11）、第一转轴（12）、第一皮带轮（13）、平皮带（14）、轴承座（15）、第二皮带轮（16）、第二转轴（17）、第一弹簧（19）、搅拌叶片（20）、固定板（21）和移动板（22）；底板（1）顶部通过螺栓的连接方式固定有原料罐（2），原料罐（2）右侧底部通过法兰的连接方式连接有出料管（3），出料管（3）上设有第一电控阀（4）。通过旋转电机（11）与电动绕线轮（9）的相互配合，以及充分利用第一弹簧（19）的弹力作用，实现了对环氧树脂防凝固的效果。

Description

一种LED灯制造用环氧树脂防凝固设备 技术领域
本实用新型LED灯制造设备技术领域，尤其涉及一种LED灯制造用环氧树脂防凝固设备。
背景技术
LED是发光二极的缩写，它的基本结构是一块电致发光的半导体材料芯片，用银胶或白胶固化到支架上，然后用银线或金线连接芯片和电路板，然后四周用环氧树脂密封，起到保护内部芯线的作用，最后安装外壳，所以LED灯的抗震性能好。运用领域涉及到手机、台灯、家电等日常家电和机械生产方面。
环氧树脂又称作人工树脂、人造树脂、树脂胶等。是一类重要的热固性塑料，广泛用于黏合剂，涂料等用途。环氧树脂是泛指分子中含有两个或两个以上环氧基团的有机高分子化合物，除个别外，它们的相对分子质量都不高。环氧树脂的分子结构是以分子链中含有活泼的环氧基团为其特征，环氧基团可以位于分子链的末端、中间或成环状结构。由于分子结构中含有活泼的环氧基团，使它们可与多种类型的固化剂发生交联反应而形成不溶、不熔的具有三向网状结构的高聚物。
在LED灯制造过程中需要使用到环氧树脂，但环氧树脂放置一段时间就会会出现凝固的现象，这会影响了所制造的LED灯的质量，因此就有了环氧树脂防凝固设备，但目前的环氧树脂防凝固设备存在操作繁琐、工作效率不高、工作质量不高的缺点，因此亟需研发一种操作简单、工作效率高、工作质量高的LED灯制造用环氧树脂防凝固设备。
实用新型内容
(1)要解决的技术问题
本实用新型为了克服目前的环氧树脂防凝固设备存在操作繁琐、工作效率不高、工作质量不高的缺点，本实用新型要解决的技术问题是提供一种操作简单、工作效率高、工作质量高的LED灯制造用环氧树脂防凝固设备。
(2)技术方案
为了解决上述技术问题，本实用新型提供了这样一种LED灯制造用环氧树脂防凝固设备，包括有底板、原料罐、出料管、第一电控阀、进料斗、第二电控阀、滑轨、滑块、电动绕线轮、拉线、旋转电机、第一转轴、第一皮带轮、平皮带、轴承座、第二皮带轮、第二转轴、第一弹簧、搅拌叶片、固定板和移动板，底板顶部通过螺栓的连接方式固定有原料罐，原料罐右侧底部通过法兰的连接方式连接有出料管，出料管上设有第一电控阀，原料罐左侧下部通过螺栓连接的方式连接有进料斗，进料斗上设置有第二电控阀，原料罐内左右两壁中部之间通过螺栓连接的方式连接有固定板，固定板中间开有导向孔，原料罐内左右两壁上部通过螺栓连接的方式左右对称连接有滑轨，两滑轨上均滑动式连接有滑块，两滑块之间通过螺栓连接的方式连接有移动板，移动板顶部与原料罐内顶部通过挂钩的连接的方式左右对称连接有第一弹簧，移动板底部左侧通过螺栓连接的方式连接有旋转电机，旋转电机下端的输出轴通过联轴器连接有第一转轴，第一转轴底部通过平键的连接的方式连接有第一皮带轮，移动板底部中间通过螺栓连接的方式连接有轴承座，轴承座内的轴承通过过盈连接的方式连接有第二转轴，第二转轴上部通过平键的连接的方式连接有第二皮带轮，第二皮带轮与第一皮带轮上绕有平皮带，第二转轴下部穿过导向孔并均匀的焊接有搅拌叶片，原料罐顶部左右两侧对称开有小孔，原料罐顶部通过螺栓连接的方式左右对称连接有电动绕线轮，电动绕线轮上均绕有拉线，拉线另一端均穿过小孔并通过挂钩的连接的方式与移动板顶部连接。
优选地，还包括有防护罩，原料罐顶部通过螺栓连接的方式连接有防护罩，防护罩将两电动绕线轮盖住。
