WO2019047447A1 - 一种联产多种卤代烯烃和氟代烷烃的方法 - Google Patents
一种联产多种卤代烯烃和氟代烷烃的方法 Download PDFInfo
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- C07C21/18—Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds containing fluorine
Definitions
- This invention relates to a process for the preparation of fluoroolefins, fluorochloroolefins and fluoroalkanes, and more particularly to a process for the co-production of a plurality of halogenated olefins and fluoroalkanes.
- HFO-1234ze 1,3,3,3-tetrafluoropropene
- HFO-1234ze has two types, Z type and E type.
- Z type has a boiling point of 9 ° C
- E type has a boiling point of -19 ° C
- GWP value is 6.
- Z type can be used as a foaming agent
- type E can be mixed with other materials as refrigeration. Use of the agent.
- E type is the first choice for a new generation of environmentally friendly foaming agent. It is suitable for the foaming of polyurethane insulation materials in the fields of household appliances, building insulation, cold chain transportation and industrial insulation. It is CFC, HCFC, HFC. The best alternative blowing agent for other non-fluorocarbon blowing agents.
- HFC-245fa and cyclopentane Compared with the existing foaming agent system (HFC-245fa and cyclopentane), it has better thermal conductivity and energy consumption than the same type of HFC-245fa and cyclopentane refrigerators. Reduced by 7% (compared to HFC-245fa system) and 12% (compared to cyclopentane system), and reduced overall energy consumption by 3% (compared to HFC-245fa system) and 7% (and Compared to the HFC-245fa system).
- 1,1,1,3,3-pentafluoropropane is a safe fluorinated hydrocarbon compound for the ozone layer with zero ozone depletion potential (ODP) and low greenhouse effect (GWP).
- ODP ozone depletion potential
- GWP low greenhouse effect
- Non-combustible, low toxicity currently used as a substitute for chlorotrifluoromethane (CFC-11) and 1,1,1-trichlorofluoroethane (HCFC-141b) blowing agent, also widely used in solvents, propellants , fire extinguishing agent and dry etchant.
- the preparation method of HFO-1233zd is mainly composed of 1,1,1,3,3-pentachloropropane (HCC-240fa) and HF, and is synthesized by gas phase method. After the reaction, there are two types of Z type and E type. Less, so the Z-type is also isomerized to the E-type.
- the preparation method of HFC-245fa mainly uses 1,1,1,3,3-pentachloropropane and anhydrous hydrogen fluoride as raw materials, mainly in liquid phase method, generally using Sb, Sn or Ti chloride as catalyst, reaction temperature Low, low energy consumption, but the equipment is seriously corroded, intermittent operation, and environmental protection issues are outstanding.
- HFO-1234ze has two industrial preparation routes: 1,1,1,3,3-pentafluoropropane (HFC-245fa) gas phase de-HF and 1-chloro, 3,3,3-trifluoropropene Add HF method.
- HFC-245fa 1,1,1,3,3-pentafluoropropane
- 1-chloro, 3,3,3-trifluoropropene Add HF method 1,1,1,3,3-pentafluoropropane
- Chinese Patent Publication No. CN103189338A published on July 3, 2013, invented name: joint production of trans-1-chloro-3,3,3-trifluoropropene, trans-1,3,3,3-tetrafluoro An integrated process for propylene and 1,1,1,3,3-pentafluoropropane.
- the invention discloses the combined production of trans-1-chloro-3,3,3-trifluoropropene, trans-1, starting from a single chlorinated hydrocarbon feedstock 1,1,1,3,3-pentachloropropane.
- the process comprises a liquid or gas phase reaction/purification operation that directly produces a combination of trans-1-chloro-3,3,3-trifluoropropene.
- trans-1-chloro-3,3,3-trifluoropropene is contacted with hydrogen fluoride (HF) in the presence of a catalyst to produce 1,1 with high conversion and selective reaction. 1,3,3-pentafluoropropane.
- HF hydrogen fluoride
- the third reactor is used to produce trans-1,3,3,3-tetrafluoropropene by contacting with a caustic solution in the liquid phase or dehydrofluorination of 245fa using a dehydrofluorination catalyst in the gas phase.
- One or more purification processes may be performed after this operation to recover the trans-1,3,3,3-tetrafluoropropene product.
- the shortcomings are liquid phase fluorination and liquid phase dehydrofluorination.
- the reaction catalyst has a short life span, and the whole process waste liquid is high, and the environmental protection treatment cost is high.
