WO2018076706A1 - 用于钢质船体结构面磁吸车运动控制装置及其使用方法 - Google Patents

用于钢质船体结构面磁吸车运动控制装置及其使用方法 Download PDF

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Publication number
WO2018076706A1
WO2018076706A1 PCT/CN2017/087656 CN2017087656W WO2018076706A1 WO 2018076706 A1 WO2018076706 A1 WO 2018076706A1 CN 2017087656 W CN2017087656 W CN 2017087656W WO 2018076706 A1 WO2018076706 A1 WO 2018076706A1
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WO
WIPO (PCT)
Prior art keywords
platform
plate
rail
slider
permanent magnet
Prior art date
Application number
PCT/CN2017/087656
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English (en)
French (fr)
Inventor
林焰
蒋晓宁
Original Assignee
大连理工大学
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Application filed by 大连理工大学 filed Critical 大连理工大学
Priority to SG11201806746PA priority Critical patent/SG11201806746PA/en
Priority to JP2018504118A priority patent/JP6626566B2/ja
Publication of WO2018076706A1 publication Critical patent/WO2018076706A1/zh
Priority to US16/049,843 priority patent/US10569817B2/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D57/00Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track
    • B62D57/02Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members
    • B62D57/024Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members specially adapted for moving on inclined or vertical surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B19/00Wheels not otherwise provided for or having characteristics specified in one of the subgroups of this group
    • B60B19/006Magnetic wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2900/00Purpose of invention
    • B60B2900/90Providing or changing
    • B60B2900/931Magnetic effects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/60Industrial applications, e.g. pipe inspection vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B3/00Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
    • B62B3/02Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor involving parts being adjustable, collapsible, attachable, detachable or convertible
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B3/00Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
    • B62B3/04Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor involving means for grappling or securing in place objects to be carried; Loading or unloading equipment
    • B62B3/06Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor involving means for grappling or securing in place objects to be carried; Loading or unloading equipment for simply clearing the load from the ground
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B3/00Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
    • B62B3/04Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor involving means for grappling or securing in place objects to be carried; Loading or unloading equipment
    • B62B3/06Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor involving means for grappling or securing in place objects to be carried; Loading or unloading equipment for simply clearing the load from the ground
    • B62B3/0606Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor involving means for grappling or securing in place objects to be carried; Loading or unloading equipment for simply clearing the load from the ground manually operated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B3/00Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
    • B62B3/04Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor involving means for grappling or securing in place objects to be carried; Loading or unloading equipment
    • B62B3/06Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor involving means for grappling or securing in place objects to be carried; Loading or unloading equipment for simply clearing the load from the ground
    • B62B3/0612Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor involving means for grappling or securing in place objects to be carried; Loading or unloading equipment for simply clearing the load from the ground power operated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B5/00Accessories or details specially adapted for hand carts
    • B62B5/06Hand moving equipment, e.g. handle bars
    • B62B5/062Hand moving equipment, e.g. handle bars elastically mounted, e.g. for wheelbarrows

Definitions

  • Magnetic hull structure surface magnetic vehicle motion control device and method of using same
  • the present invention relates to a steel hull structure surface magnetic vehicle motion control device and a method for using the same, and belongs to the technical field of ship and marine engineering.
  • Ship and marine engineering equipment usually have large-scale features, such as steel hull large surfaces, decks and bulkhead structures, which require multiple cleaning, painting, weld inspection, etc. in the manufacturing process.
  • the construction equipment needs a device capable of running on the large surface of the hull, the deck and the bulkhead structure.
  • the mounted device In addition to being able to move by itself against the gravity by magnetic attraction, the mounted device also has an adaptive emergency self-protection function to avoid Accidental fall during construction work.
  • the mounted device can save manpower, improve work efficiency, and improve work safety.
  • the present invention relates to a steel hull structure surface magnetic vehicle motion control device and a method for using the same, the device is simple in structure, convenient to use, high in reliability, and is effectively used in the manufacturing process of marine and marine engineering products. In particular, it has a wide range of engineering application prospects for the production of large hull sections and the large surface inspection and painting processes after product closure.
