WO2017221498A1 - Couche fonctionnelle comprenant un hydroxyde double stratifié, et matériau composite - Google Patents

Couche fonctionnelle comprenant un hydroxyde double stratifié, et matériau composite Download PDF

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Publication number
WO2017221498A1
WO2017221498A1 PCT/JP2017/012427 JP2017012427W WO2017221498A1 WO 2017221498 A1 WO2017221498 A1 WO 2017221498A1 JP 2017012427 W JP2017012427 W JP 2017012427W WO 2017221498 A1 WO2017221498 A1 WO 2017221498A1
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WIPO (PCT)
Prior art keywords
functional layer
ldh
porous substrate
composite material
hydroxide
Prior art date
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PCT/JP2017/012427
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English (en)
Japanese (ja)
Inventor
翔 山本
恵実 藤▲崎▼
昌平 横山
Original Assignee
日本碍子株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from PCT/JP2017/003333 external-priority patent/WO2017221451A1/fr
Application filed by 日本碍子株式会社 filed Critical 日本碍子株式会社
Priority to CN201780037957.5A priority Critical patent/CN109314212B/zh
Priority to JP2017535931A priority patent/JP6282787B1/ja
Priority to EP17814970.4A priority patent/EP3477737B1/fr
Priority to PCT/JP2017/022905 priority patent/WO2017221988A1/fr
Priority to CN201780038255.9A priority patent/CN109314214B/zh
Priority to JP2018524146A priority patent/JP6448861B2/ja
Priority to EP17815456.3A priority patent/EP3477739A4/fr
Publication of WO2017221498A1 publication Critical patent/WO2017221498A1/fr
Priority to JP2018226808A priority patent/JP6557771B2/ja
Priority to US16/227,397 priority patent/US11850837B2/en
Priority to US16/227,545 priority patent/US10940668B2/en

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    • H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
    • H01M50/491—Porosity
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

Definitions

  • the present invention relates to a functional layer and a composite material containing a layered double hydroxide.
  • LDH Layered double hydroxide
  • LDH is also attracting attention as a material that conducts hydroxide ions, and its addition to the electrolyte of alkaline fuel cells and the catalyst layer of zinc-air cells is also being studied.
  • LDH as a solid electrolyte separator for alkaline secondary batteries such as nickel-zinc secondary batteries and zinc-air secondary batteries
  • an LDH-containing functional layer suitable for such separator applications is provided.
  • Composite materials are known.
  • Patent Document 1 International Publication No. 2015/098610 discloses a composite including a porous substrate and an LDH-containing functional layer that does not have water permeability and is formed on and / or in the porous substrate.
  • the LDH-containing functional layer has a general formula: M 2+ 1-x M 3+ x (OH) 2 A n ⁇ x / n ⁇ mH 2 O (where M 2+ is 2 such as Mg 2+) A valent cation, M 3+ is a trivalent cation such as Al 3+ , A n ⁇ is an n-valent anion such as OH ⁇ , CO 3 2 ⁇ , n is an integer of 1 or more, and x is 0. 1 to 0.4, and m is 0 or more).
  • Patent Document 2 International Publication No. 2016/076047 discloses a separator structure including an LDH separator combined with a porous substrate, and the LDH separator is gas-impermeable and / or It is disclosed to have high density enough to have water impermeability. This document also describes that LDH separators can have high density, which is evaluated as 10 cm / min ⁇ atm or less in terms of He permeability per unit area.
  • the inventors of the present invention have recently made the functional layer of the LDH-containing functional layer have an average porosity of 1 to 40% and an average pore diameter of 100 nm or less, while maintaining a high density of the functional layer. It was found that the strength can be improved, particularly that the generation of cracks during drying shrinkage can be suppressed and the denseness can be maintained.
  • an object of the present invention is to provide an LDH-containing functional layer with improved strength and a composite material including the same.
  • a functional layer containing a layered double hydroxide having an average porosity of 1 to 40% and an average pore diameter of 100 nm or less.
  • a composite material including a porous base material and the functional layer provided on the porous base material and / or incorporated in the porous base material. Provided.
  • a battery including the functional layer or the composite material as a separator is provided.
  • FIG. 3 is a cross-sectional FE-SEM image of a functional layer produced in Example 1 (comparative) in a certain visual field. It is a cross-sectional FE-SEM image in another visual field of the functional layer produced in Example 1 (comparative).
  • 10 is a cross-sectional FE-SEM image of a functional layer manufactured in Example 3 in a certain visual field.
  • 6 is a cross-sectional FE-SEM image of another functional field produced in Example 3.
