WO2018036391A1 - 一种柔性显示基板及其制备方法 - Google Patents
一种柔性显示基板及其制备方法 Download PDFInfo
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- WO2018036391A1 WO2018036391A1 PCT/CN2017/097007 CN2017097007W WO2018036391A1 WO 2018036391 A1 WO2018036391 A1 WO 2018036391A1 CN 2017097007 W CN2017097007 W CN 2017097007W WO 2018036391 A1 WO2018036391 A1 WO 2018036391A1
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- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
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- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
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- H10K77/111—Flexible substrates
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Definitions
- the present invention relates to the field of display technologies, and in particular, to a flexible display substrate and a method for fabricating the same.
- Flexible displays need to be rolled up or bent during use, and even bent frequently, so that the stress generated by the deformation will accumulate and be superimposed on the metal wires and the insulating layer in the display substrate, and the metal wire breaks, and at the same time, After the secondary bending, the insulating layer is also in danger of being broken, resulting in failure to display properly, which seriously affects the service life of the flexible display.
- the industry mainly releases stress by setting holes in the metal wires or changing the patterns of the metal wires (such as rectangles, waves, etc.). Although these methods can increase the number of times the metal wire is used and prolong the service life of the display, the requirements for the lithographic apparatus are relatively high due to the punching of the metal wire or the change of the pattern of the metal wire, which increases the process difficulty.
- Some of the prior art also discloses a method of replacing a metal layer of molybdenum, titanium or copper with a material that is relatively flexible and easy to bend (for example, graphene or nanosilver, etc.) to form a metal line for a display substrate.
- a material that is relatively flexible and easy to bend for example, graphene or nanosilver, etc.
- the method can prolong the use of the metal wire and improve the reliability of the display, the cost is high due to the limitation of the material, and the use of the substitute material also causes a significant change in the structure and the preparation process of the flexible substrate. It is realized by existing equipment and processes.
- the above methods are only measures for improving the wire breakage. After these measures, the above method does not effectively release the stress accumulated in the insulating layer because the insulating layer is still continuous. To solve the technical problem that the insulation layer is easy to break.
- the embodiment of the present invention provides a flexible display substrate, which can effectively reduce stress accumulation in the flexible display substrate, and reduce the probability of breakage of the metal wire and the insulating layer during bending of the flexible screen body;
- a method for preparing a flexible display substrate is provided, which can prevent aging of the flexible display screen and prolong its life.
- a flexible display substrate provided by an embodiment of the invention includes a flexible substrate on which at least one conductive composite layer is disposed, the conductive composite layer comprising two metal layers and an insulating layer between the two metal layers
- the conductive composite layer comprising two metal layers and an insulating layer between the two metal layers
- Each of the two metal layers includes a metal wire segment disposed separately, and a contact hole is formed in the insulating layer, and the metal wire segments of the two metal layers are connected by the metal in the contact hole to form a continuous metal wire.
- each of the two metal layers comprises metal segments having the same or similar extension directions and spaced apart.
- the metal line segments of the two metal layers in each of the at least one electrically conductive composite layer are offset.
- the at least one electrically conductive composite layer comprises a lower conductive composite layer and an upper conductive composite layer adjacent thereto, the lower conductive composite layer and the upper conductive composite layer sharing a metal layer.
- the density of metal segments in different metal layers is different.
- the conductive composite layer includes a first metal layer and a second metal layer, and one end of the metal in the contact hole is connected to the head or the tail of the metal line segment of the first metal layer, and the metal in the contact hole is further One end is connected to the tail or head of the metal line segment of the second metal layer, wherein the density of the metal line segments of the first metal layer is greater than the density of the metal line segments of the second metal layer.
