WO2017097056A1 - 一种砂光机 - Google Patents

一种砂光机 Download PDF

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Publication number
WO2017097056A1
WO2017097056A1 PCT/CN2016/103864 CN2016103864W WO2017097056A1 WO 2017097056 A1 WO2017097056 A1 WO 2017097056A1 CN 2016103864 W CN2016103864 W CN 2016103864W WO 2017097056 A1 WO2017097056 A1 WO 2017097056A1
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WO
WIPO (PCT)
Prior art keywords
sanding
disc
roller
abrasive cloth
grinding
Prior art date
Application number
PCT/CN2016/103864
Other languages
English (en)
French (fr)
Inventor
王超
Original Assignee
王超
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 王超 filed Critical 王超
Priority to DE112016003052.5T priority Critical patent/DE112016003052T5/de
Publication of WO2017097056A1 publication Critical patent/WO2017097056A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B19/24—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground of wood, e.g. furniture
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power

Definitions

  • the invention relates to the field of woodworking machinery technology, and more particularly to a sanding machine.
  • Sanding refers to the physical removal of materials, such as unevenness, uneven thickness, and non-compliance with the process requirements, such as sanding cloth, grinding wheel, sandpaper, etc., to make it more smooth and even, uniform thickness.
  • Sanding machine is the mechanical equipment used in sanding work. In woodworking machinery, profiled surface sander is the most common one. It is suitable for solid wood, medium and high density fiberboard with concave and convex surface and plane. The surface of various materials is fine sanding and primer sanding.
  • the structure is mainly composed of a frame, a motor, a plane conveyor belt and a sanding wheel disposed above the plane conveyor belt.
  • the sanding wheel is generally horizontally arranged, and The conveying direction of the flat conveyor belt is vertical, and the sanding wheel contacts the surface of the workpiece during the processing to perform the sanding operation.
  • the work efficiency is low and the production cost is high, which seriously restricts the furniture production industry. development of.
  • the object of the present invention is to provide a sanding machine which is not only simple in structure, stable in transmission, high in processing precision and high in production efficiency, in order to solve the deficiencies of the prior art.
  • a sanding machine comprising a frame and a conveying device disposed thereon, wherein the conveying device is provided with an abrasive cloth grinding device, a disc grinding device and The multi-roll grinding device; the sanding device, the disc grinding device and the multi-roll sanding device have a gauze sanding mechanism, and the sanding mechanism of the sanding device comprises a forward rotation and a reverse rotation, and the abrasive sanding mechanism comprises a motor driven operation.
  • the sanding body and the plurality of sets of abrasive cloth strips mounted on the sanding body, the abrasive cloth strip assembly comprises a brush strip and a plurality of sanding strips of different sanding precisions respectively arranged on both sides of the brush strip, forming and sanding
  • the coarse sand surface corresponding to the forward rotation of the main body and the fine sand surface corresponding to the reversal of the sanding main body realize the coarse sanding light when the sanding body is rotating forward, the fine sanding light when inverting, or form the corresponding smoothing of the sanding body.
  • the fine sand surface and the coarse sand surface corresponding to the sanding body reversal realize the fine sanding light when the sanding body is rotating forward, and the coarse sanding light when inverting.
  • the abrasive cloth sanding device comprises a split lifting mechanism vertically disposed above the conveying device, a sanding sanding mechanism disposed perpendicularly to the conveying direction, and the sanding sanding mechanism is sanded by a chain plate sanding cloth.
  • the structure, the chain plate sanding sanding structure comprises a synchronous sprocket transmission mechanism and a sprocket fixing bracket, the synchronous sprocket transmission mechanism is mounted on the sprocket fixing bracket, and the synchronous sprocket transmission mechanism comprises a driving wheel set, a driven wheel set and a connection active
  • the crawler belt between the wheel set and the driven wheel set, the motor is connected to drive the driving wheel set, the track surface is arranged with a plurality of fixed blocks in sequence, and the abrasive cloth strip assembly is mounted on the fixed block; the surface of the fixed block is provided with the abrasive cloth strip and the hair
  • the trapezoidal groove corresponding to the brush strip, the corresponding sand cloth strip and the end of the brush strip are snap-fitted into the trapezoidal slot;
  • the sanding sanding mechanism is connected with the split lifting mechanism, and is driven and moved by the split lifting mechanism.
  • the abrasive cloth strip and the brush strip in the abrasive cloth strip assembly of the abrasive cloth sanding mechanism can be replaced individually or in whole, and the abrasive cloth is The strip and the brush strip are combined in such a way that when the workpiece is sanded, the concave or convex pattern is all contacted and sanded in place.
  • the disc grinding device comprises a split lifting mechanism 2 disposed vertically above the conveying device, and at least one row of disc grinding mechanisms driven and connected by the split lifting mechanism.
  • the disc grinding mechanism is arranged in each row.
  • the grinding disc assembly, the grinding disc assembly is driven by a motor 2, the grinding disc assembly comprises a grinding disc base as a sanding main body of the gauze sanding mechanism 2, a rotating shaft 2 and a transmission mechanism 2, the grinding disc base is fixed at the end of the rotating shaft, and passes through the transmission mechanism Second, it is connected with the motor two, and the second driving of the grinding disc is rotated by the motor to polish the surface of the workpiece;
  • the base of the grinding disc is a disc structure, and the bottom surface thereof is provided with a clamping position corresponding to the gauze strip assembly.
