WO2018120244A1 - 一种柔性电路板的喷砂流水线系统及下料设备 - Google Patents

一种柔性电路板的喷砂流水线系统及下料设备 Download PDF

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Publication number
WO2018120244A1
WO2018120244A1 PCT/CN2016/114057 CN2016114057W WO2018120244A1 WO 2018120244 A1 WO2018120244 A1 WO 2018120244A1 CN 2016114057 W CN2016114057 W CN 2016114057W WO 2018120244 A1 WO2018120244 A1 WO 2018120244A1
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WO
WIPO (PCT)
Prior art keywords
circuit board
flexible circuit
disposed
blanking
paper
Prior art date
Application number
PCT/CN2016/114057
Other languages
English (en)
French (fr)
Inventor
刘晔东
马宇宙
Original Assignee
深圳市配天机器人技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市配天机器人技术有限公司 filed Critical 深圳市配天机器人技术有限公司
Priority to PCT/CN2016/114057 priority Critical patent/WO2018120244A1/zh
Priority to CN201680086652.9A priority patent/CN109644563B/zh
Publication of WO2018120244A1 publication Critical patent/WO2018120244A1/zh

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Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00—Apparatus or processes for manufacturing printed circuits
    • H05K3/30—Assembling printed circuits with electric components, e.g. with resistor

Definitions

  • the invention relates to the field of automatic production technology, in particular to a sandblasting pipeline system for a flexible circuit board and a blanking device thereof.
  • the technical problem to be solved by the present invention is to provide a sandblasting line system for a flexible circuit board and a blanking device thereof, which solves the technical problem that the above-mentioned prior art requires manual stacking and manual stacking of paper.
  • a technical solution adopted by the present invention is to provide a blanking device for a sandblasting line system of a flexible circuit board, comprising: at least one circuit board blanking mechanism disposed at an output end of the sandblasting assembly line, a flexible circuit board for outputting an output end of the sandblasting line, wherein at least one circuit board blanking mechanism is provided with a circuit board chute and a jig, the circuit board chute is for receiving the flexible circuit board, and the jig is disposed in the sandblasting At the output end of the pipeline, wherein the clamp is used to clamp the flexible circuit board to drag the flexible circuit board into the circuit board; at least one isolating paper gripping mechanism is disposed adjacent to at least one of the circuit board blanking mechanisms for The release paper is placed on the flexible circuit board in the circuit board trough; wherein at least one release paper gripping mechanism is provided with a separation paper chute and a gripping device, the separation paper chute is used for placing the separation
  • the bottom of the circuit board slot can be lifted and lowered with a circuit board tray, and the circuit board tray can be lowered to the first preset height after being received into the flexible circuit board.
  • At least one of the bottom of the circuit board blanking mechanism is provided with a first cartridge lifting motor, and the first cartridge lifting motor is connected with the circuit board tray for driving the lifting of the circuit board pallet.
  • the at least one circuit board blanking mechanism is provided with a support plate, and the support plate is provided with a first sliding track, and the clamp is movably disposed in the first sliding track.
  • At least one circuit board blanking mechanism is further provided with a first roller and a drum motor
  • the first roller is disposed at the output end of the sandblasting pipeline through the support frame, and is disposed at the clamp for driving the flexible circuit board to roll
  • the drum motor is disposed on a side of the support plate near the output end of the sandblasting line, and is connected to the first roller through the first conveyor belt for driving the first roller to rotate.
  • At least one circuit board blanking mechanism is further provided with a second roller, a connecting member, a second conveyor belt, a third conveyor belt and a front and rear motor, and the connecting member is fixedly connected with the clamp for driving the clamp on the first sliding track
  • the second conveyor belt is disposed on the support plate and fixedly connected with the connecting member for driving the connecting member to move on the second conveyor belt
  • the second roller is disposed on the lower side of the first roller, and is connected to the second conveyor belt
  • the front and rear motors are disposed at the bottom of the at least one circuit board cutting mechanism, and are connected to the second roller through the third conveyor belt for driving the second roller to rotate.
  • the bottom of the isolating paper chute can be lifted and lowered with a magazine pallet for raising the second preset height when the separation paper in the isolating paper chute is reduced to a preset number
  • at least one bottom of the separating paper gripping mechanism is further
  • a second cartridge lifting motor is provided, and the second cartridge lifting motor is connected with the magazine pallet for driving the cartridge pallet to lift and lower.
  • the gripping device comprises a moving module, a bracket, a suction cup and a lifting cylinder.
  • the suction cup is used for sucking the separating paper
  • the suction cup can be moved up and down on the bracket and the bracket can be moved and arranged on the moving module to separate the paper chute
  • the separator paper is placed on the flexible circuit board in the circuit board trough
  • the lifting cylinder is arranged on the bracket for controlling the suction cup to move up and down
  • the moving module is provided with the second sliding track and the control motor
  • the bracket and the second sliding track Connecting controlling the motor to be connected with the second sliding track to control the rotation of the second sliding track by the control motor to drive the bracket to move on the second sliding track.
  • the four sides of the isolating paper chute are provided with a baffle brush for peeling off the release paper adhered to the release paper sucked by the suction cup.
  • the blanking device further comprises a guiding mechanism disposed between the output end of the sandblasting line and the clamp for correcting the skewed flexible circuit board outputted by the output end of the sandblasting line
  • the guiding mechanism comprises a third a sliding track, a guiding plate, a guiding brush and a guiding cylinder, wherein the third sliding track is arranged between the output end of the sandblasting line and the clamp through the supporting column, and the guiding plate is arranged on the third sliding track, and the guiding cylinder
  • the movable brush is disposed on the third sliding track
  • the guiding brush is disposed on the guiding cylinder for correcting the skewed flexible circuit board outputted by the output end of the sandblasting line.
  • another technical solution adopted by the present invention is to provide a sandblasting line system for a flexible circuit board, including a loading device, a sand blasting device, and a blanking device, wherein the blanking device is any of the above.
