WO2018218959A1 - 一种模块化全自动2d/3d肠粉机 - Google Patents

一种模块化全自动2d/3d肠粉机 Download PDF

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Publication number
WO2018218959A1
WO2018218959A1 PCT/CN2018/000115 CN2018000115W WO2018218959A1 WO 2018218959 A1 WO2018218959 A1 WO 2018218959A1 CN 2018000115 W CN2018000115 W CN 2018000115W WO 2018218959 A1 WO2018218959 A1 WO 2018218959A1
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Prior art keywords
slurry
stuffing
modular
powder
filling
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PCT/CN2018/000115
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English (en)
French (fr)
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刘健
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刘健
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Publication of WO2018218959A1 publication Critical patent/WO2018218959A1/zh

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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
    • A23L7/122—Coated, filled, multilayered or hollow ready-to-eat cereals
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
    • A23P20/25—Filling or stuffing cored food pieces, e.g. combined with coring or making cavities

Definitions

  • the invention relates to the field of food machinery, in particular to a multi-module three-dimensional combination, compact and high-efficiency, and can be used for making a full-automatic intestinal powder machine of 2D/3D intestinal powder.
  • Intestinal powder is a kind of traditional food that needs to be made on the site of the terminal. It is different from other rice flour products (such as: river powder, rice flour, etc.) that can be prefabricated at the factory end.
  • the intestinal powder is basically produced by hand, and has various problems such as low efficiency, unstable quality, and hidden dangers.
  • the adoption of automated equipment is an inevitable trend. Due to structural reasons, the current automated gut powder equipment is relatively large in size. Often, only one set of equipment can be placed in one terminal store. It is difficult to invest in multiple sets of equipment and use it in parallel, and the limited terminal store area and overall efficiency cannot be fully utilized.
  • the current automated gut powder equipment requires one-to-one operation (one person controls one machine), and the efficiency of single machine production is not much higher than that of labor, but it reduces the work intensity of personnel, and there is no obvious improvement in the reduction of labor cost.
  • the current automatic intestinal powder equipment can be divided into two types: hard and soft.
  • Hard type use hard flat device (patch, tray, etc.) to carry steamed rice; soft: use cloth or steel belt (semi-automatic / automatic way) to carry rice steamed.
  • soft use cloth or steel belt (semi-automatic / automatic way) to carry rice steamed.
  • the essence of the two methods is the same. After the rice pulp is spread out in a two-dimensional plane, the filling is added, and the slurry is heated in a quasi-horizontal state to form a gelatinized agglomerated single-layer sheet (2D form), and then The sheet is rolled up, folded or pushed into a layer of intestinal powder.
  • 2D form gelatinized agglomerated single-layer sheet
  • the rice syrup can only be heated and matured under normal pressure or micro-positive pressure.
  • the heating temperature can only reach about 100 degrees Celsius, which is not conducive to the rapid and full ripening of the rice pulp, and also affects the optimal quality of the intestinal powder. At the same time, it also causes steam leakage, which affects the working environment and is not conducive to energy conservation.
  • the technical problem to be solved by the present invention is to provide a modular automatic 2D/3D intestinal powder machine, which can improve the quality of the intestinal powder, and can produce a 3D intestinal powder which is formed by laminating a plurality of different slurry ripening sheets.
  • the utility model relates to a modular automatic 2D/3D gut powder machine, which comprises a frame 1, a slurry pipe 21 and a steam introduction pipe 10.
  • the frame 1 is provided with a plurality of module frames 9, and the middle of each module frame 9
  • An insulating cavity 25 is provided.
  • the inside of the heat insulating cavity 25 is provided with a rotatable cloth drum 30.
  • One end of the heat insulating cavity 30 is provided with a sealing back plate 26, and the other end is provided with a movable movable sealing door 16
  • the movable sealing door 16 is provided with a gauze scraper 31 extending into the inner cavity of the slurry drum and a slurry conveying pipe 21 connected to the slurry, and the sealing back plate 26 of the heat insulating cavity 25 is connected
  • the steam-introducing steam introduction pipe 10, the cooling air pipe 27 and the steam vent pipe 14 which can pass through the cold air; each of the module frames is provided with a control box and a control panel.
  • the movable sealing door 16 of the present invention is mounted on the guide rod in a sliding fit manner, the guide rod is disposed between the heat insulating cavity and the side wall of the frame, and the movable sealing door 16 is driven by the driving cylinder 15 mounted on the frame to reciprocate mobile.
  • the insulating cavity 25 of the present invention is provided with a locking plate 17 for locking the movable sealing door 16.
  • the enteric scraper 31 of the present invention includes an anti-sludge projection 41 and a squeegee rod 42 which is inserted into the intestinal squeegee driving seat 19 and driven to rotate by the intestinal powder squeegee driving seat 19.
  • a filling device 5 is installed on the module frame of the present invention, and the filling device 5 includes a filling vertical moving mechanism 34, a filling horizontal moving mechanism 35, a filling device 36, a stuffing box 37 and a stuffing box.
  • the pouring bucket 39 is placed in the filling bowl 36 in a superimposed manner, and the filling box flipping bucket 39 is rotatably mounted on the filling lateral moving mechanism 35, and the filling horizontal moving mechanism 35 is installed in the filling
  • the longitudinal moving mechanism 34 moves along with it, and the stuffing box flipping bucket 39 can be moved to the cloth drum 30 to be turned into a feed, and then moved back to the outlet of the filling bowl 36.
  • Each stuffing box 37 of the present invention is provided with a stuffing box protrusion 40, a top of the stuffing bowl 36 is provided with a filling top cover 38, and a bottom of the filling bowl 36 is provided with a stuffing box 37
  • the stuffing box of the stuffing box flipping bucket 39 is pushed into the bucket pusher 33.
