WO2017154268A1 - Dispositif d'entraînement par moteur dans une roue - Google Patents

Dispositif d'entraînement par moteur dans une roue Download PDF

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Publication number
WO2017154268A1
WO2017154268A1 PCT/JP2016/083828 JP2016083828W WO2017154268A1 WO 2017154268 A1 WO2017154268 A1 WO 2017154268A1 JP 2016083828 W JP2016083828 W JP 2016083828W WO 2017154268 A1 WO2017154268 A1 WO 2017154268A1
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WO
WIPO (PCT)
Prior art keywords
shaft
gear
pump
wheel
drive device
Prior art date
Application number
PCT/JP2016/083828
Other languages
English (en)
Japanese (ja)
Inventor
早織 杉浦
四郎 田村
真也 太向
Original Assignee
Ntn株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2016213508A external-priority patent/JP2017159883A/ja
Application filed by Ntn株式会社 filed Critical Ntn株式会社
Publication of WO2017154268A1 publication Critical patent/WO2017154268A1/fr

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K7/00—Disposition of motor in, or adjacent to, traction wheel
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H57/00—General details of gearing
    • F16H57/04—Features relating to lubrication or cooling or heating
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears

Definitions

  • the present invention relates to an in-wheel motor drive device, and more particularly to an in-wheel motor drive device equipped with a reduction gear having parallel shaft gears.
  • In-wheel motor drive devices must be downsized to reduce unsprung weight, but they tend to become hot due to a decrease in heat capacity as they become smaller. Therefore, it is necessary to cool the apparatus by flowing oil to the coil with an oil pump.
  • the oil pump is incorporated into a casing containing a motor and a speed reducer from the viewpoint of sealing performance of the oil passage.
  • Patent Document 1 In Japanese Patent Application Laid-Open No. 2008-44438 (Patent Document 1), an oil pump is disposed concentrically inside a counter gear, and the rotation shaft of the oil pump and the rotation shaft of the counter gear are integrally connected. A motor structure has been proposed. According to the in-wheel motor structure of Patent Document 1, since the counter gear decelerates the rotation of the motor and transmits it to the wheel wheel, the rotation of the oil pump is compared with the case where the oil pump is driven coaxially with the motor rotation shaft. Speed can be reduced. Therefore, the durability of the oil pump can be improved.
  • the apparatus may interfere with a suspension component such as a shock absorber in a vehicle-mounted state.
  • the length in the axle direction necessary for the arrangement of the motor, the oil pump, and the speed reduction mechanism is smaller than that in the case where these are arranged in series. It can be shortened by the amount of the pump.
  • the shape of the web extending from the center of the gear to the tooth surface becomes a special shape for mounting the oil pump, which may reduce the strength of the gear.
  • the present invention has been made to solve the above-described problems, and an object of the present invention is to provide an in-wheel motor drive device capable of reducing the axial dimension of the device.
  • Another object of the present invention is to reduce the rotational speed of the oil pump.
  • An in-wheel motor drive device stores a motor unit that drives a wheel, a wheel hub bearing unit, a deceleration unit that decelerates rotation of the motor unit and transmits the rotation to the wheel hub bearing unit, and stores lubricating oil.
  • the pump shaft is provided independently from the plurality of shafts constituting the drive transmission path. Therefore, compared with the case where the pump shaft is provided coaxially with the shaft constituting the drive transmission path, the size of the device (casing) in the axle direction can be reduced with a simple configuration.
  • the plurality of shafts includes an input shaft that is coaxially coupled to the motor rotation shaft of the motor unit, and an output shaft that is coaxially coupled to the wheel hub bearing unit, and the speed reduction unit is coupled to the input shaft.
  • a plurality of gears including an input gear and an output gear coupled to the output shaft;
  • the in-wheel motor drive device further includes a pump gear that is coupled to the pump shaft and meshes with any one of the plurality of gears.
  • the rotation speed of the oil pump can be reduced as compared with the case where the pump gear meshes with the input gear.
  • the pump gear meshes with the output gear.
  • the pump shaft is disposed at a position overlapping with the motor unit when viewed from the axle direction.
  • the shaft center of the pump shaft is located below the vehicle shaft center.
  • the in-wheel motor drive device further includes a casing that houses the motor unit and the speed reduction unit, and the oil tank is provided at a lower portion of the casing.
  • the oil pump it is desirable that at least the lower part of the oil pump is positioned below the oil level of the lubricating oil accumulated in the casing when the vehicle is stationary.
  • the plurality of shafts of the speed reduction unit include intermediate shafts arranged in parallel with the input shaft and the output shaft, and the plurality of gears have intermediate gears coupled to the intermediate shaft.
  • the pump gear may mesh with the intermediate gear.
  • the pump shaft is disposed at a position overlapping with another gear of the plurality of gears as viewed from the axle direction, that is, one of the gears different from the gear with which the pump gear meshes.
  • the casing includes a pair of opposing walls facing each other and rotatably supporting both ends of the plurality of shafts, and the pump shaft is rotatably supported only on one of the pair of opposing walls.
  • a support form of the pump shaft is particularly suitable when the pump shaft is disposed at a position overlapping with other gears when viewed from the axle direction.
  • the shaft center of the pump shaft may be located above the vehicle shaft center.
  • the wheel hub bearing portion includes an outer ring that rotates integrally with the wheel, an inner fixing member that is disposed on an inner periphery of the outer ring, and a plurality of rolling elements that are disposed in an annular gap between the outer ring and the inner fixing member.
  • the speed reducer decelerates the rotation of the motor rotation shaft and transmits it to the outer ring when the plurality of gears mesh with each other.