  • Ship and marine engineering equipment usually have large-scale features, such as steel hull large surfaces, decks and bulkhead structures, which require multiple cleaning, painting, weld inspection, etc. in the manufacturing process.
  • the construction equipment requires a device that can run on the large surface of the hull, the deck and the bulkhead structure.
  • the present invention provides a motion control device for a magnetic hull structure surface magnetic vehicle and a method for using the same, which can move itself by overcoming gravity by magnetic attraction force. It also has an adaptive suction function to protect itself from accidental drops during construction work.
  • the device should be simple in structure, easy to use, and highly reliable. It can be equipped with construction equipment for inspection and painting on the large surface of the steel hull, deck and bulkhead structure.
  • the technical solution adopted by the present invention is: a motion control device for a magnetic hull structure surface magnetic vehicle, which
  • the utility model comprises a plate magnet mechanism, which further comprises a platform mechanism and a slider mechanism, the plate magnet mechanism comprises an outer plate, a first groove wheel and a permanent magnet block, wherein the outer plate adopts a first side plate and a second side One end of the plate is fixedly connected to the right angle of the panel, and the permanent magnet block is fixedly connected to the other end of the first side plate and the second side plate, and the two first grooved wheels are fixed to the inner side of the panel via the respective first brackets;
  • the platform mechanism comprises a platform plate, a magnetic platform wheel, a second guide rail and a tension spring, and a guide rail structure of two platform plates is arranged on the inner side wall of the first side plate and the second side plate above the permanent magnet block, and the guide rail structure
  • the first guide rail cooperates with the guide groove on the platform plate, and a limit plate is arranged at the end of the first rail below
  • the hull structural plane is horizontal, vertical or spatially arbitrary.
  • the four platform wheels with magnetic and permanent magnet blocks work together.
  • the permanent magnet block adsorbs the entire device and the hull structure. Together; the distance between the permanent magnet block and the hull structure surface is kept constant, and the whole platform is moved by rolling on the four platform wheels; then, the first groove wheel is on the upper rail, and the upper end of the cylindrical type touch rod is in the touch circle hole.
  • the convex slide plate keeps the grooved slider relatively stable under the action of the pressure of the pressure spring;
  • the motion control device for a steel hull structure surface magnet includes a plate magnet mechanism, a platform mechanism, and a slider mechanism.
  • the first grooved wheel of the plate magnet mechanism moves on the upper rail of the slotted slider, and the slotted slider moves on the rail of the platform plate through the second grooved wheel, and the platform wheel on the platform plate is on the hull structure surface
  • the cylindrical touch rod fixed on the permanent magnet block protrudes into the touch circle of the inner bottom slot of the slot type slider.
  • the device also has an adaptive suction function to protect itself from accidental fall during construction.
  • the device is simple in structure, convenient to use, and highly reliable. It can be equipped with construction equipment for inspection and painting on the large surface of the steel hull, deck and bulkhead structure.
  • FIG. 1 is a perspective view of a magnetic hull structure surface magnetic vehicle motion control device.
  • FIG. 2 is a front elevational view of FIG. 1.
  • FIG. 3 is an outer panel diagram.
  • FIG. 4 is a perspective view of the outer panel structure of FIG. 1.
  • FIG. 5 is a perspective view of another embodiment of FIG. 1 with the outer panel removed.
  • FIG. 6 is a cross-sectional view taken along line A-A of FIG. 2.
  • FIG. 7 is a cross-sectional view taken along line B-B of FIG. 2.
  • FIG. 8 is a cross-sectional view taken along line C-C of FIG. 2.
  • FIG. 9 is a cross-sectional view taken along line D-D of FIG. 2.
  • FIG. 10 is a cross-sectional view taken along line E-E of FIG. 2.
  • FIG. 11 is a cross-sectional view taken along line F-F of FIG. 2.