  • FIG. FIG. 9 is a conceptual diagram showing an example of a He permeability measurement system used in Examples 1 to 8.
  • 4B is a schematic cross-sectional view of a sample holder used in the measurement system shown in FIG. 4A and its peripheral configuration. It is a surface SEM image in a visual field with the functional layer produced in Example 1 (comparison). It is the surface SEM image in another visual field of the functional layer produced in Example 1 (comparison). 4 is a surface SEM image in a visual field of the functional layer produced in Example 3. 4 is a surface SEM image in another field of view of the functional layer produced in Example 3.
  • the functional layer of the present invention is a layer containing layered double hydroxide (LDH), and this LDH-containing functional layer has an average porosity of 1 to 40% and an average porosity.
  • the pore diameter is 100 nm or less.
  • the functional layer has no cracks, and the functional layer does not crack even when dried at 70 ° C. for 20 hours.
  • the average porosity of the functional layer is 1 to 40%, preferably 1 to 35%, more preferably 5 to 35%. Within these ranges, the strength of the functional layer can be further improved while maintaining high density of the functional layer. In particular, it is possible to more effectively realize the suppression of crack generation during dry shrinkage and the maintenance of denseness.
  • the average porosity of the functional layer is measured by a) polishing the cross section of the functional layer with a cross section polisher (CP) and b) 50,000-fold magnification of the functional layer with an FE-SEM (field emission scanning electron microscope).
  • the average pore diameter in the functional layer is 100 nm or less, preferably 10 to 50 nm, more preferably 20 to 40 nm.
  • the strength of the functional layer can be further improved while maintaining the high density of the functional layer. In particular, it is possible to more effectively realize the suppression of crack generation during dry shrinkage and the maintenance of denseness.
  • the average pore size in the functional layer is as follows: a) Cross-section polishing of the functional layer with a cross section polisher (CP), b) Cross-sectional image of the functional layer with a magnification of 50,000 times by FE-SEM (field emission scanning electron microscope) C) Measure the pore diameter by measuring the longest distance of the pores based on the acquired cross-sectional image, and d) arrange all the obtained pore sizes in order of size, and calculate the average This can be done by calculating the average value of the two visual fields at the top 10 points and the lower 10 points in order of closeness, and 20 points per visual field. For length measurement, the length measurement function of SEM software may be used.
  • the functional layer includes a layered double hydroxide (LDH).
  • LDH is composed of a plurality of hydroxide base layers and an intermediate layer interposed between the plurality of hydroxide base layers.
  • the hydroxide base layer is mainly composed of metal elements (typically metal ions) and OH groups.
  • the intermediate layer of LDH included in the functional layer is composed of an anion and H 2 O.
  • the anion is a monovalent or higher anion, preferably a monovalent or divalent ion.
  • the anion in LDH comprises OH - and / or CO 3 2- .
  • the pH is about 14 and a strong alkaline KOH. It is desirable to use an aqueous solution. For this reason, LDH is desired to have a high alkali resistance that hardly deteriorates even in such a strong alkaline electrolyte. Therefore, the LDH in the present invention is preferably one that does not cause changes in the surface microstructure and crystal structure by the alkali resistance evaluation as described later, and its composition is not particularly limited. Further, as described above, LDH has excellent ionic conductivity due to its inherent properties.
  • the LDH contained in the functional layer is immersed in a 6 mol / L potassium hydroxide aqueous solution containing zinc oxide at a concentration of 0.4 mol / L at 70 ° C. for 3 weeks (ie, 504 hours).
  • Those having no change in surface microstructure and crystal structure are preferred in terms of excellent alkali resistance.
  • the presence or absence of changes in the surface microstructure depends on the surface microstructure using an SEM (scanning electron microscope), and the presence or absence of changes in the crystal structure depends on crystal structure analysis using XRD (X-ray diffraction) (for example, (003) derived from LDH) This can be preferably performed depending on whether or not there is a peak shift.
  • Potassium hydroxide is a typical strong alkaline substance, and the composition of the potassium hydroxide aqueous solution corresponds to a typical strong alkaline electrolyte of an alkaline secondary battery. Therefore, it can be said that the above evaluation method of immersing in such a strong alkaline electrolyte at a high temperature of 70 ° C. for a long period of 3 weeks is a severe alkali resistance test.
  • the LDH for alkaline secondary batteries is desired to have high alkali resistance that hardly deteriorates even in a strong alkaline electrolyte.
  • the functional layer of this embodiment has excellent alkali resistance that the surface microstructure and crystal structure are not changed even by such severe alkali resistance test.
