WO2019041979A1 - 一种层压装置 - Google Patents
一种层压装置 Download PDFInfo
- Publication number
- WO2019041979A1 WO2019041979A1 PCT/CN2018/092031 CN2018092031W WO2019041979A1 WO 2019041979 A1 WO2019041979 A1 WO 2019041979A1 CN 2018092031 W CN2018092031 W CN 2018092031W WO 2019041979 A1 WO2019041979 A1 WO 2019041979A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- heating
- solar cell
- laminating
- flexible solar
- cell sheet
- Prior art date
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- 238000010030 laminating Methods 0.000 title claims abstract description 114
- 238000010438 heat treatment Methods 0.000 claims abstract description 114
- 239000011241 protective layer Substances 0.000 claims abstract description 70
- 239000000872 buffer Substances 0.000 claims description 21
- 238000004804 winding Methods 0.000 claims description 16
- 238000012546 transfer Methods 0.000 claims description 12
- 238000003475 lamination Methods 0.000 claims description 8
- 239000000523 sample Substances 0.000 claims description 5
- 238000012544 monitoring process Methods 0.000 claims description 4
- 239000010410 layer Substances 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 9
- 239000000853 adhesive Substances 0.000 abstract description 5
- 230000001070 adhesive effect Effects 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 2
- 238000013461 design Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 15
- 238000003825 pressing Methods 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000002699 waste material Substances 0.000 description 5
- 239000002131 composite material Substances 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002834 transmittance Methods 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000009365 direct transmission Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the utility model relates to the field of solar cell processing, in particular to a laminating device.
- the film layer of the solar cell is covered with a waterproof and high light transmittance composite material, which can prevent the solar cell film layer from being damaged by water vapor and improve the service life of the battery. Achieving this combination needs to be achieved by lamination.
- Roller lamination is one of the current mainstream lamination processes. Its basic idea is to provide pressure through the rollers, and the materials of different materials heated by the adhesive or one of the materials are heated and then viscous and laminated. At present, there are two main types of roller type laminating devices. One is that the heating source is installed inside the roller, but the energy transmission loss in this way is relatively large and relatively energy-consuming. The other is that the roller only provides pressure through the adhesive. In addition to the composite material which needs waterproof and high light transmittance, the method also introduces a binder, the device is complicated, and the production cost is high.
- the embodiment of the present invention provides a laminating device for a surface protective layer of a flexible solar cell sheet, comprising: a conveying structure, a heating structure, and a laminated roller structure;
- the heating structure is disposed on the conveying structure for heating the flexible solar cell sheet on the conveying structure;
- the laminated roller structure is disposed at an output end of the transfer structure for laminating the protective layer on the surface of the heated flexible solar cell sheet.
- the transfer structure comprises: a conveyor belt and an intermediate support platform, the conveyor belt, the intermediate support platform, the laminated roller structure are sequentially disposed, and the heating structure is disposed on the intermediate support platform on.
- the intermediate support platform is provided with an opening for conducting the upper surface, and the heating structure is disposed in the opening.
- the heating structure includes a heating end
- the top surface of the heating end is lower than the upper surface of the intermediate support platform, or the top surface of the heating end is flush with the upper surface of the intermediate support platform.
- the number of the opening and the heating end are multiple, and one-to-one correspondence
- a plurality of the openings are spaced apart from the intermediate support platform along the moving direction of the flexible solar cell sheet.
- the heating temperatures of the plurality of heating ends gradually increase along the moving direction of the flexible solar cell sheet.
- the heating end is detachably disposed in the opening.
- the heating structure is a heat gun, a heater chip, or an infrared heating tube.
- the laminated roller structure includes: a synchronously rotating upper laminating roller and a lower laminating roller, the upper laminating roller being disposed in engagement with the lower laminating roller.
- the laminating device further comprises: a buffer structure
- the buffer structure is disposed at an output end of the laminated roller structure for storing the pressed flexible solar cell sheet and the protective layer.
- the buffer structure comprises: a plurality of sets of continuously arranged pulley blocks, each set of pulley blocks comprising: two fixed pulleys and one movable pulley, the two fixed pulleys are sequentially disposed on the same horizontal line, the movable pulley Located between the two fixed pulleys, and the movable pulley can reciprocate relative to the two fixed pulleys, and the pressed flexible solar cell sheet and the protective layer sequentially pass through one of the fixed pulleys, The movable pulley and the other fixed pulley.
- the lamination apparatus further includes a protective layer transport structure for transporting the protective layer to the laminated roller structure.
- the protective layer conveying structure comprises: a winding wheel, a guiding wheel, the winding wheel is used for winding the protective layer, and in operation, the protective layer is guided by the guiding wheel, and Delivery from the winding wheel to the laminated roller structure.
- the laminating apparatus further includes: a controller electrically coupled to the transfer structure, the heating structure, the laminated roller structure, and the like.
- the laminating apparatus further includes: a temperature detecting structure for monitoring a heating temperature of the heating structure.
- the temperature sensing structure is disposed adjacent to or adjacent to the heating structure.
- the temperature sensing structure is a temperature probe.
- the laminating apparatus further includes: a position detecting structure disposed between the conveyor belt and the intermediate support platform, the position detecting structure for detecting the flexibility The location of the solar cell.
- the position detecting structure is a position sensor.
- the laminating device provided by the utility model directly heats the flexible solar cell sheet on the conveying structure by setting the heating structure on the conveying structure and controlling the heating structure by the controller, thereby greatly accelerating the heating speed and improving the heat utilization rate. It ensures sufficient adhesion between the flexible solar cell and the protective layer, effectively reducing unnecessary energy consumption. Moreover, the heated flexible solar cell sheet and the protective layer are pressed by the laminated roller structure, and no additional binder is introduced, which saves cost.
- FIG. 1 is a schematic structural view of a laminating apparatus according to an embodiment of the present invention.
- FIG. 2 is a schematic view showing the connection of various components in the laminating apparatus provided by the embodiment of the present invention.
- 3-layered roller structure 31-up laminated roller, 32-down laminated roller,
- 5-protective layer conveying structure 51-winding wheel, 52-guide wheel,
- the present invention provides a laminating apparatus for press fitting a flexible solar cell sheet M with a protective layer N.
- the laminating apparatus includes: a conveying structure 1, a heating structure 2.
- the heating structure 2 is disposed on the conveying structure 1 for heating the flexible solar cell sheet M on the conveying structure 1; the laminating roller structure 3 is disposed at the output end of the conveying structure 1 for the flexible solar energy after heating
- the surface of the battery sheet M is laminated with a protective layer N.
