WO2018112676A1 - 一种自动化制砖生产线 - Google Patents
一种自动化制砖生产线 Download PDFInfo
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- WO2018112676A1 WO2018112676A1 PCT/CN2016/000690 CN2016000690W WO2018112676A1 WO 2018112676 A1 WO2018112676 A1 WO 2018112676A1 CN 2016000690 W CN2016000690 W CN 2016000690W WO 2018112676 A1 WO2018112676 A1 WO 2018112676A1
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- Prior art keywords
- conveyor belt
- density
- brick
- belt
- bricks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
Definitions
- the invention belongs to the technical field of brick making, and particularly relates to an automated brick production line.
- the bricks at the brick exit of the brick making machine need to be transported to the position of the brick by the conveyor belt.
- the interval between the bricks is larger.
- the bricks need to be tightly tied together, so that it is convenient to put a plurality of bricks together and put them on the bricks.
- the object of the present invention is to provide an automated brick production line which solves the problem of adjusting the density of brick placement and the posture adjustment of the brick in the background art, and can significantly improve the degree of automation and reduce the cost.
- the automated brick production line of the invention consists of a brick making machine for transferring raw materials into bricks, a transfer conveyor belt, a transfer robot, a low-density conveyor belt, a high-density conveyor belt, and a palletizing robot for bridging bricks into bricks.
- the transfer conveyor is located between the brick exit of the brick making machine and the low density conveyor belt, the transfer robot is used to transport the bricks on the transfer conveyor to the low density conveyor belt; the low density conveyor belt And the high-density conveyor belt is composed of a driving wheel, a driven wheel and a belt body wound around the driving wheel and the driven wheel.
- the belt of the low-density conveyor belt and the high-density conveyor belt are arranged at intervals and have a high density.
- the belt body of the conveyor belt and the belt body of the low-density conveyor belt are staggered at the boundary of the two conveyor belts, and the conveying speed of the high-density conveyor belt is smaller than the conveying speed of the low-density conveyor belt;
- the low-density conveyor belt is also included a brick turning mechanism between the driving wheel and the driven wheel and a driving mechanism for driving the turning of the brick turning mechanism, the brick turning mechanism comprising a rotating shaft and two or more rotating arms protrudingly arranged on the rotating shaft, O invert arm opposite sides enclose an angle of 90 degrees bricks nip.
- the brick making machine presses the raw material into bricks, and the bricks are automatically placed on the transfer conveyor belt in a horizontal state, and then the transfer robot removes, lifts and transfers the bricks on the transfer conveyor to the low-density conveying line.
- the bricks and other debris that the brick machine drops with the bricks falling onto the transfer conveyor belt are discharged by the transfer line, and will not be transferred to the low-density transport line with the bricks, affecting the bricks at a low level. Stability on density conveyor lines.
- the brick When the brick is horizontally connected with the low-density conveyor belt to the brick turning mechanism, it is first supported by the inverted arm and rotates with the turning arm about its rotation axis. In this process, the posture of the brick gradually changes from horizontal to horizontal. Vertically, the inverted arm is finally placed on the belt and continues to move with the belt of the low density conveyor belt.
- the spacing between adjacent bricks is large.
- the bricks are transported to the junction of a high-density conveyor belt and a low-density conveyor belt, they are simultaneously supported by the belts of the two conveyor belts. , thereby transferring to a high-density conveyor belt; since the conveying speed of the high-density conveyor belt is smaller than the conveying speed of the low-density conveyor belt, the spacing between adjacent bricks on the high-density conveyor belt is smaller than the original The purpose of adjusting the density of brick placement is automatically achieved.
- the palletizing robot finally codes the bricks in the vertical state on the high-density conveyor belt and the densely placed bricks into bricks.
