WO2018221320A1 - 偏光フィルムおよび画像表示装置 - Google Patents

偏光フィルムおよび画像表示装置 Download PDF

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Publication number
WO2018221320A1
WO2018221320A1 PCT/JP2018/019652 JP2018019652W WO2018221320A1 WO 2018221320 A1 WO2018221320 A1 WO 2018221320A1 JP 2018019652 W JP2018019652 W JP 2018019652W WO 2018221320 A1 WO2018221320 A1 WO 2018221320A1
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Prior art keywords
transparent layer
polarizer
polarizing film
film
layer
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PCT/JP2018/019652
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English (en)
French (fr)
Japanese (ja)
Inventor
康隆 石原
岸　敦史
友徳 上野
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Nitto Denko Corp
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Nitto Denko Corp
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Priority to CN201880036638.7A priority Critical patent/CN110730916B/zh
Priority to KR1020197033746A priority patent/KR102579336B1/ko
Publication of WO2018221320A1 publication Critical patent/WO2018221320A1/ja
Anticipated expiration legal-status Critical
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00—Optical elements other than lenses
    • G02B5/30—Polarising elements
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333—Constructional arrangements; Manufacturing methods
    • G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G—PHYSICS
    • G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G—PHYSICS
    • G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00—Electroluminescent light sources
    • H05B33/02—Details
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80—Constructional details
    • H10K59/8793—Arrangements for polarized light emission
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80—Constructional details
    • H10K59/8791—Arrangements for improving contrast, e.g. preventing reflection of ambient light

Definitions

  • the present invention relates to a polarizing film.
  • the polarizing film can form an image display device such as a liquid crystal display device (LCD) or an organic EL display device alone or as an optical film obtained by laminating the polarizing film.
  • LCD liquid crystal display device
  • organic EL display device alone or as an optical film obtained by laminating the polarizing film.
  • polarizing films In a liquid crystal display device, it is indispensable to dispose polarizing films on both sides of a glass substrate that forms the surface of a liquid crystal panel because of its image forming method.
  • a polarizing film in which a protective film is bonded to one or both sides of a polarizer made of a dichroic material such as a polyvinyl alcohol film and iodine with a polyvinyl alcohol adhesive or the like is used. .
  • Patent Documents 1 and 2 describe that the direct transmittance of the polarizing film can be maintained even at high temperatures.
  • the polarizing film may be used in a high temperature and high humidity environment in addition to a high temperature environment. Under such a severe environmental atmosphere, it was found that the moisture in the environmental atmosphere affects the optical characteristics of the polarizer, and the degree of polarization is greatly reduced at the end of the polarizing film.
  • the polarizer with the urethane resin as in Patent Documents 1 and 2 above, the decrease in the degree of polarization cannot be sufficiently suppressed at the end of the polarizing film.
  • An object of the present invention is to provide a polarizing film that can suppress a decrease in the degree of polarization at the end portion even in a high-temperature and high-humidity environment.
  • Another object of the present invention is to provide an image display device having the polarizing film.
  • the present invention is a polarizer, and a polarizing film having a first transparent layer on both sides of the polarizer, 85 ° C., 85% R.D. of the first transparent layer.
  • the saturated moisture content at 85 ° C. and 85% R.V. H. Lower than the saturated moisture content in The first transparent layer relates to a polarizing film, wherein the first transparent layer functions as a permeable membrane that assists the drainage of moisture in the polarizer.
  • the first transparent layer is preferably formed directly on the polarizer.
  • the first transparent layer preferably has a thickness of 3 ⁇ m or less.
  • a cured product of a forming material containing a urethane prepolymer that is a reaction product of an isocyanate compound and a polyhydric alcohol can be used as the first transparent layer.
  • the isocyanate compound it is preferable to use at least one selected from tolylene diisocyanate and diphenylmethane diisocyanate.
  • the first transparent layer is 85 ° C., 85% R.V. in the first transparent layer. H. It is preferable that the saturated moisture concentration in the layer has a gradient distribution that gradually decreases from the polarizer side toward the opposite side of the polarizer.
  • the thickness of the polarizer is preferably 10 ⁇ m or less.
  • the polarizing film has a second transparent layer adjacent to the first transparent layer on at least one side of the first transparent layer on both sides of the polarizer, on the side opposite to the side having the polarizer, 85 ° C., 85% R.D. of the second transparent layer.
  • an example of the second transparent layer is a pressure-sensitive adhesive layer.
  • the second transparent layer includes a protective film.
  • the present invention also relates to an image display device having the polarizing film.
  • the polarizer which is a constituent element of the polarizing film, is formed of an aqueous material, moisture in the environmental atmosphere is easily taken into the polarizer. Therefore, it is considered that when the polarizing film is held in a high temperature and high humidity environment, the saturated moisture content in the polarizer increases. As a result, the optical properties of the polarizing film tend to be reduced. In particular, in a high-temperature and high-humidity environment, the amount of moisture entering the polarizer is large, so the degree of polarization greatly decreases at the end of the polarizing film, causing a phenomenon called end-color loss. it is conceivable that.
  • the polarizing film of the present invention has a first transparent layer functioning as a permeable membrane that helps discharge moisture in the polarizer on both sides of the polarizer.
  • the saturated moisture content of the first transparent layer in a high-temperature and high-humidity environment is designed to be lower than the saturated moisture content of the polarizer, so even if moisture in the ambient atmosphere has entered the polarizer, Can be actively transmitted to the first transparent layer (permeation membrane) side having a saturation moisture content lower than the saturation moisture content of the polarizer, and the action allows moisture in the polarizer to be removed from the polarizer. Can be discharged.
