WO2017077714A1 - ゴム組成物およびタイヤ - Google Patents
ゴム組成物およびタイヤ Download PDFInfo
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- WO2017077714A1 WO2017077714A1 PCT/JP2016/004805 JP2016004805W WO2017077714A1 WO 2017077714 A1 WO2017077714 A1 WO 2017077714A1 JP 2016004805 W JP2016004805 W JP 2016004805W WO 2017077714 A1 WO2017077714 A1 WO 2017077714A1
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- carbon atoms
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0016—Compositions of the tread
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/25—Incorporating silicon atoms into the molecule
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L15/00—Compositions of rubber derivatives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/06—Copolymers with styrene
Definitions
- the present invention relates to a rubber composition and a tire.
- Tires are required to have wet grip for safety on wet road surfaces.
- Patent Document 1 The wet grip performance, and specific rubber component such as natural rubber, the tire using the rubber composition obtained by a specific amount and a C 5 resin in the tread rubber, with improved performance of the ice and snow road surface and wet road Tires have been proposed (for example, Patent Document 1).
- tires are also required to have fracture resistance.
- An object of the present invention is to provide a rubber composition capable of improving the wet grip property of a tire. Another object of the present invention is to provide a tire with improved wet grip properties.
- the rubber composition according to the present invention is a rubber composition comprising a rubber component (A), a thermoplastic resin (B), and a filler (C), wherein the rubber component (A) is a rubber component ( A) A rubber containing 10 to 100 parts by mass of a modified styrene-butadiene copolymer rubber (hereinafter sometimes simply referred to as “modified SBR”) having a glass transition temperature (Tg) of ⁇ 50 ° C. or less per 100 parts by mass.
- modified SBR modified styrene-butadiene copolymer rubber
- Tg glass transition temperature
- the composition is characterized by containing 5 to 30 parts by mass of the thermoplastic resin (B) per 100 parts by mass of the rubber component (A). According to the rubber composition of the present invention, the wet grip property of the tire can be improved.
- Glass transition temperature (Tg) of polymers such as modified styrene-butadiene copolymer rubber and natural rubber in the rubber component can be measured by a temperature dispersion curve of tan ⁇ , for example, differential scanning manufactured by TA Instruments. It can be measured using a calorimeter at a sweep rate of 5 to 10 ° C./min.
- means the absolute value of the difference between Tg 1 and Tg 2 .
- the fact that two or more kinds of polymers are phase-separated can be rephrased as two or more kinds of polymers being incompatible.
- the phase separation on the submicron order means that, for example, a 4 ⁇ m ⁇ 4 ⁇ m region of the rubber composition is observed using FIB / SEM, and there is a difference in the degree of dyeing. In this case, it is sufficient that the phases are separated on the submicron order, and they may be dissolved by observation with the naked eye.
- the abundance of the filler present in the phase of the modified SBR is, for example, a measurement range of 2 ⁇ m ⁇ 2 ⁇ m using an atomic force microscope (AFM), for example, MFP-3D manufactured by ASYLUM RESEARCH, on a smooth surface of a sample cut by a microtome. Can be measured.
- AFM atomic force microscope
- the obtained AFM image is obtained by converting the obtained AFM image into a ternary image into two types of polymers and filler parts.
- the filler area contained in the phase of each of the two polymer components is obtained, and the ratio of the filler present in the phase of the modified SBR is calculated from the total amount of filler within the measurement area.
- the filler is at the boundary surface between the two types of polymers, two points where each polymer and three of the fillers are in contact are connected to divide the area of the filler.
- the domain width (region width) of the phase of the modified SBR means the diameter of the circle when the image obtained from AFM is ternarized and the part corresponding to the filler is extracted and the domain is circular. If the domain is irregular, such as a mottled pattern, it means the maximum length of the domain in the direction orthogonal to the longitudinal direction of each domain (the direction in which the linear distance between the ends in one domain is the longest). .
- the filler is contained in one polymer phase, the missing part is filled, and when the filler is on the boundary between the two polymer domains, it is calculated in the missing state.
- the average aggregate area of the filler is obtained by, for example, obtaining the aggregate area of the filler portion from an image obtained in a measurement range of 4 ⁇ m ⁇ 4 ⁇ m from FIB / SEM, and calculating the total aggregate surface area of the filler portion and the number of aggregates. From this, the average aggregate area can be calculated by number average (arithmetic average). In the calculation, particles in contact with the edge (side) of the image are not counted, and particles of 20 pixels or less are regarded as noise and are not counted.
- the submicron order means a range of 100 nm or more and less than 1000 nm.
- the (co) polymer means a polymer or a copolymer.
- the (co) polymer before modification (unmodified) is sometimes referred to as a base polymer.
- the modification rate in the modified polymer such as modified SBR can be measured by the following method. After the modified polymer is dissolved in toluene, the amino group-containing compound not bonded to the modified polymer is separated from the rubber by precipitation in a large amount of methanol, and then dried. Using this treated polymer as a sample, the total amino group content is quantified by the “total amine number test method” described in JIS K7237.
- the contents of the secondary amino group and the tertiary amino group are quantified with respect to the sample by the “acetylacetone blocked method”.
- O-Nitrotoluene is used as a solvent for dissolving the sample, acetylacetone is added, and potentiometric titration is performed with a perchloric acid acetic acid solution.
- the first amino group content bound to the polymer by subtracting the content of the second amino group and the third amino group from the total amino group content to obtain the first amino group content and dividing the polymer mass used in the analysis Ask for.
- the third amino group content is obtained by dissolving the polymer in toluene and then precipitating it in a large amount of methanol to separate the amino group-containing compound not bound to the modified polymer from the rubber and then drying.
- the tertiary amino group content is quantified by the “acetylation method”.
- the tertiary amino group content bound to the polymer is determined by reverting the polymer mass used in the analysis for the tertiary amino group content.
- the “modified functional group having interaction with the filler” means, for example, a covalent bond between the modified functional group and the surface of the filler (for example, silica); intermolecular force (ion ⁇ It means a functional group capable of forming dipole interactions, dipole-dipole interactions, hydrogen bonds, van der Waals forces and other intermolecular forces.
- the weight average molecular weight of the polymer component can be calculated as a standard polystyrene conversion value by, for example, gel permeation chromatography (GPC).
- the hydrolyzable group is, for example, a trialkylsilyl group such as a trimethylsilyl group or a tert-butyldimethylsilyl group; an —O (trialkylsilyl) group; an —S (trialkylsilyl) group; Alkylsilyl) group; -N (trialkylsilyl) group and the like.
- the (thio) isocyanate group means an isocyanate group or a thioisocyanate group.
- the (thio) epoxy group means an epoxy group or a thioepoxy group.
- the (thio) ketone group means a ketone group or a thioketone group.
- the (thio) aldehyde group means an aldehyde group or a thioaldehyde group.
- the (thio) carboxylic acid ester group means a carboxylic acid ester group or a thiocarboxylic acid ester group.
- a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms means “a monovalent aliphatic hydrocarbon group having 1 to 20 carbon atoms or one having 3 to 20 carbon atoms”.
- Valent alicyclic hydrocarbon group ". The same applies to a divalent hydrocarbon group.
- the halogen atom is, for example, fluorine, chlorine, bromine or iodine.
- TMS means a trimethylsilyl group.
- a rubber composition capable of improving the wet grip property of a tire can be provided.
- a tire with improved wet grip properties can be provided.
- the rubber composition according to the present invention is a rubber composition comprising a rubber component (A), a thermoplastic resin (B), and a filler (C), wherein the rubber component (A) is a rubber component ( A)
- the rubber composition contains 10 to 100 parts by mass of a modified SBR having a glass transition temperature (Tg) of ⁇ 50 ° C. or less per 100 parts by mass, and the rubber composition has a thermoplastic resin (B) per 100 parts by mass of the rubber component (A). It contains 5 to 30 parts by mass. Thereby, the wet grip property of a tire can be improved.
