WO2018196012A1 - 一种高精度智能双联动折弯机 - Google Patents

一种高精度智能双联动折弯机 Download PDF

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Publication number
WO2018196012A1
WO2018196012A1 PCT/CN2017/082693 CN2017082693W WO2018196012A1 WO 2018196012 A1 WO2018196012 A1 WO 2018196012A1 CN 2017082693 W CN2017082693 W CN 2017082693W WO 2018196012 A1 WO2018196012 A1 WO 2018196012A1
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Prior art keywords
bending
clamping
block
clamping block
monitoring
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PCT/CN2017/082693
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English (en)
French (fr)
Inventor
江琳
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江苏江海机床集团有限公司
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Publication of WO2018196012A1 publication Critical patent/WO2018196012A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/002—Positioning devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/004—Bending sheet metal along straight lines, e.g. to form simple curves with program control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work

Definitions

  • the invention relates to the technical field of double linkage bending machines, in particular to a high precision intelligent double linkage bending machine.
  • the length of the bent sheet material is often larger than the width of a single bending machine.
  • the bending machine can be called a two-machine linkage bending machine, mainly comprising a first bending machine and a second bending machine, each bending machine is provided with a work table on the working table
  • the lower mold is fixed, and the side plates are arranged at both ends of each bending machine, and both ends of the working table and the lower mold are flush with the outer sides of the corresponding side plates, because the side plates are rough processed pieces, when the two machines are spliced together
  • the gap between the table and the lower die on the first bending machine and the table and the lower die on the second bending machine is 3-5mm, when the two machines are linked to bend the sheet, a discontinuous
  • the present invention provides a bending machine for a double-bending machine for bending a bending plate type or a wire-like component, which improves the bending efficiency of the bending machine, and the bending machine is in use.
  • a bending machine for a double-bending machine for bending a bending plate type or a wire-like component which improves the bending efficiency of the bending machine, and the bending machine is in use.
  • it can realize all-round automatic locking and bending, with high degree of automation and good bending efficiency.
  • the technical solution adopted by the invention is: a high-precision intelligent double-link bending machine, comprising a first bending machine and a second bending machine and a PLC control device connected in parallel; wherein: the first bending machine comprises the first a table, a first bending clamping block and a first bending device, the first bending clamping block is slidably clamped to be folded near the first bending device by the first clamping power source and the first sliding rail connection Curved part
  • the second bending machine includes a second working table, a second bending clamping block and a first bending device, and the second bending clamping block is connected to the first bending by the second clamping power source and the second sliding rail Sliding and clamping the parts to be bent near the device;
  • a third sliding rail is further connected to the first working table and the second working table, and the third sliding rail is sleeved with two third bending clamping blocks, wherein a third bending clamping block passes through a first
  • the three clamping power source drives the reciprocating motion on the third sliding rail in the direction of the first bending device, and the other third bending clamping block drives the third sliding rail on the third sliding rail. Reciprocating movement of the second bending device;
  • the first clamping power source, the second clamping power source and the third clamping power source are respectively connected to the PLC control device to obtain the power source;
  • an infrared displacement sensor and a camera are respectively arranged on the first bending clamping block, the second bending clamping block and the third bending clamping block, and each infrared displacement sensor and the camera are connected to the PLC control device to obtain the first a bending device and a second bending device bending and clamping the parts to be bent;
  • the third slide rail is an annular rail, and a disc-shaped guide rail is further disposed at a position corresponding to the first bending device and the second bending device, respectively; and each third bending clamping block passes through a rotatable The rocker arm and the sliding block are connected to the third sliding rail, and the sliding block is driven to slide outside the third sliding rail by the third clamping power source; each rotatable rocker arm passes the ball head and the third folding The bending clamping block is matched and connected to realize the omnidirectional clamping of the third bending clamping block;
  • the rotatable rocker arm rotates by a rotating shaft and a rotary servo power source, thereby driving the third bending clamping block to swing.
  • the PLC control device is further provided with a data memory, and the data memory acquires and stores the bending process of each bent component, so as to facilitate real-time monitoring of the bending condition of each bent component, thereby facilitating the inspection by the later inspectors.