  • the clamping position 2 extends outward from the central portion of the disc, and a certain angle is formed between the adjacent two clamping positions.
  • the multi-roll sanding device comprises a split lifting mechanism three arranged vertically above the conveying device, a straight roller grinding mechanism driven by the split lifting mechanism three connection, and the straight roller grinding mechanism comprises the following steps arranged along the conveying direction of the conveying device.
  • the sanding roller comprises a straight roller, a rotating shaft 3 and a transmission mechanism 3 as a sanding body of the sanding and sanding mechanism 3, and the transmission mechanism 3 and the motor
  • the abrasive cloth strip assembly is arranged along the surface of the straight roller, and the straight roller is provided with a clamping position of the gauze strip assembly, and the clamping three are arranged in parallel with each other.
  • a blowing device is disposed under the conveying device, and a blowing port corresponding to the blowing device is disposed below, and/or laterally, and/or above the sanding device, the disc grinding device and the multi-roll sanding device, so that the workpiece is
  • the dust generated by the sanding process can be blown off in time, which not only improves the processing progress, but also prolongs the service life of the equipment.
  • the air blowing device adopts a blowing air compressor, and two sides of the sanding sanding mechanism are respectively provided with a blowing air passage, the air blowing passage is connected with the air blowing air compressor, the end of the blowing passage is provided with a wind nozzle, and the air outlet is located on the wind nozzle. Apply pressure to the abrasive cloth.
  • the conveying device is connected with a platform lifting system for driving the lifting thereof, and the platform lifting system is fixed on the frame.
  • the conveying device comprises a conveying bracket and a driving roller shaft arranged on the conveying bracket, a driven roller shaft, a conveying belt wound around the main and driven roller shafts, a motor driving device connected to drive the driving roller shaft, and the platform lifting
  • the system includes a pressure cylinder that connects to lift the conveyor bracket.
  • the upper part of the conveyor belt is provided with a plurality of sets of pressing rollers along the conveying direction thereof, and two ends of the pressing roller are respectively provided with fixing supports, the upper and lower adjusting mechanisms are arranged on the fixed supporting seats, and the upper and lower adjusting mechanisms are connected with the roller shafts of the pressing rollers. Used to adjust the distance between the pressure roller and the conveyor belt.
  • the upper and lower adjustment mechanism includes a slot and an adjusting screw disposed on the fixed support, one end of the roller shaft is inserted into the slot and can move up and down along the slot, and the adjusting screw passes through the upper part of the fixed bracket and the end of the roller shaft Threaded connection, the upper and lower position adjustment of the pressure roller can be realized by turning the adjusting screw.
  • the utility model comprises a fixing seat which is arranged on two sides of the sanding sanding mechanism, a sliding seat which is arranged on the fixing seat, a vertically arranged screw rod connected between the movable seat and the sliding seat, and a transmission gear matched with the screw rod, There is a connecting rod between the sliding seats on both sides, the sanding and sanding mechanism is suspended below the sliding seats on both sides, and the transmission gear is driven by the motor or the rotating hand wheel to realize the adjustment of the upper and lower positions of the sliding seat, thereby realizing the height of the sanding and polishing mechanism. Adjustment
  • the split lifting mechanism 2, the split lifting mechanism 3 and the split lifting mechanism 1 have the same structure.
  • the invention adopts an abrasive cloth grinding device, a disc grinding device and a multi-roll grinding device in the conveying direction on the frame, and each device can realize the forward and reverse running, combined with the special combination of the abrasive cloth strip and the brush strip,
  • the sanding body can be polished in both forward and reverse directions to meet the sanding requirements of different precisions, and solve the difficult problems that have been difficult to solve in the prior art.
  • the abrasive cloth grinding device, the disc grinding device and the multi-roll grinding device of the invention form a plurality of sanding stations, and each station can be operated separately and can be adjusted, and different precision processing can be realized according to different workpiece processing requirements. Satisfy the existing woodworking sanding requirements; and each part of the sanding station can be operated separately, but at the same time complement each other. As a main body of woodworking sanding, it runs smoothly and has high processing precision. Compared with the prior art, the production cost is greatly reduced and the production efficiency is improved.
  • the abrasive cloth strip and the brush strip in the abrasive cloth strip assembly used in the invention can basically cover the sanded or raised pattern in the sand when the workpiece is sanded, and the wind is set in the outer side of the sanding device.
  • the nozzle provides high-pressure air through the air compressor, and applies pressure to the abrasive cloth to ensure that it can be closely attached to the surface of the workpiece, thereby solving the problem of the surface of a complicated workpiece such as a profiled surface or a concave surface that cannot be sanded in the prior art.
  • the spacing between the conveying device of the invention and the abrasive cloth grinding device, the disc grinding device and the multi-roll grinding device can be adjusted, can adapt to the processing requirements of workpieces with different thicknesses, and the adjustment is quite convenient.
