WO2017056690A1 - 液圧制御装置およびブレーキシステム - Google Patents
液圧制御装置およびブレーキシステム Download PDFInfo
- Publication number
- WO2017056690A1 WO2017056690A1 PCT/JP2016/072613 JP2016072613W WO2017056690A1 WO 2017056690 A1 WO2017056690 A1 WO 2017056690A1 JP 2016072613 W JP2016072613 W JP 2016072613W WO 2017056690 A1 WO2017056690 A1 WO 2017056690A1
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- axis
- housing
- drive shaft
- unit
- control device
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/04—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
- F04B1/053—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement with actuating or actuated elements at the inner ends of the cylinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
- B60T13/12—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid
- B60T13/14—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid using accumulators or reservoirs fed by pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/04—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
- F04B1/0404—Details or component parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
- B60T13/12—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid
- B60T13/14—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid using accumulators or reservoirs fed by pumps
- B60T13/142—Systems with master cylinder
- B60T13/145—Master cylinder integrated or hydraulically coupled with booster
- B60T13/146—Part of the system directly actuated by booster pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
- B60T13/66—Electrical control in fluid-pressure brake systems
- B60T13/662—Electrical control in fluid-pressure brake systems characterised by specified functions of the control system components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
- B60T13/66—Electrical control in fluid-pressure brake systems
- B60T13/68—Electrical control in fluid-pressure brake systems by electrically-controlled valves
- B60T13/686—Electrical control in fluid-pressure brake systems by electrically-controlled valves in hydraulic systems or parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T7/00—Brake-action initiating means
- B60T7/02—Brake-action initiating means for personal initiation
- B60T7/04—Brake-action initiating means for personal initiation foot actuated
- B60T7/042—Brake-action initiating means for personal initiation foot actuated by electrical means, e.g. using travel or force sensors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
- B60T8/36—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
- B60T8/3615—Electromagnetic valves specially adapted for anti-lock brake and traction control systems
- B60T8/3675—Electromagnetic valves specially adapted for anti-lock brake and traction control systems integrated in modulator units
- B60T8/368—Electromagnetic valves specially adapted for anti-lock brake and traction control systems integrated in modulator units combined with other mechanical components, e.g. pump units, master cylinders
- B60T8/3685—Electromagnetic valves specially adapted for anti-lock brake and traction control systems integrated in modulator units combined with other mechanical components, e.g. pump units, master cylinders characterised by the mounting of the modulator unit onto the vehicle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
- B60T8/40—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition comprising an additional fluid circuit including fluid pressurising means for modifying the pressure of the braking fluid, e.g. including wheel driven pumps for detecting a speed condition, or pumps which are controlled by means independent of the braking system
- B60T8/4018—Pump units characterised by their drive mechanisms
- B60T8/4022—Pump units driven by an individual electric motor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
- B60T8/40—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition comprising an additional fluid circuit including fluid pressurising means for modifying the pressure of the braking fluid, e.g. including wheel driven pumps for detecting a speed condition, or pumps which are controlled by means independent of the braking system
- B60T8/4031—Pump units characterised by their construction or mounting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
- B60T8/40—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition comprising an additional fluid circuit including fluid pressurising means for modifying the pressure of the braking fluid, e.g. including wheel driven pumps for detecting a speed condition, or pumps which are controlled by means independent of the braking system
- B60T8/4072—Systems in which a driver input signal is used as a control signal for the additional fluid circuit which is normally used for braking
- B60T8/4081—Systems with stroke simulating devices for driver input
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
- B60T8/40—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition comprising an additional fluid circuit including fluid pressurising means for modifying the pressure of the braking fluid, e.g. including wheel driven pumps for detecting a speed condition, or pumps which are controlled by means independent of the braking system
- B60T8/4072—Systems in which a driver input signal is used as a control signal for the additional fluid circuit which is normally used for braking
- B60T8/4081—Systems with stroke simulating devices for driver input
- B60T8/4086—Systems with stroke simulating devices for driver input the stroke simulating device being connected to, or integrated in the driver input device
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/04—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/001—Noise damping
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/02—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical
- F04B9/04—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms
- F04B9/042—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms the means being cams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
- B60T8/36—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
- B60T8/3615—Electromagnetic valves specially adapted for anti-lock brake and traction control systems
- B60T8/3675—Electromagnetic valves specially adapted for anti-lock brake and traction control systems integrated in modulator units
- B60T8/368—Electromagnetic valves specially adapted for anti-lock brake and traction control systems integrated in modulator units combined with other mechanical components, e.g. pump units, master cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2400/00—Special features of vehicle units
- B60Y2400/81—Braking systems
Definitions
- the present invention relates to a hydraulic pressure control device.
- Patent Document 1 a hydraulic control device including a plurality of plunger pumps is known (for example, Patent Document 1).
- the present invention has an object to provide a hydraulic control device that can more effectively suppress vibration.
- the plunger positioned in the vertical direction lower than the number of the plunger pumps positioned in the vertical direction upper side with respect to the axis of the rotation drive shaft in the state mounted on the vehicle. There are more pumps.
- the hydraulic pressure control device can more effectively suppress vibration.
- FIG. 1 is a perspective view of a part of a brake system according to a first embodiment.
- 1 is a schematic configuration diagram of a brake system according to a first embodiment.
- FIG. 3 is a perspective view of a second unit of the first embodiment.
- FIG. 3 is a front view of a second unit of the first embodiment.
- FIG. 3 is a side view of the second unit of the first embodiment.
- FIG. 6 is a top view of the second unit of the first embodiment.
- FIG. 7 is a sectional view taken along line VII-VII in FIG.
- FIG. 3 is a perspective view of a second unit in which the pins and the like according to the first embodiment are assembled.
- FIG. 5 is a perspective view of a second unit installed on the mount of the first embodiment.
- FIG. 5 is a perspective view of a second unit installed on the mount of the first embodiment.
- FIG. 5 is a front (cross-sectional) view of a second unit installed on the mount of the first embodiment.
- FIG. 11 is a sectional view taken along line XI-XI in FIG.
- FIG. 5 is an exploded perspective view showing a process of attaching the second unit of the first embodiment to the mount.
- FIG. 6 is a perspective view of a second unit in which pins and the like according to the second embodiment are assembled.
- FIG. 6 is a perspective view of a second unit installed on the mount of the second embodiment.
- FIG. 10 is a front (cross-sectional) view of a second unit installed in the mount of the second embodiment.
- FIG. 10 is an exploded perspective view showing a process of attaching the second unit of the second embodiment to the mount.
- FIG. 1 shows an external appearance of a part of the brake system 1 in the present embodiment from an oblique direction.
- FIG. 2 is a diagram showing a schematic configuration of the brake system 1 together with a hydraulic circuit, and shows a cross section of the first unit 1A.
- the brake system 1 includes a general vehicle having only an internal combustion engine (engine) as a prime mover for driving wheels, a hybrid vehicle having an electric motor (generator) in addition to the internal combustion engine, and an electric motor. It can be used with an electric vehicle equipped only with a vehicle.
- the brake system 1 is a hydraulic braking device that applies friction braking force by hydraulic pressure to each wheel FL to RR of the vehicle. Each wheel FL to RR is provided with a brake operation unit.
- the brake operation unit is, for example, a disk type and has a wheel cylinder W / C and a caliper.
- the caliper includes a brake disc and a brake pad.
- the brake disc is a brake rotor that rotates integrally with the tire.
- the brake pad is disposed with a predetermined clearance with respect to the brake disc, and moves by the hydraulic pressure of the wheel cylinder W / C to contact the brake disc. This generates a friction braking force.
- the brake system 1 has two systems (primary P system and secondary S system) of brake piping.
- the brake piping format is, for example, the X piping format. In addition, you may employ
- the brake system 1 supplies brake fluid as a working fluid (working fluid) to each brake actuation unit via a brake pipe, and generates fluid pressure (brake fluid pressure) of the wheel cylinder W / C. As a result, a hydraulic braking force is applied to each of the wheels FL to RR.
- Brake system 1 has a first unit 1A and a second unit 1B.
- the wheel cylinder W / C of each wheel FL to RR and the second unit 1B are connected to each other by a wheel cylinder pipe 10W.
- the first unit 1A and the second unit 1B are installed in an engine room or the like isolated from the cab of the vehicle, and are connected to each other by a plurality of pipes.
- the plurality of pipes include a master cylinder pipe 10M (primary pipe 10MP, secondary pipe 10MS), a suction pipe 10R, and a back pressure pipe 10X.
- Each of the pipes 10M, 10W, and 10X, excluding the suction pipe 10R is a metal brake pipe (metal pipe), specifically, a steel pipe such as a double winding.
- the suction pipe 10R is a brake hose (hose pipe) formed flexibly by a material such as rubber.
- the end of the suction pipe 10R is connected to the port 873 and the like via nipples 10R1 and 10R2.
- the nipples 10R1 and 10R2 are resin connection members having a tubular portion.
- a three-dimensional orthogonal coordinate system having an X axis, a Y axis, and a Z axis is provided.
- the Z-axis direction is the vertical direction
- the Z-axis positive direction side is the vertical direction upper side
- the X-axis direction is the vehicle front-rear direction
- the X-axis positive direction side is the vehicle front side.
- the Y-axis direction is the lateral direction of the vehicle.
- the brake pedal 100 is a brake operation member that receives a brake operation input from the driver (driver).
- the push rod PR is rotatably connected to the brake pedal 100.
- the push rod PR extends from the end on the X axis negative direction side connected to the brake pedal 100 to the X axis positive direction side.
- the first unit 1A is a brake operation unit mechanically connected to the brake pedal 100, and is a master cylinder unit having a master cylinder 5.
- the first unit 1A includes a reservoir tank 4, a housing 7, a master cylinder 5, a stroke sensor 94, and a stroke simulator 6.
- the reservoir tank 4 is a brake fluid source that stores brake fluid, and is a low pressure portion that is released to atmospheric pressure.
- the reservoir tank 4 is provided with replenishment ports 40P and 40S, a supply port 41, a first partition 421, and a second partition 422.
- the partition walls 421 and 422 extend from the bottom of the reservoir tank 4 to a predetermined height, and partition the bottom of the reservoir tank 4 into three chambers 43.
- the three chambers 43 include first chambers 43P and 43S and a second chamber 43R.
- the supply ports 40P and 40S open to the first chambers 43P and 43S, respectively, and the supply port 41 opens to the second chamber 43R.
- One end of the suction pipe 10R is connected to the supply port 41.
- the housing 7 accommodates (built in) the master cylinder 5 and the stroke simulator 6 therein.
