WO2018145437A1 - 一种门框导轨的自动拧螺母装置 - Google Patents

一种门框导轨的自动拧螺母装置 Download PDF

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Publication number
WO2018145437A1
WO2018145437A1 PCT/CN2017/098983 CN2017098983W WO2018145437A1 WO 2018145437 A1 WO2018145437 A1 WO 2018145437A1 CN 2017098983 W CN2017098983 W CN 2017098983W WO 2018145437 A1 WO2018145437 A1 WO 2018145437A1
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Prior art keywords
nut
axis
workpiece
door frame
motor
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PCT/CN2017/098983
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English (en)
French (fr)
Inventor
吴善
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广州敏惠汽车零部件有限公司
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Publication of WO2018145437A1 publication Critical patent/WO2018145437A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06—Screw or nut setting or loosening machines

Definitions

  • the invention relates to a production device in the field of automobile spare parts production research, in particular to an automatic screw nut device for a door frame guide.
  • the nut and the screw welded on the guide rail are required to fix the glass rail on the door frame, so that the automobile glass can smoothly rise and fall.
  • the existing screw nut is an operator who fixes the product on the workbench with one hand and the other hand to tighten the screw on the screw welded on the glass rail. Therefore, it is now necessary to have one person in operation for one operation, and the operator repeats the operation on a daily basis, which is labor intensive and has low production efficiency.
  • the object of the present invention is to provide an automatic screw nut device for a door frame guide rail.
  • the fully automatic control of the nut tightening machine can ensure the tightness of the screw nut operation, and can effectively solve the difference caused by the different manipulation methods of the screw nut, and can ensure the product. Quality, while reducing the labor intensity of the operator, saving labor costs.
  • an automatic screw nut device for a door frame rail comprising a machine base, wherein the machine base is arranged with a first working platform, a nut vibrating plate on the first working platform, and a second a working platform, a workpiece fixing fixture on the second working platform, and a vertical supporting plate located beside the workpiece fixing fixture, wherein a nut sub-vibration is arranged between the nut vibrating plate and the workpiece fixing jig, and the nut sub-vibration
  • One end of the disc adjacent to the workpiece fixing jig is disposed with a nut upper chute, and the vertical supporting plate is provided with a nut tightening machine horizontally movable along the X-axis or/and the Z-axis direction, the nut tightening machine
  • the working end is a nut sleeve, and a magnet for adsorbing the nut is installed in the nut sleeve, and a workpiece upper unit is
  • the workpiece upper unit includes an upper Y-axis motor mounted on a lower end surface of the second working platform, an upper X-axis motor mounted on the upper Y-axis motor, and mounted on the upper part X.
  • the upper motor on the shaft motor and the two upper pieces mounted on the upper motor form an upper clamping space between the two upper pieces, and the output end of the upper motor faces upward.
  • a nut pusher cylinder is arranged in the nut sub-vibration plate near the workpiece fixing jig, and the nut in the nut sub-vibration plate is pushed into the nut feeding trough, and the nut pushing cylinder is extended.
  • a pusher block is disposed on the end, a pusher cavity is disposed in the pusher block, and a wedge block that separates two adjacent nuts is disposed on a sidewall of the pusher cavity.
  • the vertical support plate is arranged with an X-axis moving motor and two X-axis slide rails, and the X-axis slide rails are arranged between the two X-axis slide rails, and the X A Z-axis moving motor and two Z-axis slide rails are arranged on the shaft slider, and a Z-axis slider is arranged transversely between the two Z-axis slide rails, and the nut tightening machine is mounted on the Z-axis slide.
  • a control panel and a protective cover are further disposed on the base.
  • a clamping cylinder for clamping the workpiece on the workpiece fixing jig is disposed beside the workpiece fixing jig.
  • the invention has the beneficial effects that the invention is placed on the workpiece fixing fixture by the workpiece upper unit, and the nut sleeve adsorbs the nut in the nut upper trough, and after the nut tightening machine moves along the X-axis and the Z-axis direction, the nut is Screw into the screw on the door rail.
  • the invention fully guarantees the tightening operation of the nut tightening machine by the nut tightening machine, and can effectively solve the difference caused by the different manipulation methods of the screw nut, can ensure the product quality, reduce the labor intensity of the operator, and save the labor cost. .
  • the screwing process needs to be manually operated by one person. After the automatic screwing device is used, it can be completed without manual. Not only saves the operator, but also improves the work efficiency, and improves the matching of the beat before and after the process to ensure the work efficiency.
  • Figure 1 is a schematic view of the structure of the present invention
  • Figure 2 is a plan view of the present invention.
  • an automatic screw nut device for a door frame rail includes a base 1 on which a first working platform 2, a nut vibrating plate 4 on a first working platform 2, and a first a working platform 3, a workpiece fixing fixture 14 on the second working platform 3, and a vertical support plate 7 located beside the workpiece fixing fixture 14, and a nut is arranged between the nut vibration plate 4 and the workpiece fixing fixture 14.