  • FIG. 12 is a side slide groove end portion of the G enlarged view groove type slider of FIG. 5.
  • FIG. 13 is an enlarged view of the structure of the H in FIG.
  • FIG. 14 is an enlarged view of I in FIG. 7.
  • FIG. 15 is a schematic diagram of the operating conditions of the device.
  • the cylindrical touch bar is in the touch circle.
  • FIG. 16 is a schematic view of the suction and stop operation of the device.
  • the cylindrical touch bar is in the bottom chute.
  • FIGS. 1-14 illustrate a structural view of a steel hull structure surface magnetic vehicle motion control device.
  • the movement control device for the steel hull structure surface magnet includes a frame magnet mechanism, a platform mechanism and a slider mechanism.
  • the plate magnet mechanism includes an outer plate 11, a first grooved wheel 13 and a permanent magnet block 21.
  • the outer plate 11 is fixed at a right angle to the panel 12a by using one end of the first side plate 12b and the second side plate 12c.
  • the other end of the first side plate 12b and the second side plate 12c are fixedly coupled to the permanent magnet block 21, and the two first grooved wheels 13 are fixed to the inner side of the panel 12a via the respective first brackets 14.
  • the platform mechanism includes a platform plate 31, a magnetic platform wheel 34, a second guide rail 35, and a tension spring 18, and each of the first side plate 12b and the second side plate 12c is provided on the inner side wall of the first side plate 12b and the second side plate 12c.
  • the guide rail structure 19 of the two platform plates 31, the first guide rail 17 of the guide rail structure 19 cooperates with the guide groove 33 on the platform plate 31, and the limit plate 17b is provided at the end of the first guide rail 17 below the platform plate 31.
  • a tension spring 18 is disposed between the spring baffle 17a at the top of a guide rail 17 and the platform plate 31.
  • the lower plane of the platform plate 31 connects the four platform wheels 34 rolling on the hull structure surface 51 via the four second brackets 34a.
  • the slider mechanism includes a grooved slider 41, a pull bar 42, a bottom sliding groove 46, and a second grooved wheel 49; the grooved slider 41 has a convex slider 16 whose one end is located in the side sliding groove 48 via a pressure spring 15 On the second side plate 12c, the other end of the grooved slider 4 1 is fixedly connected with the pull bar 42 passing through the upper side plate 12b upper pull bar groove 12d, and two sections are connected at the upper portion of the grooved slider 41.
  • the permanent magnet block 21 is fixedly connected to a cylindrical touch rod 22 passing through the circular hole 32 of the platform plate 31.
  • the cylindrical touch rod 22 extends into the bottom of the slot slider 41. Round hole 47.
  • a method for using a steel hull structure surface magnetic vehicle motion control device is:
  • the hull structural surface 51 is a horizontal plane, a vertical plane or a space at any angle, and the four platform wheels 34 having magnetic properties and the permanent magnet block 21 cooperate, and the permanent magnet block 21 connects the entire device with the hull.
  • the structural surface 51 is adsorbed together; the distance between the permanent magnet block 21 and the hull structure surface 51 is kept constant, and the entire platform is moved by rolling through the four platform wheels 34.
  • the first groove wheel 13 is on the upper rail 43, the cylindrical type
  • the upper end of the touch rod 22 is in the touch circle 47, and the convex slide 16 is relatively stable under the action of the pressure of the pressure spring 15 (Fig. 15);
  • Such a motion control device for a steel hull structure surface magnetic vehicle includes a plate magnet mechanism, a platform mechanism, and a slider mechanism.
  • the first grooved wheel of the plate magnet mechanism moves on the upper rail of the slotted slider, and the slotted slider moves on the rail of the platform plate through the second grooved wheel, and the platform wheel on the platform plate is in the hull structure
  • the cylindrical touch rod fixed on the permanent magnet block protrudes into the touch circular hole of the inner sliding slot of the slot type slider.
  • the device also has an adaptive suction function to protect itself from accidental fall during construction.
