WO2019033900A1 - 素肉成型机 - Google Patents

素肉成型机 Download PDF

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Publication number
WO2019033900A1
WO2019033900A1 PCT/CN2018/096500 CN2018096500W WO2019033900A1 WO 2019033900 A1 WO2019033900 A1 WO 2019033900A1 CN 2018096500 W CN2018096500 W CN 2018096500W WO 2019033900 A1 WO2019033900 A1 WO 2019033900A1
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Prior art keywords
outer cylinder
cooling device
cooling
vegetarian meat
forming machine
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PCT/CN2018/096500
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English (en)
French (fr)
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任振国
郝晓燕
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山东誉亚大豆机械制造有限公司
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Publication of WO2019033900A1 publication Critical patent/WO2019033900A1/zh

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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00—Working-up of proteins for foodstuffs
    • A23J3/14—Vegetable proteins
    • A23J3/16—Vegetable proteins from soybean
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00—Working-up of proteins for foodstuffs
    • A23J3/22—Working-up of proteins for foodstuffs by texturising
    • A23J3/26—Working-up of proteins for foodstuffs by texturising using extrusion or expansion
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/20—Extruding

Definitions

  • the invention relates to a food processing device, in particular to a vegetarian meat processing machine.
  • Bionic food is a new variety in the food industry. It is an "artificial food” developed to meet the needs of consumers. It has the characteristics of imitating natural food, convenient eating, and healthy nutrition. Vegetarian meat is a popular category in bionic food. It is a kind of imitation food, shape, color, fragrance, taste, etc., which is processed by molding, cooking and frying using advanced modern food processing technology. Foraging is similar.
  • Raw materials for the production of vegetarian meat mainly include soy protein, wheat protein, konjac and edible fungi. Soy protein is rich in nutrients, high in protein content, and rich in 8 essential amino acids required by the human body. It is an ideal vegetable protein.
  • Wheat protein also known as gluten, contains 15 kinds of amino acids essential to the human body and is a nutrient-rich plant protein resource.
  • Konjac is rich in glucomannan, a high-quality water-soluble dietary fiber that combines the functions of medicine and food to prevent a variety of diseases.
  • Edible fungi are rich in nutrients such as essential amino acids, minerals, vitamins and polysaccharides, which play an important role in regulating body balance and improving immunity. Therefore, with the increasing demand for nutritious and healthy foods, the development of vegetarian meat products with the above-mentioned raw materials has great market prospects.
  • the meat products have the advantages of high protein, low fat and no cholesterol, and have strong water absorption and oil absorption, similar to the structure and taste of animal meat.
  • vegetarian meat products can be divided into fibrous, extruded and heated gelatinized types.
  • the meat products that have been developed mainly include vegetarian meatballs, bionic meatloaf, vegetarian meat, vegetarian ham, bionic beef and bionic chicken.
  • the meat produced by the current mechanical processing equipment is not delicate, and the equipment is not fully automated. The increase in labor and the waste of energy in the cooling system are all problems to be solved.
  • the object of the present invention is to provide a one-piece molding, energy-saving and fully automated meat forming machine.
  • the technical solution of the present invention is: a meat forming machine comprising a device skeleton, characterized in that: There is a transmission system, the transmission system is connected with a screw, an outer cylinder is arranged outside the screw, a feeding system is arranged on the outer cylinder, a heating ring is arranged outside the outer cylinder, a cooling sleeve is arranged at the end of the outer cylinder, and the cooling sleeve is a hollow structure. An inlet pipe and an outlet pipe are connected, and a cooling device connected to the cooling jacket is arranged under the skeleton.