- the conveying structure 1 and the laminating roller structure 3 can be continuously disposed.
- the flexible solar cell sheet M is transferred to the laminating roller structure 3 via the conveying structure 1, and at the same time, the protective layer N is also conveyed to the laminating roller structure 3 At this time, the two are pressed by the laminating roller structure 3, and then the next process can be carried out.
- the output end of the conveying structure 1 may be connected to the laminating roller structure 3 or may be provided in a gap to ensure that the flexible solar cell sheet M is conveyed by the conveying structure 1 to the laminating roller structure 3 for rolling.
- the flexible solar cell sheet M may be a battery strip
- the protective layer N is a waterproof and high light transmittance composite material.
- the laminating device provided by the utility model directly heats the flexible solar cell sheet M on the conveying structure 1 by disposing the heating structure 2 on the conveying structure 1, greatly speeding up the heating rate, improving the heat utilization rate, and ensuring the flexible solar energy. Adequate bonding between the cell sheet M and the protective layer N effectively reduces unnecessary energy consumption. Moreover, the heated flexible solar cell sheet M and the protective layer N are pressed by the laminating roller structure 3, and it is not necessary to additionally introduce an adhesive, which saves cost.
- the transfer structure 1 can be provided in a variety of configurations, and the following examples are given on the premise that the flexible solar cell sheet M is easily transported:
- the transport structure 1 includes a conveyor belt 11 and an intermediate support platform 12, and the conveyor belt 11, the intermediate support platform 12, and the laminating roller structure 3 are sequentially disposed, and the heating structure 2 is disposed on the intermediate support platform 12.
- the flexible solar cell sheet M is sequentially transferred by the conveyor belt 11 to the intermediate support platform 12 and the laminating roller structure 3.
- the heating structure 2 on the intermediate support platform 12 directly faces the flexible structure.
- the solar cell sheet M is contact-heated, and there is no heat transfer medium between them, and the heat transfer is directly performed, the speed of temperature rise is greatly accelerated, the production efficiency is improved, and the unnecessary energy consumption is effectively reduced.
- the conveyor belt 11, the intermediate support platform 12, and the laminating roller structure 3 may be connected in sequence or not, and the flexible solar cell sheet M may be transmitted.
- the intermediate support platform 12 is fixedly disposed between the conveyor belt 11 and the laminating roller structure 3, and the conveyor belt 11 is flush with the upper surface of the intermediate support platform 12, or the upper surface of the conveyor belt 11 is higher than the upper surface of the intermediate support platform 12,
- the upper surface of the intermediate support platform 12 is opposite the input end of the laminating roller structure 3 to facilitate the transfer of the flexible solar cell sheet M into the laminating roller structure 3.
- the conveyor belt 11 can be driven to rotate by the drive wheels to enable the conveyor belt 11 to be rotationally driven.
- the flexible solar cell sheet M is adsorbed onto the conveyor belt 11 by vacuum suction, and after the conveyor belt 11 drives the flexible solar cell sheet M to the intermediate support platform 12, a portion of the flexible solar cell sheet M is also on the conveyor belt 11, flexible. After the end of the solar cell sheet M protrudes into the input end of the laminating roller structure 3, the flexible solar cell sheet M is separated from the intermediate support platform 12 by the lamination roller structure 3.
- the heating structure 2 can be disposed on the conveying structure 1 in various ways. Considering that the heating structure 2 can directly heat the flexible solar cell sheet M passing through the intermediate supporting platform 12, the intermediate supporting platform 12 can be provided with a conducting upper surface. The opening 121 and the heating structure 2 are disposed in the opening 121.
- the heating structure 2 is controlled to be heated in the opening 121 to directly heat the flexible solar cell sheet M passing through the intermediate support platform 12 to avoid wasting heat.
- the heating structure 2 does not affect the passage of the flexible solar cell sheet M on the intermediate support platform 12, as an example, the heating structure 2 includes a heating end; the top surface of the heating end is lower than the upper surface of the intermediate support platform 12, or is heated The top surface of the end is flush with the upper surface of the intermediate support platform 12.
- the number of the opening 121 and the heating end are both plural and one-to-one correspondence; the plurality of openings 121 are spaced apart from the intermediate support platform 121 along the moving direction of the flexible solar cell sheet M.
- the heating temperature of the plurality of heating ends is along the flexible solar cell sheet.
- the moving direction of M gradually increases.
- the same position on the flexible solar cell sheet M can be heated a plurality of times, thereby avoiding the high-temperature heating of the flexible solar cell sheet M to affect its performance.
- the heating temperature of the plurality of heating ends gradually increases along the moving direction of the flexible solar cell sheet M, and waste of heat is also avoided.
- the arrangement is also advantageous for the firm bonding between the flexible solar cell sheet M and the adhesive layer N.
- the heating end of the heating structure 2 is detachably disposed in the opening 121.
- the heating end of the heating structure 2 can be snapped into the opening 121.
- a snap-on member may be disposed on the outer wall of the heating end, and a snap-fit groove may be disposed on the inner wall of the opening 121, and the snap-fit between the heating end and the opening 121 is achieved by engaging the latching member in the latching slot.
- the heating end and the opening 121 are disassembled by disengaging the engaging member from the engaging groove.
- the opening 121 may penetrate the intermediate support platform 12 up and down, or may be an open groove that is connected to the upper surface of the intermediate support platform 12.
- the heating structure 2 can be selected into various types.
- the heating structure 2 can be a heat gun, a heating sheet, or an infrared heating tube.
- the above several heating structures 2 are inexpensive, have a good heating effect, and are easy to obtain.
- the laminated roller structure 3 is used for laminating the flexible solar cell sheet M and the protective layer N, and the structure of the laminated roller structure 3 can be provided in various forms, as an example, as shown in FIG.
- the laminating roller structure 3 includes a synchronously rotating upper laminating roller 31 and a lower laminating roller 32, and the upper laminating roller 31 is attached to the lower laminating roller 32.
- the upper laminating roller 31 and the lower laminating roller 32 simultaneously start relative rotation, and the two are pressed and rotated to provide pressure to the heated flexible solar cell.
- the sheet M is pressed against the protective layer N, and the rotational force causes the pressed flexible solar cell sheet M and the protective layer N to be output, and further, no additional introduction of the binder is required, which saves cost.
- the laminating device provided by the embodiment of the present invention further includes: a buffer structure 4; the buffer structure 4 is disposed at the output end of the laminating roller structure 3 for storing the pressed flexible solar cell sheet M and the protective layer N.