  • the functional layer of this embodiment can also exhibit high ionic conductivity suitable for use as a separator for an alkaline secondary battery due to the inherent properties of LDH. That is, according to this aspect, it is possible to provide an LDH-containing functional layer that is excellent not only in ion conductivity but also in alkali resistance.
  • the hydroxide base layer of LDH is composed of Ni, Ti, OH groups and possibly inevitable impurities.
  • the intermediate layer of LDH is composed of an anion and H 2 O.
  • the alternate layered structure of the hydroxide basic layer and the intermediate layer itself is basically the same as the generally known alternate layered structure of LDH, but the functional layer of this embodiment is mainly composed of the hydroxide basic layer of LDH as Ni.
  • an element for example, Al
  • Ni in LDH can take the form of nickel ions.
  • the nickel ions in LDH are typically considered to be Ni 2+ , but are not particularly limited because other valences such as Ni 3+ may also exist.
  • Ti in LDH can take the form of titanium ions.
  • the titanium ion in LDH is typically considered to be Ti 4+ , but is not particularly limited because other valences such as Ti 3+ may also exist.
  • Inevitable impurities are optional elements that can be inevitably mixed in the manufacturing process, and can be mixed in LDH, for example, derived from raw materials and base materials.
  • the hydroxide base layer is mainly composed of Ni 2+ , Ti 4+ and OH groups
  • the corresponding LDH has the general formula: Ni 2+ 1-x Ti 4+ x (OH) 2 An - 2x / n ⁇ mH 2 O (wherein, a n-n-valent anion, n is an integer of 1 or more, preferably 1 or 2, 0 ⁇ x ⁇ 1, preferably 0.01 ⁇ x ⁇ 0.5, m is 0 or more, typically greater than 0 or 1 or more real number).
  • the hydroxide base layer of LDH comprises Ni, Al, Ti and OH groups.
  • the intermediate layer is composed of an anion and H 2 O.
  • the alternating layered structure of the hydroxide basic layer and the intermediate layer itself is basically the same as the generally known layered structure of LDH, but the functional layer of this embodiment is configured such that the hydroxide basic layer of LDH is Ni, By comprising a predetermined element or ion containing Al, Ti and OH groups, excellent alkali resistance can be exhibited.
  • Ni in LDH can take the form of nickel ions.
  • the nickel ions in LDH are typically considered to be Ni 2+ , but are not particularly limited because other valences such as Ni 3+ may also exist.
  • Al in LDH can take the form of aluminum ions.
  • Aluminum ions in LDH are typically considered to be Al 3+ , but are not particularly limited because other valences are possible.
  • Ti in LDH can take the form of titanium ions.
  • the titanium ion in LDH is typically considered to be Ti 4+ , but is not particularly limited because other valences such as Ti 3+ may also exist.
  • the hydroxide base layer may contain other elements or ions as long as it contains Ni, Al, Ti and OH groups. However, it is preferable that the hydroxide base layer contains Ni, Al, Ti, and OH groups as main components. That is, the hydroxide base layer is preferably mainly composed of Ni, Al, Ti and OH groups. Therefore, the hydroxide base layer is typically composed of Ni, Al, Ti, OH groups and possibly inevitable impurities.
  • Inevitable impurities are optional elements that can be inevitably mixed in the manufacturing process, and can be mixed in LDH, for example, derived from raw materials and base materials.
  • LDH for example, derived from raw materials and base materials.
  • the hydroxide base layer is mainly composed of Ni 2+ , Al 3+ , Ti 4+ and OH groups
  • the corresponding LDH has the general formula: Ni 2+ 1-xy Al 3+ x Ti 4+ y (OH) 2 A n ⁇ (x + 2y) / n ⁇ mH 2 O
  • a n ⁇ is an n-valent anion
  • n is an integer of 1 or more, preferably 1 or 2, and 0 ⁇ x ⁇ 1, preferably 0.01 ⁇ x ⁇ 0.5, 0 ⁇ y ⁇ 1, preferably 0.01 ⁇ y ⁇ 0.5, 0 ⁇ x + y ⁇ 1, m is 0 or more, typically 0.
  • the functional layer (particularly LDH contained in the functional layer) preferably has hydroxide ion conductivity.
  • the functional layer preferably has an ionic conductivity of 0.1 mS / cm or more, more preferably 0.5 mS / cm or more, and more preferably 1.0 mS / cm or more.
  • the upper limit is not particularly limited, but is, for example, 10 mS / cm.
  • Such high ionic conductivity is particularly suitable for battery applications.
  • an LDH-containing functional layer having a low resistance can be provided. It is particularly advantageous in the application of LDH as a solid electrolyte separator for secondary batteries.
