WO2019024154A1 - 一种座椅滑轨自动涂油专机 - Google Patents

一种座椅滑轨自动涂油专机 Download PDF

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Publication number
WO2019024154A1
WO2019024154A1 PCT/CN2017/098945 CN2017098945W WO2019024154A1 WO 2019024154 A1 WO2019024154 A1 WO 2019024154A1 CN 2017098945 W CN2017098945 W CN 2017098945W WO 2019024154 A1 WO2019024154 A1 WO 2019024154A1
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Prior art keywords
fuel injection
clamping
sub
automatic oiling
assembly
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PCT/CN2017/098945
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English (en)
French (fr)
Inventor
吴泽权
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广州敏实汽车零部件有限公司
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Publication of WO2019024154A1 publication Critical patent/WO2019024154A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies

Definitions

  • the invention relates to a device in the field of automobile parts production research, in particular to a seat rail automatic oiling special machine.
  • the seat glide rail is divided into a descending rail sub-assembly and an upper rail assembly, and the upper rail assembly can reciprocate along the descending rail sub-assembly to adjust the position of the seat.
  • the slide rail sub-assembly generally needs to be buttered at its U-shaped chute position and labeled at the corresponding position on its outer surface.
  • the job requires 2 operators, 1 operator uses a brush to evenly spread the oil on the surface of the product, especially the inner wall of the sliding track sub-assembly, and the other one is responsible for labeling; the sliding rail sub-assembly slips
  • the inner wall of the tank is artificially oiled, which has a certain difficulty, resulting in low production tact (40PCS/H).
  • the object of the present invention is to provide a seat rail automatic oiling special machine, which realizes automatic oiling, improves the production cycle, and marks the sliding rail sub-assembly by an external laser code printer.
  • a seat rail automatic oiling special machine comprising a frame, the frame is arranged with a sliding rail sub-assembly positioning fixture, and the sliding rail sub-assembly positioning
  • An automatic oiling system is disposed above the jig, the automatic oiling system includes a slide rail, a servo motor, and a slider that reciprocates along the slide rail, and an output end of the servo motor is connected to the slider through a screw rod, and the slide
  • An injection mount is mounted on the block, and a fuel injection head is mounted at a lower end of the fuel injection mount, and the fuel injection head is connected to a hydraulic pump through a pipe.
  • the fuel injection head is provided with a lower spray hole and a plurality of side spray holes, the lower spray hole is located at a lower end surface of the fuel injection head, and the plurality of the side spray holes are arranged at the fuel injection. On the opposite sides of the head.
  • the slide rail is mounted on the upper end surface of the frame through a plurality of L-shaped mounts.
  • the hydraulic pump is connected to the fuel injection head through an oil control valve.
  • the sliding rail sub-assembly positioning fixture comprises two clamping fixtures, each of the clamping fixtures comprising a positioning block, a first clamping cylinder and a second clamping cylinder.
  • the first clamping cylinder and the second clamping cylinder are distributed beside the positioning block, the working end of the first clamping cylinder is mounted with a first clamping block, and the working end of the second clamping cylinder is mounted with a first clamping cylinder
  • Two clamping blocks, the first clamping block and the second clamping block are located above the positioning block.
  • two push cylinders are arranged between the two clamping fixtures, and the working end of each of the push cylinders is provided with a pusher block.
  • a laser coder is also included, and the level of the docking of the laser coder is directed to the down trajectory subassembly in the slewing rail subassembly assembly fixture.
  • the invention has the beneficial effects that: the invention is provided with the fuel injection head, and after the sliding rail sub-assembly is mounted on the sliding rail sub-assembly positioning fixture, the servo motor drives the fuel injection head to slide into the sliding rail sub-assembly.
  • the tank moves along the chute, and the bottom wall and the inner wall of the chute in the descending rail sub-assembly are respectively oiled during the movement of the fuel injection head to realize automatic oiling, and the production tact is raised from 40PCS/H to 80PCS/H.
  • the operator only needs to configure one person, and the operator can also handle other things in the process of fuel injection; reduce the intensity of work and improve product quality.
  • Figure 1 is a schematic view of the structure of the present invention
  • FIG. 2 is a schematic structural view of an automatic oiling system of the present invention
  • FIG. 3 is a schematic view showing the structure of a slide rail sub-assembly positioning jig in the present invention.
  • a seat rail automatic oiling special machine includes a frame 1 , and the frame 1 is arranged with a sliding rail sub-assembly positioning fixture 2, and the sliding rail sub-assembly is positioned and positioned
  • An automatic oiling system 3 is disposed above the tool 2, and the automatic oiling system 3 includes a slide rail 32, a servo motor 31, and a slider 33 that reciprocates along the slide rail 32.
  • the output end of the servo motor 31 passes through the screw shaft 34. It is connected to the slider 33.
  • the slider 33 is mounted with an injection mounting seat 35.
  • the lower end of the injection mounting seat 35 is mounted with an oil injection head 36.
  • the fuel injection head 36 is connected to the hydraulic pump 30 through a pipe. .
  • the lower end of the frame 1 is fitted with a number of wheels to facilitate movement of the invention to a suitable location.
  • the present invention also incorporates a number of sensors and control systems familiar to those skilled in the art to control the respective motor and cylinder actions through the inductor and control system.
  • the fuel injection head 36 is disposed with a lower spray hole and a plurality of side spray holes, the lower spray hole is located at a lower end surface of the fuel injection head 36, and a plurality of the side spray holes are arranged at the spray.
  • the bottom of the chute of the lower rail sub-assembly is injected through the lower injection hole, and the side wall of the chute is injected into the side wall of the sliding rail sub-assembly to realize automation.
  • the slide rail 32 is mounted on the upper end surface of the frame 1 by a plurality of L-shaped mounts 37.
  • the hydraulic pump 30 is connected to the fuel injection head 36 through an oil control valve, and the oil discharge amount of the fuel injection head 36 is controlled by the oil control valve, and the servo motor 31 is driven to drive the movement direction of the fuel injection head 36, thereby further The amount of fuel injected from the side wall of the bottom wall of the chute of the lower rail sub-assembly is controlled.
  • the sliding rail sub-assembly positioning fixture 2 comprises two clamping fixtures, each of the clamping fixtures comprising a positioning block 20, a first clamping cylinder 21 and a second clamping
  • the cylinder 22, the first clamping cylinder 21 and the second clamping cylinder 22 are distributed beside the positioning block 20, and the working end of the first clamping cylinder 21 is mounted with a first clamping block 23, the second clamping member
  • a second clamping block 24 is mounted to the working end of the tight cylinder 22, and the first clamping block 23 and the second clamping block 24 are located above the positioning block 20.
  • two pusher cylinders 4 are arranged between the two clamping fixtures, and a pusher block 40 is mounted on the working end of each of the pusher cylinders 4.
  • the working ends of the first clamping cylinder 21 and the second clamping cylinder 22 are contracted downward and the first clamping is performed.
  • Block 23 and second clamping block 24 secure the lower rail sub-assembly.
  • the working ends of the first clamping cylinder 21 and the second clamping cylinder 22 are extended upward, and the first clamping block 23 and the second clamping block 24 release the lower rail sub-assembly.
  • the push block 40 pushes up the lower rail sub-assembly, so that the operator can take out the lower rail sub-assembly.
  • a laser coder (not shown in the drawing) is further included, and the level of the docking of the laser coder is directed toward the descending rail sub-assembly of the slidable rail sub-assembly positioning fixture 2 .
  • the laser marking machine realizes marking on the outer side of the sliding rail sub-assembly, thereby realizing the automation of fuel injection marking and improving the production cycle.