优选地，还包括有第二弹簧和钢珠，搅拌叶片末端均通过挂钩的连接的方式连接有第二弹簧，第二弹簧末端均焊接有钢珠。
优选地，底板的材料为不锈钢。
优选地，移动板材料为Q235钢。
优选地，旋转电机为伺服旋转电机。
工作原理：当需要防止环氧树脂凝固时，工作人员控制第二电控阀打开，将环氧树脂从进料斗倒进原料罐，环氧树脂倒完后控制第二电控阀关闭，然后工作人员控制旋转电机旋转，带动第一转轴转动，进而带动第一皮带轮转动，使得平皮带转动，带动第二皮带轮转动，进而带动第二转轴转动，使得搅拌叶片转动，对原料罐内的环氧树脂进行快速搅拌，防止原料罐内的环氧树脂凝固。在控制旋转电机旋转的同时，工作人员控制原料罐顶部左侧电动绕线轮顺时针旋转和原料罐顶部右侧电动绕线轮逆时针旋转，两电动绕线轮相互配合将拉线放出，被压缩的第一弹簧慢慢恢复原状并带动移动板及其上装置向下移动，当第二转轴底端接近原料罐底部时，工作人员控制原料罐顶部左侧电动绕线轮逆时针旋转和原料罐顶部右侧电动绕线轮顺时针旋转，两电动绕线轮相互配合将拉线绕起，拉线拉动移动板及其上装置向上移动，第一弹簧再次被压缩，待搅拌叶片接近固定板底部时，控制原料罐顶部左侧电动绕线轮顺时针旋转和原料罐顶部右侧电动绕线轮逆时针旋转。如此反复，使得原料罐内的环氧树脂得到充分搅拌。工作结束后，待移动板回到初始位置后，工作人员控制两电动绕线轮停止工作，接着控制旋转电机停止工作，然后控制第一电控阀打开，需要使用的环氧树脂通过出料管流出，待原料罐内的环氧树脂流尽后控制第一电控阀 关闭。
因为还包括有防护罩，原料罐顶部通过螺栓连接的方式连接有防护罩，防护罩将两电动绕线轮盖住，防护罩可以保护电动绕线轮不受外界因素的破坏，提高了电动绕线轮使用寿命。
因为还包括有第二弹簧和钢珠，搅拌叶片末端均通过挂钩的连接的方式连接有第二弹簧，第二弹簧末端均通过挂钩的连接的方式连接有钢珠，钢珠可以更好地敲碎环氧树脂内一些较大的颗粒，使得防凝固效果更好。
因为底板的材料为不锈钢，不锈钢耐腐蚀强，能增强装置的使用寿命。
因为移动板材料为Q235钢，Q235钢具有良好的塑性和焊接性能，成型能力很好并且具有一定的强度，Q235钢价格相对便宜，性价比高，实用性能好，所以选用Q235钢既可以节约成本，又能够延长本装置的使用寿命。
因为旋转电机为伺服旋转电机，伺服旋转电机抗过载能力强，高速性能好，能精准控制其转速。
(3)有益效果
本实用新型通过旋转电机与电动绕线轮的相互配合，以及充分利用第一弹簧的弹力作用，实现了对环氧树脂防凝固的效果，并且本装置在搅拌过程中加上第二弹簧及钢珠，在搅拌的同时也提升了环氧树脂的质量，达到了的防凝固和提升质量的双重效果。
附图说明
图1为本实用新型的第一种主视结构示意图。
图2为本实用新型的第二种主视结构示意图。
图3为本实用新型的第三种主视结构示意图。
附图中的标记为：1-底板，2-原料罐，3-出料管，4-第一电控阀，5-进料 斗，6-第二电控阀，7-滑轨，8-滑块，9-电动绕线轮，10-拉线，11-旋转电机，12-第一转轴，13-第一皮带轮，14-平皮带，15-轴承座，16-第二皮带轮，17-第二转轴，18-导向孔，19-第一弹簧，20-搅拌叶片，21-固定板，22-移动板，23-小孔，24-防护罩，25-第二弹簧，26-钢珠。
具体实施方式
下面结合附图和实施例对本实用新型作进一步的说明。
实施例1