  • the cutting device of the sandblasting line system of the flexible circuit board is any of the above.
  • the invention has the beneficial effects that the present invention automatically places the flexible circuit board in the circuit board slot through the circuit board blanking mechanism, and stacks the separation paper by the isolating paper grasping mechanism.
  • the flexible circuit board and the flexible circuit board are separated by the separation paper to protect the circuit board from being crushed and damaged by friction, and the degree of automation is high, replacing the traditional manual cutting, effective It improves the production efficiency, reduces the labor intensity of workers, meets the requirements of the continuity of automated stacking materials, and has good application value.
  • FIG. 1 is a schematic structural view of a sandblasting line system of a flexible circuit board of the present invention
  • FIG. 2 is a schematic view showing the connection structure of the unloading device of the blasting line system of the flexible circuit board of the present invention
  • FIG. 3 is a schematic structural view of a circuit board blanking mechanism of the blanking device of FIG. 2;
  • Figure 4 is a partial structural schematic view of the circuit board blanking mechanism of Figure 3;
  • Figure 5 is a first schematic structural view of the separating paper grasping mechanism of the blanking device of Figure 2;
  • Figure 6 is a second schematic structural view of the separating paper grasping mechanism of the blanking device of Figure 2;
  • Figure 7 is a schematic view showing the structure of the guiding mechanism of the blanking device of Figure 2.
  • 1 is a sandblasting line
  • 10 is a flexible circuit board
  • 20 is a circuit board trough
  • 201 is a circuit board pallet
  • 202 is a first box lifting motor
  • 21 is a jig
  • 212 is a connecting piece
  • 22 is a support Plate
  • 221 is the first sliding track
  • 222 is the second conveyor belt
  • 23 is the first roller
  • 231 is the drum motor
  • 232 is the first conveyor belt
  • 24 is the second roller
  • 25 is the front and rear motor
  • 251 is the first Three conveyor belts
  • 30 is a separating paper chute
  • 301 is a magazine pallet
  • 302 is a second box lifting motor
  • 303 is a baffle brush
  • 31 is a moving module
  • 311 is a second sliding track
  • 32 is a bracket
  • 331 is the first bracket
  • 332 is the second bracket
  • 333 is the third bracket
  • 34 is the suction cup
  • 41 is the
  • FIG. 1 is a schematic structural view of a sandblasting pipeline system of a flexible circuit board according to the present invention.
  • the sandblasting pipeline system comprises a feeding device, a sandblasting device and a lower part. Material equipment.
  • the output end of the sandblasting line system 1 can output two parallel flexible circuit boards. It should be understood that the present invention does not limit that the output end of the blasting line system 1 can output two parallel flexible circuit boards. In other embodiments, the output end of the blasting line 1 can also output one, three, and four blocks. Or more blocks of flexible boards.
  • FIG. 2 is a schematic view showing the connection structure of the blanking device of the sandblasting line system of the flexible circuit board of the present invention
  • FIG. 3 is a schematic structural view of the circuit board blanking mechanism of the blanking device of FIG. 4 is a partial structural view of the blanking mechanism of the circuit board of FIG. 3
  • FIG. 5 is a first structural schematic view of the separating paper grasping mechanism of the blanking device of FIG. 2
  • FIG. 6 is a separating paper of the blanking device of FIG.
  • FIG. 7 is a schematic structural view of a guiding mechanism of the unloading device of FIG. 2 .
  • the blanking device of the blasting line system of the flexible circuit board comprises at least one circuit board blanking mechanism, at least one paper picking mechanism and a guiding mechanism.
  • At least one circuit board blanking mechanism is disposed at the output end of the sandblasting line 1 for obtaining the flexible circuit board 10 outputted from the output end of the sandblasting line 1.
  • the at least one circuit board blanking mechanism may specifically be one, two, three or more circuit board blanking mechanisms, which need to be determined according to actual conditions.
  • the at least one circuit board blanking mechanism specifically includes two adjacent circuit board blanking mechanisms, that is, two adjacent circuit board blanking mechanisms can simultaneously acquire two flexible circuit boards.
  • At least one circuit board blanking mechanism is provided with a circuit board slot 20, a clamp 21, a first cartridge lifting motor 202, a support plate 22, a first roller 23, a drum motor 231, a second roller 24, a connecting member 212, The second conveyor belt 222, the third conveyor belt 251, and the unloading front and rear motors 25.
  • the circuit board slot 20 is for receiving the flexible circuit board 10. It should be understood that the circuit board slot 20 may be specifically formed by a plurality of support plates 22. Preferably, the bottom of the circuit board slot 20 can be lifted and lowered with a circuit board tray 201, and the circuit board tray can be lowered by a first preset height after being received into the flexible circuit board 10. The first preset height may specifically be the thickness of the flexible circuit board 10 or other preset heights, and the specific needs may be determined according to actual conditions. Further, the first cartridge lifting motor 202 is disposed at the bottom of at least one circuit board blanking mechanism, wherein the first cartridge lifting motor 202 is coupled to the circuit board tray 201 for driving the lifting and lowering of the circuit board pallet 201.
  • the circuit board tray 201 is raised to a certain height to accommodate the flexible circuit board 10, thereby preventing the flexible circuit board 10 from being unloaded. In the process, the height is too high, resulting in damage during cutting.
  • the first cartridge lifting motor 202 controls the circuit board support. The board 201 is lowered by a first predetermined height to facilitate subsequent blanking of the flexible circuit board 10. It should be noted that the rotation mode of the first cartridge lifting motor 202 has a forward rotation and a reverse rotation.
  • the flexible circuit board 10 discharged from the circuit board chute 20 reaches a certain amount or is full, the flexible circuit board 10 is taken out.
  • the first cartridge lifting motor 202 operates and changes the rotation mode. Accordingly, the board tray 201 rises from the bottom of the circuit board slot 20 when the material is full, and rises at the height of the starting material to be performed. The next cycle of cutting work.