  • the functional layer is provided on the porous substrate and / or is incorporated into the porous substrate. That is, according to a preferred aspect of the present invention, there is provided a composite material comprising a porous substrate and a functional layer provided on the porous substrate and / or incorporated into the porous substrate.
  • a part of the functional layer 14 may be incorporated in the porous substrate 12 and the remaining part may be provided on the porous substrate 12.
  • the portion of the functional layer 14 on the porous substrate 12 is a film-shaped portion made of an LDH film, and the portion of the functional layer 14 incorporated into the porous substrate 12 is composed of the porous substrate and LDH. It can be said that it is a composite part.
  • the composite part typically has a form in which the pores of the porous substrate 12 are filled with LDH.
  • the functional layer may be incorporated over the whole or the entire thickness of the porous substrate.
  • the porous base material in the composite material of the present invention is preferably capable of forming an LDH-containing functional layer on and / or in it, and the material and the porous structure are not particularly limited.
  • the LDH-containing functional layer is formed on and / or in the porous substrate, but the LDH-containing functional layer is formed on the nonporous substrate, and then nonporous by various known methods.
  • the porous substrate may be made porous.
  • the porous base material has a porous structure having water permeability in that the electrolyte solution can reach the functional layer when incorporated in the battery as a battery separator.
  • the porous substrate is preferably composed of at least one selected from the group consisting of ceramic materials, metal materials, and polymer materials, and more preferably selected from the group consisting of ceramic materials and polymer materials. It is composed of at least one kind. More preferably, the porous substrate is made of a ceramic material.
  • the ceramic material include alumina, zirconia, titania, magnesia, spinel, calcia, cordierite, zeolite, mullite, ferrite, zinc oxide, silicon carbide, and any combination thereof, and more preferable.
  • alumina e.g, yttria stabilized zirconia (YSZ)
  • YSZ yttria stabilized zirconia
  • Preferred examples of the metal material include aluminum, zinc, and nickel.
  • Preferred examples of the polymer material include polystyrene, polyethersulfone, polypropylene, epoxy resin, polyphenylene sulfide, hydrophilic fluororesin (tetrafluorinated resin: PTFE, etc.), cellulose, nylon, polyethylene, and any combination thereof. Is mentioned. Any of the various preferred materials described above has alkali resistance as resistance to the electrolyte of the battery.
  • the porous substrate preferably has an average pore size of at most 100 ⁇ m or less, more preferably at most 50 ⁇ m, for example, typically 0.001 to 1.5 ⁇ m, more typically 0.001. 1.25 ⁇ m, more typically 0.001 to 1.0 ⁇ m, particularly typically 0.001 to 0.75 ⁇ m, and most typically 0.001 to 0.5 ⁇ m.
  • the average pore diameter can be measured by measuring the longest distance of the pores based on the electron microscope image of the surface of the porous substrate.
  • the magnification of the electron microscope image used for this measurement is 20000 times or more. All the obtained pore diameters are arranged in order of size, and the top 15 points and the bottom 15 points are arranged in order from the average value, and 30 points per visual field are combined.
  • the average pore diameter can be obtained by calculating an average value for two visual fields.
  • a length measurement function of SEM software, image analysis software (for example, Photoshop, manufactured by Adobe) or the like can be used for the length measurement.
  • the porous substrate preferably has a porosity of 10 to 60%, more preferably 15 to 55%, still more preferably 20 to 50%. By being within these ranges, it is possible to form an LDH-containing functional layer that is so dense that it does not have water permeability, while ensuring the desired water permeability and strength as a support for the porous substrate.
  • the porosity of the porous substrate can be preferably measured by the Archimedes method.
  • the functional layer does not have air permeability. That is, the functional layer is preferably densified with LDH to such an extent that it does not have air permeability.
  • “not breathable” means one surface of a measurement object (that is, a functional layer or a composite material) in water as described in Patent Document 2 (International Publication No. 2016/076047). This means that even when helium gas is brought into contact with the side at a differential pressure of 0.5 atm, no bubbles are generated due to helium gas from the other side. By doing so, the functional layer or the composite material as a whole can selectively pass only hydroxide ions due to its hydroxide ion conductivity, and can exhibit a function as a battery separator. .
  • LDH solid electrolyte separator for a battery
  • strength can be imparted by a porous substrate. Therefore, the LDH-containing functional layer can be thinned to reduce the resistance.
  • the porous substrate can have water permeability and air permeability, the electrolyte can reach the LDH-containing functional layer when used as a battery solid electrolyte separator.
  • the LDH-containing functional layer and composite material of the present invention are used as solid electrolyte separators applicable to various battery applications such as metal-air batteries (for example, zinc-air batteries) and other various zinc secondary batteries (for example, nickel-zinc batteries). It can be a very useful material.
