WO2019041885A1 - 一种柔性显示器件及其制造方法 - Google Patents

一种柔性显示器件及其制造方法 Download PDF

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Publication number
WO2019041885A1
WO2019041885A1 PCT/CN2018/086519 CN2018086519W WO2019041885A1 WO 2019041885 A1 WO2019041885 A1 WO 2019041885A1 CN 2018086519 W CN2018086519 W CN 2018086519W WO 2019041885 A1 WO2019041885 A1 WO 2019041885A1
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Prior art keywords
heat dissipation
layer
dissipation layer
recess
flexible display
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PCT/CN2018/086519
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English (en)
French (fr)
Inventor
徐古胜
顾宇
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昆山国显光电有限公司
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Publication of WO2019041885A1 publication Critical patent/WO2019041885A1/zh
Priority to US16/557,275 priority Critical patent/US10796613B2/en

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/40OLEDs integrated with touch screens
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/301Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/87Arrangements for heating or cooling
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/8794Arrangements for heating and cooling
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K77/00Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
    • H10K77/10Substrates, e.g. flexible substrates
    • H10K77/111Flexible substrates
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K2102/00Constructional details relating to the organic devices covered by this subclass
    • H10K2102/301Details of OLEDs
    • H10K2102/311Flexible OLED
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/8791Arrangements for improving contrast, e.g. preventing reflection of ambient light
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to the field of flexible display technologies, and in particular, to a flexible display device and a method of fabricating the same.
  • the flexible display device realizes display through an organic light emitting diode (OLED), which has the advantages of simple preparation process, high luminous efficiency, high contrast, low power consumption, good flexibility, and foldability, and has attracted much attention in recent years.
  • OLED organic light emitting diode
  • the flexible display module of the prior art mainly comprises a substrate, and is sequentially superimposed on the OLED module, the polarizer, the touch panel, the protective film and the like on the substrate.
  • the lower surface of the substrate is also attached with a support film to prevent warping and the like, and the foam under the support film buffers the module.
  • the foam is often covered with graphite sheets to play the role of heat dissipation.
  • the overall stiffness is large when bending, and it is not easy to bend, and the material or the screen body is prone to failure during bending, thereby affecting The overall performance of a flexible display device.
  • the support film, foam and graphite sheet under the screen body are used as the thicker part of the whole module, and the bending property affects the final bendability of the whole module.
  • the present invention provides a flexible display device to solve the problem that the flexible display module has poor bending performance in the prior art.
  • One aspect of the present invention provides a flexible display device including a substrate, a support film sequentially disposed on a first surface of the substrate, a buffer layer, and a first heat dissipation layer, one or more of the support film, the buffer layer, and the first heat dissipation layer.
  • a depression is provided on the layer.
  • the flexible display device further includes a bend line disposed along the bend line.
  • the bend line is a line on the support film, the buffer layer, and the first heat dissipation layer that is perpendicular to the two opposite long sides and intermediate the two opposite short sides.
  • the recess comprises a plurality of recessed cells that are dispersed along the bend line.
  • the recess forms a curved pattern of a wave shape along the bend line in the surface of one or more of the support film, the buffer layer, and the first heat dissipation layer.
  • the curve is one or more of a sinusoidal waveform, a triangular waveform, a diamond waveform, and an elliptical loop waveform.
  • the flexible display device further includes a second heat dissipation layer attached to a surface of the first heat dissipation layer away from the buffer layer side.
  • the recess of the first heat dissipation layer is continuous, and the flexible display device further includes a reinforcement layer disposed in a surface of the first heat dissipation layer away from the second heat dissipation layer and a recess of the first heat dissipation layer.
  • the reinforcement layer is also disposed in the depression of the buffer layer.
  • the recess on the first heat dissipation layer and the recess on the buffer layer are both penetrating and identical in shape and position
  • the flexible display device further includes a reinforcement layer disposed on the side of the buffer layer away from the first heat dissipation layer. The surface, the depression of the first heat dissipation layer, and the depression of the buffer layer.
  • the support film is a foam
  • the first heat dissipation layer is a graphite sheet
  • the second heat dissipation layer is a copper foil
  • the reinforcement layer is made of polyimide.
  • Another aspect of the present invention provides a method of manufacturing a flexible display device, comprising: providing a substrate; sequentially disposing a support film, a buffer layer, and a first heat dissipation layer on the first surface of the substrate; at the support film, the buffer layer, and the first A recess is provided on at least one of the heat dissipation layers.
