WO2019100323A1 - 一种全自动卧式注肩机 - Google Patents

一种全自动卧式注肩机 Download PDF

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Publication number
WO2019100323A1
WO2019100323A1 PCT/CN2017/112842 CN2017112842W WO2019100323A1 WO 2019100323 A1 WO2019100323 A1 WO 2019100323A1 CN 2017112842 W CN2017112842 W CN 2017112842W WO 2019100323 A1 WO2019100323 A1 WO 2019100323A1
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WO
WIPO (PCT)
Prior art keywords
pipe
tube
motor
platform
cutting
Prior art date
Application number
PCT/CN2017/112842
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English (en)
French (fr)
Inventor
陈洁松
苏晓钢
张小虎
Original Assignee
南通宝田包装科技有限公司
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Application filed by 南通宝田包装科技有限公司 filed Critical 南通宝田包装科技有限公司
Publication of WO2019100323A1 publication Critical patent/WO2019100323A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14008Inserting articles into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14336Coating a portion of the article, e.g. the edge of the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14598Coating tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1769Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/38Cutting-off equipment for sprues or ingates
    • B29C45/382Cutting-off equipment for sprues or ingates disposed outside the mould

Definitions

  • the design of the invention relates to a molding machine, in particular to a fully automatic horizontal shoulder injection machine.
  • aluminum-plastic composite hose packaging is a commonly used form for ease of use and hygiene, and the annual demand is very large, increasing its production efficiency and reducing its production costs. It is of great significance to the daily necessities, cosmetics, food, pharmaceuticals and other industries.
  • the molding equipment of aluminum-plastic composite hose used in China is relatively old, adopting semi-automatic form, manual upper tube and manual extubation, low production efficiency and high labor intensity.
  • Some equipment adopts hydraulic cylinder action driving device, high noise and hydraulic pressure. The equipment is prone to oil leakage and pollutes the working environment.
  • the technical problem to be solved by the present invention is to provide a fully automatic horizontal shoulder-shoulder machine in view of the above-mentioned deficiencies of the prior art.
  • the technical solution adopted by the present invention is:
  • a fully automatic horizontal shoulder machine includes a frame and a first working platform and a second working platform mounted on the frame, the first working platform mounting a circular turntable mechanism driven by a driving motor, the circle
  • the shape of the turntable mechanism is provided with a plurality of core rods, and the core rods are respectively provided with an automatic upper tube device, a material bowl forming device, a cutting device and an automatic lower tube device, and the material forming device is correspondingly arranged on one side.
  • the automatic spouting device is mounted on the second working platform, and the upper working platform is connected to the upper pipe rack platform, and the automatic upper pipe device is mounted on the upper pipe rack platform.
  • a drop tube device is connected to one side of the upper tube rack platform.
  • the drop tube device comprises a drop tube rack, a drop tube conveyor belt is arranged at an upper end of the drop tube rack, a drop tube box is arranged above the drop tube conveyor belt, and a partition plate is arranged in the drop tube box, A motor bracket is connected to one side of the drop tube rack, a transfer motor is mounted on the motor bracket, and a drop tube is arranged at one end of the drop tube rack.
  • the automatic upper tube device comprises an upper tube support plate, an upper tube groove, a straw mechanism, a first upper tube mechanism and a second upper tube mechanism, wherein the upper tube support plate is mounted on the tube rack platform through the support tube;
  • the upper tube groove is mounted on the frame platform, the tail portion of the upper tube groove is provided with a pushing rod, the pushing rod is installed under the upper tube bracket plate;
  • the straw mechanism is installed under the upper tube bracket plate, and the straw mechanism comprises a straw gun a gas spring and a gas pressure valve, wherein the gas spring and the straw gun are connected by a connecting block, the gas pressure valve is located above the gas spring, and the gas pressure valve is connected to the straw gun through the connecting block;
  • the first upper tube mechanism is mounted on the On the pipe rack platform, the first upper pipe mechanism includes a first conveying motor, a first conveying wheel and a casing head, the first conveying motor is fixed under the upper pipe frame platform, and the first conveying motor passes the first transmission transmission The shaft is connected to the first transfer wheel, and the
  • the sleeve head is provided with a cutting piece on one side, and the sleeve head is sequentially provided with a benchmark detection. And benchmarking motor;
  • the second upper pipe mechanism is mounted on the upper pipe rack platform, and the second upper pipe mechanism includes a second transfer motor, a second transfer wheel and a pipette head, the second transfer motor is fixed under the upper pipe rack platform, and the second transfer The motor is coupled to the second transfer wheel via a second drive shaft that is mounted over the upper tube frame platform by a second rail.
