WO2017115535A1 - 吸収性物品の製造方法 - Google Patents

吸収性物品の製造方法 Download PDF

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Publication number
WO2017115535A1
WO2017115535A1 PCT/JP2016/080873 JP2016080873W WO2017115535A1 WO 2017115535 A1 WO2017115535 A1 WO 2017115535A1 JP 2016080873 W JP2016080873 W JP 2016080873W WO 2017115535 A1 WO2017115535 A1 WO 2017115535A1
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WO
WIPO (PCT)
Prior art keywords
cut
sheet
absorbent
absorbent article
absorber
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Application number
PCT/JP2016/080873
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English (en)
French (fr)
Japanese (ja)
Inventor
細川　雅司
良太 河守
Original Assignee
ユニ・チャーム株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ユニ・チャーム株式会社 filed Critical ユニ・チャーム株式会社
Priority to CN201680077293.0A priority Critical patent/CN108430410B/zh
Publication of WO2017115535A1 publication Critical patent/WO2017115535A1/ja

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    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators

Definitions

  • the present invention relates to a method for manufacturing an absorbent article.
  • the gear stretched sheet is joined to the absorbent body in the stretched state, and then the stretched state of the sheet is released, so that the absorbent body is shrunk by the shrinkage of the sheet to form a stretchable absorbent body as a whole. It is also possible. However, when the stretched state of the sheet is released, the absorbent body may be deformed into a bellows shape or a bowl shape, and a stable shaped absorbent body may not be formed.
  • the manufacturing method of the absorbent article of the present invention is as follows. (1) A method of manufacturing an absorbent article while transporting an absorbent body in a transport direction, wherein an affixing step of attaching an elastic member to a partial region of the absorbent body, and a part of the absorbent body A cut forming process for forming a cut in the region, and the region where the stretchable member is pasted and the region where the cut is formed are at least partially overlapped with one surface of the absorbent body which is liquid-impermeable. Sandwiching the absorbent body between the back sheet and the top sheet so that the back sheet faces and the liquid-permeable top sheet faces the other surface of the absorbent body, Production method.
  • a cut is formed in the absorbent body so as to impart stretchability to at least a part of the absorbent body.
  • intersects a cut can be produced.
  • the absorbent body may be plastically stretched or broken during transportation. Therefore, in this manufacturing method, the region where the cut line is formed in the absorbent body is reinforced with an elastic member. Thereby, even if the absorber is stretched during conveyance, the absorber can be contracted to be restored to the original state, and can be prevented from being broken without being excessively stretched.
  • the stretchability of the absorbent body can be reinforced by reinforcing with a stretchable member. Thereby, the absorber which can be expanded-contracted in the direction which cross
  • the peripheral portion of the cut of the absorbent body may be deformed depending on the state of the cutting blade. Therefore, in the method for manufacturing an absorbent article according to the present invention, before the cut is formed in the absorbent body, the absorbent body is fixed by attaching the elastic member, and the cut is made while the elastic member is not cut. Form. As a result, when the cut is formed, the peripheral portion of the cut of the absorber is fixed by the elastic member, so that the peripheral portion of the cut is suitable for the elastic member without expansion or contraction. Can be formed. Therefore, an absorber that can be expanded and contracted can be reliably produced.
  • the cut forming step includes a step of forming the cut in the absorber from one surface side of a partial region of the absorber, and the attaching step is performed after the cut forming step.
  • the manufacturing method of the absorbent article as described in said (1) including the process of affixing the said elastic member from at least one side of one surface or the other surface of the one part area
  • the function of the elastic member may be deteriorated. Therefore, in the method for manufacturing an absorbent article according to the present invention, a cut is formed in the absorbent body before the elastic member is attached. Therefore, there is no possibility of cutting the stretchable member for reinforcing the absorber. That is, a cut can be formed in the absorbent body without causing a cut in the elastic member. Thereby, the absorber which can be expanded-contracted with an elastic member can be produced reliably.
  • the cut line may be plastically stretched and the absorbent body may be deformed or broken, or the absorbent body may be plastically stretched to There is a risk that inconveniences such as difficulty in processing occur. Therefore, in the method for manufacturing an absorbent article according to the present invention, the direction that intersects the direction in which the cut can be extended is defined as the conveyance direction. As a result, it is possible to reliably prevent the absorber from being plastically stretched or torn during transportation, and to prevent the absorber from becoming difficult to process, and to reliably produce an extensible absorber. Can do.
  • the absorber and the elastic member are bonded to each other in a region where the region where the elastic member is attached to the absorber and the region where the cut is formed overlap.
  • the region where the elastic member is attached and the region where the cut is formed are joined together with an adhesive. Therefore, the absorber and the stretchable member are more reliably joined, and the area where the absorber has a cut is not separated from the stretchable member even during transportation, and the cut can be maintained in an appropriate shape. . Thereby, the absorber which can be expanded-contracted can be produced reliably.
  • the method further includes a step of widening a region where the region where the stretchable member is pasted in the absorber and the region where the cut is formed overlaps in a direction intersecting the direction in which the cut extends.
  • the region where the region where the stretchable member is attached and the region where the cut is formed overlaps in a direction intersecting the direction in which the cut extends.
  • the region where the cut is formed is reinforced by the region where the stretchable member is pasted, the cut is not plastically deformed. In this way, the absorber can be reliably extended, and as a result, an absorber that can be expanded and contracted can be reliably produced.
  • the cut forming step includes a step of making a cut in the absorber from one side in the thickness direction of the absorber to the other side to the other side, and the step of widening is performed in the thickness direction.
  • the method for producing an absorbent article according to the above (6) which includes a step of widening so that a cut that has been halfway reaches the other side in the thickness direction.
  • the absorbent body is cut partway from one side in the thickness direction of the absorbent body toward the other side. That is, an incomplete cut that does not reach the other side in the thickness direction, a so-called half cut cut. Therefore, since the cut is incomplete during conveyance and both sides of the cut are connected, it is possible to more reliably prevent the absorber from being plastically stretched or torn. Then, after that, the incision is widened by widening the cut. As a result, the absorber can be reliably extended, and as a result, an absorber that can be expanded and contracted can be more reliably produced.
  • FIG. 1 is a schematic overall view of an absorbent article manufacturing apparatus according to an embodiment. 1 is a schematic overall view of an absorbent article manufacturing apparatus according to an embodiment. 1 is a schematic overall view of an absorbent article manufacturing apparatus according to an embodiment. It is a figure explaining the manufacturing method of the absorbent article which concerns on embodiment. It is a figure explaining the manufacturing method of the absorbent article which concerns on embodiment. It is a figure explaining the manufacturing method of the absorbent article which concerns on embodiment. It is a figure explaining the manufacturing method of the absorbent article which concerns on embodiment. It is a figure explaining the manufacturing method of the absorbent article which concerns on embodiment. It is the top view and fragmentary sectional view which show the structural example of the cut of the absorbent article which concerns on embodiment. It is a fragmentary sectional view showing an example of a process of forming a cut of an absorptive article concerning an embodiment.
  • 1, 2, and 3 are views showing the absorbent article 2, specifically, a plan view, a bottom view, and an exploded perspective view in a state where the individual package 1 of the absorbent article 2 is unfolded (opened). Respectively.
  • the individual package 1 is composed of an absorbent article 2 and a packaging sheet 3, and the absorbent article 2 is detachably fixed to the substantially rectangular packaging sheet 3. Yes.
  • the absorbent article 2 has a longitudinal direction L, a width direction W, and a thickness direction H.
  • the upper side is the front of the absorbent article 2
  • the lower side is the absorbent article 2. It is backward.
  • the longitudinal direction L and the width direction W of the absorbent article 2 and the longitudinal direction and the width direction of the packaging sheet 3 coincide with each other, hereinafter, the longitudinal direction L and the width direction W are common to the absorbent article 2 and the packaging sheet 3. We will use it.
  • the absorbent article 2 is a sanitary napkin in the present embodiment and has extensibility in the longitudinal direction L.
  • the extensibility in the longitudinal direction L is higher than the extensibility in the width direction W.
  • extensibility refers to the property that when a tensile force is applied to a certain object, the shape of the object extends in that direction. In this case, when the tensile force disappears, the shape of the object may return to the original shape or may approach the original state but may not return to the original state.
  • the absorbent article 2 may have elasticity in the longitudinal direction L.
  • Elasticity refers to the property that when a tensile force is applied to an object, the shape of the object extends in that direction, and when the tensile force disappears, the shape of the object returns to its original shape. It can also be said to have elasticity. Extensibility and stretchability may be expressed as material properties, or may be expressed in combination with the shape of the material or other materials. The degree of elongation in extensibility and stretchability is, for example, that having a tensile elongation (breaking elongation) of at least 3%.
  • the absorbent article 2 has a main body portion 2a extending in the longitudinal direction L and a pair of flap portions 2b and 2b extending on both sides of the main body portion 2a.
  • the volume of the absorbent material is higher than the surrounding area, or the thickness of the absorbent article 2 is larger than the surrounding area.
  • a thick area is provided, and an area that abuts the excretion opening, that is, an excretion opening abutment area is set therein.
  • the excretion opening is a vaginal opening in the present embodiment.
  • the main body 2a is further formed with a squeezed portion 26 formed so as to surround the absorption center region STA.