  • the method further includes: coating a surface of the first heat dissipation layer with a material for forming the reinforcement layer and curing; coating the buffer layer on the material for forming the reinforcement layer, and passing the first heat dissipation layer The material used to form the reinforcement layer is attached to the buffer layer.
  • the method further includes: providing a colloid and a second heat dissipation layer; attaching the second heat dissipation layer to a surface of the first heat dissipation layer away from the buffer layer, so that the material for forming the reinforcement layer is in the curing process
  • the medium further flows into the recess of the first heat dissipation layer, and penetrates into the colloid and contacts the second heat dissipation layer, so that the buffer layer, the first heat dissipation layer and the second heat dissipation layer are integrally connected.
  • disposing the recess on at least one of the support film, the buffer layer, and the first heat dissipation layer includes disposing a recess on the buffer layer and the first heat dissipation layer, the method further comprising: providing a colloid and a second heat dissipation layer Applying a second heat dissipation layer to a surface of the first heat dissipation layer away from the buffer layer; coating a surface of the buffer layer for forming the reinforcement layer and curing, so that the material for forming the reinforcement layer is in the curing process
  • the recessed into the buffer layer and the recess of the first heat dissipation layer further penetrate the colloid and contact the second heat dissipation layer, so that the buffer layer, the first heat dissipation layer and the second heat dissipation layer are integrally connected.
  • the flexible display device provided by the embodiment of the invention provides a recess on one or more layers of the support film, the buffer layer and the graphite sheet, so that the device is more favorable for releasing the stress accumulated in the functional layers when bending, thereby improving Its bending performance. Because the support film, the buffer layer and the graphite sheet are the thicker parts of the whole module, the bending property affects the final bendability of the whole module, so one or more layers in these functional layers are passed. The provision of recesses in the middle can improve the bending ability and reliability of the entire module.
  • FIG. 1 is a schematic structural diagram of a flexible display device according to an embodiment of the present invention.
  • FIG. 2(a) is a top plan view showing a support film in a flexible display device according to an embodiment of the present invention.
  • FIG. 2(b) is a top plan view showing a support film in a flexible display device according to another embodiment of the present invention.
  • FIG. 2(c) is a top plan view showing a support film in a flexible display device according to another embodiment of the present invention.
  • FIG. 2(d) is a top plan view showing a support film in a flexible display device according to another embodiment of the present invention.
  • FIG. 2(e) is a top plan view of a support film in a flexible display device according to another embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram of a flexible display device according to another embodiment of the present invention.
  • FIG. 4 is a cross-sectional view showing a flexible display device according to another embodiment of the present invention.
  • FIG. 5 is a cross-sectional view showing a flexible display device according to another embodiment of the present invention.
  • FIG. 6 is a cross-sectional view showing a flexible display device according to another embodiment of the present invention.
  • FIG. 1 is a schematic structural view of a flexible display device according to the present invention.
  • the device includes a substrate 1 , a support film 8 attached to the first surface of the substrate 1 , a buffer layer 9 and a first heat dissipation layer 12 , and an OLED module 2 disposed on the second surface of the substrate 1 .
  • the first surface is the lower surface of the substrate 1, and the second surface is the upper surface.
  • One or more of the support film 8, the buffer layer 9, and the first heat dissipation layer 12 are provided with depressions (not shown in FIG. 1).
  • the recess may be formed by a plurality of discrete recessed cells (such as a circular recessed unit), or may be a curved recess provided along a straight line, which is not limited in the present invention.
  • the recess may be through or non-penetrating, such as a through recess provided on the first heat dissipation layer 12, and a non-penetrating recess may be provided on the support film 8 and the buffer layer 9, wherein the through recess may be It is advantageous to release the stress accumulated in the first heat dissipation layer 12, and also improve the heat dissipation efficiency.
  • the flexible display device provided by the embodiment of the invention provides a recess on one or more layers of the support film, the buffer layer and the graphite sheet, so that the device is more favorable for releasing the stress accumulated in the functional layers when bending, thereby improving Its bending performance. Because the support film, the buffer layer and the graphite sheet are the thicker parts of the whole module, the bending property affects the final bendability of the whole module, so one or more layers in these functional layers are passed. The provision of recesses in the middle can improve the bending ability and reliability of the entire module.
  • the depressions are disposed along a bend line.