- the buffer structure 4 can be set to various structures, and the following examples are given on the premise that the buffer speed is easily adjusted based on easy setting:
- the buffer structure 4 includes: a plurality of sets of pulley sets connected in a row, each set of pulleys includes: two fixed pulleys 41 and one movable pulley 42 , two fixed pulleys 41 are sequentially disposed on the same horizontal line, and the movable pulley 42 is located at two Between the fixed pulleys 41, the movable pulley 42 can reciprocate with respect to the two fixed pulleys 41, and the pressed flexible solar cell sheet M and the protective layer N sequentially pass through one fixed pulley 41, the movable pulley 42, and the other fixed pulley 41.
- the buffer structure 4 buffers the pressed product to prevent the failure of the subsequent equipment, causing the ongoing pressing work to be interrupted, resulting in waste of products, and the setting of the buffer structure 4, so that the roller type laminated device of the present invention is more suitable. In the production line with other equipment, the production rate is high.
- the buffer structure 4 includes a plurality of sets of pulley blocks, and the plurality of sets of pulley blocks are sequentially disposed, each set of pulley blocks includes two fixed pulleys 41 and one movable pulley 42.
- the movable pulley 42 can reciprocate relative to the two fixed pulleys 41, for example: along two The center line of the fixed pulley 41 moves away from or close to the two fixed pulleys 41.
- the movable pulley 42 shown by the broken line in Fig.
- the movement of the movable pulley 42 can be implemented in various ways.
- a limit rail is disposed at the movement track of the movable pulley 42 so that the movable pulley 42 moves along the limit rail, and the movable pulleys 42 of each group can be connected as a whole through a connecting plate.
- the movement of the movable pulley 42 is controlled by restricting the movement of the connecting plate.
- the movable pulley 42 can be connected through the connecting shaft or the connecting plate power driving unit, and the driving unit drives the connecting shaft or the connecting plate to move up and down to drive the movable pulley 42 to move up and down.
- the power drive unit may be an electric push-pull rod that can move up and down.
- the fixed pulley 41 can also be connected to other components through the shaft to facilitate its rotation.
- the laminating apparatus further includes: a protective layer conveying structure 5 for conveying the protective layer N To the laminated roller structure 3.
- the protective layer N is driven to rotate by the protective layer N itself, thereby transferring the protective layer N forward to the laminating roller structure 3, and the flexibility of the laminated roller structure 3 after heating
- the solar cell sheet M is pressed together with the protective layer N.
- the protective layer transport structure 5 itself can also rotate spontaneously to effect transport of the protective layer N.
- the protective layer conveying structure 5 may be provided in various structures. On the premise of simple structure based on the structure, the following example is given: As shown in FIG. 1, the protective layer conveying structure 5 includes a winding wheel 51, a guide wheel 52, and a winding wheel 51. The protective layer N is placed for winding, and in operation, the protective layer N is guided by the guide wheel 52 and conveyed from the winding wheel 51 to the laminated roller structure 3.
- winding wheel 51 and the guide wheel 52 can be rotated by the protective layer N or can be rotated.
- the winding wheel 51 and the guide wheel 52 can rotate, the winding wheel 51 or the guide wheel 52 can be driven to rotate by a driving structure such as a motor.
- the laminating device provided by the embodiment of the present invention further includes: a conveying structure 1, a heating structure 2, a laminating roller structure 3 controller 6 that is electrically connected.
- the controller 6 can control whether the conveying structure 1, the heating structure 2, and the laminating roller structure 3 can work, so that the laminating device provided by the embodiment of the present invention is extremely convenient and practical in practical use.
- the controller 6 controls the transfer structure 1 to transfer the flexible solar cell sheet M, the controller 6 controls the heating structure 2 to heat the flexible solar cell sheet M, and the controller 6 controls the laminated roller structure 3 to the flexible solar cell sheet M and the protective layer. N is pressed.
- the buffer structure 4 is electrically connected to the controller 6 so that the controller 6 can control the buffering speed of the buffer structure 4 for the pressed flexible solar cell sheet M and the protective layer N.
- the protective layer conveying structure 5 may be electrically connected to the controller 6 to facilitate the direct transmission of the protective layer by the controller 6.
- the working state of the structure 5 is controlled.
- the lamination device provided by the embodiment of the present invention further includes: for monitoring, not only can the energy consumption be reduced, but also the pressing temperature between the flexible solar cell sheet M and the protective layer N can be ensured.
- the temperature detecting structure 7 of the heating temperature of the structure 2 is heated.
- the temperature sensing structure 7 can be placed adjacent to or near the heating structure 2 .
- the temperature detecting structure 7 By arranging the temperature detecting structure 7 near the heating structure 2, the heating temperature thereof can be directly detected, and by setting the temperature detecting structure 7 close to the laminating roller structure 3, not only the heating temperature of the heating structure 2 is indirectly detected, and The pressing temperature between the flexible solar cell sheet M and the protective layer N can be directly detected. In this way, it is beneficial to reduce the energy consumption, and also facilitates the press-fit bonding between the flexible solar cell sheet M and the protective layer N.
- the temperature detecting structure 7 can be electrically connected to the controller 6.
- the controller 6 can automatically control the heating temperature of the heating structure 2 according to the temperature monitored by the temperature detecting structure 7, thereby maintaining the optimal temperature for pressing, avoiding waste of heat caused by excessive temperature, and avoiding excessive temperature.
- the flexible solar cell sheet M cannot be sufficiently bonded to the protective layer N.
- the temperature sensing structure 7 is a temperature probe.
- a temperature probe or other temperature sensor may be used, the temperature at the time of pressing is detected by the temperature probe, the pressing temperature is monitored, and the temperature information is fed back to the controller 6, and the controller 6 heats the pair.
- Structure 2 is controlled to achieve closed loop control of temperature.
- the laminating apparatus provided by the embodiment of the present invention further includes: a position detecting structure 8 disposed between the conveyor belt 11 and the intermediate support platform 12, and the position detecting structure 8 It is used to detect the position of the flexible solar cell sheet M.
- the position information of the conveyor belt 11 is obtained by the position detecting structure 8, thereby facilitating control of the working state of the heating structure 2 and the laminating roller structure 3 to save energy and reduce consumption.
- the position detecting structure 8 is electrically connected to the controller 6.
- the controller 6 directly controls the operating states of the heating structure 2 and the laminating roller structure 3 based on the positional information of the flexible solar cell sheet M detected by the position detecting structure 8.