  • the quality of the bent parts is further provided with a data memory, and the data memory acquires and stores the bending process of each bent component, so as to facilitate real-time monitoring of the bending condition of each bent component, thereby facilitating the inspection by the later inspectors. The quality of the bent parts.
  • a monitoring rail is further disposed on an outer side parallel to the first working table and the second working platform, and the first monitoring trolley and the second monitoring trolley are connected to the monitoring rail, and the first monitoring trolley and the second monitoring trolley are connected.
  • the first bending monitoring camera and the second bending monitoring camera are respectively provided, and the first monitoring trolley and the second monitoring trolley are connected to the PLC control device.
  • first bending monitoring camera and the second bending monitoring camera respectively connect the first bending monitoring camera and the second bending monitoring camera through a first universal joint and a second universal joint.
  • the third slide rail is an annular rail, and a disc-shaped guide rail is further disposed at a position corresponding to the first bending device and the second bending device, respectively.
  • first monitoring trolley and the second monitoring trolley are wireless remote control trolleys, and the corresponding remote control device is directly mounted on the PLC control device, and the PLC control device is located in the middle of the side of the first bending machine and the second bending machine Location settings.
  • a lock is further connected between the sliding block and the third sliding rail
  • the locking device is connected at two ends of the sliding block, and comprises a fixing block, a locking motor, a jack, a compression spring and a damping Block, wherein the locking motor is connected to the PLC control device to obtain an instruction, the fixing block is fixed on the sliding block, the locking motor is sequentially connected and drives the ejector rod and the damping block, the ejector sleeve has a compression spring, and the ejector rod and the compression spring are worn After the fixing block, the locking motor is telescoped and the driving ram and the damping block are pressed on the first working table or the second working table to lock the sliding block.
  • the invention has the beneficial effects that the visual intelligent double-link bending machine of the invention adopts a double bending machine and cooperates with the sliding rail to clamp the parts to be bent, and is clamped at the first bending.
  • Clamping power sources are respectively arranged on the block and the first bending clamping block, and the clamping power sources are respectively connected to the PLC control device, and the infrared displacement sensor and the camera are also connected to the clamping power source, so that the PLC control device is to be bent.
  • the clamping automatic positioning and full-range video monitoring of the parts facilitates the inspection of the parts during the inspection of the later bending parts, and improves the inspection quality and efficiency of the parts.
  • the double interlocking bending machine of the present invention further provides a third sliding rail between the first bending machine and the working table of the second bending machine, the sliding rail will be the first bending clamping block and the second
  • the bending clamping block and the third bending clamping block are in communication with each other, so that the three bending clamping blocks can be mutually coordinated according to the positional relationship between the bending device and the bending parts, thereby saving the whole of the device. Take up space and quality, which in turn reduces equipment costs and maintenance time.
  • FIG. 1 is a structural view of an embodiment of a high precision intelligent double interlocking bending machine
  • FIG. 2 is a connection diagram of a third slide rail and a third bending clamp block of one embodiment of FIG. 1;
  • Figure 3 is a structural view of the lock of the embodiment of Figure 2;
  • a high-precision intelligent double-link bending machine includes a first bending machine 1 and a second bending machine 2 and a PLC control device 3 connected in parallel; wherein: the first bending machine 1 includes a table 11, a first bending clamping block 12 and a first bending device 13, the first bending clamping block 12 is connected to the first bending device by the first clamping power source 14 and the first sliding rail 15 The adjacent bending device clamps the part to be bent; the second bending machine 2 includes a second table 21, a second bending clamping block 22 and a first bending device 23, and the second bending clamping block 22 passes the The two clamping power source 24 and the second sliding guide 25 are connected to the first bending device 23 to slide and clamp the parts to be bent; the first working table 11 and the second working table 21 are also connected with a third sliding position.
  • the third slide rail 4 is sleeved with two third bending clamping blocks 5, wherein a third bending clamping block 5 is driven by a third clamping power source 6 on the third sliding rail 4
  • the upper portion reciprocates in the direction of the first bending device 13, and the other third bending clamping block 5 is driven by a third clamping power source 6 to be on the third sliding rail 4 along the second bending
  • the device 23 reciprocates in the direction; the first clamping power source 14, the second clamping power source 24 and the third clamping power source 6 are respectively connected to the PLC control device 3 to obtain the power source; and the first bending clamping block 12.