  • the side pressing part 26b formed in the front, the front pressing part 26c formed slightly forward of the central pressing part 26a, and the rear pressing part 26d formed rearward of the central pressing part 26a are formed.
  • the pair of flap portions 2b and 2b are formed at substantially the same position in the longitudinal direction L of the absorption center region STA. That is, in the longitudinal direction L, the pair of flap portions 2b and 2b are substantially overlapped with the positions of both end portions (roots) and the central portion of the pair of flap portions 2b and 2b. It is formed as follows.
  • the absorbent article 2 includes a liquid-permeable top sheet 21, a liquid-impermeable back sheet 22, and an absorbent body 20 disposed between the top sheet 21 and the back sheet 22.
  • the pressing part 26 is formed by pressing the top sheet 21 and the absorbent body 20.
  • the top sheet 21, the back sheet 22, and the absorber 20 are formed so as to be substantially integral and extendable.
  • the front sheet 21 has a front side portion 21a and a rear side portion 21b with a center line WCL extending in the width direction W passing through the central portion in the longitudinal direction L of the absorption center region STA (or the flap portions 2b and 2b) as a boundary. And have.
  • the front portion 21a is a portion having almost no extensibility in the longitudinal direction L and the width direction W.
  • the rear portion 21b is a portion in which the extensibility in the longitudinal direction L is higher than the extensibility in the width direction W. In this embodiment, the extensibility in the longitudinal direction L is high, and there is almost no extensibility in the width direction W. It is.
  • the front portion 21a does not have extensibility
  • the rear portion 21b has extensibility in the longitudinal direction L and does not have extensibility in the width direction W.
  • the front side portion 21a may have higher extensibility in the longitudinal direction L than the extensibility in the width direction W, similarly to the rear side portion 21b.
  • the rear portion 21b may have stretchability in addition to stretchability.
  • a method for imparting extensibility for example, gear stretching treatment can be mentioned. In that case, stretchability can also be imparted.
  • the topsheet 21 has not only extensibility but also stretchability in the rear side portion 21b.
  • the back sheet 22 has a front portion 22a and a rear portion 22b with the center line WCL as a boundary.
  • the front portion 22a is a portion having almost no extensibility in the longitudinal direction L and the width direction W.
  • the rear portion 22b is a portion in which the extensibility in the longitudinal direction L is higher than the extensibility in the width direction W.
  • the extensibility in the longitudinal direction L is relatively high, and the extensibility in the width direction W is almost the same. There is no part. Accordingly, the front portion 22a does not have extensibility, and the rear portion 22b has extensibility in the longitudinal direction L and does not have extensibility in the width direction W.
  • the front side portion 22a may be a portion whose extensibility in the longitudinal direction L is higher than the extensibility in the width direction W similarly to the rear side portion 22b.
  • the rear portion 22b may have stretchability or elasticity in addition to extensibility.
  • stretchability can also be imparted.
  • the back sheet 22 has not only extensibility but also stretchability in the rear side portion 22b.
  • the absorbent body 20 includes an absorbent body main body portion 20m and a carrier sheet 20n bonded to the surface of the absorbent body main body portion 20m on the back sheet 22 side.
  • the absorber body 20m has a front portion 20ma and a rear portion 20mb with the center line WCL as a boundary, and an absorption central region straddling the front portion 20ma and the rear portion 20mb.
  • a bulky portion 20K having a bulk higher than that of the surrounding portion is provided in a region substantially overlapping with the STA.
  • the front side portion 20ma and the bulky portion 20K are portions having almost no extensibility in the longitudinal direction L and the width direction W.
  • the carrier sheet 20n has a front side portion 20na and a rear side portion 20nb with the center line WCL as a boundary.
  • the front portion 20na is a portion having almost no stretchability and stretchability in the longitudinal direction L and the width direction W.
  • the rear side portion 20nb is a portion in which the stretchability in the longitudinal direction L is higher than the stretchability in the width direction W.
  • the stretchability in the longitudinal direction L is relatively high and the stretchability in the width direction W is almost the same. There is no part. Therefore, the front portion 20na does not have stretchability and stretchability, and the rear portion 20nb has stretchability in the longitudinal direction L and does not have stretchability and stretchability in the width direction W.
  • the front side portion 20na may be a portion whose stretchability in the longitudinal direction L is higher than the stretchability in the width direction W, similarly to the rear side portion 20nb.
  • a method for imparting stretchability for example, there is a method in which a sheet having stretchability in a predetermined direction and not having stretchability in a direction orthogonal to the predetermined direction is used as the rear portion 20nb.
  • the front side portion 20na and the rear side portion 20nb may be a front portion and a rear portion of the same sheet, or may be formed of two types of sheets having different stretchability.
  • the front portion 20na of the carrier sheet 20n a sheet that does not have stretchability and stretchability in any direction is used, and as the rear portion 20nb of the carrier sheet 20n, stretchability in a predetermined direction is achieved. And a sheet having no stretchability in a direction orthogonal to the predetermined direction is used.
  • the absorbent article 2 is formed by joining the surface sheet 21 and the back sheet 22 that are extensible sheets and the stretchable absorbent body 20 so as to overlap each other in a non-stretched state. At least extensibility (preferably stretchability) can be expressed in a plan view (excluding a region having the bulky portion 20K). Thereby, the mounting
  • the absorbent article 2 has a portion on the rear side of the absorbent article 2 (the bulky portion 20K in plan view) because the topsheet 21, the backsheet 22 and the absorbent body 20 have elasticity. Except for certain areas), it can exhibit elasticity. Thereby, the wearing feeling of the absorbent article 2 can be further improved.
  • the present invention is not limited to the example, and the absorbent body 20 (rear part 20mb + 20nb) has elasticity, and the top sheet 21 (rear part 21b) and the back sheet 22 (rear side part) At least one of the portions 22b) has at least extensibility (preferably stretchability), and may overlap with each other to express extensibility (preferably stretchability) in a predetermined region of the absorbent article 2 as a whole. .
  • the main body 2 a of the absorbent article 2 includes a plurality of fixing portions 6 fixed to the clothing contact surface, specifically, the clothing contact surface of the back sheet 22.
  • Each of the plurality of fixing portions 6 extends in the width direction W of the absorbent article 2 and is disposed at a predetermined interval in the longitudinal direction L of the absorbent article 2.
  • each flap part 2b of the absorbent article 2 is provided with the fixing
  • fixed part 4e outside the width direction W in the fixed portion 4 overlaps with a part of the outer edge end portion 22e in the width direction W of each flap portion 2b.
  • the absorbent article 2 is fixed to the packaging sheet 3 via a plurality of fixing portions 6 and a pair of fixing portions 4 and 4.
  • the packaging sheet 3 has a release sheet 7 and a pair of release sheets 5 and 5 at portions contacting the plurality of fixing parts 6 and the pair of fixing parts 4, respectively. It is fixed so that it can be peeled off. Thereby, the absorbent article 2 is peeled from the packaging sheet 3 at the time of use, and is re-fixed to the wearer's clothes by the plurality of fixing portions 6 and the pair of fixing portions 4.
  • the outer edge portion 5e on the outer side in the width direction W of the release sheet 5 overlaps with a part of the outer edge end portion 22e in the width direction W of each flap portion 2b, and thus overlaps with the outer edge end portion 4e on the outer side in the width direction W in the fixing portion 4. ing.
  • the absorbent article 2 and the packaging sheet 3 are folded with the absorbent article 2 facing inward at a plurality of broken lines FLV extending in parallel with the width direction W in a state where the absorbent article 2 is fixed to the packaging sheet 3. It is.
  • the plurality of broken lines FLV are arranged in the longitudinal direction L at a predetermined interval.
  • the plurality of broken lines FLV are three folded lines FLV1, FLV2, and FLV3 in order from the rear side of the absorbent article 2, and are folded in the order of the position of the folded line FLV1, the position of the folded line FLV2, and the position of the folded line FLV3. .
  • the absorbent article 2 and the packaging sheet 3 are parallel to the longitudinal direction L after being folded at, for example, a plurality of fold lines FLV parallel to the width direction W in a state where the absorbent article 2 is fixed to the packaging sheet 3.
  • a plurality of fold lines FLV parallel to the width direction W in a state where the absorbent article 2 is fixed to the packaging sheet 3.
  • the plurality of broken lines FLT are arranged at predetermined intervals in the width direction W.
  • the plurality of broken lines FLT are two broken lines FLT1 and FLT2, and are folded in the order of the position of the broken line FLT1 and the position of the broken line FLT2.
  • the positions of the plurality of broken lines FLV, the plurality of broken lines FLT, and the absorbent article 2 are set so that the plurality of broken lines FLV and the plurality of broken lines FLT do not pass through the inside of the absorption center region STA.
  • the absorption center region STA is set in a region surrounded by the polygonal lines FLV2 and FLV3 and the polygonal lines FLT1 and FLT2. Accordingly, it is possible to prevent a decrease in the liquid absorption capacity and the leakage of the liquid to the outside due to the absorption body of the absorption center region STA being folded.
  • the two end portions of the packaging sheet 3 in the width direction W of the broken line FLV3 and the portions on both sides in the longitudinal direction L across the broken line FLV3 are a pair of joint portions 32 and 32.
  • the both end portions in the width direction W of one outer edge end portion 3T1 in the longitudinal direction L of the packaging sheet 3 are a pair of joint portions 33 and 33.
  • the pair of joint portions 33, 33 overlap the pair of joint portions 31, 31.
  • the adhesive part 30 is arrange
  • one end 2T1 of the absorbent article 2 is formed to be smaller than the one outer edge end 3T1 of the packaging sheet 3 by a predetermined length.
  • the end portion 2T1 of the absorbent article 2 can be prevented from protruding outside the outer edge end portion 3T1 of the packaging sheet 3.
  • the other end 2T2 of the absorbent article 2 is formed to be larger than the other outer edge 3T2 of the packaging sheet 3 by a predetermined length.
  • auxiliary sheet for assisting the diffusion of the liquid may be further provided between the top sheet 21 and the absorber 20.
  • the auxiliary sheet has the same outer shape and cut 20S as the absorbent body 20m, and can be extended in the longitudinal direction L by the cut 20S.