- the controller 6 can control the heating structure according to the position information detected by the position detecting structure 8. 2 and the laminating roller structure 3 are sequentially operated to heat and laminate the flexible solar cell sheet M.
- the controller 6 controls the heating structure 2 and the laminating roller structure 3 to be inoperative according to the position information detected by the position detecting structure 8 to save energy.
- the position detecting structure 8 can be a position sensor.
- the position sensor can detect whether there is a flexible solar cell M passing by sending a pulse. When the position sensor detects that the flexible solar cell sheet M is passing, the detection signal is fed back to the controller 6, and the flexible solar cell sheet M is heated by the controller 6, that is, the heating structure 2.
- the laminating device provided by the embodiment of the present invention is in operation, first, according to the signal of the position detecting structure 8, the deposited flexible solar flexible solar cell sheet M is sequentially placed on the conveying structure 1 and transmitted.
- the structure 1 transfers the flexible solar cell sheet M to the laminated roller structure 3.
- the flexible solar cell sheet M is heated by the heating structure 2, and the temperature detecting structure 7 is used to monitor the pressing temperature to realize closed-loop control.
- the protective layer N may be a wound composite material, which is pressed by the upper laminating roller 31 and the lower laminating roller 32.
- the laminating roller structure 3 When the heated flexible solar cell sheet M reaches the laminating roller structure 3, the laminating roller structure 3 The rotation starts, and at the same time, the protective layer N and the flexible solar cell sheet M are fed forward to complete the pressing function. Fourth, the pressed product first passes through a buffer structure 4 to implement a buffer to prevent the failure of the subsequent device and cause the work being pressed to be interrupted.
- the embodiment of the present invention provides a simple structure, is easy to maintain, and has a high rate of equipment utilization.
- embodiments of the present invention provide a method of using any of the above-mentioned laminating devices, the method of using the method comprising:
- the flexible solar cell sheet M is transported through the transport structure 1 and the flexible solar cell sheet M is heated by the heating structure 2 disposed on the transport structure 1;
- the flexible solar cell sheet M transported by the transport structure 1 and the protective layer M are pressed by the laminating roller structure 3.
- the above-mentioned method of use is simple, and by directly heating the flexible solar cell sheet M on the transport structure 1, the speed of temperature rise is greatly accelerated, the heat utilization rate is improved, and sufficient adhesion between the flexible solar cell sheet M and the protective layer N is ensured, and the method is effective. Reduce unnecessary energy consumption. Moreover, by pressing the heated flexible solar cell sheet M and the protective layer N by the laminating roller structure 3, it is not necessary to additionally introduce an adhesive, which saves cost.