  • Figure 1 is a schematic view of the structure of the present invention
  • FIG. 2 is a schematic structural view of an abrasive cloth polishing device of the present invention.
  • Figure 3 is a schematic structural view of a disc grinding device of the present invention.
  • Figure 4 is a schematic view showing the structure of the multi-roll grinding device of the present invention.
  • Figure 5 is a schematic structural view of a conveying device of the present invention.
  • Figure 6 is a schematic structural view of a split lifting mechanism of the present invention.
  • Figure 7 is a schematic structural view of a split lifting mechanism of the present invention.
  • Figure 8 is a schematic view showing the structure of the lifting platform system of the present invention.
  • the present invention is a sanding machine comprising a frame 1 and a conveying device 2 disposed thereon.
  • the conveying device 2 is provided with an abrasive cloth sanding device 3, a disk grinding device 4 and a multi-roller.
  • the sanding device 5; the sanding device 3, the disc grinding device 4 and the multi-roll sanding device 5 use a gauze sanding mechanism, and the direction of movement of the sanding sanding mechanism includes forward rotation and reverse rotation to form a forward rotation with the sanding body.
  • the abrasive cloth sanding device 3 comprises a split lifting mechanism 3-1 vertically disposed above the conveying device, a sanding sanding mechanism 3-2 disposed perpendicularly to the conveying direction, and the abrasive sanding mechanism 3-2 includes driving by the motor.
  • the strips, the abrasive strips and the brush strips can be replaced individually or in whole, and the combination of the abrasive strips and the brush strips can be used to sand all the concave or convex patterns in place when sanding the profiled surface workpiece.
  • the sanding and sanding mechanism adopts a chain plate sanding sanding structure, and the sanding sanding mechanism is connected with the split lifting mechanism, and is driven and moved by the split lifting mechanism.
  • the sanding sanding mechanism 3-2 includes a synchronous sprocket transmission mechanism and a sprocket fixing bracket as the sanding main body 3-21, the synchronous sprocket transmission mechanism is mounted on the sprocket fixing bracket, and the synchronous sprocket transmission mechanism includes the driving wheel set The driven wheel set and the crawler belt connected between the driving wheel set and the driven wheel set, the motor is connected to drive the driving wheel set, the track surface is arranged with a plurality of fixed blocks in sequence, and the abrasive cloth strip assembly 3-22 is mounted on the fixed block.
  • the surface of the fixing block is provided with a trapezoidal groove corresponding to the abrasive cloth strip and the brush strip, and the ends of the corresponding abras
  • the disc sharpening device 4 includes a split lifting mechanism 4-1 vertically disposed above the conveying device 2, and at least one row of disc grinding mechanisms 4-2 driven and connected by the split lifting mechanism 2, and each row of discs is ground.
  • the mechanism is provided with a plurality of grinding disc assemblies, and the grinding disc assembly is driven by the motor 2.
  • the grinding disc assembly comprises a grinding disc base 4-21 as a sanding main body of the gauze sanding mechanism 2, a rotating shaft 2-22 and a transmission mechanism 2-4- 23, the grinding disc base is fixed at the end of the rotating shaft, and is connected with the motor two through the transmission mechanism 2, and the second driving of the grinding disc is rotated by the motor to polish the surface of the workpiece; the grinding disc base is a disc structure, and the bottom surface thereof is provided with a gauze strip assembly.
  • the two clamps extend outward from the middle of the disc, and a certain angle is formed between the adjacent two clamps.
  • the multi-roll sanding device 5 comprises a split lifting mechanism three 5-1 vertically disposed above the conveying device, a straight roller grinding mechanism 5-2 driven by a split lifting mechanism three connection, and a straight roller grinding mechanism 5-2.
  • the utility model comprises two or more sanding rollers 5-21 arranged in sequence along the conveying direction of the conveying device, and a motor 3 5-22 for driving the sanding roller to rotate; the sanding roller 5-21 comprises as a sanding and sanding mechanism 3
  • the straight roller of the sanding main body, the rotating shaft 3 and the transmission mechanism 3, the transmission mechanism 3 is connected with the motor three, the abrasive cloth strip assembly is arranged along the surface of the straight roller, and the clamping roller is provided with the clamping seat 3 for mounting the gauze strip assembly, the clamping position Three are set in parallel with each other.
  • a blowing device 6 is disposed under the conveying device, and a blower corresponding to the blowing device is disposed below, and/or laterally, and/or above the sanding device, the disc grinding device and the multi-roll sanding device, so that the workpiece is sanded
  • the dust generated by the light process can be blown off in time, which not only improves the processing progress, but also prolongs the service life of the equipment.
  • the blowing device adopts a blowing air compressor, and two sides of the sanding sanding mechanism are respectively provided with a blowing air passage, the air blowing passage is connected with the air blowing air compressor, the end of the blowing passage is provided with a wind nozzle, and the air outlet is located at the wind mouth
  • the blowing device can also take other forms, such as a fan.
  • the conveying device 2 is connected with a platform lifting system 7 for driving the lifting thereof, and the platform lifting system is fixed on the frame 1.
