WO2018090391A1 - 一种毛笔的生产装置 - Google Patents
一种毛笔的生产装置 Download PDFInfo
- Publication number
- WO2018090391A1 WO2018090391A1 PCT/CN2016/107169 CN2016107169W WO2018090391A1 WO 2018090391 A1 WO2018090391 A1 WO 2018090391A1 CN 2016107169 W CN2016107169 W CN 2016107169W WO 2018090391 A1 WO2018090391 A1 WO 2018090391A1
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- WO
- WIPO (PCT)
- Prior art keywords
- pen
- cylinder
- head
- slider
- hopper
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B43—WRITING OR DRAWING IMPLEMENTS; BUREAU ACCESSORIES
- B43K—IMPLEMENTS FOR WRITING OR DRAWING
- B43K8/00—Pens with writing-points other than nibs or balls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
Definitions
- the invention relates to a production device of a writing brush, belonging to the technical field of pen making equipment.
- the writing brush of traditional calligraphy uses the hair of the wolf, the sheep and the chest of the poultry as the raw material. After the wool is pretreated and sorted, the multiple bristles are bundled at the root and glued together with the glue. At one end of the tube, the other end of the tip sleeve is inserted at the end of the barrel.
- the assembly of the pen tip and the pen holder is industrialized by using equipment, which not only maintains the traditional style of the product, but also improves the work efficiency, reduces the labor intensity of the worker, and ensures the consistency of the finished product.
- the pen holder Since the pen holder is long, it can be placed in the pen hopper by the operator in advance; the one end of the pen head is a bristles and the other end is a sleeve, and the overall size is relatively short, which is inconvenient for the operator to pre-finish, numerous The pen tip is dumped in the large pen hopper, which is bound to be disordered.
- the premise of industrial assembly is to take out a lot of messy and disorderly pens from the tip hopper one by one, and the pen sleeves are uniformly forwarded on the pen transport chain and then transported backwards; in synchronization with this, the neatly arranged pens are The root is taken out, and the plug end is uniformly placed backwards on the pen transport chain to be transported backwards; the pen sleeve needs to be fully rounded and dispensed before being inserted into the pen holder.
- the object of the present invention is to overcome the problems in the prior art and to provide a writing device for a writing brush, which can realize automatic feeding and assembly of the writing head and the pen holder.
- a production apparatus for a writing brush of the present invention comprises a tip conveying chain and a pen conveying chain which are conveyed from left to right and which are parallel to each other, and a pen head feeding device is arranged on the left side of the pen conveying chain.
- the pen bar feeding device is arranged on the left side of the pen conveying chain, and a reversing mechanism, a pen-sleeve full-round mechanism, a pen-sleeve dispensing mechanism, and a pen-heading on the pen-rod are sequentially arranged along the advancing direction of the pen-transport chain.
- the loading mechanism of the pen head includes a pen hopper supported on the frame, and a bottom of the pen hopper is provided with a slanting bottom plate with a right end inclined downwardly, The lowest end of the right end of the inclined bottom plate of the pen head is opposite to the horizontal bottom plate of the pen head, and the middle portion of the horizontal bottom plate of the pen head is provided with a pen head supporting hole, and the pen head supporting hole is provided with a left end surface of the right wall plate of the pen head hopper
- the sliding pen holder holds a large slider, and the lower end of the pen head lifting large slider is driven by a pen head large slider cylinder, and the top of the pen head lifting large slider is provided with a large slider V-shaped groove extending in the front-rear direction.
- the front and rear sides of the writing head hole of the writing head are respectively provided with inclined blocks inclined to the left at the lower end, and the upper end of the inclined block abuts against the left end surface of the right wall panel of the pen tip hopper;
- the bottom of the large slider V-shaped groove of the block is provided with a downwardly extending large slider hole, and the large slider hole is provided with a small lifting bracket for sliding up and down along the large sliding block channel, the writing head supporting
- the top of the small slider is provided with a small slider V-shaped groove extending in the front-rear direction, and the opening width of the small slider V-shaped groove is matched with the diameter of the writing head, and the writing head lifts the small slider in the front-rear direction
- the length is adapted to the length of the pen tip, and the pen head is lifted under the small slider
- the end is connected to the upper end of the piston rod of the small slider cylinder of the pen head, and the upper end of the cylinder of the small slider cylinder of the pen head is fixed at
- the present invention achieves the following beneficial effects: the large slider of the writing head is initially in the low position, and the upper port of the feeding hole is exposed; the right end of the inclined bottom of the writing head hopper is inclined downward so that the plurality of writing heads in the writing hopper are in gravity The action is concentrated to the right side. Since the front and rear sides of the material hole are respectively provided with inclined blocks, the tip on the inclined block will fall to the docking point with the inclined bottom plate of the tip hopper, and the horizontal bottom plate of the tip hopper on the right side is only exposed.
- the pen head must be piled up in the material hole, the pen head located below falls into the material hole, but the direction is in disorder, then the piston rod of the large slider cylinder of the pen sticks out, the large slider V shape The slot lifts the pen up, and the excess pen tip falls back into the pen hopper after the material layer is over.
- the large slider V-shaped groove can ensure that the pen tip is at the lowest position and does not fall during the lifting process, and the V-shaped slider in the large slider Under the guidance of the groove and the gravity of the pen head, the axis of the pen tip at the lowest position of the V-shaped groove of the large slider must be parallel to the axis of the V-groove of the large slider, so that the tip to be lifted is uniformly corrected to the front and rear by the disordered direction. .
- the pen holder lifts the large slider once, and the large slider V-shaped groove can support the pen tip, and the lifted pen tip is unified into the front and rear direction, but each time more than one is lifted, the pen head lifts the large slider to lift.
- the piston rod of the small slider cylinder of the pen tip is extended, and the small slider of the pen holder is lifted upward, and the small slider V-shaped groove of the small slider is placed at the large slider V.
- the lowest position of the groove, and the opening width of the small slider V-shaped groove is adapted to the diameter of the tip, so the small slider V-shaped groove will only hold up a pen at the lowest point of the V-shaped groove of the large slider, and Raised to the top of the right wall panel of the tip hopper, the circumference of the tip that is lifted to the top is caught in the small slider V-shaped groove, and the axis must remain parallel to the front-rear direction.
- a lower end of the right wall panel of the pen tip hopper extends downwardly across the horizontal bottom plate of the pen head, and a cylinder block of the large slider cylinder of the pen head is fixed at a lower portion of a right end surface of the right wall plate of the pen tip hopper.
- the top of the piston rod of the large slider cylinder of the pen head is connected with a large slider driving slide plate, and the inner end surface of the large slider driving slide plate is supported on the vertical line rail of the writing head by the line rail slider, and the writing head of the writing head is vertical
- the wire rail is fixed on the right wall panel of the pen hopper, and a large slider lifting limit block is fixed above the vertical rail of the pen feeding material, and the inner end surface of the large slider driving sliding plate is also connected by a large slider Board and office
- the pen head is connected with a large slider, and the pen head hopper is provided with a pen hopper escape groove for moving the upper block and the lower plate on the right wall plate; the lower end of the piston rod of the pen tip small cylinder protrudes from below the cylinder block And the small slider lifts the limit block by screwing.
- the large sliding block driving the sliding plate is pushed up along the vertical line of the writing head of the writing head, and the inner end of the large sliding piece connecting plate passes through the writing head hopper avoiding groove to drive the writing head to lift the large sliding block.
- the pen holder lifts the large slider to stop the upward movement.
- the jitter causes the pen tip to be lifted to fall, and the vertical rail and the large slider drive the slide to the outside of the pen head, which can save space in the pen hopper and make the pen hopper have a larger effective capacity.
- the small slider lift limit block abuts against the cylinder of the pen tip small cylinder, the pen lifts the small slider to stop the upward movement.
- the middle portion of the small slider V-shaped groove of the small-slider of the pen holder is provided with a downwardly concave lifting slider U-shaped groove
- the top of the right wall of the pen hopper a middle portion of the front and rear direction is provided with a downwardly recessed hopper wall panel U-shaped groove
- the front and rear sides of the U-shaped groove of the hopper wall panel are symmetrically provided with a pen positioning block extending in the left-right direction, and the pen positioning block is open a downward U-shape and riding over the right wall panel of the pen tip hopper, the right ends of the two pen positioning blocks are respectively fixed at the upper end of the pen positioning block skateboard, and the pen positioning positioning block skateboards are respectively supported by the line rail slider
- the opposite side walls of the two positioning head block slides are respectively connected with downwardly extending positioning block driving rods, and the lower ends of the two positioning block driving rods respectively correspond to the pistons of the writing head positioning block cylinders.
- the rods are connected, and the cylinders of the two head positioning block cylinders extend in the front-rear direction and are respectively fixed on the right end surface of the right wall panel of the tip hopper.
- the tip that is lifted to the top is located in the V-shaped groove of the small slider and the axis is parallel to the front-rear direction.
- the U-shaped groove of the small slider In the middle of the V-shaped groove of the small slider, there is a U-shaped groove for lifting the small slider which is recessed downward for the feeding claw
- the U-shaped groove of the lifting slider Through the U-shaped groove of the lifting slider, the U-shaped groove is enclosed from the left and right sides and the pen tip is clamped for the next step of transportation; the top end of the right wall plate of the pen hopper is provided with a downwardly concave pen hopper wall U-shaped groove for feeding
- the jaws provide space for translation from the outside of the tip hopper to the inside of the pen hopper, and provide space for opening and closing of the loading jaws on the side of the right wall of the pen hopper, avoiding interference, and reducing the loading jaws to avoid rising The itinerary.
- the small slider V-shaped groove can define the axis of the pen head as the front-rear direction, it cannot position the front and rear positions; when the pen head is lifted to the top, the two-head positioning block cylinders simultaneously act, and the positioning of the pen drive head is driven by the positioning block driving rod.
- the block skateboard moves along the pen head to position the transverse line track, and the two pen head positioning block slides respectively drive the corresponding pen head positioning blocks to move in the front-rear direction until the two pen head positioning blocks are simultaneously clamped on the front and rear sides of the pen head lifting small slider, and the two pen heads are positioned.
- the block pushes the tip to align with the ends of the small slider V-groove, ensuring that each tip is in the same position when it is grasped.
- the pen tilting bottom plate is formed by splicing a first flap and a second flap, and a lower edge of the second flap is in contact with an upper edge of the first flap, the first The hinge ends of the flap and the second flap are located at a minimum, and the first and second flap cylinders are hinged in the middle of the lower end surface of the first and second flaps, and the cylinders of the first and second flap cylinders are divided. Do not be hinged on the frame; a lower portion of the upper edge of the first flap is connected with an arc-shaped baffle plate, and the arc-shaped baffle plate is coaxial with the hinge axis of the first flap.
- the piston rod of the first flap cylinder When the tip of the pen tip hopper is less, the piston rod of the first flap cylinder is extended, so that the first flap is turned up around the hinged end of the right side, and the tip of the first flap is slid down to the right end of the tip hopper. At the lowest point, ensure that the pen holder lifts the large slider to lift the material successfully.
- the curved retaining plate always abuts against the lower edge of the second flap to prevent the pen tip from leaking out.
- the piston rod of the second flap cylinder is extended, so that the second flap is turned up around the hinged end of the right side, and the tip of the second flap is slid down to the first On the flap, continue to slide to the lowest point on the right end by flipping the first flap, ensuring that all the pens in the tip hopper can be loaded.
- the pen loading device includes a pen hopper, a bottom of the pen hopper is provided with a pen sloping bottom plate, and a lower end of the pen slanting bottom plate is opposite to a horizontal bottom plate of the pen, the pen horizontal slab a pen holder lifting slider is arranged in a gap between the right end of the pen holder and the right wall panel of the pen holder, and the pen lifting bracket slides up and down along the left end surface of the right wall panel of the pen holder hopper, and the pen holder lifts the lower end of the slider
- the top of the pen lifting slider is provided with a pen lifting head extending in the front-rear direction; the top right side of the pen lifting head is provided with a downwardly inclined lifting bevel,
- the size of the lifting bevel is adapted to the diameter of the pen holder; the middle portion of the pen lifting head is provided with a pen-shaped lifting head U-shaped groove which is recessed downward, and the top end of the
- the pen lifting block is initially in the low position, and the right end of the pen tilting the bottom plate is inclined downward so that the pen sticks to the right side under the action of gravity, and the pen stick at the bottom right is stuck in the pen bar.
- the pen lifting ramp of the rising head and the right wall panel of the pen hopper when the piston rod of the loading cylinder of the pen stick is extended, the pen lifts the slider upward, and the pen lifts up a pen to the right of the pen hopper.
- the rod rod of the barrel is aligned with the piston rod of the cylinder, and the rod positioning block pushes the rod to move backward, and the two ends of the rod are constrained between the barrel positioning block and the back wall of the barrel hopper to obtain positioning.