- a rectangular plate-like flange portion 78 is provided at the end portion of the housing 7 on the X axis negative direction side. The four corners of the flange portion 78 are fixed to the dash panel on the vehicle body side by bolts B1.
- a reservoir tank 4 is installed on the positive side of the housing 7 in the Z-axis direction.
- a cylinder 70 for the master cylinder 5 In the housing 7, a cylinder 70 for the master cylinder 5, a cylinder 71 for the stroke simulator 6, and a plurality of liquid paths (liquid paths) are formed.
- the cylinder 70 for the master cylinder 5 has a bottomed cylindrical shape extending in the X-axis direction, and is closed on the X-axis positive direction side and opened on the X-axis negative direction side.
- the cylinder 70 has a small diameter portion 701 on the X axis positive direction side and a large diameter portion 702 on the X axis negative direction side.
- the small-diameter portion 701 has two seal grooves 703 and 704 and one port 705 for each of the P and S systems.
- the seal grooves 703 and 704 and the port 705 have an annular shape extending in the direction around the axis of the cylinder 70.
- the port 705 is disposed between the two seal grooves 703 and 704.
- the cylinder 71 for the stroke simulator 6 is arranged on the negative direction side of the cylinder 70 in the Z-axis direction.
- the cylinder 71 has a bottomed cylindrical shape extending in the X-axis direction, and is closed on the X-axis positive direction side and opened on the X-axis negative direction side.
- the cylinder 71 has a small diameter portion 711 on the X axis positive direction side and a large diameter portion 712 on the X axis negative direction side.
- a first seal groove 713 is provided at approximately the center of the inner peripheral surface of the small diameter portion 711 in the X-axis direction, and a second seal groove 714 is provided on the X-axis negative direction side.
- the seal grooves 713 and 714 have an annular shape extending in the direction around the axis of the cylinder 71.
- the plurality of liquid paths include a replenishment liquid path 72, a supply liquid path 73, and a positive pressure liquid path 74.
- a plurality of ports are formed inside the housing 7, and these ports open on the outer surface of the housing 7.
- the plurality of ports include a supply port 75, a supply port 76, and a back pressure port 77.
- Replenishment liquid paths 72P and 72S extend from replenishment ports 75P and 75S, respectively, and open to ports 705P and 705S.
- the supply liquid paths 73P and 76S respectively extend from the small diameter portion 701 of the cylinder 70 and open to the supply ports 76P and 76S.
- the positive pressure liquid path 74 extends from the X axis positive direction end of the small diameter portion 711 and connects to the supply liquid path 73S.
- the supply ports 75P and 75S are connected to the supply ports 40P and 40S of the reservoir tank 4, respectively.
- One end of the primary pipe 10MP is connected to the supply port 76P.
- One end of the secondary pipe 10MS is connected to the supply port 76S.
- One end of a back pressure pipe 10X is connected to the back pressure port 77.
- the pipe joint at the end of the primary pipe 10MP is fitted into the supply port 76P, and the end is connected to the supply port 76P by being clamped and fixed between the housing 7 and a nut. To do.
- the other end of the primary pipe 10MP and both ends of the other metal pipes 10MS, 10W, 10X are similarly connected to the ports.
- the master cylinder 5 is a first hydraulic pressure source that can supply hydraulic fluid pressure to the wheel cylinder W / C, and is connected to the brake pedal 100 via the push rod PR so that the driver can operate the brake pedal 100. Acts accordingly.
- the master cylinder 5 has a piston 51 that moves in the axial direction in accordance with the operation of the brake pedal 100.
- the piston 51 is accommodated in the cylinder 70 and defines the hydraulic chamber 50.
- the master cylinder 5 is a tandem type, and has, as a piston 51, a primary piston 51P connected to the push rod PR and a free piston type secondary piston 51S in series.
- the stroke sensor 94 includes a magnet 940 and a sensor body 941 (Hall element or the like).
- the primary piston 51P is provided with a magnet 940, and the sensor body 941 is attached to the outer surface of the housing 7.
- the pistons 51P and 51S have a bottomed cylindrical shape and are movable in the X-axis direction along the inner peripheral surface of the small diameter portion 701.
- the piston 51 has a first concave portion 511 and a second concave portion 512 that use the partition wall 510 as a common bottom portion.
- a hole 513 passes through the peripheral wall of the first recess 511.
- the first recess 511 is disposed on the X axis positive direction side
- the second recess 512 is disposed on the X axis negative direction side.
- the X-axis positive direction side of the push rod PR is accommodated in the second recess 512P of the primary piston 51P.
- the X-axis positive direction end of the push rod PR which is rounded in a hemispherical shape, comes into contact with the partition wall 510P.
- the push rod PR is provided with a flange portion PR1. The movement of the push rod PR in the negative direction of the X axis is restricted by the stopper portion 700 provided at the opening of the cylinder 70 (large diameter portion 702) and the flange portion PR1 coming into contact with each other.
- a primary chamber 50P is defined between the primary piston 51P (first recess 511P) and the secondary piston 51S (second recess 512S), and the secondary piston 51S (first recess 511S) and the small diameter portion 701 are defined.
- a secondary chamber 50S is defined between the X-axis positive direction end. Supply liquid paths 73P and 73S are always opened in the chambers 50P and 50S, respectively.
- the retainer member 54 has a cylindrical portion 540.
- the first flange portion 541 extends radially outward at one axial end of the cylindrical portion 540, and the second flange portion 542 extends radially inward at the other axial end of the cylindrical portion 540.
- the first flange portion 541 of the first retainer member 54A is installed on the partition wall 510S, and the first flange portion 541 of the second retainer member 54B is installed on the partition wall 510P.
- the stopper member 55 has a bolt shape having a shaft portion 550, and a head portion 551 spreads radially outward at one end of the shaft portion 550.
- the other end of the shaft portion 550 is fixed to the second flange portion 542 of the second retainer member 54B.
- the head 551 is accommodated on the inner peripheral side of the cylindrical portion 540 of the first retainer member 54A so as to be movable along the inner peripheral surface of the cylindrical portion 540.
- the detachment of the head portion 551 from the cylindrical portion 540 is regulated by the head portion 551 coming into contact with the second flange portion 542.
- the spring 52P is a coil spring as an elastic member, and is a return spring that constantly urges the primary piston 51P in the X axis negative direction side.
- the X axis positive direction side of the spring 52P is fitted into the cylindrical portion 540 of the first retainer member 54A and is held by the first retainer member 54A.
- the X axis negative direction side of the spring 52P is fitted into the cylindrical portion 540 of the second retainer member 54B and is held by the second retainer member 54B.
- the spring 52P is installed in a state of being compressed between the first flange portion 541 (partition wall 510S) of the first retainer member 54A and the first flange portion 541 (partition wall 510P) of the second retainer member 54B.
- a spring 52S In the secondary chamber 50S, a spring 52S, a first retainer member 54A, a second retainer member 54B, and a stopper member 55 are installed.
- the first flange portion 541 of the first retainer member 54A is installed at the X axis positive end of the small diameter portion 701, and the first flange portion 541 of the second retainer member 54B is installed in the partition wall 510S.
- the spring 52S is an elastic member as a return spring that constantly urges the secondary piston 51S toward the negative X-axis direction.
- the spring 52S is compressed between the first flange portion 541 of the first retainer member 54A (X-axis positive direction end portion of the small diameter portion 701) and the first flange portion 541 (partition wall 510S) of the second retainer member 54B. It is installed in the state.
- Other arrangement configurations of the stopper member 55 and the like are the same as those on the primary chamber 50P side.
- the cup-shaped seal members 531 and 532 are installed in the seal grooves 703 and 704, respectively.
- the lip portions of the seal members 531 and 532 are in sliding contact with the outer peripheral surface of the piston 51.
- the X-axis negative direction side seal member 531P suppresses the flow of brake fluid from the X-axis positive direction side (port 705P) toward the X-axis negative direction side (large diameter portion 702).
- the seal member 532P on the X axis positive direction side suppresses the flow of brake fluid toward the X axis negative direction side (port 705P) and permits the flow of brake fluid toward the X axis positive direction side (primary chamber 50P).
- the X-axis negative direction side seal member 531S suppresses the flow of brake fluid from the X-axis negative direction side (primary chamber 50P) toward the X-axis positive direction side (port 705S).
- the seal member 532S on the X-axis positive direction side suppresses the flow of brake fluid toward the X-axis negative direction side (port 705S) and permits the brake fluid to flow toward the X-axis positive direction side (secondary chamber 50S).
- the hole 513 is between the parts where both seal members 531 and 532 (lip part) and the outer peripheral surface of the piston 51 contact (the positive side of the X axis (Close to the seal member 532).
- the stroke simulator 6 operates in accordance with the driver's braking operation, and applies a reaction force and a stroke to the brake pedal 100.
- the stroke simulator 6 includes a piston 61, a first seal member 621, a second seal member 622, a first retainer member 64A, a second retainer member 64B, a third retainer member 66, a stopper member 65, and a plug.
- the member 67 includes a first spring 681, a second spring 682, a first damper 691, and a second damper 692.
- the piston 61 has a bottomed cylindrical shape and is accommodated in the cylinder 71.
- the piston 61 has a first recess 611 that opens to the X axis positive direction side and a second recess 612 that opens to the X axis negative direction side.
- a cylindrical convex portion 613 is provided inside the second concave portion 612.
- the convex portion 613 protrudes from the wall portion 610 that separates the first and second concave portions 611 and 612.
- the piston 61 is movable in the X-axis direction along the inner peripheral surface of the small diameter portion 711.
- the inside of the cylinder 71 is separated into two chambers by the piston 61 and separated.
- a positive pressure chamber 601 (main chamber) as a first chamber is defined between the X axis positive direction side of the piston 61 (including the inner peripheral side of the first recess 611) and the small diameter portion 711.
- a back pressure chamber 602 (sub chamber) as a second chamber is defined between the X axis negative direction side of the piston 61 and the large diameter portion 712.
- Cup-shaped first and second seal members 621 and 622 are installed in the first and second seal grooves 713 and 714, respectively. The lip portions of the seal members 621 and 622 are in sliding contact with the outer peripheral surface of the piston 61.
- the first seal member 621 suppresses the flow of brake fluid from the X-axis positive direction side (positive pressure chamber 601) toward the X-axis negative direction side (back pressure chamber 602).
- the second seal member 622 suppresses the flow of brake fluid from the X-axis negative direction side (back pressure chamber 602) toward the X-axis positive direction side (positive pressure chamber 601).
- the positive pressure chamber 601 and the back pressure chamber 602 are liquid-tightly separated by the seal members 621 and 622.
- Each of the seal members 621 and 622 may be an X ring, or two cup-shaped seal members may be arranged side by side so as to suppress the flow of brake fluid to both the positive pressure chamber 601 and the back pressure chamber 602. .