- the flexible solar cell sheet M is transported by the controller 6 to control the transport structure 1, and the heating structure 2 is controlled to heat the flexible solar cell sheet M, and the laminating roller structure 3 is also controlled for lamination work.
- the temperature detecting structure 7 monitors the temperature information when the laminated roller structure 3 is pressed, and the controller 6 collects the temperature information monitored by the temperature detecting structure 7, and controls the heating temperature of the heating structure 2 based on the temperature information.
- the embodiment of the present invention provides that the flexible solar cell sheet M and the protective layer N can be temporarily stored, thereby preventing waste of stacking products caused by subsequent equipment failure, and is more suitable for compiling an automated production line with other equipment.
- the method of using the laminating device further includes:
- the buffering speed of the buffer structure 4 is controlled by the controller 6.
- the method for using the laminating device provided by the embodiment of the present invention further includes:
- the position of the flexible solar cell sheet M is detected by the position detecting structure 8, and the operating states of the heating structure 2 and the laminating roller structure 3 are controlled.
- the controller 6 collects the position information of the flexible solar cell sheet M detected by the position detecting structure 8, and controls the operating states of the heating structure 2 and the laminating roller structure 3 based on the position information.
- the method of using the laminating device provided by the embodiment of the present invention further includes:
- the protective layer N is transported through the protective layer transport structure 5.
- the operating state of the protective conveying structure 8 can be controlled by the controller 6.
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Abstract
一种层压装置,涉及太阳能电池加工领域。该层压装置用于将柔性太阳能电池片(M)与保护层(N)压装贴合,包括:传送结构(1)、加热结构(2)、层压滚轮结构(3)。加热结构(2)设置于传送结构(1)上,用于对传送结构(1)上的柔性太阳能电池片(M)进行加热;层压滚轮结构(3)设置于传送结构(1)的输出端,用于在加热后的柔性太阳能电池片(M)表面层压保护层(N)。该层压装置通过将加热结构(2)设置在传送结构(1)上,直接对传送结构(1)上的柔性太阳能电池片(M)进行加热,加快升温的速度,有效降低非必要能耗,并通过层压滚轮结构(3)对加热后的柔性太阳能电池片(M)与保护层(N)进行压合,不需要额外引入粘结剂,节约了成本。
Description
本申请要求于2017年8月30日提交中国国家知识产权局、申请号为201721101510.3、发明名称为“一种滚轮式层压装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本实用新型涉及太阳能电池加工领域,特别涉及一种层压装置。
在太阳能电池的膜层上覆盖一层防水且高光透过率的复合材料,可避免太阳能电池膜层受到水汽的破坏,提高电池的使用寿命。实现这种结合,需要通过层压来实现。
滚轮式层压是目前主流层压工艺的一种,它的基本思路通过滚轮提供压力,将加热的不同材质的材料通过粘合剂或者一方材料受热后具有粘性,层压在一起。目前流行滚轮式层压装置主要有两种,一是滚轮内部安装加热源,但是这种方式能量传递损失比较大,比较耗能。另外一种是通过粘结剂,滚轮仅提供压力,这种方式除了需要防水高光透过率的复合材料外,还要引入粘结剂,设备较为复杂,且生产成本较高。
实用新型内容
本实用新型的目的是提供一种层压装置,以解决现有技术中的问题,有效降低非必要能耗,同时节约成本。
本实用新型实施例提供了一种层压装置,用于柔性太阳能电池片表面层压保护层,包括:传送结构、加热结构、层压滚轮结构;
所述加热结构设置于所述传送结构上,用于对所述传送结构上的所述柔性太阳能电池片进行加热;
所述层压滚轮结构设置于所述传送结构的输出端,用于在加热后的所述柔性太阳能电池片表面层压所述保护层。
在一种可能的设计中,所述传送结构包括:传送带和中间支持平台,所述传送带、所述中间支持平台、所述层压滚轮结构依次设置,所述加热结构设置在所述中间支持平台上。
在一种可能的设计中,所述中间支持平台上设置有导通上表面的开孔,所述加热结构设置在所述开孔中。
在一种可能的设计中,所述加热结构包括加热端;
所述加热端的顶面低于所述中间支持平台的上表面,或者,所述加热端的顶面与所述中间支持平台的上表面齐平。
在一种可能的设计中,所述开孔和所述加热端的数目均为多个,且一一对应设置;
多个所述开孔沿所述柔性太阳能电池片的移动方向间隔设置于所述中间支持平台上。