- the rotation of the brick turning mechanism is a tempo type; during the rotation of the turning arm with the rotating shaft, the turning arm is exposed in the front of the rotating shaft from the lower side of the belt body to the belt body, and is conveyed along the conveyor belt. After the direction is over the shaft, it is rotated downwards to the bottom of the belt at the rear of the shaft. When the brick on the brick clamping portion is vertical, the bottom surface of the brick clamping portion is flush with the top surface of the belt. Below the top surface of the strip, and the rotor pauses for a predetermined time at this time.
- the horizontal arm can be completely moved to the upper side of the turning arm, and the turning arm is rotated to support the brick upward; It is also possible to completely convert the brick into a vertical state and fall onto the low-density conveyor belt body, and the flip arm temporarily pauses. After the brick in the vertical state is taken away by the low-density conveyor belt belt, the arm is turned over and then continues to rotate. Avoid flipping the bricks in the vertical state on the low-density conveyor belt during the rotation.
- the inverting arm is composed of a plurality of sub-inverting arms arranged in parallel at intervals, and the sub-inverting arms are spaced apart from the belt body. In this way, the split arm and the strip body can support the brick at a plurality of positions to ensure the balance of the brick.
- the driven wheel of the high-density conveyor belt and the driven wheel of the low-density conveyor belt are mounted on the same rotating shaft at the boundary of the two conveyor belts, wherein the driven wheel of the high-density conveyor belt and/or the low-density conveyor belt driven wheel Rotating relative to the rotating shaft.
- the driven wheels of the two conveyor belts are arranged at the junction and are arranged coaxially, which can reduce the overlapping length of the two conveyor belts, which is beneficial to maintain the stability of the bricks; moreover, the rotation speed of the driven wheels of the two conveyor belts Mutual interference does not affect the realization of the density of the adjustment bricks.
- the belt body in the low-density conveyor belt and the high-density conveyor belt is provided with a spaced convex portion toward the driving surface of the driving wheel and the driven wheel, and the driving wheel and the driven wheel are provided with corresponding to the convex portion.
- the driving wheel and the driven wheel are both formed by a wheel body and a plurality of pins.
- the wheel body has an annular groove in the middle of the wheel surface, and the pin passes through the groove wall of the annular groove and is fixed at an annular groove. Thereby the annular groove is divided into spaced recesses.
- the utility model has the advantages of convenient manufacture, easy improvement of the position and precision of the concave portion.
- the automatic brick production line of the invention can automatically flip the bricks on the conveyor belt by setting the ingenious brick turning mechanism and the two conveyor belts with different conveying speeds, and can replace the artificially automatic bricks on the conveyor belt.
- the placement density is adjusted to improve the degree of automation, save human resources, improve work efficiency, and have good practicability.
- FIG. 1 is a schematic view showing the overall layout of an automated brick production line of the present invention.
- Figure 2 is a schematic illustration of the principle of the low density conveyor belt of the present invention.
- Figure 3 is a partial plan view of the low density conveyor belt of the present invention.
- Figure 4 is a schematic illustration of the connection of the low density conveyor belt of the present invention to a high density conveyor belt.
- Figure 5 is a top plan view of a portion of the junction of the low density conveyor belt and the high density conveyor belt of the present invention.
- Fig. 6 is a schematic view showing the structure of a belt of a low-density conveyor belt and a high-density conveyor belt.
- Figure 7 is a front elevational view of the wheel body.
- Fig. 8 is a cross-sectional view taken along line A-A of Fig. 7;
- the drawings indicate: 1, transport conveyor belt; 2, transfer robot; 3, low-density conveyor belt; 4, high-density conveyor belt; 5, palletizing robot; 6, drive wheel; 7, driven wheel; 81, convex portion; 9, brick turning mechanism; 91, the shaft of the brick turning mechanism; 92, the flip arm; 921, the split arm; 93, the brick clamping portion; 10, the driven wheel of the low density conveyor belt Rotary shaft; 11, concave portion; 12, wheel body; 121, annular groove; 13, pin; 14, brick.