  • a clamp 21 is provided at the output end of the blasting line 1 for clamping the flexible circuit board and dragging the flexible circuit board 10 into the circuit board chute 20.
  • the jig 21 is used to clamp the flexible circuit board 10 to drag the flexible circuit board 10 into the circuit board chute 20.
  • the clamp 21 can be pressed or loosened.
  • the clamp 21 is provided with a cylinder that controls the clamping or loosening of the clamp 21.
  • the cylinder control clamp 21 is pressed.
  • the cylinder control jig 21 is released.
  • the present invention does not limit the number of the clamps 21. In other embodiments, the number of the clamps 21 may be one, three, four or more, depending on the actual situation.
  • the first roller 23 is disposed at the output end of the blasting line 1 through the support frame, and is disposed at the clamp 21, that is, the first roller 23 and the clamp 21 are at the same horizontal plane, and the first roller 23 is slightly larger than The height of the jig 21 is high.
  • the first roller 23 is used to drive the flexible circuit board 10 into the clamp 21.
  • the roller motor 231 is disposed on a side of the support plate 22 near the output end of the blasting line 1, and passes through the first conveyor belt 232 and the first roller.
  • the shaft 23 is connected to drive the first roller 23 to rotate. It should be understood that the outer side of the first roller 23 is provided with friction particles, which can increase its friction against the flexible circuit board.
  • the support plate 22 may be provided with a plurality of pieces disposed around the at least one circuit board blanking mechanism.
  • a first sliding rail 221 is disposed on the support plate 22, and the clamp 21 is movably disposed in the first sliding rail 221.
  • the connecting member 212 is fixedly connected with the clamp 21, and the connecting member 212 is used to drive the clamp 21 to move on the first sliding track 221.
  • the second conveyor belt 222 is disposed on the support plate 22 and is fixedly coupled to the connecting member 212 for driving the connecting member 212 to move on the second conveyor belt 222.
  • the second conveyor belt 222 is disposed on the side of the support plate 22, first A slide rail 221 is provided at an end of the support plate 22.
  • the second roller 24 is disposed at the output end of the blasting line 1, and the second roller 24 is disposed at the lower side of the first roller 23, wherein the second roller 24 is coupled to the second conveyor belt 222 for driving The two conveyor belts 222 rotate.
  • the front and rear motor 25 is disposed at the bottom of at least one of the circuit board blanking mechanisms, and is coupled to the second roller 24 through the third conveyor belt 251 for driving the second roller 24 to rotate.
  • the front and rear motor 25 and the first cartridge lifting motor 202 may be disposed at the same position. It is to be noted that the motor 25 is rotated before and after the cutting, thereby changing the rotation mode of the second roller 24, and when the second roller 24 is rotated, the second conveyor belt 222 is driven to reciprocate around the second roller 24.
  • the connecting member 212 is driven to drive the clamp 21 fixedly connected to the connecting member 212 to move back and forth to drag and drop the flexible circuit board 10 into the circuit board slot 20.
  • the at least one separating paper grasping mechanism is disposed adjacent to the at least one circuit board blanking mechanism.
  • the at least one separating paper grasping mechanism includes two separating paper grasping mechanisms, and the two separating paper grasping mechanisms are disposed on the at least one circuit. Both sides of the board cutting mechanism.
  • At least one release paper gripping mechanism is used to place the release paper on the flexible circuit board 10 in the circuit board chute 20 such that the release paper is spaced between the flexible circuit boards 10, thus protecting the flexible circuit board 10 from being stacked. There will be no damage during the process.
  • the number of the separation paper grasping mechanism corresponds to the number of the circuit board blanking mechanism, that is, one separation paper grasping mechanism corresponds to one circuit board blanking mechanism.
  • one isolating paper grasping mechanism corresponding to two circuit board blanking mechanisms that is, one separating paper grasping mechanism can realize the blanking of two circuit board blanking mechanisms.
  • At least one release paper gripping mechanism is provided with a separating paper chute 30 and a gripping device.
  • the isolating paper chute 30 is used to place the release paper.
  • the isolating paper chute 30 may be surrounded by a plurality of support bars, and the bottom of the isolating paper chute 30 may be lifted and lowered with a magazine holder 301 for ascending when the separation paper in the separation paper chute 30 is reduced to a preset number The second preset height. Further, the bottom of the at least one release paper gripping mechanism is further provided with a second cartridge lifting motor 302, and the second cartridge lifting motor 302 is connected with the cartridge holder 301 for driving the cartridge holder 301 to be lifted and lowered.
  • the cartridge holder 301 of the embodiment can be lifted and lowered at the bottom of the isolating paper chute 30 to raise the second predetermined height when the separation paper is grasped by a certain amount, so that the gripping device can be grasped.
  • the second preset height is an artificially set value, which needs to be determined according to actual conditions.
  • the gripping device is movably disposed on at least one of the release paper gripping mechanisms for gripping the release paper in the release paper chute 30 and placing the release paper on the flexible circuit board 10 in the circuit board chute 20. It should be understood that in the stacking process of the flexible circuit board 10, a release paper should be stacked between the flexible circuit boards 10 to protect the flexible circuit board 10.
  • at least one release paper gripping mechanism grabs a piece of release paper onto the surface of the flexible circuit board 10 each time a flexible circuit board 10 is cut into the circuit board slot 20, so that the flexible circuit board 10 Isolation paper is placed at intervals from each other during the blanking process.
  • the gripping device includes a moving module 31, a bracket 32, a suction cup 34, and a lifting cylinder 33.
  • the moving module 31 is provided with a second sliding track 311 and a control motor.
  • the bracket 32 is connected to the second sliding track 311, and the control motor is connected with the second sliding track 311 to control the rotation of the second sliding track 311 by the control motor 312.
  • the driving bracket 32 moves on the second sliding rail 311.
  • the suction cup 34 is used for sucking the release paper, the suction cup 34 can be moved up and down or left and right on the bracket 32, and the bracket 32 can be movably disposed on the moving module 31 to place the release paper in the separation paper chute 30 on the circuit board.