  • the bend line is typically disposed in a non-display area of the flexible display device, such as at a location in the middle of the flexible display device or near a certain edge of the flexible display device, and the like.
  • the specific position of the bending line is not limited by the present invention. Referring to FIG. 2(a) to FIG. 2(e), the following will be based on the support film 8, with the bending line 10 as a straight line disposed on the device perpendicular to the opposite long sides of the support film 8 and at the middle of the two opposite short sides. As an example, the position and shape of the recess are specifically explained. It will be understood by those skilled in the art that since the screen body generally begins to bend along the straight line when subjected to force, the provision of the recess along the bending line 10 is more advantageous for the improvement of the bending property of the support film 8.
  • the recess may specifically include a plurality of recessed cells arranged in a dispersed manner.
  • the plurality of recessed cells 111 are dispersedly arranged along the bend line 10 to form a recess 11 a, and the recessed unit 111 forms a pattern on the surface of the support film 8 .
  • the pattern formed on the surface of the support film 8 may also be a curve having a wave shape along the bending line 10, and the curve may specifically be a sinusoidal waveform, a triangular waveform, or a diamond waveform.
  • a curve and an elliptical ring waveform For example, a recess 11b of a sinusoidal waveform as shown in FIG. 2(b), a recess 11c of a triangular waveform as shown in FIG. 2(c), and a recess 11d of a rhombic waveform as shown in FIG. 2(d), The recess 11e of the elliptical ring waveform as shown in Fig.
  • the depression may be provided along the bending line 10 to disperse the stress, and the shape of the depression is not specifically limited in the present invention.
  • the thickness of the depression formed on the surface of the support film 8 represents the width thereof, and can also be set differently according to actual needs.
  • more depressions may be provided at other positions away from the bending line 10 to further enhance the bending property of the support film 8.
  • the design of the position of the bending line and the position and shape of the recess are the same as those of the above-mentioned support film 8, and will not be described herein.
  • a person skilled in the art can select a recessed arrangement on one or more of the support film 8, the buffer layer 9, and the first heat dissipation layer 12 according to specific needs.
  • the positions and shapes thereof may be set to be the same or different, which is not limited by the present invention.
  • the material of the support film 8 it may be an antistatic, pliable and somewhat bendable material such as polyethylene terephthalate (abbreviation: PET).
  • PET polyethylene terephthalate
  • the buffer layer 9 if it is a foam, it can well buffer the display module as a whole.
  • the first heat dissipation layer 12 for example, it can be a graphite sheet, which has better heat dissipation and soaking functions, and can prevent the display module from affecting performance due to excessive local temperature, thereby prolonging the service life of the device.
  • the flexible display device provided by the embodiment of the present invention is more favorable for the display film, the buffer layer and/or the first heat dissipation layer 12 when the screen body is bent, by setting the depression into a fluctuating curved shape or a plurality of concave units dispersedly arranged. The release of stress.
  • the present embodiment further enhances the bending of the supporting film, the buffer layer and/or the first heat dissipation layer 12 by placing the recess near the bending line. Folding performance, which is more conducive to the enhancement of the bending performance and reliability of the whole module.
  • the flexible display device further includes a second heat dissipation layer 13 attached to a surface of the first heat dissipation layer 12 away from the buffer layer 9 , specifically
  • the first heat dissipation layer 12 and the second heat dissipation layer 13 can be bonded by the colloid 15 .
  • a pressure sensitive adhesive abbreviation: PSA
  • an optical adhesive abbreviation: OCA
  • the first heat dissipation layer 12 is specifically a graphite sheet
  • the second heat dissipation layer 13 is a copper foil, which is understood by those skilled in the art, because the graphite sheet has a better heat dissipation effect in the vertical direction, and the copper foil is horizontal. The heat dissipation effect of the direction is better, so the combination of the two can achieve a good heat dissipation effect on the whole module.
  • the copper foil also has an electromagnetic shielding function, which can shield the external electromagnetic interference.
  • FIG. 4 it is a cross-sectional view of a flexible display device provided along an embodiment perpendicular to the buffer layer 9. As can be seen from FIG. 4, the first heat dissipation layer 12 is provided. There is a recess and is continuous, and no recess is provided on the buffer layer 9.
  • the flexible display device further includes a reinforcing layer 14a disposed on a surface of the first heat dissipation layer 12 away from the second heat dissipation layer 13 and a recess 11f of the first heat dissipation layer 12.