  • the wheel hub bearing portion includes an inner ring that rotates integrally with the wheel, an outer ring that is disposed on the outer periphery of the inner ring, and a plurality of rolling elements that are disposed in an annular gap between the inner ring and the outer ring.
  • the speed reducer decelerates the rotation of the motor rotation shaft and transmits it to the inner ring when the plurality of gears mesh with each other.
  • the size of the device in the axle direction can be reduced.
  • Embodiment 1 of this invention It is a longitudinal cross-sectional view which cut
  • FIG. 8 is a longitudinal sectional view partially showing a speed reducing portion cut along a plane along line VIII-VIII in FIG. 7.
  • the in-wheel motor drive device 10 is mounted on a passenger car such as an electric vehicle and a hybrid vehicle.
  • FIG. 1 is a longitudinal sectional view showing an in-wheel motor drive device 10 according to Embodiment 1 of the present invention cut along a predetermined plane and developed.
  • FIG. 2 is a front view showing the internal structure of the in-wheel motor drive device 10, in which the front portion 43 f of the main body casing 43 is removed from the in-wheel motor drive device 10 in FIG. The state which looked at the inside of drive device 10 is expressed.
  • the predetermined plane shown in FIG. 1 includes a plane including the axis M and the axis Nf, a plane including the axis Nf and the axis Nl, and a plane including the axis Nl and the axis O shown in FIG. It is a connected development plane.
  • FIG. 3 is a rear view showing the internal structure of the in-wheel motor drive device 10, and shows a state in which the gears inside the speed reduction portion 31 of the in-wheel motor drive device 10 are viewed from the right side of FIG.
  • the in-wheel motor drive device 10 includes a wheel hub bearing portion 11 connected to the center of the wheel wheel W represented by a virtual line, a motor portion 21 that drives the wheel wheel W of the wheel, and a motor portion. Is provided in a vehicle wheel housing (not shown).
  • the in-wheel motor drive device 10 includes a casing 70 that houses the motor unit 21 and the speed reduction unit 31.
  • the casing 70 includes a motor casing 25 and a main body casing 43, and lubricating oil is sealed inside the casing 70.
  • the motor unit 21 and the speed reduction unit 31 are not arranged coaxially with the axis O of the wheel hub bearing unit 11 but are offset from the axis O of the wheel hub bearing unit 11 as shown in FIG.
  • the wheel wheel W is a well-known one, and tires (not shown) are fitted to the outer periphery of the wheel wheel W and are arranged on the front, rear, left and right sides of the vehicle body.
  • Such a vehicle body constitutes a passenger car together with wheels.
  • the in-wheel motor drive device 10 can drive a passenger car on a public road at a speed of 0 to 180 km / h.
  • the wheel hub bearing portion 11 is disposed in an annular gap between the outer ring 12 as a wheel hub coupled with the wheel wheel W, the inner fixing member 13 passed through the center hole of the outer ring 12, and the outer ring 12 and the inner fixing member 13.
  • a plurality of rolling elements 14 are included to constitute an axle.
  • the inner fixing member 13 includes a non-rotating fixing shaft 15, a pair of inner races 16, and a retaining nut 17.
  • the fixed shaft 15 has a root portion 15r having a larger diameter than the tip portion 15e.
  • the inner race 16 is fitted to the outer periphery of the fixed shaft 15 between the root portion 15r and the tip portion 15e.
  • the retaining nut 17 is screwed into the tip portion 15e of the fixed shaft 15, and the inner race 16 is fixed between the retaining nut 17 and the root portion 15r.
  • the fixed shaft 15 extends in the direction of the axis O, and the tip portion 15e of the fixed shaft 15 is directed outward in the vehicle width direction.
  • the root portion 15r of the fixed shaft 15 is directed inward in the vehicle width direction and coincides with the opening 43q formed in the back surface portion 43b of the main body casing 43.
  • a bracket (not shown) is inserted into the opening 43q from the outside, and the bracket is attached and fixed to the root portion 15r inside the main body casing 43. Further, the bracket is connected to a suspension member (not shown) outside the main body casing 43.
  • the rolling elements 14 are arranged in a double row separated in the direction of the axis O which is the axle direction.
  • the outer peripheral surface of one inner race 16 in the axis O direction constitutes the inner raceway surface of the rolling elements 14 in the first row, and faces one inner peripheral surface of the outer ring 12 in the axis O direction.
  • the outer peripheral surface of the other inner race 16 in the direction of the axis O constitutes the inner raceway surface of the rolling elements 14 in the second row, and faces the other inner peripheral surface of the outer ring 12 in the direction of the axis O.
  • the vehicle width direction outer side (outboard side) is also referred to as one axial direction
  • the vehicle width direction inner side (inboard side) is also referred to as the other axial direction.
  • the left-right direction in FIG. 1 corresponds to the vehicle width direction.
  • the inner peripheral surface of the outer ring 12 constitutes the outer raceway surface of the rolling element 14.
  • a flange 12f is formed at one end of the outer ring 12 in the axis O direction.
  • the flange 12f constitutes a coupling portion for coupling coaxially with a brake rotor (not shown) and the spoke portion Ws of the wheel / wheel W.
  • the outer ring 12 is coupled to the wheel wheel W by a flange 12f and rotates integrally with the wheel wheel W.
  • the motor unit 21 includes a motor rotation shaft 22, a rotor 23, and a stator 24, and is sequentially arranged from the axis M of the motor unit 21 to the outer diameter side in this order.
  • the motor unit 21 is a radial gap motor of an inner rotor and outer stator type, but may be of other types.