- seal grooves 713 and 714 are provided in the small diameter portion 711 of the cylinder 71 (so-called rod seal), but instead a seal groove is provided in the piston 61 ( It may be a so-called piston seal).
- the retainer members 64 and 66, the stopper member 65, the springs 681 and 682, and the dampers 691 and 692 are accommodated in the back pressure chamber 602.
- the third retainer member 66 has a bottomed cylindrical shape having a cylindrical portion 660 and a bottom portion 661, and a flange portion 662 extends radially outward on the opening side of the cylindrical portion 660.
- the first damper 691 is an elastic member such as rubber and has a cylindrical shape.
- the second damper 692 is an elastic member such as rubber and has a cylindrical shape with a narrowed central portion in the axial direction.
- the plug member 67 closes the opening of the cylinder 71 (large diameter portion 712).
- a bottomed cylindrical first recess 671 and a bottomed annular second recess 672 are provided on the positive X-axis direction side of the plug member 67.
- a second damper 692 is installed in the first recess 671.
- One axial end side of the cylindrical portion 640 of the first retainer member 64A is fitted to the convex portion 613 of the piston 61.
- a first damper 691 is installed in contact with the convex portion 613.
- the second retainer member 64B is installed on the inner peripheral side of the third retainer member 66 (cylindrical portion 660) so that the flange portion 641 contacts the bottom portion 641.
- the first and second springs 681 and 682 are elastic as return springs that constantly urge the piston 61 toward the positive pressure chamber 601 (the direction in which the volume of the positive pressure chamber 601 is reduced and the volume of the back pressure chamber 602 is increased). It is a member.
- the first spring 681 is a small-diameter coil spring.
- the first spring 681 includes an end surface in the negative X-axis direction of the piston 61 (the first flange portion 641 of the first retainer member 64A) and the first flange portion 641 of the second retainer member 64B (the bottom portion 661 of the third retainer member 66). It is installed in a state of being compressed in between.
- the second spring 682 is a large-diameter coil spring having a larger spring coefficient than the first spring 681.
- the X-axis positive direction side of the second spring 682 is fitted into the cylindrical portion 660 of the third retainer member 66 and is held by the third retainer member 66.
- the X-axis negative direction side of the second spring 682 is accommodated in the second recess 672 of the plug member 67 and is held by the plug member 67.
- the second spring 682 is installed in a compressed state between the flange portion 662 of the third retainer member 66 and the plug member 67 (the bottom portion of the second recess 672).
- Other arrangements of the stopper member 65 and the like are the same as those of the hydraulic chamber 50 of the master cylinder 5.
- the second unit 1B is a hydraulic pressure control device provided between the first unit 1A and the brake operation unit of each wheel FL to RR. 3 to 6 show the appearance of the second unit 1B.
- FIG. 3 is a perspective view of the second unit 1B viewed from the X-axis positive direction side, the Y-axis positive direction side, and the Z-axis positive direction side.
- FIG. 4 is a front view of the second unit 1B as seen from the Y axis positive direction side.
- FIG. 5 is a right side view of the second unit 1B as seen from the X axis positive direction side.
- FIG. 6 is a top view of the second unit 1B as seen from the Z axis positive direction side.
- FIG. 3 is a perspective view of the second unit 1B viewed from the X-axis positive direction side, the Y-axis positive direction side, and the Z-axis positive direction side.
- FIG. 4 is a front view of the second unit 1B as seen from the Y axi
- the second unit 1B includes a housing 8, a motor 20, a pump 3, a plurality of solenoid valves 21, etc., a plurality of hydraulic pressure sensors 91, etc., and an electronic control unit (control unit; hereinafter referred to as ECU) 90.
- ECU electronice control unit
- the housing 8 accommodates (built-in) valve bodies such as the pump 3 and the electromagnetic valve 21 therein.
- P system and S system the above-mentioned two systems
- brake fluid pressure circuit brake fluid pressure circuit
- the plurality of liquid paths are the supply liquid path 11, the suction liquid path 12, the discharge liquid path 13, the pressure regulation liquid path 14, the decompression liquid path 15, the back pressure liquid path 16, and the first simulator liquid path 17. And a second simulator liquid path 18.
- a plurality of ports 87 are formed inside the housing 8, and these ports 87 open on the outer surface of the housing 8.
- the plurality of ports 87 are continuous with a liquid path inside the housing 8 and connect the liquid path inside the housing 8 to a liquid path outside the housing 8 (such as a pipe 10M).
- the plurality of ports 87 include a master cylinder port 871 (primary port 871P, secondary port 871S), a suction port 873, a back pressure port 874, and a wheel cylinder port 872.
- the master cylinder port 871 connects to the supply liquid path 11 inside the housing 8, and connects the housing 8 (second unit 1B) to the master cylinder 5 (hydraulic pressure chamber 50).
- the other end of the primary pipe 10MP is connected to the primary port 871P.
- the other end of the secondary pipe 10MS is connected to the secondary port 871S.
- the suction port 873 connects to the first liquid reservoir chamber 83 inside the housing 8 and connects the housing 8 to the reservoir tank 4 (second chamber 43R).
- a nipple 10R2 is fixedly installed in the suction port 873, and the other end of the suction pipe 10R is connected to the nipple 10R2.
- the back pressure port 874 is connected to the back pressure liquid passage 16 inside the housing 8 and also connects the housing 8 to the stroke simulator 6 (back pressure chamber 602).
- the back pressure port 874 is connected to the other end of the back pressure pipe 10X.
- the wheel cylinder port 872 connects to the supply liquid path 11 inside the housing 8 and connects the housing 8 (second unit 1B) to the wheel cylinder W / C.
- One end of a wheel cylinder pipe 10W is connected to the wheel cylinder port 872.
- the motor 20 is a rotary electric motor and includes a rotating shaft for driving the pump 3.
- the motor 20 may be a motor with a brush, or a brushless motor having a resolver that detects the rotation angle or the number of rotations of the rotating shaft.
- the pump 3 is a second hydraulic pressure source capable of supplying hydraulic fluid pressure to the wheel cylinder W / C, and includes five pump units 3A to 3E driven by one motor 20.
- the pump 3 is commonly used in the S system and the P system.
- the electromagnetic valve 21 or the like is an actuator that operates in response to a control signal, and includes a solenoid and a valve body. The valve body strokes in response to energization of the solenoid, and switches between opening and closing the liquid path (connecting and disconnecting the liquid path).
- the solenoid valve 21 and the like generate a control hydraulic pressure by controlling the communication state of the circuit and adjusting the flow state of the brake fluid.
- the plurality of solenoid valves 21 and the like include a shut-off valve 21, a pressure increasing valve (hereinafter referred to as SOL / V IN) 22, a communication valve 23, a pressure regulating valve 24, and a pressure reducing valve (hereinafter referred to as SOL / V OUT). 25, and a stroke simulator in valve (hereinafter referred to as SS / V) IN) 27 and a stroke simulator out valve (hereinafter referred to as SS / V OUT) 28.
- the shut-off valve 21, SOL / V IN22, and pressure regulating valve 24 are normally open valves that open in a non-energized state.
- the communication valve 23, the pressure reducing valve 25, SS / V IN27, and SS / V OUT28 are normally closed valves that close in a non-energized state.
- the shut-off valve 21, SOL / V IN22, and pressure regulating valve 24 are proportional control valves in which the opening degree of the valve is adjusted according to the current supplied to the solenoid.
- the communication valve 23, the pressure reducing valve 25, SS / V IN27, and SS / V OUT28 are on / off valves that are controlled to be switched in a binary manner. In addition, it is also possible to use a proportional control valve for these valves.
- the hydraulic pressure sensor 91 and the like detect the discharge pressure of the pump 3 and the master cylinder pressure.
- the plurality of hydraulic pressure sensors include a master cylinder pressure sensor 91, a discharge pressure sensor 93, and a wheel cylinder pressure sensor 92 (a primary pressure sensor 92P and a secondary pressure sensor 92S).
- the members corresponding to the wheels FL to RR are appropriately distinguished by adding suffixes a to d at the end of the reference numerals.
- One end side of the supply liquid path 11P is connected to the primary port 871P.
- the other end of the liquid path 11P branches into a liquid path 11a for the front left wheel and a liquid path 11d for the rear right wheel.
- Each fluid passage 11a, 11d is connected to a corresponding wheel cylinder port 872.
- One end side of the supply liquid path 11S is connected to the secondary port 871S.
- the other end of the liquid path 11S branches into a liquid path 11b for the front right wheel and a liquid path 11c for the rear left wheel.
- Each fluid passage 11b, 11c is connected to a corresponding wheel cylinder port 872.
- a shutoff valve 21 is provided on the one end side of the liquid path 11.
- SOL / V IN22 is provided in each of the liquid paths 11a to 11d on the other end side.
- a bypass liquid path 110 is provided in parallel with each liquid path 11 by bypassing SOL / V IN22, and a check valve 220 is provided in the liquid path 110. The valve 220 allows only the flow of brake fluid from the wheel cylinder port 872 side toward the master cylinder port 871 side.
- the suction fluid path 12 connects the first fluid reservoir 83 and the suction port 823 of the pump 3.
- One end side of the discharge liquid passage 13 is connected to the discharge port 821 of the pump 3.
- the other end side of the discharge liquid path 13 branches into a liquid path 13P for the P system and a liquid path 13S for the S system.
- Each liquid path 13P, 13S is connected between the shutoff valve 21 and the SOL / V IN22 in the supply liquid path 11.
- a communication valve 23 is provided in each of the liquid passages 13P and 13S.
- Each of the liquid paths 13P and 13S functions as a communication path that connects the supply liquid path 11P of the P system and the supply liquid path 11S of the S system.
- the pump 3 is connected to each wheel cylinder port 872 via the communication path (discharge liquid paths 13P, 13S) and the supply liquid paths 11P, 11S.
- the pressure adjusting liquid path 14 connects the pump 3 and the communication valve 23 in the discharge liquid path 13 to the first liquid reservoir chamber 83.
- the liquid passage 14 is provided with a pressure regulating valve 24 as a first pressure reducing valve.
- the depressurized liquid path 15 connects the first liquid reservoir chamber 83 between the SOL / V IN 22 and the wheel cylinder port 872 in each of the liquid paths 11a to 11d of the supply liquid path 11.
- the liquid path 15 is provided with SOL / V OUT25 as a second pressure reducing valve.
- the one end side of the back pressure liquid passage 16 is connected to the back pressure port 874.
- the other end side of the liquid path 16 branches into a first simulator liquid path 17 and a second simulator liquid path 18.
- the first simulator liquid path 17 is connected between the cutoff valve 21S and the SOL / V IN 22b, 22c in the supply liquid path 11S.
