WO2017168629A1 - ターボチャージャー - Google Patents
ターボチャージャー Download PDFInfo
- Publication number
- WO2017168629A1 WO2017168629A1 PCT/JP2016/060374 JP2016060374W WO2017168629A1 WO 2017168629 A1 WO2017168629 A1 WO 2017168629A1 JP 2016060374 W JP2016060374 W JP 2016060374W WO 2017168629 A1 WO2017168629 A1 WO 2017168629A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- flow path
- nozzle
- gas
- scroll
- turbine
- Prior art date
Links
- 230000007423 decrease Effects 0.000 claims abstract description 10
- 230000002093 peripheral effect Effects 0.000 claims description 15
- 239000011810 insulating material Substances 0.000 claims description 14
- 238000009413 insulation Methods 0.000 claims description 9
- 239000011247 coating layer Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 description 8
- 230000005855 radiation Effects 0.000 description 6
- 230000017525 heat dissipation Effects 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000009751 slip forming Methods 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/24—Control of the pumps by using pumps or turbines with adjustable guide vanes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D17/00—Regulating or controlling by varying flow
- F01D17/10—Final actuators
- F01D17/12—Final actuators arranged in stator parts
- F01D17/14—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits
- F01D17/16—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes
- F01D17/165—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes for radial flow, i.e. the vanes turning around axes which are essentially parallel to the rotor centre line
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D9/00—Stators
- F01D9/02—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
- F01D9/026—Scrolls for radial machines or engines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B39/00—Component parts, details, or accessories relating to, driven charging or scavenging pumps, not provided for in groups F02B33/00 - F02B37/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C6/00—Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas-turbine plants for special use
- F02C6/04—Gas-turbine plants providing heated or pressurised working fluid for other apparatus, e.g. without mechanical power output
- F02C6/10—Gas-turbine plants providing heated or pressurised working fluid for other apparatus, e.g. without mechanical power output supplying working fluid to a user, e.g. a chemical process, which returns working fluid to a turbine of the plant
- F02C6/12—Turbochargers, i.e. plants for augmenting mechanical power output of internal-combustion piston engines by increase of charge pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2220/00—Application
- F05D2220/40—Application in turbochargers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2240/00—Components
- F05D2240/10—Stators
- F05D2240/12—Fluid guiding means, e.g. vanes
- F05D2240/128—Nozzles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the present invention relates to a turbocharger.
- a variable displacement turbocharger is capable of changing the flow rate of gas supplied to the turbine wheel by changing the opening area of the nozzle flow channel flowing into the turbine wheel from the radial outer side of the turbine wheel.
- Patent Document 1 discloses a configuration that is provided on the radially outer side of a turbine wheel to increase efficiency by increasing the cross-sectional area of a scroll passage that supplies exhaust gas to the turbine wheel.
- a part of the turbine casing is made unnecessary by forming a part of the inner peripheral side wall surface of the scroll so that the nozzle plate of the variable nozzle mechanism faces the scroll flow path. , Secures the cross-sectional area of the scroll channel.
- Patent No. 4275081 gazette
- the scroll flow passage in the turbocharger as described in Patent Document 1 is formed in such a size that exhaust gas can flow without restriction when it comes in at the maximum flow rate.
- the surface area of the inner wall surface is increased, and the heat radiation is increased.
- the exhaust gas has a small flow rate, if heat is taken from the exhaust gas, the reduction in efficiency due to the heat loss becomes relatively large.
- An object of the present invention is to provide a turbocharger capable of enhancing the supercharging efficiency by suppressing the heat radiation of exhaust gas.
- the turbocharger includes a rotating shaft extending along an axis, a turbine wheel provided on the first end side of the rotating shaft, and a second end side of the rotating shaft. And a compressor wheel provided on the The turbocharger further includes a turbine housing for accommodating the turbine wheel, and a scroll passage formed in the turbine housing and circumferentially continuous radially outward of the turbine wheel and guiding the gas to the turbine wheel. ing.
- the scroll flow passage is formed such that the flow passage cross-sectional area gradually decreases while the inner circumferential inner wall near the turbine wheel is gradually displaced outward in the radial direction toward the downstream in the circumferential direction in which the gas flows. There is.
- the scroll flow path of the turbine in the turbocharger is spirally wound so that the cross-sectional center of the flow path and the inner circumferential wall on the turbine wheel side move radially inward toward the gas flow direction downstream side It is formed. Furthermore, the gas flowing in the scroll channel is a free vortex. Therefore, the gas entering from the outside of the radial position of the scroll flow path has a higher flow velocity as it goes radially inward.
- the scroll flow path is positioned such that the cross-sectional center of the flow path is spaced radially outward with respect to the axis toward the downstream side of the gas flow direction. Therefore, the flow velocity of the gas flowing through the scroll channel can be reduced. By reducing the flow velocity of the gas in this manner, the Reynolds number can be reduced, and the heat transfer coefficient can be reduced. Therefore, it is possible to suppress the heat radiation of the gas and to improve the supercharging efficiency.
- the turbocharger in the first aspect, includes the nozzle flow path for guiding the gas radially inward from the scroll flow path and supplying the gas to the turbine wheel. Good.
- the turbocharger may further include a vane provided in the nozzle flow path to adjust an introduction amount of the gas in the nozzle flow path.
- the scroll passage is a nozzle flow passage in the direction along the axis of the cross-sectional center position of the scroll passage as the passage cross-sectional area gradually decreases toward the downstream side of the gas flow direction.