在一种可能的设计中,多个所述加热端的加热温度沿所述柔性太阳能电池片的移动方向逐渐增大。
在一种可能的设计中,所述加热端可拆卸地设置于所述开孔中。
在一种可能的设计中,所述加热结构为热风枪、加热片、或红外线加热管。
在一种可能的设计中,所述层压滚轮结构包括:同步转动的上层压滚轮与下层压滚轮,所述上层压滚与所述下层压滚轮贴合设置。
在一种可能的设计中,所述层压装置还包括:缓冲结构;
所述缓冲结构设置于所述层压滚轮结构的输出端,用于储存压合后的所述柔性太阳能电池片与所述保护层。
在一种可能的设计中,所述缓冲结构包括:多组连续设置的滑轮组,每组滑轮组包括:两个定滑轮和一个动滑轮,两个所述定滑轮依次设置在同一水平线上,所述动滑轮位于两个所述定滑轮之间,且所述动滑轮可相对两个所述定滑轮做往复运动,压合后的所述柔性太阳能电池片与所述保护层依次穿过一个所述定滑轮、所述动滑轮、另一个所述定滑轮。
在一种可能的设计中,所述层压装置还包括:保护层输送结构,所述保护层输送结构用于将所述保护层输送至所述层压滚轮结构。
在一种可能的设计中,所述保护层输送结构包括:缠绕轮、导向轮,所述缠绕轮用于缠绕放置所述保护层,工作时,所述保护层通过所述导向 轮导向,并从所述缠绕轮输送至所述层压滚轮结构。
在一种可能的设计中,所述层压装置还包括:与所述传送结构、所述加热结构、所述层压滚轮结构、均电连接的控制器。
在一种可能的设计中,所述层压装置还包括:用于监测所述加热结构的加热温度的温度检测结构。
在一种可能的设计中,所述温度检测结构设置于靠近所述加热结构处或靠近所述层压滚轮结构处。
在一种可能的设计中,所述温度检测结构为温度探头。
在一种可能的设计中,所述层压装置还包括:位置检测结构,所述位置检测结构设置在所述传送带与所述中间支持平台之间,所述位置检测结构用于检测所述柔性太阳能电池片的位置。
在一种可能的设计中,所述位置检测结构为位置传感器。
本实用新型实施例提供的技术方案的有益效果至少包括:
本实用新型提供的层压装置,通过将加热结构设置在传送结构上,并通过控制器控制加热结构,直接对传送结构上的柔性太阳能电池片进行加热,大大加快升温的速度,提高热量利用率,保证柔性太阳能电池片与保护层之间的充分粘合,有效降低非必要能耗。而且,通过层压滚轮结构对加热后的柔性太阳能电池片与保护层进行压合,不需要另外引入粘结剂,节约了成本。
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本实用新型实施例提供的层压装置的结构示意图;
图2是本实用新型实施例提供的层压装置中各部件的连接示意图。
附图标记说明:
1-传送结构,11-传送带,12-中间支持平台,121-开孔,
2-加热结构,
3-层压滚轮结构,31-上层压滚轮,32-下层压滚轮,
4-缓冲结构,41-定滑轮,42-动滑轮,
5-保护层输送结构,51-缠绕轮,52-导向轮,
6-控制器,
7-温度检测结构,
8-位置检测结构,
M-柔性太阳能电池片,N-保护层。
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能解释为对本实用新型的限制。
一方面,本实用新型提供了一种层压装置,用于将柔性太阳能电池片M与保护层N压装贴合,如附图1所示,该层压装置包括:传送结构1、加热结构2、层压滚轮结构3。其中,加热结构2设置于传送结构1上,用于对传送结构1上的柔性太阳能电池片M进行加热;层压滚轮结构3设置于传送结构1的输出端,用于在加热后的柔性太阳能电池片M表面层压保护层N。
其中,传送结构1与层压滚轮结构3可连续设置,具体操作时,柔性太阳能电池片M经传送结构1传送至层压滚轮结构3,同时,保护层N也一同传送至层压滚轮结构3,此时,二者通过层压滚轮结构3进行压合,之后即可进入下一个工序。
传送结构1的输出端可以与层压滚轮结构3之间连接,也可以间隙设置,能够保证柔性太阳能电池片M被传送结构1输送至层压滚轮结构3进行滚压即可。
作为一种示例,柔性太阳能电池片M可以为电池条,保护层N为防水且高光透过率的复合材料。
本实用新型提供的层压装置,通过将加热结构2设置在传送结构1上,直接对传送结构1上的柔性太阳能电池片M进行加热,大大加快升温的速度,提高热量利用率,保证柔性太阳能电池片M与保护层N之间的充分粘合,有效降低非必要能耗。而且,通过层压滚轮结构3对加热后的柔性太 阳能电池片M与保护层N进行压合,不需要另外引入粘结剂,节约了成本。
传送结构1可以设置为多种结构,在基于容易传送柔性太阳能电池片M的前提下,给出以下示例:
如附图1所示,传送结构1包括:传送带11和中间支持平台12,传送带11、中间支持平台12、层压滚轮结构3依次设置,加热结构2设置在中间支持平台12上。
柔性太阳能电池片M被传送带11依次传送至中间支持平台12、层压滚轮结构3,当柔性太阳能电池片M经过中间支持平台12的过程中,由中间支持平台12上的加热结构2直接对柔性太阳能电池片M进行接触加热,之间没有传热介质的存在,直接进行热传递,大大加快升温的速度,提高了生产效率,有效降低非必要能耗。
需要说明的是,传送带11、中间支持平台12、层压滚轮结构3之间可以依次连接,也可以不连接,能够实现传动柔性太阳能电池片M即可。
中间支持平台12固定设置于传送带11与层压滚轮结构3之间,并且,传送带11与中间支持平台12的上表面齐平,或者,传送带11的上表面高于中间支持平台12的上表面,中间支持平台12的上表面与层压滚轮结构3的输入端相对,以利于将柔性太阳能电池片M传送至层压滚轮结构3中。传送带11可以由驱动轮进行驱动转动,以使传送带11能够转动传动。
作为一种示例,柔性太阳能电池片M通过真空吸力被吸附于传送带11上,传送带11带动柔性太阳能电池片M传动至中间支持平台12上后,一部分柔性太阳能电池片M还在传送带11上,柔性太阳能电池片M的端部伸入层压滚轮结构3的输入端后,在层压滚轮结构3的带动下,使得柔性太阳能电池片M脱离中间支持平台12。
加热结构2可以通过多种方式设置于传送结构1上,考虑到加热结构2能够直接对通过中间支持平台12上的柔性太阳能电池片M进行加热,中间支持平台12上可以设置有导通上表面的开孔121,加热结构2设置在开孔121中。
控制加热结构2在开孔121中加热,能够对经过中间支持平台12上的柔性太阳能电池片M直接加热,避免造成热量浪费。
考虑到加热结构2不会影响柔性太阳能电池片M在中间支持平台12上通过,作为一种示例,加热结构2包括加热端;加热端的顶面低于中间 支持平台12的上表面,或者,加热端的顶面与中间支持平台12的上表面齐平。
考虑到能够使柔性太阳能电池片M均匀受热,以便于柔性太阳能电池片M与粘合层N之间的牢固粘结,还避免柔性太阳能电池片M由于一次受热而出现内应力,给出以下示例:
开孔121和加热端的数目均为多个,且一一对应设置;多个开孔121沿柔性太阳能电池片M的移动方向间隔设置于中间支持平台121上。
进一步地,为了节省能耗,且避免柔性太阳能电池片M上的某一位置由于仅一次高温加热而出现内应力,影响柔性太阳能电池片M的性能,多个加热端的加热温度沿柔性太阳能电池片M的移动方向逐渐增大。
如此设置,能够使柔性太阳能电池片M上的同一位置可以经过多次加热,避免对柔性太阳能电池片M仅进行一次高温加热而影响其性能。并且,多个加热端的加热温度沿柔性太阳能电池片M的移动方向逐渐增大,还避免了浪费热量。此外,如此设置,还利于柔性太阳能电池片M与粘结层N之间的牢固粘结。
考虑到容易更换加热结构2,加热结构2的加热端可拆卸地设置于开孔121中。
举例来说,加热结构2的加热端可以卡接于开孔121中。加热端的外壁上可以设置卡接件,开孔121的内壁上可以设置卡接槽,通过使卡接件卡接于卡接槽内,实现加热端与开孔121之间的卡接。通过使卡接件脱离卡接槽,使加热端与开孔121之间拆卸。