  • the motor unit 21 may be an axial gap motor.
  • the axis M that is the rotation center of the motor rotation shaft 22 and the rotor 23 extends in parallel with the axis O of the wheel hub bearing portion 11. That is, the motor unit 21 is disposed offset from the axis O of the wheel hub bearing unit 11. Most of the axial positions of the motor unit 21 excluding the tip of the motor rotating shaft 22 do not overlap with the axial positions of the inner fixing member 13 as shown in FIG.
  • the motor casing 25 has a substantially cylindrical shape.
  • the motor casing 25 is coupled to the back surface portion 43b of the main body casing 43 at one end in the axis M direction, and is sealed with a bowl-shaped motor casing cover 25v at the other end in the axis M direction. Both end portions of the motor rotating shaft 22 are rotatably supported by the motor casing 25 via rolling bearings 27 and 28.
  • the motor unit 21 drives the outer ring 12.
  • the speed reduction unit 31 includes an input shaft 32, an input gear 33, an intermediate gear 34, an intermediate shaft 35, an intermediate gear 36, an intermediate gear 37, an intermediate shaft 38, an intermediate gear 39, an output gear 40, and an output shaft 41.
  • the input shaft 32 has a cylindrical portion having a diameter larger than that of the tip portion 22 e of the motor rotating shaft 22, and extends along the axis M of the motor portion 21.
  • the distal end portion 22 e is received in the center hole at the other end portion in the axis M direction of the input shaft 32, and the input shaft 32 is coupled coaxially with the motor rotation shaft 22. Both ends of the input shaft 32 are supported by the main body casing 43 via rolling bearings 42a and 42b.
  • the input gear 33 is an external gear having a smaller diameter than the motor unit 21 and is coupled to the input shaft 32 coaxially. Specifically, the input gear 33 is integrally formed on the outer periphery of the central portion of the input shaft 32 in the axis M direction.
  • the output shaft 41 is a cylindrical body having a diameter larger than that of the outer ring 12 and extends along the axis O of the wheel hub bearing portion 11.
  • the other end of the outer ring 12 in the direction of the axis O is received in the center hole of one end of the output shaft 41 in the direction of the axis O, and the output shaft 41 is coupled to the outer ring 12 coaxially.
  • One end of the output shaft 41 in the axis O direction is supported by the main body casing 43 via the rolling bearing 44.
  • the other end of the output shaft 41 in the direction of the axis O is supported by a root portion 15r of the fixed shaft 15 via a rolling bearing 46.
  • the output gear 40 is an external gear and is coupled to the output shaft 41 coaxially. Specifically, the output gear 40 is integrally formed on the outer periphery of the other end of the output shaft 41 in the axis O direction.
  • the two intermediate shafts 35 and 38 extend in parallel with the input shaft 32 and the output shaft 41. That is, the speed reducer 31 is a parallel four-axis type speed reducer, and the axis O of the output shaft 41, the axis Nf of the intermediate shaft 35, the axis Nl of the intermediate shaft 38, and the axis M of the input shaft 32 extend parallel to each other. In other words, it extends in the vehicle width direction.
  • the input shaft 32 is arranged in front of the vehicle with respect to the output shaft 41.
  • the intermediate shaft 35 is disposed in front of the vehicle with respect to the input shaft 32.
  • the intermediate shaft 38 is arranged in front of the output shaft 41 and in the rear of the input shaft 32.
  • the input shaft 32, the intermediate shaft 35, the intermediate shaft 38, and the output shaft 41 may be arranged in this order in the vehicle front-rear direction. This order is also the order in which the driving force is transmitted.
  • the input shaft 32 is disposed above the output shaft 41.
  • the intermediate shaft 35 is disposed above the input shaft 32.
  • the intermediate shaft 38 is disposed above the intermediate shaft 35.
  • the plurality of intermediate shafts 35 and 38 need only be disposed above the input shaft 32 and the output shaft 41, and the intermediate shaft 35 may be disposed above the intermediate shaft 38 as a modification (not shown).
  • the output shaft 41 may be disposed above the input shaft 32.
  • the intermediate gear 34 and the intermediate gear 36 are external gears, and are coupled coaxially with the central portion of the intermediate shaft 35 in the axis Nf direction. Both ends of the intermediate shaft 35 are supported by the main body casing 43 via rolling bearings 45a and 45b.
  • the intermediate gear 37 and the intermediate gear 39 are external gears, and are coupled coaxially with the central portion of the intermediate shaft 38 in the direction of the axis Nl. Both ends of the intermediate shaft 38 are supported by the main body casing 43 via rolling bearings 48a and 48b.
  • the main body casing 43 is formed in a cylindrical shape and surrounds axes O, Nf, Nl, and M extending in parallel with each other as shown in FIG.
  • the main body casing 43 is accommodated in the inner space of the wheel wheel W.
  • the inner space region is defined by an inner peripheral surface of rim portion Wr and a spoke portion Ws that is coupled to one end of rim portion Wr in the axis O direction.
  • One area in the axial direction of the wheel hub bearing portion 11, the speed reduction portion 31, and the motor portion 21 is accommodated in the inner space region of the wheel wheel W. Further, the other axial region of the motor unit 21 protrudes from the wheel W to the other axial direction.
  • the wheel wheel W accommodates most of the in-wheel motor drive device 10.
  • the main body casing 43 protrudes downward at a position away from the axis O of the output gear 40 in the longitudinal direction of the vehicle, specifically, directly below the axis M of the input gear 33.
  • This protruding portion forms an oil tank 47.