  • a vibrating plate 6 in which an end of the nut sub-vibration 6 adjacent to the workpiece fixing jig 14 is disposed with a nut upper chute 12 disposed on the X-axis or/and the Z-axis direction a horizontally moving nut tightening machine 10, the working end of the nut tightening machine 10 is a nut sleeve 11, a magnet for absorbing the nut is mounted in the nut sleeve 11, and the magnet in the nut sleeve 11 is a permanent magnet, the second A workpiece upper unit is disposed on a side of the work platform 3 away from the vertical support plate 7. The upper end surface of the first work platform 2 is lower than the upper end surface of the second work platform 3.
  • the nut sleeve 11 adsorbs the nut in the nut upper chute 12, and after the nut tightening machine 10 moves in the X-axis and the Z-axis direction, the nut is screwed into the door frame guide.
  • the invention can ensure the tightening of the screw nut by the fully automatic control, can effectively solve the difference caused by the different manipulation methods of the screw nut, can ensure the product quality, reduce the labor intensity of the operator and save the labor cost.
  • the screwing process needs to be manually operated by one person. After the automatic screwing device is used, it can be completed without manual. Not only saves the operator, but also improves the work efficiency, and improves the matching of the beat before and after the process to ensure the work efficiency.
  • the workpiece upper unit includes an upper Y-axis motor 18 mounted on a lower end surface of the second working platform 3, and an upper X-axis motor 17 mounted on the upper Y-axis motor 18, mounted on The upper motor 16 on the upper X-axis motor 17 and the two upper blocks 15 mounted on the upper motor 16 form an upper clamping space between the two upper blocks 15, the upper motor The output of 16 is facing up.
  • the workpiece upper unit not only sends the door frame rail of the upper nut to the workpiece fixing jig 14 but also removes the door frame rail of the already-good nut from the workpiece fixing jig 14 to realize full automation of the nut on the door frame rail.
  • the nut sub-vibration plate 6 is disposed near the workpiece fixing jig 14 with a nut pushing cylinder for pushing the nut in the nut sub-vibration plate 6 to the nut feeding groove 12, the nut pushing cylinder a pushing block is arranged on the protruding end, a pushing chamber is arranged in the pushing block, and a wedge block for separating two adjacent nuts is arranged on the side wall of the pushing chamber, and the nut is ensured each time. There is only one nut in the push chamber when feeding.
  • the vertical support plate 7 is provided with an X-axis moving motor and two X-axis slide rails 8 , and the X-axis slide rails are arranged between the two X-axis slide rails 8 .
  • the X-axis slider is arranged with a Z-axis moving motor 9 and two Z-axis slide rails, and the Z-axis slide rails are transversely arranged between the two Z-axis slide rails, and the nut tightening machine 10 is mounted on the Z-axis slide rail.
  • the nut tightening machine 10 slides along with the X-axis slide and the Z-axis slide, and loads the nut to a specified position along a preset trajectory under the control of the corresponding control system.
  • control panel 5 and the protective cover are further disposed on the base.
  • a clamping cylinder 13 for clamping the workpiece to the workpiece fixing jig 14 is disposed beside the workpiece fixing jig 14 .
  • the upper piece 15 is driven by the upper motor 16 to clamp the workpiece, and the upper X-axis motor 17 and the upper Y-axis motor 18 are actuated to place the workpiece on the workpiece fixing jig 14, and then the clamping cylinder 13 presses the product.
  • the workpiece is completely fixed, and the nut vibrating plate 4 is operated, and the nut is conveyed to the end of the nut sub-vibration plate 6 through the nut sub-vibration plate 6, and the nut pushing cylinder pushes a nut into the nut upper chute 12 so that the nut is located Below the nut sleeve 11, the nut sleeve 11 is then lowered by the Z-axis moving motor 9, the permanent magnet in the nut sleeve 11 will suck the nut, and the Z-axis moving motor 9 will raise the nut sleeve 11.
  • the X-axis moving motor moves to the right to drive the nut sleeve 11 to move directly above the screw in the workpiece, and then the Z-axis moving motor 9 controls the nut sleeve 11 to drop just to contact the screw, and then the nut tightening machine 10 controls the nut.
  • the sleeve 11 is rotated to tighten the nut on the screw of the door frame rail, and then the clamping cylinder 13 is loosened to make the workpiece unclamped.
  • the upper motor 16 drives the upper piece 15 to clamp the workpiece, and the upper X-axis motor 17 and the upper Y-axis motor 18 operate to take it out, and the process is completed.
  • the existing process method relies entirely on manual control operation, and the labor intensity is large every day, and the nut is not tightened and peeled off. After the process modification, the labor intensity of the operator is reduced, and the fully automated production is realized; after the process transformation, It can make the operation of the nut nut more standardized; after the process transformation, one person can save the investment.
  • the original production method is to screw the nut by one person; now, the fully automatic screw nut device can be used without the operator to complete the process, which reduces the personnel cost.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Gripping Jigs, Holding Jigs, And Positioning Jigs (AREA)