  • the second bending clamping block 22 and the third bending clamping block 5 are respectively provided with an infrared displacement sensor 7 and a camera 8, and each of the infrared displacement sensor 7 and the camera 8 are connected to the PLC control device 3 to obtain the first A bending device 13 and a second bending device 23 bend and clamp the parts to be bent.
  • the third slide rail 4 is an annular rail, and a disc-shaped guide rail 41 is further disposed at a position corresponding to the first bending device 13 and the second bending device 23, respectively;
  • the three-bend clamping block 5 is connected to the third sliding rail 4 via a rotatable rocker arm 20 and a sliding block 29, and the sliding block 29 is driven to engage in the third sliding by the third clamping power source 6.
  • each rotatable rocker arm 20 is coupled with the third bending clamping block 5 through the ball head 201 to realize the omnidirectional clamping of the third bending clamping block 5; the rotatable rocker arm 20
  • the rotation is driven by a rotating shaft 19 and a rotary servo power source 30, thereby driving the third bending clamping block 5 to swing.
  • the PLC control device 3 is further provided with a data memory 9 which acquires and stores the bending process of each bent component, thereby facilitating real-time monitoring of the bending condition of each bent component, thereby It is convenient for the inspectors to detect the quality of the bent parts.
  • a monitoring rail 10 is further disposed on the outer side parallel to the first table 11 and the second table 12, and the first monitoring trolley 16 and the second monitoring trolley 26 are connected to the monitoring rail 10,
  • a monitoring cart 16 and a second monitoring cart 26 are respectively provided with a first bending monitoring camera 17 and a second
  • the bending monitoring camera 27, the first monitoring trolley 16 and the second monitoring trolley 26 are all connected to the PLC control device, such a structural position relationship and connection mode ensure that the PLC control device 3 can completely control and monitor various angles of the bending components. The situation further improves the processing angle monitoring of the bent parts, further facilitating the quality inspection.
  • the first bending monitoring camera 17 and the second bending monitoring camera 27 are connected to the first bending monitoring camera 17 and the second bending through a first universal joint 18 and a second universal joint 28, respectively.
  • the surveillance camera 27 can realize multi-angle monitoring during bending parts processing.
  • the third slide rail 4 is an annular rail, and a disc-shaped guide rail 101 is further disposed at a position corresponding to the first bending device 13 and the second bending device 23, respectively, which improves the first folding Multi-angle monitoring of the bending device and the second bending device.
  • the first monitoring trolley 16 and the second monitoring trolley 26 are wireless remote control trolleys, and their corresponding remote control devices are directly mounted on the PLC control device 3, and the PLC control device 3 is located in the first bending machine and the first The middle part of the side of the two bending machine is set.
  • a locker 31 is further connected between the slide block 29 and the third slide rail 4, and the locker 31 is connected to both ends of the slide block 29, and includes a fixed block 311.
  • the lock motor 312, the jack 313, the compression spring 314 and the damping block 315 wherein the lock motor 312 is connected to the PLC control device to acquire an instruction, the fixing block 311 is fixed on the slide block 29, and the lock motor 312 is sequentially connected and drives the jack 313 and the damping block 315, the jack 313 is jacketed with a compression spring 314, and the jack 313 and the compression spring 314 both pass through the fixing block 311, and the locking motor 312 expands and contracts to drive the jack 313 and the damping block 315 to be pressed in the first work.