- the automated brick production line of the present embodiment consists of a brick making machine (not shown) which presses the raw material into bricks, a transfer conveyor belt 1, a transfer robot 2, a low-density conveyor belt 3, and a high-density conveying.
- the conveying direction of the belt 3 is vertical, the conveying directions of the low-density conveyor belt 3, the high-density conveyor belt 4 are the same and on the same straight line;
- the transport robot 2 is used to transport the bricks 14 on the transport conveyor belt 1 to a low density
- the conveyor belt 3; the low-density conveyor belt 3 and the high-density conveyor belt 4 are each composed of a driving wheel 6, a driven wheel 7, and a belt body 8 wound around the driving wheel 6 and the driven wheel 7, the low-density conveyor belt 3.
- the strips 8 of the high-density conveyor belt 4 are arranged in a plurality of spaces, and the belt body 8 of the high-density conveyor belt 4 and the belt body 8 of the low-density conveyor belt 3 are staggered at the boundary of the two conveyor belts. Adjusting the driving speed of the respective driving wheels 6 so that the conveying speed of the high-density conveyor belt 4 is lower than the low density
- the conveying speed of the conveyor belt 3; the low-density conveyor belt 3 further comprises a brick turning mechanism 9 between the driving wheel 6 and the driven wheel 7 and a driving mechanism for driving the brick turning mechanism 9 (stepping can be adopted
- a motor or the like includes a rotating shaft 91 and two or more rotating arms 92 protruding from the rotating shaft 91. The opposite sides of the adjacent rotating arms 92 form an angle of 90.
- Brick-clamping portion 93 includes a rotating shaft 91 and two or more rotating arms 92 protruding from the rotating shaft 91. The opposite sides of the adjacent rotating arms 92 form an angle
- the rotation of the brick turning mechanism 9 is a tempo type; during the rotation of the rotating arm 91, the turning arm 92 is exposed to the belt body 8 from the lower side of the belt body 8 in front of the rotating shaft 91. And after passing over the rotating shaft 91 in the conveying direction of the conveyor belt, and then rotating downward to the lower side of the belt body 8 at the rear of the rotating shaft 91; when the brick 14 on the brick holding portion 93 is in a vertical state, the brick is clamped The bottom surface of the portion 93 is flush with the top surface of the belt body 8 or slightly lower than the top surface of the belt body 8, and the rotating body is stopped at this time for a predetermined time.
- the horizontally-branched brick 14 can be completely moved over the turning arm 92, and the turning arm 92 is rotated.
- the brick 14 is propped up upwards; at the same time, the brick 14 is completely converted into a vertical state and falls onto the low-density conveyor belt 3 body 8, the flip arm 92 is temporarily suspended, and the brick 14 to be vertically is transported by the low-density conveyor belt.
- the inverting arm 92 is further rotated, so that the vertical state brick 14 on the belt body 8 of the low-density conveyor belt 3 during the turning of the inverting arm 92 can be prevented.
- the inverting arm 92 is constituted by a plurality of sub-inverting arms 921 arranged in parallel at intervals, and the sub-inverting arms 921 are spaced apart from the belt body 8 of the low-density conveying belt 3.
- the sub-oververting arm 921 and the sub-strip body 8 of the low-density conveyor belt 3 can support the brick at a plurality of positions to ensure the balance of the brick.
- the driven wheel 7 of the high-density conveyor belt 4 and the driven wheel 7 of the low-density conveyor belt 3 are mounted on the same rotating shaft 10 at the junction of the two conveyor belts, wherein the driven wheel 7 of the high-density conveyor belt 4 and/or low-density conveying
- the driven wheel 7 of the belt 3 is rotatable relative to the rotating shaft 10.
- the driven wheels 7 of the two conveyor belts are disposed at the junction and are disposed coaxially, which can reduce the overlapping length of the two conveyor belt bodies 8, which is beneficial to maintain the stability of the bricks 14.