  • each module frame of the present invention is connected to the air inlet manifold 2, the air intake manifold 2 is connected with an induced draft fan at the distal end thereof, and the cooling air duct 27 is provided with a cooling valve 28; Alternatively, a temperature sensor 13 is provided on the sealing back plate 26.
  • the slurry pipe 21 of the present invention is connected to a slurry pump 28, and the slurry pump 28 is connected to a plurality of intestinal slurry tanks.
  • the cloth drum 30 of the present invention is mounted on the sealing back plate 26 by the cloth drum bearing housing 12 and can be quickly folded.
  • the cloth drum 30 is driven to rotate by the cloth drum driving motor 11.
  • the module frame 9 of the present invention is provided with an intestine removal box 32 located below the movable sealing door 16 that is removed from the pulp drum 30.
  • the invention has the following advantages:
  • each module has an independent control unit, which can realize one-to-many operation (one person controls multiple modules), multi-module parallel Production can maximize the efficiency of intestinal powder production;
  • the gut powder machine can not only produce 2D sausage powder composed of traditional single-layer cooked rice pulp sheets, but also can produce multi-layered different slurry (such as: different color rice pulp, miscellaneous grain slurry, protein slurry, etc.).
  • the 3D intestinal powder further expands the form content of the intestinal powder product.
  • FIG. 1 is a schematic view of a whole machine of a modular automatic 2D/3D gut powder machine of the present invention.
  • 2 is a schematic view showing the appearance and structure of the 2D/3D gut powder making module of the present invention.
  • Fig. 3 is a schematic view showing the main structure of the 2D/3D gut powder making module of the present invention (at this time, the door closing state, the control box and the frame baffle are hidden).
  • Figure 4 is a cross-sectional view showing the main structure of the 2D/3D gut powder making module of the present invention (in this case, the door opening state, the control box and the frame baffle are hidden).
  • Fig. 5 is a schematic view showing the disassembly and assembly of the cloth drum and the intestinal powder scraper used in the present invention (the control box, the frame baffle and the filling device are hidden at this time).
  • Figure 6 is a schematic view showing the structure of a filling device for use in the present invention.
  • Figure 7 is a schematic view showing the structure of a stuffing box used in the present invention.
  • Fig. 8 is a schematic view showing the structure of a sausage powder scraper used in the present invention.
  • Figure 9 is a flow chart showing the steps of making a 2D/3D gut powder of the present invention.
  • rack 1 air intake manifold 2, control box 3, control panel 4, filling device 5, intestinal slurry slurry tank 6, intestinal slurry slurry tank 7, intestinal slurry slurry tank 8, module frame 9, steam introduction Tube 10, slurry drum drive motor 11, slurry drum bearing housing 12, temperature sensor 13, steam deflation tube 14, drive cylinder 15, movable sealing door 16, locking plate 17, movable sealing door linear bearing 18, intestinal powder scraping Plate drive seat 19, movable sealing door drive arm 20, slurry pipe 21, movable sealing door guide rod 22, movable sealing door guide rod 23, movable sealing door linear bearing 2, insulated cavity 25, sealing back plate 26, the cooling air duct 27, the cooling valve 28, the slurry pump 29, the slurry drum 30, the intestinal powder scraper 31, the intestinal powder take-out box 32, the stuffing box into the bucket pusher 33, the filling longitudinal movement mechanism 34, Stuffing lateral moving mechanism 35, stuffing crucible 36, stuffing box 37, stuffing lid top 38, stuffing box flipping bucket 39, stuffing box lid 40, anti-stack
  • a plurality of intestinal powder module frames 9 are combined and mounted on the frame 1 to maximize the utilization of the terminal site area and space.
  • the combined number of modular frames should be formed to a height comparable to the average height of the operator and is easy to operate, so it is preferred that the four intestinal powder module frames 9 are superimposed and mounted on a single frame 1 in a combined unit.
  • each of the gut powder module frames 9 has an independent control box 3 and a control panel 4, which can realize one-to-many operation (one person controls multiple modules), and multiple modules are produced in parallel, which can maximize the intestinal powder. Production efficiency.
  • the structure of a gut powder module frame is taken as an example below;
  • the middle of the module frame 9 is provided with an insulating cavity 25, and the inside of the insulating cavity 25 is provided with a rotatable cloth drum 30, and one end of the heat insulating cavity 30 is provided with a sealing back.
  • the plate 26 has a movable movable sealing door 16 at the other end, and the movable sealing door 16 is provided with a gauze scraper 31 extending into the inner cavity of the pulping drum and a slurry conveying pipe 21 connected to the slurry.
  • the slurry pipe 21 is connected to a slurry pump 29, and the slurry pump 29 is connected to at least three intestinal powder slurry tanks 6 filled with different color materials, the intestinal powder slurry tank 7, the intestinal powder slurry tank 8, and the slurry is transferred through the slurry pump 29.
  • the cooling backing plate 26 is connected to a steam inlet pipe 10 through which steam can be introduced, a cooling air pipe 27 through which cold air can be passed, and a steam venting pipe 14 for discharging steam;
  • the control module 3 and the control panel 4 are arranged on the module frame; the module frame 9 is provided with the intestine removal box 32, which is located below the movable sealing door 16 after moving away from the slurry drum 30; the signal output of the control panel 4 and the control box 3 The end phase is connected, the circuit control end of the whole machine is connected to the control box 3, and the control panel 4 adopts a one-button operation for the personnel to control the production of the intestinal powder.
  • a steam generator (not shown) connected to the steam introduction pipe 10 is disposed in the frame 1.