  • a space S is secured between a portion 43c of the main body casing 43 directly below the axis O and a lower portion of the rim portion Wr.
  • a suspension member (not shown) extending in the vehicle width direction is disposed in the space S, and the vehicle width direction outer end of the suspension member and the directly lower portion 43c are connected to each other in a freely directional manner, for example, via a ball joint (not shown). .
  • the main body casing 43 includes an input shaft 32, an input gear 33, an intermediate gear 34, an intermediate shaft 35, an intermediate gear 36, an intermediate gear 37, an intermediate shaft 38, an intermediate gear 39, an output gear 40, and an output shaft. 41 is accommodated and the other end of the wheel hub bearing 11 in the direction of the axis O is covered.
  • the main body casing 43 has a substantially flat front portion 43 f that covers one side in the axial direction of the cylindrical portion of the speed reduction portion 31 and a substantially flat surface that covers the other side in the axial direction of the cylindrical portion of the speed reduction portion 31. It includes a back portion 43b.
  • the back surface portion 43 b is coupled to the motor casing 25.
  • the back surface portion 43b is coupled to a suspension member (not shown) such as a strut together with the fixed shaft 15. Thereby, the in-wheel motor drive device 10 is supported by the suspension member.
  • An opening 43p through which the outer ring 12 passes is formed in the front portion 43f.
  • the opening 43p is provided with a sealing material 43s for sealing an annular gap with the outer ring 12.
  • the outer ring 12 serving as a rotating body is accommodated in the main body casing 43 except for one end portion in the axis O direction.
  • the small-diameter input gear 33 and the large-diameter intermediate gear 34 are arranged on one side in the axial direction of the speed reduction unit 31 and mesh with each other.
  • the small-diameter intermediate gear 36 and the large-diameter intermediate gear 37 are arranged on the other side in the axial direction of the speed reduction portion 31 and mesh with each other.
  • the small-diameter intermediate gear 39 and the large-diameter output gear 40 are disposed on one side in the axial direction of the speed reduction unit 31 and mesh with each other.
  • the output shaft 41, the intermediate shaft 38, and the input shaft 32 are arranged at intervals in the vehicle front-rear direction in this order. Further, the intermediate shaft 35 and the intermediate shaft 38 are disposed above the input shaft 32 and the output shaft 41.
  • the intermediate shaft can be disposed above the outer ring 12 serving as a wheel hub, and the space for arranging the oil tank 47 can be secured below the outer ring 12, or the space S can be secured just below the outer ring 12.
  • the turning shaft extending in the vertical direction can be provided so as to intersect the space S, and the wheel wheel W and the in-wheel motor drive device 10 can be suitably turned around the turning shaft.
  • the axis M of the motor portion 21 is arranged offset from the axis O of the wheel hub bearing portion in the vehicle front-rear direction, and the axis Nf of the intermediate shaft 35 is the wheel hub bearing.
  • the axial line Nl of the intermediate shaft 38 is arranged offset upward from the axis O of the wheel hub bearing part.
  • the input shaft 32 and the output shaft 41 extend in the vehicle width direction, and as shown in FIG. 2, the input gear 33 and the output gear 40 are set to stand up and down.
  • the lower edge 40b of the output gear 40 is disposed below the lower edge 33b of the input gear 33.
  • the plurality of intermediate shafts 35, 38 are arranged adjacent to each other above the input shaft 32 and are supplied with driving torque from the input shaft 32.
  • a final intermediate shaft 38 that is disposed adjacent to the output shaft 41 and supplies driving torque to the output shaft 41, and includes the input shaft 32, the first intermediate shaft 35, the final intermediate shaft 38, and the output shaft 41.
  • the reference lines sequentially connecting the centers of 41 (axis O) are arranged so as to draw an inverted U-shape.
  • the outer ring 12 that becomes a wheel hub is a cylindrical body, and the wheel hub bearing portion 11 is disposed in the center hole of the outer ring 12 to rotatably support the outer ring 12.
  • the fixed shaft 15 is further included.
  • the output gear 40 can be coaxially coupled to the outer diameter side of the outer ring 12.
  • the driving force can be transmitted to the outer ring 12 from the intermediate shaft 38 arranged to be offset with respect to the outer ring 12.
  • FIG. 4 is a longitudinal sectional view partially showing a lubricating oil circulation path formed in the casing 70 in the present embodiment.
  • in-wheel motor drive device 10 includes oil tank 47, suction oil passage 61, oil pump 54, and discharge oil passages 64 and 65 as lubricating oil passages in casing 70.
  • the oil tank 47 is an internal space of the casing 70 and occupies the lower part of the in-wheel motor drive device 10.
  • the oil tank 47 may be disposed below both the speed reduction unit 31 and the motor unit 21. That is, as shown in FIG. 4, the oil tank 47 may protrude inward in the vehicle width direction from the position of the back surface portion 43 b of the speed reduction portion 31.
  • the oil tank 47 Since the oil tank 47 is disposed in front of the output shaft 41 relative to the output shaft 41, when the vehicle travels with the wheel wheel W being driven by the in-wheel motor drive device 10, the oil tank 47 receives traveling wind from the front of the vehicle, Air cooled.
  • the oil pump 54 sucks lubricating oil from the oil tank 47 through the suction oil passage 61. Further, the sucked lubricating oil is discharged to the motor unit 21 and the speed reduction unit 31 through the discharge oil passages 64 and 65.
  • the pump shaft 51 of the oil pump 54 is set to a shaft different from the drive transmission path. That is, the pump shaft 51 is provided independently from a plurality of shafts (the input shaft 32, the intermediate shaft 35, the intermediate shaft 38, and the output shaft 41) that constitute the drive transmission path of the speed reduction unit 31.