Abstract

一种门框导轨的自动拧螺母装置，包括机座（1），机座（1）上布置有第一工作平台（2）、螺母振盘（4）、第二工作平台（3）、工件固定治具（14）以及竖直支撑板（7），螺母振盘（4）和工件固定治具（14）之间布置螺母子振盘（6），螺母子振盘（6）中靠近所述工件固定治具（14）的一端布置有螺母上料槽（12），竖直支撑板（7）上布置有能沿X轴或/和Z轴方向水平移动的螺母拧紧机（10），螺母拧紧机（10）的工作端为螺母套（11），螺母套（11）内安装有将螺母吸附的磁铁，第二工作平台（3）中远离竖直支撑板（7）的一侧布置有工件上件单元。该自动拧螺母装置通过全自动控制能保证拧螺母操作松紧一致，能够有效解决拧螺母因操作员手法不同而造成的差异，可确保产品品质，同时减少了操作员的劳动强度，节省了人力成本。

Description

一种门框导轨的自动拧螺母装置
技术领域
本发明涉及汽车零配件生产研究领域中的一种生产设备，特别是一种门框导轨的自动拧螺母装置。
背景技术
由于汽车门框玻璃导轨要装配到门框上，故需要螺母与导轨上焊接的螺钉配合将玻璃导轨固定在门框上，是汽车玻璃能顺畅的升降。现有拧螺母为一名操作员一只手在工作台上固定好产品，另一只手取螺母将其拧紧在玻璃导轨上焊接的螺钉上。所以现在需要1个工序专配1个人进行操作生产，操作员每日重复进行该作业，劳动强度很大，生产效率低。现有技术中还存在以下缺点：
一，操作员通过手动拧螺母时，拧动速度、拧动力度等的不同会导致拧螺母的松紧不一致等问题，且会存在螺母过于松动导致脱落的问题，无法保证产品品质。同时手动拧螺母使操作员的劳动强度增大。
二，完成拧螺母作业，需要一名操作员手工操作，可能会与前后工序的节拍不一致，影响生产效率。
发明内容
本发明的目的，在于提供一种门框导轨的自动拧螺母装置，通过螺母拧紧机全自动控制能保证拧螺母操作松紧一致，能够有效解决拧螺母因操作员手法不同而造成的差异，可确保产品品质，同时减少了操作员的劳动强度，节省了人力成本。
本发明解决其技术问题的解决方案是：一种门框导轨的自动拧螺母装置，包括机座，所述机座上布置有第一工作平台、位于第一工作平台上的螺母振盘、第二工作平台、位于第二工作平台上的工件固定治具以及位于工件固定治具旁的竖直支撑板，所述螺母振盘和工件固定治具之间布置螺母子振盘，所述螺母子振盘中靠近所述工件固定治具的一端布置有螺母上料槽，所述竖直支撑板上布置有能沿X轴或/和Z轴方向水平移动的螺母拧紧机，所述螺母拧紧机的工作端为螺母套，所述螺母套内安装有将螺母吸附的磁铁，所述第二工作平台中远离竖直支撑板的一侧布置有工件上件单元。
作为上述技术方案的进一步改进，所述工件上件单元包括安装在第二工作平台下端面的上件Y轴电机、安装在上件Y轴电机上的上件X轴电机、安装在上件X轴电机上的上件电机以及安装在上件电机上的两个上件块，两个所述上件块之间形成上件夹紧空间，所述上件电机的输出端朝上。
作为上述技术方案的进一步改进，所述螺母子振盘中靠近工件固定治具布置有将螺母子振盘中的螺母推进螺母上料槽的螺母推料气缸，所述螺母推料气缸的伸出端上布置有推料块，所述推料块内布置有推料腔，所述推料腔的侧壁上布置有将相邻两个螺母分开的楔形块。