Landscapes

  • Spray Control Apparatus (AREA)
  • Fuel-Injection Apparatus (AREA)

Abstract

一种座椅滑轨自动涂油专机，包括机架（1），机架（1）上布置有下滑轨分总成定位治具（2），下滑轨分总成定位治具（2）上方布置有自动涂油系统（3），自动涂油系统（3）包括滑轨（32）、伺服电机（31）以及滑块（33），伺服电机（31）的输出端通过丝杆（34）与滑块（33）连接，滑块（33）上安装有喷油安装座（35），喷油安装座（35）的下端安装有喷油头（36），喷油头（36）通过管道与油压泵（30）连接。该自动涂油专机实现了自动化涂油，降低了作业强度，提升了产品品质。

Description

一种座椅滑轨自动涂油专机
技术领域
本发明涉及汽车零部件生产研究领域中的一种设备，特别是一种座椅滑轨自动涂油专机。
背景技术
座椅下滑轨分成下滑轨分总成和上滑轨总成，上滑轨总成能沿着下滑轨分总成往复移动进而调整座椅的位置。现有技术中，下滑轨分总成一般需要在其U状的滑槽位置涂上黄油，并在其外表面相应的位置贴上标签。该工作需要2名作业员，1名作业员使用毛刷将油均匀涂在产品表面，尤其是下滑轨分总成的滑槽道内壁，另外1名专门负责贴标签；下滑轨分总成的滑槽内壁采用人工涂油的方式存在一定的难度，导致生产节拍低（40PCS/H）。
发明内容
本发明的目的，在于提供一种座椅滑轨自动涂油专机，其实现自动化涂油，提高生产节拍，并通过外置激光打码机在下滑轨分总成上打上相应的标号。
本发明解决其技术问题的解决方案是：一种座椅滑轨自动涂油专机，包括机架，所述机架上布置有下滑轨分总成定位治具，所述下滑轨分总成定位治具上方布置有自动涂油系统，所述自动涂油系统包括滑轨、伺服电机以及沿滑轨往复移动的滑块，所述伺服电机的输出端通过丝杆与滑块连接，所述滑块上安装有喷油安装座，所述喷油安装座的下端安装有喷油头，所述喷油头通过管道与油压泵连接。
作为上述技术方案的进一步改进，所述喷油头上布置有下喷孔和若干个侧喷孔，所述下喷孔位于喷油头的下端面，若干个所述侧喷孔布置在喷油头的两个相对侧面上。
作为上述技术方案的进一步改进，所述滑轨通过若干个L状的安装座安装在机架的上端面。
作为上述技术方案的进一步改进，所述油压泵通过控油阀与喷油头连接。
作为上述技术方案的进一步改进，所述下滑轨分总成定位治具包括两个夹紧治具，每个所述夹紧治具包括定位块、第一夹紧气缸和第二夹紧气缸，所述第一夹紧气缸和第二夹紧气缸分布在定位块旁，所述第一夹紧气缸的工作端安装有第一夹紧块，所述第二夹紧气缸的工作端安装有第二夹紧块，所述第一夹紧块和第二夹紧块位于定位块上方。
作为上述技术方案的进一步改进，两个所述夹紧治具之间布置有两个推料气缸，每个所述推料气缸的工作端安装有推料块。
作为上述技术方案的进一步改进，还包括激光打码机，所述激光打码机的打码头水平朝向下滑轨分总成定位治具中的下滑轨分总成。
本发明的有益效果是：本发明通过设置喷油头，当下滑轨分总成安装到下滑轨分总成定位治具上后，伺服电机驱使喷油头移动到下滑轨分总成中的滑槽内并沿着该滑槽移动，喷油头移动过程中往下滑轨分总成中的滑槽底壁和内壁分别涂油，实现自动化涂油，生产节拍由40PCS/H提升到80PCS/H，作业人员只需配置一名，该作业人员还能在喷油的过程中处理其他事情；降低作业强度，提升产品品质。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单说明。显然，所描述的附图只是本发明的一部分实施例，而不是全部实施例，本领域的技术人员在不付出创造性劳动的前提下，还可以根据这些附图获得其他设计方案和附图。