  • the conveying device 2 comprises a conveying bracket 2-1, a driving roller shaft 2-2 disposed on the conveying bracket, a driven roller shaft 2-3, a conveyor belt 2-4 wound around the main and driven roller shafts, and a connection driving.
  • the motor drive device 2-5 for driving the roller shaft, the platform lifting system comprises a pressure cylinder 7-1 connected to drive the lifting and lowering of the conveying bracket.
  • the upper part of the conveyor belt 2-4 is provided with a plurality of sets of pressure rollers 8 in the conveying direction thereof.
  • the two ends of the pressure roller are respectively provided with a fixed support 9 , and the fixed support is provided with an upper and lower adjustment mechanism 10 , and the upper and lower adjustment mechanisms and the pressure roller Roller connection for adjusting the distance between the press roller and the conveyor belt.
  • the upper and lower adjustment mechanism 10 includes a slot 10-1 and an adjusting screw 10-2 disposed on the fixed support. One end of the roller shaft is inserted into the slot and can move up and down along the slot, and the adjusting screw passes through the upper part of the fixed bracket. And screwed to the end of the roller shaft, by adjusting the screw, the upper and lower position adjustment of the pressure roller can be achieved.
  • the split lifting mechanism 3-1 includes a fixed seat 3-11 divided on two sides of the sanding and sanding mechanism, a sliding seat 3-12 movably disposed on the fixed seat, and a standing between the movable seat and the sliding seat.
  • the hand wheel is driven to realize the adjustment of the upper and lower positions of the sliding seat, thereby realizing the height adjustment of the sanding and sanding mechanism; the split lifting mechanism 2, the split lifting mechanism 3 and the structure of the split lifting mechanism 1 are identical.
  • the abrasive cloth grinding device, the disc grinding device and the multi-roll grinding device can both operate in the forward and reverse directions. It should be noted that this is not in the general sense.
  • the motor of the driving device realizes the positive and negative reversal, but through the reasonable design of the abrasive cloth strip assembly in the sanding and sanding mechanism, such as the arrangement of the thick sanding cloth strip and the brush strip in the abrasive cloth strip assembly, and the positive of the sanding main body