- the liquid passage 17 is provided with SS / V ⁇ IN27. Bypassing SS / V ⁇ ⁇ ⁇ IN27, a bypass liquid path 170 is provided in parallel with the liquid path 17, and a check valve 270 is provided in the liquid path 170.
- the valve 270 allows only the flow of brake fluid from the back pressure fluid passage 16 side to the supply fluid passage 11S side.
- the second simulator liquid path 18 is connected to the first liquid reservoir chamber 83.
- the liquid path 18 is provided with SS / V OUT28.
- a bypass liquid path 180 is provided in parallel with the liquid path 18, and a check valve 280 is provided in the liquid path 180.
- the valve 280 allows only the flow of brake fluid from the first fluid reservoir 83 side toward the back pressure fluid path 16 side.
- a fluid pressure sensor 91 that detects the fluid pressure at this location (the fluid pressure in the positive pressure chamber 601 of the stroke simulator 6 and the master cylinder pressure) is provided. Provided.
- a fluid pressure sensor 92 that detects the fluid pressure at this location (corresponding to the wheel cylinder fluid pressure) is provided.
- a fluid pressure sensor 93 for detecting the fluid pressure (pump discharge pressure) at this location is provided.
- the brake chambers 50P and 50S of the master cylinder 5 are supplied with brake fluid from the reservoir tank 4, and generate fluid pressure (master cylinder pressure) by the movement of the piston 51.
- the master cylinder 5 is connected to the wheel cylinder W / C via the master cylinder pipe 10M, the supply liquid path 11 (of the second unit 1B), and the wheel cylinder pipe 10W, and the wheel cylinder hydraulic pressure can be increased.
- the brake fluid that has flowed out of the master cylinder 5 due to the driver's braking operation flows into the master cylinder piping 10M and is taken into the supply fluid path 11 of the second unit 1B through the master cylinder port 871.
- the master cylinder 5 can pressurize the wheel cylinders W / C (FL) and W / C (RR) through the P system fluid passage (supply fluid passage 11P) by the master cylinder pressure generated in the primary chamber 50P. .
- the master cylinder 5 can pressurize the wheel cylinders W / C (FR) and W / C (RL) through the S system fluid passage (supply fluid passage 11S) by the master cylinder pressure generated in the secondary chamber 50S. It is.
- the stroke sensor 94 detects the stroke (pedal stroke) of the primary piston 51P.
- the first unit 1A does not include a negative pressure booster that boosts the driver's brake operation force by using negative pressure generated by a vehicle engine or a negative pressure pump provided separately.
- the brake fluid flows out from the back pressure chamber 602 and the brake fluid in the back pressure chamber 602 is discharged.
- the back pressure chamber 602 is connected to the back pressure liquid path 16 of the second unit 1B via the back pressure pipe 10X.
- the brake fluid that has flowed out of the back pressure chamber 602 due to the driver's braking operation flows into the back pressure pipe 10X, and is taken into the back pressure fluid path 16 through the back pressure port 874.
- the stroke simulator 6 thus simulates the fluid rigidity of the wheel cylinder W / C by sucking the brake fluid from the master cylinder 5 and reproduces the pedal depression feeling.
- the piston 61 When the pressure in the positive pressure chamber 601 decreases below a predetermined value, the piston 61 returns to the initial position by the biasing force (elastic force) of the spring 681 and the like.
- the piston 61 When the piston 61 is in the initial position, there is a first X-axis direction gap between the first damper 691 and the head 651 of the stopper member 65, and the second damper 692 and the bottom 661 of the third retainer member 66 There is a second gap in the X-axis direction.
- the first spring 681 When the first spring 681 is compressed more than the first gap in the X-axis direction along with the stroke of the piston 61 in the negative X-axis direction, the first damper 691 is sandwiched between the convex portion 613 and the head 651.
- the second unit 1B supplies the brake fluid boosted by the pump 3 to the brake operation unit via the wheel cylinder pipe 10W to generate brake fluid pressure (wheel cylinder fluid pressure).
- the second unit 1B can supply the master cylinder pressure to each wheel cylinder W / C, and with the communication between the master cylinder 5 and the wheel cylinder W / C cut off, independent of the brake operation by the driver.
- the hydraulic pressure of each wheel cylinder W / C can be individually controlled using the hydraulic pressure generated by the pump 3.
- the ECU 90 receives the detection values of the stroke sensor 94 and the hydraulic pressure sensor 91 and information on the running state from the vehicle side, and based on the built-in program, opens and closes the solenoid valve 21 and the rotation speed of the motor 20 (that is, The wheel cylinder hydraulic pressure (hydraulic braking force) of each wheel FL to RR is controlled by controlling the pump 3 discharge amount).
- the ECU 90 can be used for various brake controls (anti-lock brake control to suppress wheel slip due to braking, boost control to reduce the driver's brake operation force, and vehicle motion control.
- Vehicle motion control includes vehicle behavior stabilization control such as skidding prevention.
- regenerative cooperative brake control the wheel cylinder hydraulic pressure is controlled so as to achieve the target deceleration (target braking force) in cooperation with the regenerative brake.
- the ECU 90 includes a brake operation amount detection unit 90a, a target wheel cylinder hydraulic pressure calculation unit 90b, a pedal force brake generation unit 90c, a boost control unit 90d, and a control switching unit 90e.
- the brake operation amount detection unit 90a receives the input of the detection value of the stroke sensor 94 and detects the displacement amount (pedal stroke) of the brake pedal 100 as the brake operation amount.
- the target foil cylinder hydraulic pressure calculation unit 90b calculates a target foil cylinder hydraulic pressure. Specifically, based on the detected pedal stroke, a desired boost ratio, that is, the ideal relationship between the pedal stroke and the driver's required brake fluid pressure (vehicle deceleration requested by the driver) is achieved. The target wheel cylinder hydraulic pressure is calculated.
- the target wheel cylinder hydraulic pressure is calculated in relation to the regenerative braking force.
- the target wheel cylinder in which the sum of the regenerative braking force input from the control unit of the regenerative braking device of the vehicle and the hydraulic braking force corresponding to the target wheel cylinder hydraulic pressure satisfies the vehicle deceleration required by the driver.
- the target wheel cylinder hydraulic pressure of each wheel FL to RR is calculated so as to realize a desired vehicle motion state based on the detected vehicle motion state amount (lateral acceleration or the like).
- the pedal force brake generating section 90c deactivates the pump 3, and controls the shut-off valve 21 in the opening direction, SS / V IN27 in the closing direction, and SS / V OUT28 in the closing direction.
- the fluid path system supply fluid path 11 etc.
- brake force braking non-boosting control
- the stroke simulator 6 does not function because SS / V ⁇ OUT28 is controlled in the closing direction.
- the brake system (suction fluid passage 12, discharge fluid passage 13, etc.) that generates the wheel cylinder fluid pressure by the fluid pressure generated using the pump 3 is a so-called brake that realizes boost control, regenerative cooperative control, etc. Functions as a by-wire system.
- the boost control unit 90d activates the pump 3 when the driver operates the brake, and controls the shutoff valve 21 in the closing direction and the communication valve 23 in the opening direction, thereby changing the state of the second unit 1B to the pump 3
- the wheel cylinder hydraulic pressure can be created.
- a wheel cylinder hydraulic pressure higher than the master cylinder pressure is created using the discharge pressure of the pump 3 as a hydraulic pressure source, and a boost control is performed to generate a hydraulic braking force that is insufficient with the driver's braking operation force.
- the target wheel cylinder hydraulic pressure is adjusted by controlling the pressure regulating valve 24 while operating the pump 3 at a predetermined rotational speed and adjusting the amount of brake fluid supplied from the pump 3 to the wheel cylinder W / C.
- the brake system 1 exhibits a boost function that assists the brake operation force by operating the pump 3 of the second unit 1B instead of the engine negative pressure booster.
- the boost control unit 90d controls SS / V IN27 in the closing direction and SS / V OUT28 in the opening direction. Thereby, the stroke simulator 6 is caused to function.
- the ECU 90 includes a sudden brake operation state determination unit 90f and a second pedal force brake creation unit 90g.
- the sudden brake operation state determination unit 90f detects a brake operation state based on an input from the brake operation amount detection unit 90a and the like, and determines (determines) whether or not the brake operation state is a predetermined sudden brake operation state. For example, it is determined whether or not the change amount per hour of the pedal stroke exceeds a predetermined threshold value.
- the control switching unit 90e switches the control so that the wheel cylinder hydraulic pressure is generated by the second pedal force brake generating unit 90 when it is determined that the brake is in a sudden brake operation state.
- the second pedal force brake generating section 90g operates the pump 3, and controls the shut-off valve 21 in the closing direction, SS / V IN27 in the opening direction, and SS / V OUT28 in the closing direction.
- the second pedal force brake that creates the wheel cylinder hydraulic pressure using the brake fluid flowing out from the back pressure chamber 602 of the stroke simulator 6 until the pump 3 can generate a sufficiently high wheel cylinder pressure.
- the shut-off valve 21 may be controlled in the opening direction.
- SS / V IN27 may be controlled in the closing direction. In this case, the brake fluid from the back pressure chamber 602 is opened (because the wheel cylinder W / C side is still at a lower pressure than the back pressure chamber 602 side).
- the brake fluid can be efficiently supplied from the back pressure chamber 602 side to the wheel cylinder W / C side by controlling SS / V IN27 in the opening direction.
- the control switching unit 90e is controlled by the boost control unit 90d. Switch control to create cylinder hydraulic pressure. That is, SS / V IN27 is controlled in the closing direction and SS / V OUT28 is controlled in the opening direction. Thereby, the stroke simulator 6 is caused to function. Note that switching to regenerative cooperative brake control may be performed after the second pedal effort braking.
- ⁇ SS / V OUT28, SS / V IN27 and check valve 270 adjust the flow of brake fluid flowing from the back pressure port 874 into the housing 8 through the back pressure pipe 10X. These valves allow or prohibit the brake fluid that flows into the housing 8 from the back pressure port 874 from flowing toward any low pressure part (the first fluid reservoir 83 or the wheel cylinder W / C). Allow or prohibit the flow of brake fluid from the master cylinder 5 into the stroke simulator 6 (positive pressure chamber 601). Thereby, the operation of the stroke simulator 6 is adjusted.
- SS / V OUT28, SS / V IN27 and check valve 270 are the first fluid reservoir for the brake fluid supply destination (outflow destination) that flows into the housing 8 (back pressure fluid passage 16) from the back pressure port 874.
- the control switching unit 90e controls SS / V OUT28 in the closing direction in order to realize the second pedaling force brake until the pump 3 can generate a sufficiently high wheel cylinder pressure.