  • the reinforcing layer 14a is a high temperature resistant bendable organic material.
  • the material is polyimide (abbreviation: PI).
  • PI polyimide
  • the surface of the first heat dissipation layer 12 (graphite sheet) may be coated with PI and cured, and then the buffer layer 9 is continuously attached to the PI, and the graphite sheet is tightly connected to the buffer layer 9 by PI.
  • the PI can further flow downward into the recess 11f of the graphite sheet during the curing process, and penetrate the colloid 15 to contact the lowermost copper foil, thereby connecting the buffer layer 9, the graphite sheet and the underlying copper foil into one body. Because PI's bending performance and high temperature resistance are very strong, the module as a whole will not be delaminated during bending or high temperature experiments, ensuring the heat dissipation performance and bending ability of the device.
  • the buffer layer 9 is also provided with a recess 11g, which may be either through or non-through, which is not limited in the present invention.
  • the reinforcing layer 14b is disposed in the recess 11g of the buffer layer 9 except for being disposed on the surface of the first heat dissipation layer 12 away from the second heat dissipation layer 13 and the recess 11f. That is, in the present embodiment, since the buffer layer 9 has a recessed structure, the PI penetrates into the recess 11g of the buffer layer 9 in addition to the downward penetration into the recess 11f of the graphite sheet during the curing process, Thereby, the graphite sheet and the buffer layer 9 are more closely connected.
  • the recess 11f on the first heat dissipation layer 12 and the recess 11g on the buffer layer 9 are both penetrating and identical in shape and position.
  • the flexible display device further includes a reinforcement layer 14c.
  • the reinforcing layer 14c is disposed on a surface of the buffer layer 9 away from the first heat dissipation layer 12, in the recess 11g of the buffer layer 9, and in the recess 11f of the first heat dissipation layer 12.