  • the sliding block 29 is locked on the table or the second table.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

公开了一种高精度智能双联动折弯机，采用双折弯机配合采用滑轨配合夹紧待折弯零件，并且在第一折弯夹紧块（12）、第二折弯夹紧块（22）和第三折弯夹紧块（5）上分别设置了夹紧动力源，夹紧动力源分别连接PLC控制装置（3），同时夹紧动力源上还连接红外位移传感器（7）和摄像头（8），实现PLC控制装置（3）对待折弯零部件的夹紧自动定位、全程视频监控，便于后期折弯零部件在检验时，针对该零部件加工时的情况进行检验，提高零部件的检验质量以及效率，折弯机还在第一折弯机（1）与第二折弯机（2）的工作台之间设置了第三滑轨（4），第三滑轨（4）将第一折弯夹紧块（12）、第二折弯夹紧块（22）和第三折弯夹紧块（5）相互联通，降低了设备的成本和维护时间。

Description

一种高精度智能双联动折弯机 技术领域
本发明涉及双联动的折弯机技术领域，特别是涉及一种高精度智能双联动折弯机。
背景技术
现有技术中，折弯板料的长度往往大于单台折弯机的宽度，为折弯这种超长板料，需要进行双机联动作业，即将两台折弯机拼接在一起，并使其同步工作，这种折弯机可称之为双机联动折弯机，主要包括第一折弯机和第二折弯机，每一折弯机上均设有工作台，所述工作台上固定有下模，每一折弯机的两端设有侧板，工作台和下模的两端均与相应的侧板外侧平齐，由于侧板为粗加工件，当双机拼接在一起时，第一折弯机和第二折弯机之间不可避免地存在间隙，使第一折弯机上的工作台和下模与第二折弯机上的工作台和下模之间的间隙为3-5mm，当双机联动折弯板料时，在下模的接缝处会形成一不连续的折痕，造成板料折弯精度差。
并且现有的折弯零部件，尤其是大型的折弯零件见，由于其尺寸较大，加工完成的后的检验工序需要完成检验各种角度以及尺寸数据，难度较大，并且较为费时。
发明内容
为了克服上述现有技术的不足，本发明提供了一种双折弯机联动折弯板式或者丝状零部件的折弯机，提高了折弯机的折弯效率，并且该折弯机在使用时，可以实现全方位自动锁紧以及折弯，自动化程度较高，折弯效率好。
本发明所采用的技术方案是：一种高精度智能双联动折弯机，包括并列连接的第一折弯机和第二折弯机、PLC控制装置；其中：第一折弯机包括第一工作台、第一折弯夹紧块和第一折弯装置，第一折弯夹紧块通过第一夹紧动力源和第一滑动导轨连接在第一折弯装置的附近滑动夹紧待折弯零件；
第二折弯机包括第二工作台、第二折弯夹紧块和第一折弯装置，第二折弯夹紧块通过第二夹紧动力源和第二滑动导轨连接在第一折弯装置的附近滑动夹紧待折弯零件；
第一工作台和第二工作台相近位置处还连接有第三滑轨，第三滑轨上套有两块第三折弯夹紧块，其中一块第三折弯夹紧块上通过一个第三夹紧动力源驱动其在第三滑轨上沿第一折弯装置方向往复运动，另一块第三折弯夹紧块上通过一个第三夹紧动力源驱动其在第三滑轨上沿第二折弯装置方向往复运动；
第一夹紧动力源、第二夹紧动力源和第三夹紧动力源均分别连接再PLC控制装置上获取动力源；
同时第一折弯夹紧块、第二折弯夹紧块和第三折弯夹紧块上分别设有一个红外位移传感器和一个摄像头，每一个红外位移传感器和摄像头均连接PLC控制装置获取第一折弯装置和第二折弯装置折弯以及夹紧待折弯零部件的情况；
第三滑轨为环形轨道，并且其对应第一折弯装置和第二折弯装置位置处还分别设有一个圆盘形导轨；同时每一块第三折弯夹紧块通过一根可旋转的摇臂和滑动卡块连接在第三滑轨上，滑动卡块通过第三夹紧动力源带动其卡合在第三滑轨外侧滑动；每一个可旋转的摇臂通过球头与第三折弯夹紧块配合连接，实现第三折弯夹紧块的全方位夹紧；
可旋转的摇臂通过一根转轴和旋转伺服动力源带动其转动，进而带动第三折弯夹紧块摆动。