- the driven wheels of the two conveyor belts The rotational speed of 7 does not interfere with each other and does not affect the realization of the density of the adjustment bricks 14.
- the belt body 8 of the low-density conveyor belt 3 and the high-density conveyor belt 4 is provided with a spaced convex portion 81 toward the driving surface of the driving wheel 6 and the driven wheel 7, and the driving wheel 6 and the driven wheel 7 are provided thereon.
- a spacing recess 11 corresponding to the convex portion 81; the driving wheel 6 and the driven wheel 7 are each formed by a wheel body 12 and a plurality of pins 13 having an annular groove 121 in the middle of the wheel surface of the wheel body 12, the pin 13 being worn
- the groove wall of the annular groove 121 is spaced apart from the annular groove 121 to partition the annular groove 121 into the spaced recesses 11.
- the convex portion 81 of the belt body 85 gradually approaches the concave portion 11 of the driving wheel 6, and then is inserted into the concave portion 11, and the driving wheel 6 is rotated by the driving wheel 6, thereby driving the belt body. 8 moves, and then, as the drive wheel 6 rotates, the convex portion 81 is again released from the recess 11.
- a stable and precise connection relationship between the driving wheel 6, the driven wheel 7 and the belt body 8 is formed, and the sliding between the driving wheel 6 and the belt body 8 does not occur. Thereby improving the reliability and accuracy of the drive.
- the brick making machine presses the raw material into bricks 14, and the bricks 14 are automatically placed on the transport conveyor belt 1 in a horizontal state, and then the transporting robot 2 grips, lifts, and transfers the bricks 14 on the transport conveyor belt 1.
- the low-density conveyor line in the process, the bricks and the like which are dropped by the brick machine with the bricks 14 onto the transfer conveyor belt 1 are discharged by the transfer line without being transferred to the low density with the bricks 14.
- the conveyor line affects the stability of the brick 14 on a low density conveyor line.
- the brick 14 When the brick 14 is horizontally along with the low density conveyor belt 3 to the brick turning mechanism 9, it is first supported by the inverting arm 92 and rotates with the turning arm 92 about its rotating shaft 91, in the process, the brick The attitude of 14 is gradually converted from horizontal to vertical, and finally placed on the belt 8 by the inverted arm 92, and continues to move with the belt 8.
- the spacing between adjacent bricks 14 is large, and when the bricks 14 are transported to the junction of the high-density conveyor belt 4 and the low-density conveyor belt 3, they are simultaneously transported by two The belt body 8 is supported, thereby Transfer to the high-density conveyor belt 4; since the conveying speed of the high-density conveyor belt 4 is smaller than the conveying speed of the low-density conveyor belt 3, the spacing between adjacent bricks 14 on the high-density conveyor belt 4 may be changed from the original Small, thus automatically adjusting the density of the brick 14 placement.
- the palletizing robot 5 finally codes the bricks 14 of the vertical state on the high-density conveyor belt 4 and the densely placed bricks into bricks.