  • the polarizing film of the present invention has the first transparent layer, so that an increase in the saturated moisture content of the polarizer can be suppressed even in a high-temperature and high-humidity environment. The amount can be suppressed.
  • the polarizing film of the present invention for example, like the polarizing film 11 shown in FIGS. 1 to 3, the first transparent layers 1 a and 1 b (osmosis membranes: help discharge of water on both sides of the polarizer P and the polarizer P). A layer having a film function having a function).
  • the first transparent layers 1 a and 1 b are provided directly on the polarizer P to suppress an increase in the saturated moisture content of the polarizer in a high-temperature and high-humidity environment. It is preferable from the viewpoint of suppressing color loss at the end. Only one of the first transparent layers 1a and 1b can be provided directly on the polarizer P.
  • the polarizing film of this invention is at least one surface of 1st transparent layer 1a, 1b which has on both surfaces of the said polarizer P of the said polarizing film 11, for example like the polarizing films 12 and 13 shown in FIG. 2, FIG.
  • the second transparent layer 2 (2a and / or 2b) can be further provided on the first transparent layers 1a and 1b.
  • the polarizing film 12 in FIG. 2 is the first transparent layer 1a on one side of the first transparent layers 1a and 1b on both sides
  • the polarizing film 13 in FIG. 3 is the first transparent on both sides in the first transparent layers 11a and 1b on both sides. This is a case where the second transparent layers 2a and 2b are further provided on the layers 1a and 1b.
  • Providing the second transparent layer 2 (2a and / or 2b) directly on the first transparent layer 1a, 1b suppresses an increase in the saturated moisture content of the polarizer in a high-temperature, high-humidity environment. It is preferable from the viewpoint of suppressing color loss at the end.
  • the polarizing films 12 and 13 of this invention when using an adhesive layer as the 2nd transparent layer 2, a separator can be provided in the said 2nd transparent layer (adhesive layer).
  • the polarizing films 11 to 13 of the present invention can be appropriately provided with a surface protective film.
  • the polarizer is not particularly limited, and various types can be used.
  • polarizers include dichroic iodine and dichroic dyes on hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films.
  • hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films.
  • examples thereof include polyene-based oriented films such as those obtained by adsorbing substances and uniaxially stretched, polyvinyl alcohol dehydrated products and polyvinyl chloride dehydrochlorinated products.
  • a polarizer composed of a polyvinyl alcohol film and a dichroic substance such as iodine is preferable.
  • the thickness of these polarizers is not particularly limited, but is generally about 80 ⁇ m or less.
  • a polarizer obtained by dyeing a polyvinyl alcohol film with iodine and uniaxially stretching it can be prepared, for example, by dyeing a polyvinyl alcohol film in an aqueous solution of iodine and stretching it 3 to 7 times the original length. it can. If necessary, it can be immersed in an aqueous solution of potassium iodide or the like which may contain boric acid, zinc sulfate, zinc chloride or the like. Further, if necessary, the polyvinyl alcohol film may be immersed in water and washed before dyeing.
  • the polyvinyl alcohol film In addition to washing the polyvinyl alcohol film surface with stains and antiblocking agents by washing the polyvinyl alcohol film with water, the polyvinyl alcohol film is also swollen to prevent unevenness such as uneven coloring. is there. Stretching may be performed after dyeing with iodine, may be performed while dyeing, or may be dyed with iodine after stretching. The film can be stretched even in an aqueous solution of boric acid or potassium iodide or in a water bath.
  • a polarizer having a thickness of 10 ⁇ m or less can be used.
  • the thickness of the polarizer is preferably 8 ⁇ m or less from the viewpoint of thinning, more preferably 7 ⁇ m or less, and further preferably 6 ⁇ m or less.
  • the thickness of the polarizer is preferably 2 ⁇ m or more, and more preferably 3 ⁇ m or more.
  • Such a thin polarizer has little thickness unevenness, excellent visibility, and little dimensional change, and thus excellent durability against thermal shock.
  • Patent No. 4751486 Japanese Patent No. 4751481, Patent No. 4815544, Patent No. 5048120, International Publication No. 2014/077599 pamphlet, International Publication No. 2014/077636 Pamphlet, And the thin polarizers obtained from the production methods described therein.
  • the polarizer has an optical characteristic expressed by a single transmittance T and a polarization degree P of the following formula P> ⁇ (10 0.929T-42.4 ⁇ 1) ⁇ 100 (where T ⁇ 42.3), Or It is configured to satisfy the condition of P ⁇ 99.9 (however, T ⁇ 42.3).
  • a polarizer configured so as to satisfy the above-described conditions uniquely has performance required as a display for a liquid crystal television using a large display element. Specifically, the contrast ratio is 1000: 1 or more and the maximum luminance is 500 cd / m 2 or more. As other uses, for example, it is bonded to the viewing side of the organic EL display device.
  • Patent No. 4751486, Patent in that it can be stretched at a high magnification and the polarization performance can be improved.
  • stretching in a boric-acid aqueous solution as described in the 4751481 specification and the patent 4815544 specification is preferable, and it describes especially in the patent 4751481 specification and the patent 4815544 specification.
  • stretching in the boric-acid aqueous solution which has this is preferable.
  • These thin polarizers can be obtained by a production method including a step of stretching a polyvinyl alcohol-based resin (hereinafter also referred to as PVA-based resin) layer and a stretching resin base material in a laminated state and a step of dyeing.
  • PVA-based resin polyvinyl alcohol-based resin
  • a stretching resin base material in a laminated state
  • dyeing a step of dyeing
  • the polarizer of the present invention has an 85 ° C., 85% R.D. H.