  • the absorbent body 20m, the carrier sheet 20n, the back sheet 22, the fixing parts 4 and 6, and the release sheets 5 and 7, known materials generally used in the absorbent article 2 are used. be able to.
  • a material of the surface sheet 21 a non-woven fabric, a woven fabric, a synthetic resin film in which liquid permeation holes are formed, and a composite sheet thereof can be given.
  • the nonwoven fabric include natural fibers, regenerated fibers, inorganic fibers, and synthetic resin fibers.
  • the material of the absorbent main body 20m include pulp fibers, synthetic fibers, and absorbent polymers.
  • the material for the auxiliary sheet include nonwoven fabric, pulp fiber, and synthetic fiber.
  • Examples of the carrier sheet 20n include a synthetic resin film having elasticity in a uniaxial direction. In particular, a synthetic resin film having elasticity in one axis direction but not having elasticity in the other axis direction orthogonal to the one axis direction is preferable.
  • Examples of the material of the back sheet 22 include a waterproof nonwoven fabric, a synthetic resin film, a composite sheet of a nonwoven fabric and a synthetic resin film, and an SMS nonwoven fabric.
  • an adhesive such as a styrene-butadiene copolymer can be used.
  • Examples of the material of the release sheets 5 and 7 include a paper or resin sheet base material coated with a silicone resin release material.
  • the adhesive used for joining between the top sheet 21, the (auxiliary sheet) absorbent body 20m, the carrier sheet 20n, and the back sheet 22 is a known material generally used in the absorbent article 2.
  • a thermoplastic adhesive can be used.
  • the well-known material generally used in order to package the absorbent article 2 can be used.
  • a resin film, paper, and a nonwoven fabric are mentioned.
  • the absorbent article 2 of the present embodiment does not have extensibility in the region on the front side (from the center line WCL) and the bulky region in plan view, that is, the absorption center region STA, and excludes the absorption center region STA. It has extensibility in the region on the rear side (from the center line WCL). That is, in one absorbent article 2, the stretchability is changed between the front region and the rear region. Therefore, when the absorbent article 2 is fixed to the underwear by the fixing parts 4 and 4 of the flap portions 2b and 2b, the front area and the absorption center area STA in the absorbent article 2 are in contact with the body of the underwear wearer.
  • the region on the rear side excluding the absorption center region STA can be extended with the movement of the body while maintaining the above. Specifically, when an underwear wearer walks, the load applied to the absorbent article 2 with the movement of both feet is released or absorbed by the rear region excluding the absorption center region STA extending and deforming. Can be. At that time, the absorption center area STA and the area on the front side do not extend, so that the absorption center area STA can be stably adhered to the body of the wearer of the underwear, and the absorption center area STA should be stably adhered to the excretion opening (vagina opening). Can do.
  • the reason is that deformations such as kinking of the rear region are hardly transmitted to the front region because the front region and the absorption center region STA are not extensible.
  • the area on the front side is naturally less affected by the movement of both feet, so it is easy to stably adhere to the body, and therefore, such an area on the front side has a wide area that is not stretchable. This is because the ability to prevent transmission of deformation from the rear region can be increased.
  • a rear-side region that can be extended is extended to the center line WCL on both outer sides in the width direction W of the absorption center region STA, the portion functions as a kinking fulcrum on the rear side.
  • the absorbent article 2 is a sanitary napkin, but may be another absorbent article such as a panty liner or an incontinence pad.
  • a manufacturing apparatus 400 includes an absorbent body forming unit 400A, a first semi-finished product forming unit 400B, a second semi-finished product forming unit 400C, an absorbent article forming unit 400D, and a packaging. Unit 400E.
  • the manufacturing apparatus 400 relates to conveyance of the absorbent article 2 and materials constituting the absorbent article 2 in a conveyance direction (MD direction), a transverse direction perpendicular to the conveyance direction (CD direction) along the conveyance surface, and a conveyance direction and a transverse direction. It has a vertical direction (TD direction) perpendicular to each other. “Upstream side in the transport direction” and “downstream side in the transport direction” are also simply referred to as “upstream side” and “downstream side”, and “upper side in the vertical direction” and “lower side in the vertical direction” are simply “upper side”, “ Also referred to as “lower”.
  • the manufacturing apparatus 400 conveys the absorbent article 2 and the members (example: absorbent body, top sheet, back sheet) as follows.
  • the absorbent article 2 it conveys so that the width direction W of the absorbent article 2 may follow a conveyance direction (MD direction), and the longitudinal direction L may follow a cross direction (CD direction).
  • MD direction conveyance direction
  • CD direction cross direction
  • compatible direction direction which becomes the width direction W when the absorbent article 2 is completed
  • corresponding to the width direction W of the absorbent article 2 is along a conveyance direction (MD direction).
  • the absorbent article 2 is conveyed so that the longitudinal corresponding direction (the direction that becomes the longitudinal direction L when the absorbent article 2 is completed) corresponding to the longitudinal direction L of the absorbent article 2 is along the transverse direction (CD direction).
  • the conveyance direction, the transverse direction, and the vertical direction overlap with the width direction W / width corresponding direction, the longitudinal direction L / longitudinal corresponding direction, and the thickness direction H / thickness corresponding direction, respectively. Therefore, the transport direction, the transverse direction, and the vertical direction are also used as the width direction W / width corresponding direction, the longitudinal direction L / longitudinal corresponding direction, and the thickness direction H / thickness corresponding direction, respectively.
  • the absorbent body forming unit 400A is an apparatus or the like that continuously forms an absorbent body, and includes a fiber stacking device 110, a carrier sheet supply device 120, a pressing device 130, a cut forming device 140, A cutting device 150 and conveyor belts 133 and 143 are provided.
  • the fiber stacking device 110 is a device that forms a fiber stack in which fiber materials are laminated.
  • the rotary drum 111, the pattern plate 112 that is detachably held on the outer peripheral surface of the rotary drum 111, and the pattern plate 112 are stacked.
  • a material supply unit 113 for supplying a fiber material and a transport belt 115 for transporting the formed fiber stack are provided.
  • a negative pressure chamber 111N to which a negative pressure is applied and a positive pressure chamber 111P to which a positive pressure is applied are formed in the internal space of the rotating drum 111.
  • a plurality of through holes (not shown) communicating with the negative pressure chamber 111N and the positive pressure chamber 111P are formed on the outer peripheral surface of the rotating drum 111.
  • the pattern plate 112 has a plurality of grooves (not shown) formed continuously along the outer peripheral surface.
  • the groove has substantially the same shape as the absorber 20, and the longitudinal direction and the width direction of the groove are parallel to the width direction (transverse direction) and the circumferential direction (conveying direction) of the outer peripheral surface of the rotating drum 111, respectively. is there.
  • the groove has air permeability, and can communicate with the negative pressure chamber 111N or the positive pressure chamber 111P by the rotation of the pattern plate 112.
  • the groove can receive a pile fiber material, thereby forming a pile body having an absorbent outer shape.
  • the region corresponding to the absorption center region STA of the absorber 20 in the groove is deeper than the other regions of the groove, thereby increasing the volume of the absorption center region STA of the absorber 20. It is like that.
  • the material supply unit 113 supplies a pile fiber material such as pulp fiber, synthetic fiber, and absorbent resin to the pattern plate 112 of the rotary drum 111 in a scattered state, and deposits the pile fiber material in the groove on the pattern plate 112. Thereby forming a pile in the groove.
  • the roll WR1 has a continuous auxiliary sheet SS in the form of a continuous sheet, and the continuous auxiliary sheet SS is rewound by the downstream side conveyance roll 117 or the like so that the continuous auxiliary sheet SS is supplied to the conveyance belt 115.
  • the bonding apparatus 114 applies an adhesive (eg, a thermoplastic resin) to one surface of the continuous auxiliary sheet SS before being supplied to the conveyance belt 115.
  • the conveyor belt 115 integrally conveys a laminated body (absorbent member P1) in which the continuous auxiliary sheet SS and the fiber stack are laminated while being sucked together by the suction device 116.
  • the roll WR2a has a continuous carrier sheet CS1 in the form of a stretchable and stretchable continuous sheet that becomes a rear portion 20nb of the carrier sheet 20n, and includes a downstream side transport roll 122 and the like.
  • the continuous carrier sheet CS1 is rewound to supply the continuous carrier sheet CS1 to the conveyor belt 115.
  • the continuous carrier sheet CS1 may be provided with stretchability by a gear stretching process.
  • the roll WR2b has a continuous carrier sheet CS2 in the form of a continuous sheet that becomes the front portion 20na of the carrier sheet 20n, and the continuous carrier sheet CS2 is rewound by the downstream transport roll 122 or the like, so that The carrier sheet CS2 is supplied to the conveyor belt 115.
  • the bonding apparatus 121 applies an adhesive (eg, a thermoplastic resin) to one surface of the continuous carrier sheets CS1 and CS2 before being supplied to the transport belt 115.
  • the transport roll 122 presses and affixes one surface of the continuous carrier sheets CS1 and CS2 to the absorbent member P1 being transported by the transport belt 115.
  • the conveyor belt 115 conveys a laminate (absorber member P2) in which continuous carrier sheets CS1 and CS2 are laminated on the absorber member P1.
  • the pressing device 130 includes a pressing roll 131 and an anvil roll 132 that are arranged to face each other. Except for the area corresponding to the absorption center area STA of the absorbent body 20, a large number of convex portions are periodically formed on the outer peripheral face of the pressing roll 131 so as to cover the outer peripheral face.
  • the pressing roll 131 and the anvil roll 132 are pressed by a large number of convex portions with the absorbent member P2 interposed therebetween, and the absorbent member P2 is formed to a desired thickness.
  • the portion corresponding to the 20 absorption center region STA of the absorber is formed to be relatively bulky (thick).
  • the conveyor belt 133 conveys the molded absorbent member P2 to the cut forming device 140.
  • the cut forming device 140 includes an anvil roll 141 and a cut roll 142 that are arranged to face each other.