- the rubber component (A) contained in the rubber composition contains 10 to 100 parts by mass of modified SBR having a glass transition temperature (Tg) of ⁇ 50 ° C. or less per 100 parts by mass of the rubber component (A). Contains other rubber components.
- the modified SBR used in the present invention has a Tg of ⁇ 50 ° C. or lower.
- the base polymer of the modified SBR (that is, SBR) can adjust the ratio of 1,3-butadiene to styrene as appropriate, but 50 to 80% by mass of 1,1 butadiene to the total monomer component of the modified SBR.
- a copolymer obtained by polymerizing 3-butadiene and 20 to 50% by mass of styrene is preferable. This is because the wet grip property of the rubber composition can be improved.
- the polymerization method for obtaining the base polymer is not particularly limited, and a known method can be used. Examples of such polymerization methods include anionic polymerization, coordination polymerization, and emulsion polymerization.
- modified functional group in modified
- Suitable examples of the modified functional group include a modified functional group having an interaction property with a filler described later.
- the wet grip properties can be further improved by increasing the interaction with the filler.
- a modified functional group with high interaction property with a filler for example, silica
- a nitrogen-containing functional group, a silicon-containing functional group, an oxygen-containing functional group etc. are mentioned suitably.
- the modifier for obtaining the modified SBR can be appropriately selected from known modifiers.
- the modifier may be, for example, a modifier that reacts with a polymerization active terminal of anionic polymerization or coordination polymerization, or an amide portion of a lithium amide compound used as a polymerization initiator.
- the modifier can be appropriately selected from known modifiers having the above-described modifying functional group.
- the modifying agent is preferably a modifying agent having at least one atom selected from a silicon atom, a nitrogen atom and an oxygen atom.
- the modifying agent is at least one selected from the group consisting of an alkoxysilane compound, a hydrocarbyloxysilane compound, and a combination thereof because of high interaction with a filler (for example, silica).
- the alkoxysilane compound is not particularly limited, but is more preferably an alkoxysilane compound represented by the following general formula (I).
- R 1 a -Si- (OR 2 ) 4-a (I)
- R 1 and R 2 each independently represent a monovalent aliphatic hydrocarbon group having 1 to 20 carbon atoms or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms, Is an integer of 0 to 2, and when there are a plurality of OR 2 s , each OR 2 may be the same as or different from each other, and no active proton is contained in the molecule.
- alkoxysilane compound represented by the general formula (I) include N- (1,3-dimethylbutylidene) -3-triethoxysilyl-1-propanamine, tetramethoxysilane, tetraethoxysilane, tetra -N-propoxysilane, tetraisopropoxysilane, tetra-n-butoxysilane, tetraisobutoxysilane, tetra-sec-butoxysilane, tetra-tert-butoxysilane, methyltrimethoxysilane, methyltriethoxysilane, methyltripropoxy Silane, methyltriisopropoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, ethyltripropoxysilane, ethyltriisopropoxysilane, propyltrimethoxysilane, propyltrime
- N- (1,3-dimethylbutylidene) -3- (triethoxysilyl) -1-propanamine, tetraethoxysilane, methyltriethoxysilane, and dimethyldiethoxysilane are preferable.
- An alkoxysilane compound may be used individually by 1 type, and may be used in combination of 2 or more type.
- the hydrocarbyloxysilane compound is preferably a hydrocarbyloxysilane compound represented by the following general formula (II).
- n1 + n2 + n3 + n4 4 (where n2 is an integer of 1 to 4, n1, n3 and n4 are integers of 0 to 3), and A 1 is a saturated cyclic tertiary amine compound Residue, unsaturated cyclic tertiary amine compound residue, ketimine residue, nitrile group, (thio) isocyanate group, (thio) epoxy group, isocyanuric acid trihydrocarbyl ester group, carbonic acid dihydrocarbyl ester group, nitrile group, pyridine Group, (thio) ketone group, (thio) aldehyde group, amide group, (thio) carboxylic acid ester group, metal salt of (thio) carboxylic acid ester, carboxylic acid anhydride residue, carboxylic acid halogen compound residue, and It is at least one functional group selected from a primary or secondary amino group having a hydrolyz
- a 1 may be a divalent group bonded to Si to form a cyclic structure
- R 21 is an aliphatic monovalent having 1 to 20 carbon atoms a group or alicyclic hydrocarbon group or a monovalent aromatic hydrocarbon group having a carbon number of 6 - 18, n1 well be the same or different in the case of 2 or more
- R 23 is a C1- 20 monovalent aliphatic or alicyclic hydrocarbon group, monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms or halogen atom, and may be the same or different when n3 is 2 or more
- R 22 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms, both of which are nitrogen atoms and / or silicon atoms
- n2 2 or more, they are the same or different from each other At best, or are taken together to form a ring
- the hydrolyzable group in the primary or secondary amino group having a hydrolyzable group or the mercapto group having a hydrolyzable group is preferably a trimethylsilyl group or a tert-butyldimethylsilyl group, particularly preferably a trimethylsilyl group.
- the hydrocarbyloxysilane compound represented by the general formula (II) is preferably a hydrocarbyloxysilane compound represented by the following general formula (III).
- p1 + p2 + p3 2 (wherein p2 is an integer of 1 to 2, p1 and p3 are integers of 0 to 1),
- a 2 is NRa (Ra is a monovalent A hydrocarbon group, a hydrolyzable group or a nitrogen-containing organic group), or sulfur
- R 25 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or 6 to 6 carbon atoms.
- R 18 is a monovalent aromatic hydrocarbon group
- R 27 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms. Or a halogen atom
- R 26 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms, or a nitrogen-containing organic group.
- R 28 is-divalent aliphatic or alicyclic hydrocarbon group, or 6 carbon atoms having 1 to 20 carbon atoms 18 These are divalent aromatic hydrocarbon groups.
- a trimethylsilyl group or a tert-butyldimethylsilyl group is preferable, and a trimethylsilyl group is particularly preferable.
- the hydrocarbyloxysilane compound represented by the general formula (II) is preferably a hydrocarbyloxysilane compound represented by the following general formula (IV) or (V).
- R 32 and R 33 are each independently a hydrolyzable group, a monovalent fatty acid having 1 to 20 carbon atoms.
- R 34 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a carbon number
- R 35 is a monovalent aliphatic or alicyclic hydrocarbon having 1 to 20 carbon atoms Group or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms, and when q2 is 2 or more, they are the same or different. It may be.
- R 36 is a divalent aliphatic having 1 to 20 carbon atoms.
- R 37 is a dimethylaminomethyl group, dimethylaminoethyl group, diethylaminomethyl group, diethylaminoethyl group, methylsilyl (methyl) Aminomethyl group, methylsilyl (methyl) aminoethyl group, methylsilyl (ethyl) aminomethyl group, methylsilyl (ethyl) aminoethyl group, dimethylsilylaminomethyl group, dimethylsilylaminoethyl group, monovalent fat having 1 to 20 carbon atoms Or an alicyclic hydrocarbon group or a monovalent aromatic hydrocarbon group having 6 to 18 carbon
- R 38 is a hydrocarbyloxy group, monovalent 1-20 carbon atoms aliphatic or alicyclic hydrocarbon group or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms having 1 to 20 carbon atoms Yes, when r2 is 2, they may be the same or different.
- the hydrocarbyloxysilane compound represented by the general formula (II) is preferably a hydrocarbyloxysilane compound having two or more nitrogen atoms represented by the following general formula (VI) or (VII). Thereby, wet grip property can be improved more.