  • the saturated water content in is usually 10 to 40% by weight.
  • the saturated moisture content of the polarizer may be 25% by weight or less, and may be 18% by weight or less from the viewpoint of suppressing end color loss.
  • the saturated moisture content of the polarizer is not particularly limited as long as the saturated moisture content of the first transparent layer is lower than the saturated moisture content of the polarizer in relation to the first transparent layer.
  • the saturation moisture content of the polarizer of the present invention may be adjusted by any appropriate method.
  • the method of controlling by adjusting the conditions of the drying process in the manufacturing process of a polarizer is mentioned.
  • the first transparent layer is a layer that functions as a permeable membrane that assists the drainage of water in the polarizer.
  • the saturated water content in is designed so as to be lower than the saturated water content of the polarizer.
  • the saturated moisture content of the first transparent layers on both sides may be the same or different as long as it is lower than the saturated moisture content of the polarizer. Further, the materials and thicknesses of the first transparent layers on both sides may be the same or different.
  • the difference between the saturated moisture content of the polarizer and the saturated moisture content of the first transparent layer is preferably 1 to 20% by weight, more preferably 3 to 15% by weight, from the viewpoint of the function as a permeable membrane. Is preferred. In addition, there is no problem if the difference in the saturated moisture content becomes too large, but on the other hand, if it becomes too small, a sufficient function as a permeable membrane cannot be exhibited.
  • the saturated water content of the first transparent layer is preferably 1 to 10% by weight, more preferably 3 to 8% by weight.
  • the thickness of the first transparent layer is preferably 3 ⁇ m or less, more preferably 2 ⁇ m or less, and further preferably 1.5 ⁇ m or less from the viewpoint of the function as a permeable membrane, thinning of the layer, and optical reliability. It is preferable that it is 1 micrometer or less. When the first transparent layer is too thick, it has a thickness, and conversely, moisture discharge is hindered and the function as a permeable membrane may not be exhibited. On the other hand, the thickness of the first transparent layer is preferably 0.1 ⁇ m or more, more preferably 0.2 ⁇ m or more, and further preferably 0.3 ⁇ m or more from the viewpoint of ensuring the function as the osmotic membrane. preferable.
  • a material having transparency and satisfying the saturated moisture content can be used.
  • examples of such a material include a forming material containing a urethane prepolymer which is a reaction product of an isocyanate compound and a polyhydric alcohol.
  • a polyfunctional isocyanate compound for example, a polyfunctional isocyanate compound is preferable, and specific examples include a polyfunctional aromatic isocyanate compound, an alicyclic isocyanate compound, an aliphatic isocyanate compound, or a dimer thereof.
  • polyfunctional aromatic isocyanate compound examples include phenylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 2,2′-diphenylmethane diisocyanate, 4,4′-diphenylmethane diisocyanate, 4 4,4'-toluidine diisocyanate, 4,4'-diphenyl ether diisocyanate, 4,4'-diphenyl diisocyanate, 1,5-naphthalene diisocyanate, xylylene diisocyanate, methylene bis 4-phenyl isocyanate, p-phenylene diisocyanate, and the like.
  • polyfunctional alicyclic isocyanate compound examples include 1,3-cyclopentene diisocyanate, 1,3-cyclohexane diisocyanate, 1,4-cyclohexane diisocyanate, 1,3-bisisocyanatomethylcyclohexane, isophorone diisocyanate, hydrogen Added diphenylmethane diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated tetramethylxylylene diisocyanate, and the like.
  • polyfunctional aliphatic isocyanate compound examples include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,3-butylene diisocyanate, dodecamethylene diisocyanate, 2,4,4 Examples include 4-trimethylhexamethylene diisocyanate.
  • polyfunctional isocyanate compound examples include those having three or more isocyanate groups such as isocyanuric acid tris (6-inocyanate hexyl).
  • polyhydric alcohol examples include ethylene glycol, diethylene glycol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, 3-methyl-1,5-pentanediol, 2-butyl-2-ethyl- 1,3-propanediol, 2,4-diethyl-1,5-pentanediol, 1,2-hexanediol, 1,6-hexanediol, 1,8-octanediol, 1,9-nonanediol, 2- Examples thereof include methyl-1,8-octanediol, 1,8-decanediol, octadecanediol, glycerin, trimethylolpropane, pentaerythritol, hexanetriol, and polypropylene glycol.
  • the polyfunctional isocyanate compound may be used alone or in combination of two or more, but an aromatic isocyanate compound is preferred from the viewpoint of adjusting the saturated moisture content.
  • Other polyfunctional isocyanate compounds can be used in combination with aromatic isocyanate compounds.
  • trimethylolpropane-tri-tolylene isocyanate and trimethylolpropane-tri-diphenylmethane diisocyanate are preferably used.
  • the urethane prepolymer having a terminal isocyanate group with a protecting group may be used.
  • Protecting groups include oximes and lactams.
  • the protecting group is dissociated from the isocyanate group by heating, and the isocyanate group reacts.
  • a reaction catalyst can be used to increase the reactivity of the isocyanate group.
  • the reaction catalyst is not particularly limited, but a tin-based catalyst or an amine-based catalyst is suitable.
  • the reaction catalyst can use 1 type (s) or 2 or more types.
  • the amount of the reaction catalyst used is usually 5 parts by weight or less with respect to 100 parts by weight of the urethane prepolymer. When the amount of the reaction catalyst is large, the crosslinking reaction rate increases and foaming of the forming material occurs. Even if the forming material after foaming is used, sufficient adhesion cannot be obtained.