  • PI may be coated on the surface of the buffer layer 9 (such as foam) and cured, and PI flows into the recess 11g and the recess 11f during the curing process, and further penetrates into the colloid 15 to contact the lowermost copper foil. Therefore, the buffer layer 9, the graphite sheet and the copper foil are tightly connected to form an integral body, and the layering phenomenon does not occur during the bending or high temperature experiment, thereby ensuring the heat dissipation performance and the bending ability of the device.
  • the buffer layer 9 such as foam
  • the flexible display device increases the design of the copper foil, and the combination with the graphite sheet achieves a good heat dissipation effect on the device.
  • a through recess is formed on the graphite sheet, and a reinforcing layer is added on the surface of the buffer layer or the graphite sheet.
  • the reinforcing layer material penetrates into the colloid and the copper foil through the recess during the curing process, thereby the graphite sheet and the buffer layer and The copper foil is tightly connected, so that the module does not delaminate during bending or high temperature experiments, further ensuring the heat dissipation performance and bending ability of the device.

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Abstract

本发明公开了一种柔性显示器件,解决了现有技术中柔性显示模组弯折性能不好的问题。本发明提供的柔性显示器件包括基板、依次设置于基板第一表面的支撑膜、缓冲层及第一散热层,支撑膜、缓冲层和第一散热层中的一层或多层上设置有凹陷。

Description

一种柔性显示器件及其制造方法 技术领域
本发明涉及柔性显示技术领域,具体涉及一种柔性显示器件及其制造方法。
发明背景
柔性显示器件通过有机发光二极管(OLED,Organic Light Emitting Diode)实现显示,其具有制备工艺简单、发光效率高、对比度高、功耗低、柔韧性好、可折叠等优点,近年来备受关注。现有技术中的柔性显示模组主要包括基板,依次叠加于基板上的OLED模块、偏光片、触控面板、保护膜等功能材料。为了为柔性显示模组提供一定的挺性,基板的下表面还贴附有支撑膜,防止其发生翘曲等现象,支撑膜下方的泡棉则对模组起到缓冲的作用。同时为了避免显示模组因局部温度过高而影响性能,泡棉下方往往还贴覆有石墨片以起到散热作用。然而,由于柔性显示模组的叠层数量较多,厚度较大,使得其在弯折时整体挺性都较大,不易弯折,且在弯折时容易发生材料或屏体失效,从而影响柔性显示器件的整体性能。尤其,屏体下方的支撑膜、泡棉和石墨片作为全模组中厚度较大的部材,其弯折性能影响着全模组的最终可弯折性。
发明内容
有鉴于此,本发明提供一种柔性显示器件,以解决现有技术中柔性显示模组弯折性能不好的问题。
本发明一方面提供了一种柔性显示器件,包括基板、依次设置于基板第一表面的支撑膜、缓冲层及第一散热层,支撑膜、缓冲层和第一散热层中的一层或多层上设置有凹陷。
在一个实施例中,柔性显示器件还包括弯折线,凹陷沿弯折线设置。