- R 40 is a trimethylsilyl group, a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms; 41 is a hydrocarbyloxy group, a monovalent aromatic hydrocarbon group of monovalent aliphatic or cycloaliphatic hydrocarbon group or a C 6-18 having 1 to 20 carbon atoms having 1 to 20 carbon atoms, R 42 Is a divalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- R 43 and R 44 are each independently a divalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- R 45 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms, and each R 45 is the same or different. It may be.
- the hydrocarbyloxysilane compound represented by the general formula (II) is preferably a hydrocarbyloxysilane compound represented by the following general formula (VIII).
- R 47 and R 48 are each independently a monovalent aliphatic or alicyclic group having 1 to 20 carbon atoms. It is a hydrocarbon group or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- a plurality of R 47 or R 48 may be the same or different.
- the hydrocarbyloxysilane compound represented by the general formula (II) is preferably a hydrocarbyloxysilane compound represented by the following general formula (IX).
- X is a halogen atom
- R 49 is a divalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- R 50 and R 51 are each independently a hydrolyzable group, a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, or a monovalent aromatic group having 6 to 18 carbon atoms.
- R 50 and R 51 are bonded to form a divalent organic group, and R 52 and R 53 are each independently a halogen atom, a hydrocarbyloxy group, a carbon number of 1 to 20 monovalent aliphatic or alicyclic hydrocarbon groups or monovalent aromatic hydrocarbon groups having 6 to 18 carbon atoms.
- R 50 and R 51 are preferably hydrolyzable groups, and the hydrolyzable group is preferably a trimethylsilyl group or a tert-butyldimethylsilyl group, particularly preferably a trimethylsilyl group.
- the hydrocarbyloxysilane compound represented by the general formula (II) is preferably a hydrocarbyloxysilane compound having a structure represented by the following general formulas (X) to (XIII).
- R 54 to 92 in the general formulas (X) to (XIII) may be the same or different and are each a divalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a divalent aliphatic group having 6 to 18 carbon atoms. Valent aromatic hydrocarbon group.
- ⁇ and ⁇ are integers of 0 to 5.
- N1, N1, N7-tetramethyl-4-((trimethoxysilyl) methyl) -1,7heptane 2-((hexyl-dimethoxysilyl) methyl ) -N1, N1, N3, N3-2-pentamethylpropane-1,3-diamine, N1- (3- (dimethylamino) propyl-N3, N3-dimethyl-N1- (3- (trimethoxysilyl) propyl ) Propane-1,3-diamine, 4- (3- (dimethylamino) propyl) -N1, N1, N7, N7-tetramethyl-4-((trimethoxysilyl) methyl) heptane-1,7-diamine Is preferred.
- hydrocarbyloxysilane compounds represented by the general formulas (II) to (XIII) are preferably used as a modifier for the modified SBR, but may be used as a modifier for any other rubber component.
- hydrocarbyloxysilane compounds represented by the general formulas (II) to (XIII) are preferably alkoxysilane compounds.
- Suitable modifiers for obtaining the modified copolymer by anionic polymerization include, for example, 3,4-bis (trimethylsilyloxy) -1-vinylbenzene, 3,4-bis (trimethylsilyloxy) benzaldehyde, 3,4- Examples thereof include at least one compound selected from bis (tert-butyldimethylsilyloxy) benzaldehyde, 2-cyanopyridine, 1,3-dimethyl-2-imidazolidinone and 1-methyl-2-pyrrolidone.
- the modifier is preferably an amide portion of a lithium amide compound used as a polymerization initiator in anionic polymerization.
- lithium amide compounds include lithium hexamethylene imide, lithium pyrrolidide, lithium piperidide, lithium heptamethylene imide, lithium dodecamethylene imide, lithium dimethylamide, lithium diethylamide, lithium dibutylamide, and lithium dipropyl.
- the modifying agent that becomes the amide portion of lithium hexamethyleneimide is hexamethyleneimine
- the modifying agent that becomes the amide portion of lithium pyrrolidide is pyrrolidine
- the modifying agent that becomes the amide portion of lithium piperidide is piperidine.
- Suitable modifiers for obtaining the modified copolymer by coordination polymerization include, for example, at least one compound selected from 2-cyanopyridine and 3,4-ditrimethylsilyloxybenzaldehyde.
- Suitable modifiers for obtaining the modified copolymer by emulsion polymerization include, for example, at least one compound selected from 3,4-ditrimethylsilyloxybenzaldehyde and 4-hexamethyleneiminoalkylstyrene. These modifiers preferably used in emulsion polymerization are preferably copolymerized at the time of emulsion polymerization as monomers containing nitrogen atoms and / or silicon atoms.
- the modification rate is preferably 30% or more, more preferably 35% or more, and particularly preferably 70% or more.
- the filler containing silica is selectively present in the phase of the modified SBR, and wet grip properties can be further improved.
- the glass transition temperature (Tg 2 ) of the modified SBR may be ⁇ 50 ° C. or lower, and is preferably ⁇ 60 ° C. or lower.
- modified SBR An example of modified SBR will be described.
- a copolymer of styrene and 1,3-butadiene (microstructure: 10% by mass of styrene / 40% by mass of vinyl bonds derived from 1,3-butadiene, base molecular weight (polystyrene conversion): 180,000).
- a base polymer was prepared and modified with N, N-bis (trimethylsilyl) -3- [diethoxy (methyl) silyl] propylamine in a state where the terminal was an anion, and modified SBR (modification rate: 70%, A weight average molecular weight (Mw): 200,000) is obtained.
- the compounding amount of the modified SBR is 10 to 100 parts by mass per 100 parts by mass of the rubber component (A).
- the rubber component (A) may contain 10 to 100 parts by mass of modified SBR per 100 parts by mass of the rubber component (A), and may contain other rubber components depending on the purpose.
- the other rubber components can be appropriately selected from known rubber polymers such as natural rubber, isoprene rubber, styrene-butadiene rubber, and butadiene rubber. Further, as the other rubber components, for example, those mentioned in the modified SBR can be used.
- Other rubber component polymers may be unmodified (co) polymers or modified (co) polymers.
- the natural rubber is not particularly limited, and a known natural rubber can be appropriately selected and used. Natural rubber is advantageous in that the compatibility between the rubber component (A) and the thermoplastic resin (B) is high since the compatibility with the thermoplastic resin (B) described later is high.
- the molecular weight of the natural rubber is not particularly limited, and good fracture resistance and wear resistance can be obtained by setting the peak molecular weight to 50,000 or more, and good workability can be obtained by setting it to 700,000 or less. . Furthermore, a peak molecular weight of 100,000 to 350,000 is preferable in order to achieve both high fracture resistance and wear resistance and workability.
- the blending amount of natural rubber can be adjusted as appropriate.
- the rubber component (A) preferably contains 60 to 90 parts by mass of natural rubber. Thereby, the outstanding wet grip property and destruction resistance can be acquired.
- the glass transition temperature Tg 1 of natural rubber, the glass transition temperature Tg 2 of the modified SBR is, 0 ⁇
- the domain width of the phase of modified SBR is not particularly limited, but is preferably 200 nm or less. Thereby, the more excellent wet grip property and destruction resistance can be obtained.
- the average aggregate area of the filler (C) present in the phase of the modified SBR is preferably 2100 nm 2 or less. Thereby, the more excellent wet grip property and destruction resistance can be obtained.
- the SP value (SP 1 ) of natural rubber and modified SBR are used.
- SP values (SP 2 ) are different and preferably 0.15 ⁇
- the thermoplastic resin (B) includes C 5 resin, C 5 to C 9 resin, C 9 resin, terpene resin, terpene-aromatic compound resin, rosin resin, dicyclopentadiene resin and alkylphenol resin. Is at least one selected from the group consisting of When the rubber composition contains a certain amount of the thermoplastic resin (B), the Tg of the rubber is increased and the loss tangent (tan ⁇ ) at 0 ° C. is improved, so that the wet grip property of the tire can be improved. .