  • a reaction catalyst it is preferably 0.01 to 5 parts by weight, more preferably 0.05 to 4 parts by weight.
  • the tin-based catalyst both inorganic and organic catalysts can be used, but an organic catalyst is preferred.
  • the inorganic tin-based catalyst include stannous chloride and stannic chloride.
  • the organic tin-based catalyst is preferably one having at least one organic group such as an aliphatic group or alicyclic group having a skeleton such as a methyl group, an ethyl group, an ether group or an ester group. Examples include tetra-n-butyltin, tri-n-butyltin acetate, n-butyltin trichloride, trimethyltin hydroxide, dimethyltin dichloride, dibutyltin dilaurate and the like.
  • the amine catalyst is not particularly limited. For example, those having at least one organic group such as an alicyclic group such as quinoclidine, amidine, and diazabicycloundecene are preferable.
  • examples of the amine catalyst include triethylamine.
  • reaction catalysts other than the above include cobalt naphthenate and benzyltrimethylammonium hydroxide.
  • the urethane prepolymer is usually used as a solution.
  • the solution may be a solvent system or an aqueous system such as an emulsion, a colloidal dispersion, or an aqueous solution.
  • the organic solvent is not particularly limited as long as the components constituting the forming material are uniformly dissolved. Examples of the organic solvent include toluene, methyl ethyl ketone, ethyl acetate and the like.
  • alcohols such as n-butyl alcohol and isopropyl alcohol and ketones such as acetone can be blended.
  • a dispersant is used, a urethane prepolymer, a functional group having low reactivity with isocyanate groups such as carboxylate, sulfonate, and quaternary ammonium salt, and water dispersibility such as polyethylene glycol. This can be done by introducing the components.
  • Examples of materials for forming the first transparent layer other than the urethane prepolymer include cyanoacrylate-based forming materials and epoxy-based forming materials.
  • the formation of the first transparent layer can be appropriately selected depending on the type of the forming material.
  • the first transparent layer can be formed by applying the forming material to a polarizer or a resin film and then curing.
  • the transparent layer can be obtained as a coating layer.
  • it is carried out by forming a cured layer by drying at about 30 to 100 ° C., preferably at 50 to 80 ° C. for about 0.5 to 15 minutes.
  • annealing treatment is performed at about 30 to 100 ° C., preferably 50 to 80 ° C. for about 0.5 to 24 hours in order to promote the reaction. Can do.
  • the first transparent layer is 85 ° C., 85% R.V. in the first transparent layer. H. It is preferable to have a structure having a gradient distribution in which the saturated moisture concentration in the layer gradually decreases from the polarizer side toward the opposite side of the polarizer. With such a structure, the function as a permeable membrane can be more effectively exhibited.
  • a second transparent layer can be further formed on the first transparent layer.
  • various layers can be formed, but from the viewpoint of exhibiting more functions as a permeable membrane, the second transparent layer having a saturated moisture content lower than the saturated moisture content of the first transparent layer. It is preferable to provide a layer.
  • the difference between the saturated moisture content of the first transparent layer and the saturated moisture content of the second transparent layer is preferably 0.1 to 8% by weight, more preferably 0.5% from the viewpoint of the function as a permeable membrane. It is preferably ⁇ 5% by weight. Note that there is no problem if the difference becomes too large, but on the other hand, if it becomes too small, a sufficient function as a osmotic membrane cannot be exhibited.
  • the saturated moisture content of the second transparent layer is preferably used in a range lower than the saturated moisture content of the first transparent layer, but usually 0.1 to 8% by weight is preferable. 0.5 to 5% by weight is preferably used.
  • the thickness of the second transparent layer is about 1 to 100 ⁇ m from the viewpoint of the function as a permeable membrane.
  • the thickness is preferably 2 to 50 ⁇ m, more preferably 2 to 40 ⁇ m, and still more preferably 5 to 35 ⁇ m.
  • the second transparent layer can be formed of a resin film such as a pressure-sensitive adhesive layer, an adhesive layer, a hard coat layer, or a protective film.
  • the pressure-sensitive adhesive layer is preferable from the viewpoint of suppressing color loss at the end of the polarizing film.
  • the material and thickness of each 2nd transparent layer may be the same, and may differ.
  • An appropriate pressure-sensitive adhesive can be used for forming the pressure-sensitive adhesive layer, and the type thereof is not particularly limited.
  • the pressure-sensitive adhesive include a rubber-based pressure-sensitive adhesive, an acrylic pressure-sensitive adhesive, a silicone-based pressure-sensitive adhesive, a urethane-based pressure-sensitive adhesive, and a vinyl alkyl ether-based pressure-sensitive adhesive.
  • pressure-sensitive adhesives those having excellent optical transparency, suitable wettability, cohesiveness, and adhesive pressure characteristics, and excellent weather resistance and heat resistance are preferably used.
  • An acrylic pressure-sensitive adhesive is preferably used as one exhibiting such characteristics.
  • the pressure-sensitive adhesive layer for example, a method in which the pressure-sensitive adhesive is applied to a release-treated separator and the like, and a polymerization solvent is dried and removed to form a pressure-sensitive adhesive layer, and then transferred to the first transparent layer, Alternatively, the pressure-sensitive adhesive is prepared by a method of applying the pressure-sensitive adhesive to the first transparent layer, drying and removing the polymerization solvent, and forming the pressure-sensitive adhesive layer on the polarizer. In applying the pressure-sensitive adhesive, one or more solvents other than the polymerization solvent may be added as appropriate.
  • a silicone release liner is preferably used as the release-treated separator.