  • the cooling device comprises a plurality of hollow conical discs fixed to the bracket, the uppermost conical disc has an angle downward, the lower corner is upward, and the uppermost conical disc has a penetrating hole on the surface, the diameter of the conical disc Gradually increasing from top to bottom, a cooling pool is arranged under the cooling device, and a fan is arranged on one side of the cooling device, and the wind direction of the fan is opposite to the cooling device.
  • the outer cylinders are fixedly connected by a connecting disc and are fixed at an intermediate portion.
  • the feeding system comprises a feeding machine, and a feeding port is arranged below the feeding machine, and the feeding port is connected with the outer cylinder.
  • the transmission system includes an engine, a reducer, and a coupling.
  • the invention has the advantages of saving resources, repeatedly using the temperature of the water to shape the food at the outlet, repeatedly using the water, and repeatedly cooling, the device is integrated operation, and the labor cost is solved.
  • Figure 1 is a schematic view of the structure of the present invention
  • Figure 2 is a schematic view of the structure of the present invention.
  • Figure 3 is a schematic view of the structure of the present invention.
  • Figure 4 is a schematic structural view of a cooling device of the present invention.
  • FIG. 5 is a schematic structural view of a cooling device of the present invention.
  • a meat forming machine comprising a device skeleton, characterized in that: a transmission system is arranged on the skeleton, a screw 14 is connected to the transmission system, and an outer cylinder 4 is arranged outside the screw 14 .
  • the outer cylinder 4 is provided with a feeding system, and the outer cylinder 4 is provided with a heating coil 8, and the outer cylinder 4 is provided with a cooling jacket 10 at the end thereof, and a cooling device 10 connected to the cooling jacket is arranged under the skeleton.
  • the cooling device 10 includes a plurality of hollow conical discs fixed to the bracket 13, the uppermost conical disc has an angle downward, the lower corner is upward, and the uppermost conical disc has a penetrating hole on the surface, and the cooling device A cistern 12 is provided under 10.
  • a fan is disposed on one side of the cooling device 10, and the wind direction of the fan is opposite to the cooling device 10.
  • the outer cylinders 4 are fixedly connected by a connecting disc 7, and a fixing bracket 9 is provided at an intermediate portion.
  • the feeding system comprises a feeder 5, and a feeder 6 is provided below the feeder 5, and the inlet 6 is connected to the outer cylinder 4.
  • the transmission system includes an engine 1, a reducer 2, and a coupling 3.
  • the material is put into the feed port 6, under the driving of the feeder 5, the material will enter the outer cylinder 4, the material is located in the outer cylinder 4 and the screw 14 and is squeezed by both, after being squeezed enough After the fineness, it will pass through the outer tube with the heating ring 8 on the outside.
  • the soybean powder has been matured into vegetarian meat, and the long meat fibers are closely bonded together during the ripening of the meat, and they are mutually infiltrated and solidified, and then cooled.
  • the sleeve 10 is cooled and formed, and the water of the cooling jacket 10 is repeatedly used by the cooling device 11.
  • the water of the cooling jacket 10 flows out from the top of the cooling device 11, and then passes through the first conical disc, because the angle is downward, so the water is from the first
  • the hole of one conical disc flows out, then passes through the second, the second and subsequent cones are all facing upwards, the water is left from the surface, and finally flows into the outlet basin, and a cooling system is provided on one side of the cooling device 11
  • the water accelerated by the wind in the whole process dissipates heat, and the water entering the reservoir is greatly reduced compared with the water that has just entered the cooling device, realizing the circulation of water and saving water resources.