- the offset dimension with respect to the radially outer position may be formed to be gradually smaller.
- the scroll flow passage has a smaller flow passage cross-sectional area as it goes downstream in the flow direction of the gas, while the offset dimension with respect to the nozzle flow passage in the axial direction decreases. Directly inward in the radial direction toward the flow path. As a result, the area of the gas flowing from the scroll flow channel toward the nozzle flow channel in contact with the members around the nozzle flow channel can be reduced, so the amount of heat release can be reduced.
- the scroll passage is formed such that the radial position of the outer peripheral wall surface of the radial outer side with respect to the axis is constant in the flow direction of the gas. It may be done. As a result, it is possible to suppress the amount of heat released from the scroll flow passage and to improve the supercharging efficiency while suppressing the turbocharger from becoming large.
- the turbocharger is provided on the bearing housing side which rotatably supports the rotating shaft, and on the bearing housing side with respect to the nozzle flow path. And a nozzle mount held and held between a mount fixing portion formed on the turbine housing and the bearing housing.
- the turbine housing may include a cover that extends from the mount fixing portion toward the nozzle channel and covers at least a portion of the nozzle mount. According to such a configuration, by covering at least a part of the nozzle mount with the cover portion provided on the turbine housing, the thermal energy of the gas flowing in the scroll flow path passes through the nozzle mount to the bearing housing side. It can suppress running away.
- a gap may be formed between the cover portion and the nozzle mount. According to such a configuration, the gap between the cover portion and the nozzle mount can more reliably suppress the thermal energy of the gas flowing in the scroll passage from escaping to the bearing housing side through the nozzle mount. it can.
- the turbocharger is formed in the turbine housing, and an exhaust part of the gas delivered by the turbine wheel, and heat from the scroll passage to the exhaust part
- the heat insulation part which suppresses that escaping may be provided further.
- the heat insulating portion can suppress the escape of the thermal energy of the exhaust gas from the scroll passage to the exhaust portion without passing through the turbine wheel.
- the heat insulation portion is formed of an air gap formed in a shroud portion which divides the scroll passage and the exhaust portion in the turbine housing. You may do so. Thereby, it is possible to suppress the escape of the thermal energy of the exhaust gas from the scroll flow path to the exhaust part by the heat insulating part comprising air gaps (air) having a thermal conductivity lower than that of the material forming the shroud part.
- the space may be filled with a heat insulating material in the seventh aspect.
- a heat insulating material in the seventh aspect, it is possible to more reliably suppress the escape of the thermal energy of the exhaust gas.
- the turbocharger further comprises: a bearing housing rotatably supporting the rotating shaft; and the gas introduced radially inward from the scroll flow path to the turbine wheel
- the nozzle flow path which supplies the said gas may be provided.
- a turbocharger is provided in the nozzle flow path, and includes a vane for adjusting the introduction amount of the gas in the nozzle flow path, and a nozzle plate provided on the opposite side to the bearing housing with respect to the nozzle flow path. You may provide further.
- the heat insulating portion may be made of a heat insulating material sandwiched between the nozzle plate and a shroud portion which divides the exhaust portion and the scroll passage in the turbine housing.
- the turbocharger further comprises: a bearing housing rotatably supporting the rotating shaft; and the gas introduced radially inward from the scroll flow path to the turbine wheel
- the nozzle flow path which supplies the said gas may be provided.
- a turbocharger is provided in the nozzle flow path, and includes a vane for adjusting the introduction amount of the gas in the nozzle flow path, and a nozzle plate provided on the opposite side to the bearing housing with respect to the nozzle flow path. You may provide further.
- the heat insulating portion may be made of a coating layer made of a heat insulating material formed on the surface of the nozzle plate. Thereby, the heat transmitted to the nozzle plate from the shroud portion facing the scroll flow passage can be suppressed, and the heat radiation in the scroll flow passage can be suppressed.
- a turbocharger includes a rotary shaft extending along an axis, a turbine wheel provided on a first end side of the rotary shaft, and a second end side of the rotary shaft. And a compressor wheel provided on the The turbocharger further includes a bearing housing rotatably supporting the rotating shaft, and a turbine housing accommodating the turbine wheel. The turbocharger is further provided with a scroll passage which is formed in the turbine housing and is circumferentially continuous radially outward of the turbine wheel and through which a gas for rotationally driving the turbine wheel flows. The turbocharger further includes a nozzle flow passage for guiding the gas radially inward from the scroll flow passage and supplying the gas to the turbine wheel.
- the turbocharger further includes a nozzle mount which is provided on the bearing housing side with respect to the nozzle flow path, and is held between a mount fixing portion formed on the turbine housing and the bearing housing. .
- the turbine housing is provided with a cover portion extending from the mount fixing portion toward the nozzle flow passage and covering at least a part of the nozzle mount. According to such a configuration, by covering at least a part of the nozzle mount with the cover portion provided on the turbine housing, the thermal energy of the gas flowing in the scroll flow path passes through the nozzle mount to the bearing housing side. It can suppress running away.
- a turbocharger includes a rotary shaft extending along an axis, a turbine wheel provided on a first end side of the rotary shaft, and a second end side of the rotary shaft. And a compressor wheel provided on the The turbocharger further includes a bearing housing rotatably supporting the rotating shaft, and a turbine housing accommodating the turbine wheel. The turbocharger is further provided with a scroll passage which is formed in the turbine housing and is circumferentially continuous radially outward of the turbine wheel and through which a gas for rotationally driving the turbine wheel flows. The turbocharger further includes an exhaust portion of the gas formed in the turbine housing and delivered by the turbine wheel.
