WO2019027337A1 - Composites de graphène-silice stables et procédé de fabrication associé - Google Patents
Composites de graphène-silice stables et procédé de fabrication associé Download PDFInfo
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- WO2019027337A1 WO2019027337A1 PCT/PL2018/050043 PL2018050043W WO2019027337A1 WO 2019027337 A1 WO2019027337 A1 WO 2019027337A1 PL 2018050043 W PL2018050043 W PL 2018050043W WO 2019027337 A1 WO2019027337 A1 WO 2019027337A1
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- graphene
- silica
- composite
- temperature
- flake
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/182—Graphene
- C01B32/194—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/113—Silicon oxides; Hydrates thereof
- C01B33/12—Silica; Hydrates thereof, e.g. lepidoic silicic acid
- C01B33/16—Preparation of silica xerogels
- C01B33/163—Preparation of silica xerogels by hydrolysis of organosilicon compounds, e.g. ethyl orthosilicate
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2204/00—Structure or properties of graphene
- C01B2204/20—Graphene characterized by its properties
- C01B2204/32—Size or surface area
Definitions
- the invention relates to stable graphene-silica composites and the method for manufacturing thereof. More specifically, the invention relates to stable graphene-silica composites, based on expanded graphite oxide and silica or on a silica xerogel and a method for manufacturing thereof.
- a composite gel is obtained based on graphite oxide with the addition of crosslinking polymer(s) (with those best known being formaldehyde-resorcinol-sodium bicarbonate or polyvinyl alcohol-acrylic acid systems), [M.A. Worsley et al. J. Am. Chem. Soc, 132 (40) (2010) 14067-14069; Ji-Hyun Kim, Young-Seak Lee J. Indust. Engineer. Chem. 30 (2015) 127-133; US patents: 9,437,372; 9,434,620; 9,352,500; 9,012,522], which after drying in the lyophilization process is subjected to pyrolysis at temperatures above 900°C.
- crosslinking polymer(s) with those best known being formaldehyde-resorcinol-sodium bicarbonate or polyvinyl alcohol-acrylic acid systems
- porous carbon materials obtained in accordance with the methods disclosed in prior art have significant disadvantages that limit or prevent their use in optics or optoelectronics or in heterogeneous catalysis.
- the relatively long synthesis duration means that the process of manufacturing thereof is expensive and energy-consuming.
- the obtained porous carbon/graphene blocks are very light and brittle, which makes it difficult to handle them, for example to place them e.g. in a vacuum chamber; in addition, when a laser beam is directed on such blocks, it results in a partial sublimation of atoms of carbon and the deposition of the latter on the walls of the chamber.
- the stabilisation of graphene oxide (graphite or graphene oxide) flakes in hybrid materials, hitherto described has been obtained by applying layers of silica onto the flakes or by encapsulating them in a monolithic silica gel.
- the composite with silica was obtained by way of a colloidal process (mixing the graphene material suspension with a silica suspension) or by milling the graphene suspension with dry silica [H. Porwal et al. In situ reduction of graphene oxide nanoplatelet during spark plasma sintering of a silica matrix composite, J. Eur. Ceram. Soc. 34 (2014) 3357-3364].
- the object of the invention is therefore to provide a method for the manufacturing of stable graphene-silica composites applicable especially in optics and optoelectronics.
- the invention relates to a stable graphene-silica composite in the form of a powder or a monolith, characterised in that it consists of a system of graphene flakes and silica, wherein each graphene flake is smaller than 2 ⁇ .
- the composite preferably is in one of the two forms: a powder consisting of planar single graphene flakes occluded with spherical silica nanoparticles with a diameter of up to 30 nm, or a monolithic silica xerogel with graphene flakes homogeneously dispersed across its volume.
- uniform and stable suspension of graphene flakes in transparent silica allows for the transmission of light (especially in the visible light region) to the surface of graphene flakes across the volume of the composite for each of its forms (powder, monolith).
- Graphene flakes do not sublimate when the composite is exposed to light.
- silica reinforces and stabilises the structure of graphene flakes in the composite of the invention, wherein graphene flakes flake size below 2 ⁇ are occluded with spherical silica nanoparticles with a diameter of up to 30 nm (for powder) or homogeneously dispersed in a silica xerogel (monolith).
- the invention also relates to a method of manufacturing a stable graphene-silica composite material consisting of graphene flakes and silica, characterised in that it comprises consecutive steps, where:
- step a) the graphite is subjected four times to oxidation according to the Brodie's method, wherein the oxidation is conducted in a fuming nitric acid medium with addition of potassium chlorate as the oxidiser to yield the compound with a general formula CO0.5H0.2, which is washed off with a hydrochloric acid solution and then with distilled and demineralised water to obtain a neutral pH of the filtrate, after which the resulting graphite oxide is dried;
- step b) the graphite oxide prepared in step a) is expanded using one of the alternative methods comprising the following: a thermal method by heating the graphite oxide prepared in step a) at a temperature of 400°C to 1100°C under nitrogen with a gas flow rate of 0.015 m 3 /h or a hydrothermal method by placing the graphite oxide prepared in step a) in a pressure reactor under conditions of elevated pressure (approx. 30 bar) in an aqueous medium at a temperature of 220°C for 4 h without adding any reducing substances, to yield flake graphene with flake sizes below 2 ⁇ (linear sizes of the flakes ranging from 0.5 to 3 ⁇ , average size of approx. 1.5-1.7 ⁇ );
- step c) the graphene flakes prepared in step b) are processed into the form of a graphene-silica composite using the sol-gel method, wherein the further process steps are carried out depending on the final form of the composite to be obtained.