- the U-shaped groove of the pen lifting head and the U-shaped groove of the right wall of the pen hopper provide space for the feeding jaw to translate from the outside of the pen hopper to the inside of the pen hopper, and are close to the loading jaw on the side of the right wall of the pen hopper. The space is provided to avoid interference and reduce the stroke of the loading jaws to avoid lifting.
- the inner cavity of the pen hopper is provided with a partition extending in the left-right direction, and the distance between the partition and the rear wall of the pen hopper is matched with the length of the pen.
- the left and right ends of the partition plate are respectively connected to the right wall panel of the pen holder hopper through the L-shaped connecting seat, and the left and right wall plates of the pen holder hopper are respectively provided with lateral long grooves of the pen hopper for adjusting the position of the L-shaped connecting seat.
- the distance between the partition plate and the rear wall panel of the pen holder hopper can be adjusted by the L-shaped connecting seat and the lateral groove of the pen holder hopper, so that the pen holder hopper can adapt to the needs of different length pen holders, and both ends of the pen holder are obtained. A good limit does not affect the pen to scroll to the right.
- the right side of the pen feeding device and the pen loading device are respectively provided with a grasping and transporting mechanism
- the grasping and transporting mechanism includes a loading jaw having a jaw at a lower end thereof.
- the axis of the upper jaw of the upper jaw extends horizontally in the front-rear direction, and the loading jaw is driven by the loading jaw cylinder, and the loading jaw cylinder is fixed on the slider of the upper lifting and lowering cylinder.
- the cylinder of the loading and unloading rodless cylinder is connected to the lower end of the slider of the loading translation rodless cylinder through a triangular bracket, and the cylinder body of the loading translation rodless cylinder extends horizontally in the left and right direction and is fixed on the frame. .
- the feeding and shifting rodless cylinder action causes the slider to drive the loading and unloading rodless cylinder, the loading jaw cylinder and the loading jaw to move to the left, when the feeding jaw reaches the small slider V shape
- the loading shifting rodless cylinder stops, and the loading and unloading rodless cylinder action causes the slider to descend, when the jaw of the loading jaw is at the same height as the tip of the small slider V-shaped groove,
- the lifting and lowering rodless cylinder is stopped, and then the loading jaw cylinder acts to make the two loading jaws face to each other, and the pen holder is clamped from the left and right sides beyond the lifting small slider U-shaped groove;
- the slider is lifted to the original height and then stopped.
- the loading and translation of the rodless cylinder moves the slider to the right to stop to the original position, and then the loading and lowering of the rodless cylinder moves the slider down until the writing head reaches the next work.
- the last loading jaw cylinder action separates the two loading jaws and releases the writing head; thus completing the removal, handling and positioning of the writing head from the U-shaped groove of the lifting small slider.
- the feeding jaw jaws are closed, they are coaxial with the pen head, and the feeding jaws are ensured to pass freely in the U-shaped groove of the pen hopper wall panel without interference.
- the two gripping and transporting mechanisms are respectively located above the left end of the pen transport chain and the pen transport chain, and the grasping and handling principle and process of the pen lift are the same as the pen tip.
- the reversing mechanism includes a pair of reversing jaws having jaws at a lower end, the reversing jaws being driven by a reversing jaw cylinder, the upper end of the reversing jaw cylinder being fixed Connected to a cylinder of a rotary cylinder, the air guide head of the rotary cylinder is fixedly coupled to a slider of the reverse lift rodless cylinder, and the cylinder of the reverse lift rodless cylinder is fixed on the frame;
- the full-circle mechanism of the pen-sleeve includes a full-circle jaw that can clamp the pen head, and the full-circle jaw is driven by a full-circle jaw cylinder, and the rear side wall of the full-circle jaw cylinder is fixed in a full-round lifting rodless cylinder
- the cylinder of the full-circle lifting rodless cylinder is connected to the slider of the full-circle translation rodless cylinder, and the cylinder of the full-round translation rodless cylinder
- the probe above and below the chain can detect the presence or absence of the pen or the pen, and can also judge the direction of the front and back. Take the pen head as an example. If the orientation of the pen tip is opposite, the slider of the reversing lift barless cylinder is lowered to rotate the cylinder and change.
- the pen tip sleeve After the pen head is stored, transported, etc., the pen tip sleeve is easy to be out of round. When the pen tip sleeve of the port is out of round and the pen holder is inserted, the damage will be caused and the whole pen head will be scrapped.
- the slider of the full circle lifting rodless cylinder is lowered to make the whole circle
- the jaws reach the two sides of the pen tip, and then the full-circle jaw cylinder drives the full-circle jaw to close and clamp the pen tip, and then the full-circle lift-free cylinder-free slider rises to make the pen-sleeve coaxial with the conical head, the conical head
- the slider of the full-circle translation rodless cylinder moves forward, so that the port of the pen-sleeve sleeve fits into the conical head, so that the pen-sleeve sleeve is rounded, ensuring accurate insertion with the pen holder .
- the pen tip cannula dispensing mechanism comprises a dispensing pressure roller pressed above the pen tip, the center of the dispensing pressure roller is provided with a dispensing pressure roller shaft, and the back end of the dispensing rubber pressing wheel shaft Connected to an output shaft of the dispensing rotary motor, a pen holder roller is disposed under the dispensing pressure roller, and the pen holder roller is supported at an upper end of a piston rod of the roller lifting cylinder, and the roller lifting cylinder is fixed to the frame Above; a dispensing head is arranged in front of the dispensing tip, the dispensing nozzle of the dispensing head is inclined downwardly to the rear and is aligned with the sleeve lumen of the dispensing tip, the dispensing head is dispensed with a clamping jaw
- the dispensing jaws are fixed on the slider of the dispensing telescopic rodless cylinder, and the dispensing telescopic rodless cylinder is fixed on
- the dispensing rotary motor drives the dispensing pressure roller through the dispensing pressure roller shaft.
- the piston rod of the roller lifting cylinder extends, the writing roller of the supporting roller rises to lift the writing head, and when the upper end of the writing head contacts the dispensing pressure roller, the dispensing is performed.
- the pressure roller will drive the tip to rotate.
- the slider action of the dispensing telescopic rodless cylinder causes the dispensing head to translate backwards downward, and the injection nozzle of the dispensing head is inserted into the port of the pen sleeve to dispense with the rotation of the pen tip.
- the circumference of the inner cavity of the writing sleeve is uniformly coated with glue, and then the dispensing head is retracted, and the writing head of the writing head is lowered to rest the writing head on the writing head supporting V-shaped frame on the writing conveyor chain of the writing head.
- the assembly mechanism includes a pen head operating mechanism and a pen lever operating mechanism
- the pen head operating mechanism includes a pen head mounting jaw that clamps the pen tip
- the pen head assembly jaw is driven by the pen head assembly jaw cylinder.
- the pen-head assembly jaw cylinder is fixed on the slider of the pen-head assembly lifting rodless cylinder
- the cylinder body of the pen-head assembly lifting rodless cylinder is fixed on the slider of the pen-head assembly translational rodless cylinder, and the pen head assembly is translated without a rod.
- the cylinder block of the cylinder extends horizontally in the front-rear direction and is fixed on the frame;
- the pen lever operating mechanism includes a pen-mounting V-shaped bracket for lifting the pen, and the lower end of the pen-mounted V-shaped bracket is connected to the pen assembly lifting cylinder
- a rubber pressing block is disposed above the pen holder, and a middle portion of the rubber pressing block is provided with a downwardly protruding convex portion in a middle portion in a front-rear direction, and a lower end surface of the protruding block is pressed against the pen holder, and the rubber pressing block is pressed
- the upper end is connected to the pressing cylinder, and the pressing cylinder is fixed on the frame, and the center line of the jaw center line of the pen holder fitting V-shaped bracket and the center of the jaw assembly jaws Located in the same vertical plane; the front and rear sides of the bumps of the rubber pressure block are respectively provided with a disengaging rod, and the right end of the decoupling rod is connected to
- the pen holder is equipped with a V-shaped supporter to lift the pen up under the driving of the pen assembly lifting cylinder, and the rubber pressing block is driven downward by the pressing cylinder until the bump of the rubber pressing block is pressed against the pen holder; No Under the slider of the rod cylinder, the writing head assembly jaws reach the two sides of the pen head, the writing head assembly jaw cylinder drives the pen assembly clamping jaws to clamp the pen head, and then the pen assembly is assembled with the lifting rodless cylinder slider to be reset upward, and then the pen assembly is assembled without translation.
- the slider of the rod cylinder drives the pen head assembly lifting rodless cylinder, the pen assembly jaw cylinder, the pen assembly jaw and the pen head to translate forward until the sleeve of the pen head is inserted at the insertion end of the pen holder, and the pen assembly jaw is opened, the pen tip
- the slider of the translational rodless cylinder is moved back to reset, thus completing the automatic assembly of the pen tip and the pen holder; then the pen assembly lifting cylinder drives the pen holder to assemble the V-shaped footrest to move down, in order to prevent the pen holder from being bonded on the rubber pressure block, the pen assembly While the V-shaped foot is moved down, the piston rod of the rod-off cylinder is extended, and the rod is moved downward to push the rod away from the rubber block.
- Figure 1 is a front elevational view of a production apparatus for a writing brush of the present invention.
- Figure 2 is a plan view of Figure 1.
- Fig. 3 is a perspective view of Fig. 1;
- FIG. 4 is a perspective view 1 of the tip hopper of FIG. 1.
- Figure 5 is a perspective view 2 of the tip hopper of Figure 1.
- Figure 6 is a schematic view showing the structure of the grasping and transporting mechanism of Figure 1.
- Figure 7 is a perspective view of the pen transport mechanism and the pen transport mechanism of Figure 1.
- Figure 8 is a perspective view of the reversing mechanism of Figure 1.
- Figure 9 is a perspective view of the pen holder hopper of Figure 1.
- Figure 10 is a perspective view 2 of the pen hopper of Figure 1.
- Figure 11 is a perspective view of the full circle mechanism of the pen tip of Figure 1.
- Figure 12 is a perspective view of the dispensing mechanism of the pen tip casing of Figure 1.
- Figure 13 is a perspective view of the assembly mechanism of Figure 1.
- pen head hopper 1a. pen head hopper right wall plate; 1b. pen head bucket avoidance groove; 1c. pen head hopper wall plate U-shaped groove; 1d. first flap; 1e. curved baffle; 1f. First flap cylinder; 1g. second flap; 1h. second flap cylinder; 1j. horizontal bottom plate; 1k. diagonal block; 2. pen head lift large slider; 2a. large slider V-shaped groove; 2b. Stroke large slider cylinder; 2c. Large slider drive slide; 2d. Large slider connecting plate; 2e. Vertical feeding of the tip of the pen; 2f. Large slider lifting limit block; 3. Pen holding Small slider; 3a. small slider V-shaped groove; 3b. lifting small slider U-shaped groove; 3c.
- pen small slider cylinder 3d. small slider lifting limit block; 4. pen positioning block; 4a The pen head positioning block skateboard; 4b. the pen head positioning transverse line rail; 4c. the positioning block drive rod; 4d. the pen head positioning block cylinder; 5. the grab handling mechanism; 5a. the loading jaw; 5b. the loading jaw cylinder; 5c. loading and unloading rodless cylinder; 5d. Triangle bracket; 5e. Feeding translation rodless cylinder; 6a. Pen transport servo motor; 6b. Pen transport chain; 6c. Pen support V-frame; 7. Reversing mechanism; 7a. Reversing jaw; 7b. Reversing jaw cylinder; 7c. Rotating cylinder; 7d. Reversing lifting rodless cylinder; 7e.
- full circle lift rodless cylinder 10d. Full circle translation rodless cylinder; 10e. Conical head; 10f. Full circle drive motor; 11. Pen head casing dispensing mechanism; 11a. Dispensing pressure wheel; 11b. Dispensing pressure wheel shaft; 11c. Dispensing rotation Electricity ; 11d. pen holder wheel; 11e. roller lifting cylinder; 11f. dispensing head; 11f1. injection nozzle; 11g. dispensing jaw; 11h. dispensing telescopic rodless cylinder; 12. assembly mechanism; 12a. Claw; 12b. Pen assembly jaw cylinder; 12c. Pen assembly lifting rodless cylinder; 12d. Pen assembly translation rodless cylinder; 12e. Pen assembly V-shaped foot; 12f. Pen assembly lifting cylinder; 12g. Rubber pressure Block; 12g1. Bump; 12h. Pressing cylinder; 12j. De-bar; 12k.
- the production apparatus of the writing brush of the present invention comprises a pen head conveying chain 6b and a pen piece conveying chain 9b which are conveyed from left to right and which are parallel to each other, and the pen head conveying chain 6b is driven by the pen head conveying servo motor 6a.
- the pen transport chain 6b is provided with a corresponding one of the pen support V-frames 6c, and the pen transport chain 9b is driven by the pen transport servo motor 9a, and the pen transport chain 9b is provided with a corresponding pen support V frame 9c.
