WO2017175653A1 - グリース組成物および摺動部材 - Google Patents
グリース組成物および摺動部材 Download PDFInfo
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- WO2017175653A1 WO2017175653A1 PCT/JP2017/013138 JP2017013138W WO2017175653A1 WO 2017175653 A1 WO2017175653 A1 WO 2017175653A1 JP 2017013138 W JP2017013138 W JP 2017013138W WO 2017175653 A1 WO2017175653 A1 WO 2017175653A1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/50—Lubricating compositions characterised by the base-material being a macromolecular compound containing silicon
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/02—Carbon; Graphite
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/10—Metal oxides, hydroxides, carbonates or bicarbonates
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- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/22—Compounds containing sulfur, selenium or tellurium
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- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/26—Compounds containing silicon or boron, e.g. silica, sand
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- C10M143/00—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
- C10M143/02—Polyethene
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- C10M143/00—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
- C10M143/04—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation containing propene
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- C10M145/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
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- C10M145/12—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate monocarboxylic
- C10M145/14—Acrylate; Methacrylate
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- C10M147/00—Lubricating compositions characterised by the additive being a macromolecular compound containing halogen
- C10M147/02—Monomer containing carbon, hydrogen and halogen only
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- C10M149/00—Lubricating compositions characterised by the additive being a macromolecular compound containing nitrogen
- C10M149/12—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M149/14—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds a condensation reaction being involved
- C10M149/18—Polyamides
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- C10M155/02—Monomer containing silicon
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- C10M169/04—Mixtures of base-materials and additives
- C10M169/041—Mixtures of base-materials and additives the additives being macromolecular compounds only
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/10—Construction relative to lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/065—Sulfides; Selenides; Tellurides
- C10M2201/066—Molybdenum sulfide
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/10—Compounds containing silicon
- C10M2201/105—Silica
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- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/022—Ethene
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- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/024—Propene
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- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/0813—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type used as thickening agents
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- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
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- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
- C10M2209/0845—Acrylate; Methacrylate used as base material
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- C10M2213/06—Perfluoro polymers
- C10M2213/062—Polytetrafluoroethylene [PTFE]
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- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- C10M2229/02—Unspecified siloxanes; Silicones
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- C10M2229/04—Siloxanes with specific structure
- C10M2229/041—Siloxanes with specific structure containing aliphatic substituents
- C10M2229/0415—Siloxanes with specific structure containing aliphatic substituents used as base material
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- C10M2229/04—Siloxanes with specific structure
- C10M2229/05—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon
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- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
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- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C10N2030/08—Resistance to extreme temperature
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/76—Reduction of noise, shudder, or vibrations
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- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Semi-solids; greasy
Definitions
- the present invention is excellent in damping characteristics, has almost no oil separation problem even at high temperatures, has excellent lubrication performance, and is applied to a sliding member constituting the mechanical device.
- the present invention relates to a grease composition capable of reducing generated noise and a sliding member to which the grease composition is applied. Furthermore, this invention relates to the components and mechanical apparatus which have the said member.
- the present invention also relates to a noise reduction method for a mechanical device, wherein the grease composition is applied to a sliding member.
- a sliding member coated with a grease composition is used for a driving part, a sliding part or a conveying part used in a machine device such as an automobile.
- a grease composition that are excellent in durability and lubrication performance even when applied over a long period of time.
- each unit has been sealed and reduced in size due to demands for computerization and improved quietness. As a result, the temperature rise in the unit and during use is promoted.
- mechanical devices such as automobiles are required to endure use in cold regions, and there is a demand for grease compositions that stably exhibit lubricating performance in a wide temperature range from high temperature to low temperature.
- Patent Document 2 includes an acrylic polymer as a lubricating oil additive capable of improving the viscosity index with a small addition amount and improving the low-temperature characteristics, flow characteristics and shear stability. Lubricating oil additives are disclosed. However, Patent Document 2 does not describe or suggest any use of silicone oil, particularly silicone oil having a phenyl group.
- disk brakes widely used in mechanical devices, particularly automobiles and the like generally have a structure in which a disk rotor that rotates integrally with a wheel is pressed from both sides by brake pads.
- a disc brake when braking, that is, when the brake pad is pressed against the disc rotor, an abnormal noise generally called “squeal” may occur. Even if a squeal occurs, it does not affect the braking performance, but it can be heard as an unpleasant sound for the driver and passengers, so a solution using grease using silicone oil has been proposed. (Patent Document 3 etc.).
- Patent Document 3 etc. proposes are particularly unsatisfactory in properties such as noise reduction and lubrication performance, and there is still room for improvement.
- the inventors have discovered a new problem for a grease composition based on a silicone oil having excellent heat resistance. That is, when the present inventors use a grease composition based on a known silicone oil at a high temperature, the oil component is separated from the grease composition, and particularly, the damping characteristics and the lubrication performance are deteriorated. I found out. Furthermore, separation of the oil component from the grease composition may cause drying and may cause a reduction in the lubricating performance of the entire grease. Such a problem is difficult to solve even if the organopolysiloxane composition described in Patent Document 1 is used.
- the inventors of the present application have excellent damping characteristics, there is almost no problem of oil separation even when used at high temperatures, excellent lubrication performance, and a sliding member that constitutes a mechanical device, particularly a brake or the like.
- Grease composition that can reduce noise generated from mechanical devices when applied to sliding parts of automobile sliding members, gears, copiers, etc., and sliding members to which the grease composition is applied, particularly brakes and gears
- An object is to provide a member such as a copying machine.
- the inventors of the present application aim to provide a method for reducing noise generated from a mechanical device using a grease composition and making the mechanical device quiet.
- aryl group-containing polyorganosiloxane is 100 parts by mass
- the weight average molecular weight is 10,000 to 1,000,000. 1 to 50 parts by mass of an acrylic block copolymer having a molecular weight distribution [ratio of weight average molecular weight (Mw) to number average molecular weight (Mn) (Mw / Mn)] of 1.5 or less
- Mw weight average molecular weight
- Mn number average molecular weight
- the present inventors are an aryl group-containing polyorganosiloxane in which the component (A) is an aryl group-containing polyorganosiloxane in which 10 mol% or more of all monovalent functional groups bonded to a silicon atom is a phenyl group,
- the component (B) has the general formula (YZ) a , (YZ) b -Y, and (ZY) c -Z [wherein Y represents an alkyl group having 1 to 3 carbon atoms.