作为上述技术方案的进一步改进，所述竖直支撑板上布置有X轴移动电机以及两条X轴滑轨，两条所述X轴滑轨之间横架有X轴滑块，所述X轴滑块上布置有Z轴移动电机和两条Z轴滑轨，两条所述Z轴滑轨之间横架有Z轴滑块，所述螺母拧紧机安装在Z轴滑块上。
作为上述技术方案的进一步改进，所述机座上还布置有控制面板以及防护罩。
作为上述技术方案的进一步改进，所述工件固定治具旁布置有将工件夹紧在工件固定治具上的夹紧气缸。
本发明的有益效果是：本发明通过工件上件单元放置到工件固定治具上，螺母套将螺母上料槽中的螺母吸附后，螺母拧紧机沿X轴以及Z轴方向移动后，将螺母旋进到门框导轨的螺钉上。本发明通过螺母拧紧机全自动控制能保证拧螺母操作松紧一致，能够有效解决拧螺母因操作员手法不同而造成的差异，可确保产品品质，同时减少了操作员的劳动强度，节省了人力成本。拧螺母工序需配备一人手工操作，改用自动拧螺母装置后，无需人工即可完成。不但节省了操作人员，也提升了工作效率，而且提升前后工序节拍匹配度，保证了工作效率。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单说明。显然，所描述的附图只是本发明的一部分实施例，而不是全部实施例，本领域的技术人员在不付出创造性劳动的前提下，还可以根据这些附图获得其他设计方案和附图。
图1是本发明的结构示意图；
图2是本发明的俯视图。
具体实施方式
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述，以充分地理解本发明的目的、特征和效果。显然，所描述的实施例只是本发明的一部分实施例，而不是全部实施例，基于本发明的实施例，本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例，均属于本发明保护的范围。另外，文中所提到的所有联接/连接关系，并非单指构件直接相接，而是指可根据具体实施情况，通过添加或减少联接辅件，来组成更优的联接结构。
参照图1~图2，一种门框导轨的自动拧螺母装置，包括机座1，所述机座1上布置有第一工作平台2、位于第一工作平台2上的螺母振盘4、第二工作平台3、位于第二工作平台3上的工件固定治具14以及位于工件固定治具14旁的竖直支撑板7，所述螺母振盘4和工件固定治具14之间布置螺母子振盘6，所述螺母子振盘6中靠近所述工件固定治具14的一端布置有螺母上料槽12，所述竖直支撑板7上布置有能沿X轴或/和Z轴方向水平移动的螺母拧紧机10，所述螺母拧紧机10的工作端为螺母套11，所述螺母套11内安装有将螺母吸附的磁铁，螺母套11中的磁铁为永磁铁，所述第二工作平台3中远离竖直支撑板7的一侧布置有工件上件单元。第一工作平台2的上端面低于第二工作平台3的上端面。
通过工件上件单元放置到工件固定治具14上，螺母套11将螺母上料槽12中的螺母吸附后，螺母拧紧机10沿X轴以及Z轴方向移动后，将螺母旋进到门框导轨的螺钉上。本发明通过全自动控制能保证拧螺母操作松紧一致，能够有效解决拧螺母因操作员手法不同而造成的差异，可确保产品品质，同时减少了操作员的劳动强度，节省了人力成本。拧螺母工序需配备一人手工操作，改用自动拧螺母装置后，无需人工即可完成。不但节省了操作人员，也提升了工作效率，而且提升前后工序节拍匹配度，保证了工作效率。