  • the bowl forming device is fixed on the first working platform, and the device comprises a forming support, and the forming support is provided with a molding cavity.
  • the cutting device comprises a movable cutting support, a cutting head and a cutting motor, the cutting support is mounted above the first working platform, the cutting head is connected to one side of the cutting support, and the cutting motor is connected to the cutting device At the upper end of the mechanism, the cutting motor and the cutting head are connected by a cutting conveyor; the tail of the device is further provided with a first air pipe joint, and the air pipe joint is connected to the external fan through the first air pipe.
  • the automatic lower pipe device comprises a lower pipe bracket and a lower pipe clamp, the lower pipe bracket is fixed on the first working platform, the lower pipe clamp is connected to the lower pipe bracket, and the lower pipe clamp tail is connected a second air pipe joint, the second air pipe joint being connected to the external fan through the second air pipe.
  • the automatic spouting device comprises a moving rack mechanism, a stocking mechanism and a discharging mechanism, the moving rack mechanism comprising a rack supporting plate, a moving material base and a power motor, wherein the material rack supporting plate is installed in the second work On the stage, the moving material base is connected to the material rack support plate by a screw rod, and the power motor is connected under the second work table;
  • the storage mechanism is composed of a hopper, a storage motor and a storage wheel, a hopper is located above the device, and the storage motor and the storage wheel are connected by a storage conveyor;
  • the discharge mechanism comprises a discharge motor, a pressure rod, an injection cylinder and a heat preservation flow passage, and an inlet end of the injection cylinder Connected to one end of the pressure rod, the outlet end of the injection cylinder is connected to the heat preservation flow channel, and the injection flow head is further provided with an injection head; Both the storage mechanism and the discharge mechanism are located above the second workbench.
  • the fully automatic horizontal shoulder injection machine of the invention adopts a fully automatic upper tube device, an automatic plastic ejection device, an automatic lower tube device, and a multi-station one-step molding, thereby improving production efficiency and saving Labor cost; the machine uses a servo motor instead of the hydraulic drive equipment, which reduces the working noise and solves the pollution caused by the leakage of the hydraulic device.
  • the mandrel on the station can be replaced to meet the needs of different products.
  • Figure 1 is a schematic view of the structure of the present invention
  • FIG. 2 is a schematic structural view of a drop tube device
  • Figure 3 is a schematic structural view of an automatic upper tube device
  • Figure 4 is a front elevational view of the automatic upper tube device
  • Figure 5 is a schematic structural view of a straw mechanism in the automatic upper tube device
  • Figure 6 is a schematic structural view of a first upper tube mechanism in the automatic upper tube device
  • Figure 7 is a schematic structural view of a second upper tube mechanism in the automatic upper tube device
  • Figure 8 is a schematic structural view of a bowl forming device
  • Figure 9 is a schematic structural view of a cutting device
  • Figure 10 is a front elevational view of the cutting device
  • Figure 11 is a schematic structural view of an automatic lower tube device
  • Figure 12 is a schematic structural view of an automatic spouting device
  • Figure 13 is a front elevational view of the automatic spouting device
  • Figure 14 is a cross-sectional view taken along the line A-A of the automatic spouting apparatus
  • Figure 15 is a plan view of the automatic spouting device
  • a fully automatic horizontal shoulder grinder includes a frame 1 and a first working platform 2 and a second working platform 3 mounted on the frame.
  • the first working platform 1 is mounted by a driving motor.