- the blending amount of the thermoplastic resin (B) may be 5 to 30 parts by mass of the thermoplastic resin (B) per 100 parts by mass of the rubber component (A), and can be appropriately adjusted. When the blending amount of the thermoplastic resin (B) is 5 to 30 parts by mass, wet grip properties can be improved.
- C 5 resins refers to C 5 type synthetic petroleum resins and C 5 fraction, it means a resin obtained by polymerization using a Friedel-Crafts catalyst such as AlCl 3 or BF 3.
- a copolymer mainly composed of isoprene, cyclopentadiene, 1,3-pentadiene and 1-pentene a copolymer of 2-pentene and dicyclopentadiene, and a polymer mainly composed of 1,3-pentadiene Etc.
- the C 5 to C 9 resin refers to a C 5 to C 9 synthetic petroleum resin, and is obtained by polymerizing a C 5 to C 11 fraction using a Friedel-Crafts type catalyst such as AlCl 3 or BF 3. It means resin.
- a copolymer mainly composed of styrene, vinyl toluene, ⁇ -methyl styrene, indene and the like can be mentioned.
- a C 5 to C 9 resin having a small component of C 9 or more is preferable in view of excellent compatibility with the rubber component (A).
- a resin in which the proportion of the C 9 or higher component in the C 5 to C 9 resin is less than 50% by mass is preferable, and a resin having 40% by mass or less is more preferable.
- the C 9 -based resin refers to a C 9 -based synthetic petroleum resin and means a resin obtained by polymerizing a C 9 fraction using a Friedel-Crafts type catalyst such as AlCl 3 or BF 3 .
- a copolymer mainly composed of indene, methylindene, ⁇ -methylstyrene, vinyltoluene and the like can be mentioned.
- the terpene resin can be obtained by blending turpentine oil obtained at the same time when rosin is obtained from a pine tree or a polymerization component separated therefrom and polymerizing using a Friedel-Crafts catalyst. Examples thereof include ⁇ -pinene resin and ⁇ -pinene resin.
- the terpene-aromatic compound-based resin can be obtained by reacting a terpene with various phenols using a Friedel-Crafts catalyst, or further condensing with formalin.
- a terpene-phenol resin examples thereof include terpene-phenol resins.
- a resin having a phenol component in the terpene-phenol resin of less than 50% by mass is preferable, and a resin of 40% by mass or less is more preferable.
- the starting terpenes are not particularly limited and may be appropriately selected depending on the intended purpose. Examples thereof include monoterpene hydrocarbons such as ⁇ -pinene and limonene. Among these, those containing ⁇ -pinene are preferable, and ⁇ -pinene is more preferable.
- the rosin resin is not particularly limited and can be appropriately selected depending on the purpose.
- the rosin resin include natural resin rosins such as gum rosin, tall oil resin, and wood rosin contained in raw pine crabs and tall oil; modified rosins; rosin derivatives and the like.
- modified rosin derivatives include polymerized rosin, partially hydrogenated rosin; glycerin ester rosin, partially hydrogenated rosin and fully hydrogenated rosin; pentaerythritol ester rosin, partially hydrogenated rosin and fully hydrogenated rosin. .
- the dicyclopentadiene resin can be obtained by polymerizing dicyclopentadiene using a Friedel-Crafts type catalyst such as AlCl 3 or BF 3 .
- a Friedel-Crafts type catalyst such as AlCl 3 or BF 3 .
- Specific examples of commercially available dicyclopentadiene resins include quinton 1920 (manufactured by Nippon Zeon Co., Ltd.), quinton 1105 (manufactured by Nippon Zeon Co., Ltd.), Marcaretz M-890A (manufactured by Maruzen Petrochemical Co., Ltd.), and the like.
- alkylphenol-based resin there is no restriction
- alkylphenol-based resin include alkylphenol-acetylene resins such as p-tert-butylphenol-acetylene resin and low-polymerization alkylphenol-formaldehyde resins.
- the filler (C) include silica, carbon black, aluminum oxide, clay, alumina, talc, mica, kaolin, glass balloon, glass beads, calcium carbonate, magnesium carbonate, magnesium hydroxide, calcium carbonate, magnesium oxide, Examples of the component include titanium oxide, potassium titanate, and barium sulfate. When silica is contained in the filler (C), reinforcement and low loss can be imparted.
- the filler (C) preferably contains 70% by mass or more of silica, more preferably 90% or more.
- silica is preferably 90% by mass or more based on the total of carbon black and silica. Thereby, wet grip property can be improved more.
- the blending amount of the filler (C) is not particularly limited and can be adjusted as appropriate.
- the blending amount of the filler (C) is preferably 30 to 100 parts by mass, more preferably 40 to 80 parts by mass with respect to 100 parts by mass of the rubber component.
- silica there is no restriction
- silica include wet silica (hydrous silicic acid), dry silica (anhydrous silicic acid), calcium silicate, and aluminum silicate. These may be used individually by 1 type and may use 2 or more types together. Among these, wet silica is advantageous in that wet grip performance can be improved.
- the BET specific surface area of silica may be, for example, 70 to 280 m 2 / g. Alternatively, the BET specific surface area of silica may be, for example, 75 to 110 m 2 / g, 220 to 270 m 2 / g, or a combination thereof.
- the CTAB surface area of silica may be, for example, 70-210 m 2 / g.
- the CTAB surface area of the silica may be, for example, 75-130 m 2 / g, 170-210 m 2 / g, or a combination thereof.
- the filler (C) further contains carbon black.
- the compounding amount of carbon black is preferably 1 to 10 parts by mass and more preferably 3 to 8 parts by mass with respect to 100 parts by mass of the rubber component (A).
- Carbon black is not particularly limited, and known carbon black can be appropriately selected and used.
- GPF, FEF, HAF, ISAF, SAF grade carbon black and the like can be mentioned.
- Carbon black may be used individually by 1 type, and may use 2 or more types together.
- the rubber composition includes, for example, a softening agent (D), a silane coupling agent (E), a fatty acid metal salt, stearic acid, and aging.
- a softening agent (D) such as an inhibitor, zinc oxide (zinc white), a vulcanization accelerator, and a vulcanizing agent, may be included.
- zinc oxide (zinc white) such as zinc oxide (zinc white)
- a vulcanization accelerator such as a vulcanizing agent
- the rubber composition may further contain a softening agent (D) from the viewpoint of processability and workability.
- a softening agent D
- Examples of the softener (D) include mineral-derived mineral oil, petroleum-derived aromatic oil, paraffin oil, naphthenic oil, natural-derived palm oil, and the like. Among these, mineral-derived softeners and petroleum-derived softeners are preferable from the viewpoint of wet grip properties of the tire.
- a softener may be used individually by 1 type and may use 2 or more types together.
- the blending amount of the softening agent (D) may be appropriately adjusted, but is preferably in the range of 1 to 5 parts by mass, more preferably in the range of 1.5 to 3 parts by mass with respect to 100 parts by mass of the rubber component.
- the rubber composition preferably further contains a silane coupling agent.
- the silane coupling agent (E) is not particularly limited, and a known silane coupling agent can be appropriately selected and used.
- Examples of silane coupling agents include bis (3-triethoxysilylpropyl) tetrasulfide, bis (3-triethoxysilylpropyl) trisulfide, bis (3-triethoxysilylpropyl) disulfide, and bis (2-triethoxy).