- the conductive composite layer includes a first metal layer, a second metal layer, and a third metal layer, wherein the metal line segments in the second metal layer comprise spaced first metal line segments and a third metal a line segment; one end of the metal in the contact hole between the first metal layer and the second metal layer is connected to the head or the tail of the metal line segment of the first metal layer, and the other end of the metal in the contact hole is connected to the first portion of the second metal layer a tail or head of the metal segment, wherein the metal segment of the first metal layer has a greater density than the first metal of the second metal layer a density of the line segments; and/or one end of the metal in the contact hole between the third metal layer and the second metal layer is connected to the head or the tail of the metal line segment of the third metal layer, and the other end of the metal in the contact hole is connected to the second The tail or head of the third metal line segment of the metal layer, wherein the density of the metal line segments of the third metal layer is greater than the density of the
- the conductive composite layer includes a first metal layer, a second metal layer, and a third metal layer; one end of the metal in the contact hole between the first metal layer and the second metal layer is connected to the first metal
- the head or the tail of the metal wire segment of the layer, the other end of the metal in the contact hole is connected to the tail or the head of the metal wire segment of the second metal layer; the metal end of the contact hole between the second metal layer and the third metal layer is connected In the head or tail of the metal line segment of the second metal layer, the other end of the metal in the contact hole is connected to the tail or the head of the metal line segment of the third metal layer,
- the density of the metal line segments of the first metal layer is greater than the density of the metal line segments of the second metal layer
- the density of the metal line segments of the third metal layer is greater than the density of the metal line segments of the second metal layer
- the metal line segments of the first metal layer The density is less than the density of the metal segments of the third metal layer.
- a continuous metal wire is used as the data line or gate line.
- the wire is made of one of aluminum, titanium, molybdenum or an aluminum alloy, a titanium alloy, a molybdenum alloy.
- the insulating layer is made of silicon nitride or silicon oxide.
- the material of the flexible substrate is one of polyimide, polycarbonate, polyacrylate, polyetherimide, polyethersulfone or polyethylene terephthalate. kind.
- a method for preparing a flexible display substrate includes: preparing a flexible substrate; alternately disposing an insulating layer and a metal layer on the flexible substrate; wherein, in the process of providing a plurality of insulating layers and a plurality of metal layers And performing the following steps: providing a contact hole on the insulating layer between the adjacent metal layers, the contact hole is filled with metal; the metal layer is separated by the same or similar extending direction; the metal in the contact hole is adjacent to the metal layer The metal segments are alternately connected to form a continuous metal wire.
- a method of fabricating a flexible display substrate includes: preparing a flexible substrate; forming a first insulating layer on the flexible substrate; forming a first metal layer on the first insulating layer, in the first metal Separating metal line segments of the same or similar extending direction; forming a second insulating layer on the first metal layer, a contact hole is disposed on the second insulating layer, the contact hole is filled with metal; a second metal layer is formed on the second insulating layer, and the metal line segment is disposed in the same or similar extending direction in the second metal layer, and the metal end in the contact hole is Connected to the head or tail of the metal line segment of the first metal layer, the other end of the metal in the contact hole is connected to the tail or head of the metal line segment of the second metal layer.
- the metal line segments in different metal layers are alternately connected to each other to form a continuous metal wire and a plurality of relatively independent insulating layer blocks arranged in a plurality of metal layers, having a polygonal structure, and effectively
- the stress accumulation in the flexible display substrate is reduced, and the probability of the metal wire and the insulating layer being broken during the bending process of the flexible screen body is reduced.
- the method for preparing the flexible display substrate provided by the embodiment of the invention uses the contact hole to be used in the multilayer metal layer.
- the metal wire segments are alternately connected to form a continuous metal wire arranged in a plurality of metal layers, having a broken line structure, and a plurality of relatively independent insulating layer blocks, thereby preventing aging of the flexible display screen and prolonging the service life thereof.
- FIG. 1 is a schematic structural diagram of a flexible display substrate according to an embodiment of the present invention.
- FIG. 2 is a schematic structural diagram of a flexible display substrate according to another embodiment of the present invention.
- FIG. 3 is a schematic structural diagram of a flexible display substrate according to still another embodiment of the present invention.
- FIG. 4 is a schematic flow chart of a method for fabricating a flexible display substrate according to an embodiment of the invention.
- FIG. 5 is a schematic flow chart of a method for fabricating a flexible display substrate according to another embodiment of the present invention.