  • the circular rotating disc mechanism 10 is provided with a plurality of core rods 11 , and the core rods 11 are respectively provided with automatic upper tube device 5 , material bowl forming device 6 and cutting device. 7 and the automatic lower tube device 8, the side of the material forming device 6 is provided with an automatic plastic spouting device 9, which is mounted on the second working platform 3, and the first working platform 2
  • the upper tube rack platform 12 is connected to the side, and the automatic upper tube device 5 is mounted on the upper tube rack platform 12, and the drop tube device 13 is connected to one side of the upper tube frame.
  • the drop tube device 13 includes a drop tube rack 131.
  • the drop tube rack 131 is mounted with a drop tube conveyor belt 132 at the upper end thereof, and a drop tube box 133 is disposed above the drop tube conveyor belt 132.
  • a distribution plate 134 is disposed in the drop tube box 133.
  • a motor bracket 135 is connected to one side of the drop tube rack 131.
  • a transfer motor 136 is mounted on the motor branch 135, and the drop tube conveyor belt 132 is driven by the transfer motor 136. Will tube The material is conveyed to the automatic upper tube device 5, and one end of the down tube rack 131 is provided with a drop tube 137, and the tube material enters the automatic upper tube device 5 through the drop tube port 137.
  • the automatic upper tube device comprises an upper tube support plate 111, an upper tube groove 112, a straw mechanism 113, a first upper tube mechanism 114 and a second upper tube mechanism.
  • the upper tube bracket 111 is mounted on the tube rack platform 12 through the support tube 116;
  • the upper tube slot 112 is mounted on the rack platform 12, and the push tube 117 is disposed at the tail of the upper tube slot 12
  • the push rod 117 is mounted below the upper tube support plate 111;
  • the suction tube mechanism 113 is mounted below the upper tube support plate 111, and the suction mechanism 113 includes a suction tube 1131, a gas spring 1132 and a pneumatic valve 1133, the gas spring 1132 and the suction tube
  • the guns 1131 are connected by a connecting block 1134, which is located above the gas spring 1132, and the pneumatic valve 1133 is connected to the straw gun 1131 via a connecting block 1134;
  • the first upper tube mechanism 114 is mounted on the upper tube rack platform 12
  • the first upper pipe mechanism includes
  • the first conveying motor 1141 is fixed under the upper pipe frame platform 12, and the first conveying motor 1141 passes the first
  • a transmission shaft 1144 is coupled to the first transfer wheel 1142, the sleeve head 1143 is connected to the upper tube rack platform 12 through a first rail 1145.
  • the sleeve head 1143 is provided with a cutting piece 1146 on one side thereof.
  • the sleeve head 1143 is sequentially provided with a benchmark detector 1147 and a benchmark motor 1148.
  • the second upper tube mechanism 115 is mounted on the upper tube rack platform 12, and the second upper tube mechanism 115 includes a second transfer motor 1151, a second transfer wheel 1152 and a pipette head 1153, and the second transfer motor 1151 is fixed. Below the upper tube rack platform 12, the second transfer motor 1151 is coupled to the second transfer wheel 1152 via a second drive shaft 1154 that is mounted over the upper tube rack platform 12 by a second rail 1155.
  • the bowl forming device 6 is fixed to the first work platform 2, and the device includes a molding support 221, and the molding support 221 is provided with a molding cavity 222.
  • the cutting device 7 includes a movable cutting support 311, a cutting head 312, and a cutting motor 313 mounted above the first work platform 2, the cutting head 312 It is connected to one side of the cutting support 311, the cutting motor 313 is connected to the upper end of the mechanism, and the cutting motor 313 and the cutting head 312 are connected by a cutting conveyor belt 314; the tail portion of the device is further provided with a first air pipe joint 315, the air pipe The joint 315 is connected to the external fan 317 through the first air pipe 316.
  • the automatic lower tube device 8 includes a lower tube holder 411 and a lower tube holder 412.
  • the lower tube holder 411 is fixed to the first working platform 2, and the lower tube holder 412 is connected.
  • a second air pipe joint 413 is connected to the tail of the lower pipe clamp 412, and the second air pipe joint 413 is connected. It is connected to the external fan 317 through the second air pipe 414.
  • the automatic spouting device 9 includes a moving table mechanism 511, a stocking mechanism 512, and a discharge mechanism 513, and the moving table mechanism 511 includes a table support plate. 5111.