- Silylethyl) tetrasulfide bis (3-trimethoxysilylpropyl) tetrasulfide, bis (2-trimethoxysilylethyl) tetrasulfide, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 2-mercaptoethyl Trimethoxysilane, 2-mercaptoethyltriethoxysilane, 3-trimethoxysilylpropyl-N, N-dimethylthiocarbamoyl tetrasulfide, 3-triethoxysilylpropyl-N, N-dimethylthiocarb Moyl tetrasulfide, 2-triethoxysilylethyl-N, N-dimethylthiocarbamoyl tetrasulfide, 3-trimethoxysilylpropylbenzothiazolyl tetrasulf
- the amount of the silane coupling agent (E) is preferably in the range of 2 to 20 parts by mass, more preferably in the range of 5 to 15 parts by mass with respect to 100 parts by mass of silica.
- the compounding amount of the silane coupling agent is 2 parts by mass or more with respect to 100 parts by mass of silica, the compounding effect of silica is sufficiently improved, and the compounding amount of the silane coupling agent is with respect to 100 parts by mass of silica. If it is 20 parts by mass or less, the possibility of gelation of the rubber component is low.
- the rubber composition further contains a fatty acid metal salt.
- the metal used in the fatty acid metal salt include Zn, K, Ca, Na, Mg, Co, Ni, Ba, Fe, Al, Cu, and Mn, and Zn is preferable.
- the fatty acid used in the fatty acid metal salt include a saturated or unsaturated linear, branched or cyclic fatty acid having 4 to 30 carbon atoms, or a mixture thereof, and among these, a carbon having 10 to 22 carbon atoms. Saturated or unsaturated linear fatty acids are preferred.
- saturated linear fatty acid having 10 to 22 carbon atoms examples include lauric acid, myristic acid, palmitic acid, stearic acid and the like, and examples of the unsaturated linear fatty acid having 10 to 22 carbon atoms include oleic acid and linoleic acid. Linolenic acid, arachidonic acid and the like.
- a fatty acid metal salt may be used individually by 1 type, and may be used in combination of 2 or more type.
- the compounding amount of the fatty acid metal salt is preferably in the range of 0.1 to 10 parts by mass, more preferably in the range of 0.5 to 5 parts by mass with respect to 100 parts by mass of the rubber component (A).
- the method for producing a rubber composition according to the present invention is a method for producing the rubber composition, except for a vulcanizing compound containing a vulcanizing agent and a vulcanization accelerator, the rubber component (A), A method for producing a rubber composition, comprising a step of kneading the thermoplastic resin (B) and the filler (C) at 150 to 165 ° C. Thereby, the rubber composition which can improve the wet grip property of a tire can be manufactured.
- compounding agents other than vulcanizing compounding agents are uniformly dispersed in rubber component (A).
- the compounding effect of each compounding agent is sufficiently exhibited, and the tan ⁇ at 0 ° C. of the rubber composition can be reduced.
- kneading after kneading at 150 to 165 ° C., kneading may be performed at another temperature lower than 150 ° C.
- a compounding agent other than a vulcanizing compounding agent is sufficiently uniformly dispersed in the rubber component (A), and then a vulcanizing compound containing a vulcanizing agent and a vulcanization accelerator. It is preferable to mix with an agent and knead at a temperature at which early vulcanization (scorch) can be prevented, for example, 90 to 120 ° C.
- the kneading at each temperature is not limited in the kneading time, and can be appropriately set in consideration of the size of the kneading apparatus, the volume of the raw material, the type and state of the raw material, and the like.
- the vulcanizing agent is not particularly limited, and a known vulcanizing agent can be appropriately selected and used.
- Examples of the vulcanizing agent include sulfur.
- the compounding amount of the vulcanizing agent is preferably in the range of 0.1 to 10.0 parts by mass, more preferably in the range of 1.0 to 4.0 parts by mass with respect to 100 parts by mass of the rubber component (A). . If the compounding amount of the vulcanizing agent is 0.1 parts by mass or more as the sulfur content, it is possible to ensure the breaking strength, wear resistance, etc. of the vulcanized rubber, and if it is 10.0 parts by mass or less, the rubber elasticity is improved. Enough can be secured.
- the vulcanization accelerator is not particularly limited, and known vulcanization accelerators such as guanidines, sulfenamides, and thiazoles can be appropriately selected and used. Use of guanidines, sulfenamides, and thiazoles as vulcanization accelerators is advantageous in that the activity of the silane coupling agent can be increased.
- a vulcanization accelerator may be used individually by 1 type, and may be used in combination of 2 or more type.
- Guanidines are not particularly limited and may be appropriately selected depending on the purpose.
- examples of guanidines include 1,3-diphenylguanidine, 1,3-di-o-tolylguanidine, 1-o-tolylbiguanide, dicatechol borate di-o-tolylguanidine salt, 1,3-di- o-Cumenylguanidine, 1,3-di-o-biphenylguanidine, 1,3-di-o-cumenyl-2-propionylguanidine and the like can be mentioned. These may be used alone or in combination of two or more.
- 1,3-diphenylguanidine, 1,3-di-o-tolylguanidine, and 1-o-tolylbiguanide are preferable, and 1,3-diphenylguanidine is more preferable because of high reactivity.
- sulfenamides There is no restriction
- the sulfenamides include N-cyclohexyl-2-benzothiazolylsulfenamide, N, N-dicyclohexyl-2-benzothiazolylsulfenamide, N-tert-butyl-2-benzothiazolylsulfen Amides, N-oxydiethylene-2-benzothiazolylsulfenamide, N-methyl-2-benzothiazolylsulfenamide, N-ethyl-2-benzothiazolylsulfenamide, N-propyl-2-benzothia Zolylsulfenamide, N-butyl-2-benzothiazolylsulfenamide, N-pentyl-2-benzothiazolylsulfenamide, N-hexyl-2-benzothiazolylsulfenamide,
- N- distearyl-2-benzothiazolyl sulfenamide and the like may be used alone or in combination of two or more.
- N-cyclohexyl-2-benzothiazolylsulfenamide and N-tert-butyl-2-benzothiazolylsulfenamide are preferable because of high reactivity.
- thiazoles there is no restriction
- thiazoles include 2-mercaptobenzothiazole, di-2-benzothiazolyl disulfide, zinc salt of 2-mercaptobenzothiazole, cyclohexylamine salt of 2-mercaptobenzothiazole, 2- (N, N-diethyl) Thiocarbamoylthio) benzothiazole, 2- (4'-morpholinodithio) benzothiazole, 4-methyl-2-mercaptobenzothiazole, di- (4-methyl-2-benzothiazolyl) disulfide, 5-chloro-2-mercaptobenzo Thiazole, 2-mercaptobenzothiazole sodium, 2-mercapto-6-nitrobenzothiazole, 2-mercapto-naphtho [1,2-d] thiazole, 2-mercapto-5-methoxybenzothiazole, 6-amino-2
- the compounding amount of the vulcanization accelerator is preferably in the range of 0.1 to 5.0 parts by mass, more preferably in the range of 0.2 to 3.0 parts by mass with respect to 100 parts by mass of the rubber component (A).
- the rubber component (A), the thermoplastic resin (B) and the filler (C) are necessary. It can be produced by mixing and kneading various compounding agents appropriately selected according to the above, followed by hot-heating, extruding and the like.
- the tire according to the present invention is characterized in that the rubber composition is used for a tread rubber.
- the tire of the present invention is a tire with improved wet grip properties.
- the tire manufacturing method according to the present invention is not particularly limited except that the rubber composition obtained by the above-described manufacturing method is used for the tread rubber, and a known tire manufacturing method can be used. For example, it can be produced by molding a green tire using the rubber composition obtained by the above-described production method as a tread rubber and vulcanizing the green tire.
- Vulcanization accelerator 1 bis (2-benzothiazolyl) persulfide, trade name Noxeller DM-P manufactured by Ouchi Shinsei Chemical Co., Ltd.