Abstract
一种自动化制砖生产线，以解决砖块摆放密度调整以及砖块姿态调整的问题，可以显著提高自动化程度，降低成本。该生产线由制砖机、转运输送带（1）、转运机械手（2）、低密度输送带（3）、高密度输送带（4）和码垛机械手（5）构成，所述低密度输送带和高密度输送带均由驱动轮（6）、从动轮（7）及带体（8）构成，低密度输送带、高密度输送带的带体均有多条且间隔设置，高密度输送带的带体与低密度输送带的带体在两条输送带的交界处交错排列，高密度输送带的输送速度小于低密度输送带的输送速度；低密度输送带还包括位于其驱动轮与从动轮之间的砖块翻转机构（9），砖块翻转机构包括转轴（91）及突出设置于转轴上的两个或多个翻转臂（92），相邻翻转臂的相对侧面构成夹角为90度的砖块夹持部（93）。
Description
本发明属于制砖技术领域，具体涉及到一种自动化制砖生产线。
目前，很多制砖厂都已经采用了自动化生产线来制砖，但是，由于制砖工艺的特殊性，有一些问题尚未得到很好的解决，使得生产线的自动化程度不高。
例如说：
1、目前很多砖厂采用压制的方法来生产砖坯，砖坯压制出来后为水平状态，而为了烧制时节省空间，必须将砖坯转成垂直状态并码成砖垛，同样的情形也出现在砖块的运输上。如何快速、高效地将砖坯或砖块的状态由水平调整为垂直，是业内一直亟待解决的问题。目前只能利用人工将砖坯或砖块进行翻转，成本高，效率低。
2、在制砖过程中，需要将制砖机出砖口处的砖块通过输送带输送到砖垛所在位置，在将砖块放到输送带上时，砖块之间的间隔较大，而需要码砖时，需要砖块紧密地挨在一起，才方便将多个砖块一起提起放到砖垛上。目前只能依靠人工来调整输送带上的砖块摆放密度，以满足码砖的需求。此种人工调整方式增加了人工，不利于自动化生产和降低成本。
发明内容
本发明的目的是提出一种自动化制砖生产线，该生产线解决了背景技术中的砖块摆放密度调整以及砖块姿态调整的问题，可以显著提高自动化程度，降低成本。
本发明的自动化制砖生产线由将原料压制成砖块的制砖机、转运输送带、转运机械手、低密度输送带、高密度输送带和用于将砖块码成砖垛的码垛机械手构成，所述转运输送带位于制砖机的砖块出口和低密度输送带之间，所述转运机械手用于将转运输送带上的砖块搬运至低密度输送带上；所述低密度输送带和高密度输送带均由驱动轮、从动轮及绕于驱动轮和从动轮上的带体构成，所述低密度输送带、高密度输送带的带体均有多条且间隔设置，高密度输送带的带体与低密度输送带的带体在两条输送带的交界处交错排列，高密度输送带的输送速度小于低密度输送带的输送速度；所述低密度输送带还包括位于其驱动轮与从动轮之间的砖块翻转机构及驱动砖块翻转机构转动的驱动机构，所述砖块翻转机构包括转轴及突出设置于转轴上的两个或多个翻转臂，相邻翻转臂的相对侧面构成夹角为90度的砖块夹持部。
上述生产线的工作原理如下：
制砖机将原料压制成砖块，并将砖块呈水平状态自动放置到转运输送带上，然后由转运机械手将转运输送带上的砖块夹取、提升、并转移至低密度输送线上，在此过程中，制砖机随砖块掉落到转运输送带上的砖渣等杂物被转运流水线排掉，而不会随砖块转移至低密度输送线上，影响砖块在低密度输送线上的稳定性。
当砖块呈水平状态随着低密度输送带至砖块翻转机构处时，首先被翻转臂支撑起，并随着翻转臂绕其转轴转动，在此过程中，砖块的姿态逐渐由水平转化为垂直，最后被翻转臂重新摆放于带体上，继续随低密度输送带的带体移动。