  • a plurality of blades for forming the slit 20S of the absorber is formed in a predetermined region corresponding to the rear portion 20mb excluding the absorption center region STA of the absorber main body 20m on the outer peripheral surface of the cut roll 142.
  • the one blade has a linear shape along the circumferential direction of the cut roll 142.
  • the plurality of blades are arranged in the predetermined area in a distributed manner in the circumferential direction and the width direction of the cut roll 142.
  • a plurality of linear blades extending in the circumferential direction are staggered in a virtual rhombus-shaped small area, and the rhombus-shaped areas are staggered in the circumferential direction and the width direction within the predetermined area.
  • the anvil roll 141 and the cut roll 142 sandwich the absorber member P2 so that a plurality of desired cuts 20S are formed in a predetermined region of the absorber member P2 from the continuous auxiliary sheet SS side of the absorber member P2 with a plurality of blades. Then, the absorbent member P3 is formed. At this time, the cut forming device 140 does not form the cut S in the continuous carrier sheets CS1 and CS2.
  • the conveyor belt 143 conveys the absorber member P3 to the cutting device 150.
  • the cutting device 150 includes a cutter roll 151 and an anvil roll 152 that are arranged to face each other.
  • the cutter roll 151 and the anvil roll 152 are cut in the transverse direction by the cutting blade of the cutter roll 151 while being transported while sucking the absorbent member P3 to the outer peripheral surface of the anvil roll 152.
  • the absorbent member P3 separated into the shape of the absorbent body 20 is formed.
  • the absorber member P3 can be substantially referred to as an absorber.
  • the cutting device 150 delivers the individually separated absorbent member P3 from the anvil roll 152 to the transport roll 164.
  • the first semi-finished product forming unit 400B is a device that forms a first semi-finished product, and includes a transport roll 164, a transport belt 165, a gear stretching device 160, and a squeezing device 170.
  • the roll WR3 has a continuous sheet-like continuous surface sheet TS that becomes the surface sheet 21, and the continuous surface sheet TS is rewound by a downstream side gear stretching device 160 or the like, whereby the continuous surface sheet TS is turned into a gear stretching device. 160.
  • the gear stretching device 160 includes a pair of gear rolls 161 and 162 that are arranged to face each other. Wavy teeth are formed on the outer peripheral surfaces of the pair of gear rolls 161 and 162 at a predetermined pitch along the circumferential direction. However, in the present embodiment, teeth are formed only in a region corresponding to the rear portion 21b of the topsheet 21 in the outer peripheral surfaces of the pair of gear rolls 161 and 162, and the front portion 21a of the topsheet 21 is formed on the front portion 21a.
  • the gear roll 161 and the gear roll 162 are rotated at the same peripheral speed, meshing with each other's teeth, and passing the continuous surface sheet TS between the meshed teeth, thereby stretching the continuous surface sheet TS (gear stretching). Processing), it is formed into a stretchable and stretchable continuous sheet. Thereby, in the stretched continuous surface sheet TS, stretchability is exhibited in the portion TS1 corresponding to the portion 21b on the rear side of the surface sheet 21. In addition, stretchability does not express in the part TS2 corresponding to the front part 21a.
  • the bonding apparatus 163 applies an adhesive (for example, a thermoplastic resin) to one surface of the continuous surface sheet TS that is a stretchable and stretchable continuous sheet after stretching.
  • the conveying belt 165 is supplied from the gear stretching device 160 and conveys the continuous continuous surface sheet TS after being stretched with an adhesive applied on one surface in the conveying direction.
  • the conveying roll 164 receives the separated absorbent member P3 from the anvil roll 152, presses it against one surface of the continuous surface sheet TS on the conveying belt 165, and pastes it to absorb the continuous surface sheet TS.
  • the body member P3, that is, the first semi-finished product P4 is formed.
  • the conveyor belt 165 conveys the first semi-finished product P4 to the pressing device 170.
  • the pressing device 170 includes a pressing roll 171 and an anvil roll 172 that are arranged facing each other.
  • a convex portion having a shape corresponding to the pressing portion 26 of the absorbent body 20 is formed on the outer peripheral surface of the pressing roll 171.
  • the pressing roll 171 and the anvil roll 172 press the convex part which has the shape of a pressing part on both sides of the 1st semi-finished product P4, and shape
  • the pressing device 170 conveys the compressed first semi-finished product P4 to the second semi-finished product forming unit 400C.
  • the second semi-finished product forming unit 400C is a device for forming a second semi-finished product, and includes a gear stretching device 180, a pair of transport rolls 185 and 186, and transport belts 184 and 187.
  • the roll WR4 has a continuous sheet-like continuous backsheet BS that becomes the backsheet 22, and the continuous backsheet BS is rewound by the downstream gear stretching device 180 or the like so that the continuous backsheet BS is a gear stretching device. 180.
  • the gear stretching device 180 includes a pair of gear rolls 181 and 182 that are arranged to face each other. Wavy teeth are formed on the outer peripheral surfaces of the pair of gear rolls 181 and 182 at a predetermined pitch along the circumferential direction. However, in the present embodiment, teeth are formed only in a region corresponding to the rear portion 22b of the back sheet 22 out of the outer peripheral surfaces of the pair of gear rolls 181 and 182, and the front portion 22a of the back sheet 22 is formed. No teeth are formed in the corresponding area.
  • the gear roll 181 and the gear roll 182 are rotated at the same peripheral speed, meshing with each other's teeth, and passing the continuous back sheet BS between the meshed teeth, thereby stretching the continuous back sheet BS (gear stretching). Processing), it is formed into a stretchable and stretchable continuous sheet. Thereby, in the stretched continuous back sheet BS, stretchability is developed in the part BS1 corresponding to the part 22b on the rear side of the back sheet 22. In addition, stretchability is not expressed in the part BS2 corresponding to the front part 22a.
  • the conveying belt 184 conveys the first semi-finished product P4 supplied from the pressing device 170 between the pair of conveying rolls 185 and 186.
  • the bonding apparatus 183 applies an adhesive to the upper surface of the first semi-finished product P4 conveyed by the conveying belt 184.
  • the pair of transport rolls 185 and 186 are arranged so as to face each other, and the continuous back sheet BS supplied from the gear stretching device 180 is applied to the upper surface of the first semi-finished product P4 whose adhesive is applied to one surface.
  • the absorbent member with the continuous topsheet TS and the continuous backsheet BS, that is, the second semi-finished product P5 is formed by pressing and pasting.
  • the conveyor belt 187 conveys the second semi-finished product P5 to the absorbent article forming unit 400D.
  • the absorbent article forming unit 400D is an apparatus or the like that forms the absorbent article 2, and includes a back surface fixing unit forming device 190, a peripheral sealing device 200, a widening device 210, a flap fixing unit forming device 220, and a peripheral cutting.
  • the apparatus 230 and the conveyance belts 194, 213, and 224 are provided.
  • the roll WR5 has a continuous release sheet CT that is a continuous sheet to be the release sheet 7, and the continuous release sheet CT is rewound by the downstream side fixing unit 190 or the like on the downstream side so that the continuous release sheet CT is removed. It supplies to the back surface fixing
  • the bonding apparatus 195 applies an adhesive so as to form a plurality of fixing sections 6 on one surface of the continuous release sheet CT before being supplied to the back surface fixing section forming apparatus 190.
  • the back surface fixing part forming apparatus 190 includes a cutter roll 191 and an anvil roll 192 that are arranged to face each other, and a pressing roll 193 that is further arranged to face the anvil roll 192.
  • the back surface fixing unit 190 sucks the continuous release sheet CT onto the outer peripheral surface of the anvil roll 192. While being conveyed, the sheet is cut by the cutting blade of the cutter roll 191, thereby forming the release sheet 7 having a plurality of fixing portions 6.
  • the back surface fixing part forming device 190 presses the release sheet 7 on the upper side of the second semi-finished product P5 while conveying the second semi-finished product P5 between the anvil roll 192 and the pressing roll 193 in the carrying direction.
  • the second semi-finished product P5 with the release sheet 7, that is, the second semi-finished product P6 is formed by pasting.
  • the transport belt 194 transports the second semi-finished product P6 to the surrounding sealing device 200.
  • the surrounding sealing device 200 includes a heating roll 201 and an anvil roll 202 that are arranged to face each other.
  • the heating roll 201 can heat the outer peripheral surface, and a concave portion having a slightly smaller shape than the outer shape of the absorbent article 2 is formed on the outer peripheral surface. Therefore, when the second semi-finished product P6 is in contact with the outer peripheral surface, the portion facing the concave portion in the second semi-finished product P6 is not in contact with the outer peripheral surface, so that it is not heated and is outside the concave portion in the second semi-finished product P6. Since the part which faces is in contact with the outer peripheral surface, it is heated.
  • the surrounding sealing device 200 heats the second semi-finished product P6 on the outer peripheral surface other than the recess,
  • the second semi-finished product P6 is heat-sealed and heat-sealed so that the outer edge of the second semi-finished product P6 is edged with the shape of the absorbent article 2.
  • the widening device 210 includes a plurality of pairs of widening rolls 211 and 212 that are arranged facing each other. In the present embodiment, three sets of a pair of widening rolls 211 and 212 are provided, and the widening rolls 211 and 212 are arranged in the transport direction.
  • the pair of widening rolls 211 and 212 mainly widen the portion having the cut 20S in the second semi-finished product P6 in the transverse direction. That is, the pair of widening rolls 211 and 212 are the rear part 21b of the top sheet 21, the rear part 20mb of the absorbent body 20m, and the rear part of the carrier sheet 20n in the second semi-finished product P6.
  • the part corresponding to 20 nb is widened mainly in the transverse direction.
  • the degree of widening is such that the cut 20S is slightly opened.
  • the widening is performed immediately after the cut 20S is formed with a blade, and the cut 20S may be properly cut or may not be partially cut, so that the cut 20S is cut properly. Because.
  • the reason why the plurality of pairs of widening rolls 211 and 212 are used is that the widening is performed little by little to widen the multiple cuts 20S in a well-balanced manner so that the cuts do not spread or tear.
  • the roll WR6 has a continuous release sheet FT in the form of a continuous sheet that becomes the release sheet 5, and the continuous release sheet FT is rewound by the downstream side flap fixing part forming device 220, etc. It supplies to the flap fixing
  • the bonding device 225 applies an adhesive so as to form two fixing portions 4 on one surface of the continuous release sheet FT before being supplied to the flap fixing portion forming device 220.