一种LED灯制造用环氧树脂防凝固设备，如图1-3所示，包括有底板1、原料罐2、出料管3、第一电控阀4、进料斗5、第二电控阀6、滑轨7、滑块8、电动绕线轮9、拉线10、旋转电机11、第一转轴12、第一皮带轮13、平皮带14、轴承座15、第二皮带轮16、第二转轴17、第一弹簧19、搅拌叶片20、固定板21和移动板22，底板1顶部通过螺栓的连接方式固定有原料罐2，原料罐2右侧底部通过法兰的连接方式连接有出料管3，出料管3上设有第一电控阀4，原料罐2左侧下部通过螺栓连接的方式连接有进料斗5，进料斗5上设置有第二电控阀6，原料罐2内左右两壁中部之间通过螺栓连接的方式连接有固定板21，固定板21中间开有导向孔18，原料罐2内左右两壁上部通过螺栓连接的方式左右对称连接有滑轨7，两滑轨7上均滑动式连接有滑块8，两滑块8之间通过螺栓连接的方式连接有移动板22，移动板22顶部与原料罐2内顶部通过挂钩的连接的方式左右对称连接有第一弹簧19，移动板22底部左侧通过螺栓连接的方式连接有旋转电机11，旋转电机11下端的输出轴通过联轴器连接有第一转轴12，第一转轴12底部通过平键的连接的方式连接有第一皮带轮13，移动板22底部中间通过螺栓连接的方式连接有轴承座15，轴承座15内的轴承通过过盈连接的方式连接有第二转轴17，第二转轴17上部通过平键的连接的方式连接有第二皮 带轮16，第二皮带轮16与第一皮带轮13上绕有平皮带14，第二转轴17下部穿过导向孔18并均匀的焊接有搅拌叶片20，原料罐2顶部左右两侧对称开有小孔23，原料罐2顶部通过螺栓连接的方式左右对称连接有电动绕线轮9，电动绕线轮9上均绕有拉线10，拉线10另一端均穿过小孔23并通过挂钩的连接的方式与移动板22顶部连接。
还包括有防护罩24，原料罐2顶部通过螺栓连接的方式连接有防护罩24，防护罩24将两电动绕线轮9盖住。
还包括有第二弹簧25和钢珠26，搅拌叶片20末端均通过挂钩的连接的方式连接有第二弹簧25，第二弹簧25末端均焊接有钢珠26。
底板1的材料为不锈钢。
移动板22材料为Q235钢。
旋转电机11为伺服旋转电机11。
工作原理：当需要防止环氧树脂凝固时，工作人员控制第二电控阀6打开，将环氧树脂从进料斗5倒进原料罐2，环氧树脂倒完后控制第二电控阀6关闭，然后工作人员控制旋转电机11旋转，带动第一转轴12转动，进而带动第一皮带轮13转动，使得平皮带14转动，带动第二皮带轮16转动，进而带动第二转轴17转动，使得搅拌叶片20转动，对原料罐2内的环氧树脂进行快速搅拌，防止原料罐2内的环氧树脂凝固。在控制旋转电机11旋转的同时，工作人员控制原料罐2顶部左侧电动绕线轮9顺时针旋转和原料罐2顶部右侧电动绕线轮9逆时针旋转，两电动绕线轮9相互配合将拉线10放出，被压缩的第一弹簧19慢慢恢复原状并带动移动板22及其上装置向下移动，当第二转轴17底端接近原料罐2底部时，工作人员控制原料罐2顶部左侧电动绕线轮9逆时针旋转和原料罐2顶部右侧电动绕线轮9顺时针旋转，两电动绕线轮9相互配合将拉线 10绕起，拉线10拉动移动板22及其上装置向上移动，第一弹簧19再次被压缩，待搅拌叶片20接近固定板21底部时，控制原料罐2顶部左侧电动绕线轮9顺时针旋转和原料罐2顶部右侧电动绕线轮9逆时针旋转。如此反复，使得原料罐2内的环氧树脂得到充分搅拌。工作结束后，待移动板22回到初始位置后，工作人员控制两电动绕线轮9停止工作，接着控制旋转电机11停止工作，然后控制第一电控阀4打开，需要使用的环氧树脂通过出料管3流出，待原料罐2内的环氧树脂流尽后控制第一电控阀4关闭。
因为还包括有防护罩24，原料罐2顶部通过螺栓连接的方式连接有防护罩24，防护罩24将两电动绕线轮9盖住，防护罩24可以保护电动绕线轮9不受外界因素的破坏，提高了电动绕线轮9使用寿命。
因为还包括有第二弹簧25和钢珠26，搅拌叶片20末端均通过挂钩的连接的方式连接有第二弹簧25，第二弹簧25末端均通过挂钩的连接的方式连接有钢珠26，钢珠26可以更好地敲碎环氧树脂内一些较大的颗粒，使得防凝固效果更好。
因为底板1的材料为不锈钢，不锈钢耐腐蚀强，能增强装置的使用寿命。