在低密度输送带上，相邻砖块之间的间距较大，当砖块被运送到高密度输送带与低密度输送带的交界处时，就会同时被两条输送带的带体支撑，从而转移到高密度输送带上；由于高密度输送带的输送速度小于低密度输送带的输送速度，因此在高密度输送带上的相邻砖块之间的间距会比原来变小，从而自动实现了调整砖块摆放密度的目的。
码垛机械手最终将高密度输送带上的垂直状态且摆放密度较大的砖块码成砖垛。
上述制砖机、机械手都是已经被业内普遍应用的技术，此处不再赘述。
进一步地，所述砖块翻转机构的转动为节拍式；所述翻转臂在随转轴转动的过程中，翻转臂在转轴的前方由带体的下方向上露出于带体，并沿输送带的输送方向向上越过转轴后，再在转轴的后方向下转动至带体下方；当砖块夹持部上的砖块呈垂直状态时，砖块夹持部的底面与带体顶面平齐或略低于带体顶面，且转动体在此时停顿预定时间。只要控制好砖块翻转机构的转动节拍与低密度输送带带体的输送速度，即可使水平状态的砖块完全移动到翻转臂的上方时，翻转臂才转动而向上撑起砖块；同时还可以使砖块完全转化为垂直状态并落到低密度输送带带体上后，翻转臂暂时停顿，待垂直状态的砖块被低密度输送带带体带走后翻转臂再继续转动，可以避免翻转臂在转动过程中碰到低密度输送带带体上的垂直状态的砖块。
进一步地，所述翻转臂由多个且间隔平行排列的分翻转臂构成，所述分翻转臂与带体间隔设置。这样分翻转臂和分带体均可以在多个位置对砖块形成支撑，保证砖块的平衡。
进一步地，所述高密度输送带的从动轮与低密度输送带的从动轮在两条输送带的交界处安装在同一转轴上，其中高密度输送带的从动轮和/或低密度输送带的从动轮
与所述转轴可相对转动。将两条输送带的从动轮设置于交界处，并同轴设置，可以减少两条输送带带体的重叠长度，有利于保持砖块的稳定；而且，两条输送带的从动轮的转动速度互不干扰，不会影响调整砖块摆放密度的实现。
进一步地，在低密度输送带和高密度输送带中的所述带体朝向驱动轮、从动轮的驱动面设有间隔的凸部，所述驱动轮、从动轮上设有与凸部对应的间隔凹部；所述驱动轮、从动轮均由轮体和若干销钉构成，所述轮体的轮面中部开有环形槽，所述销钉穿过环形槽的槽壁而间隔固定于环形槽处，从而将环形槽分隔成间隔凹部。通过凸部与凹部之间的配合，使得驱动轮、从动轮与带体之间形成稳定、精确的连接关系，驱动轮与带体之间不会发生打滑的情形，从而提高了驱动的可靠性和精度；而通过在轮体上开设环形凹槽，以及在环形凹槽上穿设销钉的方式来构成轮体上的凹部，具有制造方便、易提高凹部位置、精度的优点。
本发明的自动化制砖生产线通过设置结构巧妙的砖块翻转机构以及输送速度不同的两条输送带，可以自动将输送带上的砖块进行翻转，且能够代替人工自动对输送带上的砖块摆放密度进行调整，提高了自动化程度，节省了人力资源，并提高了工作效率，具有很好的实用性。
图1是本发明的自动化制砖生产线的整体布局示意图。
图2是本发明的低密度输送带的原理示意图。
图3是本发明的低密度输送带的局部俯视图。
图4是本发明的低密度输送带与高密度输送带的连接示意图。
图5是本发明的低密度输送带与高密度输送带的交界处的局部结构俯视图。
图6是低密度输送带、高密度输送带的带体的结构示意图。
图7是轮体的正视图。
图8是图7的A-A剖视图。
附图标示：1、转运输送带；2、转运机械手；3、低密度输送带；4、高密度输送带；5、码垛机械手；6、驱动轮；7、从动轮；8、带体；81、凸部；9、砖块翻转机构；91、砖块翻转机构的转轴；92、翻转臂；921、分翻转臂；93、砖块夹持部；10、低密度输送带的从动轮的转轴；11、凹部；12、轮体；121、环形槽；13、销钉；14、砖块。