在一个实施例中,弯折线为支撑膜、缓冲层和第一散热层上与两相对长边垂直且处于两相对短边中间处的直线。
在一个实施例中,凹陷包括沿弯折线分散排布的多个凹陷单元。
在一个实施例中,凹陷在支撑膜、缓冲层和第一散热层中一层或多层的表面形成沿弯折线呈波动形状的曲线图案。
在一个实施例中,曲线为正弦波形曲线、三角波形曲线、菱形波形曲线和椭圆环波形曲线中的一种或多种。
在一个实施例中,柔性显示器件进一步包括第二散热层,第二散热层贴附于第一散热层远离缓冲层一侧的表面。
在一个实施例中,第一散热层的凹陷为贯通的,柔性显示器件进一步包括加强层,加强层设置于第一散热层远离第二散热层一侧的表面及第一散热层的凹陷中。
在一个实施例中,加强层还设置于缓冲层的凹陷中。
在一个实施例中,第一散热层上的凹陷与缓冲层上的凹陷都是贯通的且形状和位置相同,柔性显示器件进一步包括加强层,加强层设置于缓冲层远离第一散热层一侧的表面、第一散热层的凹陷及缓冲层的凹陷中。
在一个实施例中,支撑膜为泡棉,第一散热层为石墨片,第二散热层为铜箔,加强层的材料为聚酰亚胺。
本发明另一方面提供了一种柔性显示器件的制造方法,包括:提供基板;在基板的第一表面上依次设置支撑膜、缓冲层及第一散热层;在支撑膜、缓冲层和第一散热层中的至少一者上设置凹陷。
在一个实施例中,该方法进一步包括:在第一散热层的表面涂覆用于形成加强层的材料并固化;在用于形成加强层的材料上贴覆缓冲层,令第一散热层通过用于形成加强层的材料与缓冲层连接。
在一个实施例中,该方法进一步包括:提供胶体及第二散热层;将第二散热层贴附于第一散热层远离缓冲层一侧的表面,令用于形成加强层的材料在固化过程中进一步流入到第一散热层的凹陷中,并渗入胶体与第二散热层接触,从而使缓冲层、第一散热层及第二散热层连接为一体。
在一个实施例中,在支撑膜、缓冲层和第一散热层中的至少一者上设置凹陷包括在缓冲层、第一散热层上设置凹陷,该方法进一步包括:提供胶体及第 二散热层;将第二散热层贴附于第一散热层远离缓冲层一侧的表面;在缓冲层的表面涂覆用于形成加强层的材料并固化,令用于形成加强层的材料在固化过程中流入缓冲层的凹陷、第一散热层的凹陷中,并进一步渗入胶体与第二散热层接触,从而使缓冲层、第一散热层及第二散热层连接形成一体。
本发明实施例提供的柔性显示器件通过在支撑膜、缓冲层和石墨片中的一层或多层上设置凹陷,使得器件在弯折时更利于释放积累于这些功能层中的应力,从而提升其弯折性能。又因为支撑膜、缓冲层和石墨片是全模组中厚度较大的部分,其弯折性能影响着全模组的最终可弯折性,所以通过在这些功能层中的一层或多层中设置凹陷能够提升全模组的弯折能力和可靠性。
附图简要说明
图1所示为本发明一实施例提供的一种柔性显示器件的结构示意图。
图2(a)所示为本发明一实施例提供的一种柔性显示器件中支撑膜的俯视图。
图2(b)所示为本发明另一实施例提供的一种柔性显示器件中支撑膜的俯视图。
图2(c)所示为本发明另一实施例提供的一种柔性显示器件中支撑膜的俯视图。
图2(d)所示为本发明另一实施例提供的一种柔性显示器件中支撑膜的俯视图。
图2(e)所示为本发明另一实施例提供的一种柔性显示器件中支撑膜的俯视图。
图3所示为本发明另一实施例提供的一种柔性显示器件的结构示意图。
图4所示为本发明另一实施例提供的一种柔性显示器件的剖面示意图。
图5所示为本发明另一实施例提供的一种柔性显示器件的剖面示意图。
图6所示为本发明另一实施例提供的一种柔性显示器件的剖面示意图。
实施本发明的方式
为使本发明的目的、技术手段和优点更加清楚明白,以下结合附图对本发明作进一步详细说明。
图1所示为本发明提供的一种柔性显示器件的结构示意图。如图1所示,该器件包括基板1,依次贴附于基板1第一表面的支撑膜8、缓冲层9及第一散热层12,以及依次设置于基板1第二表面的OLED模块2、偏光片3、触控面板4及保护膜5,其中第二表面与第一表面相对。如图1所示,第一表面即为基板1的下表面,第二表面为上表面。支撑膜8、缓冲层9和第一散热层12中的一层或多层上设置有凹陷(未在图1中标示)。
凹陷如可由多个分散的凹陷单元(如圆形凹陷单元)构成,也可为沿某条直线设置的曲线形凹陷,本发明对此不做限定。另外,凹陷既可为贯通的也可为非贯通的,如可在第一散热层12上设置贯通的凹陷,在支撑膜8和缓冲层9上设置非贯通的凹陷,其中贯通的凹陷既可利于释放积累于第一散热层12中的应力,还可提高散热效率。当然也可根据实际需求选择在支撑膜8和/或缓冲层9上也设置贯通的凹陷,本发明对此不做限定。
本发明实施例提供的柔性显示器件通过在支撑膜、缓冲层和石墨片中的一层或多层上设置凹陷,使得器件在弯折时更利于释放积累于这些功能层中的应力,从而提升其弯折性能。又因为支撑膜、缓冲层和石墨片是全模组中厚度较大的部分,其弯折性能影响着全模组的最终可弯折性,所以通过在这些功能层中的一层或多层中设置凹陷能够提升全模组的弯折能力和可靠性。