  • the suction cup 34 can adsorb the release paper on the suction cup 34 by vacuuming.
  • the lift cylinder 33 is disposed on the bracket 32 for controlling the suction cup 34 to move up and down or left and right.
  • the bracket 32 includes a first bracket 331, a second bracket 332, and a third bracket 333.
  • the lifting cylinder 33 is disposed on the third bracket 333, and the output shaft of the lifting cylinder 33 faces downward, wherein both ends of the third bracket 333
  • the first bracket 331 and the second bracket 332 are fixedly coupled, wherein the first bracket 331 and the second bracket 332 are symmetrically disposed.
  • first bracket 331 and the second bracket 332 are respectively hingedly disposed on both ends of the third bracket 333.
  • Suction cups 34 are respectively disposed at both ends of the first bracket 331 and the second bracket 332 to better absorb the separator paper.
  • the baffle brush 303 is provided on four sides of the isolating paper chute 30. Specifically, the baffle brush 303 is disposed on the support strip of the isolating paper chute 30. The baffle brush 303 is used to peel off the release paper adhered to the release paper sucked by the suction cup 34, so that during the rise of the release paper, the other release paper adhered to the release paper sucked by the suction cup 34 passes through the baffle. The brush 303 sweeps back into the isolating paper chute 30.
  • the guiding mechanism is disposed between the output end of the blasting line 1 and the jig 21 for aligning the skewed flexible circuit board 10 outputted from the output end of the blasting line 1.
  • the guiding mechanism includes a third sliding rail 41, a guiding plate 42, a guiding brush 44 and a guiding cylinder 43.
  • the third sliding track 41 is disposed between the output end of the sandblasting line 1 and the jig 21 through the support column 45, and the guiding plate 42 is disposed on the third sliding track 41 to divide the third sliding track 41 into two segments of the correcting track. Wherein the flexible circuit boards 10 are all transported to the jig 21 via the correcting track.
  • the guiding cylinder 43 is movably disposed on the third sliding rail 41, and the guiding brush 44 is disposed on the guiding cylinder 43 for correcting the skewed flexible circuit board 10 outputted from the output end of the blasting line 1. Specifically, when the skewed flexible circuit board 10 enters the guiding mechanism, the output shaft of the guiding cylinder 43 controls the guiding brush 44 connected thereto to move left and right to straighten the skewed flexible circuit board 10.
  • the flexible circuit board 10 passes through the output end of the sandblasting pipeline 1 and enters at least one circuit board blanking mechanism, and the flexible circuit board 10 is rolled into the work by the operation of the first roller 23 and the drum motor 231.
  • the jig 21 clamps the flexible circuit board 10.
  • the motor 25 is operated, and the clamp 21 is transported together with the flexible circuit board 10 to the upper of the circuit board slot 20.
  • the clamp 21 is loosened, and the flexible circuit board 10 is not disposed at one end of the clamp 21 due to its own gravity. And driving the other end to gently fall into the circuit board slot 20.
  • the motor 25 is changed in rotation before and after the unloading, and the jig 21 is brought back to the original position, waiting for the arrival of the next flexible circuit board 10.
  • the gripping device acts, grabs the separating paper and moves to the right side of the circuit board slot 20, releases the separating paper, and places the separating paper on the flexible circuit board. 10, then return to the initial position, waiting for the next process.
  • the cutting device of the embodiment is further provided with a detecting mechanism for checking the blanking condition of the flexible circuit board through the detecting mechanism (such as whether the flexible circuit board reaches the circuit board slot 20) and the feedback detecting instruction to the blanking device.
  • a detecting mechanism for checking the blanking condition of the flexible circuit board through the detecting mechanism (such as whether the flexible circuit board reaches the circuit board slot 20) and the feedback detecting instruction to the blanking device.
  • the degree of automation is high and the precision is high.
  • the present invention automatically places the flexible circuit board in the circuit board slot through the circuit board blanking mechanism, and stacks the separation paper on the circuit board through the isolating paper grasping mechanism, so that the flexible circuit board and the flexible circuit board Separated by isolating paper to protect the circuit board from being crushed and damaged by friction, the degree of automation is high, replacing the traditional manual cutting, which effectively improves the production efficiency and reduces the labor intensity of the workers.
  • the consistency requirement of the automated stacking material has good application value; in addition, the blanking equipment of the invention has compact design, small occupied space, high speed, high precision, and maximizes production efficiency.