- the left side of the pen conveying chain 6b is provided with a pen feeding device, and the left side of the pen conveying chain 9b is provided with a pen loading device, and the right side of the pen feeding device and the pen loading device are respectively provided with a grasping and transporting mechanism 5, On the right side of the transport mechanism 5, a reversing mechanism 7, a pen-sleeve full-circle mechanism 10, a pen-sleeve dispensing mechanism 11, and an assembly mechanism 12 for attaching the pen tip to the pen holder are sequentially disposed in the advancing direction of the pen-head conveying chain 6b.
- the pen feeding device comprises a pen hopper 1 supported on the frame, and the bottom of the pen hopper 1 is provided with a slanting bottom plate with a right end inclined downward, and the lower end of the pen slanting bottom plate is at the lowest level of the pen head.
- the bottom plate 1j is oppositely connected, and the pen head supporting hole is arranged in the middle of the front and rear direction of the horizontal bottom plate 1j of the pen head, and the pen head supporting the large sliding block 2, the writing head, which can slide up and down along the left end surface of the right wall panel 1a of the pen tip hopper
- the lower end of the lifting large slider 2 is driven by the large slider cylinder 2b of the pen head, and the top of the large sliding block 2 of the writing head is provided with a large sliding block V-shaped groove 2a extending in the front-rear direction;
- the inclined block 1k is inclined to the left, and the upper end of the inclined block 1k abuts against the left end surface of the right wall panel 1a of the pen hopper;
- the lowermost portion of the large slider V-shaped groove 2a of the upper slider 2 is provided with a direction a large slider hole extending downward, and a small slider hole 3 is arranged in the large slider hole to slide up and down along the large slider hole, and the top of the pen
- the upper slider 2 of the writing head is initially in the low position, and the upper port of the feeding hole is exposed; the plurality of writing heads in the writing hopper are gathered to the right side under the action of gravity, and the writing head on the inclined block 1k will fall to the inclined bottom plate with the writing head hopper.
- the only exposed horizontal hole on the right side of the pen hopper is the material feeding hole, so the writing head must be piled up at the feeding hole, and the pen head located below falls into the feeding hole, but the direction is disordered, and then the writing head is large.
- the piston rod of the slider cylinder 2b is extended, and the large slider V-shaped groove 2a lifts the tip of the pen up.
- the large slider V-shaped groove 2a can ensure that the pen tip is at the lowest position. It does not fall during the lifting process, and under the guidance of the large slider V-shaped groove 2a and the gravity of the pen tip, the axis of the pen tip at the lowest position of the large slider V-shaped groove 2a must be parallel to the large slider V-shaped groove 2a. The axis of the pen is adjusted uniformly from the disordered direction to the front-rear direction.
- the pen holder lifts the large slider 2 once, and the large slider V-shaped groove 2a can support the pen head, and the lifted pen tip is unified into the front-rear direction, but each time more than one is lifted, the pen head lifts the large slider 2
- the piston rod of the small slider cylinder 3c is extended, and the small lifting block 3 is pushed up by the pen head, because the small slider of the small slider 3 is supported by the pen head.
- the groove 3a is located at the lowest point of the large slider V-shaped groove 2a, and the opening width of the small slider V-shaped groove 3a is adapted to the diameter of the tip, so that the small slider V-shaped groove 3a is only lifted up in the large slider V shape a pen tip at the lowest position of the groove 2a, and lifts it up to the top of the right wall panel 1a of the pen hopper, the circumference of the pen tip lifted to the top is caught in the small slider V-shaped groove 3a, and the axis must be kept parallel to the front-rear direction .
- the lower end of the right wall panel 1a of the pen hopper extends downward beyond the horizontal bottom plate 1j of the pen head, and the cylinder block of the large slider cylinder 2b of the pen head is fixed at the lower part of the right end face of the right wall panel 1a of the pen hopper, and the top of the piston rod of the large slider cylinder 2b of the pen head is connected.
- There is a large slider driving slide plate 2c and the inner end surface of the large slider driving slide plate 2c is supported on the vertical rail 2e of the writing head by the line rail slider, and the vertical line rail 2e of the writing head is fixed on the right wall panel 1a of the writing head hopper.
- a large slider lifting limit block 2f is fixed above the vertical rail 2e of the writing head, and the inner end surface of the large slider driving sliding plate 2c is also connected with the large lifting block 2 by the large slider connecting plate 2d
- the pen hopper right wall panel 1a is provided with a hopper hopper escape groove 1b for moving the large slider connecting plate 2d up and down; the lower end of the piston rod of the pen small slider cylinder 3c protrudes from below the cylinder and is screwed with a small slider Lift the limit block 3d.
- the large slider driving sliding plate 2c When the piston rod of the large slider cylinder 2b of the writing head is extended, the large slider driving sliding plate 2c is pushed up along the vertical line 2e of the writing head of the writing head, and the inner end of the large sliding piece connecting plate 2d passes through the writing head hopper avoiding groove 1b to drive the writing head.
- the upper slider 2 is lifted upward, and when the upper end of the large slider driving slide 2c is pushed up to the large slider lifting limit block 2f, the upper lifting bracket 2 stops the upward movement.
- the small slider lifting limit block 3d abuts against the cylinder of the pen small slider cylinder 3c, the pen lifting small slider 3 stops moving upward.
- the small slider of the small slider 3 of the pen holder 3 is provided with a downwardly recessed lifting slider U in the middle of the front and rear direction.
- the groove 3b is provided with a downwardly recessed pen hopper wall plate U-shaped groove 1c in the middle of the front and rear direction of the right wall panel 1a of the pen hopper; the front and rear sides of the U-shaped groove 1c of the pen hopper wall plate are symmetrically arranged to extend in the left and right direction
- the pen positioning block 4, the pen positioning block 4 is open U-shaped downward and rides over the right wall panel 1a of the pen tip hopper, and the right ends of the two pen positioning blocks 4 are respectively fixed at the upper end of the pen positioning block slider 4a, and the pen positioning
- the block slides 4a are respectively supported by the wire rail sliders on the pen position positioning transverse rails 4b, and the opposite side walls of the two pen head positioning block slide plates 4a are respectively connected with the downwardly extending positioning block drive rods 4c, and the lower ends of the two positioning block drive
- the tip that is lifted to the top is located in the small slider V-shaped groove 3a and the axis is parallel to the front-rear direction, and a U-shaped groove 3b for lifting the small slider is recessed in the middle of the small-slot V-shaped groove 3a for the upper portion.
- the material jaws 5a are folded from the left and right sides and clamped to the pen head through the U-shaped groove 3b of the lifting small slider for the next step of transportation; the top end of the right wall panel 1a of the pen hopper is provided with a downwardly recessed tip hopper wall panel U
- the groove 1c provides space for the feeding jaw 5a to translate from the outside of the tip hopper to the inside of the pen hopper, and provides space for opening and closing of the feeding jaws on the side of the right wall of the pen hopper, thereby avoiding interference and reducing the interference.
- the loading jaws avoid the upward stroke.
- the small slider V-shaped groove 3a can define the axis of the pen head as the front-rear direction, it cannot position the front and rear positions; when the pen head is lifted to the top, the two-head positioning block cylinder 4d simultaneously operates, and the positioning block driving rod 4c is moved.
- the driving pen positioning block slide plate 4a is translated along the pen head positioning transverse line rail 4b, and the two pen head positioning block slide plates 4a respectively drive the corresponding pen head positioning blocks 4 to move in the front-rear direction until the two-head positioning block 4 is simultaneously clamped on the pen head lifting small slider.
- the two-head positioning block 4 pushes the tip of the pen to the ends of the small-slot V-groove 3a to ensure that each of the pens is in the same position when it is grasped.
- the pen tilting bottom plate is formed by splicing the first flap 1d and the second flap 1g, and the lower edge of the second flap 1g is in contact with the upper edge of the first flap 1d, and the first flap 1d and the second flap 1g
- the hinged ends are all located at the lowest point, the first flap cylinder 1f is hinged in the middle of the lower end surface of the first flap 1d, and the second flap cylinder 1h is hinged in the middle of the lower end surface of the second flap 1g, the first flap cylinder 1f
- the cylinders of the second flap cylinder 1h are respectively hinged on the frame; the lower edge of the upper edge of the first flap 1d is connected with an arc-shaped retaining plate 1e, and the hinged shaft of the curved retaining plate 1e and the first flap 1d Coaxial.
- the piston rod of the first flap cylinder 1f is extended, so that the first flap 1d is turned up around the hinged end of the right side, and the tip of the first flap 1d is slid down to the writing head.
- the lowest end of the right end of the hopper ensures that the large lifting block 2 lifts the supporting material successfully.
- the curved retaining plate 1e always abuts against the lower edge of the second flap 1g, avoiding the writing head leakage.
- the piston rod of the second flap cylinder 1h is extended, so that the second flap 1g is turned up around the hinged end of the right side, and the tip of the second flap 1g is slid down. Up to the first flap 1d, the lowering of the first flap 1d continues to slide to the lowest point of the right end, ensuring that all the pens in the pen hopper can be loaded.
- the pen loading device includes a pen hopper 8 , and the bottom of the pen hopper 8 is provided with a pen tilt
- the inclined bottom plate 8a, the lowest end of the right end of the pen tilting bottom plate 8a is opposite to the horizontal bottom plate 8b of the pen holder, and the gap between the right end of the horizontal bottom plate 8b of the pen holder and the right wall plate of the pen holder hopper is provided with a pen lifting block 8c, and the pen holder is lifted and slipped.
- the block 8c is slidable up and down along the left end surface of the right wall panel of the pen hopper, and the lower end of the pen lifting block 8c is driven by the pen loading cylinder 8d, and the top of the pen lifting slider 8c is provided with a pen lifting head extending in the front-rear direction.
- the top right side of the pen lift head 8e is provided with a downwardly inclined lifting slope, and the size of the lifting ramp is matched with the diameter of the pen;
- the middle of the pen lifting head 8e is provided with a downwardly recessed pen lifting
- the U-shaped groove of the head, the top end of the right wall panel of the pen hopper is provided with a downwardly concave pen hopper right wall U-shaped groove 8k, and the U-shaped groove 8k of the right wall plate of the pen hopper corresponds to the position of the U-shaped groove of the pen lifting head;
- the upper part of the right wall panel of the hopper is equipped with a pen-aligning cylinder 8m, the end of the rod rod of the pen-aligning cylinder 8m is connected with the pen positioning block 8n, and the rear end surface of the pen positioning block 8n is parallel to the rear side wall of the pen hopper.
- the top of the piston rod of the pen loading cylinder is connected with a pen supporting lifting plate 8f, and the inner end surface of the pen supporting lifting plate 8f is supported on the vertical rail 8g of the pen bar feeding through the line rail slider, and the vertical rail of the pen bar is fixed by 8g.
- the inner end surface of the pen lifting slide 8f is also connected to the pen lifting block by the pen lifting slider connecting plate 8h, and the pen hopper right wall plate is provided with the pen supporting lifting
- the pen hopper escaping groove 8j moves up and down the block connecting plate 8h.
- the pen holders are arranged in order in the pen hopper 8 in advance, the pen lifting block 8c is initially at a low position, and the right end of the pen tilting bottom plate 8a is inclined downward so that the pen sticks to the right side under the action of gravity, and the pen holder card at the far right bottom In the notch formed by the lifting slope of the pen lifting head 8e and the right wall panel of the pen holder hopper, when the piston rod of the pen loading cylinder 8d is extended, the pen lifting bar 8c is lifted up, and the pen lifting head 8e is lifted up.
- the pen holder is lifted up to the top of the right wall panel of the pen holder hopper, the piston rod of the pen rod aligned with the cylinder 8m is extended, the pen positioning block 8n pushes the pen rod to move backward, and the two ends of the pen rod are restricted to the pen holder positioning block 8n and the rear wall of the pen holder hopper 8 In order to get positioned.
- the pen-lifting head U-shaped groove and the pen hopper right wall plate U-shaped groove 8k provide space for the feeding jaw 5a to translate from the outside of the pen hopper to the pen hopper 8 and close to the right wall of the pen hopper.
- the opening and closing of the claws provides space to avoid interference and reduces the stroke of the loading jaws to avoid lifting.
- the inner cavity of the pen holder hopper 8 is provided with a partition plate 8p extending in the left-right direction, and the distance between the partition plate 8p and the rear wall plate of the pen holder hopper 8 is matched with the length of the pen holder, and the left and right ends of the partition plate 8p respectively pass through L
- the connecting base 8q is connected to the right wall panel of the pen hopper, and the left and right wall plates of the pen hopper are respectively provided with a lateral long groove 8r of the pen hopper for adjusting the position of the L-shaped connecting seat 8q.
- the distance between the partition plate 8p and the rear wall panel of the pen holder hopper 8 can be adjusted by the L-shaped connecting seat 8q and the pen hopper lateral long groove 8r, so that the pen hopper 8 can be adapted to the needs of different length pens, and both ends of the pen holder are obtained very well. A good limit does not affect the pen to scroll to the right.