- Z represents a polymer block composed of a (meth) acrylic acid alkyl ester unit having an alkyl group having 4 to 30 carbon atoms; a, b, and , C represents an integer of 1 to 10 which may be the same or different], and is a block copolymer having at least one structure selected from the group consisting of: (C) solid particles Glee containing 1 to 200 parts by weight
- the composition found to be able to suitably solve the above problems, and have reached the present invention.
- the component (C) is a solid lubricant containing a fluororesin such as polytetrafluoroethylene (PTFE), and 1 to 60% by mass of the entire grease composition is the component (C).
- PTFE polytetrafluoroethylene
- the present inventors include a sliding member to which the above grease composition is applied; a driving part, a sliding part or a conveying part having the sliding member; an automobile having the sliding member,
- the present inventors have found that the above-described problems can be solved by a mechanical device that is a copying machine or a printing machine, and have reached the present invention.
- the present inventors have found that the above-mentioned problems can be solved by a noise reduction method for a mechanical device characterized by applying the above grease composition to a sliding member, and have reached the present invention.
- the inventor has excellent damping characteristics, there is almost no problem of oil separation even when used at high temperatures, excellent lubrication performance, and a sliding member constituting a mechanical device, particularly for automobiles such as brakes.
- a grease composition capable of reducing noise generated from a mechanical device a sliding member to which the grease composition is applied, particularly a member such as a brake can be provided.
- (A) aryl group-containing polyorganosiloxane is 100 parts by mass
- (B) the weight average molecular weight is 10,000 to 1,000,000
- the molecular weight distribution [weight average molecular weight (Mw ) And the number average molecular weight (Mn) (Mw / Mn)] is 1.5 or less
- the component (B) is a composition.
- Aryl group-containing polyorganosiloxane is a base oil of the grease composition of the present invention, and in combination with component (B), which will be described later, is particularly excellent in damping characteristics and oil separation even when used at high temperatures. It is a component that realizes a grease composition without any problems.
- the aryl group is a functional group derived from an aromatic hydrocarbon, and a part of the hydrogen atoms may be substituted with a halogen atom (fluorine, chlorine, etc.), or an unsubstituted aromatic hydrocarbon group. There may be.
- Examples of such an aryl group include a phenyl group, a methylphenyl group (tolyl group), a xylyl group, and a naphthyl group, and a phenyl group is particularly preferable from an industrial viewpoint.
- the substitution position and number of aryl groups on the polyorganosiloxane chain are not particularly limited, but from the viewpoint of compatibility with the component (B), they are bonded to silicon atoms.
- the monovalent functional groups 10 mol% or more, preferably 15 to 50 mol%, more preferably 20 to 45 mol% is preferably a phenyl group.
- the silicoorganisms on the main chain diorganosiloxy groups (RRSiO2 / 2).
- Half of all the monovalent functional groups (—R) bonded to the elementary atom may be substituted with an aryl group such as a phenyl group.
- part or all of the monovalent functional group bonded to the silicon atom on the triorganosiloxy group at both ends of the molecular chain may be substituted with an aryl group such as a phenyl group.
- the component (A) of the present invention prevents other organosiloxy groups forming a branched structure or resinous structure, specifically, monoorganosiloxy units (RSiO3 / 2), SiO4 / 2 units from being included. Instead, it may be a polyorganosiloxane partially containing a branched chain, network or cyclic structure in addition to a straight chain.
- the component (A) of the present invention includes — (CH 2 ) x —R 1 (wherein R 1 is a perfluoroalkyl group having 1 to 12 carbon atoms) in the molecule. And x is a number in the range of 0 to 6).
- fluoroalkyl group examples include trifluoropropyl group, pentafluorobutyl group, heptafluoropentyl group, nonafluorohexyl group, undecafluoroheptyl group, tridecafluorooctyl group, pentadecafluorononyl group, It is a heptadecafluorodecyl group.
- a trifluoropropyl group is a preferred group from the viewpoints of economy, ease of production, and the like.
- mol% or more preferably 5 to 40 mol% is a fluoroalkyl group, which is stable over a wide temperature range. This is preferable because the lubrication performance can be realized.
- the component (A) of the present invention has an aryl group as a monovalent functional group bonded to another silicon atom, and preferably further has a fluoroalkyl group.
- an alkyl group having 1 to 12 carbon atoms an aralkyl group having 7 to 20 carbon atoms, a hydroxyl group, or an alkoxy group having 1 to 6 carbon atoms.
- a methyl group is preferable in consideration of economy and heat resistance.
- aralkyl group having 7 to 20 carbon atoms a benzyl group or a phenethyl group is preferably used.
- the alkoxy group having 1 to 6 carbon atoms is preferably a methoxy group, an ethoxy group, or an n-propoxy group.
- silicon atom bond functional groups other than the aryl group and fluoroalkyl group of a component (A) are a methyl group or a hydroxyl group.
- the range of the kinematic viscosity at 25 ° C. of the component (A) of the present invention is not particularly limited, but from the viewpoint of handling as a base oil and a grease composition, it should be in the range of 100 to 100,000 mm 2 / s. Is preferable, and the range of 250 to 50,000 mm2 / s is particularly preferable.
- disiloxane units (a1) SiR 2 ((CH 2 ) x —R 1 ) O 2/2 (Wherein R 1 is a perfluoroalkyl group having 1 to 12 carbon atoms, R 2 is an alkyl group having 1 to 6 carbon atoms, and x is a number in the range of 0 to 6)
- Such a copolymer-type aryl group-containing polyorganosiloxane is disclosed in detail in Patent Document 1 (International Publication WO2015 / 077391), and has an advantage that a stable lubricating performance can be realized in a wide temperature range. Further, when the copolymer type aryl group-containing polyorganosiloxane is excellent in compatibility with the component (B) described later, and when these components are combined, the damping characteristics, which is the subject of the present invention, are particularly suitable. Even when used at high temperatures, the technical effects of improving the oil separation problem and reducing the noise of the mechanical device can be suitably realized.
