WO2018170926A1 - 一种负极和隔膜一体化结构及其制备方法和电池 - Google Patents
一种负极和隔膜一体化结构及其制备方法和电池 Download PDFInfo
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- WO2018170926A1 WO2018170926A1 PCT/CN2017/078204 CN2017078204W WO2018170926A1 WO 2018170926 A1 WO2018170926 A1 WO 2018170926A1 CN 2017078204 W CN2017078204 W CN 2017078204W WO 2018170926 A1 WO2018170926 A1 WO 2018170926A1
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- alloy foil
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the invention relates to the technical field of secondary batteries, in particular to an integrated structure of a negative electrode and a diaphragm, a preparation method thereof and a battery.
- the secondary battery is widely used in various portable electronic devices because it can be repeatedly charged and discharged, can greatly reduce the use cost, and has less environmental pollution.
- a commercial secondary battery often uses a graphite-based material as a negative electrode, and a copper foil serves as a negative electrode current collector and a polyolefin-based material as a separator.
- a battery structure hinders the improvement of the energy density of the secondary lithium ion battery, simplifies the production process, and reduces the cost.
- the theoretical specific capacity of the graphite negative electrode is low (372 mAh g -1 ), and the compacted density is low, which is not conducive to increasing the energy density of the battery; the negative active material needs to be composited with a binder, a conductive carbon black, and the like.
- the production process is cumbersome, and the negative active material and the current collector are easy to fall off; the polyolefin diaphragm material used at the present stage is poor in thermal stability and mechanical properties, and is prone to thermal runaway and puncture, resulting in A certain security risk.
- the present invention provides an integrated structure of a negative electrode and a diaphragm, which can effectively reduce the volume and weight of the battery, simplify the production process, increase the overall capacity and energy density of the battery, and improve the high rate performance of the battery. And high temperature performance for improved safety.
- the present invention provides an integrated structure of a negative electrode and a diaphragm, including aluminum or aluminum An alloy foil, and an aluminum oxide layer formed on the surface of the aluminum or aluminum alloy foil, which simultaneously serves as a negative electrode current collector and a negative electrode active material, the aluminum oxide layer serving as a separator.
- the aluminum oxide layer may be formed on one side surface of the aluminum or aluminum alloy foil, or may be formed on the entire surface of the aluminum or aluminum alloy foil, depending on the specific application.
- one electrode unit When formed on one side surface, one electrode unit may be formed with the positive electrode to form a button type battery or the like; when formed on the entire surface, a plurality of stacked electrode units may be formed with the positive electrode to form a wound type commercial battery or the like.
- the aluminum oxide layer has a porous structure, and the porous pores have a pore diameter of 10 to 3000 nm and a porosity of 85% or less. Further, the porous pores have a pore diameter of 200 to 1000 nm and a porosity of 10% to 85%.
- the porous structure of the aluminum oxide layer facilitates the alloying reaction of the metal ions in the electrolyte with the aluminum or aluminum alloy foil.
- the thickness of the aluminum oxide layer is 10% to 200% of the thickness of the aluminum or aluminum alloy foil; the thickness of the aluminum oxide layer is 5 to 50 ⁇ m.
- the suitable thickness of the aluminum oxide layer can ensure good mechanical properties, prevent the occurrence of puncture, and ensure that the electrons of the positive and negative electrodes are short-circuited and the ions are turned on.
- the aluminum or aluminum alloy foil has a thickness of 10 to 200 ⁇ m, and further, the thickness may be 50 to 200 ⁇ m. A suitable thickness ensures that it functions as both a negative current collector and a negative active material.
- the aluminum or aluminum alloy foil is a dense aluminum or aluminum alloy foil or a porous aluminum or aluminum alloy foil.
- the aluminum alloy foil may be an aluminum-copper alloy foil, an aluminum-manganese alloy foil, an aluminum-magnesium alloy foil, an aluminum-silicon alloy foil, or the like.
- the integrated structure of the negative electrode and the separator provided by the first aspect of the present invention can significantly reduce the weight and volume of the battery by integrating the negative electrode current collector, the negative electrode active material and the separator, and is beneficial to increasing the proportion of active materials in the battery. Improve the energy density of the battery; help to simplify the battery production process and reduce the cost; the aluminum oxide layer in the structure acts as a diaphragm, has excellent mechanical strength, can effectively prevent the occurrence of thermal runaway and puncture, and improve the safety performance of the battery; When the integrated structure is applied to the battery system, the metal aluminum realizes the battery reaction by alloying/de-alloying, and has higher specific volume than the conventional graphite material. the amount.