在本发明一较优的实施例中,凹陷沿弯折线设置。弯折线一般设置于柔性显示器件的非显示区域,例如可位于柔性显示器件的中间位置或靠近柔性显示器件某一边缘的位置等。对于弯折线的具体位置,本发明对此不做限定。参考图2(a)至图2(e)所示,下面将基于支撑膜8,以弯折线10为设置于器件上与支撑膜8两相对长边垂直且处于两相对短边中间处的直线为例,具体说明凹陷的设置位置和形状。本领域的技术人员可以理解,因为屏体在受力时通常沿此直线开始弯折,所以沿弯折线10设置凹陷更利于支撑膜8弯折性能的提 升。
对于凹陷,其具体可包括分散排布的多个凹陷单元,参见图2(a),多个凹陷单元111沿弯折线10分散排布构成凹陷11a,凹陷单元111在支撑膜8表面形成的图案可为圆形、椭圆形、三角形或任意其他多边形。
参考图2(b)至图2(e),凹陷在支撑膜8表面形成的图案还可为沿弯折线10呈波动形状的曲线,该曲线具体可为正弦波形曲线、三角波形曲线、菱形波形曲线和椭圆环波形曲线中的一种或多种。例如,如图2(b)所示的正弦波形曲线的凹陷11b,如图2(c)所示的三角波形曲线的凹陷11c,如图2(d)所示的菱形波形曲线的凹陷11d,如图2(e)所示的椭圆环波形曲线的凹陷11e等。也就是说,凹陷只要沿弯折线10设置能够起到分散应力的作用即可,本发明对凹陷的形状不做具体限定。凹陷在支撑膜8表面形成曲线的粗细代表其宽度,也可根据实际需要而做不同设定。
另外,为了更好地分散积累于支撑膜8中的应力,也可在远离弯折线10的其他位置设置更多的凹陷以进一步提升支撑膜8的弯折性能。
对于缓冲层9和第一散热层12,其弯折线的位置以及凹陷位置和形状的设计思路与上述支撑膜8相同,此处不再赘述。本领域的技术人员可根据具体需要选择在支撑膜8、缓冲层9和第一散热层12中的一层或多层上进行凹陷的设置。当这些功能层都设置有凹陷时,其位置和形状可设置成相同的,也可设置成不同的,本发明对此不做限定。
对于支撑膜8的材料,其可为防静电、具有挺性和一定弯折性的材料,如聚对苯二甲酸乙二醇酯(简称:PET)。对于缓冲层9,如可为泡棉,能够对显示模组整体起到很好的缓冲作用。对于第一散热层12,如可为石墨片,其具有较佳的散热及均热功能,能够避免显示模组因局部温度过高而影响性能,从而延长器件的使用寿命。
本发明实施例提供的柔性显示器件通过将凹陷设置成波动的曲线形状或多个凹陷单元分散排布的形式,更利于屏体弯折时支撑膜、缓冲层和/或第一散热层12中应力的释放。另外,因为屏体在受力时通常是沿弯折线开始弯折 的,而本实施例通过将凹陷设置在弯折线附近,进一步提升了支撑膜、缓冲层和/或第一散热层12的弯折性能,从而更利于全模组弯折性能及可靠性的增强。
在本发明一实施例中,如图3所示,该柔性显示器件进一步包括第二散热层13,第二散热层13贴附于第一散热层12远离缓冲层9一侧的表面,具体地,第一散热层12和第二散热层13间可通过胶体15进行粘接。对于胶体15,如可选择压敏胶(简称:PSA)或光学胶(简称:OCA)等。
在一个实施例中,第一散热层12具体为石墨片,第二散热层13为铜箔,本领域的技术人员理解,因为石墨片在竖直方向的散热效果较好,而铜箔在水平方向的散热效果较好,所以二者结合对模组整体能够达到很好的散热功效。另外,铜箔还具有电磁屏蔽作用,能够屏蔽掉外界的电磁干扰。
但是当第一散热层12为石墨片时,它与其他功能层粘附性较差,尤其当弯折或高温实验时伴随着胶体黏性的降低,石墨片与铜箔间容易发生分离。为解决这一问题,如图4所示,其为一实施例提供的柔性显示器件沿垂直于缓冲层9剖切所成的剖面图,由图4可看出,第一散热层12上设有凹陷且为贯通的,而缓冲层9上没有设置凹陷。该柔性显示器件进一步包括加强层14a,该加强层14a设置于第一散热层12远离第二散热层13一侧的表面及第一散热层12的凹陷11f中。该加强层14a为耐高温的可弯折有机材料,在一优选的实施例中,该材料为聚酰亚胺(简称:PI)。具体地,可在第一散热层12(石墨片)的表面涂覆PI并固化,然后在PI上继续贴覆缓冲层9,则石墨片通过PI与缓冲层9紧密连接。另外,PI在固化过程中还能够进一步向下流入到石墨片的凹陷11f中,并渗入胶体15与最下方的铜箔接触,从而使缓冲层9、石墨片及下方的铜箔连接为一体。由于PI的弯折性能和抗高温能力都非常强,使得模组整体无论在弯折或是高温实验过程中都不会发生分层现象,保证了器件的散热性能和弯折能力。
在另一实施例中,如图5所示,缓冲层9上也设置有凹陷11g,该凹陷11g既可为贯通的也可为非贯通的,本发明对此不做限定。则加强层14b除了设置于第一散热层12远离第二散热层13一侧的表面及凹陷11f中,还设置于缓冲 层9的凹陷11g中。也就是说,在本实施例中,因为缓冲层9具有凹陷结构,则PI在固化的过程中除了向下渗入到石墨片的凹陷11f中,还能向上渗入到缓冲层9的凹陷11g中,从而使石墨片与缓冲层9间连接地更为紧密。