  • an appropriate method may be adopted as appropriate according to the purpose.
  • a method of heating and drying the coating film is used.
  • the heating and drying temperature is preferably 40 ° C to 200 ° C, more preferably 50 ° C to 180 ° C, and particularly preferably 70 ° C to 170 ° C.
  • the drying time is preferably 5 seconds to 20 minutes, more preferably 5 seconds to 10 minutes, and particularly preferably 10 seconds to 5 minutes.
  • Various methods are used as a method for forming the pressure-sensitive adhesive layer. Specifically, for example, roll coat, kiss roll coat, gravure coat, reverse coat, roll brush, spray coat, dip roll coat, bar coat, knife coat, air knife coat, curtain coat, lip coat, die coater, etc. Examples thereof include an extrusion coating method.
  • the thickness of the pressure-sensitive adhesive layer is not particularly limited, and is, for example, about 1 to 100 ⁇ m.
  • the thickness is preferably 2 to 50 ⁇ m, more preferably 2 to 40 ⁇ m, and still more preferably 5 to 35 ⁇ m.
  • the pressure-sensitive adhesive layer When the pressure-sensitive adhesive layer is exposed, the pressure-sensitive adhesive layer may be protected with a peeled sheet (separator) until practical use.
  • constituent material of the separator examples include, for example, plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films, porous materials such as paper, cloth, and nonwoven fabric, nets, foam sheets, metal foils, and laminates thereof.
  • plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films
  • porous materials such as paper, cloth, and nonwoven fabric, nets, foam sheets, metal foils, and laminates thereof.
  • a thin film can be used, but a plastic film is preferably used because of its excellent surface smoothness.
  • the plastic film is not particularly limited as long as it can protect the pressure-sensitive adhesive layer.
  • a polyethylene film, a polypropylene film, a polybutene film, a polybutadiene film, a polymethylpentene film, a polyvinyl chloride film, and a vinyl chloride co-polymer are used.
  • examples thereof include a polymer film, a polyethylene terephthalate film, a polybutylene terephthalate film, a polyurethane film, and an ethylene-vinyl acetate copolymer film.
  • the thickness of the separator is usually about 5 to 200 ⁇ m, preferably about 5 to 100 ⁇ m.
  • mold release and antifouling treatment with a silicone type, fluorine type, long chain alkyl type or fatty acid amide type release agent, silica powder, etc., coating type, kneading type, vapor deposition type It is also possible to carry out antistatic treatment such as.
  • the release property from the pressure-sensitive adhesive layer can be further improved by appropriately performing a release treatment such as silicone treatment, long-chain alkyl treatment, or fluorine treatment on the surface of the separator.
  • a material excellent in transparency, mechanical strength, thermal stability, moisture barrier property, isotropy and the like is preferable.
  • polyester polymers such as polyethylene terephthalate and polyethylene naphthalate
  • cellulose polymers such as diacetyl cellulose and triacetyl cellulose
  • acrylic polymers such as polymethyl methacrylate
  • styrene such as polystyrene and acrylonitrile / styrene copolymer (AS resin)
  • AS resin acrylonitrile / styrene copolymer
  • polyethylene, polypropylene, polyolefins having a cyclo or norbornene structure, polyolefin polymers such as ethylene / propylene copolymers, vinyl chloride polymers, amide polymers such as nylon and aromatic polyamide, imide polymers, sulfone polymers , Polyether sulfone polymer, polyether ether ketone polymer, polyphenylene sulfide polymer, vinyl alcohol polymer, vinylidene chloride polymer, vinyl butyral polymer, arylate polymer, polyoxymethylene polymer, epoxy polymer, or the above Polymer blends and the like can also be mentioned as examples of the polymer forming the protective film.
  • thermoplastic resin in the protective film is preferably 50 to 100% by weight, more preferably 50 to 99% by weight, still more preferably 60 to 98% by weight, and particularly preferably 70 to 97% by weight.
  • content of the said thermoplastic resin in a protective film is 50 weight% or less, there exists a possibility that the high transparency etc. which a thermoplastic resin originally has cannot fully be expressed.
  • a retardation film As the protective film, a retardation film, a brightness enhancement film, a diffusion film, and the like can also be used.
  • the retardation film include those having a front retardation of 40 nm or more and / or a retardation having a thickness direction retardation of 80 nm or more.
  • the front phase difference is usually controlled in the range of 40 to 200 nm
  • the thickness direction phase difference is usually controlled in the range of 80 to 300 nm.
  • the retardation film functions also as a polarizer protective film, so that the thickness can be reduced.
  • the retardation film examples include a birefringent film obtained by uniaxially or biaxially stretching a thermoplastic resin film.
  • the stretching temperature, stretching ratio, and the like are appropriately set depending on the retardation value, film material, and thickness.
  • the thickness of the protective film can be appropriately determined, but is generally about 1 to 500 ⁇ m from the viewpoints of workability such as strength and handleability, and thin layer properties. In particular, it is preferably 1 to 300 ⁇ m, more preferably 5 to 200 ⁇ m, and further preferably 5 to 150 ⁇ m, particularly 20 to 100 ⁇ m.
  • a functional layer such as a hard coat layer, an antireflection layer, an antisticking layer, a diffusion layer or an antiglare layer can be provided on the surface of the protective film where the polarizer is not adhered.
  • the hard coat layer, the antireflection layer, the antisticking layer, the diffusion layer, the antiglare layer, and other functional layers can be provided on the protective film itself, or can be provided separately from the protective film. it can.
  • the protective film (second transparent layer) can be directly bonded to the first transparent layer.