  • the axis P of the pump shaft 51 extends in parallel with the axis O of the output shaft 41.
  • the pump shaft 51 is disposed away from the output shaft 41 in the vehicle front-rear direction, is supported rotatably at both ends in the axis P direction via rolling bearings 52a and 52b, and is coaxial with the pump gear 53 at the center in the axis P direction.
  • the pump gear 53 is provided at a position different from the drive transmission path, and meshes with the output gear 40. As a result, the oil pump 54 is driven by the output gear 40.
  • the oil pump 54 is disposed further on the other side in the axis P direction than the rolling bearing 52 b and is provided on the other end in the axis P direction of the pump shaft 51.
  • the oil pump 54 is disposed substantially coaxially with the pump shaft 51. 1 shows an example in which the oil pump 54 is provided at the other end in the axis P direction of the pump shaft 51, but the oil pump 54 is provided at one end in the axis P direction of the pump shaft 51 as shown in FIG. May be.
  • the pump shaft 51, the rolling bearings 52 a and 52 b, the pump gear 53, and the oil pump 54 are accommodated in the main body casing 43 in the casing 70.
  • the pump gear 53 has a slightly larger diameter than the input gear 33 but a smaller diameter than the output gear 40.
  • the oil pump 54 is a trochoid pump having an outer rotor 54j and an inner rotor 54k.
  • the outer rotor 54j is housed in a circular chamber 54h formed in the main body casing 43.
  • the pump shaft 51 is inserted into the center hole of the inner rotor 54k, the inner peripheral surface of the inner rotor 54k engages with the outer peripheral surface of the pump shaft 51, and both rotate integrally.
  • the suction oil passage 61 extends in the vertical direction, and is connected to the oil tank 47 at the lower end and connected to the suction port 62 of the oil pump 54 at the upper end.
  • the discharge oil path 64 extends in the vertical direction, and is connected to the discharge port 63 of the oil pump 54 at the lower end and connected to one end of the discharge oil path 65 at the upper end.
  • the discharge oil passage 64 is formed inside the wall thickness on one side in the axial direction of the casing 70 (main body casing 43), that is, in the front portion 43f.
  • the discharge oil passage 65 is located below the upper end portion 70t of the casing 70 and extends along the vehicle width direction.
  • the discharge oil passage 65 is mounted and fixed to the casing 70, and is realized by a pipe passing through the partition wall (the back surface portion 43b of the main body casing 43) between the speed reduction unit 31 and the motor unit 21.
  • the pipe is provided with a plurality of outlets (not shown) from one end to the other end, and the lubricating oil passing through the discharge oil passage 65 is jetted downward from the plurality of outlets.
  • the other end 65 of the discharge oil passage 65 is disposed in the motor casing 25.
  • Lubricating oil passage has such a configuration, when the oil pump 54 is driven by the output gear 40, the lubricating oil in the oil tank 47 is sucked by the oil pump 54, and the sucked lubricating oil is sucked into the motor unit 21. And it injects toward the deceleration part 31.
  • Lubricating oil is supplied to the plurality of intermediate gears 34, 36, 37, 39 by injection of lubricating oil toward the speed reduction unit 31, and the lubricating oil is also supplied to the meshing portion of the input gear 33 and the output gear 40 by rotation of the gears. Supply.
  • the lubricating oil is supplied to the rolling bearings 45 a, 45 b, 48 a, 48 b of the plurality of intermediate shafts 35, 38 by the injection of the lubricating oil toward the speed reduction unit 31, and a groove (not shown) provided in the casing 70 is also illustrated.
  • the lubricating oil is also supplied to the rolling bearings 42a, 42b, 44, 46 of the input shaft 32 and the output shaft 41.
  • the lubricating oil that has cooled and lubricated the motor unit 21 and the speed reduction unit 31 flows down to the oil tank 47 below the casing 70.
  • the lubricating oil that has cooled the motor unit 21 in the motor casing 25 passes through the return path 71 and flows down to the oil tank 47.
  • the lubricating oil that has lubricated the rotating element of the speed reducing unit 31 in the main body casing 43 passes through the return path 72 and flows down to the oil tank 47.
  • lubricating oil passage is not limited to such an example.
  • lubricating oil may be supplied from the discharge port 63 of the oil pump 54 to the input shaft oil passage formed at the center of the input shaft 32, and the surrounding rotating elements may be lubricated from the input shaft oil passage.
  • the lubricating oil may be supplied from the discharge port 63 of the oil pump 54 to the intermediate shaft oil passage which is the central hole of the intermediate shaft 35 or 38, and the surrounding rotary elements may be lubricated from the intermediate shaft oil passage.
  • the oil pump 54 is driven by either the input gear 33 or the intermediate gears 34, 36, 37, 39. As compared with the above, the rotational speed of the oil pump 54 can be reduced. As a result, the durability of the oil pump 54 can be improved.
  • the pump gear 53 is configured to mesh with the output gear 40, the axial dimension of the casing 70 (more specifically, the main body casing 43) is reduced as compared with the case where an oil pump is provided coaxially with the output gear 40. can do.
  • the oil pump 54 can be arranged in the same row as the drive gears (input gear 33, intermediate gears 34, 36, 37, 39, and output gear 40) constituting the speed reducer when viewed from the direction orthogonal to the axle. This is because it is not necessary to extend the length of the main body casing in the axle direction inward in the vehicle direction by the mounting space of the oil pump 54.