  • the mobile base 5112 and the power motor 5113 are mounted on the second table 3, and the moving base 5112 is connected to the table support plate 5111 via a screw 5113.
  • the stocking mechanism 512 is composed of a hopper 5121, a stocker motor 5122 and a stocker 5123, the hopper 5121 is located above the device, the stocker motor 5122 and the stocker 5123 is connected by a stock conveyor belt 5124;
  • the discharge mechanism 513 includes a discharge motor 5131, a pressure rod 5132, an injection cylinder 5133 and a heat preservation flow passage 5134, and an inlet end of the injection cylinder 5133 is connected to one end of the pressure rod 5132.
  • the outlet end of the injection cylinder 5133 is connected to the heat preservation flow passage 5134, and the injection heat preservation passage 5134 is further provided with an injection head 5135; the storage mechanism 512 and the discharge mechanism 513 are located above the second work table 3. .
  • the pipe member is added to the pipe drop device 13, and the pipe member enters the drop pipe port 137 through the drop pipe conveyor belt 132, and the pipe member is sequentially arranged at the drop pipe port 137; the pipe member is transported to the upper pipe groove through the pipette gun 1131 on the pipe suction mechanism 113.
  • the push rod 117 pushes the pipe member to the first upper pipe mechanism 114, and fits over the casing head 1143.
  • the gas spring 1132 on the suction pipe mechanism 113 automatically expands and contracts according to the pipe size, and controls the spacing between the suction pipe guns 1131;
  • the benchmark detector 1147 of the first upper tube mechanism 114 detects whether the position of the tube is true.
  • the index motor 1148 will drive the sleeve head 1143 to adjust, and the cutting piece 1146 will automatically cut the excess portion of the tail; Thereafter, the first transfer motor 1141 drives the first transfer wheel 1142 to move, and the pipe is fed into the pipette head 1153 of the second upper pipe mechanism 115; the second transfer motor on the second upper pipe mechanism 115 drives the second transfer 1152.
  • the wheel 1154 moves to fit the tube into the mandrel 11; the movement of the driving motor 4 drives the circular dial mechanism 10 to move, and one end of the tube is aligned with the molding cavity 222, at which time the automatic spouting device 9 starts to move.
  • the raw material in the hopper 5121 is driven into the moving material base 5122 by the storage motor 5122, and the discharging motor 5131 feeds the raw material into the injection molding cylinder 5122 through the pressure rod 5132, and the raw material enters the injection molding head 5135 through the heat insulating flow passage 5134 to complete the injection molding step;
  • the pipe head is fed into the cutting device 7, and the cutting head 312 on the cutting device 7 cuts off the excess nozzle of the pipe head, and the cut waste is sucked out by the external fan 317; then the pipe is automatically fed Inside the lower tube device 8, the tube is taken out by the lower tube collet 412.