  • the functional layer or the composite material including the functional layer preferably has a He permeability per unit area of 10 cm / min ⁇ atm or less, more preferably 5.0 cm / min ⁇ atm or less, and even more preferably 1.0 cm / min. It is below min ⁇ atm. It can be said that the functional layer having the He transmittance within such a range has extremely high density. Therefore, the functional layer having a He permeability of 10 cm / min ⁇ atm or less can prevent a high level of passage of substances other than hydroxide ions when applied as a separator in an alkaline secondary battery. For example, in the case of a zinc secondary battery, permeation of zinc ions or zincate ions in the electrolytic solution can be extremely effectively suppressed.
  • the He permeability is measured through a process of supplying He gas to one surface of the functional layer and allowing the He gas to pass through the functional layer, and a process of calculating the He permeability and evaluating the density of the functional layer.
  • the He permeability is expressed by the following formula: F / (P ⁇ S), using the He gas permeation amount F per unit time, the differential pressure P applied to the functional layer when He gas permeates, and the membrane area S through which He gas permeates.
  • He gas permeability index defined by the above-described formula
  • objective evaluation regarding the denseness can be easily performed regardless of differences in various sample sizes and measurement conditions. In this way, it is possible to simply, safely and effectively evaluate whether or not the functional layer has a sufficiently high density suitable for a zinc secondary battery separator.
  • the measurement of He permeability can be preferably performed according to the procedure shown in Evaluation 3 of Examples described later.
  • the functional layer preferably has a thickness of 100 ⁇ m or less, more preferably 75 ⁇ m or less, still more preferably 50 ⁇ m or less, particularly preferably 25 ⁇ m or less, and most preferably 5 ⁇ m or less. Such thinness can reduce the resistance of the functional layer.
  • the thickness of the functional layer corresponds to the thickness of the film-like portion made of the LDH film.
  • the thickness of the functional layer corresponds to the thickness of the composite portion composed of the porous substrate and LDH.
  • a functional layer when a functional layer is formed over and in a porous base material, it corresponds to the total thickness of a film-like part (LDH film) and a composite part (porous base material and LDH).
  • LDH film film-like part
  • composite part porous base material and LDH
  • the lower limit of the thickness of the LDH alignment film is not particularly limited because it varies depending on the application, but in order to ensure a certain degree of hardness desired as a functional film such as a separator, the thickness is preferably 1 ⁇ m or more. Preferably it is 2 micrometers or more.
  • the manufacturing method of the LDH-containing functional layer and the composite material is not particularly limited, and the LDH-containing functional layer and the composite material are manufactured by appropriately changing various conditions of the known LDH-containing functional layer and composite material manufacturing method (see, for example, Patent Documents 1 and 2). be able to.
  • a porous substrate is prepared, (2) a titanium oxide sol or a mixed sol of alumina and titania is applied to the porous substrate and heat-treated to form a titanium oxide layer or an alumina / titania layer, (3) The porous base material is immersed in a raw material aqueous solution containing nickel ions (Ni 2+ ) and urea, and (4) the porous base material is hydrothermally treated in the raw material aqueous solution to form the LDH-containing functional layer as the porous base material.
  • the LDH-containing functional layer and the composite material can be produced.
  • the raw material of LDH can be provided, but it can also function as a starting point for LDH crystal growth.
  • the LDH-containing functional layer highly densified on the surface can be uniformly formed without unevenness.
  • the presence of urea in the above step (3) raises the pH value due to the generation of ammonia in the solution utilizing the hydrolysis of urea, and the coexisting metal ions form hydroxides. LDH can be obtained. Further, since carbon dioxide is generated in the hydrolysis, LDH in which the anion is carbonate ion type can be obtained.
  • Particularly preferred LDH-containing functional layers and methods for producing composite materials have the following characteristics, and these characteristics are considered to contribute to the realization of various characteristics of the functional layer of the present invention.
  • a certain kind of mixed sol for example, amorphous alumina solution (Al-ML15, manufactured by Taki Chemical Co., Ltd.)
  • titanium oxide sol solution M-6, many Using a mixed sol
  • the heat treatment temperature of the sol applied to the porous substrate is relatively low, preferably 70 to 300 ° C.
  • nickel ions Ni 2+
  • the molar ratio of urea / NO 3 ⁇ is preferably 8 to 32 (for example, 32) adding urea so that d)
  • the hydrothermal treatment in the above step (4) is at a relatively low temperature, preferably 70 to 150 ° C.