  • the pump shaft 51 is set separately from the drive gear shafts (input shaft 32, intermediate shaft 35, intermediate shaft 38, and output shaft 41), it is not necessary to make the web shape of the drive gear special. Therefore, the strength of the drive gear can be ensured. It is also possible to reduce the manufacturing cost of the device.
  • the pump shaft 51 is disposed in front of the vehicle with respect to the output shaft 41. More specifically, the pump shaft 51 is disposed at a position overlapping the motor unit 21 when viewed from the axle direction.
  • the outer diameter of the motor unit 21 is indicated by a two-dot chain line.
  • the entire pump gear 53 or most of it is within the outer diameter of the motor unit 21.
  • the in-wheel motor drive device 10 it is possible to prevent the in-wheel motor drive device 10 from interfering with the suspension component in the vehicle mounted state.
  • a part of the pump gear 53 or the pump shaft 51 may protrude from the outer diameter of the motor unit 21 when viewed from the axle direction.
  • the pump shaft 51 is located immediately above the oil tank 47, and the entirety thereof is located below the axis of the axle, that is, the axis O. Therefore, the suction height of the oil pump 54 can be kept low. That is, the suction oil passage 61 can be set relatively short. It is sufficient that at least the axis of the pump shaft 51 is located below the axis O in the vehicle.
  • each of the oil pump 54 and the pump gear 53 is located below the oil level of the lubricating oil accumulated in the casing 70 when the vehicle is stationary. Specifically, when the vehicle is stationary, a part of the meshing portion between the pump gear 53 and the output gear 40 is immersed in the lubricating oil.
  • FIG. 3 the position of the oil surface of the lubricating oil in a stationary state is indicated by a two-dot chain line. The oil level in this state is located below the lower edge 33b (FIG. 2) of the input gear 33. The oil level of the lubricating oil decreases after the vehicle starts running, and the lubricating oil is stored in the oil tank 47.
  • the suction port 62 of the oil pump 54 is located below the oil level of the lubricating oil when the vehicle is stationary.
  • the speed reduction unit 31 is not limited to a four-axis type reduction gear having two intermediate shafts 35 and 38, and is, for example, a three-axis type reduction gear. Also good.
  • the speed reduction unit 31 may be a speed reducer that combines a parallel shaft type gear and a planetary gear as long as the final stage is a speed reduction mechanism using a parallel shaft type gear.
  • the pump gear 53 is configured to mesh with the output gear 40, but the pump gear 53 may be configured to mesh with any one of the intermediate gears 34, 36, 37, and 39. Even in such a case, the rotational speed of the oil pump 54 can be reduced as compared with the case where the oil pump 54 is driven by meshing the pump gear 53 with the input gear 33. Further, the size of the casing 70 in the axle direction can be reduced.
  • FIG. 5 shows an internal structure of an in-wheel motor drive device 10A according to a modification of the present embodiment, and the pump gear 53 is engaged with the intermediate gear 34 as an example.
  • FIG. 6 is a longitudinal sectional view showing the in-wheel motor drive device 10B cut along a predetermined plane and developed.
  • FIG. 7 is a cross-sectional view showing the internal structure of the in-wheel motor drive device 10B.
  • FIG. 8 is a vertical cross-sectional view partially showing the speed reducing portion 31A cut along a plane along line VIII-VIII in FIG.
  • the predetermined plane shown in FIG. 6 is a developed plane obtained by connecting the plane including the axis M and the axis Nf and the plane including the axis Nf and the axis O shown in FIG. 7 in this order.
  • the wheel hub bearing portion 11A is a rotating inner ring / fixed outer ring
  • the speed reducing portion 31A is a three-axis parallel shaft type gear reducer having one intermediate shaft.
  • the wheel hub bearing portion 11A includes an inner ring 82 that is a rotating element, an outer ring 83 that is a fixed element, and a plurality of rolling elements 84 that are arranged in an annular gap between the inner and outer rings.
  • a flange 83 f is erected on the outer peripheral surface of the outer ring 83.
  • a through hole is formed in the outer ring flange 83f at an interval in the circumferential direction.
  • Each through-hole extends in parallel with the axis O, and a bolt 83b is passed from one side of the axis O direction.
  • a shaft portion of each bolt 83 b is screwed into a female screw hole formed in the front portion 43 f of the main body casing 43.
  • the outer ring 83 is connected and fixed to the front portion 43f.
  • the outer ring 83 is fixed to the carrier 18 at the lower end.
  • the inner ring 82 is a cylindrical body longer than the outer ring 83 and is passed through the center hole of the outer ring 83. That is, the outer ring 83 is disposed on the outer periphery of the inner ring 82.
  • a coupling portion 82f is formed at one end portion in the axis O direction of the inner ring 82 that protrudes outward from the outer ring 83 in the vehicle width direction.
  • the coupling portion 82f is a flange and constitutes a coupling portion for coupling coaxially with a brake rotor and wheels (not shown).
  • the inner ring 82 is coupled to the wheel at the coupling portion 82f, and rotates integrally with the wheel as a wheel hub.
  • a plurality of rows of rolling elements 84 are arranged in the annular gap between the inner ring 82 and the outer ring 83.
  • One outer peripheral surface of the inner ring 82 in the direction of the axis O constitutes an inner race of the rolling elements 84 in the first row.
  • An inner raceway 82r is fitted to the outer circumference of the other end portion of the inner ring 82 in the axis O direction, and the outer circumference surface of the inner raceway 82r constitutes the inner raceway of the rolling elements 84 in the second row.
  • a seal material 86 is further interposed in the annular gap between the inner ring 82 and the outer ring 83. The sealing material 86 seals both ends of the annular gap to prevent entry of dust and foreign matter.