- the turbocharger further includes a heat insulating portion that suppresses heat from escaping from the scroll flow path to the exhaust portion.
- the thermal insulation portion can suppress the escape of the thermal energy of the exhaust gas from the scroll flow path to the exhaust portion without passing through the turbine wheel.
- the heat insulating portion is an air gap formed in a shroud portion that divides the scroll passage and the exhaust portion in the turbine housing. It may be made of Thus, by providing the air gap in the shroud portion, the escape of the thermal energy of the exhaust gas can be more reliably suppressed.
- turbocharger it is possible to suppress the heat radiation of the exhaust gas and to improve the supercharging efficiency.
- FIG. 4 is a cross-sectional view showing the shape of the scroll channel at each position of cross sections Da, Db, Dc in FIG. 3. It is sectional drawing which shows the modification of the heat insulation part of the turbocharger which concerns on embodiment of this invention. It is sectional drawing which shows the other modification of the heat insulation part of the turbocharger which concerns on embodiment of this invention.
- FIG. 1 is a cross-sectional view showing an entire configuration of a turbocharger according to an embodiment of the present invention.
- the turbocharger 10 of this embodiment includes a turbocharger body 11, a compressor 17 and a turbine 30.
- the turbocharger 10 is mounted on an automobile or the like as an accessory of an engine in a posture in which the rotation shaft 14 extends in the horizontal direction.
- the turbocharger body 11 includes a rotating shaft 14, bearings 15 A and 15 B, and a bearing housing 16.
- the bearing housing 16 is supported by a vehicle body or the like via a bracket (not shown), a compressor 17, a turbine 30, and the like.
- the bearing housing 16 has an opening 16a at one end and an opening 16b at the other end.
- the bearings 15A and 15B are provided inside the bearing housing 16.
- the bearings 15A and 15B rotatably support the rotating shaft 14 around the central axis C.
- the first end 14a and the second end 14b of the rotary shaft 14 project to the outside of the bearing housing 16 through the openings 16a and 16b.
- the compressor 17 is provided on the other end side of the bearing housing 16.
- the compressor 17 includes a compressor wheel 13 and a compressor housing 18.
- the compressor wheel 13 is provided at the second end 14 b of the rotating shaft 14 outside the bearing housing 16.
- the compressor wheel 13 rotates around the central axis C integrally with the rotating shaft 14.
- the compressor housing 18 is connected to the other end of the bearing housing 16.
- the compressor housing 18 houses the compressor wheel 13 therein.
- the turbine 30 is provided at one end of the bearing housing 16.
- the turbine 30 includes a turbine housing 31 and a turbine wheel 12.
- FIG. 2 is a cross-sectional view showing a configuration around a turbine wheel that constitutes a turbocharger.
- FIG. 3 is a view showing a schematic shape of a scroll flow path that constitutes a turbine.
- the turbine housing 31 is connected to one end side of the bearing housing 16.
- the turbine housing 31 accommodates the turbine wheel 12 therein.
- the turbine housing 31 includes a gas introduction unit 32 (see FIG. 3), a scroll passage 34, a nozzle passage 35, and an exhaust unit 36.
- the gas introducing unit 32 feeds exhaust gas discharged from an engine (not shown) into the scroll flow passage 34.
- the scroll passage 34 is continuously formed in the circumferential direction at the radially outer side of the turbine wheel 12 so as to be continuous with the gas introduction portion 32.
- the scroll flow path 34 forms a flow path through which the exhaust gas for rotationally driving the turbine wheel 12 flows in the circumferential direction.
- the nozzle flow path 35 is formed on the side facing the bearing housing 16 in the turbine housing 31.
- the nozzle flow passage 35 is formed to radially communicate the scroll flow passage 34 and the turbine wheel 12 along the entire circumferential direction.
- Exhaust gas flows from the turbine wheel 12 through the exhaust unit 36.
- the exhaust portion 36 is formed continuously from the outer peripheral portion of the turbine wheel 12 in the direction away from the turbocharger body 11 along the central axis C direction of the rotation shaft 14.
- the turbine wheel 12 is integrally provided at a first end 14 a of the rotating shaft 14.
- the turbine wheel 12 rotates around the central axis C integrally with the rotating shaft 14.
- the turbine wheel 12 comprises a disk 22 and blades 23.
- the disk 22 has a fixed length in the central axis C direction, and is fixed to the first end 14 a of the rotating shaft 14.
- the disk 22 has a disk shape extending radially outward, and has a disk surface 22 f on one side in the central axis C direction.
- the disc surface 22f is formed by a curved surface which gradually goes from the exhaust portion 36 (see FIG. 2) side in the central axis C direction toward the other bearing housing 16 in the central axis C direction as it goes radially outward. ing.
- a plurality of blades 23 are provided on the disk surface 22 f at intervals in the circumferential direction around the central axis C.
- the exhaust gas flowing in from the gas introduction portion 32 flows along the scroll flow path 34 in the circumferential direction on the outer peripheral side of the turbine wheel 12.
- the exhaust gas flowing along the circumferential direction flows radially inward through the nozzle flow path 35 and impinges on the blades 23 of the turbine wheel 12, whereby the turbine wheel 12 is rotationally driven.