其中,开孔121可以上下贯穿中间支持平台12,也可以为导通至中间支持平台12的上表面的开口槽。
在本实用新型实施例中,加热结构2可以选为多种,例如,加热结构2可以为热风枪、加热片、或红外线加热管。
上述几种加热结构2的价格低廉,加热效果好,容易获取。
上述提及,层压滚轮结构3用于对柔性太阳能电池片M和保护层N进行层压,层压滚轮结构3的结构可以设置为多种,作为一种示例,如附图1所示,层压滚轮结构3包括:同步转动的上层压滚轮31与下层压滚轮32,上层压滚轮31与下层压滚轮32贴合设置。
当加热后的柔性太阳能电池片M被传送至层压滚轮结构3时,上层压 滚轮31与下层压滚轮32同时开始相对转动,二者相互挤压转动从而提供压力,对加热后的柔性太阳能电池片M与保护层N进行压合,并且,转动力使压合后的柔性太阳能电池片M与保护层N输出,而且,不需要额外引入粘结剂,节约了成本。
考虑到能够对压合后的柔性太阳能电池片M与保护层N临时储存,从而防止后续设备故障造成的层压产品堆积浪费,更适合于与其他设备组成自动化产线,如附图1所示,本实用新型实施例提供的层压装置还包括:缓冲结构4;缓冲结构4设置于层压滚轮结构3的输出端,用于储存压合后的柔性太阳能电池片M与保护层N。
缓冲结构4可以设置为多种结构,在基于容易设置,方便调整缓冲速度的前提下,给出以下示例:
如图1所示,缓冲结构4包括:多组连接设置的滑轮组,每组滑轮组包括:两个定滑轮41和一个动滑轮42,两个定滑轮41依次设置在同一水平线上,动滑轮42位于两个定滑轮41之间,且动滑轮42可相对两个定滑轮41做往复运动,压合后的柔性太阳能电池片M与保护层N依次穿过一个定滑轮41、动滑轮42、另一个定滑轮41。
其中,缓冲结构4对压合后的产品进行缓存,防止后续设备的故障造成正在进行的压合工作中断,造成产品浪费,缓冲结构4的设置,使得本实用新型的滚轮式层压装更适合于与其他设备组成自动化产线,稼动率高。
具体地,缓冲结构4包括多组滑轮组,多组滑轮组依次连续设置,每组滑轮组包括两个定滑轮41和一个动滑轮42,动滑轮42可相对两个定滑轮41做往复运动,例如:沿两个定滑轮41的中线远离或者靠近两个定滑轮41运动,附图1中虚线所示的动滑轮42即为下方实线动滑轮42靠近定滑轮41时的状态,压合后的柔性太阳能电池片M依次穿过,即绕过一个定滑轮41、动滑轮42、另一个定滑轮41,动滑轮42的运动使得本实用新型的灵活性更高,即定滑轮41与动滑轮42远离,则缠绕的柔性太阳能电池片M长度增加,反之则减少,从而实现对柔性太阳能电池片M的灵活存储。
动滑轮42的运动实现方式有多种,举例来说,在动滑轮42运动轨迹处设置限位轨道,使得动滑轮42沿该限位轨道运动,也可以将各组的动滑轮42通过一个连接板连接为整体,通过限制连接板的运动,从而实现对动滑轮42运动的控制。在上述两种情况中,动滑轮42可通过连接轴或者连 接板动力驱动单元连接,通过驱动单元带动连接轴或者连接板上下运动,以带动动滑轮42上下运动。其中,动力驱动单元可以为能够上下运动的电动推拉杆。
另外,定滑轮41也可通过轴与其他部件连接,便于其旋转。
考虑到能够自动化地对保护层N进行输送,如附图1所示,本实用新型实施例提供的层压装置还包括:保护层输送结构5,保护层输送结构5用于将保护层N输送至层压滚轮结构3。
当层压滚轮结构3开始转动时,同时通过保护层N本身带动保护层输送结构5转动,从而将保护层N向前传送至层压滚轮结构3,由层压滚轮结构3对加热后的柔性太阳能电池片M与保护层N进行压合。保护层输送结构5本身也可自发转动,实现对保护层N传送。
保护层输送结构5可以设置为多种结构,在基于结构简单的前提下,给出以下示例:如附图1所示,保护层输送结构5包括:缠绕轮51、导向轮52,缠绕轮51用于缠绕放置保护层N,工作时,保护层N通过导向轮52导向,并从缠绕轮51输送至层压滚轮结构3。
需要说明的是,缠绕轮51和导向轮52可以在保护层N的带动下转动,也可以自转。
当缠绕轮51和导向轮52可以自转时,可以通过驱动结构(例如电机)来驱动缠绕轮51或导向轮52转动。
考虑到能够灵活地控制本实用新型实施例提供的层压装置,如附图2所示,本实用新型实施例提供的层压装置还包括:与传送结构1、加热结构2、层压滚轮结构3均电连接的控制器6。
控制器6能够对传送结构1、加热结构2、层压滚轮结构3能否工作进行控制,使得本实用新型实施例提供的层压装置在实际使用时极为方便且实用。
其中,控制器6控制传送结构1传送柔性太阳能电池片M,控制器6控制加热结构2对柔性太阳能电池片M进行加热,控制器6控制层压滚轮结构3对柔性太阳能电池片M和保护层N进行压合。
作为一种示例,如附图2所示,缓冲结构4与控制器6电连接,以使控制器6可以控制缓冲结构4对压合后的柔性太阳能电池片M和保护层N的缓冲速度。
作为一种示例,针对于保护层输送结构5通过驱动来进行传动的情形,如附图2所示,保护层输送结构5可以与控制器6电连接,以利于控制器6直接对保护层输送结构5的工作状态进行控制。
考虑到不仅可以降低能耗,且可以保证柔性太阳能电池片M与保护层N之间的压合温度,如附图1所示,本实用新型实施例提供的层压装置还包括:用于监测加热结构2的加热温度的温度检测结构7。
通过监测加热结构2的加热温度,以利于更好地控制其加热温度,进而可以保证柔性太阳能电池片M与保护层N之间的压合温度。
具体地,温度检测结构7可以设置于靠近加热结构2处或靠近层压滚轮结构3处。
通过将温度检测结构7设置于靠近加热结构2处,能够直接检测其加热温度,通过将温度检测结构7设置于靠近层压滚轮结构3处,不仅间接检测了加热结构2的加热温度,并且,可以直接检测柔性太阳能电池片M与保护层N之间的压合温度。如此,利于降低能耗,还利于柔性太阳能电池片M与保护层N之间的压装贴合。
进一步地,如附图2所示,温度检测结构7可以与控制器6电连接。
如此设置,控制器6能够根据温度检测结构7所监测的温度,自动地控制加热结构2的加热温度,进而使压合保持最佳温度,避免温度过高造成热量浪费,以及避免温度过低而不能使柔性太阳能电池片M与保护层N充分粘合。
作为一种示例,温度检测结构7为温度探头。在本实用新型实施例中,可采用温度探头,也可是其他温度传感器,通过温度探头检测压合时的温度,监测压合温度,并将温度信息反馈给控制器6,由控制器6对加热结构2进行控制,从而实现温度的闭环控制。
考虑到加热结构2和层压滚轮结构3不会在没有柔性太阳能电池片M的条件下工作,以节能降耗。作为一种示例,如附图1所示,本实用新型实施例提供的层压装置还包括:位置检测结构8,位置检测结构8设置在传送带11与中间支持平台12之间,位置检测结构8用于检测柔性太阳能电池片M的位置。
通过位置检测结构8来获取传送带11的位置信息,进而利于控制加热结构2和层压滚轮结构3的工作状态,以节能降耗。
作为一种示例,如附图2所示,位置检测结构8与控制器6电连接。
如此设置,利于控制器6根据位置检测结构8所检测的柔性太阳能电池片M的位置信息,直接控制加热结构2和层压滚轮结构3的工作状态。
举例来说,当位置检测结构8检测到柔性太阳能电池片M经过时,即由传送带11传送至中间支持平台12上时,控制器6根据位置检测结构8所检测的位置信息,可以控制加热结构2和层压滚轮结构3顺次工作,以对柔性太阳能电池片M进行加热和层压。当位置检测结构8未检测到柔性太阳能电池片M经过时,控制器6根据位置检测结构8所检测的位置信息,控制加热结构2和层压滚轮结构3不工作,以节省能耗。
其中,位置检测结构8可以为位置传感器。位置传感器可以通过发送脉冲方式来检测是否有柔性太阳能电池片M经过。当位置传感器检测到柔性太阳能电池片M正在经过时,将检测信号反馈至控制器6,由控制器6即启动加热结构2对柔性太阳能电池片M进行加热。