- FIG. 1 is a schematic structural view of a flexible display substrate according to an embodiment of the present invention
- FIG. 2 A schematic structural view of a flexible display substrate according to another embodiment of the present invention
- FIG. 3 is a schematic structural view of a flexible display substrate according to still another embodiment of the present invention.
- a flexible display substrate provided by an embodiment of the present invention includes a flexible substrate 1 on which an insulating layer and a metal layer are alternately disposed.
- the metal layer includes metal line segments which are disposed in the same or adjacent extending direction, and the contact holes 6 are formed in the insulating layer between the adjacent metal layers, and the metal line segments of the adjacent metal layers are alternately connected through the metal in the contact holes 6 to form a continuous metal wire. .
- the flexible display substrate comprises a flexible substrate 1 on which a first insulating layer 2, a first metal layer 3, a second insulating layer 4, and a second metal are sequentially disposed.
- Layer 5 The first metal layer 3 and the second metal layer 5 respectively include metal wire segments 7 having the same or similar extending directions and spaced apart.
- One end of the metal in the contact hole 6 is connected to the head or the tail of the metal line segment of the first metal layer 3, and the other end of the metal in the contact hole 6 is connected to the tail or the head of the metal line segment of the second metal layer 5.
- the density of the metal line segments 7 in the first metal layer 3 and the metal line segments 10 in the second metal layer 5 may be different.
- the first metal layer 3 can be used as a gate and a partial trace; the metal line segment 10 in the second metal layer 5 can be used as an upper plate of the capacitor, and thus the first metal
- the number of metal segments 7 in layer 3 is greater than the number of metal segments 10 in second metal layer 5.
- the ratio of the number of metal segments 7 in the first metal layer 3 to the number of metal segments 10 in the second metal layer 5 is about 3:2.
- the metal line segments of the adjacent metal layers are misaligned and connected through the metal in the contact holes, thereby forming a continuous metal wire (for example, metal) having a polygonal structure reciprocating through the insulating layer.
- Wire 8 the complete insulating layer (second insulating layer 4) is also divided into a plurality of relatively independent insulating layer blocks 9 by the plurality of contact holes 6 for connecting the metal layers 3 and 5, whereby the flexible display substrate can be further effectively reduced
- the stress accumulation in the device reduces the probability of breakage of the metal wire and the insulating layer during bending of the flexible screen body.
- the flexible display substrate is configured such that the first insulating layer 2, the first metal layer 3, the second insulating layer 4, the second metal layer 5, and the first layer are sequentially disposed on the flexible substrate 1.
- Each of the first metal layer 3, the second metal layer 5, and the third metal layer 8 includes metal line segments having the same or similar extending directions and spaced apart. For example, in the first metal layer 3, there is a space The first metal line segment 11 and the third metal line segment 12 are disposed. In the second metal layer 5, there are spaced apart first metal line segments 9 and third metal line segments 10.
- the second insulating layer 4 there are a plurality of contact holes 61, 62, 63, 64 in which each of the contact holes is filled with metal.
- the lower end of the metal in the contact hole 61 of the second insulating layer 4 is connected to the head of the third metal line segment 12 of the first metal layer 3, and the upper end of the metal and the second metal layer in the contact hole 61 of the second insulating layer 4
- the tails of the first metal line segments 9 of 5 are connected.
- the metal in the remaining contact holes in the second insulating layer 4 is connected in a similar manner, and the remaining insulating layers and their adjacent metal layers are connected in a similar manner, which will not be described in detail.
- the density of the metal line segments in the first metal layer 3, the metal line segments in the second metal layer 5, and the metal line segments in the third metal layer 8 may be different.
- the first metal layer 3 can be used as a gate and a partial trace, so the number of metal line segments in the first metal layer 3 is increased; in the second metal layer 5 The metal segment can be used as the upper plate of the capacitor, so the number of metal segments in the second metal layer 5 is less; the metal segment in the third metal layer 8 can be used as the trace, so the metal in the third metal layer 8 The number of line segments will also be larger.
- the density of the metal line segments in the first metal layer 3, the second metal layer 5, and the third metal layer 8 are different, and the ratio of the densities is about 3:2:4.