在本发明另一实施例中,第一散热层12上的凹陷11f与缓冲层9上的凹陷11g都是贯通的且形状和位置相同,如图6所示,柔性显示器件进一步包括加强层14c,该加强层14c设置于缓冲层9远离第一散热层12一侧的表面、缓冲层9的凹陷11g中及第一散热层12的凹陷11f中。具体地,可在缓冲层9(如泡棉)的表面涂覆PI并固化,则PI在固化过程中流入凹陷11g和凹陷11f中,并进一步向下渗入胶体15与最下方的铜箔接触,从而使缓冲层9、石墨片及铜箔紧密连接形成一体,其在弯折或是高温实验过程中都不会发生分层现象,保证了器件的散热性能和弯折能力。
当然,为了使缓冲层9和第一散热层12能够容纳更多的PI,除了让PI自然地流入到二者的凹陷中,也可选择在其凹陷中直接填充PI,从而进一步加强彼此之间的紧密性。
本发明实施例提供的柔性显示器件增加了铜箔的设计,它与石墨片结合对器件达到了很好的散热功效。另外,在石墨片上设置贯通的凹陷,在缓冲层或石墨片表面增加加强层,该加强层材料在固化的过程中就会通过凹陷渗入到胶体与铜箔接触,从而将石墨片与缓冲层及铜箔紧密地连接为一体,使得模组整体无论在弯折或是高温实验过程中都不会发生分层现象,进一步保证了器件的散热性能和弯折能力。
以上仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (15)

  1. 一种柔性显示器件,其中,包括基板、依次设置于所述基板第一表面的支撑膜、缓冲层及第一散热层,所述支撑膜、所述缓冲层和所述第一散热层中的至少一者上设置有凹陷。
  2. 根据权利要求1所述的柔性显示器件,其中,还包括弯折线,所述凹陷沿所述弯折线设置。
  3. 根据权利要求2所述的柔性显示器件,其特征在于,所述弯折线为所述支撑膜、所述缓冲层和所述第一散热层上与两相对长边垂直且处于两相对短边中间处的直线。
  4. 根据权利要求2所述的柔性显示器件,其中,所述凹陷包括沿所述弯折线分散排布的多个凹陷单元。
  5. 根据权利要求2所述的柔性显示器件,其中,所述凹陷在所述支撑膜、所述缓冲层和所述第一散热层中一层或多层的表面形成沿所述弯折线呈波动形状的曲线图案。
  6. 根据权利要求5所述的柔性显示器件,其中,所述曲线为正弦波形曲线、三角波形曲线、菱形波形曲线和椭圆环波形曲线中的一种或多种。
  7. 根据权利要求1至6任意一项所述的柔性显示器件,其中,进一步包括第二散热层,所述第二散热层贴附于所述第一散热层远离所述缓冲层一侧的表面。
  8. 根据权利要求7所述的柔性显示器件,其中,所述第一散热层的凹陷为贯通的,所述柔性显示器件进一步包括加强层,所述加强层设置于所述第一散热层远离所述第二散热层一侧的表面及所述第一散热层的凹陷中。
  9. 根据权利要求8所述的柔性显示器件,其中,所述加强层还设置于所述缓冲层的凹陷中。
  10. 根据权利要求7所述的柔性显示器件,其特征在于,所述第一散热层上的凹陷与所述缓冲层上的凹陷均是贯通的且形状和位置相同,所述柔性显示 器件进一步包括加强层,所述加强层设置于所述缓冲层远离所述第一散热层一侧的表面、所述第一散热层的凹陷及所述缓冲层的凹陷中。
  11. 根据权利要求8所述的柔性显示器件,其特征在于,所述支撑膜为泡棉,所述第一散热层为石墨片,所述第二散热层为铜箔,所述加强层的材料为聚酰亚胺。
  12. 一种柔性显示器件的制造方法,包括:
    提供基板;
    在所述基板的第一表面上依次设置支撑膜、缓冲层及第一散热层;
    在所述支撑膜、所述缓冲层和所述第一散热层中的至少一者上设置凹陷。
  13. 根据权利要求12所述的方法,进一步包括:
    在所述第一散热层的表面涂覆用于形成加强层的材料并固化;
    在所述用于形成加强层的材料上贴覆所述缓冲层,令所述第一散热层通过所述用于形成加强层的材料与所述缓冲层连接。
  14. 根据权利要求13所述的方法,进一步包括:
    提供胶体及第二散热层;
    将所述第二散热层贴附于所述第一散热层远离所述缓冲层一侧的表面,令所述用于形成加强层的材料在固化过程中进一步流入到所述第一散热层的凹陷中,并渗入所述胶体与所述第二散热层接触,从而使所述缓冲层、所述第一散热层及所述第二散热层连接为一体。
  15. 根据权利要求12所述的方法,其中,
    所述在所述支撑膜、所述缓冲层和所述第一散热层中的至少一者上设置凹陷包括在所述缓冲层、所述第一散热层上设置凹陷,
    所述方法进一步包括:
    提供胶体及第二散热层;
    将所述第二散热层贴附于所述第一散热层远离所述缓冲层一侧的表面;
    在所述缓冲层的表面涂覆用于形成加强层的材料并固化,令所述用于形成加强层的材料在固化过程中流入所述缓冲层的凹陷、所述第一散热层的凹陷 中,并进一步向下渗入所述胶体与所述第二散热层接触,从而使所述缓冲层、所述第一散热层及所述第二散热层连接形成一体。
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