- the brake fluid flowing from the back pressure chamber 602 of the stroke simulator 6 into the back pressure fluid passage 16 is supplied through SS / V IN27 (first simulator fluid passage 17) and the check valve 270 (bypass fluid passage 170). It flows toward the liquid channel 11. That is, the supply destination of the brake fluid flowing out from the back pressure chamber 602 is the wheel cylinder W / C. Therefore, it is possible to ensure the pressure response of the wheel cylinder hydraulic pressure.
- the check valve 270 automatically closes, so that the brake from the wheel cylinder W / C side to the back pressure chamber 602 side Liquid backflow is suppressed.
- the control switching unit 90e controls SS / V OUT28 in the closing direction and switches the brake fluid supply destination to the wheel cylinder W / C. Therefore, the second pedal force brake can be accurately realized in a situation where the pressure response of the wheel cylinder hydraulic pressure is required. Since the pump 3 is a reciprocating pump, the response is relatively high.
- the control switching unit 90e controls SS / V OUT28 in the opening direction so that the stroke simulator 6 functions.
- the brake fluid flowing from the back pressure chamber 602 into the back pressure fluid passage 16 flows toward the first fluid reservoir chamber 83 through SS / V OUT28 (second simulator fluid passage 18). That is, the supply destination of the brake fluid flowing out from the back pressure chamber 602 is the first fluid reservoir chamber 83. Therefore, a good pedal feeling can be ensured. Even if SS / V OUT28 is stuck in the closed state during operation of the stroke simulator 6, brake fluid from the first fluid reservoir 83 side through the check valve 280 to the back pressure chamber 602 By being supplied, the piston 61 can return to the initial position.
- the housing 8 is a substantially rectangular parallelepiped block made of aluminum alloy.
- the outer surface of the housing 8 has a front surface 801, a back surface 802, a lower surface 803, an upper surface 804, a left side surface 805, and a right side surface 806.
- the front surface 801 (first surface) is a plane having a relatively large area.
- the back surface 802 (second surface) is a plane substantially parallel to the front surface 801 and faces the front surface 801 (with the housing 8 in between).
- the lower surface 803 (third surface) is a plane connected to the front surface 801 and the rear surface 802.
- the upper surface 804 (fourth surface) is a plane substantially parallel to the lower surface 803 and faces the lower surface 803 (with the housing 8 in between).
- the left side surface 805 (fifth surface) is a plane connected to the front surface 801, the back surface 802, the lower surface 803, and the upper surface 804.
- the right side 806 (sixth side) is a plane substantially parallel to the left side 805 and faces the left side 805 (with the housing 8 in between).
- the right side surface 806 is connected to the front surface 801, the back surface 802, the bottom surface 803, and the top surface 804.
- the front surface 801 is disposed on the Y axis positive direction side and extends in parallel with the X axis and the Z axis.
- the back surface 802 is disposed on the Y axis negative direction side and extends in parallel with the X axis and the Z axis.
- the upper surface 804 is disposed on the Z axis positive direction side and extends in parallel with the X axis and the Y axis.
- the lower surface 803 is disposed on the Z axis negative direction side and extends in parallel with the X axis and the Y axis.
- the right side surface 806 is disposed on the X axis positive direction side and extends in parallel with the Y axis and the Z axis.
- the left side surface 805 is disposed on the X axis negative direction side and extends in parallel with the Y axis and the Z axis.
- the arrangement of the housing 8 in the XY plane is not restricted at all, and the housing 8 can be arranged in the XY plane at any position and orientation according to the vehicle layout and the like. .
- a recess 80 is formed at the corner of the housing 8 on the front 801 side and the upper surface 804 side. That is, the apex formed by the front surface 801, the upper surface 804, and the right side surface 806, and the apex formed by the front surface 801, the upper surface 804, and the left side surface 805 are cut out shapes, respectively, 2 Has recesses 80A and 80B.
- the first recess 80A is opened (opened) to the front surface 801, the upper surface 804, and the left side surface 805.
- the second recess 80B is opened (opened) to the front surface 801, the upper surface 804, and the right side surface 806.
- the first recess 80A has a first plane part 807, a second plane part 808, and a third plane part 809.
- the first plane portion 807 is orthogonal to the Y axis and is parallel to the XZ plane.
- the second plane portion 808 is orthogonal to the X axis and substantially parallel to the YZ plane.
- the third plane portion 809 extends in the Y-axis direction, and forms an angle of approximately 50 degrees counterclockwise with respect to the right side surface 806 when viewed from the Y-axis positive direction side.
- the second plane part 808 and the third plane part 809 are smoothly connected via a concave curved surface extending in the Y-axis direction.
- the second recess 80B has a first plane part 807, a second plane part 808, and a third plane part 809.
- the third plane portion 809 extends in the Y-axis direction and forms an angle of approximately 50 degrees in the clockwise direction with respect to the left side surface 805 when viewed from the Y-axis positive direction side.
- Other configurations of the second recess 80B are the same as those of the first recess 80A.
- the first and second recesses 80A and 80B are substantially symmetric with respect to the YZ plane at the center of the housing 8 in the X-axis direction.
- the housing 8 includes a cam accommodating hole 81, a plurality (five) of cylinder accommodating holes 82A to 82E, a first liquid reservoir chamber 83, a second liquid reservoir chamber 84, a plurality of fixing holes 85, and a plurality of valves. It has an accommodation hole, a plurality of sensor accommodation holes, a power supply hole 86, a plurality of ports 87, a plurality of liquid paths 11 and the like. These holes and ports are formed by a drill or the like.
- the cam housing hole 81 has a bottomed cylindrical shape extending in the Y-axis direction and opens in the front surface 801.
- the shaft center O of the cam housing hole 81 is substantially the center in the X-axis direction on the front surface 801, and is disposed slightly on the Z-axis negative direction side from the center in the Z-axis direction.
- a lower surface 803 is positioned on the Z axis negative direction side with respect to the axis O, and a first recess 80A and a second recess 80B are positioned on the Z axis positive direction side with respect to the axis O.
- the cylinder accommodation hole 82 has a stepped cylindrical shape and has an axis extending in the radial direction of the cam accommodation hole 81 (radial direction centered on the axis O).
- the hole 82 has a small diameter portion 820 on the side close to the cam accommodation hole 81, a large diameter portion 821 on the side far from the cam accommodation hole 81, and a medium diameter portion 822 between the small diameter portion 820 and the large diameter portion 821.
- the plurality of holes 82A to 82E are arranged substantially uniformly (substantially at equal intervals) in the direction around the axis O.
- the angle formed by the axes of the holes 82 adjacent in the direction around the axis O is approximately 72 ° (a predetermined range including 72 °).
- the plurality of holes 82A to 82E are arranged in a single row along the Y-axis direction, and are arranged on the Y-axis positive direction side of the housing 8. That is, the axial centers of these holes 82A to 82E are in the same plane ⁇ substantially orthogonal to the axial center O.
- the plane ⁇ is substantially parallel to the front surface 801 and the back surface 802 of the housing 8, and is closer to the front surface 801 than the back surface 802.
- the suction ports 823 of the holes 82A to 82E are connected to each other by the first communication liquid path.
- the discharge ports 821 of the holes 82A to 82E are connected to each other by the second communication liquid path.
- the holes 82A to 82E are arranged inside the housing 8 as follows.
- the hole 82A extends from the lower surface 803 to the Z axis positive direction side.
- the hole 82B extends from the portion of the left side surface 805 located on the lower side in the Z-axis negative direction with respect to the axis O to the X-axis positive direction side and the Z-axis positive direction side.
- the hole 82C extends from the first recess 80A to the X axis positive direction side and the Z axis negative direction side.
- the hole 82D extends from the second recess 80B to the X-axis negative direction side and the Z-axis negative direction side.
- the hole 82E extends from the portion of the right side surface 806 located on the lower side in the Z-axis negative direction with respect to the axis O to the X-axis negative direction side and the Z-axis positive direction side.
- the hole 82A is at the same X axis position as the axis O, and the holes 82B and 82E are arranged on both sides in the X axis direction with the axis O (hole 82A) in between.
- the holes 82C and 82D are arranged on both sides in the X-axis direction with the axis O in between on the Z-axis positive direction side with respect to the axis O.
- the small diameter portion 820 of each of the holes 82A to 82E opens on the inner peripheral surface of the cam accommodation hole 81.
- the end of the hole 82A on the large-diameter portion 821 side opens to the approximate center of the lower surface 803 in the X-axis direction and to the Y-axis positive direction side.
- the end of the hole 82B on the large diameter portion 821 side opens on the Y axis positive direction side and the Z axis negative direction side of the left side surface 805.
- the end of the hole 82E on the large diameter portion 821 side opens to the Y axis positive direction side and the Z axis negative direction side of the right side surface 806.
- the ends on the large diameter portion 821 side of the holes 82C and 82D open to the first and second recesses 80A and 80B, respectively. Specifically, the majority of the end on the large diameter portion 821 side opens to the third plane portion 809, and the remaining portion opens to the second plane portion 808.
- the third plane portion 809 is substantially orthogonal to the axial centers of the holes 82C and 82D.
- the first liquid reservoir chamber 83 has a bottomed cylindrical shape whose axial center extends in the Z-axis direction, and opens to the approximate center in the X-axis direction on the upper surface 804 and closer to the positive direction of the Y-axis. Arranged.
- the first liquid reservoir 83 (the bottom of the Z-axis negative direction side) is disposed on the Z-axis positive direction side of the suction port 823 of each cylinder accommodation hole 82.
- the first liquid reservoir 83 is formed in a region between the cylinder accommodation holes 82C and 82D adjacent to each other in the direction around the axis O on the Z axis positive direction side with respect to the axis O.
- the first liquid reservoir chamber 83 and the holes 82C and 82D partially overlap.
- the first liquid reservoir 83 and the suction ports 823 of the holes 82A to 82E are connected by the suction liquid path 12.
- the second liquid reservoir 84 has a bottomed cylindrical shape whose axial center extends in the Z-axis direction.
- the second liquid reservoir 84 opens toward the X-axis negative direction side and the Y-axis positive direction on the lower surface 803. Arranged.
- the second liquid reservoir chamber 84 is formed in a region between the cylinder accommodation holes 82A and 82B adjacent to each other in the direction around the axis O on the Z axis negative direction side of the axis O.
- the cylinder accommodation hole 82A and the second liquid reservoir chamber 84 partially overlap.
- the cam housing hole 81 and the second liquid reservoir chamber 84 are connected by a drain liquid path 19.