  • a surface protective film can be provided on the polarizing film of the present invention.
  • the surface protective film usually has a base film and an adhesive layer, and protects the polarizer via the adhesive layer.
  • a film material having isotropic property or close to isotropic property is selected from the viewpoints of inspection property and manageability.
  • film materials include polyester resins such as polyethylene terephthalate film, cellulose resins, acetate resins, polyether sulfone resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, acrylic resins, and the like. Examples thereof include transparent polymers such as resins. Of these, polyester resins are preferred.
  • the base film can be used as a laminate of one kind or two or more kinds of film materials, and a stretched product of the film can also be used.
  • the thickness of the base film is generally 500 ⁇ m or less, preferably 10 to 200 ⁇ m.
  • the pressure-sensitive adhesive that forms the pressure-sensitive adhesive layer of the surface protective film includes a (meth) acrylic polymer, a silicone-based polymer, a polyester, a polyurethane, a polyamide, a polyether, a fluorine-based or a rubber-based pressure-sensitive adhesive. Can be appropriately selected and used. From the viewpoints of transparency, weather resistance, heat resistance and the like, an acrylic pressure-sensitive adhesive having an acrylic polymer as a base polymer is preferable.
  • the thickness (dry film thickness) of the pressure-sensitive adhesive layer is determined according to the required adhesive force. Usually, it is about 1 to 100 ⁇ m, preferably 5 to 50 ⁇ m.
  • the surface protective film can be provided with a release treatment layer on the surface opposite to the surface on which the pressure-sensitive adhesive layer is provided on the base film, using a low adhesion material such as silicone treatment, long-chain alkyl treatment, or fluorine treatment. .
  • the polarizing film of the present invention can be used as an optical film laminated with another optical layer in practical use.
  • the optical layer is not particularly limited.
  • a liquid crystal display device such as a reflection plate, a semi-transmission plate, a retardation plate (including wavelength plates such as 1/2 and 1/4), and a viewing angle compensation film.
  • One or more optical layers that may be used can be used.
  • a reflective polarizing film or semi-transmissive polarizing film in which a polarizing plate or a semi-transmissive reflecting plate is further laminated on the polarizing film of the present invention an elliptical polarizing film or circularly polarizing film in which a retardation film is further laminated on a polarizing film.
  • a wide viewing angle polarizing film obtained by further laminating a viewing angle compensation film on a film or a polarizing film, or a polarizing film obtained by further laminating a brightness enhancement film on the polarizing film is preferred.
  • An optical film obtained by laminating the above optical layer on a polarizing film can be formed by a method of sequentially laminating separately in the manufacturing process of a liquid crystal display device or the like. It is excellent in stability and assembly work, and has the advantage of improving the manufacturing process of a liquid crystal display device and the like.
  • an appropriate adhesive means such as a pressure-sensitive adhesive layer can be used.
  • their optical axes can be set at an appropriate arrangement angle in accordance with the target retardation characteristics.
  • the polarizing film or optical film of the present invention can be preferably used for forming various image display devices such as liquid crystal display devices and organic EL display devices.
  • the liquid crystal display device can be formed according to the conventional method. That is, a liquid crystal display device is generally formed by appropriately assembling components such as a liquid crystal cell, a polarizing film or an optical film, and an illumination system as necessary, and incorporating a drive circuit. There is no limitation in particular except the point which uses a polarizing film or an optical film by invention, and it can apply according to the former.
  • As the liquid crystal cell an arbitrary type such as an IPS type or a VA type can be used, but is particularly suitable for the IPS type.
  • liquid crystal display devices such as a liquid crystal display device in which a polarizing film or an optical film is disposed on one side or both sides of a liquid crystal cell, or a backlight or a reflector used in an illumination system can be formed.
  • the polarizing film or optical film by this invention can be installed in the one side or both sides of a liquid crystal cell.
  • polarizing film or an optical film on both sides they may be the same or different.
  • a single layer or a suitable part such as a diffusing plate, an antiglare layer, an antireflection film, a protective plate, a prism array, a lens array sheet, a light diffusing plate, a backlight, etc.
  • a diffusing plate for example, a diffusing plate, an antiglare layer, an antireflection film, a protective plate, a prism array, a lens array sheet, a light diffusing plate, a backlight, etc.
  • a protective plate such as a prism array, a lens array sheet, a light diffusing plate, a backlight, etc.
  • a prism array such as a prism array, a lens array sheet, a light diffusing plate, a backlight, etc.
  • IPA copolymerized PET amorphous isophthalic acid copolymerized polyethylene terephthalate (IPA copolymerized PET) film (thickness: 100 ⁇ m) having a water absorption of 0.75% and Tg of 75 ° C. is subjected to corona treatment.
  • Alcohol polymerization degree 4200, saponification degree 99.2 mol%) and acetoacetyl-modified PVA (polymerization degree 1200, acetoacetyl modification degree 4.6%, saponification degree 99.0 mol% or more, manufactured by Nippon Synthetic Chemical Industry Co., Ltd.
  • aqueous solution containing 9: 1 ratio of the trade name “Gosefimer Z200”) was applied and dried at 25 ° C. to form a PVA-based resin layer having a thickness of 11 ⁇ m, thereby preparing a laminate.
  • the obtained laminate was uniaxially stretched in the longitudinal direction (longitudinal direction) 2.0 times between rolls having different peripheral speeds in an oven at 120 ° C. (air-assisted stretching process).
  • the laminate was immersed in an insolubilization bath (a boric acid aqueous solution obtained by blending 4 parts by weight of boric acid with respect to 100 parts by weight of water) for 30 seconds (insolubilization treatment).