- the metal line segments of adjacent metal layers are misaligned and connected through the metal in the contact hole, thereby forming a reciprocating wear.
- a continuous metal wire for example, a metal wire 13
- metal line segments of adjacent metal layers for example, the second metal layer 5 and the third metal layer 8
- the metal is joined, thereby forming a continuous metal wire (for example, the metal wire 14) having a polygonal structure that reciprocates through the insulating layer.
- the second insulating layer 4 and the third insulating layer 7 are also respectively divided into a plurality of relatively independent insulating layer blocks 15 and 16, which reduces the probability of breakage of the metal wires and the insulating layer during bending of the flexible screen body.
- the flexible display substrate is configured such that the first insulating layer 2, the first metal layer 3, the second insulating layer 4, the second metal layer 5, and the first layer are sequentially disposed on the flexible substrate 1.
- Each of the first metal layer 3, the second metal layer 5, and the third metal layer 8 includes metal line segments having the same or similar extending directions and spaced apart. Different from the above embodiment is the connection of metal segments the way. In this embodiment, the metal line segments in the first metal layer 3 and the third metal layer 8 are also connected through the metal line segments in the second metal layer 5, that is, the metal ends in the contact holes 6 of the second insulating layer 4 are connected.
- the other end of the metal in the contact hole 6 is connected to the tail or head of the metal line segment of the second metal layer 5, in the contact hole 6 of the third insulating layer 7.
- One end of the metal is connected to the head or the tail of the metal line segment of the second metal layer 5, and the other end of the metal in the contact hole 6 is connected to the tail or the head of the metal line segment of the third metal layer 8, and the whole is alternately arranged.
- a continuous metal wire having a polygonal structure and a plurality of relatively independent insulating layer blocks.
- the density of the metal line segments in the first metal layer 3, the metal line segments in the second metal layer 5, and the metal line segments in the third metal layer 8 may be different.
- the first metal layer 3 can be used as a gate and a partial trace, so the number of metal line segments in the first metal layer 3 is increased; in the second metal layer 5 The metal segment can be used as the upper plate of the capacitor, so the number of metal segments in the second metal layer 5 is less; the metal segment in the third metal layer 8 can be used as the trace, so the metal in the third metal layer 8 The number of line segments will also be larger.
- the density of the metal line segments in the first metal layer 3, the second metal layer 5, and the third metal layer 8 are different, and the ratio of the densities is about 3:2:4.
- a continuous metal wire can be used as the data line or the gate line.
- the metal wire can also be used as a signal line carrying other information.
- the material of the metal wire may be one of aluminum, titanium, and molybdenum metal, or may be one of an alloy such as an aluminum alloy, a titanium alloy, or a molybdenum alloy, which is not specifically limited in the present invention.
- the insulating layer is one of silicon nitride or silicon oxide, and may be, for example, Si x N y or Si x O y , which is not specifically limited in the present invention.
- the material of the flexible substrate 1 may be polyimide, polycarbonate, polyacrylate, polyetherimide, polyethersulfone or polyethylene terephthalate.
- the present invention does not Be specifically limited.
- FIG. 4 is a flowchart of a method for preparing a flexible display substrate according to the embodiment. As shown in FIG. 4, the method includes the following steps:
- Step 101 Prepare a flexible substrate 1.
- the material of the flexible substrate 1 may be one of polyimide, polycarbonate, polyacrylate, polyetherimide, polyethersulfone or polyethylene terephthalate. This is not specifically limited.
- Step 102 alternately providing an insulating layer and a metal layer on the flexible substrate 1. In the process of setting the insulating layer and the metal layer, the following steps are also performed:
- Step 103 A contact hole 6 is provided on the insulating layer between adjacent metal layers, and the contact hole 6 is filled with metal.
- Step 104 arranging metal line segments having the same or similar extending directions in the metal layer.
- Step 105 The metal in the contact hole 6 alternately connects the metal line segments of the adjacent metal layers to form a continuous metal wire.
- the insulating layer and the metal layer adjacent thereto form a conductive composite layer.