- R 2 in the formula is an alkyl group having 1 to 6 carbon atoms, and a methyl group is preferable.
- the copolymer type aryl group-containing polyorganosiloxane preferably has a kinematic viscosity at 25 ° C. in the range of 100 to 100,000 mm 2 / s, and in the range of 250 to 50,000 mm 2 / s from the viewpoint of handling workability. It is particularly preferred.
- the preferred ranges of the aryl group content and perfluoroalkyl group content of the copolymer type aryl group-containing polyorganosiloxane are the same as described above, and the arrangement of the disiloxane units (a1) and (a2) in the copolymer structure May be block or random. Most preferred is a copolymer-type aryl group-containing polyorganosiloxane represented by the following structural formula.
- n / (6 + 2m + 2n + 2p) ⁇ 100 (mol%) is in the range of 5 to 45 mol%
- Content of trifluoropropyl group in all substituents: m / (6 + 2m + 2n + 2p) ⁇ 100 (mol%) is in the range of 5 to 45 mol%)
- Such copolymer-type aryl group-containing polyorganosiloxane can be synthesized by the method described in Patent Document 1 (International Publication WO2015 / 077391), and other aryl group-containing polyorganosiloxanes are commercially available.
- the component (B) is a component that specifically achieves the technical effect of the present invention by using it together with the (A) aryl group-containing polyorganosiloxane.
- the same amount of component (B) used in the present invention is used in combination with another silicone base oil such as polymethylsiloxane, the grease composition cannot be obtained because of poor compatibility.
- the heat resistance is poor. That is, the combination of the component (A) and the component (B) is an essential and specific combination for achieving the remarkable technical effect of the present invention.
- the acrylic block copolymer as component (B) has a weight average molecular weight of 10,000 to 1,000,000, and a molecular weight distribution [ratio of weight average molecular weight (Mw) to number average molecular weight (Mn) ( Mw / Mn)] is an acrylic block copolymer having a molecular weight of 1.5 or less, preferably a molecular weight distribution [ratio of weight average molecular weight (Mw) to number average molecular weight (Mn) (Mw / Mn)]. Is 1.3 or less.
- a lubricating oil additive those disclosed in Patent Document 2 (International Publication WO06 / 009083 (Patent No. 5021303)) can be used.
- the molecular weight is defined by measurement of number average molecular weight (Mn), weight average molecular weight (Mw), and molecular weight distribution (Mw / Mn) by gel permeation chromatography (GPC).
- Mn number average molecular weight
- Mw weight average molecular weight
- Mw / Mn molecular weight distribution
- the component (B) of the present invention is preferably represented by the general formulas (YZ) a , (YZ) b -Y, and (ZY) c -Z [wherein Y represents 1 to 3 carbon atoms.
- Y represents 1 to 3 carbon atoms.
- Z represents a polymer block composed of (meth) acrylic acid alkyl ester units having an alkyl group having 4 to 30 carbon atoms;
- B and c represent the same or different integers of 1 to 10]
- the (meth) acrylic acid alkyl ester unit of this invention includes the concept of both the acrylic acid alkyl ester unit and the methacrylic acid alkyl ester unit which are mentioned later.
- the ratio of the total mass of the polymer block represented by Y to the total mass of the polymer block represented by Z is 1 in the mass ratio of Y / Z. / 99 to 40/60 is exemplified, and the mass ratio is 2/98 to 30/70, and more preferably 5/95 to 25/75.
- the mass ratio is particularly excellent in that it dissolves uniformly in the component (A) as the base oil and improves the viscosity index in a small amount.
- the number average molecular weight of the polymer block represented by A is preferably 2,000 to 300,000, more preferably 2,000 to 200,000, and further preferably 3,000 to 100,000. It is.
- the number average molecular weight of the polymer block represented by B is preferably 2,000 to 700,000, more preferably 2,000 to 500,000, and still more preferably 3,000 to 200,000. 000.
- the polymer block represented by Y is a polymer block consisting of alkyl methacrylate units
- the polymer block represented by Z is a polymer block consisting of alkyl acrylate units
- each polymer block of Y and Z includes a constituent unit of another polymer block as long as it is a small proportion (20% by mass or less in the polymer block) within a range not impairing the effects of the present invention. There may be.
- the acrylic block copolymer as the component (B) can be synthesized by the method disclosed in Patent Document 2, and Kuraray Co., Ltd. as an acrylic thermoplastic elastomer “Clarity (registered trademark, trade name)”. It is commercially available.
- the component (B) of the present invention has specific compatibility only with the aryl group-containing polyorganosiloxane as the component (A) when silicone oil is selected as the base oil.
- the component (B) is contained in an amount of 1 to 50 parts by mass, preferably 2 to 30 parts by mass, and 3 to 25 parts by mass with respect to 100 parts by mass of the component (A). If the content of the component (B) is less than the lower limit, the technical effect of the present invention cannot be sufficiently achieved. Moreover, when content of a component (B) exceeds the said upper limit, the consistency as grease may become low too much and the member which can be practically used as grease will be very limited for hardness.
- the grease composition of the present invention contains the component (A) and the component (B) having the above quantitative relationship as essential components and other optional components.
- the component (B ) Is preferably included in the range of 1 to 40% by mass, and in the range of 2 to 20% by mass and 3 to 18% by mass, where the mass of the entire grease composition is 100% by mass. Is more preferable.
- the content of the component (B) in the entire composition is less than the lower limit, the technical effect of the invention is insufficient even in a combined system with the component (A) that satisfies the quantitative relationship described above. There is.
- the content of the component (B) exceeds the upper limit, it may be difficult to prepare a grease due to its high viscosity index improving ability.
- the content of component (B) in the entire composition is in the above range, and the content of component (A) as a base oil is 30 to 99% by mass, 35 More preferably, it is in the range of -95% by mass or 36-90% by mass.
- the grease composition of the present invention comprises the above component (A) and component (B) as essential components, and further contains at least one type of (C) solid particles at high temperatures. Even in this case, it is more preferable in solving the problem of oil separation.
- the function of the solid particles is not particularly limited, and may be a component that functions as a filler, or may be a solid lubricant typified by a fluororesin such as polytetrafluoroethylene (PTFE).