- the grasping and transporting mechanism 5 includes a loading jaw provided with a jaw at a lower end. After the jaws of the loading jaw are closed, the axis extends horizontally in the front-rear direction, and the loading jaw is driven by the loading jaw cylinder 5b. Drive, the loading jaw cylinder 5b is fixed on On the slider of the lifting and lowering rodless cylinder 5c, the cylinder of the loading and unloading rodless cylinder 5c is connected to the lower end of the slider of the feeding translation rodless cylinder 5e through the triangular bracket 5d, and the cylinder edge of the upper sliding rodless cylinder 5e is loaded. It extends horizontally in the left and right direction and is fixed to the frame.
- the feeding panning rodless cylinder 5e moves the slider to drive the loading and unloading rodless cylinder 5c, the loading jaw cylinder 5b and the loading jaw to move to the left, when the loading jaw reaches the small slip
- the feeding translation rodless cylinder 5e stops, and the loading and unloading rodless cylinder 5c moves to cause the slider to descend, when the clamping jaw of the feeding jaw and the small slider V-shaped groove 3a
- the loading and unloading rodless cylinder 5c is stopped, and then the feeding jaw cylinder 5b is operated to make the two feeding jaws face to each other, and the pen holder is clamped from the left and right sides beyond the lifting small slider U-shaped groove 3b.
- the loading and unloading rodless cylinder 5c moves to move the slider up to the original height, and then stops, and then the feeding shifting rodless cylinder 5e moves to stop the slider to the right to stop, and then the loading and unloading rodless cylinder
- the 5c action causes the slider to descend until the pen head reaches the next station.
- the loading jaw cylinder 5b moves to separate the two loading jaws, releasing the pen tip; thus completing the pen tip lifting the small slider U-shaped groove 3b Removed, handled and placed in place.
- the feeding jaw jaws are closed, they are coaxial with the writing head, and the feeding jaws are ensured to pass freely in the U-shaped groove 1c of the tip hopper wall panel without interference.
- the two sets of grasping and transporting mechanisms 5 are respectively located above the left end of the pen transport chain 6b and the pen transport chain 9b, and the grasping and transporting principle and process of the pen lift are the same as the pen head.
- the reversing mechanism 7 includes a pair of reversing jaws 7a having jaws at the lower end, the reversing jaws 7a are driven by the reversing jaw cylinders 7b, and the upper ends of the reversing jaw cylinders 7b are fixedly connected
- the air guide head of the rotary cylinder 7c is fixedly coupled to the slider of the reverse lift rodless cylinder 7d, and the cylinder of the reverse lift rodless cylinder 7d is fixed to the frame.
- the upper and lower probes 7e and 7f are provided on the upper and lower sides of the upper chain of the pen transport chain 6b and the pen transport chain 9b.
- the lower probe 7f accepts no Go to the optical signal of the upper probe 7e, so that the system confirms that the loading of the station is successful, and enters the subsequent process operation, otherwise the subsequent process will jump off the operation of the station, and the upper probe 7e and the lower probe 7f can also determine the pen or the pen holder.
- the slider of the reversing lifting rodless cylinder 7d is lowered to lower the rotary cylinder 7c, the reversing jaw cylinder 7b and the reversing jaw 7a until the reversing direction
- the jaws 7a are located on both sides of the pen tip, and then the reversing jaw cylinder 7b is operated to cause the reversing jaws 7a to be clamped to clamp the pen tip, and then the slider of the reversing lift barless cylinder 7d is lifted to lift the pen tip, and then the rotary cylinder 7c is actuated.
- the slider of the reversing lifting rodless cylinder 7d is lowered to reposition the pen head on the pen supporting V frame 6c, and then the reversing jaw cylinder 7b drives the reversing jaw 7a to open, releasing the pen tip. Make sure each pen is loaded The rear direction is consistent.
- the pen-sleeve full circle mechanism 10 includes a full-circle jaw 10a that can hold the pen tip, and the full-circle jaw 10a is driven by the full-circle jaw cylinder 10b, and the rear side wall of the full-circle jaw cylinder 10b is fixed.
- the cylinder of the full-circle lifting rodless cylinder 10c is connected to the slider of the full-circle translation rodless cylinder 10d, and the whole circle is translated without the rod gas.
- the cylinder of the cylinder 10d extends horizontally in the front-rear direction and is fixed to the frame; the front of the full-circle jaw 10a is provided with a horizontally rearwardly extending conical head 10e, and the axis of the conical head 10e is aligned with the full-circle jaw 10a
- the rear jaw axis is located in the same vertical plane extending in the front-rear direction, the front end of the conical head 10e is connected to the output shaft of the full-circle drive motor 10f, and the full-circle drive motor 10f is fixed to the frame.
- the slider of the full-circle lifting rodless cylinder 10c is lowered so that the full-circle jaw 10a reaches both sides of the pen tip, and then the full-circle jaw cylinder 10b drives the full-circle jaw 10a to close and clamps the pen tip, and then the full-round lift-free cylinder 10c
- the slider is raised so that the pen sleeve is coaxial with the conical head 10e, the conical head 10e is rotated by the full-circle drive motor 10f, and the slider of the full-circle translation rodless cylinder 10d is moved forward to make the pen sleeve
- the port is inserted into the conical head 10e so that the pen tip sleeve is rounded to ensure accurate insertion with the pen holder.