  • the hydrothermal treatment time is relatively short, preferably 10 hours or more, more preferably 10 to 40 hours (for example, 24 hours) and / or e) after the step (4), the functional layer is washed with ion-exchanged water, and then the functional layer is dried at a relatively low temperature, preferably room temperature to 70 ° C. (For example, at room temperature).
  • Example 1 (Comparison) Various functional layers and composite materials containing Ni, Al and Ti-containing LDH were prepared and evaluated by the following procedures.
  • porous substrate 70 parts by weight of a dispersion medium (xylene: butanol 1: 1) and binder (polyvinyl butyral: Sekisui Chemical Co., Ltd.) with respect to 100 parts by weight of zirconia powder (manufactured by Tosoh Corporation, TZ-8YS) 11.1 parts by weight of BM-2 manufactured by Co., Ltd., 5.5 parts by weight of a plasticizer (DOP: manufactured by Kurokin Kasei Co., Ltd.), and 2.9 parts by weight of a dispersant (Rheodor SP-O30 manufactured by Kao Corporation)
  • a dispersant Roslurry was obtained by mixing and defoaming the mixture by stirring under reduced pressure.
  • the slurry was molded into a sheet shape on a PET film using a tape molding machine so that the film thickness after drying was 220 ⁇ m to obtain a sheet molded body.
  • the obtained molded body was cut out to have a size of 2.0 cm ⁇ 2.0 cm ⁇ thickness 0.022 cm and baked at 1100 ° C. for 2 hours to obtain a zirconia porous substrate.
  • the porosity of the porous substrate was measured by the Archimedes method and found to be 40%.
  • the average pore diameter of the porous substrate was measured, it was 0.2 ⁇ m.
  • the average pore diameter was measured by measuring the longest distance of the pores based on an electron microscope (SEM) image of the surface of the porous substrate.
  • the magnification of the electron microscope (SEM) image used for this measurement is 20000 times. All obtained pore diameters are arranged in order of size, and the top 15 points and the bottom 15 points are arranged in order from the average value. An average value for two visual fields was calculated at 30 points to obtain an average pore diameter.
  • the length measurement function of SEM software was used.
  • Alumina / titania sol coating on porous substrate Amorphous alumina solution (Al-ML15, manufactured by Taki Chemical Co., Ltd.) and titanium oxide sol solution (M-6, manufactured by Taki Chemical Co., Ltd.) was mixed to make a mixed sol.
  • 0.2 ml of the mixed sol was applied onto the zirconia porous substrate obtained in (1) above by spin coating.
  • the mixed sol was dropped onto the substrate rotated at 4000 rpm, and after 5 seconds, the rotation was stopped.
  • the substrate was allowed to stand on a hot plate heated to 100 ° C. and dried for 1 minute. Thereafter, heat treatment was performed at 150 ° C. in an electric furnace.
  • the thickness of the layer thus formed was about 1 ⁇ m.
  • Nickel nitrate hexahydrate Ni (NO 3 ) 2 ⁇ 6H 2 O, manufactured by Kanto Chemical Co., Inc.
  • urea ((NH 2 ) 2 CO, manufactured by Sigma-Aldrich)
  • Nickel nitrate hexahydrate was weighed to 0.03 mol / L and placed in a beaker, and ion exchange water was added thereto to make a total volume of 75 ml.
  • Urea weighed in a ratio of urea / NO 3 ⁇ (molar ratio) 32 was added thereto, and further stirred to obtain a raw material aqueous solution.
  • the substrate is taken out of the sealed container, washed with ion-exchanged water, allowed to stand at room temperature for 12 hours, dried, and a part of the functional layer containing LDH is incorporated into the porous substrate. Obtained in the form.
  • the thickness of the functional layer obtained was about 2 ⁇ m (including the thickness of the portion incorporated in the porous substrate).
  • Example 2 A functional layer and a composite material were produced in the same procedure as in Example 1 except that the hydrothermal treatment time of the film forming step by hydrothermal treatment was 12 hours.
  • Example 3 A functional layer and a composite material were produced in the same procedure as in Example 1 except that the hydrothermal treatment time of the film-forming process by hydrothermal treatment was 22 hours.
  • Example 4 A functional layer and a composite material were produced in the same procedure as in Example 1 except that the hydrothermal treatment time of the film-forming process by hydrothermal treatment was 30 hours.
  • Example 5 A functional layer and a composite material were produced in the same procedure as in Example 1 except that the hydrothermal treatment time in the film-forming process by hydrothermal treatment was 40 hours.
  • Example 6 (Comparison) A functional layer and a composite material were produced in the same procedure as in Example 1 except that the hydrothermal treatment time of the film formation step by hydrothermal treatment was set to 50 hours.