- Vulcanization accelerator 2 1,3-diphenylguanidine, trade name Noxeller D manufactured by Ouchi Shinsei Chemical Co., Ltd.
- Vulcanization accelerator 3 N- (tert-butyl) -2-benzothiazolesulfenamide, trade name Sunseller NS-G manufactured by Sanshin Chemical Industry Co., Ltd.
- Process oil 1.0 part by weight Stearic acid: 2 parts by weight
- Anti-aging agent 1 part by weight
- Wax 2 parts by weight
- Zinc flower 2.5 parts by weight
- Vulcanization accelerator 1 1.2 parts by weight
- Vulcanization accelerator 2 1.2 parts by mass
- Vulcanization accelerator 3 1 part by mass Sulfur: 1.8 parts by mass
- a rubber composition capable of improving the wet grip property of a tire can be provided.
- a tire with improved wet grip properties can be provided.
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Abstract
Description
本発明に係るゴム組成物は、ゴム成分(A)と、熱可塑性樹脂(B)と、充填剤(C)と、を含むゴム組成物であって、ゴム成分(A)は、ゴム成分(A)100質量部当たり、ガラス転移温度(Tg)が-50℃以下である変性SBR10~100質量部を含み、ゴム組成物は、ゴム成分(A)100質量部当たり、熱可塑性樹脂(B)5~30質量部を含む、ことを特徴とする。これにより、タイヤのウェットグリップ性を向上することができる。
ゴム組成物に含まれるゴム成分(A)は、ゴム成分(A)100質量部当たり、ガラス転移温度(Tg)が-50℃以下である変性SBR10~100質量部を含み、必要に応じて、その他のゴム成分を含む。
本発明で用いる変性SBRは、Tgが-50℃以下であり、このような変性SBRと後述する熱可塑性樹脂(B)とを用いることにより、タイヤのウェットグリップ性を向上することができる。
R1 a-Si-(OR2)4-a ・・・ (I)
一般式(I)中、R1およびR2は、それぞれ独立に炭素数1~20の一価の脂肪族炭化水素基または炭素数6~18の一価の芳香族炭化水素基を示し、aは0~2の整数であり、OR2が複数ある場合、各OR2は互いに同一でも異なっていてもよく、また分子中には活性プロトンは含まれない。
ゴム成分(A)は、ゴム成分(A)100質量部当たり、変性SBR10~100質量部を含めばよく、目的に応じて、その他のゴム成分を含んでいてもよい。その他のゴム成分は、例えば、天然ゴム、イソプレンゴム、スチレン-ブタジエンゴム、ブタジエンゴムなど公知のゴムポリマーから適宜選択することができる。また、その他のゴム成分は、例えば、上記変性SBRで挙げたものを用いることができる。その他のゴム成分のポリマーは、未変性(共)重合体でもよいし、変性(共)重合体でもよい。
天然ゴムは、特に限定されず、公知の天然ゴムを適宜選択して用いることができる。天然ゴムは、後述する熱可塑性樹脂(B)との相溶性が高いため、ゴム成分(A)と熱可塑性樹脂(B)の相溶性が高くなる点で有利となる。
熱可塑性樹脂(B)は、C5系樹脂、C5~C9系樹脂、C9系樹脂、テルペン系樹脂、テルペン-芳香族化合物系樹脂、ロジン系樹脂、ジシクロペンタジエン樹脂およびアルキルフェノール系樹脂の中から選ばれる少なくとも1種である。ゴム組成物が一定量の熱可塑性樹脂(B)を含むことで、ゴムのTgが高くなり、0℃での損失正接(tanδ)が向上するため、タイヤのウェットグリップ性を向上させることができる。
C5系樹脂は、C5系合成石油樹脂を指し、C5留分を、AlCl3やBF3などのフリーデルクラフツ型触媒を用いて重合して得られる樹脂を意味する。例えば、イソプレン、シクロペンタジエン、1,3-ペンタジエンおよび1-ペンテンなどを主成分とする共重合体、2-ペンテンとジシクロペンタジエンとの共重合体、1,3-ペンタジエンを主体とする重合体などが挙げられる。
C5~C9系樹脂は、C5~C9系合成石油樹脂を指し、C5~C11留分を、AlCl3やBF3などのフリーデルクラフツ型触媒を用いて重合して得られる樹脂を意味する。例えば、スチレン、ビニルトルエン、α-メチルスチレン、インデン等を主成分とする共重合体などが挙げられる。これらの中でも、C9以上の成分の少ないC5~C9系樹脂は、ゴム成分(A)との相溶性が優れる点で好ましい。具体的には、C5~C9系樹脂におけるC9以上の成分の割合が50質量%未満の樹脂が好ましく、40質量%以下の樹脂がより好ましい。
C9系樹脂は、C9系合成石油樹脂を指し、C9留分をAlCl3やBF3などのフリーデルクラフツ型触媒を用いて重合して得られる樹脂を意味する。例えば、インデン、メチルインデン、α-メチルスチレン、ビニルトルエン等を主成分とする共重合体などが挙げられる。
テルペン系樹脂は、松属の木からロジンを得る際に同時に得られるテレビン油またはこれから分離した重合成分を配合し、フリーデルクラフツ型触媒を用いて重合して得ることができる。例えば、β-ピネン樹脂、α-ピネン樹脂などが挙げられる。
テルペン-芳香族化合物系樹脂は、テルペン類と種々のフェノール類とを、フリーデルクラフツ型触媒を用いて反応させる、あるいはさらにホルマリンで縮合することで得ることができる。例えば、テルペン-フェノール樹脂などが挙げられる。テルペン-フェノール樹脂のなかでも、テルペン-フェノール樹脂中のフェノール成分が50質量%未満の樹脂が好ましく、40質量%以下の樹脂がより好ましい。原料のテルペン類としては、特に制限はなく、目的に応じて適宜選択することができ、例えば、α-ピネン、リモネン等のモノテルペン炭化水素などが挙げられる。これらの中でも、α-ピネンを含むものが好ましく、α-ピネンがより好ましい。
ロジン系樹脂としては、特に制限はなく、目的に応じて適宜選択することができる。ロジン系樹脂としては、例えば、生松ヤニやトール油に含まれるガムロジン、トール油レジン、ウッドロジン等の天然樹脂ロジン;変性ロジン;ロジン誘導体などが挙げられる。変性ロジン誘導体は、例えば、重合ロジン、その部分水添ロジン;グリセリンエステルロジン、その部分水添ロジンや完全水添ロジン;ペンタエリスリトールエステルロジン、その部分水添ロジンや完全水添ロジンなどが挙げられる。
ジシクロペンタジエン樹脂は、ジシクロペンタジエンを、AlCl3やBF3などのフリーデルクラフツ型触媒等を用いて重合して得ることができる。ジシクロペンタジエン樹脂の市販品の具体例としては、クイントン1920(日本ゼオン株式会社製)、クイントン1105(日本ゼオン株式会社製)、マルカレッツM-890A(丸善石油化学社製)などが挙げられる。
アルキルフェノール系樹脂としては、特に制限はなく、目的に応じて適宜選択することができる。アルキルフェノール系樹脂としては、例えば、p-tert-ブチルフェノール-アセチレン樹脂等のアルキルフェノール-アセチレン樹脂、低重合度のアルキルフェノール-ホルムアルデヒド樹脂などが挙げられる。