  • One end of the steam introduction pipe 10 is connected with a steam valve (not shown), and is introduced into the heat insulating cavity 25 through the steam introduction pipe 10 to heat the gauze material by pressure steam.
  • the upper portion of the movable sealing door 16 is mounted on the movable sealing door guide 2 23 through the movable sealing door linear bearing 2, and the lower portion is mounted on the movable sealing door guide 22 through the movable sealing door linear bearing 18, which can be along the two guiding rods.
  • Reciprocating movement back and forth the movable sealing door 16 is fixed with a driving arm 20, and the movable sealing door 16 is driven by the driving cylinder 15 mounted on the module frame 9 to drive the driving arm 20 to reciprocate; the movable sealing door guide 2 and activities
  • a sealing door guide 22 is provided between the insulating cavity 25 and the side wall of the module frame 9; the insulating cavity 25 is provided with a locking plate 17 for locking the movable sealing door 16.
  • the cooling air duct 27 of each module frame is connected to the air inlet manifold 2, and the air inlet manifold 2 is connected with an induced draft fan (not shown), and the cooling air duct 27 is provided with a cooling valve 28 and a cooling air duct. 27 is used to introduce air to cool the cloth drum and the intestinal powder.
  • a temperature sensor 13 is provided on the side of the insulating cavity 25 or on the sealing backing plate 26.
  • the temperature sensor 13 is used to detect the heating temperature of the enteric powder production process, preferably a PT100 temperature sensor.
  • the slurry drum 30 is mounted on the sealing back plate 26 through the cloth drum bearing housing 12 and can be quickly folded.
  • the cloth drum 30 is driven to rotate by the cloth drum driving motor 11, and the cloth drum driving motor 11 is mounted on the module frame 9. on.
  • the intestinal powder board 31 includes an anti-slump projection 41 and a squeegee rod 42, which is inserted into the intestinal powder squeegee driving seat 19, and is driven by the intestinal powder squeegee driving seat 19. Rotating while the gut scraper 31 moves back and forth with the movable sealing door 16.
  • the module frame 9 is provided with a filling device 5, and the filling device 5 includes a filling longitudinal moving mechanism 34, a filling lateral moving mechanism 35, a filling device 36, a stuffing box 37 and a filling.
  • the small box flipping bucket 39, the stuffing box 37 is placed in the filling bowl 36 in a superimposed manner, the stuffing box flipping bucket 39 is mounted on the stuffing lateral moving mechanism 35, and the stuffing box flipping bucket 39 is driven by rotation
  • the mechanism drives the rotary motion, and the filling lateral moving mechanism 35 is mounted on the filling longitudinal moving mechanism 34 and moves therewith, and the stuffing box flipping bucket 39 can be turned under the outlet of the filling bowl 36.
  • the filling device 5 can control the filling of the stuffing lateral movement mechanism 35 and the filling longitudinal movement mechanism 34 to feed the intestinal powder filling in the filling box 37 to the inside of the cloth drum 30, and then return to the original position.
  • the filling of the movable sealing door 16 is not affected, and the stuffing box flipping bucket 39 is provided with a mechanism for locking the stuffing box 37, and when it is returned to the original position after being turned over and discharged, the newly dropped filling is passed.
  • the small box 37 will launch it.
  • each stuffing box 37 is provided with a filling box projection 40, and a filling top cover 38 is provided on the top of the filling bowl 36, and the bottom of the filling bowl 36 is provided with a filling
  • the stuffing box pushed down by the small box 37 is inserted into the bucket pusher 33.
  • the movable sealing door 16 of the present invention is used for closing or opening the heat insulating cavity 25 for pressure heating and rapid cooling of the intestinal powder, and is disposed at one end of the heat insulating cavity 25.
  • the movable sealing door locking plate 17 of the present invention is used for locking when the movable sealing door 16 is closed, preventing steam pressure from opening the door to cause steam leakage.
  • the movable sealing door linear bearing 18 and the movable sealing door linear bearing 2 of the present invention are used for carrying the reciprocating sliding of the movable sealing door 16, and may also adopt a similar structure such as a pulley and a sliding sleeve;
  • the slurry pipe 21 (refer to FIG. 3) of the present invention has one end fixed to the movable sealing door 16 and the other end connected to the slurry pump for inputting the slurry required for making the intestinal powder into the inner side of the slurry drum.
  • the tube may be one or more, determined by the number of pumps (one for each pump);
  • the movable sealing door guide rod 22 and the movable sealing door guide rod 23 are used for guiding the reciprocating sliding of the movable sealing door linear bearing 18 and the movable sealing door linear bearing 24, and the guiding rod
  • the two ends can be fixed on the heat insulating cavity 25 and the module frame 9, and can also adopt a similar structure such as a guide rail and a guide groove;
  • the insulating cavity 25 (see FIGS. 3, 4, 5) is disposed in the middle of the frame, and has a straight cylindrical cavity therein for accommodating the slurry drum and a heat insulating layer on the outer side for heat insulation;
  • the sealing back plate 26 (refer to FIG. 4) of the present invention may be integrally or detachably fixed to the heat insulating cavity casing for sealing one end of the heat insulating casing cavity and arranging the drum driving bearing housing 12 and the temperature.
  • the sensor 13, the steam drain pipe 14, the cooling air pipe 27, and the cooling valve 28 are disposed at one end of the cavity of the heat insulating casing;
  • the cooling valve 28 (refer to FIGS. 3 and 4) of the present invention is used for opening and closing the cooling duct 27 to communicate with the heat insulating cavity 25;
  • the slurry pump 29 (refer to FIG. 3) of the present invention is used for extracting and pumping the slurry in the slurry slurry tank, and a module can be equipped with a plurality of the pumps (preferably 1-3, preferably using a peristaltic pump) );
  • the cloth drum 30 (refer to FIGS. 4 and 5) of the present invention is disposed in the heat insulating cavity 25, and the center axis of the cloth drum is horizontal with the ground for utilizing gravity and centrifugal force and slurry by horizontal rolling.