- the pen tip casing dispensing mechanism 11 includes a dispensing roller 11a pressed above the pen tip, and a center of the dispensing pressing wheel 11a is provided with a dispensing pressing wheel shaft 11b, and a rear end and a point of the dispensing pressing wheel shaft 11b.
- the output shaft of the rubber rotary motor 11c is connected, the pen roller 11d is provided below the dispensing roller 11a, the pen roller 11d is supported at the upper end of the piston rod of the roller lifting cylinder 11e, and the roller lifting cylinder 11e is fixed on the frame;
- a dispensing head 11f is arranged in front of the dispensing tip, and the injection nozzle 11f1 of the dispensing head 11f is inclined downwardly to the rear and aligned with the sleeve cavity of the dispensing tip, and the dispensing head 11f is held by the dispensing jaw 11g.
- the dispensing jaw 11g is fixed on the slider of the dispensing telescopic rodless cylinder 11h, and the dispensing telescopic rodless cylinder 11h is fixed on the frame.
- the dispensing rotary electric machine 11c drives the dispensing pressing wheel 11a to rotate by the dispensing pressing wheel shaft 11b.
- the piston rod of the supporting wheel lifting cylinder 11e is extended, the writing head supporting wheel 11d rises to lift the writing head, and when the upper end of the writing head contacts the dispensing pressure In the case of the wheel 11a, the dispensing roller 11a will drive the tip to rotate.
- the slider action of the dispensing telescopic rodless cylinder 11h causes the dispensing head 11f to translate downward, and the injection nozzle 11f1 of the dispensing head 11f is inserted into the writing sleeve.
- the circumference of the inner cavity of the pen tip sleeve is evenly coated with glue, and then the dispensing head 11f is retracted, and the pen holder 11d is lowered to rest the pen tip on the pen tip conveying chain 6b.
- the frame 6c On the frame 6c.
- the assembly mechanism 12 includes a pen head operating mechanism and a pen lever operating mechanism
- the pen head operating mechanism includes a pen head assembly claw 12a that clamps the pen tip
- the pen head assembly jaw 12a is driven by the pen head assembly jaw cylinder 12b
- the pen head assembly jaw The cylinder 12b is fixed on the slider of the pen assembly lifting rodless cylinder 12c
- the cylinder of the pen assembly lifting rodless cylinder 12c is fixed on the slider of the pen assembly translation rodless cylinder 12d
- the pen head is assembled with the cylinder of the translation rodless cylinder 12d.
- the pen lever mechanism includes a pen holder for holding the pen holder to mount the V-shaped standoff 12e, and the lower end of the pen holder assembly V-shaped standoff 12e is connected to the pen holder lifting cylinder 12f, above the pen holder
- a rubber pressing block 12g is provided.
- the middle portion of the rubber pressing block 12g in the front-rear direction is provided with a downwardly projecting projection 12g1.
- the lower end surface of the projection 12g1 is pressed against the sheath.
- the upper end of the rubber pressing block 12g is connected to the pressing cylinder 12h.
- the pressing cylinder 12h is fixed on the frame, and the center line of the jaws of the pen holder V-shaped bracket 12e is located in the same vertical plane as the center line of the jaws of the pen assembly jaw 12a; rubber pressure 12g bumps are provided on both sides of the front and rear 12g1 release lever 12j, 12j off the right end of the rod is connected to the release lever 12k of the cylinder
- the debar cylinder 12k is fixed to the frame.
- the pen assembly V-shaped footrest 12e is lifted up by the pen assembly lifting cylinder 12f, and the rubber pressing block 12g is moved downward by the pressing cylinder 12h until the projection 12g1 of the rubber pressing block 12g is pressed.
- the pen head assembly lifts the rodless cylinder 12c under the slider to perform the pen assembly jaw 12a to reach the two sides of the pen tip, the pen assembly jaw cylinder 12b drives the pen assembly jaw 12a to enclose the pen holder, and then the pen assembly is assembled with a lift-free cylinder
- the slider of 12c is reset upward, and then the slider of the pen-head assembly translational rodless cylinder 12d drives the pen head assembly lifting rodless cylinder 12c, the pen assembly jaw cylinder 12b, the pen assembly jaw 12a and the pen head to translate forward until the sleeve of the pen head Inserted at the plug end of the pen holder, the pen assembly jaw 12a is opened, and the slider assembly shifts the slider of the rodless cylinder 12d back to reset, thus completing the automatic assembly of the pen tip and the pen holder; then the pen assembly lifting cylinder 12f drives the pen assembly
- the V-shaped footrest 12e is moved downward, and in order to prevent the pen holder from being adhered to the rubber pressing block 12g
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- Mechanical Engineering (AREA)
- Mechanical Pencils And Projecting And Retracting Systems Therefor, And Multi-System Writing Instruments (AREA)
Abstract
一种毛笔的生产装置,包括笔头输送链条(6b)和笔杆输送链条(9b),笔头、笔杆输送链条的左侧设有笔头、笔杆上料装置,沿笔头前进方向依次设有换向机构(7)、笔头套管整圆机构(10)、笔头套管点胶机构(11)和将笔头装在笔杆上的装配机构(12),笔头上料装置包括笔头料斗(1),笔头料斗的底部设有笔头倾斜底板,笔头倾斜底板的右端最低处设有笔头托举大滑块(2),笔头托举大滑块的顶部设有大滑块V形槽(2a),大滑块V形槽最低处设有笔头托举小滑块(3),笔头托举小滑块的顶部设有小滑块V形槽(3a),小滑块V形槽的长度及开口宽度与笔头的长度及直径相适配,笔头托举小滑块由笔头小滑块气缸(3c)驱动,笔头小滑块气缸固定在笔头托举大滑块的下端。该装置可以实现笔头与笔杆的自动上料并装配为一体。
Description
本发明涉及一种毛笔的生产装置,属于制笔设备技术领域。
书法用传统毛笔的笔头通常采用狼毫、羊毫以及禽类前胸之毛作为原料,毫毛经前处理及拣选后,多根毫毛在根部束成一束并利用胶质粘接在一起,毛根植入笔头套管的一端,笔头套管的另一端插接在笔杆的端部。
尽管现代工业已十分发达,但是对于毛笔等传统文化用品而言,因其具有独特的个性和风格,目前仍以有经验的人员在手工作坊制作为主,并没有进入工业化制造。接到订单后,将相应的笔头与笔杆进行装配,并且根据客户的需要印上文字或标签。近年来,随着毛笔市场的成熟,纯手工制作已经显示出弊端,主要是工作效率低,劳动强度大,且熟练工的薪酬逐年在增长,一旦交货期与农忙、节日等相冲突,往往很难及时交货。
笔头与笔杆组装时,需要在笔头套管中点胶,且笔杆上需要印字,工人长期接触胶水和油墨容易损害健康。因此将笔头与笔杆的组装采用设备进行工业化生产,既能保持产品的传统风格,又能提高工作效率,降低工人的劳动强度,保证成品的一致性。