作为一种示例,本实用新型实施例提供的层压装置在工作时,第一,根据位置检测结构8的信号,将沉积后的柔性太阳能柔性太阳能电池片M依次放在传送结构1上,传送结构1将柔性太阳能电池片M传输至层压滚轮结构3。第二,柔性太阳能电池片M在经过中间支持平台12的过程中,通过加热结构2完成加热,并通过温度检测结构7,监测压合温度,实现闭环控制。第三,保护层N可以是绕成卷的复合材料,通过上层压滚轮31与下层压滚轮32压合,当加热后的柔性太阳能电池片M达到层压滚轮结构3时,层压滚轮结构3开始转动,同时带动保护层N与柔性太阳能电池片M向前送料,完成压合功能。第四,压合后的产品,先经过一个缓冲结构4,实现缓存,防止后续设备的故障而造成正在压合的工作中断。
综上,本实用新型实施例提供层压装置的结构简单,易于维护,设备稼动率高。
另一方面,本实用新型实施例提供了上述提及的任一种层压装置的使用方法,该使用方法包括:
通过传送结构1传送柔性太阳能电池片M,并且通过设置于传送结构1上的加热结构2对柔性太阳能电池片M进行加热;
通过层压滚轮结构3对由传送结构1传送的柔性太阳能电池片M、以 及保护层M进行压合。
上述使用方法简单,通过直接对传送结构1上的柔性太阳能电池片M进行加热,大大加快升温的速度,提高热量利用率,保证柔性太阳能电池片M与保护层N之间的充分粘合,有效降低非必要能耗。而且,通过层压滚轮结构3对加热后的柔性太阳能电池片M与保护层N进行压合,不需要另外引入粘结剂,节约了成本。
考虑到能够高效、自动、可控地使用,本实用新型实施例提供的层压装置的使用方法还包括:
通过控制器6控制传送结构1对柔性太阳能电池片M进行传送,并控制加热结构2对柔性太阳能电池片M进行加热,还控制层压滚轮结构3进行层压工作。
考虑到不仅可以节能降耗,还可使柔性太阳能电池片M与保护层N之间具有良好的粘结力度,本实用新型实施例提供的层压装置的使用方法还包括:
温度检测结构7监测层压滚轮结构3压合时的温度信息,控制器6采集温度检测结构7所监测的温度信息,并根据该温度信息控制加热结构2的加热温度。
考虑到能够对压合后的柔性太阳能电池片M与保护层N临时储存,从而防止后续设备故障造成的层压产品堆积浪费,更适合于与其他设备组成自动化产线,本实用新型实施例提供的层压装置的使用方法还包括:
通过控制器6控制缓冲结构4的缓冲速度。
考虑到加热结构2和层压滚轮结构3不会在没有柔性太阳能电池片M的条件下工作,以节能降耗。本实用新型实施例提供的层压装置的使用方法还包括:
通过位置检测结构8来检测柔性太阳能电池片M的位置,并控制加热结构2和层压滚轮结构3的工作状态。
具体地,控制器6采集位置检测结构8所检测的柔性太阳能电池片M的位置信息,并根据该位置信息控制加热结构2和层压滚轮结构3的工作状态。
考虑到能够容易地对保护层N进行输送,本实用新型实施例提供的层压装置的使用方法还包括:
通过保护层输送结构5对保护层N进行输送。
具体地,当保护层输送结构5与控制器6电连接时,可以通过控制器6控制保护输送结构8的工作状态。
以上依据图式所示的实施例详细说明了本实用新型的构造、特征及作用效果,以上所述仅为本实用新型的较佳实施例,但本实用新型不以图面所示限定实施范围,凡是依照本实用新型的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本实用新型的保护范围内。
Claims (19)
- 一种层压装置,用于柔性太阳能电池片(M)表面层压保护层(N),包括:传送结构(1)、加热结构(2)、层压滚轮结构(3);所述加热结构(2)设置于所述传送结构(1)上,用于对所述传送结构(1)上的所述柔性太阳能电池片(M)进行加热;所述层压滚轮结构(3)设置于所述传送结构(1)的输出端,用于在加热后的所述柔性太阳能电池片(M)表面层压所述保护层(N)。
- 根据权利要求1所述的层压装置,其中,所述传送结构(1)包括:传送带(11)和中间支持平台(12),所述传送带(11)、所述中间支持平台(12)、所述层压滚轮结构(3)依次设置,所述加热结构(2)设置在所述中间支持平台(12)上。
- 根据权利要求2所述的层压装置,其中,所述中间支持平台(12)上设置有导通上表面的开孔(121),所述加热结构(2)设置在所述开孔(121)中。
- 根据权利要求3所述的层压装置,其中,所述加热结构(2)包括加热端;所述加热端的顶面低于所述中间支持平台(12)的上表面,或者,所述加热端的顶面与所述中间支持平台(12)的上表面齐平。
- 根据权利要求4所述的层压装置,其中,所述开孔(121)和所述加热端的数目均为多个,且一一对应设置;多个所述开孔(121)沿所述柔性太阳能电池片(M)的移动方向间隔设置于所述中间支持平台(121)上。
- 根据权利要求5所述的层压装置,其中,多个所述加热端的加热温度沿所述柔性太阳能电池片(M)的移动方向逐渐增大。
- 根据权利要求4~6任一项所述的层压装置,其中,所述加热端可拆卸地设置于所述开孔(121)中。
- 根据权利要求1~7任一项所述的层压装置,其中,所述加热结构(2)为热风枪、加热片、或红外线加热管。
- 根据权利要求1~7任一项所述的层压装置,其中,所述层压滚轮结构(3)包括:同步转动的上层压滚轮(31)与下层压滚轮(32),所述上层压滚(31)与所述下层压滚轮(32)贴合设置。
- 根据权利要求1~9任一项所述的层压装置,其中,所述层压装置还包括:缓冲结构(4);所述缓冲结构(4)设置于所述层压滚轮结构(3)的输出端,用于储存压合后的所述柔性太阳能电池片(M)与所述保护层(N)。
- 根据权利要求10所述的层压装置,其中,所述缓冲结构(4)包括:多组连续设置的滑轮组,每组滑轮组包括:两个定滑轮(41)和一个动滑轮(42),两个所述定滑轮(41)依次设置在同一水平线上,所述动滑轮(42)位于两个所述定滑轮(41)之间,且所述动滑轮(42)可相对两个所述定滑轮(41)做往复运动,压合后的所述柔性太阳能电池片(M)与所述保护层(N)依次穿过一个所述定滑轮(41)、所述动滑轮(42)、另一个所述定滑轮(41)。
- 根据权利要求1~11任一项所述的层压装置,其中,所述层压装置还包括:保护层输送结构(5),所述保护层输送结构(5)用于将所述保护层(N)输送至所述层压滚轮结构(3)。
- 根据权利要求12所述的层压装置,其中,所述保护层输送结构(5)包括:缠绕轮(51)、导向轮(52),所述缠绕轮(51)用于缠绕放置所述保护层(N),工作时,所述保护层(N)通过所述导向轮(52)导向,并从所述缠绕轮(51)输送至所述层压滚轮结构(3)。
- 根据权利要求1~13任一项所述的层压装置,其中,所述层压装置还包括:与所述传送结构(1)、所述加热结构(2)、所述层压滚轮结构(3)、均电连接的控制器(6)。
- 根据权利要求1~14任一项所述的层压装置,其中,所述层压装置还包括:用于监测所述加热结构(2)的加热温度的温度检测结构(7)。
- 根据权利要求15所述的层压装置,其中,所述温度检测结构(7)设置于靠近所述加热结构(2)处或靠近所述层压滚轮结构(3)处。
- 根据权利要求15或16所述的层压装置,其中,所述温度检测结构(7)为温度探头。
- 根据权利要求2~7任一项所述的层压装置,其中,所述层压装置还包括:位置检测结构(8),所述位置检测结构(8)设置在所述传送带(11)与所述中间支持平台(12)之间,所述位置检测结构(8)用于检测所述柔性太阳能电池片(M)的位置。
- 根据权利要求18所述的层压装置,其中,所述位置检测结构(8)为位置传感器。
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