  • the adhesion and tension of the intestinal powder slurry are evenly distributed on the inner wall of the drum.
  • the slurry drum 30 has an open end and an annular side baffle to prevent the overflow of the intestinal slurry, and a hollow support plate at the other end.
  • the center of the plate is provided with a protruding central shaft and a hollow shaft on the slurry drum bearing 12 Installation, the slurry drum 30 can be quickly removed from the opening of the insulated cavity 25, and loaded for easy cleaning and maintenance;
  • the enteric powder scraper 31 (refer to Figs. 4, 5, 8) of the present invention is used for scraping the finished intestinal powder, and is discharged on the intestinal powder take-out box 32, and inserted into the intestinal powder scraper.
  • the drive base 19 can be quickly disassembled;
  • the enteric powder extraction box 32 (refer to FIG. 3) of the present invention is used for taking out the finished intestinal powder
  • the stuffing box of the present invention enters the bucket pusher 33 (refer to FIG. 6) for pushing the stuffing box 37 out of the filling bowl 36 into the stuffing box flipping bucket 39;
  • the filling longitudinal movement mechanism 34 (refer to FIG. 6) for longitudinally reciprocating the stuffing box flipper 39;
  • the filling lateral movement mechanism 35 (refer to FIG. 6) of the present invention is used for laterally reciprocating the stuffing box flipping bucket 39;
  • the filling device 36 (refer to FIGS. 3 and 6) of the present invention is for accommodating a plurality of stacked discharge filling boxes 37, which can be quickly loaded or replaced on the filling device;
  • the stuffing box 37 (refer to FIGS. 6 and 7) of the present invention is used for accommodating the intestinal powder filling material, and is convenient for automatic quantitative filling;
  • the filling dome cover 38 (see FIGS. 3 and 6) of the present invention is used for covering the top opening of the filling bowl 35;
  • the stuffing box flipping bucket 39 (refer to FIG. 6) of the present invention is used for shaking the filling material in the stuffing box 36 on the inner side of the cloth drum;
  • the filling box projections 40 (see FIG. 7) of the present invention can be used to prevent the stacked discharge filling boxes from being misaligned with each other, resulting in malfunction.
  • the protrusions may have one or more, preferably one;
  • the intestinal powder squeegee anti-slumping projection plate 41 (see Fig. 8) of the present invention can be used to prevent the intestinal powder slurry and the filling material from accumulating after being dropped on the squeegee rod 42.
  • the movable sealing door 16 (see FIG. 3) is closed and locked, and the slurry pump 29 injects the intestinal slurry into the inside of the slurry drum through the slurry pipe 21, and the cloth roller 30 is horizontally rolled, and the slurry is uniformly distributed by gravity and centrifugal force. ;
  • the intestinal powder scraping drive seat 19 drives the intestinal powder scraper 31 to rotate, scraping the intestinal powder from the inner wall of the rotating pulping drum 30 (the scraping process produces a certain pushing effect) , forming a long, narrow-shaped intestine powder of pleats);
  • the movable sealing door 16 is opened again, and the intestinal powder squeegee driving seat 19 drives the intestinal powder squeegee 31 to rotate, and the intestinal powder scraped off the squeegee is discharged onto the inserted intestinal powder removing box 32, and the 2D intestinal powder is produced. carry out.
  • the production process of 3D intestinal powder (the intestinal powder skin is composed of a plurality of layers of superheated slurry sheets);
  • the stuffing is input to the inside of the cloth drum 30 through the filling device 5 (this step may also be omitted, and there is also a filling powder without filling);
  • steps 2, 3, and 4 several times (generally preferably 3-5 times), and alternately spray different intestinal mud slurry to obtain 3D intestinal powder which is composed of multi-layered interface and different slurry ripening sheets of various colors. .
  • the intestinal powder scraping drive seat 19 drives the intestinal powder scraper 31 to rotate, scraping the intestinal powder from the inner wall of the rotating pulping drum 30 (the scraping process produces a certain pushing effect) , forming a long, narrow-shaped intestine powder of pleats);
  • the movable sealing door 16 is opened again, and the intestinal powder squeegee driving seat 19 drives the intestinal powder squeegee 31 to rotate, and the intestinal powder scraped off the squeegee is discharged onto the inserted intestinal powder removing box 32, and the 3D intestinal powder is produced. carry out.