- Exhaust gas having passed through the turbine wheel 12 is discharged from the inner peripheral side of the turbine wheel 12 into the exhaust portion 36.
- the nozzle flow path 35 includes a variable vane mechanism 50 that adjusts the amount of exhaust gas supplied from the scroll flow path 34 to the turbine wheel 12 through the nozzle flow path 35.
- the variable vane mechanism 50 includes a nozzle mount 51, a nozzle plate 52, vanes 53, and a drive unit 55.
- the nozzle mount 51 is provided on the bearing housing 16 side of the nozzle flow channel 35, and has an annular plate shape located in a plane orthogonal to the central axis C.
- the nozzle plate 52 is provided on the opposite side of the nozzle mount 51 in the nozzle flow channel 35 to be spaced apart from the nozzle mount 51.
- a space between the nozzle mount 51 and the nozzle plate 52 is a nozzle flow channel 35.
- a back plate 41 is provided on the inner side in the radial direction of the nozzle mount 51 to close the gap in the outer peripheral portion of the first end 14 a of the rotary shaft 14.
- the vanes 53 are plate-shaped and provided between the nozzle mount 51 and the nozzle plate 52.
- a plurality of vanes 53 are provided at intervals in the circumferential direction in the nozzle flow passage 35 continuous in the circumferential direction.
- Each vane 53 is rotatably supported around the central axis of the shaft 54 by a shaft 54 which passes through the nozzle mount 51 in the central axis C direction.
- the drive unit 55 adjusts the angle of the vane 53 by rotating a shaft 54 protruding from the nozzle mount 51 to the bearing housing 16 side.
- the drive unit 55 is provided on the bearing housing 16 side with respect to the nozzle mount 51.
- the drive unit 55 includes a drive ring 56 and a link arm 57.
- the drive ring 56 is annular, and is provided radially outward of the shaft 54.
- the drive ring 56 is pivotably provided in the circumferential direction by an actuator (not shown) or the like.
- the link arm 57 is connected to each of the shafts 54.
- Each link arm 57 has one end connected to the shaft 54 and the other end rotatably connected to the drive ring 56.
- the link arm 57 rotates about the shaft 54, whereby the angles of the plurality of vanes 53 provided in the circumferential direction change around the central axis of the shaft 54.
- the angle of the vanes 53 changes, the gap between the vanes 53 adjacent to each other in the circumferential direction increases or decreases, thereby adjusting the amount (introduction amount) of the exhaust gas fed into the turbine wheel 12 through the nozzle passage 35.
- the scroll flow passage 34 is formed in the scroll forming portion 31s (see FIG. 2) bulging outward in the radial direction of the turbine housing 31.
- the scroll forming portion 31 s is continuously formed in the circumferential direction of the turbine housing 31, and a scroll flow passage 34 is formed therein.
- the scroll flow passage 34 is formed such that the inner diameter thereof gradually reduces as it is separated from the gas introduction portion 32 along the flow passage axial direction continuous in the circumferential direction of the turbine housing 31.
- FIG. 4 is a cross-sectional view showing the shape of the scroll channel at each position of cross sections Da, Db, Dc in FIG.
- the scroll flow passage 34 is a half formed on the outer peripheral inner wall surface 34 a substantially parallel to the central axis C (see FIG. 2) and the nozzle plate 52 on the opposite side to the bearing housing 16. It has a curved inner wall surface 34b curved in a circular concave shape, and an inner peripheral inner wall surface 34c continuous with the radial inner end of the curved inner wall surface 34b.
- the scroll passage 34 is formed such that the radial position with respect to the central axis C of the radially outer outer peripheral inner wall surface 34 a extending in the gas flow direction is constant.
- the scroll passage 34 is formed such that the position is displaced along the flow direction of the gas so that the inner circumferential inner wall surface 34c is gradually located on the radially outer side as it is separated from the gas introduction portion 32. Ru.
- the distance in the radial direction between the outer circumferential inner wall surface 34a and the inner circumferential inner wall surface 34c that is, the curvature radius of the curved inner wall surface 34b is formed to be gradually smaller.
- the positions of the cross-sectional centers Cra, Crb, and Crc of the scroll channel 34 are offset from the radially outer position P of the nozzle channel 35 in the central axis C direction toward the downstream side of the gas flow direction. It is displaced to become less.
- the scroll flow passage 34 is positioned radially outward with respect to the nozzle flow passage 35 as the gas flow direction is further downstream, and the flow of exhaust gas from the scroll flow passage 34 to the nozzle flow passage 35 is smooth It becomes a thing.
- the outer peripheral end 51s of the nozzle mount 51 is sandwiched between the fixing portion 16t formed on the outer peripheral portion of the bearing housing 16 and the mount fixing portion 31t formed on the outer peripheral portion of the turbine housing 31.
- the turbine housing 31 is formed with a cover portion 60 extending radially inward from the mount fixing portion 31t.
- the scroll side surface 60f facing the scroll flow passage 34 is formed by a curved surface which is continuous with the outer peripheral inner wall surface 34a of the scroll flow passage 34 and gradually inward in the radial direction.
- the cover portion 60 is set at a position where the radially inner end portion 60 s does not interfere with the vanes 53.
- a gap S is formed between the back surface 60 r on the nozzle mount 51 side of the cover 60 and the nozzle mount 51.
- the gap S is, for example, opposed to the cover portion 60 in the nozzle mount 51, and can be secured by forming the recess 62.