  • the device has the advantages of simple structure, convenient use and high reliability, and can be equipped with construction equipment for detecting and painting on the large surface of the steel hull, the deck and the bulkhead structure.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Non-Mechanical Conveyors (AREA)
  • Manipulator (AREA)
  • Ship Loading And Unloading (AREA)
  • Toys (AREA)
  • Platform Screen Doors And Railroad Systems (AREA)

Abstract

一种用于钢质船体结构面磁吸车运动控制装置及其使用方法。该控制装置包括板架磁铁机构、平台机构和滑块机构。板架磁铁机构的第一凹槽轮子(13)在槽型滑块(41)的导轨(43,44,45)上移动,槽型滑块(41)通过第二凹槽轮子(49)在平台板(31)的导轨(17,35)上移动,平台板(31)的平台轮子(34)在船体结构面(51)上移动,固定在永磁铁块(21)上的圆柱型触控杆(22)伸入槽型滑块(41)内底滑槽(46)的触控圆洞(47)中。该装置除了能通过磁性的平台轮子(34)和永磁铁块(21)的磁吸附力克服重力而自行移动外,还具有自适应的吸止功能,起到自身应急保护,避免施工作业中意外跌落。该装置结构简单、可靠性高、能够搭载施工器材在钢质船体大表面、甲板和船舱壁结构上进行检测和涂装作业。

Description

用于钢质船体结构面磁吸车运动控制装置及其使用方法 技术领域
[0001] 本发明涉及一种用于钢质船体结构面磁吸车运动控制装置及其使用方法, 属于 船舶与海洋工程技术领域。
背景技术
[0002] 船舶与海洋工程装备通常具有大尺度特点, 例如钢质船体大表面、 甲板和舱壁 结构等, 这些结构物在制造环节中需要多次清洁、 涂装、 焊缝检验等工作, 这 些的施工设备需要一种能够在船体大表面、 甲板和舱壁结构上运行搭载装置, 该搭载装置除了能够通过磁吸附力克服重力而自行移动外, 还要有自适应的应 急自身保护功能, 避免施工作业中意外跌落。 另外该搭载装置能够节省人力、 提升作业效率、 提高工作安全性。 因此, 本发明涉及一种用于钢质船体结构面 磁吸车运动控制装置及使用方法, 该装置结构简单、 使用方便、 可靠性高, 育 够有效地应用在船舶与海洋工程产品的制造过程中, 特别是对大型船体总段生 产, 以及产品合拢后的结构大表面检测和涂装工艺等有广泛的工程应用前景。 技术问题
[0003] 船舶与海洋工程装备通常具有大尺度特点, 例如钢质船体大表面、 甲板和舱壁 结构等, 这些结构物在制造环节中需要多次清洁、 涂装、 焊缝检验等工作, 这 些的施工设备需要一种能够在船体大表面、 甲板和舱壁结构上运行搭载装置。 问题的解决方案
技术解决方案
[0004] 为了克服现有技术中存在的问题, 本发明提供一种用于钢质船体结构面磁吸车 运动控制装置及其使用方法, 它除了能够通过磁吸附力克服重力而自行移动外 , 还具有自适应的吸止功能, 起到自身应急保护, 避免施工作业中意外跌落。 该装置应结构简单、 使用方便、 可靠性高, 能够搭载施工器材在钢质船体大表 面、 甲板和舱壁结构上进行检测和涂装作业。