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Abstract

一种柔性电路板(10)的喷砂流水线(1)系统的下料设备，包括：至少一电路板下料机构，设置在喷砂流水线(1)的输出端，其中，至少一电路板下料机构设有电路板料槽(20)和夹具(21)，电路板料槽(20)用于收容柔性电路板(10)，夹具(21)用于夹紧柔性电路板(10)，以将柔性电路板(10)拖至电路板料中；至少一隔离纸抓取机构，与至少一电路板下料机构相邻设置，将隔离纸放置在电路板料槽(20)中的柔性电路板(10)上；其中，至少一隔离纸抓取机构设有隔离纸料槽(30)和抓取装置，隔离纸料槽(30)用于放置隔离纸，抓取装置用于抓取隔离纸料槽(30)中的隔离纸，并将隔离纸放置在电路板料槽(20)中的柔性电路板(10)上。通过上述方式，所述下料设备满足自动化下料的连贯性要求，大大提高生产效率，降低人工成本。

Description

一种柔性电路板的喷砂流水线系统及下料设备
【技术领域】
本发明涉及自动化生产技术领域，特别是涉及一种柔性电路板的喷砂流水线系统及其下料设备。
【背景技术】
在柔性电路板的喷砂工艺中，需要工人将两张柔性电路板并列放入喷砂流水线的生产线输入端中，待加工好后，喷砂流水线的输出端有一人收料，由于喷砂流水线的输入端和输出端隔开，而为了保护柔性电路板，柔性电路板不能够直接叠放在一起，需要用隔离纸将柔性电路板隔开。这样，喷砂流水线的下料端在叠放柔性电路板时，需要人工进行叠料以及需要人工进行叠放隔离纸，造成了人工浪费，且效率较低。因此，针对上述技术问题，已成为亟待解决的技术问题。
【发明内容】
本发明主要解决的技术问题是提供一种柔性电路板的喷砂流水线系统及其下料设备，解决了上述在现有技术中需要人工进行叠料以及需要人工进行叠放隔离纸的技术问题。
为解决上述技术问题，本发明采用的一个技术方案是：提供一种柔性电路板的喷砂流水线系统的下料设备，包括：至少一电路板下料机构，设置在喷砂流水线的输出端，用于获取喷砂流水线的输出端所输出的柔性电路板，其中，至少一电路板下料机构设有电路板料槽和夹具，电路板料槽用于收容柔性电路板，夹具设置在喷砂流水线的输出端处，其中夹具用于夹紧柔性电路板，以将柔性电路板拖至电路板料中；至少一隔离纸抓取机构，与至少一电路板下料机构相邻设置，用于将隔离纸放置在电路板料槽中的柔性电路板上；其中，至少一隔离纸抓取机构设有隔离纸料槽和抓取装置，隔离纸料槽用于放置隔离纸，抓取装置可移动设置在至少一隔离纸抓取机构上，用于抓取隔离纸料槽中的隔离纸，并将隔离纸放置在电路板料槽中的柔性电路板上。
其中，电路板料槽的底部可升降设有电路板托板，电路板托板能够在收容到柔性电路板后，下降第一预设高度。
其中，至少一电路板下料机构的底部设有第一料盒升降马达，第一料盒升降马达与电路板托板连接，用于驱动电路板托板的升降。
其中，至少一电路板下料机构设有支撑板，支撑板上设有第一滑动轨道，夹具可移动设置在第一滑动轨道中。
其中，至少一电路板下料机构还设有第一滚轴和滚筒马达，第一滚轴通过支撑架设置在喷砂流水线的输出端处，且设置在夹具处，用于带动柔性电路板滚入夹具中，滚筒马达设置在支撑板靠近喷砂流水线的输出端的一侧，且通过第一传送带与第一滚轴连接，用于带动第一滚轴转动。
其中，至少一电路板下料机构还设有第二滚轴、连接件、第二传送带、第三传送带和下料前后马达，连接件与夹具固定连接，用于带动夹具在第一滑动轨道上移动，第二传送带设置在支撑板上，且与连接件固定连接，用于带动连接件在第二传送带上移动，第二滚轴设置在第一滚轴的下侧，且与第二传送带连接，用于带动第二传送带转动，下料前后马达设置在至少一电路板下料机构的底部，且通过第三传送带与第二滚轴连接，用于带动第二滚轴转动。
其中，隔离纸料槽的底部可升降设置有料盒托板，用于在隔离纸料槽中的隔离纸减少到预设数量时上升第二预设高度，至少一隔离纸抓取机构的底部还设有第二料盒升降马达，第二料盒升降马达与料盒托板连接，用于驱动料盒托板升降。
其中，抓取装置包括移动模组、支架、吸盘和升降气缸，吸盘用于吸住隔离纸，吸盘可上下移动设置在支架上且支架可移动设置在移动模组上，以将隔离纸料槽中的隔离纸放置在电路板料槽中的柔性电路板上，升降气缸设置在支架上，用于控制吸盘上下移动，移动模组设有第二滑动轨道和控制电机，支架与第二滑动轨道连接，控制电机与第二滑动轨道连接，以通过控制电机控制第二滑动轨道转动，以带动支架在第二滑动轨道上移动。
其中，隔离纸料槽的四侧设有挡板毛刷，用于将与吸盘吸住的隔离纸所粘连的隔离纸剥离。
其中，下料设备还包括导正机构，设置在喷砂流水线的输出端和夹具之间，用于将喷砂流水线的输出端所输出的歪斜的柔性电路板扶正，其中导正机构包括第三滑动轨道、导正板、导正毛刷和导正气缸，第三滑动轨道通过支撑柱设置在喷砂流水线的输出端和夹具之间，导正板设置在第三滑动轨道上，导正气缸可移动设置在第三滑动轨道上，导正毛刷设置在导正气缸上，用于将喷砂流水线的输出端所输出的歪斜的柔性电路板扶正。
为解决上述技术问题，本发明采用的另一个技术方案是：提供一种柔性电路板的喷砂流水线系统，包括上料设备、喷砂设备和下料设备，其中下料设备为上述任一项的柔性电路板的喷砂流水线系统的下料设备。
与现有技术相比，本发明所取得的有益效果是：本发明通过电路板下料机构自动将柔性电路板放置在电路板料槽中，并通过隔离纸抓取机构将隔离纸叠放在电路板上，使得柔性电路板与柔性电路板之间用隔离纸隔开，以保护电路板不被压坏及因摩擦而带来的损坏，自动化程度高，替代了传统的人工下料，有效提高了生产效率，减轻了工人的劳动强度，满足自动化叠料的连贯性要求，具有较好的应用价值。