- a non-polar solvent e.g. cyclohexanol
- a non-polar solvent e.g. cyclohexanol
- ultrasounds 900W (22 KHz) for 1 hour
- the following are added to the resulting suspension: first, water, surfactant and alcohol, (e.g. 1-hexanol, which participates in the formation of micelles and is easily removed from the system), then an alkoxy silica precursor is added dropwise, then ammonia is added, which acts as a catalyst for the basic hydrolysis reaction followed by polycondensation (temperature of approx.
- an alkoxylated silica precursor is added to the graphene flakes prepared in step b) and mixture is sonicated with ultrasounds of 900W (22 KHz) for 1 hour, after which water and hydrochloric acid are added to the resulting suspension in order to initiate the acid hydrolysis reaction followed by polycondensation resulting in the formation of a gel which is then matured by slow drying first at room temperature for 3 days and then by heating the sample in an dryer at a temperature 50°C for 4-5 days, after which the temperature was gradually raised (at a rate of 0.1°C/min.) to a temperature of 200-350°C, at which the sample is heated in the dryer for 24 hours, after which the dryer is turned off and the sample is freely cooled to yield a composite in the form of a monolithic silica xerogel with graphene flakes of less than 2 ⁇ in size homogeneously dispersed across its volume, wherein the desired shape
- alkoxysilanes preferably TEOS tetraethoxysilane
- the surfactant used is preferably a nonionic surfactant of the Triton group, particularly preferably TritonX-lOO (trade name of Union Carbide for Triton X type detergents, CAS No. 9002-93-1; 4-(l, 1,3,3- tetramethylbutyl)phenyl-polyethylene glycol), in particular due to the lack of inorganic constituents and the possibility of easy removal from the system.
- the microemulsion method reverse micelle method, where polar compounds are emulsified in a non-polar solvent
- the advantage of this method is the possibility of obtaining silica nanoparticles with very small dimensions of the order of approx. 30 nm and narrow distribution of grain size and also the ability of the resulting silica nanoparticles to agglomerate into layers on a hydrophobic substrate (in this case on graphene flakes), which has not hitherto been used in the synthesis of composites.
- An important step in the method of manufacturing the composite according to the invention is to obtain a stable suspension of flake graphene with a silica precursor (with optional addition of cyclohexane) and then to form a stable emulsion with water, which is possible by using a high-power disperser (900W, 22 KHz, average dispersing time 1 h). Generally, the dispersing process could be replaced by very vigorous stirring for several days, but the dispersion is much more efficient.
- a high-power disperser 900W, 22 KHz, average dispersing time 1 h
- the final product is obtained by way of acid or alkaline hydrolysis of a silica precursor (e.g. an alkoxy precursor, i.e. TEOS) during which polycondensation occurs, which cause the formation of spherical silica nanoparticles that deposits on graphene flakes or the formation of a gel with graphene flakes homogeneously distributed across its volume.
- a silica precursor e.g. an alkoxy precursor, i.e. TEOS
- a silica precursor e.g. TEOS
- a magnetic stirrer e.g. TEOS
- the stirring is continued for 1.5 h.
- the sol is left in a sealed mould and as a result, after one or two days, a silica hydrogel is generated with graphene flakes homogeneously distributed across its volume.
- the water and alcohol present in the system are removed during the drying of the gel.
- This process also provides the possibility to form the xerogel into a desired shape already at the stage of its manufacturing.
- the structure of the composite is fixed while removing any residual water and alcohol from the system.
- the method for preparing the composite of the invention allows stable bonding of graphene flakes with silica and eliminates the disadvantages of the prior art solutions. Moreover, the method of the invention allows for forming the desired shape of the composite already at the manufacturing stage, so that the method of the invention provides a material with the desired shape and requires only finishing processing to be adapted to specific applications (e.g. grinding for optoelectronic applications).
- Fig. 1 is a SEM image of flake graphene obtained by temperature expansion under nitrogen.
- Fig. 2 is a SEM image of flake graphene obtained by hydrothermal expansion.
- Fig. 3 is a SEM image of a composite material in which flake graphene is coated with a layer of silica nanoparticles using the microemulsion method.
- Fig. 4 is a schematic drawing of a composite system illustrating the relative position of the components a) of the powder and b) of the monolith, respectively.
- Fig. 5a is a block of the silica xerogel monolith with graphene flakes homogeneously dispersed across its volume directly after thermal treatment, before removal from the vial which was completely filled with gel prior to the thermal treatment.