[0005] 本发明采用的技术方案是: 一种用于钢质船体结构面磁吸车运动控制装置, 它 包括一个板架磁铁机构, 它还包括一个平台机构和一个滑块机构, 所述板架磁 铁机构包含外板、 第一凹槽轮子和永磁铁块, 外板采用第一侧板、 第二侧板的 一端与面板直角式固定连接, 在第一侧板与第二侧板的另一端固定连接永磁铁 块, 两个第一凹槽轮子经各自的第一支架固定在面板的内侧; 所述平台机构包 含平台板、 具有磁性的平台轮子、 第二导轨和拉力弹簧, 在永磁铁块上方第一 侧板、 第二侧板的内侧壁上各设有两个平台板的导轨结构, 导轨结构的第一导 轨与平台板上的导槽相配合, 在平台板下方的第一导轨端部设有限位板, 在第 一导轨顶部的弹簧挡板与平台板间设有拉力弹簧, 平台板下平面经四个第二支 架连接四个在船体结构面上滚动的平台轮子; 所述滑块机构包含槽型滑块、 拉 杠、 底滑槽和第二凹槽轮子; 槽型滑块一端位于侧滑槽中的凸型滑板经压力弹 簧顶在第二侧板上, 槽型滑块另一端与穿过第一侧板上拉杠槽的拉杠固定连接 , 在槽型滑块的上部设有两段连接在一起的上导轨、 斜导轨和下导轨与两个第 一凹槽轮子相配合, 在槽型滑块的下部经第三支架连接的第二凹槽轮子与位于 平台板上部的第二导轨相配合, 所述永磁铁块上固定连接一个穿过平台板上圆 孔的圆柱型触控杆, 圆柱型触控杆伸入位于槽型滑块内底滑槽的触控圆洞中。 所述的一种用于钢质船体结构面磁吸车运动控制装置的使用方法:
[0006] (a) 在运动工况, 船体结构面是水平面、 垂直面或空间任意角度, 具有磁性 的四个平台轮子和永磁铁块共同作用, 永磁铁块把整个装置与船体结构面吸附 在一起; 永磁铁块与船体结构面间距保持恒定, 通过四个平台轮子滚动, 带动 整个装置移动; 此吋, 第一凹槽轮子在上导轨上, 圆柱型触控杆上端在触控圆 洞内, 凸型滑板在压力弹簧的推力作用下, 使槽型滑块保持相对稳定;
[0007] (b) 在吸止工况, 当平台轮子遇到障碍物或装置本体遇到外力扰动吋, 板架 磁铁机构与滑块机构产生相对方向的位移, 导致圆柱型触控杆上端脱离触控圆 洞, 槽型滑块在压力弹簧的推力作用下移动, 第一凹槽轮子从上导轨通过斜导 轨滚到下导轨上, 这吋圆柱型触控杆上端在底滑槽内滑动, 压力弹簧的压力释 放, 槽型滑块又保持相对稳定平衡状态; 但此吋永磁铁块快速下落, 与船体结 构面间距减小, 磁吸附力迅速增大, 整个装置将会吸附成静止状态;
[0008] (c) 在复位工况, 拉杆在压力的作用下, 推动槽型滑块移动, 压力弹簧重新 回到压缩状态, 这吋两个第一凹槽轮子将从下导轨经斜导轨滚动到上导轨上, 整个装置又回到运动工况。
发明的有益效果
有益效果
[0009] 这种用于钢质船体结构面磁吸车运动控制装置包括板架磁铁机构、 平台机构和 滑块机构。 板架磁铁机构的第一凹槽轮子在槽型滑块的上导轨上移动, 槽型滑 块通过第二凹槽轮子在平台板上导轨上移动, 平台板上的平台轮子在船体结构 面上移动, 固定在永磁铁块上的圆柱型触控杆伸入槽型滑块内底滑槽的触控圆 洞中。 该装置除了能够通过磁性的平台轮子和永磁铁块的磁吸附力克服重力而 自行移动外, 还具有自适应的吸止功能, 起到自身应急保护, 避免施工作业中 意外跌落。 该装置结构简单、 使用方便、 可靠性高, 能够搭载施工器材在钢质 船体大表面、 甲板和舱壁结构上进行检测和涂装作业。
对附图的简要说明
附图说明
[0010] 图 1是用于钢质船体结构面磁吸车运动控制装置的立体图。
[0011] 图 2是图 1的正视图。
[0012] 图 3是外板图。
[0013] 图 4是图 1一种除去外板结构的立体图。