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Biochemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Meat, Egg Or Seafood Products (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

素肉成型机，包括设备骨架，其特征是：骨架上设置有传动系统，传动系统连接有螺杆（14），螺杆（14）外设置有外筒（4），外筒（4）上设置有入料系统，外筒（4）外设置有加热圈（8），外筒（4）的端部设置有降温套（10），降温套（10）为空心结构，连接有进水管和出水管，骨架下设置有与降温套（10）相连接的降温装置（11）。降温装置（11）包括固定在支架（13）的若干中空的圆锥盘，最上面的圆锥盘的角向下，下面的角向上，最上面的圆锥盘带有穿透的孔，圆锥盘的直径由上至下逐渐变大，降温装置（11）下设置有储水池（12），降温装置（11）一侧设置有风扇，风扇的风向对着降温装置（11）。外筒（4）之间通过连接盘（7）固定连接，并且在中间部位设置有固定架（9）。素肉成型机一体成型，全自动化，解决了劳动成本，其中水反复利用，反复降温，节约资源。

Description

素肉成型机 技术领域
本发明涉及一种食品加工设备，尤其涉及一种素肉加工成型机。
背景技术
仿生食品是食品行业的一个新品种，是为满足消费者需要开发的“人造食品”，在产品特性上具备模仿天然食品、食用方便、营养健康等特点。素肉是仿生食品中颇受欢迎的一大类，它是采用先进的现代食品加工技术，经成型、蒸煮、炒制等过程加工而成的仿荤食品，外形、色、香、味等与荤食相似。用于生产素肉的原料主要包括大豆蛋白、小麦蛋白、魔芋及食用菌等。大豆蛋白营养丰富，蛋白质含量高，富含人体所需的8种必需氨基酸，是非常理想的植物蛋白。小麦蛋白又称谷朊粉，含有人体必须的15种氨基酸，是营养丰富的植物蛋白资源。魔芋中富含葡甘聚糖，是一种优质的水溶性膳食纤维，兼具药食两用功能，可有效预防多种疾病。食用菌含有丰富的人体必需氨基酸、矿物质、维生素和多糖等营养物质，对于调节机体平衡，提高机体免疫力等具有重要作用。因此，随着人们对营养保健食品消费需求的日益增长，以上述原料开发的素肉制品有着巨大的市场前景。素肉制品具有高蛋白、低脂肪、不含胆固醇等优点，具有较强的吸水性、吸油性，类似于动物肉的组织结构和口感。因其植物性来源可有效规避食用动物肉的潜在风险，因此可有效防治高血压、冠心病、糖尿病等慢性疾病的发生，长期食用可有效增强体质，有益于身体健康。根据加工方式不同，素肉制品可分为纤维状、挤压型及加热凝胶化型等。已研制出来的素肉制品主要包括素肉丸子、仿生肉饼、素肉块、素火腿肠、仿生牛肉及仿生鸡肉等，但是目前的机械加工设备制作的素肉口感不细腻，设备不是全自动化，导致工人劳动量增大，降温系统的能源浪费，都是要解决的问题。
发明内容
本发明的目的是提供了一种一体成型，节省能源全自动化的素肉成型机，为了实现上述目的，本发明的技术方案为：素肉成型机，包括设备骨架，其特征是：骨架上设置有传动系统，传动系统连接有螺杆，螺杆外设置有外筒，外 筒上设置有入料系统，外筒外设置有加热圈，外筒的端部设置有降温套，降温套为空心结构，连接有进水管和出水管，骨架下设置有与降温套相连接的降温装置。所述的降温装置包括固定在支架的若干中空的圆锥盘，最上面的圆锥盘的角向下，下面的角向上，最上面的圆锥盘带有表面带有穿透的孔，圆锥盘的直径由上至下逐渐变大，降温装置下设置有储水池，所述的降温装置一侧设置有风扇，风扇的风向对着降温装置。所述的外筒之间通过连接盘固定连接，并且在中间部位设置有固定。所述的入料系统包括入料机，入料机下面设置有入料口，入料口与外筒连接。所述的传动系统包括发动机、减速机、联轴器。
本发明的优点在于节约资源，反复利用水的温度来将食品在出口处成型，水反复利用，反复降温，本装置更是一体化操作，解决了劳动成本。
附图说明
图1是本发明的结构示意图；
图2是本发明的结构示意图；
图3是本发明的结构示意图；
图4是本发明降温装置的结构示意图；
图5是本发明降温装置的结构示意图；
附图中：1、发动机；2、减速机；3、联轴器；4、外筒；5、入料机；6、入料口；7、连接盘；8、加热圈；9、固定架；10、降温套；11、降温装置；12、储水池；13、支架；14、螺杆；15、设备外壳。
具体实施方式
下面结合附图1-5对本发明进行进一步的说明：素肉成型机，包括设备骨架，其特征是：骨架上设置有传动系统，传动系统连接有螺杆14，螺杆14外设置有外筒4，外筒4上设置有入料系统，外筒4外设置有加热圈8，外筒4的端部设置有降温套10，骨架下设置有与降温套相连接的降温装置10。所述的降温装置10包括固定在支架13的若干中空的圆锥盘，最上面的圆锥盘的角向下，下面的角向上，最上面的圆锥盘带有表面带有穿透的孔，降温装置10下设置有储水池12。所述的降温装置10一侧设置有风扇，风扇的风向对着降温装置10。所述的外筒4之间通过连接盘7固定连接，并且在中间部位设置有固定架9。所 述的入料系统包括入料机5，入料机5下面设置有入料口6，入料口6与外筒4连接。所述的传动系统包括发动机1、减速机2、联轴器3。
使用过程：将材料放入入料口6中，在入料机5的带动下，材料会进入到外筒4中，材料位于外筒4与螺杆14并且被两者挤压，经过挤压足够细腻后会经过外面设置有加热圈8的外筒，此时，大豆粉已经熟化为素肉，并在素肉熟化过程中把长肉纤维紧密地粘合在一起，互相渗透固化，然后经过降温套10冷却成型，降温套10的水是经降温装置11循环反复利用，降温套10的水从降温装置11的顶部流出，然后经过第一个的圆锥盘，因为角朝下，所以水从第一个圆锥盘的孔流出，然后经过第二个，第二个以及以后的圆锥盘的角均朝上，水从表面留下，最后流入出水池，降温装置11的一侧设置有吹风系统，整个过程风加速的水散发热量，进入储水池的水比刚进入降温装置的水大幅度降低，实现了水的循环，节省了水资源。