  • the anti-operation control was realized to meet the requirements of different woodworking sanding, and the history of the existing woodworking sanding equipment could not be realized.
  • the technical solution can completely realize the sanding process that can be completed by multiple devices, and the sanding device, the disc grinding device and the multi-roll grinding device can be separately operated and adjusted, and different according to different workpiece processing requirements.
  • Accurate processing can fully meet the existing woodworking sanding requirements; although the sanding stations of each part can be operated separately, but at the same time complement each other, it acts as a main body of woodworking sanding, running smoothly.
  • the processing precision is high, the production cost is greatly reduced, and the production efficiency is improved.
  • the abrasive cloth strip and the brush strip in the abrasive cloth strip assembly can be replaced individually or in whole, and the sand cloth strip and the brush strip can be used in combination to form a concave or convex pattern substantially contacting the sand when sanding the shaped surface workpiece.
  • the light is in place; and the air nozzle provided on the outer side of the abrasive cloth grinding device is provided with high-pressure air through the air compressor, and the pressure is applied to the abrasive cloth to ensure that it can be closely attached to the surface of the workpiece, thereby solving the problem that the prior art cannot sand the profiled surface, the concave surface, etc. Problems with complex workpiece surfaces.
  • the spacing between the conveying device of the invention and the abrasive cloth sanding device, the disc grinding device and the multi-roll sanding device can be adjusted, can adapt to the processing requirements of workpieces of different thicknesses, and the adjustment is also quite convenient.

Abstract

一种砂光机，包括机架及其上设置的输送装置，该输送装置上方设置有砂布打磨装置（3）、圆盘打磨装置（4）和多辊打磨装置（5）；砂布打磨装置、圆盘打磨装置和多辊打磨装置的打磨组件采用纱布砂光机构（3-2），砂布砂光机构的运动方向包括正转和反转，砂布砂光机构包括由电机驱动运转的砂光主体（3-21）和活动安装于砂光主体上的多组砂布条总成（3-22），砂布条总成包括毛刷条和分设于毛刷条两侧面的不同砂光精度的若干砂布条，从而形成与砂光主体正转对应的粗砂面和与砂光主体反转对应的细砂面。该砂光机结构简单，使用操作方便，生产效率高。

Description

一种砂光机 技术领域
本发明涉及木工机械技术领域，更具体是一种砂光机。
背景技术
砂光是指对一些不平整、厚度不均、不符合工艺要求的材料与物件，通过砂布、砂轮、砂纸等物理去除的方式，使之更加的光滑平整、厚度均匀一致。砂光机，就是完成砂光工作时用到的机械设备，在木工机械中，异形曲面砂光机是最常见的一种，它适用于带有凹凸面的和平面的实木、中高密度纤维板等各种材料的表面精细砂光及底漆砂光，在结构上主要由机架、电机、平面输送带和设置在平面输送带上方的砂光轮构成，砂光轮一般是水平设置的，与平面输送带的输送方向垂直，在加工过程中砂光轮接触工件表面进行砂光作业。但是，由于不同工件其精度要求是不同的，它需要更换相应的不同加工精度的砂光部件，甚至需要多台设备先后进行加工，其工作效率低，生产成本高，严重制约着家具生产行业的发展。