Abstract

一种全自动卧式注肩机,包括机架(1)和安装在机架(1)上的第一工作平台(2)和第二工作平台(3),第一工作平台(2)安装由驱动电机(4)带动的圆形转盘机构(10),圆形转盘机构(10)上设有若干个芯棒(11),芯棒(11)四周相应的依次设有自动上管装置(5)、料碗成型装置(6)、切料装置(7)和自动下管装置(8),料碗成型装置(6)一侧对应设有自动吐塑装置(9),自动吐塑装置(9)安装于第二工作平台(3)上,第一工作平台(2)一侧连接有上管机架平台(12),自动上管装置(5)安装于上管机架平台(12)上,上管机架平台(12)一侧连接有落管装置(13)。该注肩机提高了生产效率;降低了噪音,解决了液压装置漏油对环境带来的污染;且工位上的芯棒可以进行替换,满足了不同产品的需求。

Description

一种全自动卧式注肩机 技术领域
本发明设计涉及一种成型机,具体是指一种全自动卧式注肩机。
背景技术
在日用品、化妆品、药品及食品行业中,为了使用方便和卫生,铝塑复合软管包装形式是一种普遍采用的形式,而且每年的需求量都非常大,提高其生产效率并降低其生产成本对日用品、化妆品、食品、药品等行业都具有重要意义。目前国内使用的铝塑复合软管的成型设备较为老旧,采用半自动形式,人工上管、人工拔管,生产效率低,劳动强度大,有些设备采用液压油缸作用驱动装置,噪音大,且液压设备易出现漏油,对工作环境产生污染。
发明内容
本发明要解决的技术问题是针对上述现有技术的不足,而提供一种全自动卧式注肩机。
为解决上述技术问题,本发明采用的技术方案是:
一种全自动卧式注肩机,包括机架和安装在机架上的第一工作平台和第二工作平台,所述第一工作平台安装由驱动电机带动的圆形转盘机构,所述圆形转盘机构上设有若干个芯棒,所述芯棒四周相应的依次设有自动上管装置、料碗成型装置、切料装置和自动下管装置,所述料碗成型装置一侧对应设有自动吐塑装置,所述自动吐塑装置安装于第二工作平台上,所述第一工作平台一侧连接有上管机架平台,所述自动上管装置安装于上管机架平台上,所述上管机架平台一侧连接有落管装置。
所述落管装置包括落管机架,所述落管机架上端安装有落管传送带,所述落管传送带上方设有落管箱,所述落管箱内设有分隔板,所述落管机架一侧连接有电机支架,所述电机支架上安装有传送电机,所述落管机架一端设有落管口。
所述自动上管装置包括上管支架板、上管槽、吸管机构、第一上管机构和第二上管机构,所述上管支架板通过支撑管安装于管机架平台上;所述上管槽安装于机架平台上,所述上管槽尾部设有推送杆,所述推送杆安装在上管支架板下方;所述吸管机构安装在上管支架板下方,吸管机构包括吸管枪、气弹簧和气压阀,所述气弹簧与吸管枪之间通过连接块连接,所述气压阀位于气弹簧上方,气压阀通过连接块与吸管枪连接;所述第一上管机构安装于上管机架平台上,第一上管机构包括第一传送电机、第一传送轮和套管头,所述第一传送电机固定在上管机架平台下方,第一传送电机通过第一传传动轴与第一传送轮连接,所述套管头通过第一导轨连接于上管机架平台上方,所述套管头一侧设有切割片,所述套管头上方依次设有对标检测器和对标电机;所述第二上管机构安装于上管机架平台上,第二上管机构包括第二传送电机、第二传送轮和吸管头,所述第二传送电机固定在上管机架平台下方,第二传送电机通过第二传动轴与第二传送轮连接,所述吸管头通过第二导轨安装于上管机架平台上方。
所述料碗成型装置固定在第一工作平台上,该装置包括成型支座,所述成型支座内设有成型模腔。
所述切料装置包括可移动切割支座、切割头和切割电机,所述切割支座安装于第一工作平台上方,所述切割头连接于切割支座一侧,所述切割电机连接于该机构上端,切割电机与切割头之间通过切割传送带连接;该装置尾部还设有第一气管接头,所述气管接头通过第一气管与外部风机连接。
所述自动下管装置包括下管支架和下管夹头,所述下管支架固定在第一工作平台上,所述下管夹头连接在下管支架上,所述下管夹头尾部连接有第二气管接头,所述第二气管接头通过第二气管与外部风机连接。