进一步作为优选的实施方式，所述工件上件单元包括安装在第二工作平台3下端面的上件Y轴电机18、安装在上件Y轴电机18上的上件X轴电机17、安装在上件X轴电机17上的上件电机16以及安装在上件电机16上的两个上件块15，两个所述上件块15之间形成上件夹紧空间，所述上件电机16的输出端朝上。工件上件单元不仅将为上螺母的门框导轨送至工件固定治具14，也将已经上好螺母的门框导轨从工件固定治具14中取出，实现门框导轨上螺母的全自动化。
进一步作为优选的实施方式，所述螺母子振盘6中靠近工件固定治具14布置有将螺母子振盘6中的螺母推进螺母上料槽12的螺母推料气缸，所述螺母推料气缸的伸出端上布置有推料块，所述推料块内布置有推料腔，所述推料腔的侧壁上布置有将相邻两个螺母分开的楔形块，保证螺母每次上料时推料腔中只有一个螺母。
进一步作为优选的实施方式，所述竖直支撑板7上布置有X轴移动电机以及两条X轴滑轨8，两条所述X轴滑轨8之间横架有X轴滑块，所述X轴滑块上布置有Z轴移动电机9和两条Z轴滑轨，两条所述Z轴滑轨之间横架有Z轴滑块，所述螺母拧紧机10安装在Z轴滑块上。螺母拧紧机10随着X轴滑块以及Z轴滑块滑行，并在相应的控制系统控制下沿预设定的轨迹将螺母装到指定的位置上。
进一步作为优选的实施方式，所述机座上还布置有控制面板5以及防护罩。
进一步作为优选的实施方式，所述工件固定治具14旁布置有将工件夹紧在工件固定治具14上的夹紧气缸13。
通过上件电机16驱使上件块15将工件夹紧，上件X轴电机17和上件Y轴电机18动作，将工件放置在工件固定治具14上，接着夹紧气缸13将产品压紧，使工件完全固定好，同时螺母振盘4运行，通过螺母子振盘6将螺母输送到螺母子振盘6末端，螺母推料气缸将一个螺母推入螺母上料槽12中，使得螺母位于螺母套11下方，接着由Z轴移动电机9控制螺母套11下降，螺母套11里的永磁体将会把螺母吸起，Z轴移动电机9将螺母套11上升。接下来由X轴移动电机向右运动带动螺母套11运动至工件中螺钉的正上方定住，之后由Z轴移动电机9控制螺母套11下降到刚好接触螺钉处，然后由螺母拧紧机10控制螺母套11旋转，使螺母拧紧在门框导轨的螺钉上，之后夹紧气缸13松开，使工件处于非夹紧状态，最后上件电机16驱使上件块15将工件夹紧，上件X轴电机17和上件Y轴电机18动作动作将其取出，该工序完成。现有的工艺方法完全是依靠人工控制操作，每天劳动强度很大，且时有螺母未拧紧脱落现象，经过工艺改造后，降低了作业员的劳动强度，实现了全自动化生产；工艺改造后，可以使拧螺母的操作更加标准化；工艺改造后可以节约一人投入，原来生产方式为一人拧螺母；而现在采用全自动化拧螺母装置，不需要作业员即可完成该工序，降低了人员成本。
以上是对本发明的较佳实施方式进行了具体说明，但本发明创造并不限于所述实施例，熟悉本领域的技术人员在不违背本发明精神的前提下还可作出种种的等同变型或替换，这些等同的变型或替换均包含在本申请权利要求所限定的范围内。