图1是本发明的结构示意图；
图2是本发明中自动涂油系统的结构示意图；
图3是本发明中下滑轨分总成定位治具的结构示意图。
具体实施方式
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述，以充分地理解本发明的目的、特征和效果。显然，所描述的实施例只是本发明的一部分实施例，而不是全部实施例，基于本发明的实施例，本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例，均属于本发明保护的范围。另外，文中所提到的所有联接/连接关系，并非单指构件直接相接，而是指可根据具体实施情况，通过添加或减少联接辅件，来组成更优的联接结构。
参照图1～图3，一种座椅滑轨自动涂油专机，包括机架1，所述机架1上布置有下滑轨分总成定位治具2，所述下滑轨分总成定位治具2上方布置有自动涂油系统3，所述自动涂油系统3包括滑轨32、伺服电机31以及沿滑轨32往复移动的滑块33，所述伺服电机31的输出端通过丝杆34与滑块33连接，所述滑块33上安装有喷油安装座35，所述喷油安装座35的下端安装有喷油头36，所述喷油头36通过管道与油压泵30连接。机架1的下端安装有若干个轮子，便于将本发明移动到合适的位置。当然，本发明中还安装有一些本领域人员所熟悉的感应器和控制系统，通过感应器和控制系统控制相应电机和气缸动作。
进一步作为优选的实施方式，所述喷油头36上布置有下喷孔和若干个侧喷孔，所述下喷孔位于喷油头36的下端面，若干个所述侧喷孔布置在喷油头36的两个相对侧面上，通过下喷孔对下滑轨分总成的滑槽底部喷油，通过侧喷孔对下滑轨分总成的滑槽侧壁喷油，实现自动化。
进一步作为优选的实施方式，所述滑轨32通过若干个L状的安装座37安装在机架1的上端面。
进一步作为优选的实施方式，所述油压泵30通过控油阀与喷油头36连接，通过控油阀控制喷油头36的出油量，配合伺服电机31驱使喷油头36的移动方向，进而控制下滑轨分总成的滑槽底壁部侧壁的喷油量。
进一步作为优选的实施方式，所述下滑轨分总成定位治具2包括两个夹紧治具，每个所述夹紧治具包括定位块20、第一夹紧气缸21和第二夹紧气缸22，所述第一夹紧气缸21和第二夹紧气缸22分布在定位块20旁，所述第一夹紧气缸21的工作端安装有第一夹紧块23，所述第二夹紧气缸22的工作端安装有第二夹紧块24，所述第一夹紧块23和第二夹紧块24位于定位块20上方。
进一步作为优选的实施方式，两个所述夹紧治具之间布置有两个推料气缸4，每个所述推料气缸4的工作端安装有推料块40。
涂油前，将下滑轨分总成的两端分别放置到相应的夹紧定位块20上后，第一夹紧气缸21和第二夹紧气缸22的工作端往下缩后第一夹紧块23和第二夹紧块24将下滑轨分总成固定好。涂油后，第一夹紧气缸21和第二夹紧气缸22的工作端往上伸后第一夹紧块23和第二夹紧块24将下滑轨分总成松开。推料气缸4的工作端往上伸出后，推料块40将下滑轨分总成顶起，便于作业人员将下滑轨分总成取出。
进一步作为优选的实施方式，还包括激光打码机（没在附图中画出），所述激光打码机的打码头水平朝向下滑轨分总成定位治具2中的下滑轨分总成。 在喷油的过程中，通过激光打码机在下滑轨分总成的外侧面上实现打标，进而实现了喷油打标的自动化，提高生产节拍。
以上是对本发明的较佳实施方式进行了具体说明，但本发明创造并不限于所述实施例，熟悉本领域的技术人员在不违背本发明精神的前提下还可作出种种的等同变型或替换，这些等同的变型或替换均包含在本申请权利要求所限定的范围内。