  • the flap fixing part forming device 220 includes a cutter roll 221 and an anvil roll 222 that are arranged to face each other, and a pressing roll 223 that is further arranged to face the anvil roll 222.
  • the flap fixing unit forming device 220 sucks the continuous release sheet FT onto the outer peripheral surface of the anvil roll 222. While being conveyed, it is cut by the cutting blade of the cutter roll 221, thereby forming the release sheet 5 having two fixing portions 4. Specifically, one fixing portion formed on one release sheet 5 is used approximately half as two adjacent flap portions of two adjacent absorbent articles.
  • the flap fixing part forming device 220 presses the release sheet 5 on the upper side of the second semi-finished product P6 while conveying the second semi-finished product P6 between the anvil roll 222 and the pressing roll 223 in the carrying direction.
  • the second semi-finished product P6 with the release sheet 5, that is, the second semi-finished product P7 is formed by pasting.
  • the conveyor belt 224 conveys the second semi-finished product P7 to the peripheral cutting device 230.
  • the peripheral cutting device 230 includes a cutter roll 231 and an anvil roll 232 that are arranged to face each other.
  • the peripheral cutting device 230 is transporting the second semi-finished product P7 while sucking it to the outer peripheral surface of the anvil roll 232. , By cutting with the cutting blade of the cutter roll 231, thereby forming individually separated absorbent articles.
  • the peripheral cutting device 230 delivers the individually separated absorbent article from the anvil roll 232 to the transfer device 240.
  • the packaging unit 400E is an apparatus or the like that forms the individual package 1, and includes a transfer device 240, folding devices 250, 260, and 270, a transverse sealing device 280, a transverse cutting device 290, a direction changing device 300, and a folding device.
  • a device 310 and a sealing device 320 are provided.
  • the roll WR7 has a continuous sheet-like continuous packaging sheet 3A that becomes the packaging sheet 3, and the continuous packaging sheet 3A is rewound by the downstream transport roll 245 or the like, thereby transferring the continuous packaging sheet 3A. It is supplied to the roll 242.
  • the bonding apparatus 244 applies an adhesive (eg, a thermoplastic resin) to one surface of the continuous packaging sheet 3A before being supplied to the transfer roll 242.
  • the transfer device 240 includes a pair of transfer rolls 241 and 242 arranged to face each other.
  • the transfer roll 241 conveys the absorbent article from the peripheral cutting device 230 while sucking it to the outer peripheral surface, and delivers it to the transfer roll 242.
  • the transfer roll 241 removes (black arrow) and discards the surrounding portion other than the shape of the absorbent article without sucking.
  • the transfer roll 242 conveys the absorbent article while sucking the outer peripheral surface to the outer peripheral surface, and the continuous packaging sheet 3A from the outside of the absorbent article so that the outer side of the absorbent article is in contact with one surface of the continuous packaging sheet 3A.
  • the absorbent article with the continuous packaging sheet 3A that is, the individual packaging body member P8 is formed by being rolled up.
  • the transfer roll 242 delivers the individual package member P8 to the transport belt 243.
  • the transport belt 243 transports the individual package member P8 to the folding device 250.
  • the folding device 250 folds the individual package member P8 along the folding line FLV1 in the individual package 1 while forming the individual package member P8 while conveying the individual package member P8 with the conveyance belt 251. Specifically, in the individual package member P8, the central portion and the back side (the side in the direction perpendicular to the paper surface of FIG. 6 toward the paper surface) of the individual package member P8 are pressed by the holding roll 253. The portion on the front side in the transverse direction (the side in the direction perpendicular to the paper surface of FIG. 6 and away from the paper surface) is folded along the folding line FLV1 by the bending member 252 (sailor).
  • the folding device 260 folds the individual packaging body member P9 along the fold line FLV2 in the individual packaging body 1 while conveying the individual packaging body member P9 by the transport belt 261 to form the individual packaging body member P10. Specifically, while holding the back side portion of the individual package member P9 near the center in the transverse direction with the holding roll 263, the front side portion of the individual package member P9 near the center in the transverse direction is bent member 262 ( (Sailor) is folded along the fold line FLV2.
  • the folding device 270 folds the individual packaging body member P10 along the fold line FLV3 in the individual packaging body 1 while conveying the individual packaging body member P10 with the transport belt 271 to form the individual packaging body member P11. Specifically, while holding the front side portion of the individual packaging body member P10 near the center in the transverse direction with the holding roll 273, the folding portion 272 ( (Sailor) is folded along the fold line FLV3.
  • the horizontal sealing device 280 includes a pair of pressing rolls 281 and 282 that are arranged to face each other.
  • the plurality of individual package members P11 continuously conveyed from the folding device 270 can be regarded as a cylindrical continuous packaging sheet 3A containing a plurality of absorbent articles arranged in the conveyance direction.
  • the pair of pressing rolls 281 and 282 seals a portion between two adjacent absorbent articles in the cylindrical continuous packaging sheet 3A in the transverse direction to form the joint portions 31 to 33 (FIG. 1).
  • the rear joint portions 31 to 33 for the individual package member P11 at the front and the front joint portions 31 to 33 for the individual package members at the rear are provided. 33 at the same time. That is, the joints 31 to 33 (FIG. 1) are formed before and after the absorbent article by two seals. Examples of the sealing method include heat fusion by heating.
  • the horizontal cutting device 290 includes a cutter roll 291 and an anvil roll 292 that are arranged to face each other, and the cutter roll 291 and the anvil roll 292 sandwich a single package member P11 and have a cylindrical shape containing a plurality of absorbent articles.
  • the continuous packaging sheet 3A is cut at the joining portions 31 to 33 to form individual packaging body members P12 in which the individual packaging body members P11 are individually independent.
  • the direction changing device 300 includes a pair of conveying belts 301 and 302, a lower pushing device 304, and a conveying belt 305.
  • the pair of conveyor belts 301 and 302 are arranged to face each other, and the upper conveyor belt 302 extends longer in the conveyance direction.
  • the pair of transport belts 301 and 302 transport the individual package member P12 in the transport direction while gripping the individual package member P12 between the pair of transport belts 301 and 302, and only the upper transport belt 302 from the middle suctions the individual package member P12. While sucking with the device 303, it is conveyed to the lower pushing device 304.
  • the lower pushing device 304 pushes and drops the individual packaging body member P12 that has reached the end of the upper conveyance belt 302 onto the conveyance belt 305 disposed below the individual packaging body member P12. After the transport belt 305, the transport direction is turned 90 degrees.
  • the folding device 310 includes a conveyor belt 311, a bending member 312 (sailor), and a bending member 313 (sailor).
  • the conveyance belt 311 conveys the individual packaging body member P12.
  • the folding member 312 folds the portion on the back side in the transverse direction (the side in the direction perpendicular to the paper surface of FIG. 6 toward the paper surface) of the individual packaging body member P12 being conveyed along the fold line FLT1 of the individual packaging body 1.
  • the individual package member P13 is formed.
  • the folding member 313 is a portion on the near side in the transverse direction (the side in a direction perpendicular to the paper surface of FIG. 6 and away from the paper surface) in the individual packaging body member P13 being folded (or being folded) by the bending member 312. Is folded along the folding line FLT2 in the individual package 1 to form the individual package member P14.
  • the sealing device 320 includes a pair of conveying belts 323 and 324, a cutter roll 321, and an anvil roll 322.
  • the roll WR8 has a continuous sheet-like continuous tape TP for the lead tape 9, and the continuous tape TP is rewound by the cutter roll 321 and the anvil roll 322 on the downstream side. 321 and anvil roll 322 are supplied.
  • the pair of conveying belts 323 and 324 are arranged to face each other, and the lower conveying belt 324 extends longer in the conveying direction.
  • the pair of transport belts 323 and 324 transport the individual package member P14 in the transport direction while gripping the individual package member P14 between the pair of transport belts 323 and 324, and only the lower transport belt 324 transports from the middle to the end thereof. .
  • the cutter roll 321 and the anvil roll 322 are cut by the cutting blade of the cutter roll 321 while transporting the continuous tape TP while sucking the continuous tape TP to the outer peripheral face of the anvil roll 322, and lead tape 9 on the outer peripheral face of the anvil roll 322. Form. Then, the lead tape 9 on the outer peripheral surface of the anvil roll 322 is pressed against a predetermined position on the upper surface of the individual package member P14 on the transport belt 324 to form the individual package P15.
  • the present manufacturing method includes an absorbent body forming step, a first semi-finished product forming step, a second semi-finished product forming step, an absorbent article forming step, and a packaging step. I have.
  • the absorber forming process will be described with reference to FIG. 4 and FIGS. 7A to 7C and FIGS. 12A to 12B.
  • the rotary drum 111 communicates with the negative pressure chamber 111N in the pattern plate 112.
  • the stacked fiber material is deposited in the groove, and the stacked body 50 is formed in the groove.
  • the fiber stack 50 is substantially an absorbent body because it has a shape in which a single absorbent body is continuously connected in the circumferential direction.
  • the part 50a corresponding to the absorption center area STA of the absorber 20 is higher in bulk than the surrounding part and is formed thick.
  • the continuous auxiliary sheet SS in the form of a continuous sheet is rewound from the roll WR1, and is conveyed in a state where tension is applied in the conveying direction by the conveying belt 115.
  • An adhesive is applied to one surface of the continuous auxiliary sheet SS.
  • the fiber stack 50 separated from the pattern plate 112 is attached on one surface of the continuous auxiliary sheet SS on the conveyor belt 115.
  • stacked on the continuous auxiliary sheet SS is formed.
  • the absorber member P1 is substantially an absorber.
  • the absorber member P1 is transported in the transport direction, particularly in a state where tension is applied to the continuous auxiliary sheet SS, while being sucked by the transport belt 115.
  • the continuous carrier sheets CS1 (with stretchability) and CS2 (without stretchability) are rewound from the rolls WR2a and WR2b, and tension is applied to the transport belt 115 in the transport direction. Supplied in a dry state.