所述自动吐塑装置包括移动料台机构、储料机构和出料机构,所述移动料台机构包括料台支架板、移动料座和动力马达,所述料台支架板安装于第二工作台上,所述移动料座通过丝杆连接于料台支架板上,所述动力马达连接于第二工作台下方;所述储料机构由料斗、储料电机和储料轮组成,所述料斗位于该装置上方,所述储料电机和储料轮之间通过储料传送带连接;所述出料机构包括出料电机、压力杆、注塑油缸和保温流道,所述注塑油缸的进口端与压力杆一端连接,所述注塑油缸的出口端与保温流道连接,所述保温流道一侧还设有注塑头;所述 储料机构和出料机构都位于于第二工作台上方。
与现有技术相比,本发明的一种全自动卧式注肩机,采用全自动上管装置、自动吐塑装置、自动下管装置,多工位一步成型,提高了生产效率,节约了人力成本;设备采用了伺服电机代替了液压驱动设备,降低了工作噪音,解决了液压装置漏油对环境带了的污染;另外工位上的芯棒可以进行替换,满足了不同产品的需求。
附图说明
图1是本发明的结构示意图;
图2是落管装置的结构示意图;
图3是自动上管装置的结构示意图;
图4是自动上管装置的主视图;
图5是自动上管装置中的吸管机构结构示意图;
图6是自动上管装置中的第一上管机构结构示意图;
图7是自动上管装置中的第二上管机构结构示意图;
图8是料碗成型装置结构示意图;
图9是切料装置结构示意图;
图10是切料装置的主视图;
图11是自动下管装置结构示意图;
图12是自动吐塑装置结构示意图;
图13是自动吐塑装置的主视图;
图14是自动吐塑装置的A-A面剖视图;
图15是自动吐塑装置的俯视图;
其中,1、机架,2、第一工作平台,3、第二工作平台,4、驱动电机,5、自动上管装置,6、料碗成型装置,7、切料装置,8、自动下管装置,9、自动吐塑装置,10、圆形转盘机构,11、芯棒,12、上管机架平台,13、落管装置,131、落管机架,132、落管传送带,133、落管箱,134、分隔板,135、电机支架,136、传送电机,137、落管口,111、上管支架板,112、上管槽,113、吸管机构,114、第一上管机构,115、第二上管机构,116、支撑管,117、推送杆,1131、吸管 枪,1132、气弹簧,1133、气压阀,1134、连接块,1141、第一传送电机,1142、第一传送轮,1143、套管头,1144、第一传传动轴,1145、第一导轨,1146、切割片,1147、对标检测器,1148、对标电机,1151、第二传送电机,1152、第二传送轮,1153、吸管头,1154、第二传动轴,1155、第二导轨,221、成型支座,222、成型模腔,311、切割支座,312、切割头,313、切割电机,314、切割传送带,315、第一气管接头,316、第一气管,317、风机,411、下管支架,412、下管夹头,413、第二气管接头,415、第二气管,511、移动料台机构,512、储料机构,513、出料机构,5111、料台支架板,5112、移动料座,5513、丝杆,5114、动力马达,5121、料斗,5122、储料电机,5123、储料轮,5124、储料传送带,5131、出料电机,5132、压力杆,5133、注塑油缸,5134、保温流道,5135、注塑头。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
如图1所示,一种全自动卧式注肩机,包括机架1和安装在机架上的第一工作平台2和第二工作平台3,所述第一工作平台1安装由驱动电机4带动的圆形转盘机构,所述圆形转盘机构10上设有若干个芯棒11,所述芯棒11四周相应的依次设有自动上管装置5、料碗成型装置6、切料装置7和自动下管装置8,所述料碗成型装置6一侧对应设有自动吐塑装置9,所述自动吐塑装置9安装于第二工作平台上3,所述第一工作平台2一侧连接有上管机架平台12,所述自动上管装置5安装于上管机架平台上12,所述上管机架平12台一侧连接有落管装置13。
如图1和2所示,所述落管装置13包括落管机架131,所述落管机架131上端安装有落管传送带132,所述落管传送带132上方设有落管箱133,所述落管箱133内设有分隔板134,所述落管机架131一侧连接有电机支架135,所述电机支135上安装有传送电机136,通过传送电机136带动落管传送带132将管 料向自动上管装置5传送,所述落管机架131一端设有落管口137,管料通过落管口137进入自动上管装置5。