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Abstract

一种模块化全自动2D/3D肠粉机，包括机架(1)、输浆管(21)、蒸汽导入管(10)，机架(1)上设有数个模块框架(9)，每个模块框架(9)的中部设有隔热空腔(25)，隔热空腔(25)的内部设有可旋转的布浆滚筒(30)，隔热空腔(25)的一端设有密封背板(26)，另一端设有可移动的活动密封门(16)，活动密封门(16)上设有可伸入布浆滚筒(30)内腔的肠粉刮板(31)以及连接有可喷入浆料的输浆管(21)，隔热空腔(25)的密封背板(26)上连接有可通入蒸汽的蒸汽导入管(10)、可通入冷风的冷却风管(27)和蒸汽泄气管(14)；每个模块框架(9)上设有控制箱(3)和控制面板(4)。能最大限度提高肠粉出品效率；并可生产出多层不同浆液熟化薄片层叠而成的3D肠粉，而且自动化程度高。

Description

一种模块化全自动2D/3D肠粉机 技术领域
本发明涉及食品机械领域，尤其涉及一种多模块立体组合，紧凑高效，可制作2D/3D肠粉的全自动肠粉机。
背景技术
肠粉是一种需要在终端现场制作的传统食品，有别于其它可以在工厂端大量预制的米粉制品(如：河粉、米粉等)。目前肠粉基本由人工制作，存在效率低，品质不稳定、卫生隐患等多种问题。随着人工成本的不断提高和科技的进步，采用自动化设备已是必然的趋势。由于结构原因，目前的自动化肠粉设备体积都比较大，往往一个终端店铺只能摆放一台套设备，难以投入多套设备同时并行使用，不能充分利用有限的终端店铺面积及提高总效率。同时，目前的自动化肠粉设备需要一对一的操作(一人操控一机)，且单机出品效率并不比人工高多少，只是降低了人员的工作强度，对人力成本的节减并没有明显的提升。
目前的自动化肠粉设备，可分为硬式、软式两种结构。硬式：用硬性的平面装置(托板、托盘等)承载米浆蒸熟；软式：用布带或钢带(半自动/自动方式)承载米浆蒸熟。这两种方式的本质是一样的，都足米浆在二维平面铺开后，加入馅料，在准水平的状态下加热使浆液形成糊化凝聚的单层薄片(2D形式)，然后将此薄片卷起、折叠或推叠制成肠粉。由于硬式的托板、托盘需要较大的移动范围，软式的循环带机构整体体积也比较大，且关联结构也比较分散繁杂，两种结构都难于整体压力密封。米浆只能在常压或微正压的状态下加热熟化。加热温度只能达到摄氏100度左右，不利于米浆快速充分熟化糊化，也影响了肠粉实现最优品质。同时也造成了蒸汽外泄，雾气弥漫影响工作环境，也不利于节能。
以上种种原因限制了目前的自动化肠粉机在实际中的推广和应用。
发明内容
本发明所要解决的技术问题是提供一种模块化全自动2D/3D肠粉机，提高肠粉的品质，并能生产出多层不同浆液熟化薄片层叠而成的3D肠粉。
本发明一种模块化全自动2D/3D肠粉机，包括机架1、输浆管21、蒸汽导入管10，所述 机架1上设有数个模块框架9，每个模块框架9的中部设有隔热空腔25，隔热空腔25的内部设有可旋转的布浆滚筒30，隔热空腔30的一端设有密封背板26，另一端设有可移动的活动密封门16，活动密封门16上设有可伸入布浆滚筒内腔的肠粉刮板31以及连接有可喷入浆料的输浆管21，隔热空腔25的密封背板26上连接有可通入蒸汽的蒸汽导入管10、可通入冷风的冷却风管27和蒸汽泄气管14；每个模块框架上设有控制箱和控制面板。
本发明所述活动密封门16以滑动配合方式安装在导杆上，导杆设在隔热空腔与框架侧壁之间，活动密封门16由安装在框架上的驱动气缸15驱动其作往复移动。
本发明所述隔热空腔25上设有用于锁定活动密封门16的锁定板17。
本发明所述肠粉刮板31包括防积料凸起41和刮板杆42，刮板杆42插装在肠粉刮板驱动座19上，通过肠粉刮板驱动座19驱动其旋转。
本发明所述模块框架上安装有馅料投放装置5，馅料投放装置5包括加馅纵向移动机构34、加馅横向移动机构35、馅料匣36、馅料小盒37和馅料小盒翻转斗39，馅料小盒37以叠加方式放置于馅料匣36内，馅料小盒翻转斗39可旋转地安装在加馅横向移动机构35上，加馅横向移动机构35安装在加馅纵向移动机构34上并随之移动，馅料小盒翻转斗39可移动至布浆滚筒30内翻转投料后，再移动回转复位至馅料匣36的出口。
本发明每个馅料小盒37均设有馅料小盒凸起40，馅料匣36的顶部设有馅料匣顶盖38，馅料匣36的底部设有可将馅料小盒37推入馅料小盒翻转斗39的馅料小盒入斗推头33。
本发明所述每个模块框架的冷却风管27均接入引风总管2，引风总管2的远端接有引风机，冷却风管27上设有冷却阀28；隔热空腔25侧面或者密封背板26上设有温度传感器13。
本发明所述输浆管21连接输浆泵28，输浆泵28连接数个肠粉浆液桶。
本发明所述布浆滚筒30通过布浆滚筒轴承座12安装在密封背板26上并可实现快速折装，布浆滚筒30由布浆滚筒驱动电机11驱动其旋转。
本发明所述模块框架9设有肠料取出盒32，位于移离布浆滚筒30后的活动密封门16下方。
本发明与现有技术相比，具有如下优点：
1)采用了多个独立的肠粉生产模块立体组合，可以最大限度利用终端场地空间；每个模块有独立的控制单元，可实现一对多的操作(一人操控多个模块)，多模块并行生产，可以最大限度提高肠粉出品效率；