  • the continuous carrier sheet CS1 does not expand during conveyance.
  • An adhesive is applied to one surface of the continuous carrier sheets CS1 and CS2.
  • One surface of the continuous carrier sheets CS1 and CS2 is pressed against the upper surface of the absorber member P1 being conveyed by the conveyor belt 115, whereby the continuous carrier sheets CS1 and CS2 are attached to the absorber member P1.
  • the continuous carrier sheet CS1 is stuck as it is in an unstretched state.
  • the absorber member P2 by which the continuous carrier sheets CS1 and CS2 were laminated
  • the absorber member P2 is substantially an absorber. At this time, as shown in FIG.
  • the absorbent member P2 corresponds to the continuous auxiliary sheet SS, the fiber stack 50, the continuous carrier sheet CS1, and the auxiliary sheet, the absorber main body 20m, and the carrier sheet 20n.
  • the step of joining the continuous carrier sheet CS1 to the absorbent member P1 can be regarded as an attaching step of attaching the stretchable member (continuous carrier sheet CS1) to a partial region of the absorber (absorbent member P1). it can.
  • the absorber member P ⁇ b> 2 is transported in a state where tension is applied in the transport direction by the transport belt 115, and is supplied to the pressing device 130.
  • the absorbent member P2 conveyed by the conveying belt 115 is sandwiched and pressed between the pressing roll 131 and the anvil roll 132.
  • the absorbent member P2 is formed to a desired thickness and adjusted to a desired fiber density (desired volume).
  • the portion corresponding to the absorption center region of the absorber is formed to be bulky (thick) so that the absorption power does not become too low.
  • the pressed absorbent member P ⁇ b> 2 is transported in a state where tension is applied in the transport direction by the transport belt 133, and is supplied to the break forming device 140.
  • the absorbent member P2 transported by the transport belt 133 is sandwiched between the anvil roll 141 and the cut roll 142 to form a plurality of cuts 20S.
  • the absorber member P3 is substantially an absorber.
  • an absorbent member P3 having a plurality of cuts 20S is obtained.
  • the plurality of cuts 20S are formed in a region corresponding to the rear portion 20mb excluding the absorption center region STA of the absorbent body main body portion 20m in the absorbent member P1 (stacked fiber body 50 + continuous auxiliary sheet SS). . That is, as shown in FIG.
  • the cut forming device 140 inserts a cutting blade from the continuous auxiliary sheet SS side so that the continuous auxiliary sheet SS and the stacked fiber are formed.
  • a cut 20S is formed in the body 50.
  • the step of forming the cut 20S in the absorbent member P3 can be regarded as a cut forming step of forming a cut (cut 20S) in a partial region of the absorber (absorber member P3). However, no cut is formed in the continuous carrier sheets CS1 and CS2.
  • the absorbent member P3 is transported by the transport belt 143 with tension applied in the transport direction, and is supplied to the cutting device 150.
  • the continuous carrier sheet CS1, the stacking body 50, and the continuous auxiliary sheet SS are orthogonal to each other in the direction in which the continuous carrier sheet CS1, the stacking body 50, and the continuous auxiliary sheet SS can be extended. Does not stretch.
  • the continuous carrier sheet CS1 elastic member
  • the cut 20S is formed in the continuous auxiliary sheet SS and the absorber member P2 while preventing the continuous carrier sheet CS1 from being cut from the other side of the partial region of the absorber member P2.
  • the cutting blade of the cut forming device 140 is made to enter the absorbent member P2 in order to form the cut 20S, the peripheral portion of the cut 20S of the absorbent member P2 may lose its shape depending on the state of entry of the cutting blade. There is a fear.
  • the absorbent member P2 before the cut 20S is formed in the absorbent member P2, the absorbent member P2 is fixed by pasting the continuous carrier sheet CS1, and the continuous carrier sheet CS1.
  • the cut line 20S is formed without cutting.
  • the absorbent body member P3 (substantially absorbent body) has extensibility in the transverse direction, that is, can extend in the transverse direction. become. In other words, the absorbent member P3 is transported with the direction intersecting the direction in which the cut 20S can extend (transverse direction) as the transport direction.
  • the direction in which the cut 20S of the absorbent member P3 can extend and the conveying direction are the same, the cut 20S is plastically extended, and the absorbent member P3 is deformed or broken, or the absorbent member There is a possibility that inconveniences such as it becomes difficult to process the absorbent member P3 due to plastic extension of P3.
  • the direction intersecting the direction in which the cut 20S can extend is set as the transport direction. Accordingly, it is possible to reliably prevent the absorbent member P3 from being plastically stretched or torn during transportation, and to prevent the absorbent member P3 from becoming difficult to process. Thereby, the absorber 20 which can be expanded-contracted can be produced reliably.
  • the continuous carrier sheet CS1 (stretchable member) in the absorbent member P3 (substantially absorber) is pasted and the region in which the cut 20S is formed overlap
  • the adhesive member P1 and the continuous carrier sheet CS1 are attached with an adhesive.
  • the adhesive is applied to one surface of the continuous carrier sheet CS1, and one surface of the continuous carrier sheet CS1 is pressed against the upper surface of the absorbent member P1, thereby the continuous carrier sheet CS1. Is affixed to the absorbent member P1.
  • the region where the continuous carrier sheet CS1 is pasted to the region where the cut 20S is formed in the absorbent member P3 there can be various methods such as (thermal) pressure bonding and adhesion.
  • the bonding is weak, the two may be separated from each other during conveyance, and the region where the cut 20S is formed may be plastically extended or broken. Therefore, in this Embodiment, the area
  • the absorbent member P3 and the continuous carrier sheet CS1 are more reliably joined, and even if the absorbent member P3 is being conveyed, the region where the cut 20S of the absorbent member P3 is not separated from the continuous carrier sheet CS1, and the cut 20S is appropriate. Can be maintained in a simple shape. Thereby, the absorber 20 which can be expanded-contracted can be produced reliably.
  • the absorbent body member P3 transported by the transport belt 143 is individually cut by the cutting blade of the cutter roll 151 while being sucked and transported to the outer peripheral surface of the anvil roll 152, and the absorbent body.
  • the absorbent member P3 is separated into 20 shapes.
  • the absorber member P3 is an absorber and is delivered to the transport roll 164.
  • the continuous surface sheet TS in the form of a continuous sheet is rewound from the roll WR3, and a gear stretching process is performed by the gear stretching device 160 to form a stretchable and stretchable continuous sheet.
  • the continuous surface sheet TS immediately after being rewound from the roll WR3 can be referred to as a raw material continuous sheet for forming the continuous surface sheet TS such as extensibility.
  • the stretchability is expressed in the portion TS1 corresponding to the rear portion 21b of the topsheet 21, and the stretchability is not expressed in the portion TS2 corresponding to the front portion 21a.
  • the stretched continuous surface sheet TS is supplied in a state where an adhesive is applied to one surface and tension is applied to the transport belt 165 in the transport direction. At this time, since the transport direction is orthogonal to the extendable / contractable direction, the continuous surface sheet TS does not expand during the transport.
  • the transport belt 165 the surface on the continuous auxiliary sheet SS side of each absorbent member P3 supplied from the transport roll 164 is pressed against one surface of the continuous surface sheet TS in the non-stretched state.
  • Each absorber member P3 is affixed on the continuous surface sheet TS. Thereby, as shown in FIG.7 (D), the absorber member P3 with continuous surface sheet TS, ie, 1st semi-finished product PA4, is formed.
  • the first semi-finished product P4 is transported in a state where tension is applied in the transport direction by the transport belt 165, and is supplied to the pressing device 170.
  • the “first semi-finished product” refers to a member in which the continuous surface sheet TS is joined to the absorbent member P3 (absorber), and may be subjected to other processing such as pressing.
  • the first semi-finished product P4 conveyed by the conveying belt 165 is sandwiched between the squeezing roll 171 and the anvil roll 172, and the squeezing part 26 is formed. Thereby, the 1st semi-finished product P4 which has the pressing part 26 is formed.
  • the first semi-finished product is conveyed in a state where tension is applied in the conveying direction by the conveying belt 184, and is supplied to the second semi-finished product forming unit 400C.
  • the continuous back sheet BS unwound from the roll WR4 is subjected to a gear stretching process by the pair of gear rolls 181 and 182, and formed into a stretchable and stretchable continuous sheet.
  • the continuous back sheet BS immediately after being rewound from the roll WR4 can be referred to as a raw material continuous sheet for forming the continuous back sheet BS such as extensibility.
  • stretchability is exhibited in the portion BS1 corresponding to the rear portion 22b of the backsheet 22, and stretchability is not exhibited in the portion BS2 corresponding to the front portion 22a.
  • the continuous back sheet BS after stretching is supplied between the pair of transport rolls 185 and 186 in a state where tension is applied in the transport direction. At this time, since the transport direction is orthogonal to the extendable / contractable direction, the continuous back sheet BS does not extend during the transport.
  • the first semi-finished product P4 having an adhesive applied to the upper surface is supplied from the transport belt 184.
  • the continuous back sheet BS is pressed against the upper surface of the first semi-finished product P4 in a non-extended state, and the continuous back sheet BS is applied to the first semi-finished product P4. Pasted in a non-stretched state.
  • the 2nd semi-finished product P5 with continuous back surface sheet BS is formed.
  • description of the pressing part 26 is abbreviate
  • the second semi-finished product P5 is transported in a state where tension is applied in the transport direction by the transport belt 187, and is supplied to the absorbent article forming unit 400D.
  • the “second semi-finished product” refers to the first semi-finished product to which the continuous back sheet BS is joined, and a release sheet is attached or other processing such as heat sealing is applied. Also good.
  • the process of affixing the absorbent member P3 to the continuous surface sheet TS and the process of affixing the continuous back sheet BS to the first semi-finished product P4 (including the absorber member P3) can be combined into a stretchable member (carrier sheet CS1).
  • a liquid-impermeable back sheet (continuous back sheet BS) faces one side of the absorbent member P3 where the pasted area and the area where the cut (cut 20S) is formed overlap at least partially, It can be said that the absorber is sandwiched between the back sheet and the top sheet so that the liquid-permeable top sheet (continuous top sheet TS) faces the other surface of the absorbent member P3.
  • the absorbent article forming step will be described with reference to FIGS. 5 and 8B to 8C.