- organic resin powders, such as a polyethylene resin may be sufficient, and inorganic powders, such as molybdenum disulfide, may be sufficient and it does not restrict
- the solid particles are not particularly limited, and one type of powder may be used, or two or more types of powder may be used in combination. Specifically, molybdenum disulfide, tungsten disulfide, calcium stearate, mica, graphite, polytetrafluoroethylene (PTFE), other lubricating resins, and complex oxides having an oxygen-defect perovskite structure (Sr x Ca 1-x CuO) y ) and the like.
- carbonates such as carbonates of alkali metals or alkaline earth metals such as Na 2 CO 3 , CaCO 3 , MgCO 3
- silicates M x O y SiO 2 [M: alkali metals, alkaline earth metals]
- Metal oxides oxides of typical metal elements, oxides of transition metal elements, and complex oxides containing such metal elements [Al 2 O 3 / MgO, etc.]
- sulfides PbS, etc.
- Fluoride CaF 2 , BaF 2 etc.
- carbide SiC, TiC
- nitride TiN, BN, AlN, Si 3 N 4 etc.
- cluster diamond and fullerene C 60 or C 60 and C 70
- fullerene C 60 or C 60 and C 70 examples include fine particles that can suppress direct contact between metals without extremely reducing the friction coefficient and can be expected to have an anti-seizure effect.
- Examples of the oxide of the typical metal element include Al 2 O 3 , CaO, ZnO, SnO, SnO 2 , CdO, PbO, Bi 2 O 3 , Li 2 O, K 2 O, Na 2 O, and B 2 O. 3 , SiO 2 , MgO, In 2 O 3 and the like.
- the typical metal element is preferably an alkaline earth metal, aluminum, or zinc.
- Examples of the oxide of the transition metal element include TiO 2 , NiO, Cr 2 O 3 , MnO 2 , Mn 3 O 4 , ZrO 2 , Fe 2 O 3 , Fe 3 O 4 , Y 2 O 3 , and CeO 2. , CuO, MoO 3 , Nd 2 O 3 and other oxides.
- the solid particles are components that function as a solid lubricant, such as fluororesin (especially polytetrafluoroethylene, tetrafluoroethylenehexafluoropropylene copolymer, etc.), polyethylene resin, polyamide resin, polypropylene resin, polyimide.
- fluororesin especially polytetrafluoroethylene, tetrafluoroethylenehexafluoropropylene copolymer, etc.
- polyethylene resin especially polytetrafluoroethylene, tetrafluoroethylenehexafluoropropylene copolymer, etc.
- polyamide resin especially polyamide resin
- polypropylene resin polyimide
- examples thereof include fine particles of an organic compound composed of a resin, a silicone resin, and the like, fine particles of an inorganic compound such as molybdenum disulfide, graphite, silicon oxide, aluminum oxide, and zinc oxide, fine particles of a metal such as lead, and a mixture thereof.
- At least one solid lubricant selected from fluororesin, polyethylene resin, polyamide resin, molybdenum disulfide, graphite, aluminum oxide, zinc oxide, titanium oxide, zirconium oxide, and mixtures thereof.
- the average particle size of the solid lubricant may be 30 ⁇ m or less, preferably 0.1 to 20 ⁇ m, more preferably 0.2 to 15 ⁇ m.
- the average particle diameter means a volume average particle diameter measured using a laser diffraction particle size distribution analyzer or a particle diameter observed using a scanning electron microscope.
- the grease composition of the present invention may contain solid particles other than the solid lubricant. These solid particles are components that impart a desired function to the grease composition according to the present invention.
- the type of solid particles is not particularly limited, but reinforcing fillers; thickeners; antiwear agents; pigments; coloring materials; ultraviolet absorbers; thermal conductive fillers; conductive fillers; These functional particles are exemplified. Some particles can be blended as a plurality of functional particles.
- the shape of the solid particles is not particularly limited, and any shape such as a particle shape, a plate shape, a needle shape, or a fiber shape can be used.
- the shape of the solid particles is anisotropic such as a plate shape, a needle shape, or a fiber shape
- the aspect ratio can be 1.5 or more, 5 or more, or 10 or more.
- the grease composition of the present invention preferably uses a solid lubricant containing a fluororesin as the solid particles (C), and particularly preferably contains solid particles made of polytetrafluoroethylene (PTFE). Most preferably, spherical polytetrafluoroethylene resin fine particles having an average particle diameter of 1 to 10 ⁇ m as measured by laser diffraction / scattering particle size distribution measurement (dry method) can be used.
- the content of the solid particles is in the range of 1 to 200 parts by weight, preferably 3 to 150 parts by weight, more preferably 5 to 100 parts by weight of the component (A) as the base oil. It contains ⁇ 120 parts by mass.
- the grease composition according to the present invention can effectively improve the problem of oil separation when used at high temperature, and particularly includes a solid lubricant such as polytetrafluoroethylene (PTFE).
- PTFE polytetrafluoroethylene
- the grease composition of the present invention may optionally contain other thickeners.
- the fluororesin such as polytetrafluoroethylene (PTFE) as the component (C) is a component that also functions as a thickener.
- PTFE polytetrafluoroethylene
- metal soaps such as Li soap, urea resins, minerals such as bentonite, organic pigments, polyethylene, polypropylene, polyamide, etc.
- Aliphatic dicarboxylic acid metal salts, monoamide monocarboxylic acid metal salts, monoester carboxylic acid metal salts, diurea, triurea, tetraurea and the like are suitable.
- the grease composition of the present invention further includes an antioxidant, a rust inhibitor, a corrosion inhibitor, an extreme pressure agent, an oily agent, a release agent or a base oil diffusion inhibitor, a corrosion inhibitor, a metal deactivator, Additives such as dyes, hue stabilizers, thickeners and structural stabilizers can be added as necessary. In addition to these usual additives, various kinds of synthetic, regenerated and natural fibers, and adhesive substances such as rubber dust and cashew dust can also be added.
- antioxidants examples include phenolic antioxidants such as 2,6-ditertiarybutyl-4-methylphenol and 4,4′-methylenebis (2,6-ditertiarybutylphenol), alkyldiphenylamine, and triphenyl.
- phenolic antioxidants such as 2,6-ditertiarybutyl-4-methylphenol and 4,4′-methylenebis (2,6-ditertiarybutylphenol), alkyldiphenylamine, and triphenyl.