下面对照附图，通过对实施实例的描述，对本发明的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理等作进一步的详细说明。
实施例1：
如图所示，本实施例的自动化制砖生产线由将原料压制成砖块的制砖机(图中未画出)、转运输送带1、转运机械手2、低密度输送带3、高密度输送带4和用于将砖块码成砖垛的码垛机械手5构成，所述转运输送带1位于制砖机的砖块出口和低密度输送带3之间，转运输送带1与低密度输送带3的输送方向垂直，低密度输送带3、高密度输送带4的输送方向相同且在同一条直线上；所述转运机械手2用于将转运输送带1上的砖块14搬运至低密度输送带3上；所述低密度输送带3和高密度输送带4均由驱动轮6、从动轮7及绕于驱动轮6和从动轮7上的带体8构成，所述低密度输送带3、高密度输送带4的带体8均有多条且间隔设置，高密度输送带4的带体8与低密度输送带3的带体8在两条输送带的交界处交错排列，通过调整各自驱动轮6的驱动速度，使得高密度输送带4的输送速度小于低密度输送带3的输送速度；所述低密度输送带3还包括位于其驱动轮6与从动轮7之间的砖块翻转机构9及驱动砖块翻转机构9转动的驱动机构(可采用步进电机等，图中未画出)，所述砖块翻转机构9包括转轴91及突出设置于转轴91上的两个或多个翻转臂92，相邻翻转臂92的相对侧面构成夹角为90度的砖块夹持部93。
进一步地，所述砖块翻转机构9的转动为节拍式；所述翻转臂92在随转轴91转动的过程中，翻转臂92在转轴91的前方由带体8的下方向上露出于带体8，并沿输送带的输送方向向上越过转轴91后，再在转轴91的后方向下转动至带体8下方；当砖块夹持部93上的砖块14呈垂直状态时，砖块夹持部93的底面与带体8顶面平齐或略低于带体8顶面，且转动体在此时停顿预定时间。只要控制好砖块翻转机构9的转动节拍与低密度输送带3的带体8的输送速度，即可使水平状态的砖块14完全移动到翻转臂92的上方时，翻转臂92才转动而向上撑起砖块；同时还可以使砖块14完全转化为垂直状态并落到低密度输送带3带体8上后，翻转臂92暂时停顿，待垂直状态的砖块14被低密度输送带3带体8带走后翻转臂92再继续转动，可以避免翻转臂92在转动过程中碰到低密度输送带3带体8上的垂直状态的砖块14。
在本实施例中，翻转臂92由多个且间隔平行排列的分翻转臂921构成，所述分翻转臂921与低密度输送带3的带体8间隔设置。这样分翻转臂921和低密度输送带3的分带体8均可以在多个位置对砖块形成支撑，保证砖块的平衡。
高密度输送带4的从动轮7与低密度输送带3的从动轮7在两条输送带的交界处安装在同一转轴10上，其中高密度输送带4的从动轮7和/或低密度输送带3的从动轮7与所述转轴10可相对转动。将两条输送带的从动轮7设置于交界处，并同轴设置，可以减少两条输送带带体8的重叠长度，有利于保持砖块14的稳定；而且，两条输送带的从动轮7的转动速度互不干扰，不会影响调整砖块14摆放密度的实现。
在低密度输送带3和高密度输送带4中的所述带体8朝向驱动轮6、从动轮7的驱动面设有间隔的凸部81，所述驱动轮6、从动轮7上设有与凸部81对应的间隔凹部11；所述驱动轮6、从动轮7均由轮体12和若干销钉13构成，所述轮体12的轮面中部开有环形槽121，所述销钉13穿过环形槽121的槽壁而间隔固定于环形槽121处，从而将环形槽121分隔成间隔凹部11。在带体85的移动过程中，带体85的凸部81逐渐接近驱动轮6的凹部11，然后插入到凹部11内，在驱动轮6的作用下随着驱动轮6转动，从而驱动带体8移动，然后，随着驱动轮6的转动，凸部81又从凹部11中脱出。通过凸部81与凹部11之间的配合，使得驱动轮6、从动轮7与带体8之间形成稳定、精确的连接关系，驱动轮6与带体8之间不会发生打滑的情形，从而提高了驱动的可靠性和精度。