- the chemical process includes (a) 1,1,1,3,3-pentachloropropane (HCC-240fa) or its selected from 1,1,3,3-tetrachloropropene and 1,3,3,3-tetrachloro
- the propylene derivative reacts with excess anhydrous HF in a liquid phase reactor in the presence of a catalyst to produce HFO-1233zd, HFO-1234ze, HCFC-244fa (3-chloro-1, in a first reactor).
- HFO-1233zd and HFO-1234ze are reacted with excess HCl in the presence of a catalyst in a second reactor to separately convert the two olefins to HCFC- 243fa and HCFC-244fa;
- HCFC-243fa and HCFC-244fa are reacted in a third reactor on a dehydrochlorination catalyst or in a caustic solution to form HFO-1233zd and HFO-1234ze; and
- HFO- 1233zd(Z) and HFO-1234ze(Z) were reacted in a fourth reactor in the presence of a catalyst to form HFO-1233zd(E) and HFO-1234ze(E), respectively.
- the first and second steps of the route adopt a liquid phase reaction, the reaction catalyst has a short life span, and the entire process waste liquid is high, and the environmental protection treatment cost is high.
- the chemical process involves the steps of: (1) reacting HCC-240fa with excess HF in a liquid phase catalytic reactor in a manner such that HFO-1233zd(E), HCFC-244fa and HCl are primarily combined; (2) The HCFC-244fa stream directly produces any of the three desired products; (3a) the HCFC-244fa stream can be dehydrochlorinated to produce the desired second product HFO-1234ze(E); and/or (3b) if More HFO-1233zd(E) is required to dehydrofluorinate HCFC-244fa to produce HFO-1233zd(E); and/or (3c) to further fluorinate HCFC-244fa to form HFC-245fa.
- the mixture of the combined products is easily separated by conventional distillation, and then 3-chloro-1,1,1,3-tetrafluoropropane is dehydrochlorinated by contact with a caustic solution in the liquid phase or a dehydrochlorination catalyst in the gas phase. Production of trans-1,3,3,3-tetrafluoropropene.
- the shortcomings are liquid phase fluorination and liquid phase dehydrofluorination.
- the reaction catalyst has a short life span, and the whole process waste liquid is high, and the environmental protection treatment cost is high.
- HFO-1234ze and HFC-245fa were prepared by two-stage gas phase fluorination using 1,1,1,3,3-pentachloropropane (HCC-240fa) and HF as raw materials.
- the first reactor HCC-240fa reacts with HF to obtain HFC-245fa, HFO-1233zd, HF, HCl.
- HFO-1234ze Z type and E type, HFO-1233zd, HFC-245fa and HCFC-244fa have been subjected to a series of separations to obtain HFC-245fa and HFO-1234ze.
- the invention aims at a shortcoming of the prior art, and provides a method for co-production of a plurality of halogenated olefins and fluoroalkanes with simple process, large operation flexibility, low investment and low energy consumption.
- the technical solution adopted by the present invention is: a method for co-production of a plurality of halogenated olefins and fluoroalkanes, comprising the following steps:
- the first reactor reaction product obtained in the step (a) is introduced into the first rectification column to obtain a product trans-1-chloro-3,3,3-trifluoropropene and a first rectification column ;
- step (c) mixing 30 to 70 wt% (wt%, mass%) of trans-1-chloro-3,3,3-trifluoropropene obtained in step (b) with hydrogen fluoride, and then entering the second reactor.
- the reaction is carried out under the action of a catalyst having a molar ratio of hydrogen fluoride to trans-1-chloro-3,3,3-trifluoropropene of from 8 to 20:1, a reaction temperature of from 180 to 400 ° C, and a space velocity of 300. ⁇ 1000h -1 , obtaining a second reactor reaction product;
- step (d) separating the second reactor reaction product obtained in the step (c) into a phase separator for separation to obtain an inorganic phase and an organic phase;
- step (e) introducing the organic phase obtained in the step (d) into the second rectification column to obtain a trans-1,3,3,3-tetrafluoropropene product and a second rectification column bottom liquid;
- the second rectification column bottom liquid obtained in the step (e) is introduced into the third rectification column to obtain a cis-1,3,3,3-tetrafluoropropene product and a third rectification column bottom liquid ;
- the third rectification column bottom liquid obtained in the step (f) is introduced into the fourth rectification column to obtain a 1,1,1,3,3-pentafluoropropane product and a fourth rectification column bottom liquid.
- the first rectification column bottom liquid described in step (b) can be recycled back to the first reactor.
- the inorganic phase described in step (d) can be recycled back to the second reactor.
- the fourth rectification column bottom liquid described in the step (g) can be recycled to the second reactor.