  • the output shaft 81 of the speed reduction part 31 is inserted into the center hole at the other end in the axis O direction of the inner ring 82 and is spline-fitted.
  • the deceleration unit 31A includes an output shaft 81 instead of the output shaft 41 shown in the first embodiment. Further, the intermediate shaft 38 and the intermediate gears 37 and 39 shown in the first embodiment are not included. Therefore, the gears constituting the speed reduction unit 31A in the present embodiment are the output gear 40 that is coaxially coupled to the inner ring 82 via the output shaft 81, and the input gear that is coaxially coupled to the motor rotation shaft 22 of the motor unit 21. 33 and a plurality of intermediate gears 34, 36 coupled coaxially to the intermediate shaft 35 and transmitting rotation from the input gear 33 to the output gear 40.
  • the small-diameter input gear 33 and the large-diameter intermediate gear 34 are arranged on the other side in the axial direction of the reduction gear 31A and mesh with each other, and the large-diameter output gear 40 and the small-diameter intermediate gear 36 are connected to the reduction gear 31A. It is arranged on one side in the axial direction and meshes with each other.
  • An annular recess 34d may be formed on the other end surface in the axis O direction of the intermediate gear 34, and a rolling bearing 45b may be disposed in the recess 34d.
  • a central hole 32h of the input shaft 32 is provided so as to penetrate in the direction of the axis M, and a front end portion 22e protruding from the motor rotating shaft 22 toward the one end side in the axis M direction is fitted into the central hole 32h.
  • the cylindrical input shaft 32 rotates integrally with the motor rotating shaft 22.
  • the positional relationship between the axes O, Nf, and M in the present embodiment is as shown in FIG.
  • the speed reduction part 31A is a parallel triaxial gear speed reducer having axes O, Nf, and M extending in parallel with each other.
  • the tooth tip of each gear is indicated by a circle.
  • the output gear 40 is an external gear provided coaxially with the output shaft 81.
  • the output shaft 81 is a solid shaft portion extending along the axis O direction.
  • the output shaft 81 is rotatably supported by the front portion 43f of the main body casing 43 via the rolling bearing 87a on one side in the axis O direction than the output gear 40, and the rolling bearing 87b on the other side in the axis O direction than the output gear 40. Is supported rotatably on the back surface portion 43b of the main body casing 43.
  • the output shaft 81 has a portion protruding to the one side in the axis O direction from the rolling bearing 87a, and this protruding portion is inserted into the center hole at the other end of the inner ring 82 in the axis O direction.
  • An annular recess 40d may be formed on one end surface of the output gear 40 in the axis O direction, and a rolling bearing 87a may be provided in the recess 40d.
  • the lower edge of the output gear 40 is disposed below the lower edge of the input gear 33, but the axis O of the output shaft 81 is positioned above the axis M of the input shaft 32. You may do it.
  • the in-wheel motor drive device 10B has an oil tank 47, a suction oil path 61, an oil pump 54, a lubricating oil path, as in the first embodiment. Discharge oil passages 64 and 65 are provided.
  • the pump shaft 51 of the oil pump 54 is provided independently from the input shaft 32, the intermediate shaft 35, and the output shaft 81 that constitute the drive transmission path of the speed reducer.
  • the pump gear 53 is configured to mesh with the output gear 40, whereas in the present embodiment, the pump gear 53 is configured to mesh with the small-diameter intermediate gear 36 as shown in FIGS. 7 and 8. is there. That is, the oil pump 54 is driven by the intermediate gear 36.
  • the pump shaft 51 is rotatably supported with respect to the main body casing 43 via double-row rolling bearings 52a and 52b disposed between the oil pump 54 and the pump gear 53.
  • the pump shaft 51 is not supported by the back surface portion 43b of the main body casing 43, but is rotatably supported only by the front surface portion 43f.
  • the front portion 43f and the back portion 43b of the main casing 43 face each other and correspond to a pair of opposing walls that rotatably support both ends of the input shaft 32, the intermediate shaft 35, and the output shaft 81, respectively.
  • the casing 70 supports both the gear shafts constituting the drive transmission path by the rolling bearings positioned at both ends in the axial direction, while the pump shaft 51 is supported by the double row rolling bearings 52a. , 52b cantilevered.
  • the double-row rolling bearings 52 a and 52 b may be disposed on the inner periphery of the cylindrical member 57 attached to the front portion 43 f of the main body casing 43.
  • An annular recess 53d is formed on one end surface in the axial direction of the pump gear 53, and the cylindrical member 57 is disposed in the recess 53d.
  • the cylindrical member 57 has an annular flange 57f extending in the outer diameter direction from one end in the axial direction.
  • the annular flange 57f is fitted into a step portion provided on the inner surface of the front portion 43f.
  • the shaft center of the pump shaft 51 is positioned above the vehicle with respect to the axis line O of the axle and the axis line M of the input shaft 32, and below the axis line Nf of the intermediate shaft 35.
  • the stirring resistance of the pump gear 53 can be suppressed and the efficiency can be improved.
  • the lower end of the pump gear 53 is located above the oil level of the lubricating oil (indicated by a two-dot chain line in FIG. 7), the stirring resistance of the pump gear 53 can be avoided.
  • the pump system members including the pump shaft 51, the pump gear 53, and the oil pump 54 the volume of the portion immersed in the lubricating oil in the first embodiment and the amount of the lubricating oil enclosed can be increased. .
  • the suspension member is installed as compared with the embodiment in which the shaft center of the pump shaft 51 is located below the axis line O of the axle.