充填剤(C)としては、例えば、シリカ、カーボンブラック、酸化アルミニウム、クレー、アルミナ、タルク、マイカ、カオリン、ガラスバルーン、ガラスビーズ、炭酸カルシウム、炭酸マグネシウム、水酸化マグネシウム、炭酸カルシウム、酸化マグネシウム、酸化チタン、チタン酸カリウム、硫酸バリウム等の成分を挙げることができる。充填剤(C)にシリカが含まれると、補強性と低ロス性とを付与することができる。
シリカとしては、特に制限はなく、目的に応じて適宜選択することができる。シリカとしては、例えば、湿式シリカ(含水ケイ酸)、乾式シリカ(無水ケイ酸)、ケイ酸カルシウム、ケイ酸アルミニウムなどが挙げられる。これらは1種単独で使用してもよいし、2種以上を併用してもよい。これらの中でも、湿式シリカは、ウェットグリップ性能を向上させることができる点で有利である。シリカのBET比表面積は、例えば、70~280m2/gであってもよい。あるいはシリカのBET比表面積は、例えば、75~110m2/g、220~270m2/gまたはこれらの組み合わせであってもよい。シリカのCTAB表面積は、例えば、70~210m2/gであってもよい。あるいはシリカのCTAB表面積は、例えば、75~130m2/g、170~210m2/gまたはこれらの組み合わせであってもよい。
ゴム組成物は、加工性、作業性の観点から、更に、軟化剤(D)を含んでいてもよい。軟化剤(D)としては、鉱物由来のミネラルオイル、石油由来のアロマチックオイル、パラフィンオイル、ナフテンオイル、天然物由来のパームオイル等が挙げられる。これらの中でも、タイヤのウェットグリップ性の観点から、鉱物由来の軟化剤及び石油由来の軟化剤が好ましい。軟化剤は1種単独で使用してもよいし、2種以上を併用してもよい。
ゴム組成物は、シリカの配合効果を向上させるために、更に、シランカップリッグ剤を含むことが好ましい。
本発明に係るゴム組成物の製造方法は、上記ゴム組成物の製造方法であって、加硫剤及び加硫促進剤を含む加硫系配合剤を除いて、上記ゴム成分(A)と、上記熱可塑性樹脂(B)と、上記充填剤(C)とを150~165℃で混練する工程を含むことを特徴とする、ゴム組成物の製造方法である。これにより、タイヤのウェットグリップ性を向上することができるゴム組成物を製造することができる。
グアニジン類としては、特に制限はなく、目的に応じて適宜選択することができる。グアニジン類としては、例えば、1,3-ジフェニルグアニジン、1,3-ジ-o-トリルグアニジン、1-o-トリルビグアニド、ジカテコールボレートのジ-o-トリルグアニジン塩、1,3-ジ-o-クメニルグアニジン、1,3-ジ-o-ビフェニルグアニジン、1,3-ジ-o-クメニル-2-プロピオニルグアニジンなどが挙げられる。これらは1種単独で用いてもよく、2種以上を併用してもよい。これらの中でも、反応性が高い点で、1,3-ジフェニルグアニジン、1,3-ジ-o-トリルグアニジン、1-o-トリルビグアニドが好ましく、1,3-ジフェニルグアニジンがより好ましい。
スルフェンアミド類としては、特に制限はなく、目的に応じて適宜選択することができる。スルフェンアミド類としては、例えば、N-シクロヘキシル-2-ベンゾチアゾリルスルフェンアミド、N,N-ジシクロヘキシル-2-ベンゾチアゾリルスルフェンアミド、N-tert-ブチル-2-ベンゾチアゾリルスルフェンアミド、N-オキシジエチレン-2-ベンゾチアゾリルスルフェンアミド、N-メチル-2-ベンゾチアゾリルスルフェンアミド、N-エチル-2-ベンゾチアゾリルスルフェンアミド、N-プロピル-2-ベンゾチアゾリルスルフェンアミド、N-ブチル-2-ベンゾチアゾリルスルフェンアミド、N-ペンチル-2-ベンゾチアゾリルスルフェンアミド、N-ヘキシル-2-ベンゾチアゾリルスルフェンアミド、N-オクチル-2-ベンゾチアゾリルスルフェンアミド、N-2-エチルヘキシル-2-ベンゾチアゾリルスルフェンアミド、N-デシル-2-ベンゾチアゾリルスルフェンアミド、N-ドデシル-2-ベンゾチアゾリルスルフェンアミド、N-ステアリル-2-ベンゾチアゾリルスルフェンアミド、N,N-ジメチル-2-ベンゾチアゾリルスルフェンアミド、N,N-ジエチル-2-ベンゾチアゾリルスルフェンアミド、N,N-ジプロピル-2-ベンゾチアゾリルスルフェンアミド、N,N-ジブチル-2-ベンゾチアゾリルスルフェンアミド、N,N-ジペンチル-2-ベンゾチアゾリルスルフェンアミド、N,N-ジヘキシル-2-ベンゾチアゾリルスルフェンアミド、N,N-ジオクチル-2-ベンゾチアゾリルスルフェンアミド、N,N-ジ-2-エチルヘキシルベンゾチアゾリルスルフェンアミド、N,N-ジドデシル-2-ベンゾチアゾリルスルフェンアミド、N,N-ジステアリル-2-ベンゾチアゾリルスルフェンアミドなどが挙げられる。これらは1種単独で用いてもよく、2種以上を併用してもよい。これらの中でも、反応性が高い点で、N-シクロヘキシル-2-ベンゾチアゾリルスルフェンアミド、N-tert-ブチル-2-ベンゾチアゾリルスルフェンアミドが好ましい。
チアゾール類としては、特に制限はなく、目的に応じて適宜選択することができる。チアゾール類としては、例えば、2-メルカプトベンゾチアゾール、ジ-2-ベンゾチアゾリルジスルフィド、2-メルカプトベンゾチアゾールの亜鉛塩、2-メルカプトベンゾチアゾールのシクロヘキシルアミン塩、2-(N,N-ジエチルチオカルバモイルチオ)ベンゾチアゾール、2-(4´-モルホリノジチオ)ベンゾチアゾール、4-メチル-2-メルカプトベンゾチアゾール、ジ-(4-メチル-2-ベンゾチアゾリル)ジスルフィド、5-クロロ-2-メルカプトベンゾチアゾール、2-メルカプトベンゾチアゾールナトリウム、2-メルカプト-6-ニトロベンゾチアゾール、2-メルカプト-ナフト[1,2-d]チアゾール、2-メルカプト-5-メトキシベンゾチアゾール、6-アミノ-2-メルカプトベンゾチアゾールなどが挙げられる。これらは1種単独で用いてもよく、2種以上を併用してもよい。これらの中でも、反応性が高い点で、2-メルカプトベンゾチアゾール、ジ-2-ベンゾチアゾリルジスルフィドが好ましい。
本発明に係るタイヤは、上記ゴム組成物をトレッドゴムに用いたことを特徴とする。本発明のタイヤは、ウェットグリップ性を向上させたタイヤである。
(ゴム成分A)
天然ゴム(NR):RSS#3、Tg2=-73℃
変性剤1:N,N-ビス(トリメチルシリル)-3-[ジエトキシ(メチル)シリル]プロピルアミン、一般式(IV)のヒドロカルビルオキシシラン化合物に相当
(熱可塑性樹脂B)
C9系樹脂:JX日鉱日石エネルギー株式会社製の商品名日石ネオポリマー140
ジシクロペンタジエン樹脂(DCPD):日本ゼオン株式会社製の商品名クイントン1105
C5~C9系樹脂:エクソンモービルケミカル社製の商品名ECR213
C5系樹脂:エクソンモービルケミカル社製の商品名エスコレッツ(登録商標)1102B
(充填剤C)
シリカ:東ソー・シリカ株式会社製の商品名NipSil AQ
(軟化剤D)
プロセスオイル:三共油化工業株式会社製の商品名A/Oミックス
(シランカップリング剤E)
シランカップリング剤:ビス(3-トリエトキシシリルプロピル)ジスルフィド、エボニックデグッサ社製の商品名Si75
(その他)
老化防止剤:N-(1,3-ジメチルブチル)-N'-フェニル-p-フェニレンジアミン、大内新興化学工業株式会社製の商品名ノクラック 6C
ワックス:マイクロクリスタリンワックス、日本精蝋株式会社製の商品名オゾエース0701
加硫促進剤1:ビス(2-ベンゾチアゾリル)ペルスルフィド、大内新興化学工業株式会社製の商品名ノクセラーDM-P
加硫促進剤2:1,3-ジフェニルグアニジン、大内新興化学工業株式会社製の商品名ノクセラーD
加硫促進剤3:N-(tert-ブチル)-2-ベンゾチアゾールスルフェンアミド、三新化学工業株式会社製の商品名サンセラーNS-G