- a heat insulating portion 70 is formed to suppress heat escape from the scroll flow path 34 through the shroud portion 38.
- the shroud portion 38 forms an inner circumferential inner wall surface 34 c of the scroll flow passage 34 and an exhaust portion 36, and the end 38 a thereof is positioned to face the nozzle plate 52.
- the heat insulating portion 70 is formed by forming an air gap 71 in the shroud portion 38 between the inner circumferential inner wall surface 34 c of the scroll flow passage 34 and the exhaust portion 36.
- the air gap 71 forming the heat insulating portion 70 is formed in a slit shape extending in the direction away from the nozzle plate 52 from the side facing the nozzle plate 52 at the end 38 a of the shroud portion 38.
- the heat insulating portion 70 is formed in an annular shape centered on the central axis C.
- the air gap 71 may be filled with, for example, a heat insulating material.
- the heat insulating material used here is formed of a material having a thermal conductivity lower than that of the turbine housing 31.
- it can be formed of, for example, a heat insulating material or a heat shielding material having a thermal conductivity of 0.1 W / m / K or less at normal temperature.
- a material for example, a porous body or a sheet material made of a ceramic material, a silica material or the like can be used.
- such a material may be covered with a metal net to form a heat insulating material.
- the scroll passage 34 is positioned such that Crc is separated radially outward from the cross-sectional center Cra of the passage as it goes downstream in the gas flow direction. Then, the radial distance from the scroll passage 34 to the turbine wheel 12 increases as the gas flow direction is further downstream. In this manner, the flow velocity of the free vortex gas can be reduced as the scroll flow passage 34 is positioned radially outward. Thereby, the Reynolds number of the gas flowing through the scroll channel 34 can be reduced. Therefore, the heat transfer coefficient to the scroll forming portion 31s can be reduced, and the heat release amount of the gas can be reduced. As a result, it is possible to suppress the heat radiation of the gas and to improve the supercharging efficiency.
- the offset dimension with respect to the nozzle flow passage 35 in the central axis C direction decreases, so the gas flows in the scroll flow direction. It flows directly inward in the radial direction from the passage 34 toward the nozzle passage 35.
- the area of the gas flowing from the scroll flow path 34 toward the nozzle flow path 35 in contact with the members around the nozzle flow path 35 such as the nozzle plate 52 can be reduced, so the amount of heat release can be suppressed. .
- the radial position of the outer circumferential inner wall surface 34a on the radially outer side with respect to the central axis C in the gas flow direction is formed constant. Therefore, it is possible to suppress the amount of heat radiated from the scroll flow passage 34 and to improve the supercharging efficiency while suppressing the turbocharger 10 from being enlarged.
- the thermal energy of the gas flowing in the scroll passage 34 is transferred to the bearing housing 16 side via the nozzle mount 51. It can suppress running away. Further, by forming the gap S between the cover portion 60 and the nozzle mount 51, the thermal energy of the gas flowing in the scroll channel 34 escapes to the bearing housing 16 side through the nozzle mount 51, It can be further reliably suppressed.
- the turbocharger 10 is provided with a heat insulating portion 70 which suppresses heat escape from the scroll flow path 34 to the exhaust portion 36.
- the thermal insulation portion 70 can suppress the escape of the thermal energy of the exhaust gas from the scroll flow path 34 to the exhaust portion 36 without passing through the turbine wheel 12.
- the heat insulating portion 70 is formed of an air gap 71 formed in a shroud portion 38 that divides the scroll flow path 34 and the exhaust portion 36.
- the thermal energy of the exhaust gas escapes from the scroll flow path 34 to the exhaust portion 36 side by the heat insulating portion 70 made of the air gap 71 (air) having a thermal conductivity lower than that of the material forming the shroud portion 38. Can be reduced.
- the air gap 71 is filled with a heat insulating material, the escape of the thermal energy of the exhaust gas can be suppressed more reliably.
- the air gap 71 is formed as the heat insulating portion 70 in the above embodiment, the present invention is not limited to this.
- a heat insulating material 73 may be sandwiched between the nozzle plate 52 and the shroud 38 as the heat insulating part 70.
- a coating layer 74 made of a heat insulating material such as a ceramic material having heat insulating performance may be formed on the surface of the nozzle plate 52 as the heat insulating portion 70.
- the coating layer 74 may be locally provided only on the contact portion between the nozzle plate 52 and the shroud portion 38, not on the entire surface of the nozzle plate 52.
- the present invention is not limited to the embodiments described above, and design changes can be made without departing from the spirit of the present invention.
- the shape of the scroll flow passage 34 in which the cross-sectional area of the flow passage gradually decreases while the inner circumferential inner wall surface 34c is gradually displaced outward in the radial direction along the gas flow direction It is not essential to provide all 70, and at least one of them may be provided.
- each part such as the turbocharger body 11, the compressor 17, and the turbine 30 of the turbocharger 10 is not limited to the one exemplified above, and may be changed to another configuration.
- the present invention is applicable to a turbocharger.
- the scroll flow passage is formed such that the flow passage cross-sectional area is gradually reduced while the inner circumferential inner wall surface is gradually displaced outward in the radial direction along the gas flow direction. To improve the supercharging efficiency.