【附图说明】
图1是本发明柔性电路板的喷砂流水线系统的结构示意图；
图2是本发明柔性电路板的喷砂流水线系统的下料设备的连接结构示意图；
图3是图2中下料设备的电路板下料机构的结构示意图；
图4是图3中电路板下料机构的局部结构示意图；
图5是图2中下料设备的隔离纸抓取机构的第一结构示意图；
图6是图2中下料设备的隔离纸抓取机构的第二结构示意图；
图7是图2中下料设备的导正机构的结构示意图。
图中，1为喷砂流水线，10为柔性电路板，20为电路板料槽，201为电路板托板，202为第一料盒升降马达，21为夹具，212为连接件，22为支撑板，221为第一滑动轨道，222为第二传送带，23为第一滚轴，231为滚筒马达，232为第一传送带，24为第二滚轴，25为下料前后马达，251为第三传送带，30为隔离纸料槽，301为料盒托板，302为第二料盒升降马达，303为挡板毛刷，31为移动模组，311为第二滑动轨道，32为支架，33升降气缸，331为第一支架，332为第二支架，333为第三支架，34为吸盘，41为第三滑动轨道，42为导正板，43为导正气缸，44为导正毛刷。
【具体实施方式】
下面结合附图和实施方式对本发明进行详细说明。
本发明公开一种柔性电路板的喷砂流水线系统，参阅图1，图1是本发明柔性电路板的喷砂流水线系统的结构示意图，该喷砂流水线系统包括上料设备、喷砂设备和下料设备。该喷砂流水线系统1的输出端可以输出2块并列的柔性电路板。应理解，本发明并不限定喷砂流水线系统1的输出端可以输出2块并列的柔性电路板，在其他实施例中，喷砂流水线1的输出端还可以输出1块、3块、4块或者更多块柔性电路板。
如图2-图7所示，图2是本发明柔性电路板的喷砂流水线系统的下料设备的连接结构示意图，图3是图2中下料设备的电路板下料机构的结构示意图，图4是图3中电路板下料机构的局部结构示意图，图5是图2中下料设备的隔离纸抓取机构的第一结构示意图，图6是图2中下料设备的隔离纸抓取机构的第二结构示意图，图7是图2中下料设备的导正机构的结构示意图。该柔性电路板的喷砂流水线系统的下料设备包括至少一电路板下料机构、至少一隔离纸抓取机构和导正机构。
至少一电路板下料机构设置在喷砂流水线1的输出端，用于获取喷砂流水线1的输出端所输出的柔性电路板10。应理解，至少一电路板下料机构具体可以为1个、2个、3个或者更多个电路板下料机构，具体需要根据实际情况而定。优选地，至少一电路板下料机构具体包括2个相邻设置的电路板下料机构，即，2个相邻设置的电路板下料机构可以同时获取到2块柔性电路板。
至少一电路板下料机构设有电路板料槽20、夹具21、第一料盒升降马达202、支撑板22、第一滚轴23、滚筒马达231、第二滚轴24、连接件212、第二传送带222、第三传送带251和下料前后马达25。
电路板料槽20用于收容柔性电路板10，应理解，电路板料槽20具体可以通过多块支撑板22围绕形成。优选地，电路板料槽20的底部可升降设有电路板托板201，电路板托板能够在收容到柔性电路板10后，下降第一预设高度。其中第一预设高度具体可以为柔性电路板10的厚度，也可以其他预设高度，具体需要根据实际情况而定。进一步的，第一料盒升降马达202设置在至少一电路板下料机构的底部，其中第一料盒升降马达202与电路板托板201连接，用于驱动电路板托板201的升降。
在本实施例中，在柔性电路板10叠放在电路板料槽20的过程中，将电路板托板201上升至一定高度，以收容柔性电路板10，从而可以防止柔性电路板10在下料过程中因高度过高而导致下料时损坏。而为避免柔性电路板10的过多堆积，影响后续柔性电路板10的下料，待柔性电路板10叠放在该电路板托板201上后，第一料盒升降马达202控制电路板托板201下降第一预设高度，以方便后续的柔性电路板10的下料。值得注意的是，第一料盒升降马达202的转动方式有正转和反转，因此，当电路板料槽20下料的柔性电路板10达到一定量或料满时，取出柔性电路板10后，第一料盒升降马达202工作，并改变转动方式，相应的，电路板托板201由料满时在电路板料槽20底部的状态下上升，上升在开始下料的高度，以进行下一循环的下料工作。
夹具21设置在喷砂流水线1的输出端处，用于夹住柔性电路板并将柔性电路板10拖至电路板料槽20中。具体地，夹具21用于夹紧柔性电路板10，以将柔性电路板10拖至电路板料槽20中。应理解，夹具21可以压紧或松开的，具体地，夹具21设有气缸，该气缸控制夹具21的压紧或松开，当夹具21中有柔性电路板时，气缸控制夹具21压紧，当柔性电路板10拖至电路板料槽20时，气缸控制夹具21松开。在本实施例中，夹具21的数量有2个，用于夹紧2块并列输出的柔性电路板。当然，本发明并不限定夹具21的数量，在其他实施例中，夹具21的数量可以是1个、3个、4个或者更多个，具体需要根据实际情况而定。
进一步地，第一滚轴23通过支撑架设置在喷砂流水线1的输出端处，且设置在夹具21处，即第一滚轴23与夹具21处于同一水平面，且第一滚轴23稍微比夹具21的高度高。第一滚轴23用于带动柔性电路板10滚入夹具21中，具体地，滚筒马达231设置在支撑板22靠近喷砂流水线1的输出端的一侧，且通过第一传送带232与第一滚轴23连接，用于带动第一滚轴23转动。应理解，第一滚轴23的外侧设有摩擦颗粒，能够加大其对柔性电路板的摩擦。