乾燥し、窒素置換した800mLの耐圧ガラス容器に、1,3-ブタジエンのシクロヘキサン溶液およびスチレンのシクロヘキサン溶液を、1,3-ブタジエン67.5gおよびスチレン7.5gになるように加え、2,2-ジテトラヒドロフリルプロパン0.6mmolを加え、0.8mmolのn-ブチルリチウムを加えた後、50℃で1.5時間重合を行った。この際の重合転化率がほぼ100%となった重合反応系に対し、変性剤を0.72mmol添加し、50℃で30分間変性反応を行った。その後、2,6-ジ-t-ブチル-p-クレゾール(BHT)のイソプロパノール5質量%溶液2mLを加えて反応を停止させ、常法に従い乾燥して変性SBRを得た。得られた変性SBRのミクロ構造を測定した結果、結合スチレン量が10質量%、ブタジエン部分のビニル結合量が40%、ピーク分子量が200,000であった。
重合反応までを行い、変性反応を行わなかったこと以外は、変性SBRの重合反応と同様にして、未変性SBRを得た。得られた未変性SBRのミクロ構造を測定した結果、結合スチレン量が10質量%、ブタジエン部分のビニル結合量が40%、ピーク分子量が200,000であった。
プロセスオイル:1.0質量部
ステアリン酸:2質量部
老化防止剤:1質量部
ワックス:2質量部
亜鉛華:2.5質量部
加硫促進剤1:1.2質量部
加硫促進剤2:1.2質量部
加硫促進剤3:1質量部
硫黄:1.8質量部
ウェットグリップ性
得られたゴム組成物を145℃で33分間加硫して得られた加硫ゴムを用いて、ブリティッシュ・ポータブル・スキッド・テスターを用いて、湿潤コンクリート路面に対する試験片(加硫ゴム)の抵抗値を測定した。評価結果は、比較例1の値を100として、指数表示した。数値が大きいほど、ウェットグリップ性に優れる。
得られたゴム組成物を145℃で33分間加硫して得られた加硫ゴムを用いて、JIS K 6251に準拠して室温で引張試験を行い、加硫したゴム組成物の引張強さを測定した。評価結果は、比較例1の値を100として、指数表示した。数値が大きいほど、耐破壊性に優れる。
Claims (10)
- ゴム成分(A)と、熱可塑性樹脂(B)と、充填剤(C)と、を含むゴム組成物であって、
前記ゴム成分(A)は、ゴム成分(A)100質量部当たり、ガラス転移温度(Tg)が-50℃以下である変性スチレン-ブタジエン共重合体ゴム10~100質量部を含み、
前記ゴム組成物は、ゴム成分(A)100質量部当たり、前記熱可塑性樹脂(B)5~30質量部を含む、ことを特徴とする、ゴム組成物。 - 前記ゴム成分(A)は、天然ゴム60~90質量部を含む、請求項1に記載のゴム組成物。
- 前記充填剤(C)は、シリカを70質量%以上含む、請求項1または2に記載のゴム組成物。
- 前記天然ゴムのガラス転移温度Tg1と、前記変性スチレン-ブタジエン共重合体ゴムのガラス転移温度Tg2が、0<|Tg1-Tg2|≦20の関係を満たし、前記天然ゴムと前記変性スチレン-ブタジエン共重合体ゴムは、互いにサブミクロンオーダーで相分離している、請求項2または3に記載のゴム組成物。
- 前記変性スチレン-ブタジエン共重合体ゴムの相のドメイン幅が、200nm以下である、請求項2~4のいずれか1項に記載のゴム組成物。
- 前記変性スチレン-ブタジエン共重合体ゴムの相に存在する充填剤(C)の平均凝集塊面積が、2100nm2以下である、請求項2~5のいずれか1項に記載のゴム組成物。
- 前記変性スチレン-ブタジエン共重合体ゴムが、下記一般式(IV):
下記一般式(V):
- 前記充填剤(C)は、シリカを90質量%以上含む、請求項1~7のいずれか1項に記載のゴム組成物。
- 請求項1~8のいずれか1項に記載のゴム組成物の製造方法であって、
加硫剤及び加硫促進剤を含む加硫系配合剤を除いて、前記ゴム成分(A)と、前記熱可塑性樹脂(B)と、前記充填剤(C)とを150~165℃で混練する工程を含むことを特徴とする、ゴム組成物の製造方法。 - 請求項1~8のいずれか1項に記載のゴム組成物をトレッドゴムに用いたことを特徴とする、タイヤ。
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WO2019039614A1 (ja) * | 2017-08-25 | 2019-02-28 | 株式会社ブリヂストン | ゴム組成物及びタイヤ |
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WO2019088210A1 (ja) | 2017-10-31 | 2019-05-09 | 株式会社ブリヂストン | ゴム組成物及びタイヤ |
WO2020071557A1 (ja) | 2018-10-04 | 2020-04-09 | 株式会社ブリヂストン | ゴム組成物、トレッドゴムおよびタイヤ |
WO2023228463A1 (ja) * | 2022-05-27 | 2023-11-30 | 株式会社ブリヂストン | ゴム組成物の製造方法、ゴム組成物及びタイヤ |
WO2024111601A1 (ja) * | 2022-11-25 | 2024-05-30 | 株式会社ブリヂストン | タイヤ用ゴム組成物、トレッドゴム及びタイヤ |
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JP7398387B2 (ja) * | 2018-11-16 | 2023-12-14 | 株式会社ブリヂストン | ゴム組成物、加硫ゴム及びタイヤ |
JP7478754B2 (ja) * | 2019-12-19 | 2024-05-07 | 株式会社ブリヂストン | タイヤ |
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WO2019088210A1 (ja) | 2017-10-31 | 2019-05-09 | 株式会社ブリヂストン | ゴム組成物及びタイヤ |
JPWO2019088210A1 (ja) * | 2017-10-31 | 2020-11-19 | 株式会社ブリヂストン | ゴム組成物及びタイヤ |
JP7125413B2 (ja) | 2017-10-31 | 2022-08-24 | 株式会社ブリヂストン | ゴム組成物及びタイヤ |
WO2020071557A1 (ja) | 2018-10-04 | 2020-04-09 | 株式会社ブリヂストン | ゴム組成物、トレッドゴムおよびタイヤ |
US11780994B2 (en) | 2018-10-04 | 2023-10-10 | Bridgestone Corporation | Rubber composition, tread rubber, and tire |
WO2023228463A1 (ja) * | 2022-05-27 | 2023-11-30 | 株式会社ブリヂストン | ゴム組成物の製造方法、ゴム組成物及びタイヤ |
WO2024111601A1 (ja) * | 2022-11-25 | 2024-05-30 | 株式会社ブリヂストン | タイヤ用ゴム組成物、トレッドゴム及びタイヤ |
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JPWO2017077714A1 (ja) | 2018-08-23 |
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JP6934423B2 (ja) | 2021-09-15 |
EP3372639A1 (en) | 2018-09-12 |
US20180312002A1 (en) | 2018-11-01 |
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