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Abstract
Description
この発明は、排気ガスの放熱を抑えて、過給効率を高めることのできるターボチャージャーを提供することを目的とする。
一般に、ターボチャージャーにおけるタービンのスクロール流路は、ガスの流れ方向下流側に向かうほど、流路の断面中心及びタービンホイール側の内周内壁面が径方向内側に寄っていくようにして渦巻き状に形成されている。さらに、スクロール流路を流れるガスは、自由渦である。そのため、スクロール流路を半径位置の外側から入ってきたガスは、径方向内側に行くほど流速が上がる。
これに対し、上記構成によれば、スクロール流路は、ガスの流れ方向の下流側に行くほど、軸線に対して流路の断面中心が径方向外側に離れて位置することとなる。そのため、スクロール流路を流れるガスの流速を下げることができる。このようにガスの流速が下がることで、レイノルズ数が下がって、熱伝達率を低減することができる。したがって、ガスの放熱を抑えて、過給効率を高めることができる。
これにより、スクロール流路は、ガスの流れ方向の下流側に行くほど流路断面積が小さくなる一方で、軸線方向におけるノズル流路に対するオフセット寸法が小さくなるので、ガスは、スクロール流路からノズル流路に向かって、径方向内側にダイレクトに流れるようになる。これにより、スクロール流路からノズル流路に向かって流れるガスが、ノズル流路の周囲の部材と接触する面積を抑えることができるので、放熱量を抑えることができる。
これにより、ターボチャージャーが大型化するのを抑えつつ、スクロール流路からの放熱量を抑え、過給効率を高めることができる。
このような構成によれば、タービンハウジングに設けられたカバー部によって、ノズルマウントの少なくとも一部を覆うことで、スクロール流路内を流れるガスの熱エネルギーが、ノズルマウントを介して軸受ハウジング側に逃げるのを抑えることができる。
このような構成によれば、カバー部とノズルマウントの間の隙間により、スクロール流路内を流れるガスの熱エネルギーが、ノズルマウントを介して軸受ハウジング側に逃げるのを、さらに確実に抑えることができる。
これにより、断熱部によって、タービンホイールを経ずに、スクロール流路から排気部に排気ガスの熱エネルギーが逃げてしまうのを抑えることができる。
これにより、シュラウド部を形成する材料よりも熱伝導率の低い空隙(空気)からなる断熱部によって、スクロール流路から排気部に、排気ガスの熱エネルギーが逃げてしまうのを抑えることができる。
このように、空隙に断熱材を充填することで、排気ガスの熱エネルギーが逃げるのを、より確実に抑えることができる。
これによりスクロール流路に面するシュラウド部からノズルプレートに伝わる熱を抑え、スクロール流路における放熱を抑えることができる。
これにより、スクロール流路に面するシュラウド部からノズルプレートに伝わる熱を抑え、スクロール流路における放熱を抑えることができる。
このような構成によれば、タービンハウジングに設けられたカバー部によって、ノズルマウントの少なくとも一部を覆うことで、スクロール流路内を流れるガスの熱エネルギーが、ノズルマウントを介して軸受ハウジング側に逃げるのを抑えることができる。
これにより、断熱部によって、タービンホイールを経ずに、スクロール流路から排気部に、排気ガスの熱エネルギーが逃げてしまうのを抑えることができる。
これにより、シュラウド部に空隙を設けることで、排気ガスの熱エネルギーが逃げるのを、より確実に抑えることができる。
図1に示すように、この実施形態のターボチャージャー10は、ターボチャージャー本体11と、コンプレッサー17と、タービン30と、を備えている。このターボチャージャー10は、例えば、回転軸14が水平方向に延在するような姿勢で自動車等にエンジンの補機として搭載される。
軸受15A,15Bは、軸受ハウジング16の内部に設けられている。軸受15A,15Bは、回転軸14を中心軸C回りに回転自在に支持する。
回転軸14の第一端部14a、第二端部14bは、開口部16a,16bを通して軸受ハウジング16の外部に突出している。
コンプレッサーホイール13は、軸受ハウジング16の外部で、回転軸14の第二端部14bに設けられている。コンプレッサーホイール13は、回転軸14と一体に中心軸C回りに回転する。
コンプレッサーハウジング18は、軸受ハウジング16の他端側に連結されている。コンプレッサーハウジング18は、コンプレッサーホイール13を内部に収容している。
図2に示すように、タービンハウジング31は、軸受ハウジング16の一端側に連結されている。タービンハウジング31は、タービンホイール12を内部に収容している。
タービンハウジング31は、ガス導入部32(図3参照)と、スクロール流路34と、ノズル流路35と、排気部36と、を備えている。
スクロール流路34は、ガス導入部32に連続して、タービンホイール12の径方向外側で周方向に連続して形成されている。スクロール流路34は、タービンホイール12を回転駆動させる排気ガスが周方向に流れる流路を形成する。
ディスク22は、中心軸C方向に一定長を有し、回転軸14の第一端部14aに固定されている。ディスク22は、径方向外側に延びる円盤状をなし、中心軸C方向の一方側に、ディスク面22fを有している。ディスク面22fは、径方向外側に向かうにしたがって、中心軸C方向一方側の排気部36(図2参照)側から中心軸C方向の他方側の軸受ハウジング16側に漸次向かう湾曲面により形成されている。
ブレード23は、ディスク面22fに、中心軸C回りの周方向に間隔をあけて複数が設けられている。
可変ベーン機構50は、ノズルマウント51と、ノズルプレート52と、ベーン53と、駆動部55と、を備えている。
ノズルプレート52は、ノズル流路35においてノズルマウント51と反対側に、ノズルマウント51と間隔を空けて設けられている。これらノズルマウント51とノズルプレート52との間が、ノズル流路35とされている。