支撑板22可以是有多块围绕设置在至少一电路板下料机构上。支撑板22上设有第一滑动轨道221，夹具21可移动设置在第一滑动轨道221中。具体地，为实现夹具21可在第一滑动轨道221上移动，连接件212与夹具21固定连接，连接件212用于带动夹具21在第一滑动轨道221上移动。第二传送带222设置在支撑板22上，且与连接件212固定连接，用于带动连接件212在第二传送带222上移动，其中第二传送带222是设置在支撑板22的侧边，第一滑动轨道221设置在支撑板22的端部。第二滚轴24设置在喷砂流水线1的输出端处，且第二滚轴24设置在第一滚轴23的下侧，其中第二滚轴24与第二传送带222连接，用于带动第二传送带222转动。下料前后马达25设置在至少一电路板下料机构的底部，且通过第三传送带251与第二滚轴24连接，用于带动第二滚轴24转动。其中，下料前后马达25和第一料盒升降马达202可以设置在同一位置上。值得注意的是，下料前后马达25通过转动，从而带动第二滚轴24的转动方式的改变，当第二滚轴24转动时，带动第二传送带222围绕第二滚轴24往复运动，从而带动连接件212并带动与连接件212固定连接的夹具21前后运动，以将柔性电路板10拖放至电路板料槽20中。
至少一隔离纸抓取机构与至少一电路板下料机构相邻设置，具体的，至少一隔离纸抓取机构包括2个隔离纸抓取机构，2个隔离纸抓取机构设置在至少一电路板下料机构的两侧。至少一隔离纸抓取机构用于将隔离纸放置在电路板料槽20中的柔性电路板10上，使得隔离纸间隔设置在柔性电路板10之间，这样保护柔性电路板10在下料层叠的过程中不会损伤。应理解，隔离纸抓取机构的数量与电路板下料机构的数量是对应的，即1个隔离纸抓取机构对应1个电路板下料机构。当然，在其他实施例中，也可以是1个隔离纸抓取机构对应2个电路板下料机构，即1个隔离纸抓取机构可以实现对2个电路板下料机构进行下料。
至少一隔离纸抓取机构设有隔离纸料槽30和抓取装置。隔离纸料槽30用于放置隔离纸。
隔离纸料槽30可由多根支撑条围绕而成，且隔离纸料槽30的底部可升降设置有料盒托板301，用于在隔离纸料槽30中的隔离纸减少到预设数量时上升第二预设高度。进一步地，至少一隔离纸抓取机构的底部还设有第二料盒升降马达302，第二料盒升降马达302与料盒托板301连接，用于驱动料盒托板301升降。
本实施例的料盒托板301可升降设置在隔离纸料槽30的底部，以将隔离纸在抓取一定量时，上升一个第二预设高度，方便抓取装置抓取。其中第二预设高度为人为设定的值，具体需要根据实际情况而定。
抓取装置可移动设置在至少一隔离纸抓取机构上，用于抓取隔离纸料槽30中的隔离纸，并将隔离纸放置在电路板料槽20中的柔性电路板10上。应理解，在柔性电路板10的下料叠放过程中，均应在各柔性电路板10之间叠放隔离纸，以保护柔性电路板10。在本实施例中，至少一隔离纸抓取机构在每下料一块柔性电路板10至电路板料槽20中时抓取一张隔离纸至柔性电路板10表面上，以使得柔性电路板10在下料过程中彼此间隔设置有隔离纸。
具体地，抓取装置包括移动模组31、支架32、吸盘34和升降气缸33。其中移动模组31设有第二滑动轨道311和控制电机，支架32与第二滑动轨道311连接，控制电机与第二滑动轨道311连接，以通过控制电机312控制第二滑动轨道311转动，以带动支架32在第二滑动轨道311上移动。吸盘34用于吸住隔离纸，吸盘34可上下或左右移动设置在支架32上，且支架32可移动设置在移动模组31上，以将隔离纸料槽30中的隔离纸放置在电路板料槽20中的柔性电路板10上。其中，吸盘34可通过抽真空的方式将隔离纸吸附在吸盘34上。升降气缸33设置在支架32上，用于控制吸盘34上下或左右移动。具体地，支架32包括第一支架331、第二支架332和第三支架333，升降气缸33设置在第三支架333上，且升降气缸33的输出轴朝下，其中第三支架333的两端固定连接有第一支架331和第二支架332，其中第一支架331和第二支架332对称设置。应理解，在其他实施例中，第一支架331和第二支架332分别铰接设置在第三支架333的两端上。吸盘34分别设置在第一支架331和第二支架332的两端，以更好的将隔离纸吸取。
在本实施例中，隔离纸料槽30的四侧设有挡板毛刷303，具体地，挡板毛刷303设置在隔离纸料槽30的支撑条上。挡板毛刷303用于将与吸盘34吸住的隔离纸所粘连的隔离纸剥离，这样在隔离纸上升过程中，粘连在被吸盘34所吸住的隔离纸上的其它隔离纸经挡板毛刷303扫落回隔离纸料槽30中。
导正机构设置在喷砂流水线1的输出端和夹具21之间，用于将喷砂流水线1的输出端所输出的歪斜的柔性电路板10扶正。其中导正机构包括第三滑动轨道41、导正板42、导正毛刷44和导正气缸43。第三滑动轨道41通过支撑柱45设置在喷砂流水线1的输出端和夹具21之间，导正板42设置在第三滑动轨道41上，以将第三滑动轨道41分割形成2段校正轨道，其中柔性电路板10均经过校正轨道输送至夹具21上。导正气缸43可移动设置在第三滑动轨道41上，导正毛刷44设置在导正气缸43上，用于将喷砂流水线1的输出端所输出的歪斜的柔性电路板10扶正。具体地，歪斜的柔性电路板10进入到导正机构时，导正气缸43的输出轴控制与其连接的导正毛刷44左右移动，以将歪斜的柔性电路板10扶正。
本发明在具体实施过程中，柔性电路板10经过喷砂流水线1输出端并进入至少一电路板下料机构，通过第一滚轴23和滚筒马达231的工作，将柔性电路板10滚入至夹具21中。夹具21夹紧该柔性电路板10。下料前后马达25运转，将夹具21连同柔性电路板10输送至电路板料槽20的上方，此时夹具21松开，柔性电路板10由于自身重力作用，其未设置在夹具21的一端下落，并带动另一端平缓的下落至电路板料槽20中。待柔性电路板10平缓落入电路板料槽20中后，下料前后马达25改变转动方式，将夹具21带回至原始位置，等待下一个柔性电路板10的到来。