Claims (6)

  1. 素肉成型机，包括设备骨架，其特征是：骨架上设置有传动系统，传动系统连接有螺杆(14)，螺杆(14)外设置有外筒(4)，外筒(4)上设置有入料系统，外筒(4)外设置有加热圈(8)，外筒(4)的端部设置有降温套(10)，降温套为空心结构，连接有进水管和出水管，骨架下设置有与降温套相连接的降温装置(11)。
  2. 根据权利要求1所述的素肉成型机，其特征是：所述的降温装置(11)包括固定在支架(13)的若干中空的圆锥盘，最上面的圆锥盘的角向下，下面的角向上，最上面的圆锥盘带有表面带有穿透的孔，圆锥盘的直径由上至下逐渐变大，降温装置(11)下设置有储水池(12)。
  3. 根据权利要求1所述的素肉成型机，其特征是：所述的降温装置(10)一侧设置有风扇，风扇的风向对着降温装置(10)。
  4. 根据权利要求1所述的素肉成型机，其特征是：所述的外筒(4)之间通过连接盘(7)固定连接，并且在中间部位设置有固定架(9)。
  5. 根据权利要求1所述的素肉成型机，其特征是：所述的入料系统包括入料机(5)，入料机(5)下面设置有入料口(6)，入料口(6)与外筒(4)连接。
  6. 根据权利要求1所述的素肉成型机，其特征是：所述的传动系统包括发动机(1)、减速机(2)、联轴器(3)。
PCT/CN2018/096500 2017-08-15 2018-07-20 素肉成型机 WO2019033900A1 (zh)

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CN107536092A (zh) * 2017-08-15 2018-01-05 山东誉亚大豆机械制造有限公司 素肉成型机

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CN206303196U (zh) * 2016-11-29 2017-07-07 重庆自然红商贸有限公司 一种全自动酸辣粉粉条机
CN107536092A (zh) * 2017-08-15 2018-01-05 山东誉亚大豆机械制造有限公司 素肉成型机

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Publication number Priority date Publication date Assignee Title
CN2620972Y (zh) * 2003-04-28 2004-06-23 宋启文 大豆食品挤压机
CN2836485Y (zh) * 2005-07-12 2006-11-15 刘丁山 素瘦肉专用成型机
CN201550557U (zh) * 2009-12-09 2010-08-18 山东誉亚大豆机械制造有限公司 人造肉成型机
US20130040023A1 (en) * 2011-04-15 2013-02-14 Michael R. Thomas Distiller grain pellet production methods
CN202083231U (zh) * 2011-05-16 2011-12-21 湖南阳东磁性材料有限公司 窑炉及其循环水冷却装置
KR20160007775A (ko) * 2014-06-27 2016-01-21 농업회사법인 주식회사 오색미면 옥수수 및 메밀국수의 제조장치
CN206303196U (zh) * 2016-11-29 2017-07-07 重庆自然红商贸有限公司 一种全自动酸辣粉粉条机
CN107536092A (zh) * 2017-08-15 2018-01-05 山东誉亚大豆机械制造有限公司 素肉成型机

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