 技术问题
本发明的目的就是为了解决现有技术之不足而提供的一种不仅结构简单，传动平稳，加工精度高，生产效率高的砂光机。
 技术解决方案
本发明是采用如下技术解决方案来实现上述目的：一种砂光机,包括机架及其上设置的输送装置，其特征在于,所述输送装置上方设置有砂布打磨装置、圆盘打磨装置和多辊打磨装置；砂布打磨装置、圆盘打磨装置和多辊打磨装置的打磨组件采用纱布砂光机构,砂布砂光机构的运动方向包括正转和反转,砂布砂光机构包括由电机驱动运转的砂光主体和活动安装于砂光主体上的多组砂布条总成，砂布条总成包括毛刷条和分设于毛刷条两侧面的不同砂光精度的若干砂布条，形成与砂光主体正转对应的粗砂面和与砂光主体反转对应的细砂面，实现砂光主体正转时粗砂光，反转时精砂光；或是形成与砂光主体正转对应的细砂面和与砂光主体反转对应的粗砂面，实现砂光主体正转时细砂光，反转时粗砂光。
作为上述方案的进一步说明，所述砂布打磨装置包括立向设置在传送装置上方的分体升降机构一、与传送方向垂直设置的砂布砂光机构一，砂布砂光机构一采用链板式砂布砂光结构，链板式砂布砂光结构包括同步链轮传动机构和链轮固定支架，同步链轮传动机构安装于链轮固定支架上，同步链轮传动机构包括主动轮组、从动轮组和连接于主动轮组与从动轮组之间的履带，电机连接驱动主动轮组，履带表面依次排列有多块固定块，砂布条总成安装于固定块上；所述固定块表面设置有与砂布条和毛刷条对应的梯形槽，相应的砂布条和毛刷条的端部以嵌接的方式卡接在梯形槽内；
砂布砂光机构一与分体升降机构一连接，并由分体升降机构一驱动升降，砂布砂光机构一的砂布条总成中的砂布条和毛刷条均可单独或整体更换，而且砂布条和毛刷条组合使用的方式，能在砂光异形表面工件时，将凹下或凸起的花纹全部接触砂光到位。
所述圆盘打磨装置包括立向设置在传送装置上方的分体升降机构二、由分体升降机构二连接驱动升降的至少一排圆盘打磨机构,每排圆盘打磨机构中设置有若干个磨盘总成,磨盘总成由电机二驱动，磨盘总成包括作为纱布砂光机构二的砂光主体的磨盘底座、转轴二和传动机构二，磨盘底座固定于转轴的端部，并通过传动机构二与电机二连接，由电机二带动磨盘旋转，对工件表面进行打磨；
磨盘底座为圆盘结构，其底面设置有与纱布条总成对应的嵌位二，嵌位二从圆盘的中部向外延伸，相邻的两嵌位二之间形成一定的夹角。
所述多辊打磨装置包括立向设置在传送装置上方的分体升降机构三、由分体升降机构三连接驱动升降的直辊打磨机构,直辊打磨机构包括沿输送装置的传送方向依次设置的两条或两条以上的砂光辊、带动砂光辊转动的电机三；砂光辊包括作为砂布砂光机构三的砂光主体的直辊、转轴三和传动机构三，传动机构三与电机三连接，砂布条总成沿直辊的表面设置，直辊上设置有安装纱布条总成的嵌位三，嵌位三相互平行设置。
所述输送装置的下方设置有吹风装置，砂布打磨装置、圆盘打磨装置和多辊打磨装置的下方、和/或侧方、和/或上方设置有与吹风装置对应的吹风口，使工件在砂光过程产生的灰尘可以及时吹落，不仅能提高加工进度，还能延长设备的使用寿命。
吹风装置采用吹风空压机，砂布砂光机构的两侧分别设置有送风通道，该送风通道与吹风空压机连接，吹风通道的端部设置有风嘴，吹风口位于风嘴上，对砂布施加压力。
所述输送装置连接有驱动其升降的平台升降系统，平台升降系统固定在机架上。
所述输送装置包括输送支架和设置在输送支架上的主动辊轴、从动辊轴、绕设于主、从动辊轴上的输送带、连接带动主动辊轴转动的电机驱动装置，平台升降系统包括连接带动输送支架升降的压力缸。
所述输送带的上方沿其输送方向设置有多组压辊，压辊的两端分别设置有固定支座，固定支座上设置有上下调节机构，上下调节机构与压辊的辊轴连接，用于调节压辊与输送带之间的距离。
所述上下调节机构包括设置在固定支座上的槽孔和调节螺丝，辊轴的一端插入槽孔并可沿槽孔上下移动，调节螺丝穿过固定支座的上部并与辊轴的端部螺纹连接，通过转动调节螺丝，可实现压辊的上下位置调节。
所述包括分设于砂布砂光机构两侧的固定座、活动设置在固定座上的滑动座、连接于活动座与滑动座之间的立向设置的丝杆以及和丝杆配合的传动齿轮，两侧滑动座之间有连接杆，砂布砂光机构悬置于两侧滑动座的下方，传动齿轮由电机或旋转手轮带动，实现滑动座的上下位置调节，进而实现砂布砂光机构的高度调节；
分体升降机构二、分体升降机构三与分体升降机构一的结构一致。
 有益效果
本发明采用上述技术解决方案所能达到的有益效果是：
1、本发明采用在机架上沿传送方向设置砂布打磨装置、圆盘打磨装置和多辊打磨装置，并且各装置均可实现正反运转，结合砂布条和毛刷条特殊的组合使用方式，实现砂光主体正反转均可打磨，满足不同精度的砂光要求，解决了现有技术中一直难以解决的难题。
2、本发明的砂布打磨装置、圆盘打磨装置和多辊打磨装置形成多个砂光工位，各工位可单独运行并可调节，根据不同的工件加工需求实现不同精度的加工，完全能够满足现有的木工砂光需求；并且各部分砂光工位虽然可单独运行，但同时相互之间又是相辅相承的，它作为一个木工砂光的主体，运行流畅，加工精度高，与现有技术相比，大幅度的降低了生产的成本和提高了生产效率。
3、本发明采用的砂布条总成中砂布条和毛刷条能在砂光异形表面工件时，将凹下或凸起的花纹基本接触砂光到位；并且配合砂布打磨装置的外侧设置的风嘴，通过空压机提供高压空气，对砂布施加压力，保证其能够紧贴工件表面，解决了现有技术中无法砂光异型面、凹面等复杂工件表面的问题。
4、本发明的输送装置与砂布打磨装置、圆盘打磨装置和多辊打磨装置之间的间距均可调节，能适应不同的厚度的工件的加工需求，并且调节相当方便。
 附图说明
图1为本发明的结构示意图；