[0014] 图 5是图 1另一种除去外板结构的立体图。
[0015] 图 6是图 2中的 A-A剖面图。
[0016] 图 7是图 2中的 B-B剖面图。
[0017] 图 8是图 2中的 C-C剖面图。
[0018] 图 9是图 2中的 D-D剖面图。
[0019] 图 10是图 2中的 E-E剖面图。
[0020] 图 11是图 2中的 F-F剖面图。
[0021] 图 12是图 5中的 G放大图槽型滑块的侧滑槽端部。
[0022] 图 13是图 5中的 H放大图导轨结构。
[0023] 图 14是图 7中的 I放大图。 [0024] 图 15是装置运行工况示意图圆柱型触控杆在触控圆洞内。
[0025] 图 16是装置吸止工况示意图圆柱型触控杆在底滑槽内。
[0026] 图中: 11、 外板, 12a、 面板, 12b、 第一侧板, 12c、 第二侧板, 12d、 拉杠槽 , 13、 第一凹槽轮子, 14、 第一支架, 15、 压力弹簧, 16、 凸型滑板, 17、 第 一导轨, l7a、 弹簧挡板, 17b、 限位板, 18、 拉力弹簧, 19、 导轨结构, 21、 永 磁铁块, 22、 圆柱型触控杆, 31、 平台板, 32、 圆孔, 33、 导槽, 34、 平台轮 子, 34a、 第二支架, 35、 第二导轨, 41、 槽型滑块, 42、 拉杠, 43、 上导轨, 4 4、 斜导轨, 45、 下导轨、 46、 底滑槽, 47、 触控圆洞, 48、 侧滑槽, 49、 第二 凹槽轮子, 49a、 第三支架, 51、 船体结构面。
实施该发明的最佳实施例
本发明的最佳实施方式
[0027] 图 1-14示出了一种用于钢质船体结构面磁吸车运动控制装置的结构图。 图中, 这种用于钢质船体结构面磁吸车运动控制装置包括一个板架磁铁机构、 一个平 台机构和一个滑块机构。
[0028] 板架磁铁机构包含外板 11、 第一凹槽轮子 13和永磁铁块 21, 外板 11采用第一侧 板 12b、 第二侧板 12c的一端与面板 12a直角式固定连接, 在第一侧板 12b与第二侧 板 12c的另一端固定连接永磁铁块 21, 两个第一凹槽轮子 13经各自的第一支架 14 固定在面板 12a的内侧。
[0029] 平台机构包含平台板 31、 具有磁性的平台轮子 34、 第二导轨 35和拉力弹簧 18, 在永磁铁块 21上方第一侧板 12b、 第二侧板 12c的内侧壁上各设有两个平台板 31的 导轨结构 19, 导轨结构 19的第一导轨 17与平台板 31上的导槽 33相配合, 在平台 板 31下方的第一导轨 17端部设有限位板 17b, 在第一导轨 17顶部的弹簧挡板 17a与 平台板 31之间设有拉力弹簧 18, 平台板 31下平面经四个第二支架 34a连接四个在 船体结构面 51上滚动的平台轮子 34。
[0030] 滑块机构包含槽型滑块 41、 拉杠 42、 底滑槽 46和第二凹槽轮子 49; 槽型滑块 41 一端位于侧滑槽 48中的凸型滑板 16经压力弹簧 15顶在第二侧板 12c上, 槽型滑块 4 1另一端与穿过第一侧板 12b上拉杠槽 12d的拉杠 42固定连接, 在槽型滑块 41的上 部设有两段连接在一起的上导轨 43、 斜导轨 44和下导轨 45与两个第一凹槽轮子 1 3相配合, 在槽型滑块 41的下部经第三支架 49a连接的第二凹槽轮子 49与位于平台 板 31上部的第二导轨 35相配合。
[0031] 永磁铁块 21上固定连接一个穿过平台板 31上圆孔 32的圆柱型触控杆 22, 圆柱型 触控杆 22伸入位于槽型滑块 41内底滑槽 46的触控圆洞 47中。