因为移动板22材料为Q235钢，Q235钢具有良好的塑性和焊接性能，成型能力很好并且具有一定的强度，Q235钢价格相对便宜，性价比高，实用性能好，所以选用Q235钢既可以节约成本，又能够延长本装置的使用寿命。
因为旋转电机11为伺服旋转电机11，伺服旋转电机11抗过载能力强，高速性能好，能精准控制其转速。
以上所述实施例仅表达了本实用新型的优选实施方式，其描述较为具体和详细，但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出 若干变形、改进及替代，这些都属于本实用新型的保护范围。因此，本实用新型专利的保护范围应以所附权利要求为准。

Claims (6)

  1. 一种LED灯制造用环氧树脂防凝固设备，其特征在于，包括有底板(1)、原料罐(2)、出料管(3)、第一电控阀(4)、进料斗(5)、第二电控阀(6)、滑轨(7)、滑块(8)、电动绕线轮(9)、拉线(10)、旋转电机(11)、第一转轴(12)、第一皮带轮(13)、平皮带(14)、轴承座(15)、第二皮带轮(16)、第二转轴(17)、第一弹簧(19)、搅拌叶片(20)、固定板(21)和移动板(22)，底板(1)顶部通过螺栓的连接方式固定有原料罐(2)，原料罐(2)右侧底部通过法兰的连接方式连接有出料管(3)，出料管(3)上设有第一电控阀(4)，原料罐(2)左侧下部通过螺栓连接的方式连接有进料斗(5)，进料斗(5)上设置有第二电控阀(6)，原料罐(2)内左右两壁中部之间通过螺栓连接的方式连接有固定板(21)，固定板(21)中间开有导向孔(18)，原料罐(2)内左右两壁上部通过螺栓连接的方式左右对称连接有滑轨(7)，两滑轨(7)上均滑动式连接有滑块(8)，两滑块(8)之间通过螺栓连接的方式连接有移动板(22)，移动板(22)顶部与原料罐(2)内顶部通过挂钩的连接的方式左右对称连接有第一弹簧(19)，移动板(22)底部左侧通过螺栓连接的方式连接有旋转电机(11)，旋转电机(11)下端的输出轴通过联轴器连接有第一转轴(12)，第一转轴(12)底部通过平键的连接的方式连接有第一皮带轮(13)，移动板(22)底部中间通过螺栓连接的方式连接有轴承座(15)，轴承座(15)内的轴承通过过盈连接的方式连接有第二转轴(17)，第二转轴(17)上部通过平键的连接的方式连接有第二皮带轮(16)，第二皮带轮(16)与第一皮带轮(13)上绕有平皮带(14)，第二转轴(17)下部穿过导向孔(18)并均匀的焊接有搅拌叶片(20)，原料罐(2)顶部左右两侧对称开有小孔(23)，原料罐(2)顶部通过螺栓连接的方式左右对称连接有电动绕线轮(9)，电动绕线轮(9)上均绕有拉线(10)，拉线(10) 另一端均穿过小孔(23)并通过挂钩的连接的方式与移动板(22)顶部连接。
  2. 根据权利要求1所述的一种LED灯制造用环氧树脂防凝固设备，其特征在于，还包括有防护罩(24)，原料罐(2)顶部通过螺栓连接的方式连接有防护罩(24)，防护罩(24)将两电动绕线轮(9)盖住。
  3. 根据权利要求1所述的一种LED灯制造用环氧树脂防凝固设备，其特征在于，还包括有第二弹簧(25)和钢珠(26)，搅拌叶片(20)末端均通过挂钩的连接的方式连接有第二弹簧(25)，第二弹簧(25)末端均焊接有钢珠(26)。
  4. 根据权利要求1所述的一种LED灯制造用环氧树脂防凝固设备，其特征在于，底板(1)的材料为不锈钢。
  5. 根据权利要求1所述的一种LED灯制造用环氧树脂防凝固设备，其特征在于，移动板(22)材料为Q235钢。
  6. 根据权利要求1所述的一种LED灯制造用环氧树脂防凝固设备，其特征在于，旋转电机(11)为伺服旋转电机(11)。
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