- the reaction temperature in the step (a) is preferably from 250 to 320 ° C, and the space velocity is preferably from 500 to 800 h -1 .
- the molar ratio of hydrogen fluoride to trans-1-chloro-3,3,3-trifluoropropene in the step (c) is preferably from 10 to 15:1, and the reaction temperature is preferably 200. ⁇ 350 ° C, the space velocity is preferably 500 to 700 h -1 .
- the first catalyst described in the step (a) is alumina-supported chromium and magnesium, wherein the loading of chromium is preferably from 3 to 8 wt%, and the loading of magnesium is preferably from 1 to 3 wt%.
- the second catalyst described in the step (c) preferably has a composition of chromium oxide of 73 to 90%, zinc oxide of 9.5 to 25%, and gallium oxide of 0.5 to 2% by mass.
- the isomerization reaction occurs in the first reactor, and HFO-1233zd(Z) isomerized to HFO-1233zd(E). Since the isomerization is an equilibrium reaction, the conversion rate of temperature to HFO-1233zd(Z) The influence is large, the temperature is high, and the chlorine-containing olefin easily makes the catalyst carbon. Therefore, the reaction conditions in the first reactor of the present invention are controlled such that the reaction temperature is 200 to 400 ° C and the space velocity is 300 to 1000 h -1 ; and the reaction conditions are preferably: the reaction temperature is 250 to 320 ° C, and the space velocity is 500 to 800 h - 1 .
- HFO-1233zd(E) and hydrogen fluoride (HF) are reacted in a second reactor to obtain a mixture containing HFC-245fa, HFO-1234ze(E) and HFO-1234ze(Z), and the reaction is as follows:
- CF 3 CH CHF(HFO1234ze)+HF ⁇ CF 3 CH 2 CHF 2 (HFC-245fa)
- HFO-1234ze is a mixture of Z-type and E-type, and the proportion of products can be adjusted according to market demand.
- the addition of zinc increases the activity of the catalyst, gallium
- the addition of the target product is improved to prevent the formation of other by-products, and the carbonation of the catalyst under high temperature conditions can also be suppressed.
- the molar ratio has a certain influence on the selectivity of the product. The molar ratio increased, the content of HFC-245fa increased, and the content of HFO-1234ze decreased. The molar ratio is high, and excess HF can carry away heat, which is advantageous for prolonging the life of the catalyst.
- the reaction conditions in the second reactor of the present invention are controlled such that the molar ratio of HF to HFO-1233zd(E) is 8 to 20:1, the reaction temperature is 180 to 400 ° C, and the space velocity is 300 to 1000 h -1 .
- the conditions are preferably such that the molar ratio of HF to HFO-1233zd(E) is from 10 to 15:1, the reaction temperature is from 200 to 350 ° C, and the space velocity is from 500 to 700 h -1 .
- the second reactor reaction product contains, in addition to the products HFC-245fa, HFO-1234ze(E) and HFO-1234ze(Z), the unreacted raw material HFO-1233zd(E) and excess HF, the boiling points of these substances. as follows:
- the present invention designs a phase separator in the separation step to make the inorganic phase HF and The organic phase is effectively separated, and the temperature of the phase separator is controlled to be 0 to -30 ° C. 99% of the HF is separated and returned to the second reactor for recycling.
- the first reactor catalyst of the present invention is alumina-supported chromium and magnesium, and can be prepared by a dipping method known in the art.
- the chromium or magnesium metal chloride or nitrate is dissolved in water, and the alumina carrier is immersed to reach a certain level. After the loading, drying, calcination, and fluorination with HF give a catalyst.
- the second reactor catalyst of the present invention comprises chromium oxide as a main component, and further comprises oxides of zinc and gallium, which can be prepared by a coprecipitation method known in the art: the chloride or nitrate of chromium, zinc and gallium is fixed. The ratio is dissolved in water and added with a precipitant.
- the precipitant can be selected from a weak base such as ammonia (NH 3 ⁇ H 2 O) or ammonium carbonate ((NH 4 ) 2 ⁇ CO 3 ), then filtered, washed with water, dried, Calcination, granulation, tableting into a precursor, and fluorination to obtain a catalyst.
- the first reactor and the second reactor in the present invention may be of an isothermal or adiabatic type.
- the present invention has the following advantages:
- the process is simple and the efficiency is high.