由于笔杆较长,可以由操作工预先将其码放整齐放置在笔杆料斗中;而笔头的一头为毫毛束,另一头为套管,整体的尺寸又比较短小,不便于操作工预先整理,众多的笔头倾倒在偌大的笔头料斗中,必然处于无序状态。进行工业化组装的前提是将众多凌乱、方向无序的笔头从笔头料斗中逐个取出,并且笔头套管统一向前放在笔头输送链条上依次向后输送;与此同步,将排列整齐的笔杆逐根取出,插接端统一向后放在笔杆输送链条上依次向后输送;笔头套管还需要经过整圆和点胶后才能插接在笔杆上。
发明内容
本发明的目的在于,克服现有技术中存在的问题,提供一种毛笔的生产装置,可以实现笔头与笔杆的自动上料并装配为一体。
为解决以上技术问题,本发明的一种毛笔的生产装置,包括自左向右输送且相互平行的笔头输送链条和笔杆输送链条,所述笔头输送链条的左侧设有笔头上料装置,所述笔杆输送链条的左侧设有笔杆上料装置,沿所述笔头输送链条的前进方向依次设有换向机构、笔头套管整圆机构、笔头套管点胶机构和将笔头装在笔杆上的装配机构,所述笔头上料装置包括支撑在机架上的笔头料斗,所述笔头料斗的底部设有右端向下倾斜的笔头倾斜底板,所述
笔头倾斜底板的右端最低处与笔头水平底板相对接,所述笔头水平底板前后方向的中部设有笔头托料孔,所述笔头托料孔中设有可沿笔头料斗右墙板的左端面上下滑动的笔头托举大滑块,所述笔头托举大滑块的下端由笔头大滑块气缸驱动,所述笔头托举大滑块的顶部设有沿前后方向延伸的大滑块V形槽;所述笔头托料孔的前后两侧分别设有下端向左倾斜的斜块,所述斜块的上端抵靠在所述笔头料斗右墙板的左端面上;所述笔头托举大滑块的大滑块V形槽最低处设有向下延伸的大滑块孔道,所述大滑块孔道中设有可沿大滑块孔道上下滑动的笔头托举小滑块,所述笔头托举小滑块的顶部设有沿前后方向延伸的小滑块V形槽,所述小滑块V形槽的开口宽度与笔头的直径相适配,所述笔头托举小滑块前后方向的长度与笔头的长度相适配,所述笔头托举小滑块的下端连接在笔头小滑块气缸的活塞杆上端,所述笔头小滑块气缸的缸体上端固定在所述笔头托举大滑块的下端。
相对于现有技术,本发明取得了以下有益效果:笔头托举大滑块初始处于低位,托料孔的上端口露出;笔头料斗倾斜底板的右端向下倾斜使得笔头料斗内众多的笔头在重力的作用下向右侧集聚,由于托料孔的前后两侧分别设有斜块,斜块上的笔头会下落至与笔头料斗倾斜底板的对接处,位于右侧的笔头料斗水平底板唯一暴露的就是托料孔,因此笔头必然堆积在托料孔处,位于下方的笔头落入托料孔中,但方向处于无序状态,然后笔头大滑块气缸的活塞杆伸出,大滑块V形槽托起笔头上行,超出料层后多余的笔头落回笔头料斗中,大滑块V形槽可以保证其最低处有笔头且在举升过程中不会掉落,而且在大滑块V形槽的导向及笔头的重力作用下,大滑块V形槽最低处笔头的轴线必然平行于大滑块V形槽的轴线,使得待托举的笔头由无序方向统一校正为前后方向。笔头托举大滑块动作一次,大滑块V形槽虽然都能够托到笔头,并且将被托举笔头统一为前后方向,但是每次托起的不止一个,笔头托举大滑块举升至笔头料斗上半部时停止,笔头小滑块气缸的活塞杆伸出,将笔头托举小滑块向上顶出,由于笔头托举小滑块的小滑块V形槽位于大滑块V形槽最低处,且小滑块V形槽的开口宽度与笔头的直径相适配,因此小滑块V形槽只会托起位于大滑块V形槽最低处的一个笔头,并将其举升至笔头料斗右墙板的顶部,被举升到顶的笔头的圆周卡在小滑块V形槽中,且轴线必然保持平行于前后方向。
作为本发明的改进,所述笔头料斗右墙板的下端越过所述笔头水平底板向下延伸,所述笔头大滑块气缸的缸体固定在所述笔头料斗右墙板的右端面下部,所述笔头大滑块气缸的活塞杆顶部连接有大滑块驱动滑板,所述大滑块驱动滑板的内端面通过线轨滑块支撑在笔头上料竖向线轨上,所述笔头上料竖向线轨固定在所述笔头料斗右墙板上,且笔头上料竖向线轨上方固定有大滑块举升限位块,所述大滑块驱动滑板的内端面还通过大滑块连接板与所
述笔头托举大滑块相连,所述笔头料斗右墙板上设有供大滑块连接板上下移动的笔头料斗避让槽;所述笔头小滑块气缸的活塞杆下端从缸体下方伸出且旋接有小滑块举升限位块。笔头大滑块气缸的活塞杆伸出时,推动大滑块驱动滑板沿笔头上料竖向线轨上行,大滑块连接板的内端头穿过笔头料斗避让槽带动笔头托举大滑块上行,当大滑块驱动滑板的上端顶到大滑块举升限位块时,笔头托举大滑块停止上行。通过线轨滑块和笔头上料竖向线轨的配合,以及大滑块连接板与笔头料斗避让槽的配合可以确保笔头托举大滑块贴着笔头料斗右墙板平稳上行,不会出现抖动导致被托举的笔头掉落,笔头上料竖向线轨和大滑块驱动滑板外置,可以节省笔头料斗内的空间,使笔头料斗具有更大的有效容量。当小滑块举升限位块抵靠至笔头小滑块气缸的缸体下方时,笔头托举小滑块停止上行。
作为本发明的进一步改进,所述笔头托举小滑块的小滑块V形槽前后方向的中部设有向下凹陷的托举小滑块U形槽,所述笔头料斗右墙板的顶端前后方向的中部设有向下凹陷的笔头料斗墙板U形槽;所述笔头料斗墙板U形槽的前后两侧对称设有沿左右方向延伸的笔头定位块,所述笔头定位块呈开口向下的U形且骑跨在所述笔头料斗右墙板的上方,两所述笔头定位块的右端分别固定在笔头定位块滑板的上端,所述笔头定位块滑板分别通过线轨滑块支撑在笔头定位横向线轨上,两所述笔头定位块滑板的相向侧壁分别连接有向下延伸的定位块驱动杆,两所述定位块驱动杆的下端分别与所述笔头定位块气缸的活塞杆相连接,两所述笔头定位块气缸的缸体沿前后方向延伸且分别固定在所述笔头料斗右墙板的右端面上。被举升到顶的笔头位于小滑块V形槽中且轴线平行于前后方向,在小滑块V形槽的中部设有向下凹陷的托举小滑块U形槽,便于上料夹爪穿过托举小滑块U形槽从左右两侧合围并夹住笔头,以便于下一步搬运;笔头料斗右墙板的顶端设有向下凹陷的笔头料斗墙板U形槽,为上料夹爪从笔头料斗外侧向笔头料斗内平移提供了空间,且为靠近笔头料斗右墙板一侧上料夹爪的开合提供了空间,避免形成干涉,降低了上料夹爪为了避让向上升起的行程。小滑块V形槽虽然可以将笔头的轴线限定为前后方向,但是无法对其前后位置进行定位;当笔头被举升到顶后,两笔头定位块气缸同时动作,通过定位块驱动杆驱动笔头定位块滑板沿笔头定位横向线轨平移,两笔头定位块滑板各自带动相应的笔头定位块沿前后方向相向运动,直至两笔头定位块同时夹在笔头托举小滑块的前后两侧,两笔头定位块推动笔头与小滑块V形槽的两端对齐,确保每个笔头被抓取时处于同样的位置。
作为本发明的进一步改进,所述笔头倾斜底板由第一翻板和第二翻板拼接而成,所述第二翻板的下缘与第一翻板的上缘相接触,所述第一翻板和第二翻板的铰接端均位于最低处,所述第一、二翻板的下端面中部铰接有第一、二翻板气缸,所述第一、二翻板气缸的缸体分
别铰接在所述机架上;所述第一翻板的上缘下部连接有弧形挡料板,所述弧形挡料板与第一翻板的铰接轴共轴线。当笔头料斗底部堆积的笔头比较少时,第一翻板气缸的活塞杆伸出,使得第一翻板绕右侧的铰接端向上翻起,将第一翻板上的笔头滑落至笔头料斗的右端最低处,确保笔头托举大滑块举升托料成功,第一翻板掀起过程中,弧形挡料板始终抵靠在第二翻板的下缘,避免笔头漏出。当整个笔头料斗底部存放的笔头都比较少时,第二翻板气缸的活塞杆伸出,使得第二翻板绕右侧的铰接端向上翻起,将第二翻板上的笔头滑落至第一翻板上,再通过第一翻板的翻转继续向右端最低处滑落,确保笔头料斗中的所有笔头都能获得上料。
作为本发明的进一步改进,所述笔杆上料装置包括笔杆料斗,所述笔杆料斗的底部设有笔杆倾斜底板,所述笔杆倾斜底板的右端最低处与笔杆水平底板相对接,所述笔杆水平底板的右端与笔杆料斗右墙板之间的缝隙中设有笔杆托举滑块,所述笔杆托举滑块可沿笔杆料斗右墙板的左端面上下滑动,所述笔杆托举滑块的下端由笔杆上料气缸驱动,所述笔杆托举滑块的顶部设有沿前后方向延伸的笔杆举升头;所述笔杆举升头的顶部右侧设有向下倾斜的托举斜面,所述托举斜面的尺寸与笔杆的直径相适配;所述笔杆举升头的中部设有向下凹陷的笔杆举升头U形槽,所述笔杆料斗右墙板的顶端设有向下凹陷的笔杆料斗右墙板U形槽,所述笔杆料斗右墙板U形槽与所述笔杆举升头U形槽的位置相应;所述笔杆料斗右墙板的上部安装有笔杆对齐气缸,所述笔杆对齐气缸的活塞杆端部连接有笔杆定位块,所述笔杆定位块的后端面平行于所述笔杆料斗的后侧墙板。预先将笔杆排列整齐放入笔杆料斗中,笔杆托举滑块初始处于低位,笔杆倾斜底板的右端向下倾斜使得笔杆在重力的作用下向右侧集聚,最右侧底部的笔杆卡在笔杆举升头的托举斜面与笔杆料斗右墙板构成的缺口中,当笔杆上料气缸的活塞杆伸出时,笔杆托举滑块上行,笔杆举升头托起一根笔杆上行至笔杆料斗右墙板顶部,笔杆对齐气缸的活塞杆伸出,笔杆定位块推动笔杆向后移动,笔杆两端被限制在笔杆定位块和笔杆料斗的后墙板之间从而得到定位。笔杆举升头U形槽和笔杆料斗右墙板U形槽为上料夹爪从笔杆料斗外侧向笔杆料斗内平移提供了空间,且为靠近笔杆料斗右墙板一侧上料夹爪的开合提供了空间,避免形成干涉,降低了上料夹爪为了避让向上升起的行程。
作为本发明的进一步改进,所述笔杆料斗的内腔设有沿左右方向延伸的隔板,所述隔板与所述笔杆料斗的后墙板之间的距离与笔杆的长度相适配,所述隔板的左右两端分别通过L形连接座连接在笔杆料斗右墙板上,所述笔杆料斗左、右墙板上分别设有供L形连接座调节位置的笔杆料斗横向长槽。通过L形连接座与笔杆料斗横向长槽可以调节隔板与笔杆料斗的后墙板之间的距离,使得笔杆料斗可以适应不同长度笔杆的需要,笔杆的两端既得到
很好的限位,又不影响笔杆向右滚动。
作为本发明的进一步改进,所述笔头上料装置和所述笔杆上料装置的右侧分别设有抓取搬运机构,所述抓取搬运机构包括下端设有钳口的上料夹爪,所述上料夹爪的钳口合围后轴线沿前后方向水平延伸,所述上料夹爪由上料夹爪气缸驱动,所述上料夹爪气缸固定在上料升降无杆气缸的滑块上,所述上料升降无杆气缸的缸体通过三角支架连接在上料平移无杆气缸的滑块下端,所述上料平移无杆气缸的缸体沿左右方向水平延伸且固定在机架上。笔头被举升后,上料平移无杆气缸动作使其滑块带动上料升降无杆气缸、上料夹爪气缸及上料夹爪向左移动,当上料夹爪到达小滑块V形槽的正上方时,上料平移无杆气缸停止,上料升降无杆气缸动作使其滑块下行,当上料夹爪的钳口与小滑块V形槽的笔头位于同一高度时,上料升降无杆气缸停止,然后上料夹爪气缸动作使两上料夹爪相向合围,从左右两侧越过托举小滑块U形槽将笔头夹住;然后上料升降无杆气缸动作使其滑块上行至原来高度后停止,接着上料平移无杆气缸动作使其滑块向右平移至原来位置时停止,然后上料升降无杆气缸动作使其滑块下行直至笔头到达下一个工位,最后上料夹爪气缸动作使两上料夹爪分离,将笔头释放;如此完成了将笔头从托举小滑块U形槽中取出、搬运及就位。上料夹爪钳口合围后与笔头共轴线,并且保证上料夹爪在笔头料斗墙板U形槽中自由穿行,不会发生干涉。两套抓取搬运机构分别位于笔头输送链条及笔杆输送链条的左端上方,笔杆被举升后的抓取搬运原理及过程与笔头相同。
作为本发明的进一步改进,所述换向机构包括下端设有钳口的一对换向夹爪,所述换向夹爪由换向夹爪气缸驱动,所述换向夹爪气缸的上端固定连接在旋转气缸的缸体上,所述旋转气缸的导气头固定连接在换向升降无杆气缸的滑块上,所述换向升降无杆气缸的缸体固定在机架上;所述笔头套管整圆机构包括可夹持笔头的整圆夹爪,所述整圆夹爪由整圆夹爪气缸驱动,所述整圆夹爪气缸的后侧壁固定在整圆升降无杆气缸的滑块上,所述整圆升降无杆气缸的缸体连接在整圆平移无杆气缸的滑块上,所述整圆平移无杆气缸的缸体沿前后方向水平延伸且固定在机架上;所述整圆夹爪的前方设有水平向后伸出的锥形头,所述锥形头的轴线与所述整圆夹爪合围后的钳口轴线位于同一个沿前后方向延伸的竖直平面内,所述锥形头的前端与整圆驱动电机的输出轴相连接,所述整圆驱动电机固定在机架上。链条上下方的探头能够探测笔头或笔杆的有无,还能判断其方向的正反,以笔头为例,如果笔头的朝向相反,则换向升降无杆气缸的滑块下降使旋转气缸、换向夹爪气缸和换向夹爪下降,直至换向夹爪位于笔头的两侧,然后换向夹爪气缸动作使换向夹爪合围将笔头夹住,然后换向升降无杆气缸的滑块上升将笔头提起,接着旋转气缸动作驱动笔头旋转180°后,换向升降无杆
气缸的滑块下降将笔头重新放置在笔头支承V形架上,然后换向夹爪气缸驱动换向夹爪打开,将笔头释放,确保每个笔头上料后的朝向一致。笔头经过储存、转运等,笔头套管容易失圆,当端口失圆的笔头套管与笔杆插接时,将导致损坏并使得笔头整体报废,整圆升降无杆气缸的滑块下降使整圆夹爪到达笔头的两侧,然后整圆夹爪气缸驱动整圆夹爪闭合将笔头夹住,然后整圆升降无杆气缸的滑块上升使笔头套管与锥形头共轴线,锥形头在整圆驱动电机的驱动下转动,整圆平移无杆气缸的滑块向前移动,使笔头套管的端口套入锥形头从而使笔头套管得到整圆,确保能够与笔杆准确插接。
作为本发明的进一步改进,所述笔头套管点胶机构包括压在笔头上方的点胶压轮,所述点胶压轮的中心设有点胶压轮轴,所述点胶压轮轴的后端与点胶旋转电机的输出轴相连,所述点胶压轮的下方设有笔头托轮,所述笔头托轮支撑在托轮升降气缸的活塞杆上端,所述托轮升降气缸固定在机架上;待点胶笔头的前方设有点胶头,所述点胶头的注射嘴向下倾斜指向后方且对准待点胶笔头的套管内腔,所述点胶头被点胶夹爪夹持,所述点胶夹爪固定在点胶伸缩无杆气缸的滑块上,所述点胶伸缩无杆气缸固定在机架上。点胶旋转电机通过点胶压轮轴驱动点胶压轮转动,当托轮升降气缸的活塞杆伸出时,笔头托轮上升将笔头托起,当笔头上端接触到点胶压轮时,点胶压轮将带动笔头旋转,此时点胶伸缩无杆气缸的滑块动作使点胶头向后向下平移,点胶头的注射嘴插入笔头套管的端口中点胶,随着笔头的旋转,笔头套管内腔的圆周均匀涂抹有胶水,然后点胶头缩回,笔头托轮下降将笔头重新搁置在笔头输送链条上的笔头支承V形架上。