- amine-based antioxidants such as amine, phenyl- ⁇ -naphthylamine, phenothiazine, alkylated- ⁇ -naphthylamine, and alkylated phenothiazine.
- rust preventives include fatty acids, fatty acid amines, alkyl sulfonic acid metal salts, alkyl sulfonic acid amine salts, oxidized paraffins, polyoxyethylene alkyl ethers, etc.
- corrosion inhibitors include, for example, benzotriazole, benzimidazole, And thiadiazole.
- extreme pressure agents include phosphorous compounds such as phosphate esters, phosphite esters, phosphate ester amine salts, sulfur compounds such as sulfides and disulfides, dialkyldithiophosphate metal salts, and dialkyldithiocarbamic acid metal salts. Is mentioned.
- oily agent examples include fatty acids or esters thereof, higher alcohols, polyhydric alcohols or esters thereof, aliphatic amines, fatty acid monoglycerides and the like.
- Examples of the releasing agent or base oil diffusion inhibitor include fluorine-based silane compounds, behenic acid, and styrene block copolymers.
- the grease composition of the present invention is preferably easily prepared by mixing the above components (A), (B), and optional component (C) and other components under the above conditions and milling them through a roll mill. Obtainable.
- the consistency of the grease composition of the present invention is not particularly limited, but is preferably in the range of 150 to 400, and in practice, particularly preferably in the range of 200 to 400, 210 to 390. If the consistency is less than the lower limit, the grease composition may be too hard and problems such as smears may occur. If the consistency exceeds the upper limit, if the application location is a brake, etc., separation of base oil accompanying heat generation, etc. May cause problems.
- the grease composition of the present invention can form a lubricating film by being applied to the surface of a sliding member made of a metal member, a resin member, ceramics, etc., and is durable against a lubricating part / sliding part made of a sliding member. Excellent life improvement.
- the grease composition of the present invention is excellent in damping characteristics, has almost no problem of oil separation even at high temperatures, has excellent lubrication performance, and is a sliding member that constitutes a mechanical device, particularly a brake.
- noise generated from mechanical devices can be reduced. Therefore, by applying to sliding members for automobiles used outdoors, the engine can be operated from low temperatures. In a wide temperature range up to a high temperature due to heat dissipation, stable lubrication performance can be realized over a long period of time, and the noise of the mechanical device can be reduced.
- the grease composition of the present invention can be used in any lubrication location where grease can be applied, including lubrication locations such as rolling bearings, sliding bearings, sliding surfaces, gears, etc., in addition to the sliding members described above.
- the grease composition of the present invention is excellent in damping characteristics, heat resistance, lubricity, and quietness, and can realize stable lubrication performance over a long period of time in a wide temperature range. It is effective to apply to a mechanical device that is a machine.
- the method for applying and applying the grease composition of the present invention is not particularly limited.
- the sliding member to which the grease composition of the present invention is applied can be effectively used as a component having the member, which is a driving component, a sliding component, or a conveying component.
- the grease composition of the present invention can be suitably used in a mechanical device such as an automobile, a copying machine or a printing machine having the sliding member.
- the grease composition of this invention can reduce the noise (including abnormal noises, such as a brake squeal) which generate
- the sliding member to which the grease composition of the present invention can be applied is preferably a driving member such as an automobile, a copying machine or a printing machine (printer), a sliding member, a conveyance unit, etc., and noise reduction.
- a driving member such as an automobile, a copying machine or a printing machine (printer), a sliding member, a conveyance unit, etc.
- noise reduction An improved mechanical device is provided.
- a member for braking such as an automobile or a gear is exemplified.
- the rubber sliding members include timing belt, conveyor belt, sunroof body seal, glass run, weather strip, oil seal, packing, wiper blade, doctor blade, charging roller, developing roller, toner supply roller, transfer roller, heat roller. , Pressure rollers, cleaning blades, paper feed rollers, transport rollers, doctor blades, intermediate transfer belts, intermediate transfer drums, heat belts, other drive members for automobiles, copiers, printers, etc., sliding members, transport units Etc. are exemplified.
- plastic sliding member examples include door panels, instrument panels, door locks, bearings, gears, belt tensioners, fixing belts, pressure belts, other driving members for automobiles, copying machines, printers, sliding members, A conveyance member etc. are illustrated.
- crankshaft compressor shaft, slide bearing, gear, oil pump gear, piston, piston ring, piston pin, gasket, door lock, guide rail, seat belt buckle, brake pad, brake pad clip,
- brake shims brake insulators, hinges, screws, pressure pads, other driving members for automobiles, copying machines, printers, sliding members, conveying members, and the like.
- the grease composition according to the present invention can exhibit a stable lubricating performance in a wide temperature range from low temperature to high temperature, and when applied to a noise generating part such as a sliding part, a gear (gear), a rotating part, Noise generated from the mechanical device can be reduced and noise can be reduced.
- a noise generating part such as a sliding part, a gear (gear), a rotating part
- Noise generated from the mechanical device can be reduced and noise can be reduced.
- Examples 1 to 8 and Comparative Examples C1 to C5 First, component B was dissolved in toluene in the proportions shown in Tables 1 and 2, and the toluene solution of B and oil A were uniformly mixed. Toluene was volatilized in an oven to prepare a uniform mixture of A and B.
- Grease composition of Examples 1 to 8 and Comparative Examples C1 to C5 by adding solid powder C to a mixture of A and B, mixing with a dental mixer, treating with a three-roll mill, and defoaming with a dental mixer I got a thing.
- the numerical value shown in Table 1 and Table 2 represents a mass part.
- the grease composition cannot be prepared, so that is described in the table. Specifically, for Comparative Example C5, methyl silicone was incompatible with any of the components (B), and the grease composition could not be prepared.
- each component is as follows.
- “Tfp group” means a trifluoropropyl group, and the molar ratio of the trifluoropropylmethylsiloxane unit and the methylphenylsiloxane constituting the component (a1) is about 50:50. is there.