[0032] 一种用于钢质船体结构面磁吸车运动控制装置的使用方法是:
[0033] (a) 在运动工况, 船体结构面 51是水平面、 垂直面或空间任意角度, 具有磁 性的四个平台轮子 34和永磁铁块 21共同作用, 永磁铁块 21把整个装置与船体结 构面 51吸附在一起; 永磁铁块 21与船体结构面 51间距保持恒定, 通过四个平台 轮子 34滚动, 带动整个装置移动; 此吋, 第一凹槽轮子 13在上导轨 43上, 圆柱 型触控杆 22上端在触控圆洞 47内, 凸型滑板 16在压力弹簧 15的推力作用下, 使 槽型滑块 41保持相对稳定 (如图 15) ;
[0034] (b) 在吸止工况, 当平台轮子 34遇到障碍物或装置本体遇到外力扰动吋, 板 架磁铁机构与滑块机构产生相对方向的位移, 导致圆柱型触控杆 22上端脱离触 控圆洞 47, 槽型滑块 41在压力弹簧 15的推力作用下移动, 第一凹槽轮子 13从上 导轨 43通过斜导轨 44滚到下导轨 45上, 这吋圆柱型触控杆 22上端在底滑槽 46内 滑动, 压力弹簧 15的压力释放, 槽型滑块 41又保持相对稳定平衡状态; 但此吋 永磁铁块 21快速下落, 与船体结构面 51间距减小, 磁吸附力迅速增大, 整个装 置将会吸附成静止状态 (如图 16) ;
[0035] (c) 在复位工况, 拉杆 42在压力的作用下, 推动槽型滑块 41移动, 压力弹簧 1 5重新回到压缩状态, 这吋两个第一凹槽轮子 13将从下导轨 45经斜导轨 44滚动到 上导轨 43上, 整个装置又回到运动工况。
本发明的实施方式
[0036] 同最佳实施方式。
工业实用性
[0037] 这种用于钢质船体结构面磁吸车运动控制装置包括板架磁铁机构、 平台机构和 滑块机构。 板架磁铁机构的第一凹槽轮子在槽型滑块的上导轨上移动, 槽型滑 块通过第二凹槽轮子在平台板上导轨上移动, 平台板上的平台轮子在船体结构 面上移动, 固定在永磁铁块上的圆柱型触控杆伸入槽型滑块内底滑槽的触控圆 洞中。 该装置除了能够通过磁性的平台轮子和永磁铁块的磁吸附力克服重力而 自行移动外, 还具有自适应的吸止功能, 起到自身应急保护, 避免施工作业中 意外跌落。 该装置结构简单、 使用方便、 可靠性高, 能够搭载施工器材在钢质 船体大表面、 甲板和舱壁结构上进行检测和涂装作业。
序列表自由内容
无。

Claims

权利要求书
[权利要求 1] 一种用于钢质船体结构面磁吸车运动控制装置, 它包括一个板架磁铁 机构, 其特征是: 它还包括一个平台机构和一个滑块机构, 所述板架 磁铁机构包含外板 (11) 、 第一凹槽轮子 (13) 和永磁铁块 (21) , 外板 (11) 采用第一侧板 (12b) 、 第二侧板 (12c) 的一端与面板 ( 12a) 直角式固定连接, 在第一侧板 (12b) 与第二侧板 (12c) 的另 一端固定连接永磁铁块 (21) , 两个第一凹槽轮子 (13) 经各自的第 一支架 (14) 固定在面板 (12a) 的内侧; 所述平台机构包含平台板
(31) 、 具有磁性的平台轮子 (34) 、 第二导轨 (35) 和拉力弹簧 ( 18) , 在永磁铁块 (21) 上方第一侧板 (12b) 、 第二侧板 (12c) 的 内侧壁上各设有两个平台板 (31) 的导轨结构 (19) , 导轨结构 (19 ) 的第一导轨 (17) 与平台板 (31) 上的导槽 (33) 相配合, 在平台 板 (31) 下方的第一导轨 (17) 端部设有限位板 (17b) , 在第一导 轨 (17) 顶部的弹簧挡板 (17a) 与平台板 (31) 之间设有拉力弹簧