ノズルマウント51の径方向内側には、回転軸14の第一端部14aの外周部の隙間を塞ぐバックプレート41が設けられている。
ベーン53の角度が変わると、周方向で互いに隣り合うベーン53の隙間が増減し、これによってノズル流路35を通ってタービンホイール12に送り込まれる排気ガスの量(導入量)が調整される。
図4に示すように、スクロール流路34は、中心軸C(図2参照)にほぼ平行な外周内壁面34aと、ノズルプレート52に対し、軸受ハウジング16とは反対側に形成された、半円凹状に湾曲した湾曲内壁面34bと、湾曲内壁面34bの径方向内側の端部に連続する内周内壁面34cと、を有している。
カバー部60は、径方向内側の先端部60sが、ベーン53と干渉しない位置に設定されている。
空隙71には、例えば、断熱材を充填するようにしてもよい。ここで用いる断熱材は、タービンハウジング31よりも熱伝導率が低い材料から形成されている。具体的には、例えば常温で熱伝導率0.1W/m/K以下の、断熱材料や遮熱材料によって形成することができる。このような材料としては、例えば、セラミック系材料、シリカ系材料等からなる多孔質体やシート材を用いることができる。さらに、このような材料を、金属製のネットで覆うことで断熱材を形成してもよい。
さらに、カバー部60とノズルマウント51との間に、隙間Sを形成することで、スクロール流路34内を流れるガスの熱エネルギーが、ノズルマウント51を介して軸受ハウジング16側に逃げることを、さらに確実に抑えることができる。
ここで、断熱部70は、タービンハウジング31において、スクロール流路34と排気部36とを区画するシュラウド部38に形成された空隙71からなる。これにより、シュラウド部38を形成する材料よりも熱伝導率の低い空隙71(空気)からなる断熱部70によって、スクロール流路34から排気部36側に、排気ガスの熱エネルギーが逃げてしまうのを抑えることができる。
さらに、空隙71に断熱材を充填すれば、排気ガスの熱エネルギーが逃げるのを、より確実に抑えることができる。
上記実施形態では、断熱部70として、空隙71を形成するようにしたが、これに限るものではない。
例えば、図5に示すように、断熱部70として、ノズルプレート52と、シュラウド部38との間に、断熱材73を挟み込むようにしてもよい。
これによりスクロール流路34に面するシュラウド部38からノズルプレート52に伝わる熱を抑え、スクロール流路34における放熱を抑えることができる。
これにより、スクロール流路34に面するシュラウド部38からノズルプレート52に伝わる熱を抑え、スクロール流路34における放熱を抑えることができる。コーティング層74は、ノズルプレート52の全面ではなく、ノズルプレート52とシュラウド部38との接する部分のみに局所的に設けても良い。
この発明は、上述した実施形態に限定されるものではなく、この発明の趣旨を逸脱しない範囲において、設計変更可能である。
例えば、上記したような、ガスの流れ方向に沿って内周内壁面34cが漸次径方向外側に変位しつつ、流路断面積が漸次小さくなるスクロール流路34の形状、カバー部60、断熱部70は、その全てを備えることが必須ではなく、少なくともその一つを備えていればよい。
11 ターボチャージャー本体
12 タービンホイール
13 コンプレッサーホイール
14 回転軸
14a 第一端部
14b 第二端部
15A,15B 軸受
16 軸受ハウジング
16a 開口部
16b 開口部
16t 固定部
17 コンプレッサー
18 コンプレッサーハウジング
22 ディスク
22f ディスク面
23 ブレード
30 タービン
31 タービンハウジング
31s スクロール形成部
31t マウント固定部
32 ガス導入部
34 スクロール流路
34a 外周内壁面
34b 湾曲内壁面
34c 内周内壁面
35 ノズル流路
36 排気部
38 シュラウド部
38a 端部
41 バックプレート
50 可変ベーン機構
51 ノズルマウント
51s 外周端部
52 ノズルプレート
53 ベーン
54 シャフト
55 駆動部
56 ドライブリング
57 リンクアーム
60 カバー部
60f スクロール側面
60r 裏面
60s 先端部
62 凹部
70 断熱部
71 空隙
73 断熱材
74 コーティング層
C 中心軸(軸線)
S 隙間
Claims (13)
- 軸線に沿って延びる回転軸と、
前記回転軸の第一端部側に設けられたタービンホイールと、
前記回転軸の第二端部側に設けられたコンプレッサーホイールと、
前記タービンホイールを収容するタービンハウジングと、
前記タービンハウジングに形成され、前記タービンホイールの径方向外側で周方向に連続し、前記タービンホイールにガスを導くスクロール流路と、を備え、
前記スクロール流路は、前記タービンホイールに近い側の内周内壁面が前記ガスの流れる周方向の下流に向かって漸次径方向外側に変位しつつ、流路断面積が漸次小さくなるよう形成されているターボチャージャー。 - 前記スクロール流路から径方向内側に前記ガスを導き、前記タービンホイールに前記ガスを供給するノズル流路と、
前記ノズル流路に設けられ、前記ノズル流路における前記ガスの導入量を調整するベーンと、をさらに備え、
前記スクロール流路は、前記ガスの流れ方向に沿って前記流路断面積が漸次小さくなるにしたがって、前記スクロール流路の断面中心位置の、前記軸線に沿った方向における前記ノズル流路の径方向外側の位置に対するオフセット寸法が漸次小さくなるよう形成されている請求項1に記載のターボチャージャー。 - 前記スクロール流路は、前記ガスの流れ方向に沿った前記径方向外側の外周壁面の前記軸線に対する径方向位置が一定に形成されている請求項2記載のターボチャージャー。
- 前記回転軸を回転可能に支持する軸受ハウジングと、