2)采用了紧凑的滚筒布浆结构，利用重力和离心力的双重作用，使肠粉浆液的布浆的效率、均匀度、一致性都有很大的提高，同时也简化了机械结构，降低成本，体积和空间大为 缩小，可以方便的进行压力密封，在肠粉熟化过程中，无蒸汽直接外泄，卫生节能。由于压力密封形成的压力高温(摄氏110-120度)，可以使肠粉浆液迅速在表面形成糊化凝胶，锁住肠粉内部水分，同时高温高压的蒸汽含水量较少，又保持了肠粉皮表面的爽滑。可以最大限度的保证出品效率和提高肠粉品质。
3)该肠粉机不仅可以生产传统的单层熟化米浆薄片构成的2D肠粉，也能生产多层不同浆液(如：不同颜色的大米浆、杂粮浆、蛋白质浆液等)熟化薄片层叠而成的3D肠粉，进一步的扩展了肠粉制品的形式内容。
附图说明
图1是本发明一种模块化全自动2D/3D肠粉机的整机示意图。
图2是本发明2D/3D肠粉制作模块的外观及架构示意图。
图3是本发明2D/3D肠粉制作模块的主结构示意图(此时为关门状态，隐去控制箱及框架挡板)。
图4是本发明2D/3D肠粉制作模块的主结构剖视图(此时为开门状态，隐去控制箱及框架挡板)。
图5是本发明采用的布浆滚筒及肠粉刮板的拆装示意图(此时隐去控制箱、框架挡板及馅料投放装置)。
图6是本发明采用的馅料投放装置的结构示意图。
图7是本发明采用的馅料小盒的结构示意图。
图8是本发明采用的肠粉刮板的结构示意图。
图9是本发明制作2D/3D肠粉的步骤流程图。
图中：机架1、引风总管2、控制箱3、控制面板4、馅料投放装置5、肠粉浆液桶6、肠粉浆液桶7、肠粉浆液桶8、模块框架9、蒸汽导入管10、布浆滚筒驱动电机11、布浆滚筒轴承座12、温度传感器13、蒸汽泄气管14、驱动气缸15、活动密封门16、锁定板17、活动密封门直线轴承一18、肠粉刮板驱动座19、活动密封门驱动臂20、输浆管21、活动密封门导杆一22、活动密封门导杆二23、活动密封门直线轴承二24、隔热空腔25、密封背板26、冷却风管27、冷却阀28、输浆泵29、布浆滚筒30、肠粉刮板31、肠粉取出盒32、馅料小盒入斗推头33、加馅纵向移动机构34、加馅横向移动机构35、馅料匣36、馅料小盒37、馅料匣顶盖38、馅料小盒翻转斗39、馅料小盒凸起40、防积料凸起41、刮板杆42。
具体实施方式
以下将结合附图对本发明的优选实施例进行详细描述：应当理解，该优选实例仅为说明本发明，而不是限制本发明的保护范围。
从图1可见，多个肠粉模块框架9组合安装在机架1上，最大限度的利用终端场地面积及空间。模块框架的组合数量形成的高度应与操作人员平均身高相当，便于操作，因此优选4个肠粉模块框架9叠加安装在一个机架1上一个组合整体。
从图2可见，每个肠粉模块框架9均有独立的控制箱3及控制面板4，可以实现一对多的操作(一人操控多个模块)，多模块并行生产，可以最大限度提高肠粉出品效率。
下面以一个肠粉模块框架为例说明其结构；
见图3-图5所示，模块框架9的中部设有隔热空腔25，隔热空腔25的内部设有可旋转的布浆滚筒30，隔热空腔30的一端设有密封背板26，另一端设有可移动的活动密封门16，活动密封门16上设有可伸入布浆滚筒内腔的肠粉刮板31以及连接有可喷入浆料的输浆管21，输浆管21连接输浆泵29，输浆泵29至少连接三个装有不同色料的肠粉浆液桶6、肠粉浆液桶7、肠粉浆液桶8，通过输浆泵29将浆料送至布浆滚筒30内；隔热空腔25的密封背板26上连接有可通入蒸汽的蒸汽导入管10、可通入冷风的冷却风管27和排出蒸气的蒸汽泄气管14；每个模块框架上设有控制箱3和控制面板4；模块框架9设有肠料取出盒32，位于移离布浆滚筒30后的活动密封门16下方；控制面板4与控制箱3的信号输出端相连接，整机的电路控制端连接至控制箱3，控制面板4采用一键式操作，用于人员操控肠粉生产制作及相关维护；机架1内设置有与蒸汽导入管10相连接的蒸汽发生器(图中没示出)。蒸汽导入管10的一端接有蒸汽阀(未画出)，通过蒸汽导入管10导入隔热空腔25内以压力蒸汽加热肠粉物料。
活动密封门16的上部通过活动密封门直线轴承二24安装在活动密封门导杆二23上，下部通过活动密封门直线轴承一18安装在活动密封门导杆一22上，可沿两导杆作前后往复移动，活动密封门16上固定有驱动臂20，活动密封门16由安装在模块框架9上的驱动气缸15驱动驱动臂20带动其作往复移动；活动密封门导杆二23和活动密封门导杆一22设置隔热空腔25与模块框架9的侧壁之间；隔热空腔25上设有用于锁定活动密封门16的锁定板17。
每个模块框架的冷却风管27均接入引风总管2，引风总管2的远端接有引风机(图中没示出)，冷却风管27上设有冷却阀28，冷却风管27用于将空气引入来冷却布浆滚筒和肠粉。
隔热空腔25侧面或者密封背板26上设有温度传感器13。温度传感器13用于检测肠粉制作过程的加热温度，优选PT100温度传感器。
布浆滚筒30通过布浆滚筒轴承座12安装在密封背板26上并可实现快速折装，布浆滚筒30由布浆滚筒驱动电机11驱动其旋转，布浆滚筒驱动电机11安装在模块框架9上。