如图1、3、4、5、6和7所示,所述自动上管装置包括上管支架板111、上管槽112、吸管机构113、第一上管机构114和第二上管机构115,所述上管支架111板通过支撑管116安装于管机架平台12上;所述上管槽112安装于机架平台12上,所述上管槽12尾部设有推送杆117,所述推送杆117安装在上管支架板111下方;所述吸管机构113安装在上管支架板111下方,吸管机构113包括吸管枪1131、气弹簧1132和气压阀1133,所述气弹簧1132与吸管枪1131之间通过连接块1134连接,所述气压阀1133位于气弹簧1132上方,气压阀1133通过连接块1134与吸管枪1131连接;所述第一上管机构114安装于上管机架平台12上,第一上管机构包括114第一传送电机1141、第一传送轮1142和套管头1143,所述第一传送电机1141固定在上管机架平台12下方,第一传送电机1141通过第一传传动轴1144与第一传送轮1142连接,所述套管头1143通过第一导轨1145连接于上管机架平台12上方,所述套管头1143一侧设有切割片1146,所述套管头1143上方依次设有对标检测器1147和对标电机1148;所述第二上管机构115安装于上管机架平台12上,第二上管机构115包括第二传送电机1151、第二传送轮1152和吸管头1153,所述第二传送电机1151固定在上管机架平台12下方,第二传送电机1151通过第二传动轴1154与第二传送轮1152连接,所述吸管头1153通过第二导轨1155安装于上管机架平台12上方。
如图1和8所示,所述料碗成型装置6固定在第一工作平台2上,该装置包括成型支座221,所述成型支座221内设有成型模腔222。
如图1和10所示,所述切料装置7包括可移动切割支座311、切割头312和切割电机313,所述切割支座331安装于第一工作平台2上方,所述切割头312连接于切割支座311一侧,所述切割电机313连接于该机构上端,切割电机313与切割头312之间通过切割传送带314连接;该装置尾部还设有第一气管接头315,所述气管接头315通过第一气管316与外部风机317连接。
如图1和11所示,所述自动下管装置8包括下管支架411和下管夹头412,所述下管支架411固定在第一工作平台2上,所述下管夹头412连接在下管支架411上,所述下管夹头412尾部连接有第二气管接头413,所述第二气管接头413 通过第二气管414与外部风机317连接。
如图1、12、13、14和15所示,所述自动吐塑装置9包括移动料台机构511、储料机构512和出料机构513,所述移动料台机构511包括料台支架板5111、移动料座5112和动力马达5113,所述料台支架板5111安装于第二工作台上3,所述移动料座5112通过丝杆5113连接于料台支架板5111上,所述动力马达5114连接于第二工作台3下方;所述储料机构512由料斗5121、储料电机5122和储料轮5123组成,所述料斗5121位于该装置上方,所述储料电机5122和储料轮5123之间通过储料传送带5124连接;所述出料机构513包括出料电机5131、压力杆5132、注塑油缸5133和保温流道5134,所述注塑油缸5133的进口端与压力杆5132一端连接,所述注塑油缸5133的出口端与保温流道5134连接,所述保温流道5134一侧还设有注塑头5135;所述储料机构512和出料机构513都位于于第二工作台3上方。
工作原理:将管件加入落管装置13,管件通过落管传送带132进入落管口137,所述管件依次排列在落管口137;通过吸管机构113上的吸管枪1131将管件运送到上管槽112内,推送杆117将管件推送至第一上管机构114,套在套管头1143上,吸管机构113上的气弹簧1132会根据管件大小自动伸缩,控制吸管枪1131之间的间距;所述第一上管机构114的对标检测器1147会检测管件位置是否真确,如有偏差,对标电机1148会带动套管头1143进行调整,且切割片1146会自动切割尾部多余部分;调整完毕后,第一传送电机会1141带动第一传送轮1142移动,将管件送入第二上管机构115的吸管头1153内;第二上管机构115上的第二传送电机会1152带动第二传送轮1154移动,将管件套入芯棒11上;通过驱动电机4运动带动圆形转盘机构10进行运动,管件一端与成型模腔222对齐,此时自动吐塑装置9开始运动,料斗5121内的原料通过储料电机5122的带动进入移动料座5122内,出料电机5131通过压力杆5132将原料送入注塑油缸5122,原料通过保温流道5134进入注塑头5135,完成注塑步骤;注塑完成后,管件头部被送入切料装置7内,切料装置7上的切割头312将管件头部的多余水口切除,切除下来的废料通过外部风机317吸出;然后管件被送入自动下管装置8内,通过下管夹头412将管件取出。