- Base oil (a1) Tfp group-containing phenyl silicone: Tri-terminally siloxy-blocked poly (trifluoropropylmethylsiloxane) (methylphenylsiloxane) synthesized by the method described in Example 4 of Patent Document 1 (International Publication WO2015 / 077391) ) Copolymer (a2) Phenyl silicone: Trimethylsiloxy-blocked polymethylphenylsiloxane at both ends (manufactured by Dow Corning Toray, 550 FLUID) (a3) Methyl silicone: Tridimethylsiloxy-blocked polydimethylsiloxane at both ends (Toray Dow Corning, SH 200 FLUID 350cSt) (B) Acrylic block copolymer: manufactured by Kuraray Co., Ltd.
- KL-LA1892 / LA2140 10/1 means that a mixture having a mass ratio of KL-LA1892 / LA2140 of 10/1 was used.
- KL-LA1892 / LA2140 10/2 means that a mixture having a mass ratio of KL-LA1892 / LA2140 of 10/2 was used.
- Solid particles / polytetrafluoroethylene (PTFE powder): spherical polytetrafluoroethylene resin fine particles (solid content: 100% by weight) having an average particle size of 3.5 ⁇ m by laser diffraction scattering type particle size distribution measurement (dry method) ⁇ Silicon oxide: white silicon dioxide powder (solid content: 100% by weight) whose surface is treated with polyether-modified silicone and whose primary particle diameter is 16 nm by observation with a scanning electron microscope
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Abstract
Description
(B)重量平均分子量が10,000~1,000,000であり、分子量分布[重量平均分子量(Mw)と数平均分子量(Mn)との比(Mw/Mn)]が1.5以下であるアクリル系ブロック共重合体 1~50質量部を含有し、かつ、前記の成分(B)を組成物全体の1~40質量%の範囲で含有する、グリース組成物により、上記課題を解決できることを見出し、本発明に到達した。
(A)アリール基含有ポリオルガノシロキサンは、本発明のグリース組成物の基油であり、後述する成分(B)との組み合わせにより、特に、ダンピング特性に優れ、高温下で使用した場合でも油分離の問題のないグリース組成物を実現する成分である。なお、アリール基は、芳香族炭化水素から誘導された官能基であり、水素原子の一部がハロゲン原子(フッ素、塩素等)で置換されていてもよく、非置換の芳香族炭化水素基であってもよい。このようなアリール基として、フェニル基、メチルフェニル基(トリル基)、キシリル基、及びナフチル基等が例示され、特に、工業的見地からフェニル基が好ましい。
SiR2((CH2)x-R1)O2/2
(式中、R1は炭素原子数1~12のパーフルオロアルキル基であり、R2は炭素原子数1~6のアルキル基であり、xは0~6の範囲の数である)
および、ジシロキサン単位(a2):
SiR2(Ph)O2/2
(式中、R2は前記同様の基であり、Phはフェニル基である)
を含有してなるコポリマー型のアリール基含有ポリオルガノシロキサンである。このようなコポリマー型のアリール基含有ポリオルガノシロキサンは、特許文献1(国際公開公報WO2015/077391)に詳細に開示されているものであり幅広い温度範囲で安定した潤滑性能を実現できる実益がある。また、当該コポリマー型のアリール基含有ポリオルガノシロキサンが後述する成分(B)との相溶性に優れ、かつ、これらの成分を組み合わせた場合に、特に好適に本発明の課題である、ダンピング特性、高温下で使用した場合でも油分離の問題の改善、および機械装置の静音化という技術的効果を好適に実現できるものである。また、式中のR2は炭素原子数1~6のアルキル基であり、メチル基が好ましい。
(式中、Meはメチル基であり、Phはフェニル基であり、Tfpはトリフルオロプロピル基であり、R3はメチル基または水酸基である;
m,n,pは、mは1以上の数,nは1以上の数、pは0以上の数であり;
m+n+pは当該構造式で示されるポリオルガノシロキサンの25℃における動粘度が100~100,000mm2/sの範囲となる数であり、
全置換基中のフェニル基の含有率:n/(6+2m+2n+2p)×100 (モル%)が5~45モル%の範囲であり、
全置換基中のトリフルオロプロピル基の含有率:m/(6+2m+2n+2p)×100 (モル%)が5~45モル%の範囲である)
成分(B)は、(A)アリール基含有ポリオルガノシロキサンと併用することで、特異的に本発明の技術的効果を達成する成分である。一方、本発明と同じ使用量の成分(B)をポリメチルシロキサン等の他のシリコーン系の基油と併用した場合、相溶性に乏しいために、グリース組成物を得ることができない。また、他の公知の基油と組み合わせた場合、耐熱性に乏しい。
すなわち、成分(A)および成分(B)の組み合わせは本発明の顕著な技術的効果を奏する上で必須かつ特異的な組み合わせである。
の中から選ばれる少なくとも1種類以上の構造のブロック共重合体である。なお、本発明の(メタ)アクリル酸アルキルエステル単位とは、後述するアクリル酸アルキルエステル単位とメタクリル酸アルキルエステル単位の両方の概念を含むものである。