- One end of the drain liquid passage 19 opens to the Y axis negative direction side and the Z axis negative direction side on the inner peripheral surface of the cam housing hole 81, and the other end of the drain liquid path 19 is the Z axis positive direction of the second liquid reservoir chamber 84. Open to the outer periphery of the bottom surface on the side.
- the plurality of valve housing holes are cylindrical with a bottom, extend in the Y-axis direction, and open to the back surface 802.
- the plurality of valve housing holes are in a single row along the Y-axis direction and are arranged on the Y-axis negative direction side of the housing 8.
- a cylinder accommodation hole 82 and a valve accommodation hole are arranged along the Y-axis direction. As viewed from the Y-axis direction, the plurality of valve accommodation holes at least partially overlap the cylinder accommodation hole 82. Most of the plurality of valve accommodation holes are accommodated in a circle connecting the ends of the plurality of cylinder accommodation holes 82 on the large diameter portion 821 side (the side far from the axis O).
- the suction port 873 is an opening of the first liquid reservoir chamber 83 on the upper surface 804 and opens upward in the vertical direction.
- the port 873 opens on the upper surface 804 near the center in the X-axis direction and in the positive Y-axis direction (position closer to the front surface 801 than the wheel cylinder port 872).
- the port 873 is disposed on the positive side in the Z-axis direction from the suction port 823 of the cylinder accommodation holes 82A to 82E.
- the cylinder accommodation holes 82C and 82D sandwich the port 873 when viewed from the Y-axis direction. In the Y-axis direction (viewed from the X-axis direction), the openings of the cylinder accommodation holes 82C and 82D and the port 873 partially overlap.
- the master cylinder port 871 has a bottomed cylindrical shape whose axial center extends in the Y-axis direction, and opens to a portion of the front surface 801 on the Z-axis positive direction side and sandwiched between the recesses 80A and 80B.
- the primary port 871P is disposed on the X axis positive direction side
- the secondary port 871S is disposed on the X axis negative direction side. Both ports 871P and 871S are arranged in the X-axis direction and sandwich the first liquid reservoir chamber 83 in the X-axis direction (as viewed from the Y-axis direction).
- the ports 871P and 871S are sandwiched between the first liquid reservoir chamber 83 and the cylinder accommodation holes 82C and 82D in the direction around the axis O (as viewed from the Y-axis direction).
- the wheel cylinder port 872 has a bottomed cylindrical shape whose axial center extends in the Z-axis direction, and opens on the Y-axis negative direction side of the upper surface 804 (position closer to the back surface 802 than the front surface 801).
- the ports 872a to 872d are arranged in a line in the X-axis direction.
- Two P systems 872a and 872d are arranged on the X axis positive direction side, and two S systems 872b and 872c are arranged on the X axis negative direction side.
- the port 872a is arranged on the X axis positive direction side from the port 872d
- the port 872b is arranged on the X axis negative direction side from the port 872c.
- the ports 872c and 872d sandwich the suction port 873 (first liquid reservoir chamber 83) when viewed from the Y-axis direction. In the Z-axis direction, the port 872 and the first liquid reservoir chamber 83 partially overlap.
- the opening of the port 872 and the suction port 873 (opening of the first liquid reservoir chamber 83) partially overlap.
- the suction port 873 (first liquid reservoir chamber 83) is inside a quadrilateral that connects the ports 871P, 871S, 872c, and 872d (centers) with line segments.
- the first liquid reservoir chamber 83 is disposed in a region surrounded by the master cylinder port 871 and the wheel cylinder port 872.
- the back pressure port 874 has a bottomed cylindrical shape whose axis extends in the X-axis direction, and opens on the Y-axis negative direction side of the right side surface 806 and on the Z-axis negative direction side of the axis O.
- the plurality of liquid passages 11 and the like connect the port 87, the liquid reservoir chambers 83 and 84, the cylinder accommodation hole 82, the valve accommodation hole, and the hydraulic pressure sensor accommodation hole.
- the plurality of fixing holes 85 include bolt holes 851 to 853 for fixing the motor (see FIG. 7), bolt holes 854 to 857 for fixing the ECU (see FIGS. 5 to 7), bolt holes 858 for fixing the housing, Pin hole 859 (see FIGS. 4 and 5).
- the bolt holes 851 to 853 have a bottomed cylindrical shape whose axis extends in the Y-axis direction, and open to the front surface 801.
- the holes 851 to 853 are on the Y axis positive direction side of the housing 8, and partially overlap the cylinder accommodation hole 82 in the Y axis direction.
- the holes 851 to 853 are provided at substantially symmetrical positions with respect to the axis O of the cam housing hole 81.
- the distances from the axis O to the holes 851 to 853 are substantially equal.
- the holes 852 and 853 are on both sides of the axis O in the X-axis direction and on the Z-axis positive direction side of the axis O.
- the holes 852 and 853 are on the side surfaces 805 and 806 side of the cylinder housing holes 82C and 82D (on the opposite side of the first liquid reservoir chamber 83 across the cylinder housing hole 82), respectively.
- the hole 851 is on the X axis positive direction side with respect to the cylinder accommodation hole 82A and on the Z axis negative direction side with respect to the axis O.
- the hole 851 is adjacent to the cylinder accommodation hole 82A (the large diameter portion 821) and the lower surface 803 on the opposite side of the second liquid reservoir chamber 84 across the cylinder accommodation hole 82A.
- the bolt holes 854 to 857 have a cylindrical shape whose axis extends in the Y-axis direction and penetrates the housing 8.
- the holes 854 and 855 are located on the lower surface 803 side, and the holes 856 and 857 are located on the upper surface 804 side.
- the holes 854 and 855 are located at corners sandwiched between the lower surface 803 and the side surfaces 805 and 806 and open to the front surface 801 and the rear surface 802.
- the holes 856 and 857 are located at corners sandwiched between the upper surface 804 and the second flat portion 808 of the recess 80 when viewed from the Y-axis direction, and open to the first flat portion 807 and the back surface 802 of the recess 80.
- the hole 856 is adjacent to the wheel cylinder port 872b and is sandwiched between the ports 872b and 872c.
- the hole 857 is adjacent to the wheel cylinder port 872a and is sandwiched between the ports 872a and 872d.
- the bolt holes 858A and 858B are located on the Z axis negative direction side from the axis O.
- the holes 858A and 858B have a bottomed cylindrical shape whose axial center extends in the Y-axis direction, and open at both ends of the front surface 801 in the X-axis direction.
- the holes 858A and 858B are on the Y axis positive direction side of the housing 8, and partially overlap the cylinder accommodation hole 82 in the Y axis direction.
- the holes 858A and 858B are adjacent to the side surfaces 805 and 806, respectively, and are sandwiched between the cylinder accommodation holes 82B and 82E and the bolt holes 855 and 854 in the Z-axis direction.
- the X-axis negative direction side hole 858A is sandwiched between the left side surface 805 and the second liquid reservoir chamber 84.
- the hole 858A is located on the opposite side of the primary port 871P across the vicinity of the axis O.
- the X-axis positive direction side hole 858B is located on the opposite side of the secondary port 871S across the vicinity of the axis O.
- the bolt hole 858C is located on the Z axis positive direction side from the axis O.
- the hole 858C has a bottomed cylindrical shape whose axial center extends in the X-axis direction, and opens at the approximate center of the right side surface 806 in the Y-axis direction.
- the hole 858C opens adjacent to a corner portion sandwiched between the first plane portion 807 and the third plane portion 809 of the second recess 80B when viewed from the X-axis direction.
- the hole 858C When viewed from the Y-axis direction, the hole 858C is located on the opposite side of the hole 858A across the vicinity of the axis O.
- the pin hole 859 has a bottomed cylindrical shape whose axial center extends in the Z-axis direction, and opens at the approximate center of the lower surface 803 in the X-axis direction and on the Y-axis negative direction side.
- the pin hole 859 is adjacent to the cylinder housing hole 82A on the Y axis negative direction side.
- the pin hole 859 overlaps with the cylinder accommodation hole 82A when viewed from the Y-axis direction.
- the motor 20 is disposed on the front surface 801 of the housing 8, and the motor housing 200 is attached.
- the front surface 801 functions as a motor mounting surface.
- the bolt holes 851 to 853 function as a fixing portion for fixing the motor 20 to the housing 8.
- the motor 20 has a motor housing 200.
- the motor housing 200 has a bottomed cylindrical shape, and includes a cylindrical portion 201, a bottom portion 202, and a flange portion 203.
- the cylindrical portion 201 accommodates a magnet, a rotor, and the like as a stator on the inner peripheral side.
- the rotation shaft of the motor 20 extends on the axial center of the cylindrical portion 201.
- the bottom portion 202 closes one side of the cylindrical portion 201 in the axial direction.
- the flange portion 203 is provided at an end portion on the other side (opening side) in the axial direction of the cylindrical portion 201, and spreads radially outward from the outer peripheral surface of the cylindrical portion 201.
- the flange portion 203 has first, second, and third protrusions 203a, 203b, and 203c.
- Bolt holes penetrate through the protrusions 203a to 203c.
- Bolts b1 are inserted into the respective bolt holes, and the bolts b1 are fastened to the bolt holes 851 to 853 of the housing 8.
- the flange portion 203 is fastened to the front surface 801 with a bolt b1.
- An electrically conductive member (power connector) is connected to the rotor via a brush.
- the conductive member (power connector) is accommodated (attached) in the power hole 86 and protrudes from the back surface 802 to the Y axis negative direction side.
- the master cylinder port 871 is located on the Z axis positive direction side with respect to the shaft center O and on the Z axis positive direction side with respect to the motor 20 (motor housing 200).
- FIG. 7 shows a cross section of the second unit 1B taken along the plane ⁇ .
- the axis (axis) of the rotation shaft of the motor 20 substantially coincides with the axis O of the cam housing hole 81.
- the cam accommodation hole 81 (inside the housing 8) accommodates the rotation drive shaft 300 that is the rotation shaft and drive shaft of the pump 3, and the cam unit 30.
- the rotary drive shaft 300 is a drive shaft of the pump 3.
- the rotation drive shaft 300 is connected and fixed to the rotation shaft of the motor 20 so that its axis extends on the extension of the axis of the rotation shaft of the motor 20, and is rotated by the motor 20.
- the axis of the rotary drive shaft 300 substantially coincides with the axis O.
- the rotation drive shaft 300 rotates integrally with the rotation shaft of the motor 20 around the axis O.
- the cam unit 30 is provided on the rotation drive shaft 300.
- the cam unit 30 includes a cam 301, a drive member 302, and a plurality of rolling elements 303.
- the cam 301 is a cylindrical eccentric cam, and has an axis P that is eccentric with respect to the axis O of the rotary drive shaft 300.
- the axis P extends substantially parallel to the axis O.
- the cam 301 swings while rotating around the axis O integrally with the rotation drive shaft 300.