图2为本发明的砂布打磨装置结构示意图；
图3为本发明的圆盘打磨装置结构示意图；
图4为本发明的多辊打磨装置结构示意图；
图5为本发明的输送装置结构示意图；
图6为本发明的分体升降机构结构示意图；
图7为本发明的分体升降机构结构示意图；
图8为本发明的升降平台系统结构示意图。
附图标记说明：1、机架 2、输送装置 2-1、输送支架 2-2、主动辊轴 2-3、从动辊轴 2-4、输送带 2-5、电机驱动装置 3、砂布打磨装置 3-1、分体升降机构一 3-11、固定座 3-12、滑动座 3-13、丝杆 3-14、连接杆 3-2、砂布砂光机构一 3-21、砂光主体 3-22、砂布条总成 4、圆盘打磨装置 4-1、分体升降机构二 4-2、圆盘打磨机构 4-21、磨盘底座 4-22、转轴 4-23、传动机构 5、多辊打磨装置 5-1、分体升降机构三 5-2、直辊打磨机构 5-21、砂光辊 5-22、电机三 6、吹风装置 7、平台升降系统 7-1、压力缸 8、压辊 9、固定支座 10、上下调节机构 10-1、槽孔 10-2、调节螺丝 。
 本发明的最佳实施方式
以下结合具体实施例对本技术方案作详细的描述。
如图1-图8所示，本发明是一种砂光机，包括机架1及其上设置的输送装置2，输送装置2上方设置有砂布打磨装置3、圆盘打磨装置4和多辊打磨装置5；砂布打磨装置3、圆盘打磨装置4和多辊打磨装置5的打磨组件采用纱布砂光机构，砂布砂光机构的运动方向包括正转和反转，形成与砂光主体正转对应的粗砂面和与砂光主体反转对应的细砂面，或是形成与砂光主体正转对应的细砂面和与砂光主体反转对应的粗砂面。。
砂布打磨装置3包括立向设置在传送装置上方的分体升降机构一3-1、与传送方向垂直设置的砂布砂光机构一3-2，砂布砂光机构一3-2包括由电机驱动运转的砂光主体3-21和活动安装于砂光主体上的多组砂布条总成3-22，砂布条总成包括毛刷条和分设于毛刷条两侧面的不同砂光精度的若干砂布条，砂布条和毛刷条均可单独或整体更换，而且砂布条和毛刷条组合使用的方式，能在砂光异形表面工件时，将凹下或凸起的花纹全部接触砂光到位。本实施例中，砂布砂光机构一采用链板式砂布砂光结构，砂布砂光机构一与分体升降机构一连接，并由分体升降机构一驱动升降。砂布砂光机构一3-2包括作为砂光主体3-21的同步链轮传动机构和链轮固定支架，同步链轮传动机构安装于链轮固定支架上，同步链轮传动机构包括主动轮组、从动轮组和连接于主动轮组与从动轮组之间的履带，电机连接驱动主动轮组，履带表面依次排列有多块固定块，砂布条总成3-22安装于固定块上。固定块表面设置有与砂布条和毛刷条对应的梯形槽，相应的砂布条和毛刷条的端部以嵌接的方式卡接在梯形槽内。
圆盘打磨装置4包括立向设置在传送装置2上方的分体升降机构二4-1、由分体升降机构二连接驱动升降的至少一排圆盘打磨机构4-2，每排圆盘打磨机构中设置有若干个磨盘总成，磨盘总成由电机二驱动，磨盘总成包括作为纱布砂光机构二的砂光主体的磨盘底座4-21、转轴二4-22和传动机构二4-23，磨盘底座固定于转轴的端部，并通过传动机构二与电机二连接，由电机二带动磨盘旋转，对工件表面进行打磨；磨盘底座为圆盘结构，其底面设置有与纱布条总成对应的嵌位二，嵌位二从圆盘的中部向外延伸，相邻的两嵌位二之间形成一定的夹角。
所述多辊打磨装置5包括立向设置在传送装置上方的分体升降机构三5-1、由分体升降机构三连接驱动升降的直辊打磨机构5-2，直辊打磨机构5-2包括沿输送装置的传送方向依次设置的两条或两条以上的砂光辊5-21、带动砂光辊转动的电机三5-22；砂光辊5-21包括作为砂布砂光机构三的砂光主体的直辊、转轴三和传动机构三，传动机构三与电机三连接，砂布条总成沿直辊的表面设置，直辊上设置有安装纱布条总成的嵌位三，嵌位三相互平行设置。
输送装置的下方设置有吹风装置6，砂布打磨装置、圆盘打磨装置和多辊打磨装置的下方、和/或侧方、和/或上方设置有与吹风装置对应的吹风口，使工件在砂光过程产生的灰尘可以及时吹落，不仅能提高加工进度，还能延长设备的使用寿命。其中，吹风装置采用吹风空压机，砂布砂光机构的两侧分别设置有送风通道，该送风通道与吹风空压机连接，吹风通道的端部设置有风嘴，吹风口位于风嘴上，对砂布施加压力，使砂布能够轻易的对工件的原来难以加工的凹位部位进行砂光处理。当然，吹风装置还可以采用其它形式，如风机。
所述输送装置2连接有驱动其升降的平台升降系统7，平台升降系统固定在机架1上。输送装置2包括输送支架2-1和设置在输送支架上的主动辊轴2-2、从动辊轴2-3、绕设于主、从动辊轴上的输送带2-4、连接带动主动辊轴转动的电机驱动装置2-5，平台升降系统包括连接带动输送支架升降的压力缸7-1。输送带2-4的上方沿其输送方向设置有多组压辊8，压辊的两端分别设置有固定支座9，固定支座上设置有上下调节机构10，上下调节机构与压辊的辊轴连接，用于调节压辊与输送带之间的距离。所述上下调节机构10包括设置在固定支座上的槽孔10-1和调节螺丝10-2，辊轴的一端插入槽孔并可沿槽孔上下移动，调节螺丝穿过固定支座的上部并与辊轴的端部螺纹连接，通过转动调节螺丝，可实现压辊的上下位置调节。
所述分体升降机构一3-1包括分设于砂布砂光机构两侧的固定座3-11、活动设置在固定座上的滑动座3-12、连接于活动座与滑动座之间的立向设置的丝杆3-13以及和丝杆配合的传动齿轮，两侧滑动座之间有连接杆3-14，砂布砂光机构悬置于两侧滑动座的下方，传动齿轮由电机或旋转手轮带动，实现滑动座的上下位置调节，进而实现砂布砂光机构的高度调节；分体升降机构二、分体升降机构三与分体升降机构一的结构一致。
本技术方案与现有技术相比，最大的改进点在于砂布打磨装置、圆盘打磨装置和多辊打磨装置均可实现正反方向运转，应当注意的是，这并不是从一般意义上将作为驱动装置的电机实现正反转，而是通过对砂布砂光机构中的砂布条总成的合理设计，如砂布条总成中粗细砂布条、毛刷条的排列设计，配合砂光主体的正反运行控制，才得以实现，以适应不同木工砂光要求，更新了现有木工砂光设备不能实现正反转运行加工的历史。