  • boric acid aqueous solution obtained by blending 3 parts by weight of potassium iodide and 3 parts by weight of boric acid with respect to 100 parts by weight of water.
  • Crosslinking treatment Thereafter, the laminate was immersed in a boric acid aqueous solution (an aqueous solution obtained by blending 4 parts by weight of boric acid and 5 parts by weight of potassium iodide with respect to 100 parts by weight of water) at a liquid temperature of 70 ° C.
  • uniaxial stretching was performed between rolls having different peripheral speeds in the longitudinal direction (longitudinal direction) so that the total stretching ratio was 5.5 times (in-water stretching treatment).
  • the laminate was immersed in a cleaning bath (an aqueous solution obtained by blending 4 parts by weight of potassium iodide with respect to 100 parts by weight of water) at a liquid temperature of 30 ° C. (cleaning treatment).
  • a cleaning bath an aqueous solution obtained by blending 4 parts by weight of potassium iodide with respect to 100 parts by weight of water
  • cleaning treatment a liquid temperature of 30 ° C.
  • polarizer B (12 ⁇ m thick polarizer)
  • a polyvinyl alcohol film having an average polymerization degree of 2400 and a saponification degree of 99.9 mol% and a thickness of 30 ⁇ m was immersed in warm water at 30 ° C. for 60 seconds to swell.
  • the thickness of the obtained polarizer was 12 ⁇ m.
  • Protective film A (meth) acrylic resin film having a lactone ring structure with a thickness of 40 ⁇ m was subjected to corona treatment on the easy adhesion treated surface.
  • Forming material A Dioctyltin dilaurate catalyst (trade name, manufactured by Tokyo Fine Chemical Co., Ltd.) in 100 parts of a 75% ethyl acetate solution of urethane prepolymer composed of tolylene diisocyanate and trimethylolpropane (trade name “Coronate L” manufactured by Tosoh Corporation) 0.1 parts of “Enabilizer OL-1” was added, and a urethane prepolymer coating solution was prepared with methyl isobutyl ketone as a solvent at a solid content concentration of 10%.
  • Forming material B The same catalyst and solvent as the forming agent A were used except that a 75% ethyl acetate solution of urethane prepolymer composed of diphenylmethane diisocyanate and trimethylolpropane (trade name “Coronate 2067” manufactured by Tosoh Corporation) was used. Thus, a coating solution was prepared.
  • Forming material C The same catalyst and solvent as the forming agent A except that a 75% ethyl acetate solution of urethane prepolymer composed of hexamethylene diisocyanate and trimethylolpropane (trade name “Coronate HL” manufactured by Tosoh Corporation) was used. A coating solution was prepared using this.
  • Forming material D 80 parts of urethane acrylate resin (manufactured by Nippon Gosei Co., Ltd., product name “purple light UV-1700”), hydroxyethyl acrylamide (manufactured by Kojin Co., Ltd., product name “HEAA”) and photopolymerization initiator (Ciba Japan)
  • the product name "Irgacure 907” was added, and a urethane acrylate coating solution was prepared with methyl isobutyl ketone as a solvent to a solid content concentration of 10%.
  • cross-linking agent 100 parts by weight of the solid content of the acrylic polymer solution is a cross-linking agent mainly composed of a compound having an isocyanate group of 0.5 part (trade name “Coronate L” manufactured by Nippon Polyurethane Co., Ltd.). And 0.075 parts of ⁇ -glycidoxypropyltrimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., trade name “KMB-403”) as a silane coupling agent in this order, was prepared.
  • the pressure-sensitive adhesive solution was applied to the surface of a release sheet (separator) made of a peeled polyethylene terephthalate film (thickness 38 ⁇ m) so that the thickness after drying was 20 ⁇ m and dried to form a pressure-sensitive adhesive layer. Formed.
  • Example 1 ⁇ Preparation of polarizing film with double-sided first transparent layer>
  • the first transparent layer forming material A is applied to the surface of the polarizer A of the optical film laminate by a bar coater, followed by heat treatment at 60 ° C. for 12 hours to obtain a urethane resin layer having a thickness of 1 ⁇ m. Formed.
  • the first transparent layer forming material A is applied to the peeled surface (polarizer) with a bar coater, and then subjected to heat treatment at 60 ° C. for 12 hours. Then, a urethane resin layer having a thickness of 1 ⁇ m was formed, and a polarizing film having a first transparent layer on both sides was produced.
  • the optical properties of the obtained polarizing film were a single transmittance of 42.8% and a degree of polarization of 99.99%.
  • ⁇ Polarizing film with first and second transparent layers Production of polarizing film with pressure-sensitive adhesive layer> Subsequently, the adhesive layer formed in the peeling process surface of the said release sheet (separator) was bonded together to the 1st transparent layer of both surfaces of the said polarizing film, and the polarizing film with a double-sided adhesive layer was produced.
  • Example 2 a piece protective polarizing film with a first transparent layer was obtained in the same manner as in Example 1 except that the type of polarizer, the material for forming the first transparent layer, and the thickness were changed as shown in Table 1. And the polarizing film with a double-sided adhesive layer was produced.
  • the optical properties of the obtained piece-protecting polarizing film were as follows: the transmittance was 42.8% and the degree of polarization was 99.99%.
  • the first transparent layer was not formed.
  • the first transparent layer of Comparative Example 3 was formed by applying the above forming agent D with a bar coater and then heating at 60 ° C. for 1 minute. After the heating, the coating layer was irradiated with ultraviolet rays having an integrated light quantity of 300 mJ / cm 2 with a high-pressure mercury lamp to form a urethane acrylate resin layer having a thickness of 1 ⁇ m.