- FIG. 5 is a flowchart of a method for preparing a flexible display substrate according to another embodiment of the present invention. As shown in FIG. 5, the method includes the following steps:
- Step 201 Prepare a flexible substrate 1.
- Step 202 Forming the first insulating layer 2 on the flexible substrate 1.
- Step 203 forming a first metal layer 3 on the first insulating layer 2, and separating the metal line segments of the same or similar extending direction in the first metal layer 3.
- Step 204 forming a second insulating layer 4 on the first metal layer 3, and providing a contact hole 6 on the second insulating layer 4, the contact hole 6 being filled with metal.
- Step 205 forming a second metal layer 5 on the second insulating layer 4, and separating the metal line segments of the same or similar extending direction in the second metal layer 4, and connecting one end of the metal in the contact hole 6 to the first metal layer 3
- the head or tail of the metal segment, the other end of the metal in the contact hole 6 is connected to the tail or head of the metal segment of the second metal layer 5.
- the insulating layer and the metal layer (or metal segment) adjacent thereto form a conductive composite layer.
- the metal layer is formed by a photolithography etching process.
- the metal layer may also be formed by a process such as printing, inkjet, physical vapor deposition, or the like, which is not specifically limited in the present invention.
- the metal line segments in different metal layers are alternately connected to each other to form a continuous metal wire and a plurality of relatively independent insulating layer blocks arranged in a plurality of metal layers, having a fold line structure, which can effectively
- the stress accumulation in the flexible display substrate is reduced, and the probability of breakage of the metal wire and the insulating layer during bending of the flexible screen body is reduced.
- the method for preparing a flexible display substrate uses a contact hole to alternately connect metal line segments in a plurality of metal layers to form a continuous metal wire arranged in a plurality of metal layers, having a polygonal structure, and a plurality of relatively independent
- the insulating layer prevents the aging of the flexible display and prolongs its service life.
- the present invention relates to the field of display technology.
- the flexible display substrate of the present invention can effectively reduce stress accumulation in a flexible display substrate, and reduces the probability of breakage of the metal wires and the insulating layer during bending of the flexible screen body.
- the method for preparing a flexible display substrate of the present invention can prevent aging of the flexible display screen and prolong its life.