  • the space (corresponding to the space S shown in FIG. 3 of the first embodiment) can be widened.
  • the pump shaft 51 is disposed on the vehicle front side (input shaft 32 side) with respect to the intermediate shaft 35, and is disposed at a position overlapping the motor unit 21 when viewed from the axle direction, as in the first embodiment. Further, in the present embodiment, since the main body casing 43 cantilever-supports the pump shaft 51, as shown in FIG. 7, the pump shaft 51 bites away from the large-diameter intermediate gear 34 when viewed in the axle direction. It arrange
  • the pump shaft 51 is rotatably supported by the opposing wall (front portion 43f) located on one side in the axis O direction among the pair of opposing walls (front portion 43f and back portion 43b).
  • the large-diameter intermediate gear 34 is located on the other side in the axis O direction than the small-diameter intermediate gear 36, but these positional relationships may be reversed. That is, the pump shaft 51 may be rotatably supported by the back surface portion 43 b of the main body casing 43, and the large diameter intermediate gear 34 may be positioned on one side in the axis O direction with respect to the small diameter intermediate gear 36.
  • the pump shaft 51 is disposed at a position overlapping the intermediate gear 34 when viewed in the axle direction, the position of the pump shaft 51 is a gear (any gear constituting the speed reducer) when viewed in the axle direction. Compared with the form which does not overlap with the position of, the size in the radial direction of the casing 70 can be made compact. As a result, interference with the suspension member can be prevented more reliably.
  • the pump shaft 51 is not limited to the example in which the pump shaft 51 overlaps with the intermediate gear 34 when viewed in the axle direction, and at least a part of the pump shaft 51 may be disposed at a position where it overlaps with the intermediate gear 34 when viewed in the axle direction. .
  • the pump gear 53 is configured to mesh with the small-diameter intermediate gear 36 (meshing with the output gear 40). Therefore, the diameter of the pump gear 53 can be increased while suppressing the expansion of the casing 70 as compared with a configuration in which the gear is engaged with a large-diameter gear (the output gear 40 or the intermediate gear 34). If the diameter of the pump gear 53 can be increased, the number of revolutions of the oil pump 54 can be reduced, so that noise and vibration due to driving of the oil pump 54 can be reduced.
  • the speed reduction unit has been described as a three-axis parallel-shaft gear reducer.
  • the four-shaft parallel-shaft gear reducer is replaced with a pump shaft in the present embodiment.
  • 51 arrangement modes may be applied.
  • the pump gear 53 is not the small-diameter intermediate gear 36 on the front stage side, but the small-diameter intermediate gear 39 on the rear stage side meshing with the output gear 40 (see FIG. 1 to 3) are desirable.
  • the wheel hub bearing portion is described as being an inner ring rotation type. However, as in the first embodiment, the wheel hub bearing portion may be an outer ring rotation type.
  • the oil pump 54 is driven by the output gear 40 or the intermediate gear. However, from the viewpoint of realizing a reduction in the axial dimension of the casing 70, the oil pump 54 is connected to the input gear 33. You may drive by.
  • the oil pump 54 is a trochoid pump.
  • the oil pump 54 is not limited, and may be, for example, a cycloid pump or an involute gear pump.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

La présente invention concerne un dispositif d'entraînement par moteur dans une roue (10) pourvu : d'une unité de moteur (21) permettant d'entraîner une roue ; d'un roulement de moyeu de roue ; d'une unité de réduction de la vitesse (31) qui réduit la vitesse de rotation de l'unité de moteur (21), et transmet la rotation au roulement de moyeu de roue ; d'un réservoir d'huile (47) permettant de stocker une huile de lubrification ; d'un arbre de pompe (51) prévu indépendamment d'une pluralité d'arbres (32, 35, 38, 41) qui forment un trajet de transmission d'entraînement de l'unité de réduction de vitesse (31) ; et d'une pompe à huile qui est entraînée par l'arbre de pompe (51), et qui attire à l'intérieur l'huile de lubrification depuis le réservoir d'huile (47).
PCT/JP2016/083828 2016-03-07 2016-11-15 Dispositif d'entraînement par moteur dans une roue WO2017154268A1 (fr)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2016-043066 2016-03-07
JP2016043066 2016-03-07
JP2016-213508 2016-10-31
JP2016213508A JP2017159883A (ja) 2016-03-07 2016-10-31 インホイールモータ駆動装置

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WO2017154268A1 true WO2017154268A1 (fr) 2017-09-14

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009262872A (ja) * 2008-04-28 2009-11-12 Toyota Motor Corp 車両用のインホイールモータ
JP2011042244A (ja) * 2009-08-20 2011-03-03 Toyota Motor Corp インホイールモータ
JP2015107709A (ja) * 2013-12-04 2015-06-11 トヨタ自動車株式会社 オイル供給装置
JP2015112936A (ja) * 2013-12-10 2015-06-22 トヨタ自動車株式会社 インホイールモータユニット
JP2016017606A (ja) * 2014-07-10 2016-02-01 Ntn株式会社 車輪駆動装置

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009262872A (ja) * 2008-04-28 2009-11-12 Toyota Motor Corp 車両用のインホイールモータ
JP2011042244A (ja) * 2009-08-20 2011-03-03 Toyota Motor Corp インホイールモータ
JP2015107709A (ja) * 2013-12-04 2015-06-11 トヨタ自動車株式会社 オイル供給装置
JP2015112936A (ja) * 2013-12-10 2015-06-22 トヨタ自動車株式会社 インホイールモータユニット
JP2016017606A (ja) * 2014-07-10 2016-02-01 Ntn株式会社 車輪駆動装置

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