  • Example 7 (Comparison) In the alumina / titania sol coating on the porous substrate, AM-15 (manufactured by Taki Chemical Co., Ltd.) was used instead of M-6 as the titanium oxide sol solution, and the hydrothermal treatment time of the film forming process by hydrothermal treatment was 30. A functional layer and a composite material were produced in the same procedure as in Example 1 except that the time was used.
  • Example 8 Comparative
  • AM-15 manufactured by Taki Chemical Co., Ltd.
  • M-6 titanium oxide sol solution
  • hydrothermal treatment time of the film forming process by hydrothermal treatment was 40.
  • a functional layer and a composite material were produced in the same procedure as in Example 1 except that time was used.
  • Evaluation 1 Average porosity measurement Cross-section polisher (CP) is used to polish the cross-section of the functional layer, and FE-SEM (ULTRA55, manufactured by Carl Zeiss) obtains two cross-sectional images of the functional layer at a magnification of 50,000 times. did. Based on this image data, the porosity of each of the two visual fields was calculated using image inspection software (HDevelop, manufactured by MVTecSoftware), and the average value thereof was taken as the average porosity. The results were as shown in Table 1. 2A and 2B show a cross-sectional FE-SEM image of the functional layer of Example 1 (comparative), and FIGS. 3A and 3B show a cross-sectional FE-SEM image of the functional layer of Example 3.
  • CP Average porosity measurement
  • FE-SEM ULTRA55, manufactured by Carl Zeiss
  • Evaluation 2 Average pore diameter measurement The pore diameter was measured by measuring the longest distance of the pores based on the cross-sectional image of the functional layer obtained in Evaluation 1. Arrange all the pore diameters obtained in order of size, calculate the average value of the two pores at the top 10 points and the bottom 10 points in order from the average value, and 20 points per visual field in total. Obtained. For length measurement, the length measurement function of SEM software was used. The results were as shown in Table 1.
  • He permeation measurement A He permeation test was performed as follows to evaluate the denseness of the functional layer from the viewpoint of He permeation.
  • the He permeability measurement system 310 is a function in which He gas from a gas cylinder filled with He gas is supplied to the sample holder 316 via the pressure gauge 312 and the flow meter 314 (digital flow meter), and is held in the sample holder 316.
  • the layer 318 was configured to be transmitted from one surface to the other surface and discharged.
  • the sample holder 316 has a structure including a gas supply port 316a, a sealed space 316b, and a gas discharge port 316c, and was assembled as follows. First, an adhesive 322 was applied along the outer periphery of the functional layer 318 and attached to a jig 324 (made of ABS resin) having an opening at the center. Support members 328a and 328b (made of PTFE) provided with gaskets made of butyl rubber as sealing members 326a and 326b at the upper and lower ends of the jig 324 and further provided with openings formed from flanges from the outside of the sealing members 326a and 326b. ).
  • the sealed space 316b was partitioned by the functional layer 318, the jig 324, the sealing member 326a, and the support member 328a.
  • the functional layer 318 is in the form of a composite material formed on the porous substrate 320, but the functional layer 318 is disposed so that the functional layer 318 side faces the gas supply port 316a.
  • the support members 328a and 328b were firmly fastened to each other by fastening means 330 using screws so that He gas leakage did not occur from a portion other than the gas discharge port 316c.
  • the gas supply pipe 34 was connected to the gas supply port 316a of the sample holder 316 assembled in this way via a joint 332.
  • He gas was supplied to the He permeability measurement system 310 via the gas supply pipe 334 and permeated through the functional layer 318 held in the sample holder 316.
  • the gas supply pressure and the flow rate were monitored by the pressure gauge 312 and the flow meter 314.
  • the He permeability was calculated. The calculation of the He permeability is based on the permeation amount of He gas per unit time F (cm 3 / min), the differential pressure P (atm) applied to the functional layer during He gas permeation, and the membrane area S (cm 2 ) and calculated by the formula of F / (P ⁇ S).
  • the permeation amount F (cm 3 / min) of He gas was directly read from the flow meter 314. Further, as the differential pressure P, the gauge pressure read from the pressure gauge 312 was used. The He gas was supplied so that the differential pressure P was in the range of 0.05 to 0.90 atm. The results were as shown in Table 1.
  • Evaluation 4 Drying test After the functional layer was left to dry in a drier at 70 ° C for 20 hours, the presence or absence of cracks was evaluated by observing with a scanning electron microscope (SEM). Further, in the same manner as in Evaluation 3, the He permeability of the functional layer after drying was measured. The results were as shown in Table 1. 5A and 5B show surface SEM images of the functional layer of Example 1 (comparative), and FIGS. 6A and 6B show surface SEM images of the functional layer of Example 3. FIG.