见图8所示，肠粉板板31包括防积料凸起41和刮板杆42，刮板杆42插装在肠粉刮板驱动座19上，通过肠粉刮板驱动座19驱动其旋转，同时肠粉刮板31随活动密封门16的作往复移动。
见图6所示，模块框架9上安装有馅料投放装置5，馅料投放装置5包括加馅纵向移动机构34、加馅横向移动机构35、馅料匣36、馅料小盒37和馅料小盒翻转斗39，馅料小盒37以叠加方式放置于馅料匣36内，馅料小盒翻转斗39安装在加馅横向移动机构35上，馅料小盒翻转斗39通过旋转驱动机构带动其作旋转运动，加馅横向移动机构35安装在加馅纵向移动机构34上并随之移动，馅料小盒翻转斗39可转至馅料匣36的出口下方。馅料投放装置5通过控制加馅横向移动机构35和加馅纵向移动机构34的摆动，可将馅料小盒37中的肠粉馅料投放到布浆滚筒30的内侧，然后再退回原位，不影响活动密封门16的关闭，馅料小盒翻转斗39上设有可将馅料小盒37卡住的机构，在其翻转卸料后回至原位时，通过新落下的馅料小盒37将其推出。
见图7所示，每个馅料小盒37均设有馅料小盒凸起40，馅料匣36的顶部设有馅料匣顶盖38，馅料匣36的底部设有可将馅料小盒37推下的馅料小盒入斗推头33。
本发明所述活动密封门16用于封闭或开启隔热空腔25，以便对肠粉进行压力加热及迅速冷却，设置在隔热空腔25的一端。
本发明所述所述活动密封门锁定板17用于活动密封门16关闭时的锁定，防止蒸汽压力将门顶开导致蒸汽泄漏。
本发明所述活动密封门直线轴承一18、活动密封门直线轴承二24，用于承载活动密封门16的往复滑动，也可以采用滑轮、滑套等相类结构；
本发明所述输浆管21(参阅附图3)，一端固定在活动密封门16上，另一端与输浆泵连接，用于将制作肠粉所需的浆液输入到布浆滚筒的内侧，该管可以是一条，或者多条，由输浆泵的数量决定(每个输浆泵配一条输浆管)；
本发明所述活动密封门导杆一22、活动密封门导杆二23(参阅附图3)，用于引导活动密封门直线轴承一18、活动密封门直线轴承二24的往复滑动，导杆两端可固定在隔热空腔25与模块框架9上，也可采用导轨、导槽等相类结构；
所述隔热空腔25(参阅附图3、4、5)设置在框架中部，其内部有直筒形空腔，用于容纳布浆滚筒，外侧有隔热层用于隔热；
本发明所述密封背板26(参阅附图4)，可以是跟隔热空腔外壳固定为一体或者可拆卸的，用于密封隔热外壳空腔的一端及安置滚筒驱动轴承座12、温度传感器13、蒸汽导泄管14、冷却风管27、冷却阀28，设置在隔热外壳空腔的一端；
本发明所述冷却阀28(参阅附图3、4)，用于开启、封闭冷却风管27与隔热空腔25相连通；
本发明所述输浆泵29(参阅附图3)，用于将抽取及泵送肠粉浆液桶内的浆液，一个模块可以装有多个该泵(优选1-3个，优先采用蠕动泵)；
本发明所述布浆滚筒30(参阅附图4、5)，其设置在隔热空腔25内，布浆滚筒中轴线与地面水平，用于通过水平滚动的方式，利用重力和离心力以及浆液的附着力及张力，将肠粉浆液均匀的分布在滚筒内面的筒壁上。布浆滚筒30结构为一端开口且有环形侧挡板，防止肠粉浆液溢出，另一端有镂空的支撑板，板中心设有突出的中轴与布浆滚筒轴承座12上的空心轴插配式安装，布浆滚筒30可以快速从隔热空腔25的开门拆出，装入，便于清洗维护；
本发明所述肠粉刮板31(参阅附图4、5、8)，用于刮取制作完成的肠粉，并将其卸落在肠粉取出盒32上，插装在肠粉刮板驱动座19上，可以快速拆装；
本发明所述肠粉取出盒32(参阅附图3)，用于将制作完成的肠粉取出；
本发明所述馅料小盒入斗推头33(参阅附图6)，用于将馅料小盒37从馅料匣36中推出至馅料小盒翻转斗39内；
本发明所述加馅纵向移动机构34(参阅附图6)，用于纵向往复移动馅料小盒翻转斗39；
本发明所述加馅横向移动机构35(参阅附图6)，用于横向往复移动馅料小盒翻转斗39；
本发明所述馅料匣36(参阅附图3、6)，用于容纳多个层叠排放的馅料小盒37，可以快速的在馅料投放装置上装入或更换；
本发明所述馅料小盒37(参阅附图6、7)，用于容纳肠粉馅料，便于自动定量加馅料；
本发明所述馅料匣顶盖38(参阅附图3、6)，用于封盖馅料匣35的顶部开口；
本发明所述馅料小盒翻转斗39(参阅附图6)，用于将馅料小盒36内的馅料抖落在布浆滚筒的内侧；
本发明所述馅料小盒凸起40(参阅附图7)，可用于防止层叠排放馅料小盒相互陷落错位，导致故障。该凸起可以有一个或者多个，优选为一个；
本发明所述肠粉刮板防积料凸起板41(参阅附图8)，可用于防止肠粉浆料及馅料掉落在刮板杆42上后积累起来。
下面结合图9来说明本发明设备制作2D/3D肠粉的流程；
一、2D肠粉的制作流程(肠粉皮由单层的熟化米浆薄片构成)：
1、在活动密封门16开启开门状态下(见附图4)，由馅料投放装置5向布浆滚筒30的内侧投入馅料(这一步骤也可以省略，也有不加馅料的肠粉)；
2、关闭活动密封门16(见附图3)并锁定，输浆泵29通过输浆管21向布浆滚筒内侧注入肠粉浆液，待布装滚筒30水平滚动，通过重力和离心力均布浆液；
3、导入蒸汽使浆液熟化凝聚成薄片；
4、开启活动密封门16，开冷却阀，经引风机引入空气进行冷却，使熟化薄片表面形成界面；
5、关闭活动密封门16，肠粉刮板驱动座19驱动肠粉刮板31转动，从旋转的布浆滚筒30内侧筒壁上刮取肠粉(刮取过程中，产生一定的推挤作用，形成褶皱的长窄形状的肠粉)；