- the present invention provides a method for preparing an integrated structure of a negative electrode and a separator, comprising the following steps:
- the aluminum or aluminum alloy foil simultaneously serving as a negative current collector and a negative active material
- the organic polymer film coated on one side of the aluminum or aluminum alloy foil is removed by calcination under an inert atmosphere or by chemical dissolution to obtain an integrated structure of the negative electrode and the separator.
- the aluminum or aluminum alloy foil has a thickness of 10 to 600 ⁇ m, and further, the thickness may be 50 to 200 ⁇ m.
- the aluminum or aluminum alloy foil is a dense aluminum or aluminum alloy foil, or a porous aluminum or aluminum alloy foil, and the aluminum or aluminum alloy foil has a porosity of 0-85%.
- the organic polymer solution comprises one or more of the following organic polymers: polyacrylonitrile, polyvinylidene fluoride, polyacrylic acid, polyurethane, polyvinyl butyral, polytetrafluoroethylene, polyurethane, polyethylene, Polypropylene, polymethylpyrrolidone, polyvinyl chloride, polysulfone, polyethersulfone, polyethylene oxide, polymethyl methacrylate, polyvinylidene fluoride-hexafluoropropylene, polyoxypropylene, polyvinyl acetal, poly Vinyl pyrrolidone, sulfonylurea polymer, polyphenylenesulfone sulfonic acid polymer, polyethylene oxide, styrene butadiene rubber, polybutadiene, polyvinyl chloride, polystyrene, acrylate, chitosan, polyethylene Alcohol, polyvinyl butyral, polyethylene glycol, polyether acrylate, phosphat
- the organic solvent in the organic polymer solution includes methanol, ethanol, ethylene glycol, acetone, dimethylformamide, propylene glycol methyl ether, propylene carbonate, ethylene carbonate, dimethyl carbonate, dipropyl carbonate , Ethyl propyl carbonate, vinylene carbonate, ethyl isopropyl carbonate, methylbutyl carbonate, dibutyl carbonate, ethyl butyl carbonate, ethyl methyl carbonate, diethyl carbonate, ⁇ -butyrolactone and N- One of methyl pyrrolidone Or a plurality of; the organic polymer solution has a mass concentration of 0.1 to 100 mg/mL.
- the anodic oxidation includes constant voltage anodization or constant current anodization, the voltage of the constant voltage anodization is 5 to 200 V, and further may be 10 to 40 V; and the current of the constant current anodization is 0.01 to 6 A cm -2 .
- the anodic oxidation time is 0.1 to 240 min, and further may be 30 to 180 min.
- the anodizing electrolyte is not particularly limited, and various well-known anodized electrolytes suitable for light metal materials can be used.
- the electrolyte may be an electrolyte of an oxalate, phosphate or silicate system; the electrolyte of the phosphate system may be an aqueous solution containing a phosphate and a hydroxide; The electrolyte may be an aqueous solution containing a silicate and a hydroxide.
- the temperature of the anodizing electrolyte is 0 to 40 ° C, and further preferably 1 to 25 ° C.
- the gas used for the plasma oxidation is oxygen, the flow rate is 10-300 sccm, the power is 10-150 W, the time is 1-360 min, and the temperature is 25-400 °C.
- the aluminum oxide layer may be an oxide layer of a dense structure or a porous structure having a pore diameter of 10 to 3000 nm and a porosity of 85% or less.
- an anodizing method is adopted, and the process parameters are controlled, and an aluminum oxide layer having a porous structure can be obtained.
- the porous pore size of the aluminum oxide layer is about several tens to A few hundred nanometers.
- both anodization and plasma oxidation can be used to obtain an alumina layer having a porous structure, and the pore size is not much different from that of the aluminum or aluminum alloy foil substrate.
- the porous inner wall is also coated with an organic polymer solution when the organic polymer solution is applied.
- the chemical dissolution method may specifically be: treating the anodized aluminum or aluminum alloy foil in an organic solvent at a certain temperature for a period of time to dissolve the organic polymer film.
- the organic solvent Including methanol, ethanol, ethylene glycol, acetone, dimethylformamide, propylene glycol methyl ether, propylene carbonate, ethylene carbonate, dimethyl carbonate, dipropyl carbonate, ethylene propyl carbonate, vinylene carbonate, carbonic acid
- ethyl isopropyl ester methylbutyl carbonate, dibutyl carbonate, ethyl butyl carbonate, ethyl methyl carbonate, diethyl carbonate, ⁇ -butyrolactone, and N-methylpyrrolidone.
- the temperature can be set according to the needs of different solvents.