)c-Zで表されるブロック共重合体としては、例えば、ポリメタクリル酸メチル-b-ポリメタクリル酸2-エチルヘキシル、ポリメタクリル酸メチル-b-ポリメタクリル酸ラウリル、ポリメタクリル酸メチル-b-ポリアクリル酸n-ブチル、ポリメタクリル酸メチル-b-ポリアクリル酸2-エチルヘキシル、ポリメタクリル酸メチル-b-ポリメタクリル酸2-エチルヘキシル-b-ポリメタクリル酸メチル、ポリメタクリル酸メチル-b-ポリメタクリル酸ラウリル-b-ポリメタクリル酸メチル、ポリメタクリル酸メチル-b-ポリアクリル酸n-ブチル-b-ポリメタクリル酸メチル、ポリメタクリル酸メチル-b-ポリアクリル酸2-エチルヘキシル-b-ポリメタクリル酸メチル、ポリメタクリル酸2-エチルヘキシル-b-ポリメタクリル酸メチル-b-ポリメタクリル酸2-エチルヘキシル、ポリメタクリル酸ラウリル-b-ポリメタクリル酸メチル-b-ポリメタクリル酸ラウリル、ポリアクリル酸n-ブチル-b-ポリメタクリル酸メチル-b-ポリアクリル酸n-ブチル、ポリアクリル酸2-エチルヘキシル-b-ポリメタクリル酸メチル-b-ポリアクリル酸2-エチルヘキシルが挙げられる。中でも、上記のYで表される重合体ブロックがメタクリル酸アルキルエステル単位からなる重合体ブロックであり、Zで表される重合体ブロックがアクリル酸アルキルエステル単位からなる重合体ブロックであるものが、基油である成分(A)に添加して使用中のせん断安定性に優れる点で好ましい。なお、Y,Zの各重合体ブロックには、本発明の効果を損なわない範囲の少割合(重合体ブロック中20質量%以下)であれば、他の重合体ブロックの構成単位を含むものであってもよい。
本発明の成分(B)は、基油としてシリコーン油を選択した場合、成分(A)であるアリール基含有ポリオルガノシロキサンとのみ特異的に相溶性を有するものであるが、発明の技術的効果の観点から、成分(A)100質量部に対して、成分(B)を1~50質量部を含有するものであり、2~30質量部、3~25質量部含有することが好ましい。成分(B)の含有量が前記下限未満では、本願発明の技術的効果を十分に達成できない。また、成分(B)の含有量が前記上限を超えると、グリースとしての稠度が低くなり過ぎる場合があり、硬さのためにグリースとして実用できる部材が極めて限定されてしまう。
本発明のグリース組成物は、上記の量的関係を有する成分(A)および成分(B)を必須成分として、その他の任意成分を含むものであるが、発明の技術的効果の観点から、成分(B)は、上記のグリース組成物全体の質量を100質量%としたとき、1~40質量%の範囲で含まれることが好ましく、2~20質量%、3~18質量%の範囲で含まれることがより好ましい。組成物全体に占める成分(B)の含有量が前記下限未満では、上記の量的関係を充足する成分(A)との併用系であっても、発明の技術的効果が不十分となる場合がある。一方、成分(B)の含有量が前記上限を超えると、その高い粘度指数向上能によって、グリース状に調製することが困難になる場合がある。
本発明のグリース組成物は、上記の成分(A)および成分(B)を必須成分とするものであるが、さらに、1種類以上の(C)固体粒子を含有することが高温下で使用した場合でも油分離の問題を解決する上で、より好ましい。固体粒子の機能は特に制限されず、フィラーとして機能する成分であってもよく、ポリテトラフルオロエチレン(PTFE)等のフッ素樹脂に代表される固体潤滑剤であってもよい。また、ポリエチレン樹脂等の有機樹脂粉体であってもよく、二硫化モリブデン等の無機粉体であってもよく、特に制限されない。
本発明のグリース組成物は、任意で、その他の増稠剤を含むものであってもよい。なお、前記の成分(C)であるポリテトラフルオロエチレン(PTFE)等のフッ素樹脂は、増稠剤としても機能する成分である。フッ素樹脂以外の増稠剤として、Li石けん等の金属石けん、ウレア樹脂、ベントナイト等の鉱物、有機顔料、ポリエチレン、ポリプロピレン、ポリアミド等を用いることができ、特に、耐熱性および潤滑性の観点から、脂肪族ジカルボン酸金属塩、モノアミドモノカルボン酸金属塩、モノエステルカルボン酸金属塩、ジウレア、トリウレア、テトラウレア等が好適である。
本発明のグリース組成物中には、さらに、酸化防止剤、防錆剤、腐食防止剤、極圧剤、油性剤、離漿剤または基油拡散防止剤、腐食防止剤、金属不活性剤、染料、色相安定剤、増粘剤、構造安定剤等の添加剤を必要に応じて添加することができる。また、それら通常の添加剤以外に、合成、再生、天然の各種繊維物や、ゴムダスト、カシューダスト等の粘着物質を加えることもできる。
本発明のグリース組成物の稠度は特に制限されるものではないが、150~400の範囲であることが好ましく、実用上、200~400、210~390の範囲であることが特に好ましい。稠度が前記下限未満では、グリース組成物が硬すぎて塗り斑等の問題が発生する場合があり、稠度が前記上限を超えると、適用箇所がブレーキ等の場合、発熱に伴う基油の分離等の問題が生じる場合がある。
各成分を表1~表2に示す割合で、まず成分Bをトルエンに溶解し、Bのトルエン溶液とオイルAとを均一に混合した。オーブン中でトルエンを揮発させ、AとBの均一混合物を調製した。AとBの混合物に固体粉末Cを加え、デンタルミキサーを用いて混合し、三本ロールミルで処理し、デンタルミキサーで脱泡することにより、実施例1~8及び比較例C1~C5のグリース組成物を得た。なお、表1及び表2に示す数値は質量部を表す。なお、混合の段階で各成分が相溶しない場合には、グリース組成物の調製を行うことができないので、その旨を表に記載した。具体的には、比較例C5については、メチルシリコーンは、いずれの(B)成分とも相溶せず、グリース組成物の調製を行うことができなかった。
(A)基油
(a1)Tfp基含有フェニルシリコーン: 特許文献1(国際公開公報WO2015/077391)の実施例4に記載の方法により合成された、両末端トリメチルシロキシ封鎖ポリ(トリフルオロプロピルメチルシロキサン)(メチルフェニルシロキサン)コポリマー
(a2)フェニルシリコーン:両末端トリメチルシロキシ封鎖ポリメチルフェニルシロキサン(東レ・ダウコーニング(株)製、550 FLUID)
(a3)メチルシリコーン:両末端トリメチルシロキシ封鎖ポリジメチルシロキサン
(東レ・ダウコーニング(株)製、SH 200 FLUID 350cSt)
(B)アクリル系ブロック共重合体:株式会社クラレ製、
商品名:クラリティKL- LA1892, 商品名:クラリティLA2140
表中、KL-LA1892/LA2140 = 10/1は、KL-LA1892/LA2140の質量比が10/1の混合物を用いたことを意味する。