Claims (6)

  1. 一种门框导轨的自动拧螺母装置，其特征在于：包括机座，所述机座上布置有第一工作平台、位于第一工作平台上的螺母振盘、第二工作平台、位于第二工作平台上的工件固定治具以及位于工件固定治具旁的竖直支撑板，所述螺母振盘和工件固定治具之间布置螺母子振盘，所述螺母子振盘中靠近所述工件固定治具的一端布置有螺母上料槽，所述竖直支撑板上布置有能沿X轴或/和Z轴方向水平移动的螺母拧紧机，所述螺母拧紧机的工作端为螺母套，所述螺母套内安装有将螺母吸附的磁铁，所述第二工作平台中远离竖直支撑板的一侧布置有工件上件单元。
  2. 根据权利要求1所述的门框导轨的自动拧螺母装置，其特征在于：所述工件上件单元包括安装在第二工作平台下端面的上件Y轴电机、安装在上件Y轴电机上的上件X轴电机、安装在上件X轴电机上的上件电机以及安装在上件电机上的两个上件块，两个所述上件块之间形成上件夹紧空间，所述上件电机的输出端朝上。
  3. 根据权利要求1所述的门框导轨的自动拧螺母装置，其特征在于：所述螺母子振盘中靠近工件固定治具布置有将螺母子振盘中的螺母推进螺母上料槽的螺母推料气缸，所述螺母推料气缸的伸出端上布置有推料块，所述推料块内布置有推料腔，所述推料腔的侧壁上布置有将相邻两个螺母分开的楔形块。
  4. 根据权利要求1~3任一项所述的门框导轨的自动拧螺母装置，其特征在于：所述竖直支撑板上布置有X轴移动电机以及两条X轴滑轨，两条所述X轴滑轨之间横架有X轴滑块，所述X轴滑块上布置有Z轴移动电机和两条Z轴滑轨，两条所述Z轴滑轨之间横架有Z轴滑块，所述螺母拧紧机安装在Z轴滑块上。
  5. 根据权利要求4所述的门框导轨的自动拧螺母装置，其特征在于：所述机座上还布置有控制面板以及防护罩。
  6. 根据权利要求4所述的门框导轨的自动拧螺母装置，其特征在于：所述工件固定治具旁布置有将工件夹紧在工件固定治具上的夹紧气缸。
PCT/CN2017/098983 2017-02-07 2017-08-25 一种门框导轨的自动拧螺母装置 WO2018145437A1 (zh)

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