- the preparation method of the integrated structure of the negative electrode and the separator provided by the second aspect of the invention has the advantages of simple process, easy availability of raw materials, environmental friendliness, and is suitable for commercial production.
- the present invention provides a battery comprising a positive electrode, an electrolyte, and a negative electrode and separator integrated structure according to the first aspect of the present invention, the positive electrode including a positive electrode current collector and a positive electrode current collector A positive active material layer on the positive electrode active material layer including a positive electrode active material.
- the positive electrode is adjacent to the side of the aluminum oxide layer of the integrated structure of the negative electrode and the separator.
- the positive electrode material includes LiCoO 2 , LiMnO 2 , LiNiO 2 , LiFeO 2 , LiFePO 4 , (Li(Ni x Co y Mn 1-xy )O 2 , Li(Ni x Co y Al 1-xy )O 2 ), One or more of Na 3 V 2 (PO 4 ) 2 F 3 , Na 2 FePO 4 F, natural graphite, expanded graphite, mesocarbon microbeads.
- the electrolyte salt in the electrolyte includes one or more of a lithium salt, a sodium salt, a potassium salt, a calcium salt, and a magnesium salt.
- the preparation process of the battery provided by the present invention may include the following steps:
- Step 1 The integrated structure of the negative electrode and the separator is prepared according to the preparation method of the second aspect of the embodiment of the present invention.
- Step 2 preparing a positive electrode of the battery: dispersing the positive electrode active material, the conductive agent, and the binder in a suitable ratio in a suitable solvent to form a positive electrode slurry; applying the positive electrode slurry to the surface of the positive electrode current collector, drying and then cutting Cut into the required size to obtain a positive electrode;
- Step 3 Prepare the electrolyte: weigh the appropriate amount of electrolyte salt into a volume of solvent, stir well After dissolving, a certain amount of additives are selectively added, and the mixture is stirred evenly;
- the electrolyte salt in the step 3 is one or more of a lithium salt, a sodium salt, a potassium salt, a calcium salt and a magnesium salt;
- the solvent is one of an ester, a sulfone, an ether, a nitrile or an olefin.
- the additive includes one or more of an organic additive such as an ester, a sulfone, an ether, a nitrile or an olefin.
- steps 1-3 can be carried out simultaneously or in any order.
- Step 4 Assembling the battery: stacking or winding the integrated structure of the positive electrode, the negative electrode and the separator of the battery in sequence under an inert gas or an anhydrous oxygen-free environment, and adding an appropriate amount of electrolyte to the battery. In the housing, the assembly of the battery is completed.
- FIG. 1 is a schematic structural view of a porous aluminum foil according to an embodiment of the present invention.
- FIG. 2 is a schematic structural view of an integrated structure of a negative electrode and a separator according to an embodiment of the present invention.
- a method for preparing an integrated structure of a negative electrode and a separator comprises the following steps:
- the heating temperature is 70-80 ° C
- the polyacrylonitrile solution is solidified to form a polyacrylonitrile film
- the glass piece is removed to obtain a porous aluminum foil coated with a polyacrylonitrile film on one side;
- an aqueous solution of oxalic acid is used as an electrolyte (concentration: 0.3 mol/L)
- a porous aluminum foil coated with a polyacrylonitrile film on one side is used as an anode
- graphite is used as a cathode for constant voltage anodization.
- the other side of the porous aluminum foil was oxidized to form an aluminum oxide layer, and the voltage of the anodization was 20 V for 60 minutes.
- FIG. 2 is a schematic view showing an integrated structure of a negative electrode and a separator according to Embodiment 1 of the present invention; in the figure, 10 is an aluminum foil, 11 is a porous hole, and 20 is an aluminum oxide layer.
- Example 2 The integrated structure of the negative electrode and the separator prepared in Example 1 of the present invention is cut into a disk having a diameter of 12 mm, and placed in a glove box as a battery negative electrode;
- Examples 2-11 differ only in the materials and processing conditions in Step (1) and Step (2) in Example 1, and the anodizing treatment conditions in Step (3), steps The post-calcination treatment conditions in (4) were replaced with the same as in Table 1 and Table 2, and the other operations were the same as in Example 1.
- Example 3 of the present invention The integrated structure of the negative electrode and the separator prepared in Example 3 of the present invention is cut into a disk having a diameter of 12 mm, and placed in a glove box as a battery negative electrode;
- the integrated structure of the negative electrode and the diaphragm provided by the embodiment of the invention can effectively reduce the volume and weight of the battery, simplify the production process, increase the overall capacity and energy density of the battery, and improve the high rate performance and high temperature performance of the battery, and solve the present problem.