前記ノズル流路に対して前記軸受ハウジング側に設けられ、前記タービンハウジングに形成されたマウント固定部と前記軸受ハウジングとの間に挟み込まれて保持されたノズルマウントと、を備え、
前記タービンハウジングは、前記マウント固定部から前記ノズル流路に向かって延び、前記ノズルマウントの少なくとも一部を覆うカバー部を備える請求項2又は3に記載のターボチャージャー。 - 前記カバー部と前記ノズルマウントとの間に、隙間が形成されている請求項4に記載のターボチャージャー。
- 前記タービンハウジングに形成され、前記タービンホイールによって送り出される前記ガスの排気部と、
前記スクロール流路から前記排気部に熱が逃げるのを抑える断熱部、をさらに備える請求項1に記載のターボチャージャー。 - 前記断熱部は、前記タービンハウジングにおいて、前記スクロール流路と前記排気部とを区画するシュラウド部に形成された空隙からなる請求項6に記載のターボチャージャー。
- 前記空隙に、断熱材が充填されている請求項7に記載のターボチャージャー。
- 前記回転軸を回転可能に支持する軸受ハウジングと、
前記スクロール流路から径方向内側に前記ガスを導き、前記タービンホイールに前記ガスを供給するノズル流路と、
前記ノズル流路に設けられ、前記ノズル流路における前記ガスの導入量を調整するベーンと、
前記ノズル流路に対して前記軸受ハウジングと反対側に設けられたノズルプレートと、をさらに備え、
前記断熱部は、前記ノズルプレートと、前記タービンハウジングにおいて前記排気部と前記スクロール流路とを区画するシュラウド部との間に挟み込まれた断熱材からなる請求項6に記載のターボチャージャー。 - 前記回転軸を回転可能に支持する軸受ハウジングと、
前記スクロール流路から径方向内側に前記ガスを導き、前記タービンホイールに前記ガスを供給するノズル流路と、
前記ノズル流路に設けられ、前記ノズル流路における前記ガスの導入量を調整するベーンと、
前記ノズル流路に対して前記軸受ハウジングと反対側に設けられたノズルプレートと、をさらに備え、
前記断熱部は、前記ノズルプレートの表面に形成された、断熱材料からなるコーティング層からなる請求項6に記載のターボチャージャー。 - 軸線に沿って延びる回転軸と、
前記回転軸の第一端部側に設けられたタービンホイールと、
前記回転軸の第二端部側に設けられたコンプレッサーホイールと、
前記回転軸を回転可能に支持する軸受ハウジングと、
前記タービンホイールを収容するタービンハウジングと、
前記タービンハウジングに形成され、前記タービンホイールの径方向外側で周方向に連続し、前記タービンホイールを回転駆動させるガスが流れるスクロール流路と、
前記スクロール流路から径方向内側に前記ガスを導き、前記タービンホイールに前記ガスを供給するノズル流路と、
前記ノズル流路に対して前記軸受ハウジング側に設けられ、前記タービンハウジングに形成されたマウント固定部と前記軸受ハウジングとの間に挟み込まれて保持されたノズルマウントをさらに備え、
前記タービンハウジングには、前記マウント固定部から前記ノズル流路に向かって延び、前記ノズルマウントの少なくとも一部を覆うカバー部が設けられているターボチャージャー。 - 軸線に沿って延びる回転軸と、
前記回転軸の第一端部側に設けられたタービンホイールと、
前記回転軸の第二端部側に設けられたコンプレッサーホイールと、
前記回転軸を回転可能に支持する軸受ハウジングと、
前記タービンホイールを収容するタービンハウジングと、
前記タービンハウジングに形成され、前記タービンホイールの径方向外側で周方向に連続し、前記タービンホイールを回転駆動させるガスが流れるスクロール流路と、
前記タービンハウジングに形成され、前記タービンホイールによって送り出される前記ガスの排気部と、
前記スクロール流路から前記排気部に熱が逃げるのを抑える断熱部と、
を備えるターボチャージャー。 - 前記断熱部は、前記タービンハウジングにおいて、前記スクロール流路と前記排気部とを区画するシュラウド部に形成された空隙からなる請求項12に記載のターボチャージャー。
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DE102020105872A1 (de) * | 2019-03-08 | 2020-09-10 | Borgwarner Inc. | Turbinengehäuse |
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- 2016-03-30 WO PCT/JP2016/060374 patent/WO2017168629A1/ja active Application Filing
- 2016-03-30 US US16/081,233 patent/US10890109B2/en active Active
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Also Published As
Publication number | Publication date |
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JP6641584B2 (ja) | 2020-02-05 |
JPWO2017168629A1 (ja) | 2018-12-20 |
US20190078508A1 (en) | 2019-03-14 |
EP3409920B1 (en) | 2021-06-16 |
EP3409920A1 (en) | 2018-12-05 |
CN108699959A (zh) | 2018-10-23 |
CN108699959B (zh) | 2020-10-02 |
EP3409920A4 (en) | 2019-01-30 |
US10890109B2 (en) | 2021-01-12 |
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