作为本发明的进一步改进,所述装配机构包括笔头操纵机构和笔杆操纵机构,所述笔头操纵机构包括夹持笔头的笔头装配夹爪,所述笔头装配夹爪由笔头装配夹爪气缸驱动,所述笔头装配夹爪气缸固定在笔头装配升降无杆气缸的滑块上,所述笔头装配升降无杆气缸的缸体固定在笔头装配平移无杆气缸的滑块上,所述笔头装配平移无杆气缸的缸体沿前后方向水平延伸且固定在机架上;所述笔杆操纵机构包括托起笔杆的笔杆装配V形托脚,所述笔杆装配V形托脚的下端连接在笔杆装配托举气缸上,所述笔杆的上方设有橡胶压块,所述橡胶压块前后方向的中部设有向下凸出的凸块,所述凸块的下端面且压在笔杆上,所述橡胶压块的上端连接在压紧气缸上,所述压紧气缸固定在机架上,所述笔杆装配V形托脚的钳口中心线与所述笔头装配夹爪合围后的钳口中心线位于同一个竖直平面内;所述橡胶压块的凸块前后两侧分别设有脱杆,所述脱杆的右端连接在脱杆气缸的活塞杆下端,所述脱杆气缸固定在所述机架上。笔杆装配V形托脚在笔杆装配托举气缸驱动下将笔杆向上托起,橡胶压块在压紧气缸的驱动下向下运动,直至橡胶压块的凸块压紧在笔杆上;笔头装配升降无
杆气缸的滑块下行使笔头装配夹爪到达笔头两侧,笔头装配夹爪气缸驱动笔头装配夹爪合围将笔头夹住,然后笔头装配升降无杆气缸的滑块上行复位,接着笔头装配平移无杆气缸的滑块带动笔头装配升降无杆气缸、笔头装配夹爪气缸、笔头装配夹爪及笔头向前平移,直至笔头的套管插接在笔杆的插接端,笔头装配夹爪打开,笔头装配平移无杆气缸的滑块后移复位,如此完成了笔头与笔杆的自动装配;然后笔杆装配托举气缸驱动笔杆装配V形托脚下移,为防止笔杆粘接在橡胶压块上,笔杆装配V形托脚下移的同时,脱杆气缸的活塞杆伸出,脱杆向下移动将笔杆推离橡胶压块。
下面结合附图和具体实施方式对本发明作进一步详细的说明,附图仅提供参考与说明用,非用以限制本发明。
图1为本发明毛笔的生产装置的主视图。
图2为图1的俯视图。
图3为图1的立体图。
图4为图1中笔头料斗的立体图一。
图5为图1中笔头料斗的立体图二。
图6为图1中抓取搬运机构的结构示意图。
图7为图1中笔头运输机构及笔杆运输机构的立体图。
图8为图1中换向机构的立体图。
图9为图1中笔杆料斗的立体图一。
图10为图1中笔杆料斗的立体图二。
图11为图1中笔头套管整圆机构的立体图。
图12为图1中笔头套管点胶机构的立体图。
图13为图1中装配机构的立体图。
图中:1.笔头料斗;1a.笔头料斗右墙板;1b.笔头料斗避让槽;1c.笔头料斗墙板U形槽;1d.第一翻板;1e.弧形挡料板;1f.第一翻板气缸;1g.第二翻板;1h.第二翻板气缸;1j.笔头水平底板;1k.斜块;2.笔头托举大滑块;2a.大滑块V形槽;2b.笔头大滑块气缸;2c.大滑块驱动滑板;2d.大滑块连接板;2e.笔头上料竖向线轨;2f.大滑块举升限位块;3.笔头托举小滑块;3a.小滑块V形槽;3b.托举小滑块U形槽;3c.笔头小滑块气缸;3d.小滑块举升限位块;4.笔头定位块;4a.笔头定位块滑板;4b.笔头定位横向线轨;4c.定位块驱动杆;4d.笔头定位块气缸;5.抓取搬运机构;5a.上料夹爪;5b.上料夹爪气缸;5c.上料升降无杆气缸;
5d.三角支架;5e.上料平移无杆气缸;6a.笔头运输伺服电机;6b.笔头输送链条;6c.笔头支承V形架;7.换向机构;7a.换向夹爪;7b.换向夹爪气缸;7c.旋转气缸;7d.换向升降无杆气缸;7e.上探头;7f.下探头;8.笔杆料斗;8a.笔杆倾斜底板;8b.笔杆水平底板;8c.笔杆托举滑块;8d.笔杆上料气缸;8e.笔杆举升头;8f.笔杆托举滑板;8g.笔杆上料竖向线轨;8h.笔杆托举滑块连接板;8j.笔杆料斗避让槽;8k.笔杆料斗右墙板U形槽;8m.笔杆对齐气缸;8n.笔杆定位块;8p.隔板;8q.L形连接座;8r.笔杆料斗横向长槽;9a.笔杆运输伺服电机;9b.笔杆输送链条;9c.笔杆支承V形架;10.笔头套管整圆机构;10a.整圆夹爪;10b.整圆夹爪气缸;10c.整圆升降无杆气缸;10d.整圆平移无杆气缸;10e.锥形头;10f.整圆驱动电机;11.笔头套管点胶机构;11a.点胶压轮;11b.点胶压轮轴;11c.点胶旋转电机;11d.笔头托轮;11e.托轮升降气缸;11f.点胶头;11f1.注射嘴;11g.点胶夹爪;11h.点胶伸缩无杆气缸;12.装配机构;12a.笔头装配夹爪;12b.笔头装配夹爪气缸;12c.笔头装配升降无杆气缸;12d.笔头装配平移无杆气缸;12e.笔杆装配V形托脚;12f.笔杆装配托举气缸;12g.橡胶压块;12g1.凸块;12h.压紧气缸;12j.脱杆;12k.脱杆气缸。
如图1至图3、图7所示,本发明毛笔的生产装置包括自左向右输送且相互平行的笔头输送链条6b和笔杆输送链条9b,笔头输送链条6b由笔头运输伺服电机6a驱动,笔头输送链条6b上设有一一对应的笔头支承V形架6c,笔杆输送链条9b由笔杆运输伺服电机9a驱动,笔杆输送链条9b上设有一一对应的笔杆支承V形架9c。笔头输送链条6b的左侧设有笔头上料装置,笔杆输送链条9b的左侧设有笔杆上料装置,笔头上料装置和笔杆上料装置的右侧分别设有抓取搬运机构5,抓取搬运机构5右侧沿笔头输送链条6b的前进方向依次设有换向机构7、笔头套管整圆机构10、笔头套管点胶机构11和将笔头装在笔杆上的装配机构12。
如图4、图5所示,笔头上料装置包括支撑在机架上的笔头料斗1,笔头料斗1的底部设有右端向下倾斜的笔头倾斜底板,笔头倾斜底板的右端最低处与笔头水平底板1j相对接,笔头水平底板1j前后方向的中部设有笔头托料孔,笔头托料孔中设有可沿笔头料斗右墙板1a的左端面上下滑动的笔头托举大滑块2,笔头托举大滑块2的下端由笔头大滑块气缸2b驱动,笔头托举大滑块2的顶部设有沿前后方向延伸的大滑块V形槽2a;笔头托料孔的前后两侧分别设有下端向左倾斜的斜块1k,斜块1k的上端抵靠在笔头料斗右墙板1a的左端面上;笔头托举大滑块2的大滑块V形槽2a最低处设有向下延伸的大滑块孔道,大滑块孔道中设有可沿大滑块孔道上下滑动的笔头托举小滑块3,笔头托举小滑块3的顶部设有
沿前后方向延伸的小滑块V形槽3a,小滑块V形槽3a的开口宽度与笔头的直径相适配,笔头托举小滑块3前后方向的长度与笔头的长度相适配,笔头托举小滑块3的下端连接在笔头小滑块气缸3c的活塞杆上端,笔头小滑块气缸3c的缸体上端固定在笔头托举大滑块2的下端。
笔头托举大滑块2初始处于低位,托料孔的上端口露出;笔头料斗内众多的笔头在重力的作用下向右侧集聚,斜块1k上的笔头会下落至与笔头料斗倾斜底板的对接处,位于右侧的笔头料斗水平底板唯一暴露的就是托料孔,因此笔头必然堆积在托料孔处,位于下方的笔头落入托料孔中,但方向处于无序状态,然后笔头大滑块气缸2b的活塞杆伸出,大滑块V形槽2a托起笔头上行,超出料层后多余的笔头落回笔头料斗中,大滑块V形槽2a可以保证其最低处有笔头且在举升过程中不会掉落,而且在大滑块V形槽2a的导向及笔头的重力作用下,大滑块V形槽2a最低处笔头的轴线必然平行于大滑块V形槽2a的轴线,使得待托举的笔头由无序方向统一校正为前后方向。笔头托举大滑块2动作一次,大滑块V形槽2a虽然都能够托到笔头,并且将被托举笔头统一为前后方向,但是每次托起的不止一个,笔头托举大滑块2举升至笔头料斗上半部时停止,笔头小滑块气缸3c的活塞杆伸出,将笔头托举小滑块3向上顶出,由于笔头托举小滑块3的小滑块V形槽3a位于大滑块V形槽2a最低处,且小滑块V形槽3a的开口宽度与笔头的直径相适配,因此小滑块V形槽3a只会托起位于大滑块V形槽2a最低处的一个笔头,并将其举升至笔头料斗右墙板1a的顶部,被举升到顶的笔头的圆周卡在小滑块V形槽3a中,且轴线必然保持平行于前后方向。
笔头料斗右墙板1a的下端越过笔头水平底板1j向下延伸,笔头大滑块气缸2b的缸体固定在笔头料斗右墙板1a的右端面下部,笔头大滑块气缸2b的活塞杆顶部连接有大滑块驱动滑板2c,大滑块驱动滑板2c的内端面通过线轨滑块支撑在笔头上料竖向线轨2e上,笔头上料竖向线轨2e固定在笔头料斗右墙板1a上,且笔头上料竖向线轨2e上方固定有大滑块举升限位块2f,大滑块驱动滑板2c的内端面还通过大滑块连接板2d与笔头托举大滑块2相连,笔头料斗右墙板1a上设有供大滑块连接板2d上下移动的笔头料斗避让槽1b;笔头小滑块气缸3c的活塞杆下端从缸体下方伸出且旋接有小滑块举升限位块3d。笔头大滑块气缸2b的活塞杆伸出时,推动大滑块驱动滑板2c沿笔头上料竖向线轨2e上行,大滑块连接板2d的内端头穿过笔头料斗避让槽1b带动笔头托举大滑块2上行,当大滑块驱动滑板2c的上端顶到大滑块举升限位块2f时,笔头托举大滑块2停止上行。当小滑块举升限位块3d抵靠至笔头小滑块气缸3c的缸体下方时,笔头托举小滑块3停止上行。
笔头托举小滑块3的小滑块V形槽3a前后方向的中部设有向下凹陷的托举小滑块U
形槽3b,笔头料斗右墙板1a的顶端前后方向的中部设有向下凹陷的笔头料斗墙板U形槽1c;笔头料斗墙板U形槽1c的前后两侧对称设有沿左右方向延伸的笔头定位块4,笔头定位块4呈开口向下的U形且骑跨在笔头料斗右墙板1a的上方,两笔头定位块4的右端分别固定在笔头定位块滑板4a的上端,笔头定位块滑板4a分别通过线轨滑块支撑在笔头定位横向线轨4b上,两笔头定位块滑板4a的相向侧壁分别连接有向下延伸的定位块驱动杆4c,两定位块驱动杆4c的下端分别与笔头定位块气缸4d的活塞杆相连接,两笔头定位块气缸4d的缸体沿前后方向延伸且分别固定在笔头料斗右墙板1a的右端面上。
被举升到顶的笔头位于小滑块V形槽3a中且轴线平行于前后方向,在小滑块V形槽3a的中部设有向下凹陷的托举小滑块U形槽3b,便于上料夹爪5a穿过托举小滑块U形槽3b从左右两侧合围并夹住笔头,以便于下一步搬运;笔头料斗右墙板1a的顶端设有向下凹陷的笔头料斗墙板U形槽1c,为上料夹爪5a从笔头料斗外侧向笔头料斗内平移提供了空间,且为靠近笔头料斗右墙板一侧上料夹爪的开合提供了空间,避免形成干涉,降低了上料夹爪为了避让向上升起的行程。小滑块V形槽3a虽然可以将笔头的轴线限定为前后方向,但是无法对其前后位置进行定位;当笔头被举升到顶后,两笔头定位块气缸4d同时动作,通过定位块驱动杆4c驱动笔头定位块滑板4a沿笔头定位横向线轨4b平移,两笔头定位块滑板4a各自带动相应的笔头定位块4沿前后方向相向运动,直至两笔头定位块4同时夹在笔头托举小滑块3的前后两侧,两笔头定位块4推动笔头与小滑块V形槽3a的两端对齐,确保每个笔头被抓取时处于同样的位置。
笔头倾斜底板由第一翻板1d和第二翻板1g拼接而成,第二翻板1g的下缘与第一翻板1d的上缘相接触,第一翻板1d和第二翻板1g的铰接端均位于最低处,第一翻板1d的下端面中部铰接有第一翻板气缸1f,第二翻板1g的下端面中部铰接有第二翻板气缸1h,第一翻板气缸1f、第二翻板气缸1h的缸体分别铰接在机架上;第一翻板1d的上缘下部连接有弧形挡料板1e,弧形挡料板1e与第一翻板1d的铰接轴共轴线。当笔头料斗底部堆积的笔头比较少时,第一翻板气缸1f的活塞杆伸出,使得第一翻板1d绕右侧的铰接端向上翻起,将第一翻板1d上的笔头滑落至笔头料斗的右端最低处,确保笔头托举大滑块2举升托料成功,第一翻板1d掀起过程中,弧形挡料板1e始终抵靠在第二翻板1g的下缘,避免笔头漏出。当整个笔头料斗底部存放的笔头都比较少时,第二翻板气缸1h的活塞杆伸出,使得第二翻板1g绕右侧的铰接端向上翻起,将第二翻板1g上的笔头滑落至第一翻板1d上,再通过第一翻板1d的翻转继续向右端最低处滑落,确保笔头料斗中的所有笔头都能获得上料。
如图9、图10所示,笔杆上料装置包括笔杆料斗8,笔杆料斗8的底部设有笔杆倾
斜底板8a,笔杆倾斜底板8a的右端最低处与笔杆水平底板8b相对接,笔杆水平底板8b的右端与笔杆料斗右墙板之间的缝隙中设有笔杆托举滑块8c,笔杆托举滑块8c可沿笔杆料斗右墙板的左端面上下滑动,笔杆托举滑块8c的下端由笔杆上料气缸8d驱动,笔杆托举滑块8c的顶部设有沿前后方向延伸的笔杆举升头8e;笔杆举升头8e的顶部右侧设有向下倾斜的托举斜面,托举斜面的尺寸与笔杆的直径相适配;笔杆举升头8e的中部设有向下凹陷的笔杆举升头U形槽,笔杆料斗右墙板的顶端设有向下凹陷的笔杆料斗右墙板U形槽8k,笔杆料斗右墙板U形槽8k与笔杆举升头U形槽的位置相应;笔杆料斗右墙板的上部安装有笔杆对齐气缸8m,笔杆对齐气缸8m的活塞杆端部连接有笔杆定位块8n,笔杆定位块8n的后端面平行于笔杆料斗的后侧墙板。
笔杆上料气缸的活塞杆顶部连接有笔杆托举滑板8f,笔杆托举滑板8f的内端面通过线轨滑块支撑在笔杆上料竖向线轨8g上,笔杆上料竖向线轨8g固定在笔杆料斗右墙板的右端面上,笔杆托举滑板8f的内端面还通过笔杆托举滑块连接板8h与笔杆托举滑块相连,笔杆料斗右墙板上设有供笔杆托举滑块连接板8h上下移动的笔杆料斗避让槽8j。
预先将笔杆排列整齐放入笔杆料斗8中,笔杆托举滑块8c初始处于低位,笔杆倾斜底板8a的右端向下倾斜使得笔杆在重力的作用下向右侧集聚,最右侧底部的笔杆卡在笔杆举升头8e的托举斜面与笔杆料斗右墙板构成的缺口中,当笔杆上料气缸8d的活塞杆伸出时,笔杆托举滑块8c上行,笔杆举升头8e托起一根笔杆上行至笔杆料斗右墙板顶部,笔杆对齐气缸8m的活塞杆伸出,笔杆定位块8n推动笔杆向后移动,笔杆两端被限制在笔杆定位块8n和笔杆料斗8的后墙板之间从而得到定位。笔杆举升头U形槽和笔杆料斗右墙板U形槽8k为上料夹爪5a从笔杆料斗外侧向笔杆料斗8内平移提供了空间,且为靠近笔杆料斗右墙板一侧上料夹爪的开合提供了空间,避免形成干涉,降低了上料夹爪为了避让向上升起的行程。
笔杆料斗8的内腔设有沿左右方向延伸的隔板8p,隔板8p与笔杆料斗8的后墙板之间的距离与笔杆的长度相适配,隔板8p的左右两端分别通过L形连接座8q连接在笔杆料斗右墙板上,笔杆料斗左、右墙板上分别设有供L形连接座8q调节位置的笔杆料斗横向长槽8r。通过L形连接座8q与笔杆料斗横向长槽8r可以调节隔板8p与笔杆料斗8的后墙板之间的距离,使得笔杆料斗8可以适应不同长度笔杆的需要,笔杆的两端既得到很好的限位,又不影响笔杆向右滚动。
如图6所示,抓取搬运机构5包括下端设有钳口的上料夹爪,上料夹爪的钳口合围后轴线沿前后方向水平延伸,上料夹爪由上料夹爪气缸5b驱动,上料夹爪气缸5b固定在上