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Abstract
Description
Claims (14)
- 一种柔性显示基板,包括柔性衬底,其特征在于,所述柔性衬底上设置有至少一个导电复合层,所述导电复合层包括两个金属层和处于所述两个金属层之间的绝缘层,所述两个金属层中的每一个包括分隔设置的金属线段,所述绝缘层上开设有接触孔,所述两个金属层的金属线段通过所述接触孔中的金属相连而形成连续的金属导线。
- 根据权利要求1所述的柔性显示基板,其特征在于,所述两个金属层中的每一个包括具有相同或相近延伸方向并且分隔设置的金属线段。
- 根据权利要求1或2所述的柔性显示基板,其特征在于,在所述至少一个导电复合层中的每一个导电复合层中的两个金属层的金属线段错位设置。
- 根据权利要求1至3中任一项所述的柔性显示基板,其特征在于,所述至少一个导电复合层包括下层的导电复合层和与之相邻的上层的导电复合层,所述下层的导电复合层和所述上层的导电复合层共用金属层。
- 根据权利要求1至4中任一项所述的柔性显示基板,其特征在于,不同的金属层中的金属线段的密度不同。
- 根据权利要求1至5中任一项所述的柔性显示基板,其特征在于,所述导电复合层包括第一金属层和第二金属层,所述接触孔中的金属一端连接在第一金属层的金属线段的头部或尾部,所述接触孔中的金属另一端连接在第二金属层的金属线段的尾部或头部,其中所述第一金属层的金属线段的密度大于所述第二金属层的金属线段的密度。
- 根据权利要求1至5中任一项所述的柔性显示基板,其特征在于,所述导电复合层包括第一金属层、第二金属层和第三金属层,其中,所述第二金属层中的金属线段包括间隔设置的第一金属线段和第三金属线段;第一金属层和第二金属层间的接触孔中的金属一端连接在第一金属层的金属线段的头部或尾部,接触孔中的金属另一端连接在第二金属层的第一金属线段的尾部或头部,其中所述第一金属层的金属线段的密度大于所述第二金属层的第一 金属线段的密度;和/或第三金属层和第二金属层间的接触孔中的金属一端连接在第三金属层的金属线段的头部或尾部,接触孔中的金属另一端连接在第二金属层的第三金属线段的尾部或头部,其中所述第三金属层的金属线段的密度大于所述第二金属层的第三金属线段的密度。
- 根据权利要求1至5中任一项所述的柔性显示基板,其特征在于,所述导电复合层包括第一金属层、第二金属层和第三金属层;第一金属层和第二金属层间的接触孔中的金属一端连接在第一金属层的金属线段的头部或尾部,接触孔中的金属另一端连接在第二金属层的金属线段的尾部或头部;第二金属层和第三金属层间的接触孔中的金属一端连接在第二金属层的金属线段的头部或尾部,接触孔中的金属另一端连接在第三金属层的金属线段的尾部或头部,其中,所述第一金属层的金属线段的密度大于所述第二金属层的金属线段的密度,所述第三金属层的金属线段的密度大于所述第二金属层的金属线段的密度,并且所述第一金属层的金属线段的密度小于所述第三金属层的金属线段的密度。
- 根据权利要求1至8中任一项所述的柔性显示基板,其特征在于,所述连续的金属导线用作数据线或栅极线。
- 根据权利要求1至9中任一项所述的柔性显示基板,其特征在于,所述金属线由铝、钛、钼或者铝合金、钛合金、钼合金中的一种材料制成。
- 根据权利要求1至10中任一项所述的柔性显示基板,其特征在于,所述绝缘层由硅氮化物或者硅氧化物制成。
- 根据权利要求1至11中任一项所述的柔性显示基板,其特征在于,所述柔性衬底的材料为聚酰亚胺、聚碳酸酯、聚丙烯酸酯、聚醚酰亚胺、聚醚砜或聚对苯二甲酸乙二醇酯中的一种。
- 一种柔性显示基板的制备方法,其特征在于,包括:制备柔性衬底;在所述柔性衬底上交替设置多个绝缘层和多个金属层,其中,在设置所述多个绝缘层和所述多个金属层过程中,还执行如下步骤:在所述多个金属层中的相邻金属层间的绝缘层上设置接触孔,所述接触孔中填充金属;在所述多个金属层中的每个金属层分隔设置具有相同或相近延伸方向的金属线段;接触孔中的金属将所述相邻金属层的金属线段进行交替连接,形成连续的金属导线。
- 根据权利要求13所述的柔性显示基板,其特征在于,包括:制备柔性衬底;在所述柔性衬底上形成第一绝缘层;在所述第一绝缘层上形成第一金属层,在所述第一金属层分隔设置相同或相近延伸方向的金属线段;在所述第一金属层上形成第二绝缘层,在所述第二绝缘层上设置接触孔,接触孔中填充金属;在所述第二绝缘层上形成第二金属层,在所述第二金属层分隔设置相同或相近延伸方向的金属线段,将接触孔中的金属一端连接在第一金属层的金属线段的头部或尾部,所述接触孔中的金属另一端连接在第二金属层的金属线段的尾部或头部。
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JP2019503725A JP6824384B2 (ja) | 2016-08-24 | 2017-08-11 | フレキシブル表示基板及びその製造方法 |
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Also Published As
Publication number | Publication date |
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CN106206613B (zh) | 2020-12-29 |
EP3477702B1 (en) | 2023-02-15 |
CN106206613A (zh) | 2016-12-07 |
KR102258467B1 (ko) | 2021-05-31 |
JP6824384B2 (ja) | 2021-02-03 |
KR20190015574A (ko) | 2019-02-13 |
US20190244983A1 (en) | 2019-08-08 |
JP2019528467A (ja) | 2019-10-10 |
EP3477702A1 (en) | 2019-05-01 |
TWI638589B (zh) | 2018-10-11 |
US11152401B2 (en) | 2021-10-19 |
EP3477702A4 (en) | 2019-12-11 |
TW201820942A (zh) | 2018-06-01 |
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