Claims (7)

  1. 一种座椅滑轨自动涂油专机，其特征在于：包括机架，所述机架上布置有下滑轨分总成定位治具，所述下滑轨分总成定位治具上方布置有自动涂油系统，所述自动涂油系统包括滑轨、伺服电机以及沿滑轨往复移动的滑块，所述伺服电机的输出端通过丝杆与滑块连接，所述滑块上安装有喷油安装座，所述喷油安装座的下端安装有喷油头，所述喷油头通过管道与油压泵连接。
  2. 根据权利要求1所述的座椅滑轨自动涂油专机，其特征在于：所述喷油头上布置有下喷孔和若干个侧喷孔，所述下喷孔位于喷油头的下端面，若干个所述侧喷孔布置在喷油头的两个相对侧面上。
  3. 根据权利要求1所述的座椅滑轨自动涂油专机，其特征在于：所述滑轨通过若干个L状的安装座安装在机架的上端面。
  4. 根据权利要求1所述的座椅滑轨自动涂油专机，其特征在于：所述油压泵通过控油阀与喷油头连接。
  5. 根据权利要求1所述的座椅滑轨自动涂油专机，其特征在于：所述下滑轨分总成定位治具包括两个夹紧治具，每个所述夹紧治具包括定位块、第一夹紧气缸和第二夹紧气缸，所述第一夹紧气缸和第二夹紧气缸分布在定位块旁，所述第一夹紧气缸的工作端安装有第一夹紧块，所述第二夹紧气缸的工作端安装有第二夹紧块，所述第一夹紧块和第二夹紧块位于定位块上方。
  6. 根据权利要求5所述的座椅滑轨自动涂油专机，其特征在于：两个所述夹紧治具之间布置有两个推料气缸，每个所述推料气缸的工作端安装有推料块。
  7. 根据权利要求1~6任一项所述的座椅滑轨自动涂油专机，其特征在于：还包括激光打码机，所述激光打码机的打码头水平朝向下滑轨分总成定位治具中的下滑轨分总成。
PCT/CN2017/098945 2017-08-02 2017-08-25 一种座椅滑轨自动涂油专机 WO2019024154A1 (zh)

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CN201720961400.8U CN207076594U (zh) 2017-08-02 2017-08-02 一种座椅滑轨自动涂油专机
CN201720961400.8 2017-08-02

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