另外，本技术方案完全能够实现多台设备才能完成的砂光工艺，并且砂布打磨装置、圆盘打磨装置和多辊打磨装置各工位可单独运行并可调节，根据不同的工件加工需求实现不同精度的加工，完全能够满足现有的木工砂光需求；各部分砂光工位虽然可单独运行，但同时相互之间又是相辅相承的，它作为一个木工砂光的主体，运行流畅，加工精度高，大幅度的降低了生产的成本，和提高了生产效率。砂布条总成中砂布条和毛刷条均可单独或整体更换，而且砂布条和毛刷条组合使用的方式，能在砂光异形表面工件时，将凹下或凸起的花纹基本接触砂光到位；并且配合砂布打磨装置的外侧设置的风嘴，通过空压机提供高压空气，对砂布施加压力，保证其能够紧贴工件表面，解决了现有技术中无法砂光异型面、凹面等复杂工件表面的问题。本发明的输送装置与砂布打磨装置、圆盘打磨装置和多辊打磨装置之间的间距均可调节，能适应不同的厚度的工件的加工需求，并且调节也相当方便。
以上所述的仅是本发明的优选实施方式，应当指出，对于本领域的普通技术人员来说，在不脱离本发明创造构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。

Claims (10)

  1. 一种砂光机，包括机架及其上设置的输送装置，其特征在于，所述输送装置上方设置有砂布打磨装置、圆盘打磨装置和多辊打磨装置；砂布打磨装置、圆盘打磨装置和多辊打磨装置的打磨组件采用纱布砂光机构，砂布砂光机构的运动方向包括正转和反转，砂布砂光机构包括由电机驱动运转的砂光主体和活动安装于砂光主体上的多组砂布条总成，砂布条总成包括毛刷条和分设于毛刷条两侧面的不同砂光精度的若干砂布条，形成与砂光主体正转对应的粗砂面和与砂光主体反转对应的细砂面，或是形成与砂光主体正转对应的细砂面和与砂光主体反转对应的粗砂面。
  2. 根据权利要求1所述的一种砂光机，其特征在于，所述砂布打磨装置包括立向设置在传送装置上方的分体升降机构一、与传送方向垂直设置的砂布砂光机构一，砂布砂光机构一采用链板式砂布砂光结构，链板式砂布砂光结构包括同步链轮传动机构和链轮固定支架，同步链轮传动机构安装于链轮固定支架上，同步链轮传动机构包括主动轮组、从动轮组和连接于主动轮组与从动轮组之间的履带，电机连接驱动主动轮组，履带表面依次排列有多块固定块，砂布条总成安装于固定块上；
    砂布砂光机构一与分体升降机构一连接，并由分体升降机构一驱动升降，砂布砂光机构一的砂布条总成中的砂布条和毛刷条均可单独或整体更换。
  3. 根据权利要求1所述的一种砂光机，其特征在于，所述圆盘打磨装置包括立向设置在传送装置上方的分体升降机构二、由分体升降机构二连接驱动升降的至少一排圆盘打磨机构，每排圆盘打磨机构中设置有若干个磨盘总成，磨盘总成由电机二驱动，磨盘总成包括作为纱布砂光机构二的砂光主体的磨盘底座、转轴二和传动机构二，磨盘底座固定于转轴的端部，并通过传动机构二与电机二连接，由电机二带动磨盘旋转，对工件表面进行打磨；
    磨盘底座为圆盘结构，其底面设置有与纱布条总成对应的嵌位二，嵌位二从圆盘的中部向外延伸，相邻的两嵌位二之间形成一定的夹角。
  4. 根据权利要求1所述的一种砂光机，其特征在于，所述多辊打磨装置包括立向设置在传送装置上方的分体升降机构三、由分体升降机构三连接驱动升降的直辊打磨机构，直辊打磨机构包括沿输送装置的传送方向依次设置的两条或两条以上的砂光辊、带动砂光辊转动的电机三；砂光辊包括作为砂布砂光机构三的砂光主体的直辊、转轴三和传动机构三，传动机构三与电机三连接，砂布条总成沿直辊的表面设置，直辊上设置有安装纱布条总成的嵌位三，嵌位三相互平行设置。
  5. 根据权利要求1所述的一种砂光机，其特征在于，所述输送装置的下方设置有吹风装置，砂布打磨装置、圆盘打磨装置和多辊打磨装置的下方、和/或侧方、和/或上方设置有与吹风装置对应的吹风口。
  6. 根据权利要求5所述的一种砂光机，其特征在于，吹风装置采用吹风空压机，砂布砂光机构的两侧分别设置有送风通道，该送风通道与吹风空压机连接，吹风通道的端部设置有风嘴，吹风口位于风嘴上，对砂布施加压力。
  7. 根据权利要求1所述的一种砂光机,其特征在于,所述输送装置连接有驱动其升降的平台升降系统,平台升降系统固定在机架上； 所述输送装置包括输送支架和设置在输送支架上的主动辊轴、从动辊轴、绕设于主、从动辊轴上的输送带、连接带动主动辊轴转动的电机驱动装置，平台升降系统包括连接带动输送支架升降的压力缸。
  8. 根据权利要求1所述的一种砂光机，其特征在于，所述输送带的上方沿其输送方向设置有多组压辊，压辊的两端分别设置有固定支座，固定支座上设置有上下调节机构，上下调节机构与压辊的辊轴连接，用于调节压辊与输送带之间的距离； 所述上下调节机构包括设置在固定支座上的槽孔和调节螺丝，辊轴的一端插入槽孔并可沿槽孔上下移动，调节螺丝穿过固定支座的上部并与辊轴的端部螺纹连接，通过转动调节螺丝，可实现压辊的上下位置调节。
  9. 根据权利要求2所述的一种砂光机，其特征在于，所述固定块表面设置有与砂布条和毛刷条对应的梯形槽，相应的砂布条和毛刷条的端部以嵌接的方式卡接在梯形槽内。
  10. 根据权利要求1所述的一种砂光机，其特征在于，所述分体升降机构一包括分设于砂布砂光机构两侧的固定座、活动设置在固定座上的滑动座、连接于活动座与滑动座之间的立向设置的丝杆以及和丝杆配合的传动齿轮，两侧滑动座之间有连接杆，砂布砂光机构悬置于两侧滑动座的下方，传动齿轮由电机或旋转手轮带动；
    分体升降机构二、分体升降机构三与分体升降机构一的结构一致。
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