  • the continuous release sheet CT unwound from the roll WR5 is coated with an adhesive in a predetermined shape on one surface and cut into a predetermined size by the cutter roll 191 and the anvil roll 192.
  • the release sheet 7 is obtained.
  • the release sheet 7 is supplied between the anvil roll 192 and the pressing roll 193.
  • the second semi-finished product P5 is supplied from the conveyor belt 187.
  • the peeling sheet 7 is pressed by the upper surface of the 2nd semi-finished product P5, and the peeling sheet 7 is affixed on the 2nd semi-finished product P5.
  • a second semi-finished product P5 with the release sheet 7, that is, a second semi-finished product P6 is formed.
  • the description of the release sheet 7 is omitted in the drawings after FIG. 8B, and only the fixing portion 6 of the adhesive applied to the release sheet 7 is described.
  • the second semi-finished product P ⁇ b> 6 is transported by the transport belt 194 while being tensioned in the transport direction and supplied to the peripheral sealing device 200.
  • the second semi-finished product P6 conveyed by the conveying belt 194 is supplied between the heating roll 201 and the anvil roll 202 and heated by the heating roll 201, so that the shape of the absorbent article 2 is increased. It is heat-sealed so that it borders. Thereby, the heat-sealed second semi-finished product P6 is formed. An absorber is contained inside the heat seal. The heat-sealed second semi-finished product P6 is conveyed to the widening device 210 with tension applied in the conveyance direction.
  • the second semi-finished product P6 conveyed from the peripheral sealing device 200 is supplied between a plurality of sets of widening rolls 211, 212, and each of the multiple sets of pair of widening rolls 211, 212.
  • the region in which the plurality of cuts 20 are formed is gradually widened in the transverse direction so that the cuts 20S are properly cut. Thereby, smooth expansion and contraction of the second semi-finished product P6 can be ensured.
  • the second semi-finished product P6 is transported by the transport belt 213 to the flap fixing part forming device 220 with tension applied in the transport direction.
  • region where the continuous carrier sheet CS1 (elastic member) in the absorber member P3 (substantially absorber) in the 2nd semi-finished product P6 was affixed by the widening apparatus 210.
  • the area where the cut 20S is overlapped is widened in the transverse direction intersecting the conveying direction in which the cut 20S extends.
  • the portion where the absorbent member P3 is not completely cut or the fibers that have been cut once are entangled again. There may be a portion where weak binding occurs. When it becomes so, there exists a possibility that appropriate stretchability cannot be provided to the absorber member P3.
  • the region where the region where the continuous carrier sheet CS1 is pasted and the region where the cut 20S is overlapped is widened in the transverse direction intersecting the conveying direction in which the cut 20S extends. .
  • the cut 20S that is not completely cut, or the portion that has been cut once, but the fibers are entangled again and weak bonds are combined, can be reliably cut.
  • the region where the cut 20S is formed is reinforced by the region where the continuous carrier sheet CS1 is attached, the cut 20S is not plastically deformed.
  • the absorbent member P3 can be reliably extended.
  • the absorber 20 that can be expanded and contracted can be reliably produced.
  • the continuous release sheet FT that is unwound from the roll WR6 is coated with an adhesive on one surface and cut into a predetermined size by the cutter roll 221 and the anvil roll 222.
  • the release sheet 5 is obtained.
  • the release sheet 5 is supplied between the anvil roll 222 and the pressing roll 223.
  • the second semi-finished product P6 is transported from the transport belt 213.
  • the peeling sheet 5 is pressed by the upper surface of the 2nd semi-finished product P6, and the peeling sheet 5 is affixed on the 2nd semi-finished product P6.
  • the 2nd semi-finished product P7 with the peeling sheet 5 is formed.
  • the second semi-finished product P7 is transported by the transport belt 224 to the peripheral cutting device 230 in a state where tension is applied in the transport direction.
  • the second semi-finished product P7 transported by the transport belt 224 is individually cut by the cutting blade of the cutter roll 231 while being sucked and transported to the outer peripheral surface of the anvil roll 232, and absorbs. It becomes the 2nd semi-finished product P7 isolate
  • the absorbent article is transferred from the anvil roll 232 to the transfer device 240.
  • This process can be referred to as a cutting process in which the laminated absorbent member and the stretchable continuous sheet are cut out to form the absorbent body and the stretchable sheet.
  • the packaging process will be described with reference to FIG. 5 to FIG. 6 and FIG. 8 (D) to FIG.
  • the continuous sheet-like continuous packaging sheet 3 ⁇ / b> A unwound from the roll WR ⁇ b> 7 is wound on the transfer roll 242 with an adhesive applied to one surface.
  • the absorbent article conveyed from the peripheral cutting device 230 is conveyed while being sucked to the outer peripheral surface of the transfer roll 241 and delivered to the transfer roll 242.
  • the absorbent article with 3 A of continuous packaging sheets, ie, the individual packaging body member P8, is formed.
  • the individual package member P8 is transported to the folding device 250 in the transport direction by the transport belt 243.
  • the individual package member P8 shown in FIG. 9A conveyed in the conveyance direction by the conveyance belt 243 is folded along the fold line FLV1 in the individual package 1 while being conveyed by the conveyance belt 251.
  • the individual package member P9 is formed.
  • details of the absorbent article 53 are omitted in the drawings after FIG.
  • the individual package member P9 conveyed in the conveyance direction by the conveyance belt 251 is folded along the fold line FLV2 in the individual package 1 while being conveyed by the conveyance belt 261, and FIG.
  • the individual package member P10 is formed as shown in (C).
  • the individual package member P10 conveyed in the conveyance direction by the conveyance belt 261 is folded along the fold line FLV3 in the individual package 1 while being conveyed by the conveyance belt 271.
  • FIG. The individual package member P11 is formed as shown in (D).
  • the folding devices 250 and 260 described above are folded at the highly extensible portions of the absorbent body 20, the top sheet 21, and the back sheet 22 of the absorbent article 2. Since the portion having high extensibility has low rigidity and is easy to bend, the folding devices 250 and 260 can be easily and reliably folded when the absorbent body 20, the top sheet 21, and the back sheet 22 are folded. As a result, problems such as misalignment of the bending position can be suppressed, and it is possible to prevent a situation in which the product is distorted or dimensional variation occurs when the absorbent article is finally completed.
  • the horizontal sealing device 280 the portion between the absorbent articles adjacent to each other in the cylindrical continuous packaging sheet 3A is sealed in the transverse direction by the pair of pressing rolls 281 and 282 of the horizontal sealing device 280, and the individual packaging body Joining portions 31 to 33 (FIG. 1) of the member P11 are formed. However, sealing is performed twice for each of the front and rear in the conveyance direction of the absorbent article.
  • the individual package member P11 conveyed from the transverse sealing device 280 is cut in the transverse direction at the joint portions 31 to 33. Thereby, as shown to FIG. 10 (A), the individual package body member P12 is formed.
  • the individual package member P12 cut by the transverse cutting device 290 is conveyed in the conveying direction while being gripped between the pair of conveying belts 301 and 302, and only the upper conveying belt 302 is halfway from the middle. It is conveyed to the end.
  • the individual wrapping member P12 that has reached the end of the upper conveying belt 302 is pushed down by the lower pushing device 304 onto the conveying belt 305 disposed therebelow.
  • the conveyor belt 305 conveys the individual package member P12 to the folding device 310.
  • the conveyance direction turns 90 degrees and is conveyed in the longitudinal direction of the absorbent article 2. In this case, since the absorbent article 2 is packaged in the packaging sheet 3, there is no possibility that the extensible member is stretched during conveyance.
  • the individual package member P12 conveyed in the conveyance direction by the conveyance belt 311 is folded along the fold line FLT1 in the individual package 1 while being conveyed by the conveyance belt 311, and the individual package member P13. It becomes. That is, as shown in FIG. 10 (B), in the individual package member P12, the three portions 3a, 3b, and 3c that are partitioned by the broken lines FLT1 and FLT2 and are arranged in the transverse direction overlap the portion 3b. The one end 3e1 in the transverse direction of the individual package member P12 is positioned on the portion 3b. Further, the individual package member P13 is folded along the fold line FLT2 in the individual package 1 to become an individual package member P14.
  • the portion 3c overlaps the portion 3a on the portion 3b, and the other end 3e2 in the transverse direction of the individual package member P13 is positioned on the portion 3a.
  • the individual package member P ⁇ b> 14 is transported while being gripped by the transport belts 323 and 324.
  • the continuous tape TP unwound from the roll WR8 is cut into a predetermined size by the cutter roll 321 and the anvil roll 322 to become the lead tape 9.
  • the lead tape 9 is supplied to the individual package member P14 on the transport belt 324.
  • the individual packaging body member P14 is attached to the lead tape 9 from the anvil roll 322 at a predetermined position on the upper surface thereof, and becomes an individual packaging body P15 as shown in FIG.
  • the packaged absorbent article is manufactured.
  • the absorber (absorber member P3) may be plastically stretched or torn off while the absorber (absorber member P3) is being conveyed. Therefore, the region where the cut 20S is formed by the absorber (absorber member P3) is reinforced by the continuous carrier sheet CS1 which is a stretchable member. Therefore, even if the absorber (absorber member P3) expands during conveyance, it can be contracted and restored to its original state, and can be prevented from being broken without being excessively stretched.
  • the stretchability of the absorber (absorbent member P3) can be reinforced by reinforcing with the continuous carrier sheet CS1. Thereby, the absorber which can be expanded-contracted in the direction which cross
  • the absorbent body is formed from the one surface side of the partial region of the absorbent member P2.
  • the continuous carrier sheet CS1 may be attached from at least one side of one surface or the other surface of a partial region of the absorbent member P2.
  • the carrier sheet supply device 120 is arranged on the downstream side in the transport direction from the cut forming device 140.
  • the function of the continuous carrier sheet CS1 may be deteriorated.
  • a cut is formed in the absorbent member P2. Therefore, there is no possibility of cutting the continuous carrier sheet CS1 for reinforcing the absorbent member P2. That is, the cut 20S can be formed in the absorbent member P2 without causing a cut in the continuous carrier sheet CS1. Thereby, the absorber 20 that can be expanded and contracted by the carrier sheet CS1 can be reliably produced.