进一步地，PLC控制装置内还设有数据存储器，数据存储器获取并且存储每一个折弯零部件的折弯过程，便于实时监控每一个折弯零部件的折弯情况，从而方便后期的检验人员检测折弯零部件的质量。
进一步地，与第一工作台和第二工作台互相平行的外侧还设有一根监控导轨，监控导轨上还连接有第一监控小车和第二监控小车，第一监控小车和第二监控小车上分别设有第一折弯监控摄像头和第二折弯监控摄像头，第一监控小车和第二监控小车均连接PLC控制装置。
进一步地，第一折弯监控摄像头和第二折弯监控摄像头分别通过一个第一万向接头和第二万向接头连接第一折弯监控摄像头和第二折弯监控摄像头。
进一步地，第三滑轨为环形轨道，并且其对应第一折弯装置和第二折弯装置位置处还分别设有一个圆盘形导轨。
进一步地，第一监控小车和第二监控小车为无线遥控小车，并且其对应的遥控装置直接安装在PLC控制装置上，并且PLC控制装置位于第一折弯机和第二折弯机侧面的中间部位设置。
进一步地，滑动卡块与第三滑轨之间还连接有锁止器，所述锁止器连接在滑动卡块的两端，并且包括固定块、锁止电机、顶杆、压缩弹簧和阻尼块，其中锁止电机连接PLC控制装置获取指令，固定块固定在滑动卡块上，锁止电机依次连接并且驱动顶杆和阻尼块，顶杆外套有压缩弹簧，并且顶杆与压缩弹簧均穿过固定块，锁止电机伸缩进而驱动顶杆和阻尼块压紧在第一工作台或者第二工作台上，实现滑动卡块的锁死。
与现有技术相比，本发明的有益效果是：本发明的可视化智能双联动折弯机，采用双折弯机配合采用滑轨配合夹紧待折弯零件，并且在第一折弯夹紧块、第一折弯夹紧块上分别设置了夹紧动力源，这些夹紧动力源分别连接PLC控制装置，同时夹紧动力源上还连接红外位移传感器和摄像头，实现PLC控制装置对待折弯零部件的夹紧自动定位、全程视频监控，便于后期折弯零部件在检验时，针对该零部件加工时的情况进行检验，提高零部件的检验质量以及效率。
此外本发明的双联动折弯机，还在第一折弯机与第二折弯机的工作台之间设置了一个第三滑轨，该滑轨将第一折弯夹紧块、第二折弯夹紧块和第三折弯夹紧块相互联通，使得这三个折弯夹紧块可以根据折弯装置以及折弯零件之间的位置关系，实现相互协调使用，节省了设备的整体占用空间和质量，进而降低了设备的成本和维护时间。
附图说明
图1为一种高精度智能双联动折弯机的一个实施例的结构图；
图2为图1的一个实施例的第三滑轨与第三折弯夹紧块的连接关系图；
图3为图2的实施例的锁止器的结构图；
其中：1-第一折弯机，11-第一工作台，12-第一折弯夹紧块，13-第一折弯装置，14-第一夹紧动力源，15-第一滑动导轨，16-第一监控小车，17-第一折弯监控摄像头，18-第一万向接头；2-第二折弯机，21-第二工作台，22-第二折弯夹紧块，23-第一折弯装置，24-第二夹紧动力源，25-第二滑动导轨，26-第二监控小车，27-第二折弯监控摄像头；3-PLC控制装置，4-第三滑轨，41-圆盘形导轨；5-第三折弯夹紧块，6-第三夹紧动力源，7-红外位移传感器，8-摄像头，9-数据存储器，10-监控导轨，19-转轴，20-可旋转的摇臂，201-球头；29-滑动卡块，30-旋转伺服动力源，31-锁止器，311-固定块，312-锁止电机，313-顶杆，314-压缩弹簧，315-阻尼块。
具体实施方式
为了加深对本发明的理解，下面结合附图和实施例对本发明进一步说明，该实施例仅用于解释本发明，并不对本发明的保护范围构成限定。
如图1所示，一种高精度智能双联动折弯机，包括并列连接的第一折弯机1和第二折弯机2、PLC控制装置3；其中：第一折弯机1包括第一工作台11、第一折弯夹紧块12和第一折弯装置13，第一折弯夹紧块12通过第一夹紧动力源14和第一滑动导轨15连接在第一折弯装置13的附近滑动夹紧待折弯零件；第二折弯机2包括第二工作台21、第二折弯夹紧块22和第一折弯装置23，第二折弯夹紧块22通过第二夹紧动力源24和第二滑动导轨25连接在第一折弯装置23的附近滑动夹紧待折弯零件；第一工作台11和第二工作台21相近位置处还连接有第三滑轨4，第三滑轨4上套有两块第三