- the invention adopts a two-step gas phase reaction, and the reaction efficiency is improved by optimizing the reaction process, the catalyst ratio, the reaction temperature, the space velocity and the like, and the energy consumption is remarkably reduced;
- the invention adopts the gas phase production process, and the unreacted raw materials and intermediate products can be recycled into the reactor to continue the reaction, which significantly reduces the discharge of the three wastes;
- a set of equipment can simultaneously produce trans-1-chloro-3,3,3-trifluoropropene, trans-1,3,3,3-tetrafluoropropene, cis- Four kinds of products, 1,3,3,3-tetrafluoropropene and 1,1,1,3,3-pentafluoropropane, can flexibly adjust the proportion of products according to market needs, and significantly reduce equipment investment.
- Figure 1 is a process flow diagram of the present invention.
- 1 is the first reactor
- 2 is the first rectification column
- 3 is the second reactor
- 4 is the phase separator
- 5 is the second rectification column
- 6 is the third rectification column
- 7 For the fourth rectification column, 8 to 22 represent the process line.
- the process of the present invention is shown in Figure 1.
- the starting material cis-1-chloro-3,3,3-trifluoropropene (HFO-1233zd(Z)) enters the first reactor 1 through line 8, and the reaction results in the inclusion of HFO- a mixture of 1233zd(E) and unreacted HFO-1233zd(Z), which is passed through line 9 to the first rectification column 2; the top of the first rectification column 2 is passed through line 10 to produce the product HFO-1233zd(E)
- the unreacted HFO-1233zd (Z) is returned to the first reactor 1 via line 11; 30 to 70 wt% of HFO-1233zd (E) is passed through line 12 to the second reactor 3, and HF is passed through line 13
- the second reactor after the reaction, obtains a mixture containing HFO-1234ze(E), HFO-1234ze(Z), HFC-245fa, unreacted HFO-1233zd(E), HCL and HF, and enter
- the top component of the rectification column 5 is the product HFO-1234ze(E), which is produced through a line 17 containing a mixture of HFO-1234ze(Z), HFC-245fa, unreacted HFO-1233zd(E).
- Line 18 enters third rectification column 6; the top portion of third rectification column 6 is product HFO-1234ze(Z), which is produced via line 19, which contains HFC-245fa and unreacted HFO-1233zd (E). Passing through line 20 to the fourth rectification column 7; the top portion of the fourth rectification column 7 is the product HFC-245fa, which is produced through line 21, and the unreacted HFO-1233zd (E) of the column is returned to the line 22 Second reactor 3.
- HFO-1234ze(Z) which is produced via line 19, which contains HFC-245fa and unreacted HFO-1233zd (E).
- the first reactor was heated to the reaction temperature, and HFO-1233zd (Z) was passed through to carry out the reaction, keeping the reactor space velocity at a set value, and after 1 hour of reaction, sampling and analysis from the first reactor outlet.
- the reaction results at different temperatures and space velocities are shown in Table 1-1.
- the second reactor is filled with Cr 2 O 3 /ZnO/GaO catalyst (per composition by mass: Cr 2 O 3 : 80%, ZnO: 19%, GaO: 1%), and the temperature is raised to a bed temperature of 350 ° C.
- the first reactor was heated to the reaction temperature, and HFO-1233zd (Z) was passed through to carry out the reaction, keeping the reactor space velocity at a set value, and after 1 hour of reaction, sampling and analysis from the first reactor outlet.
- the results of the reactions at different temperatures and space velocities are shown in Table 2-1.
- the second reactor is filled with Cr 2 O 3 /ZnO/GaO catalyst (per composition by mass: Cr 2 O 3 : 90%, ZnO: 9.5%, GaO: 0.5%), and the temperature is raised to a bed temperature of 350 ° C.
- HFO-1233zd (E) product having a purity of 99.9% is obtained, and 40 wt% of the HFO-1233zd (E) product is introduced into the second reactor together with the HF, and the reaction is carried out after 1 hour.
- the second reactor outlet was sampled and analyzed. The results of the reaction at different temperatures, space velocities, hydrogen fluoride and trans-1-chloro-3,3,3-trifluoropropene were as shown in Table 2-2.
- the first reactor was heated to the reaction temperature, and HFO-1233zd (Z) was passed through to carry out the reaction, keeping the reactor space velocity at a set value, and after 1 hour of reaction, sampling and analysis from the first reactor outlet.
- the results of the reactions at different temperatures and space velocities are shown in Table 3-1.
- the second reactor is filled with a Cr 2 O 3 /ZnO/GaO catalyst (per composition: Cr 2 O 3 : 73%, ZnO: 25%, GaO: 2%), and the temperature is raised to a bed temperature of 350 ° C.