料升降无杆气缸5c的滑块上,上料升降无杆气缸5c的缸体通过三角支架5d连接在上料平移无杆气缸5e的滑块下端,上料平移无杆气缸5e的缸体沿左右方向水平延伸且固定在机架上。笔头被举升后,上料平移无杆气缸5e动作使其滑块带动上料升降无杆气缸5c、上料夹爪气缸5b及上料夹爪向左移动,当上料夹爪到达小滑块V形槽3a的正上方时,上料平移无杆气缸5e停止,上料升降无杆气缸5c动作使其滑块下行,当上料夹爪的钳口与小滑块V形槽3a的笔头位于同一高度时,上料升降无杆气缸5c停止,然后上料夹爪气缸5b动作使两上料夹爪相向合围,从左右两侧越过托举小滑块U形槽3b将笔头夹住;然后上料升降无杆气缸5c动作使其滑块上行至原来高度后停止,接着上料平移无杆气缸5e动作使其滑块向右平移至原来位置时停止,然后上料升降无杆气缸5c动作使其滑块下行直至笔头到达下一个工位,最后上料夹爪气缸5b动作使两上料夹爪分离,将笔头释放;如此完成了将笔头从托举小滑块U形槽3b中取出、搬运及就位。上料夹爪钳口合围后与笔头共轴线,并且保证上料夹爪在笔头料斗墙板U形槽1c中自由穿行,不会发生干涉。两套抓取搬运机构5分别位于笔头输送链条6b及笔杆输送链条9b的左端上方,笔杆被举升后的抓取搬运原理及过程与笔头相同。
如图8所示,换向机构7包括下端设有钳口的一对换向夹爪7a,换向夹爪7a由换向夹爪气缸7b驱动,换向夹爪气缸7b的上端固定连接在旋转气缸7c的缸体上,旋转气缸7c的导气头固定连接在换向升降无杆气缸7d的滑块上,换向升降无杆气缸7d的缸体固定在机架上。笔头输送链条6b和笔杆输送链条9b的上层链条的上下两侧设有相配套的上探头7e和下探头7f,当笔头或笔杆经过上探头7e和下探头7f之间时,下探头7f接受不到上探头7e的光信号,从而系统确认该工位上料成功,进入后道工序操作,否则后道工序将跳开该工位的操作,上探头7e和下探头7f还能判断笔头或笔杆方向的正反,以笔头为例,如果笔头的朝向相反,则换向升降无杆气缸7d的滑块下降使旋转气缸7c、换向夹爪气缸7b和换向夹爪7a下降,直至换向夹爪7a位于笔头的两侧,然后换向夹爪气缸7b动作使换向夹爪7a合围将笔头夹住,然后换向升降无杆气缸7d的滑块上升将笔头提起,接着旋转气缸7c动作驱动笔头旋转180°后,换向升降无杆气缸7d的滑块下降将笔头重新放置在笔头支承V形架6c上,然后换向夹爪气缸7b驱动换向夹爪7a打开,将笔头释放,确保每个笔头上料后的朝向一致。
如图11所示,笔头套管整圆机构10包括可夹持笔头的整圆夹爪10a,整圆夹爪10a由整圆夹爪气缸10b驱动,整圆夹爪气缸10b的后侧壁固定在整圆升降无杆气缸10c的滑块上,整圆升降无杆气缸10c的缸体连接在整圆平移无杆气缸10d的滑块上,整圆平移无杆气
缸10d的缸体沿前后方向水平延伸且固定在机架上;整圆夹爪10a的前方设有水平向后伸出的锥形头10e,锥形头10e的轴线与整圆夹爪10a合围后的钳口轴线位于同一个沿前后方向延伸的竖直平面内,锥形头10e的前端与整圆驱动电机10f的输出轴相连接,整圆驱动电机10f固定在机架上。整圆升降无杆气缸10c的滑块下降使整圆夹爪10a到达笔头的两侧,然后整圆夹爪气缸10b驱动整圆夹爪10a闭合将笔头夹住,然后整圆升降无杆气缸10c的滑块上升使笔头套管与锥形头10e共轴线,锥形头10e在整圆驱动电机10f的驱动下转动,整圆平移无杆气缸10d的滑块向前移动,使笔头套管的端口套入锥形头10e从而使笔头套管得到整圆,确保能够与笔杆准确插接。
如图12所示,笔头套管点胶机构11包括压在笔头上方的点胶压轮11a,点胶压轮11a的中心设有点胶压轮轴11b,点胶压轮轴11b的后端与点胶旋转电机11c的输出轴相连,点胶压轮11a的下方设有笔头托轮11d,笔头托轮11d支撑在托轮升降气缸11e的活塞杆上端,托轮升降气缸11e固定在机架上;待点胶笔头的前方设有点胶头11f,点胶头11f的注射嘴11f1向下倾斜指向后方且对准待点胶笔头的套管内腔,点胶头11f被点胶夹爪11g夹持,点胶夹爪11g固定在点胶伸缩无杆气缸11h的滑块上,点胶伸缩无杆气缸11h固定在机架上。点胶旋转电机11c通过点胶压轮轴11b驱动点胶压轮11a转动,当托轮升降气缸11e的活塞杆伸出时,笔头托轮11d上升将笔头托起,当笔头上端接触到点胶压轮11a时,点胶压轮11a将带动笔头旋转,此时点胶伸缩无杆气缸11h的滑块动作使点胶头11f向后向下平移,点胶头11f的注射嘴11f1插入笔头套管的端口中点胶,随着笔头的旋转,笔头套管内腔的圆周均匀涂抹有胶水,然后点胶头11f缩回,笔头托轮11d下降将笔头重新搁置在笔头输送链条6b上的笔头支承V形架6c上。
如图13所示,装配机构12包括笔头操纵机构和笔杆操纵机构,笔头操纵机构包括夹持笔头的笔头装配夹爪12a,笔头装配夹爪12a由笔头装配夹爪气缸12b驱动,笔头装配夹爪气缸12b固定在笔头装配升降无杆气缸12c的滑块上,笔头装配升降无杆气缸12c的缸体固定在笔头装配平移无杆气缸12d的滑块上,笔头装配平移无杆气缸12d的缸体沿前后方向水平延伸且固定在机架上;笔杆操纵机构包括托起笔杆的笔杆装配V形托脚12e,笔杆装配V形托脚12e的下端连接在笔杆装配托举气缸12f上,笔杆的上方设有橡胶压块12g,橡胶压块12g前后方向的中部设有向下凸出的凸块12g1,凸块12g1的下端面且压在笔杆上,橡胶压块12g的上端连接在压紧气缸12h上,压紧气缸12h固定在机架上,笔杆装配V形托脚12e的钳口中心线与笔头装配夹爪12a合围后的钳口中心线位于同一个竖直平面内;橡胶压块12g的凸块12g1前后两侧分别设有脱杆12j,脱杆12j的右端连接在脱杆气缸12k的
活塞杆下端,脱杆气缸12k固定在机架上。笔杆装配V形托脚12e在笔杆装配托举气缸12f驱动下将笔杆向上托起,橡胶压块12g在压紧气缸12h的驱动下向下运动,直至橡胶压块12g的凸块12g1压紧在笔杆上;笔头装配升降无杆气缸12c的滑块下行使笔头装配夹爪12a到达笔头两侧,笔头装配夹爪气缸12b驱动笔头装配夹爪12a合围将笔头夹住,然后笔头装配升降无杆气缸12c的滑块上行复位,接着笔头装配平移无杆气缸12d的滑块带动笔头装配升降无杆气缸12c、笔头装配夹爪气缸12b、笔头装配夹爪12a及笔头向前平移,直至笔头的套管插接在笔杆的插接端,笔头装配夹爪12a打开,笔头装配平移无杆气缸12d的滑块后移复位,如此完成了笔头与笔杆的自动装配;然后笔杆装配托举气缸12f驱动笔杆装配V形托脚12e下移,为防止笔杆粘接在橡胶压块12g上,笔杆装配V形托脚12e下移的同时,脱杆气缸12k的活塞杆伸出,脱杆12j向下移动将笔杆推离橡胶压块12g。
Claims (10)
- 一种毛笔的生产装置,包括自左向右输送且相互平行的笔头输送链条和笔杆输送链条,所述笔头输送链条的左侧设有笔头上料装置,所述笔杆输送链条的左侧设有笔杆上料装置,沿所述笔头输送链条的前进方向依次设有换向机构、笔头套管整圆机构、笔头套管点胶机构和将笔头装在笔杆上的装配机构,其特征在于:所述笔头上料装置包括支撑在机架上的笔头料斗,所述笔头料斗的底部设有右端向下倾斜的笔头倾斜底板,所述笔头倾斜底板的右端最低处与笔头水平底板相对接,所述笔头水平底板前后方向的中部设有笔头托料孔,所述笔头托料孔中设有可沿笔头料斗右墙板的左端面上下滑动的笔头托举大滑块,所述笔头托举大滑块的下端由笔头大滑块气缸驱动,所述笔头托举大滑块的顶部设有沿前后方向延伸的大滑块V形槽;所述笔头托料孔的前后两侧分别设有下端向左倾斜的斜块,所述斜块的上端抵靠在所述笔头料斗右墙板的左端面上;所述笔头托举大滑块的大滑块V形槽最低处设有向下延伸的大滑块孔道,所述大滑块孔道中设有可沿大滑块孔道上下滑动的笔头托举小滑块,所述笔头托举小滑块的顶部设有沿前后方向延伸的小滑块V形槽,所述小滑块V形槽的开口宽度与笔头的直径相适配,所述笔头托举小滑块前后方向的长度与笔头的长度相适配,所述笔头托举小滑块的下端连接在笔头小滑块气缸的活塞杆上端,所述笔头小滑块气缸的缸体上端固定在所述笔头托举大滑块的下端。
- 根据权利要求1所述的毛笔的生产装置,其特征在于:所述笔头料斗右墙板的下端越过所述笔头水平底板向下延伸,所述笔头大滑块气缸的缸体固定在所述笔头料斗右墙板的右端面下部,所述笔头大滑块气缸的活塞杆顶部连接有大滑块驱动滑板,所述大滑块驱动滑板的内端面通过线轨滑块支撑在笔头上料竖向线轨上,所述笔头上料竖向线轨固定在所述笔头料斗右墙板上,且笔头上料竖向线轨上方固定有大滑块举升限位块,所述大滑块驱动滑板的内端面还通过大滑块连接板与所述笔头托举大滑块相连,所述笔头料斗右墙板上设有供大滑块连接板上下移动的笔头料斗避让槽;所述笔头小滑块气缸的活塞杆下端从缸体下方伸出且旋接有小滑块举升限位块。
- 根据权利要求1所述的毛笔的生产装置,其特征在于:所述笔头托举小滑块的小滑块V形槽前后方向的中部设有向下凹陷的托举小滑块U形槽,所述笔头料斗右墙板的顶端前后方向的中部设有向下凹陷的笔头料斗墙板U形槽;所述笔头料斗墙板U形槽的前后两侧对称设有沿左右方向延伸的笔头定位块,所述笔头定位块呈开口向下的U形且骑跨在所述笔头料斗右墙板的上方,两所述笔头定位块的右端分别固定在笔头定位块滑板的上端,所述笔头定位块滑板分别通过线轨滑块支撑在笔头定位横向线轨上,两所述笔头定位块滑板的相向侧壁分别连接有向下延伸的定位块驱动杆,两所述定位块驱动杆的下端分别与所述笔头定位 块气缸的活塞杆相连接,两所述笔头定位块气缸的缸体沿前后方向延伸且分别固定在所述笔头料斗右墙板的右端面上。
- 根据权利要求1所述的毛笔的生产装置,其特征在于:所述笔头倾斜底板由第一翻板和第二翻板拼接而成,所述第二翻板的下缘与第一翻板的上缘相接触,所述第一翻板和第二翻板的铰接端均位于最低处,所述第一、二翻板的下端面中部铰接有第一、二翻板气缸,所述第一、二翻板气缸的缸体分别铰接在所述机架上;所述第一翻板的上缘下部连接有弧形挡料板,所述弧形挡料板与第一翻板的铰接轴共轴线。
- 根据权利要求1所述的毛笔的生产装置,其特征在于:所述笔杆上料装置包括笔杆料斗,所述笔杆料斗的底部设有笔杆倾斜底板,所述笔杆倾斜底板的右端最低处与笔杆水平底板相对接,所述笔杆水平底板的右端与笔杆料斗右墙板之间的缝隙中设有笔杆托举滑块,所述笔杆托举滑块可沿笔杆料斗右墙板的左端面上下滑动,所述笔杆托举滑块的下端由笔杆上料气缸驱动,所述笔杆托举滑块的顶部设有沿前后方向延伸的笔杆举升头;所述笔杆举升头的顶部右侧设有向下倾斜的托举斜面,所述托举斜面的尺寸与笔杆的直径相适配;所述笔杆举升头的中部设有向下凹陷的笔杆举升头U形槽,所述笔杆料斗右墙板的顶端设有向下凹陷的笔杆料斗右墙板U形槽,所述笔杆料斗右墙板U形槽与所述笔杆举升头U形槽的位置相应;所述笔杆料斗右墙板的上部安装有笔杆对齐气缸,所述笔杆对齐气缸的活塞杆端部连接有笔杆定位块,所述笔杆定位块的后端面平行于所述笔杆料斗的后侧墙板。
- 根据权利要求5所述的毛笔的生产装置,其特征在于:所述笔杆料斗的内腔设有沿左右方向延伸的隔板,所述隔板与所述笔杆料斗的后墙板之间的距离与笔杆的长度相适配,所述隔板的左右两端分别通过L形连接座连接在笔杆料斗右墙板上,所述笔杆料斗左、右墙板上分别设有供L形连接座调节位置的笔杆料斗横向长槽。
- 根据权利要求1所述的毛笔的生产装置,其特征在于:所述笔头上料装置和所述笔杆上料装置的右侧分别设有抓取搬运机构,所述抓取搬运机构包括下端设有钳口的上料夹爪,所述上料夹爪的钳口合围后轴线沿前后方向水平延伸,所述上料夹爪由上料夹爪气缸驱动,所述上料夹爪气缸固定在上料升降无杆气缸的滑块上,所述上料升降无杆气缸的缸体通过三角支架连接在上料平移无杆气缸的滑块下端,所述上料平移无杆气缸的缸体沿左右方向水平延伸且固定在机架上。
- 根据权利要求1至7中任一项所述的毛笔的生产装置,其特征在于:所述换向机构包括下端设有钳口的一对换向夹爪,所述换向夹爪由换向夹爪气缸驱动,所述换向夹爪气缸的上端固定连接在旋转气缸的缸体上,所述旋转气缸的导气头固定连接在换向升降无杆气缸的滑 块上,所述换向升降无杆气缸的缸体固定在机架上;所述笔头套管整圆机构包括可夹持笔头的整圆夹爪,所述整圆夹爪由整圆夹爪气缸驱动,所述整圆夹爪气缸的后侧壁固定在整圆升降无杆气缸的滑块上,所述整圆升降无杆气缸的缸体连接在整圆平移无杆气缸的滑块上,所述整圆平移无杆气缸的缸体沿前后方向水平延伸且固定在机架上;所述整圆夹爪的前方设有水平向后伸出的锥形头,所述锥形头的轴线与所述整圆夹爪合围后的钳口轴线位于同一个沿前后方向延伸的竖直平面内,所述锥形头的前端与整圆驱动电机的输出轴相连接,所述整圆驱动电机固定在机架上。
- 根据权利要求1至7中任一项所述的毛笔的生产装置,其特征在于:所述笔头套管点胶机构包括压在笔头上方的点胶压轮,所述点胶压轮的中心设有点胶压轮轴,所述点胶压轮轴的后端与点胶旋转电机的输出轴相连,所述点胶压轮的下方设有笔头托轮,所述笔头托轮支撑在托轮升降气缸的活塞杆上端,所述托轮升降气缸固定在机架上;待点胶笔头的前方设有点胶头,所述点胶头的注射嘴向下倾斜指向后方且对准待点胶笔头的套管内腔,所述点胶头被点胶夹爪夹持,所述点胶夹爪固定在点胶伸缩无杆气缸的滑块上,所述点胶伸缩无杆气缸固定在机架上。
- 根据权利要求1至7中任一项所述的毛笔的生产装置,其特征在于:所述装配机构包括笔头操纵机构和笔杆操纵机构,所述笔头操纵机构包括夹持笔头的笔头装配夹爪,所述笔头装配夹爪由笔头装配夹爪气缸驱动,所述笔头装配夹爪气缸固定在笔头装配升降无杆气缸的滑块上,所述笔头装配升降无杆气缸的缸体固定在笔头装配平移无杆气缸的滑块上,所述笔头装配平移无杆气缸的缸体沿前后方向水平延伸且固定在机架上;所述笔杆操纵机构包括托起笔杆的笔杆装配V形托脚,所述笔杆装配V形托脚的下端连接在笔杆装配托举气缸上,所述笔杆的上方设有橡胶压块,所述橡胶压块前后方向的中部设有向下凸出的凸块,所述凸块的下端面且压在笔杆上,所述橡胶压块的上端连接在压紧气缸上,所述压紧气缸固定在机架上,所述笔杆装配V形托脚的钳口中心线与所述笔头装配夹爪合围后的钳口中心线位于同一个竖直平面内;所述橡胶压块的凸块前后两侧分别设有脱杆,所述脱杆的右端连接在脱杆气缸的活塞杆下端,所述脱杆气缸固定在所述机架上。
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