  • a polarizer B (thickness 12 ⁇ m) was used instead of the polarizer A (thickness 5 ⁇ m).
  • Example 4 ⁇ Preparation of polarizing film with first and second transparent layers> After applying the first transparent layer forming material A to the surface of the polarizer A of the optical film laminate with a bar coater, the protective film ((meth) acrylic resin film) is pasted on the applied forming agent A.
  • the protective film layer (second transparent layer) laminated with the urethane resin layer (first transparent layer) having a thickness of 1 ⁇ m was formed by performing heat treatment at 60 ° C. for 12 hours.
  • the protective material was applied onto the applied forming agent A after applying the first transparent layer forming material A to the release surface (polarizer) in the same manner using a bar coater.
  • a polarizing film having a first transparent layer and a second transparent layer formed on both sides is formed by laminating a film and performing a heat treatment at 60 ° C. for 12 hours to form a urethane resin layer having a thickness of 1 ⁇ m and a protective film layer. did.
  • the optical properties of the obtained polarizing film were a single transmittance of 42.8% and a degree of polarization of 99.99%.
  • the protective film was cut into a size of 10 ⁇ 10 mm, and a sample was collected.
  • the sample was subjected to 85 ° C. 0% R.D. using a moisture adsorption / desorption measuring device (IGA-Sorp, manufactured by Hiden).
  • IGA-Sorp moisture adsorption / desorption measuring device
  • H The weight (W1) in a state in which moisture was completely removed by leaving it until the weight change disappeared under the environment of the H.
  • the sample was allowed to stand in the environment of and observed for changes in weight. When there was no change in the weight of the sample (saturated state), its weight (W2) was measured.
  • the saturated moisture content was measured from the following formula.
  • the single transmittance T and polarization degree P of the obtained piece-protecting polarizing film were measured using a spectral transmittance measuring device with an integrating sphere (Dot-3c, Murakami Color Research Laboratory).
  • the degree of polarization P is the transmittance when two identical polarizing films are overlapped so that their transmission axes are parallel (parallel transmittance: Tp), and overlapped so that their transmission axes are orthogonal to each other. It is calculated
  • Polarization degree P (%) ⁇ (Tp ⁇ Tc) / (Tp + Tc) ⁇ 1/2 ⁇ 100
  • Each transmittance is represented by a Y value obtained by correcting visibility with a two-degree field of view (C light source) of JIS Z8701, with 100% of the completely polarized light obtained through the Granteller prism polarizer.
  • Example 4 Moreover, about the polarizing film with a 1st and 2nd transparent layer obtained in Example 4, it was the adhesive formed in the peeling process surface of the said release sheet (separator) in the 2nd transparent layer (protective film) of one side.
  • the material layer (second transparent layer of Example 1 and the like) bonded together is cut into 50 mm ⁇ 50 mm and attached to 1.2 to 1.5 mm thick alkali glass (manufactured by Matsunami Glass Co., Ltd., micro slide glass). A sample was prepared together.
  • ⁇ Confirmation of moisture gradient in the first transparent layer Fill the container with a sufficient amount of heavy water that does not volatilize during the test, seal the container, hold the container in a high-temperature environment at 80 ° C for 500 hours, and immediately after removal, -100 ° C or less A sample in which heavy water ions were immobilized was obtained by instant freezing. This heavy water fixed sample is etched with Ar gas cluster ions from the protective film side to remove the protective film, and then subjected to TOF-SIMS analysis to measure the distribution of heavy water ions (D ⁇ ) in the depth direction. The moisture gradient in the first transparent layer was confirmed.
  • P Polarizer 1a First transparent layer 1b First transparent layer 2a Second transparent layer (adhesive layer) 2b Second transparent layer (adhesive layer)

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JPH1130716A (ja) * 1997-07-11 1999-02-02 Nippon Synthetic Chem Ind Co Ltd:The 偏光板の製造法
US20060187548A1 (en) * 2005-02-23 2006-08-24 Eastman Kodak Company Polarizing layer with adherent protective layer
JP2008105225A (ja) * 2006-10-24 2008-05-08 Mgc Filsheet Co Ltd 防眩性積層体、塗膜防眩性積層体、防眩性材料、及び該防眩性材料の製造方法
JP2017075998A (ja) * 2015-10-13 2017-04-20 日東電工株式会社 粘着シート、粘着剤層付き偏光板、および画像表示装置

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JP3315914B2 (ja) 1997-12-18 2002-08-19 日本合成化学工業株式会社 偏光フィルムおよびそれを用いた偏光板
JP3991672B2 (ja) 2001-12-13 2007-10-17 株式会社デンソー Ｅｌ表示装置
JP5817141B2 (ja) 2010-09-30 2015-11-18 住友化学株式会社 液晶表示装置
JP2015114352A (ja) 2013-12-09 2015-06-22 株式会社ジャパンディスプレイ 液晶表示装置
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JPH1130716A (ja) * 1997-07-11 1999-02-02 Nippon Synthetic Chem Ind Co Ltd:The 偏光板の製造法
US20060187548A1 (en) * 2005-02-23 2006-08-24 Eastman Kodak Company Polarizing layer with adherent protective layer
JP2008105225A (ja) * 2006-10-24 2008-05-08 Mgc Filsheet Co Ltd 防眩性積層体、塗膜防眩性積層体、防眩性材料、及び該防眩性材料の製造方法
JP2017075998A (ja) * 2015-10-13 2017-04-20 日東電工株式会社 粘着シート、粘着剤層付き偏光板、および画像表示装置

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