上述生产线的工作原理如下：
制砖机将原料压制成砖块14，并将砖块14呈水平状态自动放置到转运输送带1上，然后由转运机械手2将转运输送带1上的砖块14夹取、提升、并转移至低密度输送线上，在此过程中，制砖机随砖块14掉落到转运输送带1上的砖渣等杂物被转运流水线排掉，而不会随砖块14转移至低密度输送线上，影响砖块14在低密度输送线上的稳定性。
当砖块14呈水平状态随着低密度输送带3至砖块翻转机构9处时，首先被翻转臂92支撑起，并随着翻转臂92绕其转轴91转动，在此过程中，砖块14的姿态逐渐由水平转化为垂直，最后被翻转臂92重新摆放于带体8上，继续随带体8移动。
在低密度输送带3上，相邻砖块14之间的间距较大，当砖块14被运送到高密度输送带4与低密度输送带3的交界处时，就会同时被两条输送带的带体8支撑，从而
转移到高密度输送带4上；由于高密度输送带4的输送速度小于低密度输送带3的输送速度，因此在高密度输送带4上的相邻砖块14之间的间距会比原来变小，从而自动实现了调整砖块14摆放密度的目的。
码垛机械手5最终将高密度输送带4上的垂直状态且摆放密度较大的砖块14码成砖垛。
Claims (5)
- 一种自动化制砖生产线，其特征在于由将原料压制成砖块的制砖机、转运输送带、转运机械手、低密度输送带、高密度输送带和用于将砖块码成砖垛的码垛机械手构成，所述转运输送带位于制砖机的砖块出口和低密度输送带之间，所述转运机械手用于将转运输送带上的砖块搬运至低密度输送带上；所述低密度输送带和高密度输送带均由驱动轮、从动轮及绕于驱动轮和从动轮上的带体构成，所述低密度输送带、高密度输送带的带体均有多条且间隔设置，高密度输送带的带体与低密度输送带的带体在两条输送带的交界处交错排列，高密度输送带的输送速度小于低密度输送带的输送速度；所述低密度输送带还包括位于其驱动轮与从动轮之间的砖块翻转机构及驱动砖块翻转机构转动的驱动机构，所述砖块翻转机构包括转轴及突出设置于转轴上的两个或多个翻转臂，相邻翻转臂的相对侧面构成夹角为90度的砖块夹持部。
- 根据权利要求1所述的自动化制砖生产线，其特征在于所述砖块翻转机构的转动为节拍式；所述翻转臂在随转轴转动的过程中，翻转臂在转轴的前方由带体的下方向上露出于带体，并沿输送带的输送方向向上越过转轴后，再在转轴的后方向下转动至带体下方；当砖块夹持部上的砖块呈垂直状态时，砖块夹持部的底面与带体顶面平齐或略低于带体顶面，且转动体在此时停顿预定时间。
- 根据权利要求1或2所述的可翻转砖块的输送带，其特征在于所述翻转臂由多个且间隔平行排列的分翻转臂构成，所述分翻转臂与带体间隔设置。
- 根据权利要求1所述的自动化制砖生产线，其特征在于所述高密度输送带的从动轮与低密度输送带的从动轮在两条输送带的交界处安装在同一转轴上，其中高密度输送带的从动轮和/或低密度输送带的从动轮与所述转轴可相对转动。
- 根据权利要求1或4所述的自动化制砖生产线，其特征在于所述带体朝向驱动轮、从动轮的驱动面设有间隔的凸部，所述驱动轮、从动轮上设有与凸部对应的间隔凹部；所述驱动轮、从动轮均由轮体和若干销钉构成，所述轮体的轮面中部开有环形槽，所述销钉穿过环形槽的槽壁而间隔固定于环形槽处，从而将环形槽分隔成间隔凹部。
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