同様に、KL-LA1892/LA2140 = 10/2は、KL-LA1892/LA2140の質量比が10/2の混合物を用いたことを意味する。
(C)固体粒子
・ポリテトラフルオロエチレン(PTFEパウダー):レーザー回折散乱式粒度分布測定(乾式法)による平均粒子径が3.5μmである球状ポリテトラフルオロエチレン樹脂微粒子(固形分100重量%)
・酸化ケイ素:ポリエーテル変性シリコーンにより表面処理された、走査型電子顕微鏡観察による一次粒子の粒子径が16nmである白色二酸化ケイ素粉末(固形分100重量%)
各グリース組成物をポリエチレン製の袋(85mm×60mm)に、11ml封入し、30 cm上より鋼球(3/4インチ、28 g)を落下させたときの衝撃音の大きさを騒音計にて測定し、その衝撃音の大きさを以下の基準で判定した。
◎:77dB未満
○:77dB以上~78dB未満
×:78dB以上
表1~表2に示す割合で調製した各グリース組成物を、すりガラス上に2mm厚、直径10mmのグリースを塗布、以下の条件温度下で平置きし、基油の分離範囲の直径(mm)およびグリース組成物そのものの広がりを以下の基準で評価した。
条件1:100℃で24時間静置
条件2:150℃で72時間静置
グリースの安定性:
○:基油の分離直径が16mm未満かつグリースの広がり無し
(グリースの塗布直径10 mmであるので, 基油分離直径10mm はグリースの塗布直径が変化せず、「分離がまったくない状態」を意味する。)
×:基油の分離直径が16mm以上、またはグリースの広がり有り
[潤滑性測定]
下記条件にて四球試験を行い、試験後の摩耗痕の直径を顕微鏡で測定し、値を平均した。
測定装置: 四球試験機
試験片: 1/2インチ軸受け鋼球(SUJ2)
測定条件
回転数: 1200rpm 、
荷重: 10kgf 、
時間:1時間
Claims (15)
- (A)アリール基含有ポリオルガノシロキサン 100質量部、および
(B)重量平均分子量が10,000~1,000,000であり、分子量分布[重量平均分子量(Mw)と数平均分子量(Mn)との比(Mw/Mn)]が1.5以下であるアクリル系ブロック共重合体 1~50質量部を含有し、かつ、前記の成分(B)を組成物全体の1~40質量%の範囲で含有する、グリース組成物。 - 前記の成分(A)が、けい素原子に結合した全ての一価の官能基のうち、10モル%以上がフェニル基であるアリール基含有ポリオルガノシロキサンである、請求項1に記載のグリース組成物。
- さらに、(C)固体粒子 1~200質量部を含有する、請求項1または請求項2に記載のグリース組成物。
- 前記の成分(A)が、分子中に-(CH2)x-R1 (式中、R1は炭素原子数1~12のパーフルオロアルキル基であり、xは0~6の範囲の数である)で表されるフルオロアルキル基をさらに有する、請求項1~3のいずれか1項に記載のグリース組成物。
- 前記の成分(A)が、以下のジシロキサン単位(a1):
SiR2((CH2)x-R1)O2/2
(式中、R1は炭素原子数1~12のパーフルオロアルキル基であり、R2は炭素原子数1~6のアルキル基であり、xは0~6の範囲の数である)
および、ジシロキサン単位(a2):
SiR2(Ph)O2/2
(式中、R2は前記同様の基であり、Phはフェニル基である)
を含有してなるコポリマー型のアリール基含有ポリオルガノシロキサンであり、かつ、当該(A)成分の25℃における動粘度が100~100,000mm2/sの範囲である、請求項1~4のいずれか1項に記載のグリース組成物。 - 前記の成分(B)が、一般式(Y-Z)a、(Y-Z)b-Y、および(Z-Y)c-Z〔式中、Yは炭素数1~3のアルキル基を有する(メタ)アクリル酸アルキルエステル単位からなる重合体ブロックを表し;Zは炭素数4~30のアルキル基を有する(メタ)アクリル酸アルキルエステル単位からなる重合体ブロックを表し;a、b、および、cは同一あるいは異なっていてもよい1~10の整数を表す〕
の中から選ばれる少なくとも1種類以上の構造のブロック共重合体である、請求項1~5のいずれか1項に記載のグリース組成物。 - 前記の成分(B)が、一般式(Y-Z)a、(Y-Z)b-Y、および(Z-Y)c-Z
〔式中、Yが炭素数1~3のアルキル基を有する(メタ)アクリル酸アルキルエステル単位からなる重合体ブロックであり;Zが炭素数4~30のアルキル基を有するアクリル酸アルキルエステル単位からなる重合体ブロックであり;a、b、および、cは同一あるいは異なっていてもよい1~10の整数を表す〕
の中から選ばれる少なくとも1種類以上の構造のブロック共重合体であり、かつ、Yで表される重合体ブロックの総質量とZで表される重合体ブロックの総質量との割合がY/Zの質量比において1/99~40/60である、請求項1~6のいずれか1項に記載のグリース組成物。 - 前記の成分(C)が、フッ素樹脂、ポリエチレン樹脂、ポリアミド樹脂、ポリプロピレン樹脂、ポリイミド樹脂、シリコーン樹脂、二硫化モリブデン、グラファイト、酸化ケイ素、酸化アルミニウム、酸化亜鉛、酸化チタン、酸化ジルコニウムから選ばれる1種類以上の固体潤滑剤である、請求項3~7のいずれか1項に記載のグリース組成物。
- 前記の成分(C)が、フッ素樹脂を含む固体潤滑剤であり、グリース組成物全体の1~60質量%が当該成分(C)である、請求項3~8のいずれか1項に記載のグリース組成物。
- 前記の成分(C)が、ポリテトラフルオロエチレン(PTFE)である、請求項3~9のいずれか1項に記載のグリース組成物。
- 請求項1~10のいずれか1項に記載のグリース組成物を適用した摺動部材。
- 請求項1~10のいずれか1項に記載のグリース組成物を適用したブレーキ用部材。
- 請求項11に記載の摺動部材を有する、駆動部品、摺動部品または搬送部品である部品。
- 請求項11に記載の摺動部材を有する、自動車、複写機または印刷機である機械装置。
- 請求項1~10のいずれか1項に記載のグリース組成物を騒音発生部位に適用することを特徴とする、機械装置の騒音低減方法。
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US20190119595A1 (en) | 2019-04-25 |
KR20180133862A (ko) | 2018-12-17 |
EP3450528A1 (en) | 2019-03-06 |
JPWO2017175653A1 (ja) | 2019-02-28 |
CN109072118A (zh) | 2018-12-21 |
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