( 18) , 平台板 (31) 下平面经四个第二支架 (34a) 连接四个在船 体结构面 (51) 上滚动的平台轮子 (34) ; 所述滑块机构包含槽型滑 块 (41) 、 拉杠 (42) 、 底滑槽 (46) 和第二凹槽轮子 (49) ; 槽型 滑块 (41) 一端位于侧滑槽 (48) 中的凸型滑板 (16) 经压力弹簧 ( 15) 顶在第二侧板 (12c) 上, 槽型滑块 (41) 另一端与穿过第一侧 板 (12b) 上拉杠槽 (12d) 的拉杠 (42) 固定连接, 在槽型滑块 (41 ) 的上部设有两段连接在一起的上导轨 (43) 、 斜导轨 (44) 和下导 轨 (45) 与两个第一凹槽轮子 (13) 相配合, 在槽型滑块 (41) 的下 部经第三支架 (49a) 连接的第二凹槽轮子 (49) 与位于平台板 (31 ) 上部的第二导轨 (35) 相配合, 所述永磁铁块 (21) 上固定连接一 个穿过平台板 (31) 上圆孔 (32) 的圆柱型触控杆 (22) , 圆柱型触 控杆 (22) 伸入位于槽型滑块 (41) 内底滑槽 (46) 的触控圆洞 (47 ) 中。
[权利要求 2] 根据权利要求 1所述的一种用于钢质船体结构面磁吸车运动控制装置 的使用方法, 其特征是:
(a) 在运动工况, 船体结构面 (51) 是水平面、 垂直面或空间任意 角度, 具有磁性的四个平台轮子 (34) 和永磁铁块 (21) 共同作用, 永磁铁块 (21) 把整个装置与船体结构面 (51) 吸附在一起; 永磁铁 块 (21) 与船体结构面 (51) 间距保持恒定, 通过四个平台轮子 (34 ) 滚动, 带动整个装置移动; 此吋, 第一凹槽轮子 (13) 在上导轨 ( 43) 上, 圆柱型触控杆 (22) 上端在触控圆洞 (47) 内, 凸型滑板 ( 16) 在压力弹簧 (15) 的推力作用下, 使槽型滑块 (41) 保持相对稳 定;
(b) 在吸止工况, 当平台轮子 (34) 遇到障碍物或装置本体遇到外 力扰动吋, 板架磁铁机构与滑块机构产生相对方向的位移, 导致圆柱 型触控杆 (22) 上端脱离触控圆洞 (47) , 槽型滑块 (41) 在压力弹 簧 (15) 的推力作用下移动, 第一凹槽轮子 (13) 从上导轨 (43) 通 过斜导轨 (44) 滚到下导轨 (45) 上, 这吋圆柱型触控杆 (22) 上端 在底滑槽 (46) 内滑动, 压力弹簧 (15) 的压力释放, 槽型滑块 (41 ) 又保持相对稳定平衡状态; 但此吋永磁铁块 (21) 快速下落, 与船 体结构面 (51) 间距减小, 磁吸附力迅速增大, 整个装置将会吸附成 静止状态;
(c) 在复位工况, 拉杆 (42) 在压力的作用下, 推动槽型滑块 (41
) 移动, 压力弹簧 (15) 重新回到压缩状态, 这吋两个第一凹槽轮子 ( 13) 将从下导轨 (45) 经斜导轨 (44) 滚动到上导轨 (43) 上, 整 个装置又回到运动工况。
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CN106428278A (zh) * 2016-10-25 2017-02-22 大连理工大学 用于钢质船体结构面磁吸车运动控制装置及其使用方法

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CN111674483B (zh) * 2020-06-04 2022-08-16 大连理工大学 一种大曲率表面喷涂用磁吸爬壁机器人及工作方式

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