折弯夹紧块5，其中一块第三折弯夹紧块5上通过一个第三夹紧动力源6驱动其在第三滑轨4上沿第一折弯装置13方向往复运动，另一块第三折弯夹紧块5上通过一个第三夹紧动力源6驱动其在第三滑轨4上沿第二折弯装置23方向往复运动；第一夹紧动力源14、第二夹紧动力源24和第三夹紧动力源6均分别连接再PLC控制装置3上获取动力源；同时第一折弯夹紧块12、第二折弯夹紧块22和第三折弯夹紧块5上分别设有一个红外位移传感器7和一个摄像头8，每一个红外位移传感器7和摄像头8均连接PLC控制装置3获取第一折弯装置13和第二折弯装置23折弯以及夹紧待折弯零部件的情况。
此外，如图2所示，第三滑轨4为环形轨道，并且其对应第一折弯装置13和第二折弯装置23位置处还分别设有一个圆盘形导轨41；同时每一块第三折弯夹紧块5通过一根可旋转的摇臂20和滑动卡块29连接在第三滑轨4上，滑动卡块29通过第三夹紧动力源6带动其卡合在第三滑轨4外侧滑动；每一个可旋转的摇臂20通过球头201与第三折弯夹紧块5配合连接，实现第三折弯夹紧块5的全方位夹紧；可旋转的摇臂20通过一根转轴19和旋转伺服动力源30带动其转动，进而带动第三折弯夹紧块5摆动。
在上述实施例中，PLC控制装置3内还设有数据存储器9，数据存储器9获取并且存储每一个折弯零部件的折弯过程，便于实时监控每一个折弯零部件的折弯情况，从而方便后期的检验人员检测折弯零部件的质量。
在上述实施例中，与第一工作台11和第二工作台12互相平行的外侧还设有一根监控导轨10，监控导轨10上还连接有第一监控小车16和第二监控小车26，第一监控小车16和第二监控小车26上分别设有第一折弯监控摄像头17和第二 折弯监控摄像头27，第一监控小车16和第二监控小车26均连接PLC控制装置，这样的结构位置关系以及连接方式，保证了PLC控制装置3能够完全控制以及监视折弯零部件的各个角度的情况，进一步提高了折弯零部件的加工角度监控，进一步方便其质量检验。
在上述实施例中，第一折弯监控摄像头17和第二折弯监控摄像头27分别通过一个第一万向接头18和第二万向接头28连接第一折弯监控摄像头17和第二折弯监控摄像头27，可以实现折弯零部件加工时的多角度监控。
在上述实施例中，第三滑轨4为环形轨道，并且其对应第一折弯装置13和第二折弯装置23位置处还分别设有一个圆盘形导轨101，提高了对第一折弯装置和第二折弯装置的多角度监控。
在上述实施例中，第一监控小车16和第二监控小车26为无线遥控小车，并且其对应的遥控装置直接安装在PLC控制装置3上，并且PLC控制装置3位于第一折弯机和第二折弯机侧面的中间部位设置。
详见图2和图3，滑动卡块29与第三滑轨4之间还连接有锁止器31，所述锁止器31连接在滑动卡块29的两端，并且包括固定块311、锁止电机312、顶杆313、压缩弹簧314和阻尼块315，其中锁止电机312连接PLC控制装置获取指令，固定块311固定在滑动卡块29上，锁止电机312依次连接并且驱动顶杆313和阻尼块315，顶杆313外套有压缩弹簧314，并且顶杆313与压缩弹簧314均穿过固定块311，锁止电机312伸缩进而驱动顶杆313和阻尼块315压紧在第一工作台或者第二工作台上，实现滑动卡块29的锁死。
本发明的实施例公布的是较佳的实施例，但并不局限于此，本领域的普通技术人员，极易根据上述实施例，领会本发明的精神，并做出不同的引申和变化，但只要不脱离本发明的精神，都在本发明的保护范围内。

Claims (6)

  1. 一种高精度智能双联动折弯机，其特征在于：包括并列连接的第一折弯机(1)和第二折弯机(2)、PLC控制装置(3)；其中：
    所述第一折弯机(1)包括第一工作台(11)、第一折弯夹紧块(12)和第一折弯装置(13)，第一折弯夹紧块(12)通过第一夹紧动力源(14)和第一滑动导轨(15)连接在第一折弯装置(13)的附近滑动夹紧待折弯零件；第二折弯机(2)包括第二工作台(21)、第二折弯夹紧块(22)和第一折弯装置(23)，第二折弯夹紧块(22)通过第二夹紧动力源(24)和第二滑动导轨(25)连接在第一折弯装置(23)的附近滑动夹紧待折弯零件；