本发明并不局限于所述的实施例,本领域的技术人员在不脱离本发明的精神 即公开范围内,仍可作一些修正或改变,故本发明的权利保护范围以权利要求书限定的范围为准。

Claims (7)

  1. 一种全自动卧式注肩机,其特征在于:包括机架和安装在机架上的第一工作平台和第二工作平台,所述第一工作平台安装由驱动电机带动的圆形转盘机构,所述圆形转盘机构上设有若干个芯棒,所述芯棒四周相应的依次设有自动上管装置、料碗成型装置、切料装置和自动下管装置,所述料碗成型装置一侧对应设有自动吐塑装置,所述自动吐塑装置安装于第二工作平台上,所述第一工作平台一侧连接有上管机架平台,所述自动上管装置安装于上管机架平台上,所述上管机架平台一侧连接有落管装置。
  2. 根据权利要求1所述的一种全自动卧式注肩机,其特征在于:所述落管装置包括落管机架,所述落管机架上端安装有落管传送带,所述落管传送带上方设有落管箱,所述落管箱内设有分隔板,所述落管机架一侧连接有电机支架,所述电机支架上安装有传送电机,所述落管机架一端设有落管口。
  3. 根据权利要求1所述的一种全自动卧式注肩机,其特征在于:所述自动上管装置包括上管支架板、上管槽、吸管机构、第一上管机构和第二上管机构,所述上管支架板通过支撑管安装于管机架平台上;所述上管槽安装于机架平台上,所述上管槽尾部设有推送杆,所述推送杆安装在上管支架板下方;所述吸管机构安装在上管支架板下方,吸管机构包括吸管枪、气弹簧和气压阀,所述气弹簧与吸管枪之间通过连接块连接,所述气压阀位于气弹簧上方,气压阀通过连接块与吸管枪连接;所述第一上管机构安装于上管机架平台上,第一上管机构包括第一传送电机、第一传送轮和套管头,所述第一传送电机固定在上管机架平台下方,第一传送电机通过第一传传动轴与第一传送轮连接,所述套管头通过第一导轨连接于上管机架平台上方,所述套管头一侧设有切割片,所述套管头上方依次设有对标检测器和对标电机;所述第二上管机构安装于上管机架平台上,第二上管机构包括第二传送电机、第二传送轮和吸管头,所述第二传送电机固定在上管机架平台下方,第二传送电机通过第二传动轴与第二传送轮连接,所述吸管头通过第二导轨安装于上管机架平台上方。
  4. 根据权利要求1所述的一种全自动卧式注肩机,其特征在于:所述料碗成型装置固定在第一工作平台上,该装置包括成型支座,所述成型支座内设有成 型模腔。
  5. 根据权利要求1所述的一种全自动卧式注肩机,其特征在于:所述切料装置包括可移动切割支座、切割头和切割电机,所述切割支座安装于第一工作平台上方,所述切割头连接于切割支座一侧,所述切割电机连接于该机构上端,切割电机与切割头之间通过切割传送带连接;该装置尾部还设有第一气管接头,所述气管接头通过第一气管与外部风机连接。
  6. 根据权利要求1所述的一种全自动卧式注肩机,其特征在于:所述自动下管装置包括下管支架和下管夹头,所述下管支架固定在第一工作平台上,所述下管夹头连接在下管支架上,所述下管夹头尾部连接有第二气管接头,所述第二气管接头通过第二气管与外部风机连接。
  7. 根据权利要求1所述的一种全自动卧式注肩机,其特征在于:所述自动吐塑装置包括移动料台机构、储料机构和出料机构,所述移动料台机构包括料台支架板、移动料座和动力马达,所述料台支架板安装于第二工作台上,所述移动料座通过丝杆连接于料台支架板上,所述动力马达连接于第二工作台下方;所述储料机构由料斗、储料电机和储料轮组成,所述料斗位于该装置上方,所述储料电机和储料轮之间通过储料传送带连接;所述出料机构包括出料电机、压力杆、注塑油缸和保温流道,所述注塑油缸的进口端与压力杆一端连接,所述注塑油缸的出口端与保温流道连接,所述保温流道一侧还设有注塑头;所述储料机构和出料机构都位于于第二工作台上方。
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