Landscapes

  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
PCT/JP2016/080873 2015-12-29 2016-10-18 吸収性物品の製造方法 WO2017115535A1 (ja)

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WO2023127214A1 (ja) * 2021-12-27 2023-07-06 大王製紙株式会社 個装吸収性物品

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WO2022044964A1 (ja) * 2020-08-28 2022-03-03 ユニ・チャーム株式会社 吸収性物品包装体の製造方法、及び、吸収性物品包装体

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JPH09504471A (ja) * 1993-10-22 1997-05-06 ザ、プロクター、エンド、ギャンブル、カンパニー 吸収材ゲル粒子の多孔性マクロ構造を有する吸収材材料
JP2003517882A (ja) * 1999-12-21 2003-06-03 ザ、プロクター、エンド、ギャンブル、カンパニー 孔のある積層ウェブを含む使い捨ての物品
JP2004533307A (ja) * 2001-07-05 2004-11-04 エスシーエー・ハイジーン・プロダクツ・アーベー 改善された適合性と強化された吸収容量を持つ吸収性物品及びこの吸収性物品を製造する方法
JP2008149015A (ja) * 2006-12-19 2008-07-03 Uni Charm Corp 吸収シート、及び該吸収シートを用いた使い捨ておむつ

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EG20368A (en) * 1993-07-22 1999-01-31 Procter & Gamble Extensible absorbent article having less extensible barriers
JP3959339B2 (ja) * 2002-11-12 2007-08-15 ユニ・チャーム株式会社 吸収性物品
US8246593B2 (en) * 2003-07-03 2012-08-21 The Procter & Gamble Company Sanitary napkin for dynamic body fit

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JPH09504471A (ja) * 1993-10-22 1997-05-06 ザ、プロクター、エンド、ギャンブル、カンパニー 吸収材ゲル粒子の多孔性マクロ構造を有する吸収材材料
JP2003517882A (ja) * 1999-12-21 2003-06-03 ザ、プロクター、エンド、ギャンブル、カンパニー 孔のある積層ウェブを含む使い捨ての物品
JP2004533307A (ja) * 2001-07-05 2004-11-04 エスシーエー・ハイジーン・プロダクツ・アーベー 改善された適合性と強化された吸収容量を持つ吸収性物品及びこの吸収性物品を製造する方法
JP2008149015A (ja) * 2006-12-19 2008-07-03 Uni Charm Corp 吸収シート、及び該吸収シートを用いた使い捨ておむつ

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Publication number Priority date Publication date Assignee Title
WO2023127214A1 (ja) * 2021-12-27 2023-07-06 大王製紙株式会社 個装吸収性物品

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CN108430410A (zh) 2018-08-21
CN108430410B (zh) 2019-09-03
JP2017119050A (ja) 2017-07-06

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