6、再次开启活动密封门16，肠粉刮板驱动座19驱动肠粉刮板31转动，将刮板上刮取的肠粉卸落在插入的肠粉取出盒32上，至此2D肠粉制作完成。
二、3D肠粉的制作流程(肠粉皮由多层的热化浆液薄片层叠构成)；
1、在活动密封门开启状态下(见附图4)，通过馅料投放装置5向布浆滚筒30的内侧投入馅料(这一步骤也可以省略，也有不加馅料的肠粉)；
2、关闭活动密封门(见附图3)并锁定，通过输浆泵29经输浆管21向布浆滚筒内侧注入肠粉浆液，待布浆滚筒30水平滚动，通过重力和离心力均布浆液；
3、导入蒸汽使浆液熟化凝聚成薄片；
4、开启活动密封门，开冷却阀，经引风机引入空气进行冷却，使熟化薄片表面形成界面；
重复步骤2、3、4数次(一般优选3-5次)，交替喷入不同的肠粉浆液，即可得到由多层界面分明、颜色各界的不同浆液熟化薄片层叠而成的3D肠粉。
5、关闭活动密封门16，肠粉刮板驱动座19驱动肠粉刮板31转动，从旋转的布浆滚筒30内侧筒壁上刮取肠粉(刮取过程中，产生一定的推挤作用，形成褶皱的长窄形状的肠粉)；
6、再次开启活动密封门16，肠粉刮板驱动座19驱动肠粉刮板31转动，将刮板上刮取的肠粉卸落在插入的肠粉取出盒32上，至此3D肠粉制作完成。

Claims (9)

  1. 一种模块化全自动2D/3D肠粉机，包括机架(1)、输浆管(21)、蒸汽导入管(10)，其特征在于，所述机架(1)上设有数个模块框架(9)，每个模块框架(9)的中部设有隔热空腔(25)，隔热空腔(25)的内部设有可旋转的布浆滚筒(30)，隔热空腔(30)的一端设有密封背板(26)，另一端设有可移动的活动密封门(16)，活动密封门(16)上设有可伸入布浆滚筒内腔的肠粉刮板(31)以及连接有可喷入浆料的输浆管(21)，隔热空腔(25)的密封背板(26)上连接有可通入蒸汽的蒸汽导入管(10)、可通入冷风的冷却风管(27)和蒸汽泄气管(14)；每个模块框架上设有控制箱(3)和控制面板(4)。
  2. 根据权利要求1所述模块化全自动2D/3D肠粉机，其特征在于，所述活动密封门(16)以滑动配合方式安装在导杆上，导杆设在隔热空腔与框架壁面之间，活动密封门(16)由安装在框架上的驱动气缸(15)驱动其作往复移动。
  3. 根据权利要求2所述模块化全自动2D/3D肠粉机，其特征在于，所述隔热空腔(25)上设有用于锁定活动密封门(16)的锁定板(17)。
  4. 根据权利要求1或2所述模块化全自动2D/3D肠粉机，其特征在于，所述肠粉刮板(31)包括防积料凸起(41)和刮板杆(42)，刮板杆(42)插装在肠粉刮板驱动座(19)上，通过肠粉刮板驱动座(19)驱动其旋转。
  5. 根据权利要求1或2所述模块化全自动2D/3D肠粉机，其特征在于，所述模块框架上安装有馅料投放装置(5)，馅料投放装置(5)包括加馅纵向移动机构(34)、加馅横向移动机构(35)、馅料匣(36)、馅料小盒(37)和馅料小盒翻转斗(39)，馅料小盒(37)以叠加方式放置于馅料匣(36)内，馅料小盒翻转斗(39)可旋转地安装在加馅横向移动机构(35)上，加馅横向移动机构(35)安装在加馅纵向移动机构(34)上并随之移动。
  6. 根据权利要求5所述模块化全自动2D/3D肠粉机，其特征在于，每个馅料小盒(37)均设有馅料小盒凸起(40)，馅料匣(36)的顶部设有馅料匣顶盖(38)，馅料匣(36)的底部设有可将馅料小盒(37)推入馅料小盒翻转斗(39)的馅料小盒入斗推头(33)。
  7. 根据权利要求1所述模块化全自动2D/3D肠粉机，其特征在于，所述每个模块框架的冷却风管(27)均接入引风总管(2)，引风总管(2)的远端接有引风机，冷却风管(27)上设有冷却阀(28)；隔热空腔(25)侧面或者密封背板(26)上设有温度传感器(13)。
  8. 根据权利要求1所述模块化全自动2D/3D肠粉机，其特征在于，所述布浆滚筒(30) 通过布浆滚筒轴承座(12)安装在密封背板(26)上并可实现快速折装，布浆滚筒(30)由布浆滚筒驱动电机(11)驱动其旋转。
  9. 根据权利要求1所述模块化全自动2D/3D肠粉机，其特征在于，所述模块框架(9)设有肠粉取出盒(32)，位于移离布浆滚筒(30)后的活动密封门(16)下方。
PCT/CN2018/000115 2017-06-02 2018-03-28 一种模块化全自动2d/3d肠粉机 WO2018218959A1 (zh)

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CN108294617B (zh) * 2018-01-05 2020-10-16 袁沛兰 一种智能肠粉机
CN108261053A (zh) * 2018-01-05 2018-07-10 袁沛兰 一种自动上料的肠粉机
CN108567105B (zh) * 2018-06-29 2024-02-20 梧州学院 一种肠粉制作机
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