- the drive member 302 has a cylindrical shape and is disposed on the outer peripheral side of the cam 301.
- the axis of the drive member 302 substantially coincides with the axis P.
- the drive member 302 can rotate around the axis P with respect to the cam 301.
- the drive member 302 has the same configuration as the outer ring of the rolling bearing.
- the plurality of rolling elements 303 are disposed between the outer peripheral surface of the cam 301 and the inner peripheral surface of the drive member 302.
- the rolling element 303 is a needle roller and extends along the axial direction of the rotation drive shaft 300.
- the pump 3 is a fixed cylinder type radial plunger pump, and includes a housing 8, a rotary drive shaft 300, a cam unit 30, and a plurality (five) of pump units 3A to 3E.
- the pump units 3A to 3E are plunger pumps (piston pumps) as reciprocating pumps, and operate by rotation of the rotary drive shaft 300. As the plunger (piston) 36 reciprocates, the brake fluid is sucked and discharged as hydraulic fluid.
- the cam unit 30 has a function of converting the rotary motion of the rotary drive shaft 300 into the reciprocating motion of the plunger 36.
- Each plunger 36 is arranged around the cam unit 30 and is accommodated in the cylinder accommodation hole 82, respectively.
- An axis 360 of the plunger 36 substantially coincides with the axis of the cylinder accommodation hole 82 and extends in the radial direction of the rotary drive shaft 300.
- the plungers 36 are provided by the number of cylinder accommodation holes 82 (five), and extend in the radial direction with respect to the axis O.
- the plungers 36A to 36E are arranged substantially evenly in the direction around the rotation drive shaft 300 (hereinafter simply referred to as the circumferential direction), that is, at substantially equal intervals in the rotation direction of the rotation drive shaft 300.
- the axial centers 360A to 360E of the plungers 36A to 36E are in the same plane ⁇ . These plungers 36A to 36E are driven by the same rotation drive shaft 300 and the same cam unit 30.
- the pump unit 3A includes a cylinder sleeve 31, a filter member 32, a plug member 33, a guide ring 34, a first seal ring 351, a second seal ring 352, a plunger 36, a return spring 37, and a suction valve. 38 and a discharge valve 39, which are installed in the cylinder accommodation hole 82.
- the cylinder sleeve 31 has a bottomed cylindrical shape, and a hole 311 passes through the bottom portion 310.
- the cylinder sleeve 31 is fixed to the cylinder accommodation hole 82.
- the axis of the cylinder sleeve 31 substantially coincides with the axis 360 of the cylinder accommodation hole 82.
- An end 312 on the opening side of the cylinder sleeve 31 is disposed in the medium diameter portion 822 (suction port 823), and the bottom portion 310 is disposed in the large diameter portion (discharge port) 821.
- the filter member 32 has a bottomed cylindrical shape, and a hole 321 passes through the bottom 320, and a plurality of openings penetrates the side wall.
- a filter is installed in the opening.
- An end 323 on the opening side of the filter member 32 is fixed to an end 312 on the opening side of the cylinder sleeve 31.
- the bottom part 320 is disposed in the small diameter part 820.
- the axis of the filter member 32 substantially coincides with the axis 360 of the cylinder accommodation hole 82.
- the plug member 33 has a cylindrical shape, and has a recess 330 and a groove on one axial end side thereof. This groove extends in the radial direction, connects the recess 330 and the outer peripheral surface of the plug member 33, and communicates with the discharge port 821.
- One end side in the axial direction of the plug member 33 is fixed to the bottom 310 of the cylinder sleeve 31.
- the axial center of the plug member 33 substantially coincides with the axial center 360 of the cylinder accommodation hole 82.
- the plug member 33 is fixed to the large diameter portion 821 and closes the opening of the cylinder accommodation hole 82 on the outer peripheral surface of the housing 8.
- the second communication liquid path communicates with the discharge port 821 and the groove of the plug member 33.
- the guide ring 34 has a cylindrical shape, and is fixed to the cam housing hole 81 side (small diameter portion 820) with respect to the filter housing 32 in the cylinder housing hole 82.
- the axis of the guide ring 34 substantially coincides with the axis 360 of the cylinder accommodation hole 82.
- the first seal ring 351 is installed between the guide ring 34 and the filter member 32 in the cylinder accommodation hole 82 (small diameter portion 820).
- the plunger 36 has a cylindrical shape, and has an end surface (hereinafter referred to as a plunger end surface) 361 on one side in the axial direction, and a flange portion 362 on the outer periphery on the other side in the axial direction.
- the plunger end surface 361 has a planar shape extending in a direction substantially perpendicular to the axis 360 of the plunger 36 and has a substantially circular shape centering on the axis 360.
- the plunger 36 has an axial hole 363 and a radial hole 364 therein. The axial hole 363 extends on the axial center 360 and opens on the end surface of the plunger 36 on the other axial direction side.
- the radial hole 364 extends in the radial direction of the plunger 36, opens on the outer peripheral surface on one side in the axial direction than the flange portion 362, and connects to the one axial direction side of the axial hole 363.
- a check valve case 365 is fixed to the other end of the plunger 36 in the axial direction.
- the check valve case 365 has a bottomed cylindrical shape made of a thin plate, has a flange portion 366 on the outer periphery of the end portion on the opening side, and a plurality of holes 368 pass through the side wall portion and the bottom portion 367.
- the end of the check valve case 365 on the opening side is fitted to the end of the plunger 36 on the other side in the axial direction.
- the second seal ring 352 is installed between the flange portion 366 of the check valve case 365 and the flange portion 362 of the plunger 36.
- the other axial direction other side of the plunger 36 is inserted into the inner peripheral side of the cylinder sleeve 31, and the flange portion 362 is guided and supported by the cylinder sleeve 31.
- the axial direction one side of the plunger 36 from the radial hole 364 is on the inner peripheral side (hole 321) of the bottom portion 320 of the filter member 32, the inner peripheral side of the first seal ring 351, and the inner peripheral side of the guide ring 34. Inserted and guided and supported by these.
- the axial center 360 of the plunger 36 substantially coincides with the axial center of the cylinder sleeve 31 and the like (cylinder housing hole 82).
- An end (plunger end surface 361) on one side in the axial direction of the plunger 36 protrudes into the cam housing hole 81.
- the return spring 37 is a compression coil spring and is installed on the inner peripheral side of the cylinder sleeve 31. One end of the return spring 37 is installed on the bottom portion 310 of the cylinder sleeve 31, and the other end is installed on the flange portion 366 of the check valve case 365.
- the return spring 37 always urges the plunger 36 toward the cam housing hole 81 with respect to the cylinder sleeve 31 (cylinder housing hole 82).
- the suction valve 38 includes a ball 380 as a valve body and a return spring 381, which are accommodated on the inner peripheral side of the check valve case 365.
- a valve seat 369 is provided around the opening of the axial hole 363 on the end surface on the other axial side of the plunger 36.
- the return spring 381 is a compression coil spring, one end of which is installed on the bottom 367 of the check valve case 365 and the other end of which is installed on the ball 380.
- the return spring 381 always urges the ball 380 toward the valve seat 369 with respect to the check valve case 365 (plunger 36).
- the discharge valve 39 includes a ball 390 as a valve body and a return spring 391, which are accommodated in the recess 330 of the plug member 33.
- a valve seat 313 is provided around the opening of the through hole 311 in the bottom 310 of the cylinder sleeve 31.
- the return spring 391 is a compression coil spring, one end of which is installed on the bottom surface of the recess 330 and the other end of which is installed on the ball 390. The return spring 391 always urges the ball 390 toward the valve seat 313.
- the space R1 closer to the cam housing hole 81 than the flange portion 362 of the plunger 36 is a space on the suction side communicating with the first communication liquid path.
- a plurality of openings of the filter member 32, and the outer peripheral surface of the plunger 36 and the filter member A space that passes through the gap between the inner peripheral surface of 32 and reaches the radial hole 364 and the axial hole 363 of the plunger 36 functions as a suction side space R1.
- the suction-side space R1 is prevented from communicating with the cam housing hole 81 by the first seal ring 351.
- a space R3 between the cylinder sleeve 31 and the plug member 33 is a discharge-side space communicating with the second communication liquid path.
- the space from the groove of the plug member 33 to the discharge port 821 functions as the discharge side space R3.
- the volume of the space R2 between the flange portion 362 of the plunger 36 and the bottom portion 310 of the cylinder sleeve 31 changes due to the reciprocating movement (stroke) of the plunger 36 with respect to the cylinder sleeve 31.
- This space R2 communicates with the suction side space R1 by opening the suction valve 38, and communicates with the discharge side space R3 by opening the discharge valve 39.
- the plunger 36 of the pump unit 3A reciprocates to perform a pumping action. That is, when the plunger 36 strokes toward the cam housing hole 81 (axial center O), the volume of the space R2 increases and the pressure in R2 decreases.
- the discharge valve 39 is closed and the suction valve 38 is opened, the brake fluid as the working fluid flows from the suction side space R1 into the space R2, and from the first communication fluid path through the suction port 823, the space R2 Brake fluid is supplied to When the plunger 36 strokes away from the cam housing hole 81, the volume of the space R2 decreases, and the pressure in R2 increases.
- the other pump units 3B to 3E have the same configuration.
- the brake fluid discharged from each pump unit 3A to 3E to the second communication fluid path is collected in one discharge fluid path 13, and is used in common in two systems of hydraulic circuits.
- the ECU 90 is disposed and attached to the back surface 802 of the housing 8. That is, the ECU 90 is provided integrally with the housing 8.
- the ECU 90 includes a control board and a control unit housing (case) 901.
- the control board controls the energization state to the solenoids such as the motor 20 and the electromagnetic valve 21.
- Various sensors for detecting the motion state of the vehicle for example, an acceleration sensor for detecting the acceleration of the vehicle and an angular velocity sensor for detecting the angular velocity (yaw rate) of the vehicle may be mounted on the control board.
- the control board is accommodated in the case 901.
- the case 901 is a cover member that is attached to the back surface 802 (bolt holes 854 to 857) of the housing 8 with bolts b2.
- the back surface 802 functions as a case mounting surface (cover member mounting surface).
- the bolt holes 854 to 857 function as a fixing portion for fixing the ECU 90 to the housing 8.
- the head of the bolt b2 is disposed on the front 801 side of the housing 8.
- the shaft portion of the bolt b2 passes through the bolt holes 854 to 857, and the male screw on the tip end side of the shaft portion is screwed into the female screw on the case 901 side.
- the case 901 is fastened and fixed to the back surface 802 of the housing 8 by the axial force of the bolt b2.
- the head b21 of the bolt b2 protrudes from the first recess 80A and the second recess 80B, respectively.