在夹具21通过下料前后马达25带动返回至原始位置后，抓取装置动作，抓取隔离纸并左右移动至电路板料槽20的正上方，释放隔离纸，将隔离纸放置在柔性电路板10上，然后返回至初始位置，等待下一个工序的进行。
应理解，在本实施例的下料设备还设有检测机构，以通过检测机构检查柔性电路板的下料情况（如柔性电路板是否达到电路板料槽20）及反馈检测指令给下料设备，以使得下料设备做出相应动作，自动化程度高，精确度高。
综上，本发明通过电路板下料机构自动将柔性电路板放置在电路板料槽中，并通过隔离纸抓取机构将隔离纸叠放在电路板上，使得柔性电路板与柔性电路板之间用隔离纸隔开，以保护电路板不被压坏及因摩擦而带来的损坏，自动化程度高，替代了传统的人工下料，有效提高了生产效率，减轻了工人的劳动强度，满足自动化叠料的连贯性要求，具有较好的应用价值；另外，本发明的下料设备的设计紧凑，占地空间较小，且速度快，精度高，最大限度的提高了生产效率。
以上所述仅为本发明的实施方式，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (11)

  1. 一种柔性电路板的喷砂流水线系统的下料设备，其中，包括：
    至少一电路板下料机构，设置在所述喷砂流水线的输出端，用于获取所述喷砂流水线的输出端所输出的柔性电路板，其中，所述至少一电路板下料机构设有电路板料槽和夹具，所述电路板料槽用于收容所述柔性电路板，所述夹具设置在所述喷砂流水线的输出端处，其中所述夹具用于夹紧所述柔性电路板，以将所述柔性电路板拖至所述电路板料槽中；
    至少一隔离纸抓取机构，与所述至少一电路板下料机构相邻设置，用于将隔离纸放置在所述电路板料槽中的柔性电路板上；
    其中，所述至少一隔离纸抓取机构设有隔离纸料槽和抓取装置，所述隔离纸料槽用于放置所述隔离纸，所述抓取装置可移动设置在所述至少一隔离纸抓取机构上，用于抓取所述隔离纸料槽中的所述隔离纸，并将所述隔离纸放置在所述电路板料槽中的柔性电路板上。
  2. 根据权利要求1所述的下料设备，其中，所述电路板料槽的底部可升降设有电路板托板，所述电路板托板能够在收容到所述柔性电路板后，下降第一预设高度。
  3. 根据权利要求2所述的下料设备，其中，所述至少一电路板下料机构的底部设有第一料盒升降马达，所述第一料盒升降马达与所述电路板托板连接，用于驱动所述电路板托板的升降。
  4. 根据权利要求3所述的下料设备，其中，所述至少一电路板下料机构设有支撑板，所述支撑板上设有第一滑动轨道，所述夹具可移动设置在所述第一滑动轨道中。
  5. 根据权利要求4所述的下料设备，其中，所述至少一电路板下料机构还设有第一滚轴和滚筒马达，所述第一滚轴通过支撑架设置在所述喷砂流水线的输出端处，且设置在所述夹具处，用于带动所述柔性电路板滚入所述夹具中，所述滚筒马达设置在所述支撑板靠近所述喷砂流水线的输出端的一侧，且通过第一传送带与所述第一滚轴连接，用于带动所述第一滚轴转动。
  6. 根据权利要求5所述的下料设备，其中，所述至少一电路板下料机构还设有第二滚轴、连接件、第二传送带、第三传送带和下料前后马达，所述连接件与所述夹具固定连接，用于带动所述夹具在所述第一滑动轨道上移动，所述第二传送带设置在所述支撑板上，且与所述连接件固定连接，用于带动所述连接件在所述第二传送带上移动，所述第二滚轴设置在所述第一滚轴的下侧，且与所述第二传送带连接，用于带动所述第二传送带转动，所述下料前后马达设置在所述至少一电路板下料机构的底部，且通过所述第三传送带与所述第二滚轴连接，用于带动所述第二滚轴转动。
  7. 根据权利要求1所述的下料设备，其中，所述隔离纸料槽的底部可升降设置有料盒托板，用于在所述隔离纸料槽中的所述隔离纸减少到预设数量时上升第二预设高度，所述至少一隔离纸抓取机构的底部还设有第二料盒升降马达，所述第二料盒升降马达与所述料盒托板连接，用于驱动所述料盒托板升降。
  8. 根据权利要求7所述的下料设备，其中，所述抓取装置包括移动模组、支架、吸盘和升降气缸，所述吸盘用于吸住所述隔离纸，所述吸盘可上下移动设置在所述支架上且所述支架可移动设置在所述移动模组上，以将所述隔离纸料槽中的所述隔离纸放置在所述电路板料槽中的柔性电路板上，所述升降气缸设置在所述支架上，用于控制所述吸盘上下移动，所述移动模组设有第二滑动轨道和控制电机，所述支架与所述第二滑动轨道连接，所述控制电机与所述第二滑动轨道连接，以通过所述控制电机控制所述第二滑动轨道转动，以带动所述支架在所述第二滑动轨道上移动。
  9. 根据权利要求8所述的下料设备，其中，所述隔离纸料槽的四侧设有挡板毛刷，用于将与所述吸盘吸住的隔离纸所粘连的所述隔离纸剥离。
  10. 根据权利要求1所述的下料设备，其中，所述下料设备还包括导正机构，设置在所述喷砂流水线的输出端和所述夹具之间，用于将所述喷砂流水线的输出端所输出的歪斜的所述柔性电路板扶正，其中所述导正机构包括第三滑动轨道、导正板、导正毛刷和导正气缸，所述第三滑动轨道通过支撑柱设置在所述喷砂流水线的输出端和所述夹具之间，所述导正板设置在所述第三滑动轨道上，所述导正气缸可移动设置在所述第三滑动轨道上，所述导正毛刷设置在所述导正气缸上，用于将所述喷砂流水线的输出端所输出的歪斜的所述柔性电路板扶正。
  11. 一种柔性电路板的喷砂流水线系统，其中，包括上料设备、喷砂设备和下料设备，其中所述下料设备为权利要求1-10所述的柔性电路板的喷砂流水线系统的下料设备。
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