- Fig. 5b is a photograph of a finished monolith of silica xerogel with graphene flakes homogeneously dispersed across its volume
- the flask with the reaction mixture was transferred to a heating jacket, 50 ml of fuming (98- 100%) HNO3 were added, and the mixture was left at reflux at a temperature of 80°C for 72 hours.
- the obtained formulation was washed with deionised water, then three times with 10% hydrochloric acid solution and again with water, until neutral pH of the filtrate (pH 7) was obtained.
- the cycle was repeated four times using the formulation obtained in the previous cycle as the starting material in the next cycle, with identical amounts of reagents and identical reaction conditions retained.
- the precipitate was dried in air at a temperature of 70°C to yield a graphite oxide formulation with a light yellow colour, indicating high oxidation of the product.
- the reaction mixture was left on the magnetic stirrer for another 5 h.
- the flask was then placed in the refrigerator at a temperature of -5°C for 3 days.
- the precipitate was precipitated by adding 15 ml of cooled acetone, and the resulting product was separated using a centrifuge (4000 rpm, 10 min.) and washed three times with water and three times with ethanol.
- the obtained composite was then dried in a forced air circulation dryer at a temperature of 90°C for 72 h. Finally, the sample was heated under nitrogen at 350°C for 1 h.
- the vial covered with watch glass was placed in a forced air circulation dryer and dried at a temperature of 50°C for 4-5 days, after which the temperature was slowly raised to 200°C (temperature growth of 0. l°C/min), and left at this temperature for one day. Before the sample was removed, the dryer freely cooled to room temperature.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Nanotechnology (AREA)
- Carbon And Carbon Compounds (AREA)
- Silicon Compounds (AREA)
Abstract
L'invention concerne un composite graphène-silice stable à base d'oxyde de graphite expansé et de silice ou de xérogel de silice, caractérisé en ce qu'il s'agit d'un système de flocons de graphène et de silice, chaque flocon de graphène ayant une taille inférieure à 2 µm. L'invention concerne également un procédé d'obtention de ces composites.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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PL422455A PL237598B1 (pl) | 2017-08-04 | 2017-08-04 | Stabilne kompozyty grafenowo-krzemionkowe i sposób ich wytwarzania |
PLP.422455 | 2017-08-04 |
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WO2019027337A1 true WO2019027337A1 (fr) | 2019-02-07 |
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PCT/PL2018/050043 WO2019027337A1 (fr) | 2017-08-04 | 2018-08-02 | Composites de graphène-silice stables et procédé de fabrication associé |
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PL (1) | PL237598B1 (fr) |
WO (1) | WO2019027337A1 (fr) |
Cited By (13)
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CN110204783A (zh) * | 2019-07-02 | 2019-09-06 | 江苏通用科技股份有限公司 | 一种石墨烯白炭黑高分散复合材料的制备方法 |
CN110302397A (zh) * | 2019-08-09 | 2019-10-08 | 西北工业大学 | pH响应性氧化石墨烯纳米片包覆介孔二氧化硅药物双载复合纳米粒子及制备方法 |
CN111909516A (zh) * | 2019-05-09 | 2020-11-10 | 深圳光启岗达创新科技有限公司 | 导热复合材料及其制备方法 |
CN112645327A (zh) * | 2020-12-21 | 2021-04-13 | 中国烟草总公司郑州烟草研究院 | 多孔碳核壳复合材料的制备方法 |
CN114085654A (zh) * | 2020-08-24 | 2022-02-25 | 中石化石油工程技术服务有限公司 | 一种钻井液用改性石墨处理剂及其制备方法 |
CN114163673A (zh) * | 2021-12-14 | 2022-03-11 | 广东思泉新材料股份有限公司 | 一种低介电高导热界面膜及其制备方法 |
KR102431826B1 (ko) * | 2021-11-11 | 2022-08-11 | 주식회사 에이비엠 | 다용도 코팅 조성물 및 그 제조방법 |
CN114956100A (zh) * | 2022-04-25 | 2022-08-30 | 齐鲁工业大学 | 一种片状二氧化硅及其制备方法 |
CN115181489A (zh) * | 2022-08-02 | 2022-10-14 | 亚士漆(上海)有限公司 | 一种吸音涂料及其制备方法和应用 |
CN115368113A (zh) * | 2022-09-29 | 2022-11-22 | 湖南华联瓷业股份有限公司 | 一种废瓷再利用的方法 |
CN115491263A (zh) * | 2022-10-24 | 2022-12-20 | 中国人民解放军军事科学院防化研究院 | 改性纳米氧化石墨烯增稳增效防冻泡沫去污剂的制备及使用方法 |
CN116002660A (zh) * | 2022-12-28 | 2023-04-25 | 太原科技大学 | 一种碳硅复合材料的制备方法、碳硅复合材料及锂电池 |
CN117025125A (zh) * | 2023-07-21 | 2023-11-10 | 江苏特丽亮新材料科技有限公司 | 一种柔性超薄导电胶膜及其制备方法 |
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PL422455A1 (pl) | 2019-02-11 |
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