- There are problems in the secondary battery production process large initial investment, poor battery safety performance, low energy density, and difficult design and assembly.
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Claims (12)
- 一种负极和隔膜一体化结构,其特征在于,包括铝或铝合金箔,以及形成在所述铝或铝合金箔表面的氧化铝层,所述铝或铝合金箔同时充当负极集流体和负极活性材料,所述氧化铝层充当隔膜。
- 如权利要求1所述的负极和隔膜一体化结构,其特征在于,所述氧化铝层具有多孔结构,所述多孔的孔径为10-3000nm,孔隙率小于等于85%。
- 如权利要求1所述的负极和隔膜一体化结构,其特征在于,所述氧化铝层的厚度为5-50μm;所述铝或铝合金箔的厚度为10-200μm。
- 如权利要求1所述的负极和隔膜一体化结构,其特征在于,所述氧化铝层的厚度为所述铝或铝合金箔厚度的10%-200%。
- 如权利要求1所述的负极和隔膜一体化结构,其特征在于,所述铝或铝合金箔为致密的铝或铝合金箔,或者为多孔的铝或铝合金箔。
- 一种负极和隔膜一体化结构的制备方法,其特征在于,包括以下步骤:取铝或铝合金箔,所述铝或铝合金箔同时充当负极集流体和负极活性材料;在所述铝或铝合金箔的一面涂覆有机聚合物溶液,待固化形成有机聚合物膜之后,采用阳极氧化或等离子体氧化的方式对所述铝或铝合金箔的另一面进行可控氧化,使所述铝或铝合金箔的另一面形成氧化铝层;再在惰性气氛下煅烧或采用化学溶解的方法去掉包覆在所述铝或铝合金箔一面的所述有机聚合物膜,得到负极和隔膜一体化结构。
- 如权利要求6所述的负极和隔膜一体化结构的制备方法,其特征在于,所述有机聚合物溶液包含如下有机聚合物中的一种或多种:聚丙烯腈、聚偏氟乙烯、聚丙烯酸、聚氨酯、聚乙烯醇缩丁醛、聚四氟乙烯、聚氨酯、聚乙烯、 聚丙烯,聚甲基吡咯烷酮,聚氯乙烯、聚砜、聚醚砜、聚氧化乙烯、聚甲基丙烯酸甲酯、聚偏氟乙烯-六氟丙烯、聚氧丙烯、聚乙烯醇缩醛、聚乙烯吡咯烷酮、磺脲聚合物、聚亚苯基砜磺酸聚合物、聚环氧乙烷、丁苯橡胶、聚丁二烯、聚氯乙烯、聚苯乙烯、丙烯酸酯、壳糖酸、聚乙烯醇、聚乙烯醇缩丁醛、聚乙二醇、聚醚丙烯酸乙二醇酯、磷酸酯类聚合物。
- 如权利要求6所述的负极和隔膜一体化结构的制备方法,其特征在于,所述有机聚合物溶液中的有机溶剂包括甲醇、乙醇、乙二醇、丙酮、二甲基甲酰胺、丙二醇甲醚、碳酸丙烯脂、碳酸乙烯脂、碳酸二甲脂、碳酸二丙酯、碳酸乙丙酯、碳酸亚乙烯酯、碳酸乙异丙酯、碳酸甲丁酯、碳酸二丁酯、碳酸乙丁酯、碳酸甲乙酯、碳酸二乙酯、γ-丁内酯和N-甲基吡咯烷酮中的一种或多种;所述有机聚合物溶液的质量浓度为0.1-100mg/mL。
- 如权利要求6所述的负极和隔膜一体化结构的制备方法,其特征在于,所述阳极氧化包括恒电压阳极氧化或恒电流阳极氧化,所述恒电压阳极氧化的电压为5~200V,所述恒电流阳极氧化的电流为0.01~6A cm-2,所述阳极氧化的时间为0.1~240min,所述阳极氧化电解液的温度为0~40℃。
- 如权利要求6所述的负极和隔膜一体化结构的制备方法,其特征在于,所述等离子体氧化所用气体为氧气,流量为10-300sccm,功率为10-150W,时间为1-360min,温度为25-400℃。
- 一种电池,其特征在于,包括正极,电解液,以及如权利要求1-5任一项所述的负极和隔膜一体化结构,所述正极包括正极集流体和设置在所述正极集流体上的正极活性材料层,所述正极活性材料层包括正极活性材料。
- 如权利要求11所述的电池,其特征在于,所述电解液中的电解质盐包括锂盐、钠盐、钾盐、钙盐和镁盐中的一种或多种。
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