- a Cr 2 O 3 /ZnO/GaO catalyst per composition: Cr 2 O 3 : 73%, ZnO: 25%, GaO: 2%
- hot spot temperature ⁇ 370 ° C when the hot spot temperature and the bed temperature are no longer elevated, continue to fluorinate for 20 hours, the end of fluorination.
- the first reactor was heated to the reaction temperature, and HFO-1233zd (Z) was passed through to carry out the reaction, keeping the reactor space velocity at a set value, and after 1 hour of reaction, sampling and analysis from the first reactor outlet.
- the results of the reactions at different temperatures and space velocities are shown in Table 4-1.
- the second reactor is filled with a Cr 2 O 3 /ZnO/GaO catalyst (per composition: Cr 2 O 3 : 85%, ZnO: 14%, GaO: 1%), and the temperature is raised to a bed temperature of 350 ° C.
- a Cr 2 O 3 /ZnO/GaO catalyst per composition: Cr 2 O 3 : 85%, ZnO: 14%, GaO: 1%
- hot spot temperature ⁇ 370 ° C when the hot spot temperature and the bed temperature are no longer elevated, continue to fluorinate for 20 hours, the end of fluorination.
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Abstract
Description
物质 | 沸点(℃) |
HF | 19.5 |
HFC-245fa | 15.3 |
HFO-1234ze(E) | -19 |
HFO-1234ze(Z) | 9 |
HFO-1233zd(E) | 19 |
Claims (8)
- 一种联产多种卤代烯烃和氟代烷烃的方法,其特征在于包括以下步骤:(a)将顺式-1-氯-3,3,3-三氟丙烯通入第一反应器,在第一催化剂的作用下发生异构化反应,反应温度为200~400℃,空速为300~1000h -1,得到第一反应器反应产物;(b)将步骤(a)得到的第一反应器反应产物进入第一精馏塔,得到产品反式-1-氯-3,3,3-三氟丙烯和第一精馏塔塔釜液;(c)将步骤(b)得到的30~70wt%的反式-1-氯-3,3,3-三氟丙烯与氟化氢混合后进入第二反应器,在第二催化剂的作用下进行反应,所述氟化氢与反式-1-氯-3,3,3-三氟丙烯的摩尔比为8~20∶1,反应温度为180~400℃,空速为300~1000h -1,得到第二反应器反应产物;(d)将步骤(c)得到的第二反应器反应产物进入相分离器进行分离,得到无机相和有机相;(e)将步骤(d)得到的有机相进入第二精馏塔,得到反式-1,3,3,3-四氟丙烯产品和第二精馏塔塔釜液;(f)将步骤(e)得到的第二精馏塔塔釜液进入第三精馏塔,得到顺式-1,3,3,3-四氟丙烯产品和第三精馏塔塔釜液;(g)将步骤(f)得到的第三精馏塔塔釜液进入第四精馏塔,得到1,1,1,3,3-五氟丙烷产品和第四精馏塔塔釜液。
- 根据权利要求1所述的联产多种卤代烯烃和氟代烷烃的方法,其特征在于将步骤(b)中所述的第一精馏塔塔釜液循环回第一反应器。
- 根据权利要求1所述的联产多种卤代烯烃和氟代烷烃的方法,其特征在于将步骤(d)中所述的无机相循环回第二反应器。
- 根据权利要求1所述的联产多种卤代烯烃和氟代烷烃的方法,其特征在于将步骤(g)中所述的第四精馏塔塔釜液循环回第二反应器。
- 根据权利要求1所述的联产多种卤代烯烃和氟代烷烃的方法,其特征在于步骤(a)中所述的反应温度为250~320℃,空速为500~800h -1。
- 根据权利要求1所述的联产多种卤代烯烃和氟代烷烃的方法,其特征在于步骤(c)中所述的氟化氢与反式-1-氯-3,3,3-三氟丙烯的摩尔比为10~15∶1,反应温度为200~350 ℃,空速为500~700h -1。
- 根据权利要求1所述的联产多种卤代烯烃和氟代烷烃的方法,其特征在于步骤(a)中所述的第一催化剂为氧化铝负载铬和镁,其中铬的负载量为3~8wt%,镁的负载量为1~3wt%。
- 根据权利要求1所述的联产多种卤代烯烃和氟代烷烃的方法,其特征在于步骤(c)中所述的第二催化剂按质量百分比,其组成为:氧化铬73~90%,氧化锌9.5~25%,氧化镓0.5~2%。
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JP6753434B2 (ja) * | 2018-06-13 | 2020-09-09 | ダイキン工業株式会社 | ジフルオロエチレンの製造方法 |
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