  • Evaluation 5 Identification of functional layer
  • the crystal phase of the functional layer was measured with an X-ray diffractometer (RINT TTR III manufactured by Rigaku Corporation) under the measurement conditions of voltage: 50 kV, current value: 300 mA, measurement range: 10 to 70 °.
  • an XRD profile was obtained.
  • JCPDS card NO. Identification was performed using a diffraction peak of LDH (hydrotalcite compound) described in 35-0964.
  • the functional layers obtained in Examples 1 to 8 were all identified as LDH (hydrotalcite compound).
  • Evaluation 6 Elemental analysis evaluation (EDS) The cross section of the functional layer was polished by a cross section polisher (CP). Using FE-SEM (ULTRA55, manufactured by Carl Zeiss), a cross-sectional image of the functional layer was acquired with one field of view at a magnification of 10,000 times. The elemental analysis of the LDH film on the substrate surface of this cross-sectional image and the LDH portion (point analysis) inside the substrate was performed with an EDS analyzer (NORAN System SIX, manufactured by Thermo Fisher Scientific) under the condition of an acceleration voltage of 15 kV. went. As a result, LDH constituent elements C, Al, Ti and Ni were detected from the LDH contained in the functional layers obtained in Examples 1 to 8. That is, Al, Ti and Ni are constituent elements of the hydroxide basic layer, while C corresponds to CO 3 2 ⁇ which is an anion constituting the intermediate layer of LDH.
  • EDS Elemental analysis evaluation
  • Evaluation 7 Evaluation of alkali resistance Zinc oxide was dissolved in a 6 mol / L potassium hydroxide aqueous solution to obtain a 6 mol / L potassium hydroxide aqueous solution containing zinc oxide at a concentration of 0.4 mol / L. 15 ml of the aqueous potassium hydroxide solution thus obtained was placed in a Teflon (registered trademark) sealed container. A composite material having a size of 1 cm ⁇ 0.6 cm was placed on the bottom of the sealed container so that the functional layer faced upward, and the lid was closed. Thereafter, after holding at 70 ° C. for 3 weeks (ie, 504 hours), the composite material was taken out from the sealed container. The removed composite material was dried overnight at room temperature.
  • the obtained sample was observed for microstructure by SEM and crystal structure by XRD. At this time, the change in the crystal structure was determined by the presence or absence of a shift in the (003) peak derived from LDH in the XRD profile. As a result, in any of Examples 1 to 8, no change was observed in the surface microstructure and crystal structure.

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Abstract

L'invention concerne : une couche fonctionnelle comprenant un hydroxyde double stratifié, ladite couche fonctionnelle ayant une résistance améliorée ; et un matériau composite comprenant ladite couche fonctionnelle. Cette couche fonctionnelle comprend un hydroxyde double stratifié, et a une porosité moyenne de 1 à 40 %, et une taille de pore moyenne inférieure ou égale à 100 nm.
PCT/JP2017/012427 2016-06-24 2017-03-27 Couche fonctionnelle comprenant un hydroxyde double stratifié, et matériau composite WO2017221498A1 (fr)

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CN201780037957.5A CN109314212B (zh) 2016-06-24 2017-03-27 包含层状双氢氧化物的功能层及复合材料
JP2017535931A JP6282787B1 (ja) 2016-06-24 2017-03-27 層状複水酸化物を含む機能層及び複合材料
EP17814970.4A EP3477737B1 (fr) 2016-06-24 2017-03-27 Couche fonctionnelle comprenant un hydroxyde double stratifié, et matériau composite
EP17815456.3A EP3477739A4 (fr) 2016-06-24 2017-06-21 Couche fonctionnelle comprenant un hydroxyde double stratifié, et matériau composite
CN201780038255.9A CN109314214B (zh) 2016-06-24 2017-06-21 包含层状双氢氧化物的功能层及复合材料
PCT/JP2017/022905 WO2017221988A1 (fr) 2016-06-24 2017-06-21 Couche fonctionnelle comprenant un hydroxyde double stratifié, et matériau composite
JP2018524146A JP6448861B2 (ja) 2016-06-24 2017-06-21 層状複水酸化物を含む機能層及び複合材料
JP2018226808A JP6557771B2 (ja) 2016-06-24 2018-12-03 層状複水酸化物を含む機能層及び複合材料
US16/227,397 US11850837B2 (en) 2016-06-24 2018-12-20 Functional layer including layered double hydroxide, and composite material
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