    第一工作台(11)和第二工作台(21)相近位置处还连接有第三滑轨(4)，第三滑轨(4)上套有两块第三折弯夹紧块(5)，其中一块第三折弯夹紧块(5)上通过一个第三夹紧动力源(6)驱动其在第三滑轨(4)上沿第一折弯装置(13)方向往复运动，另一块第三折弯夹紧块(5)上通过一个第三夹紧动力源(6)驱动其在第三滑轨(4)上沿第二折弯装置(23)方向往复运动；
    第一夹紧动力源(14)、第二夹紧动力源(24)和第三夹紧动力源(6)均分别连接再PLC控制装置(3)上获取动力源；
    同时第一折弯夹紧块(12)、第二折弯夹紧块(22)和第三折弯夹紧块(5)上分别设有一个红外位移传感器(7)和一个摄像头(8)，每一个红外位移传感器(7)和摄像头(8)均连接PLC控制装置(3)获取第一折弯装置(13)和第二折弯装置(23)折弯以及夹紧待折弯零部件的情况；
    第三滑轨(4)为环形轨道，并且其对应第一折弯装置(13)和第二折弯装置(23)位置处还分别设有一个圆盘形导轨(41)；同时每一块第三折弯夹紧块(5)通过一根可旋转的摇臂(20)和滑动卡块(29)连接在第三滑轨(4)上，滑动卡块(29)通过第三夹紧动力源(6)带动其卡合在第三滑轨(4)外侧滑动；每一个可旋转的摇臂(20)通过球头(201)与第三折弯夹紧块(5)配合连接，实现第三折弯夹紧块(5)的全方位夹紧；
    可旋转的摇臂(20)通过一根转轴(19)和旋转伺服动力源(30)带动其转动，进而带动第三折弯夹紧块(5)摆动。
  2. 根据权利要求1所述的一种高精度智能双联动折弯机，其特征在于：PLC控制装置(3)内还设有数据存储器(9)，数据存储器(9)获取并且存储每一个折弯零部件的折弯过程，便于实时监控每一个折弯零部件的折弯情况，从而方便后期的检验人员检测折弯零部件的质量。
  3. 根据权利要求1所述的一种高精度智能双联动折弯机，其特征在于：与第一工作台(11)和第二工作台(12)互相平行的外侧还设有一根监控导轨(10)，所述监控导轨(10)上还连接有第一监控小车(16)和第二监控小车(26)，所述第一监控小车(16)和第二监控小车(26)上分别设有第一折弯监控摄像头(17)和第二折弯监控摄像头(27)，所述第一监控小车(16)和第二监控小车(26)均连接PLC控制装置。
  4. 根据权利要求1-3任意所述的一种高精度智能双联动折弯机，其特征在于：第一折弯监控摄像头(17)和第二折弯监控摄像头(27)分别通过一个第一万向接头(18)和第二万向接头(28)连接第一折弯监控摄像头(17)和第二折弯监控摄像头(27)。
  5. 根据权利要求3所述的一种高精度智能双联动折弯机，其特征在于：第一监控小车(16)和第二监控小车(26)为无线遥控小车，并且其对应的遥控装置直接安装在PLC控制装置(3)上，并且PLC控制装置(3)位于第一折弯机和第二折弯机侧面的中间部位设置。
  6. 根据权利要求3所述的一种高精度智能双联动折弯机，其特征在于：滑动卡块(29)与第三滑轨(4)之间还连接有锁止器(31)，所述锁止器(31)连接在滑动卡块(29)的两端，并且包括固定块(311)、锁止电机(312)、顶杆(313)、压缩弹簧(314)和阻尼块(315)，其中锁止电机(312)连接PLC控制装置获取指令，固定块(311)固定在滑动卡块(29)上，锁止电机(312)依次连接并且驱动顶杆(313)和阻尼块(315)，顶杆(313)外套有压缩弹簧(314)，并且顶杆(313)与压缩弹簧(314)均穿过固定块(311)，锁止电机(312)伸缩进而驱动顶杆(313)和阻尼块(315)压紧在第一工作台或者第二工作台上，实现滑动卡块(29)的锁死。
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