- the head b21 is accommodated in the recess 80 and does not protrude from the front surface 801 to the Y axis positive direction side.
- the case 901 is a cover member formed of a resin material, and includes a substrate housing portion 902 and a connector portion 903.
- the board accommodating portion 902 accommodates a part of the solenoid such as the control board and the electromagnetic valve 21 (hereinafter referred to as a control board or the like).
- the substrate housing part 902 has a lid part 902a.
- the lid 902a covers the control board and the like and is isolated from the outside.
- the control board is mounted on the board housing portion 902 substantially parallel to the back surface 802. From the back surface 802, a solenoid terminal such as the electromagnetic valve 21, a terminal such as the hydraulic pressure sensor 91, and a conductive member from the motor 20 protrude.
- the terminal and the conductive member extend to the Y axis negative direction side and are connected to the control board.
- the connector portion 903 is disposed on the X-axis negative direction side of the terminal and the conductive member in the substrate housing portion 902 and protrudes toward the Y-axis positive direction side of the substrate housing portion 902. When viewed from the Y-axis direction, the connector portion 903 is disposed slightly outside the left side surface 805 of the housing 8 (X-axis negative direction side). The terminals of the connector portion 903 are exposed toward the Y axis positive direction side and extend toward the Y axis negative direction side and are connected to the control board.
- Each terminal (exposed toward the Y axis positive direction side) of the connector unit 903 can be connected to an external device or a stroke sensor 94 (hereinafter referred to as an external device or the like).
- Another connector connected to the external device or the like is inserted into the connector portion 903 from the Y axis positive direction side, thereby realizing electrical connection between the external device or the like and the control board (ECU 90).
- power is supplied from an external power source (battery) to the control board via the connector unit 903.
- the conductive member functions as a connecting portion that electrically connects the control board and the motor 20 (rotor), and power is supplied from the control board to the motor 20 (rotor) via the conductive member.
- FIG. 8 is a perspective view of the second unit 1B assembled with the pin PIN, the bolt B2, the insulators 105, 108, etc., as viewed from the X axis positive direction side, the Y axis positive direction side, and the Z axis positive direction side.
- FIG. 9 is a perspective view of the second unit 1B installed on the mount 100 as viewed from the X-axis positive direction side, the Y-axis positive direction side, and the Z-axis positive direction side.
- FIG. 10 is a front view of the second unit 1B installed on the mount 100 as seen from the Y axis positive direction side.
- the housing 8 and the like are shown by a cross section cut by a plane ⁇ , and the second mount portion 102, the bolt B2 and the like are indicated by broken lines.
- the mount 100 is a pedestal formed by bending a metal plate, and is mounted on the vehicle body side (usually an attachment member provided on the bottom or side wall in the engine room so as to be fitted with the mount 100). Fastened and fixed with bolts.
- the mount 100 may be fixed to the vehicle body side by welding.
- the mount 100 integrally includes a first mount portion 101, a second mount portion 102, and a leg portion 104.
- the first mount portion 101 is disposed substantially parallel to the X axis and the Y axis.
- An insulator hole is formed at the approximate center in the X-axis direction and the Y-axis negative direction side of the first mount portion 101.
- the second mount part 102 extends from the Y axis positive direction end of the first mount part 101 to the Z axis positive direction side.
- the Z-axis positive direction edge of the second mount portion 102 is concavely curved so as to follow the shape of the cylindrical portion 201 of the motor housing 200.
- the ends of the second mount portion 102 on both sides in the X-axis direction have recesses 102a at the Z-axis positive direction end.
- the recess 102a on the X-axis positive direction side opens to the Z-axis positive direction side and the X-axis positive direction side.
- the recess 102a on the X axis negative direction side opens to the Z axis positive direction side and the X axis negative direction side.
- the leg portion 104 has leg portions 104a to 104f.
- the leg portion 102a extends from the X-axis negative direction end of the first mount 101 to the Z-axis negative direction side.
- the leg part 102b extends from the X axis positive direction end of the first mount part 101 to the Z axis negative direction side.
- the leg 104c extends from the Y-axis negative direction end of the first mount 101 to the Z-axis negative direction.
- the leg portion 102d extends from the end in the negative Z-axis direction of the leg portion 102a toward the negative X-axis direction.
- a plurality of bolt holes are formed in the leg portion 102d side by side in the Y-axis direction.
- Bolts for fixing the mount 100 to the vehicle body side are inserted into these holes from the Z axis positive direction side.
- the leg 102e extends from the end of the leg 102b in the negative Z-axis direction toward the positive X-axis direction.
- a plurality of bolt holes are formed in the leg portion 102e side by side in the Y-axis direction.
- Bolts for fixing the mount 100 to the vehicle body side are inserted into these holes from the Z axis positive direction side.
- the leg portion 102f extends from the end in the negative Z-axis direction of the leg portion 102c to the negative Y-axis direction.
- a plurality of bolt holes are formed in the leg portion 102f side by side in the X-axis direction. Bolts for fixing the mount 100 to the vehicle body side are inserted into these holes from the Z axis positive direction side.
- the pin PIN is press-fitted into the pin hole 859 of the housing 8 and fixed.
- the pin PIN is inserted into the insulator hole of the first mount portion 101.
- the pin PIN fixes the lower surface 803 of the housing 8 to the first mount portion 101 via the insulator 105.
- Bolts B2 are inserted and fixed in the bolt holes 858A and 858B of the housing 8.
- the bolt B2 is inserted into the recess 102a of the second mount part 102.
- the bolt B2 fixes the front surface 801 of the housing 8 to the second mount portion 102 via the insulator 108.
- the pin PIN and the bolt B2 are made of metal.
- the holes 858 and 859 function as a fixing portion for fixing the housing 8 to the vehicle body side (mount 100).
- the insulators 105 and 108 are elastic members for suppressing (insulating) vibration, and are formed of a rubber material.
- the insulator 105 of the first mount portion 101 is cylindrical and has a small diameter portion 105a and an annular step portion 105b extending in the direction around the shaft center on one axial side of the outer peripheral surface.
- the inner diameter of the insulator 105 is substantially equal to the outer diameter of the pin PIN (the shaft portion thereof).
- the insulator 105 is fitted to the outer periphery of the pin PIN (the shaft portion thereof).
- the small diameter portion 105a is fitted into the insulator hole of the first mount portion 101.
- the step portion 105b contacts the outer peripheral edge of the insulator hole from the Z axis positive direction side.
- the end surface in the axial direction of the insulator 105 is in contact with the lower surface 803 of the housing 8 from the Z axis negative direction side. Due to the elastic deformation of the insulator 105, the pin PIN can be displaced minutely with respect to the first mount part 101.
- the pin PIN has a structure for supporting the housing 8 (lower surface 803), and functions as a support portion for the lower surface 803.
- FIG. 11 shows a cross section in which the bolt B2 and the like attached to the bolt hole 858A are cut by a plane passing through the axis of the bolt B2. This corresponds to a cross section taken along line XI-XI in FIG.
- the bolt B2 is fixed to the housing 8 via the collar member 106 and the washer 107.
- the collar member 106 is formed of a metal material in a cylindrical shape, and has a small diameter portion 106a and a large diameter portion 106b.
- the outer diameter of the large diameter portion 106b is larger than the outer diameter of the small diameter portion 106a, and the outer diameter of the small diameter portion 106a is substantially equal to the outer diameter of the head B21 of the bolt B2.
- the washer 107 is formed of a metal material in an annular plate shape, and its outer diameter is larger than the outer diameter of the head B21.
- the insulator 108 of the second mount portion 102 has a cylindrical shape, and has an annular groove 108a extending in the direction around the axis at the substantially axial center of the outer peripheral surface.
- the axial dimension of the insulator 108 is substantially equal to the axial dimension of the small diameter portion 106a.
- the inner diameter of the insulator 108 is substantially equal to the outer diameter of the small diameter portion 106a.
- the bolt B2, the collar member 106, and the washer 107 (hereinafter referred to as bolt B2 etc.) are fixed to the housing 8.
- the male screw on the tip side of the shaft portion is screwed into the female screw of the bolt hole 858A.
- the axial end surface of the large diameter portion 106b is in contact with the front surface 801 of the housing 8
- the axial end surface of the small diameter portion 106a is in contact with one side surface of the washer 107
- the other side surface of the washer 107 is in contact with the head portion B21 of the bolt B2.
- the insulator 108 is fitted to the outer periphery of the small diameter portion 106a.
- the recess 102a of the second mount portion 102 is fitted into the groove 108a of the insulator 108.
- the bolts B2 and the like Due to the elastic deformation of the insulator 108, the bolt B2 and the like can be slightly displaced with respect to the second mount portion 102.
- the bolts B2 and the like have a structure that supports the housing 8 (front surface 801), and function as a support portion of the front surface 801. The same is true for the support portion on the X axis positive direction side of the second mount portion 102.
- FIG. 12 is an exploded perspective view showing a process of attaching the second unit 1B to the mount 100.
- the insulator 105 is assembled to the first mount portion 101, and the insulator 108 and the collar member 106 are assembled to the second mount portion 102.
- a pin PIN is press-fitted into the lower surface 803.
- the housing 8 moves in the negative direction of the Z axis with respect to the mount, and the pin PIN is inserted into the inner periphery of the insulator 105 as indicated by the arrow in FIG.
- the lower surface 803 contacts the end surface of the insulator 108 in the positive direction of the Z axis.
- the shaft portion of the bolt B2 is inserted into the inner periphery of the collar member 106, and the tip end side of the shaft portion is the bolt hole. Inserted into 858A and 858B.
- the shaft portion is screwed into the bolt holes 858A and 858B.
- the collar member 106 is sandwiched between the head B21 (washer 107) and the front surface 801 by the axial force of the bolt B2, and is fixed to the front surface 801.
- the pump 3 only needs to have a member that reciprocates by the movement of the cam, and the specific configuration is not limited to that of the present embodiment.
- the straight line obtained by extending the axis 360 of any pump part 3A etc. across the axis O of the rotary drive shaft 300 is 0 in the direction around the axis O with respect to the axis 360 of other pump parts 3C, 3D etc. Has an angle greater than degrees.
- the shaft centers 360 of the two pump portions 3A, 3C, etc. that face each other with the shaft center O interposed therebetween are not on the same straight line and form an angle larger than 0 degrees.
- the phases of the suction and discharge strokes of the pump units 3A to 3E are not synchronized and are shifted from each other.
- periodic fluctuations (pulse pressure) in the discharge pressures of the pump units 3A to 3E can be reduced with each other, and the pulse pressure of the pump 3 as a whole can be reduced. That is, the fluctuation of the size of the superposed discharge pressures of the plurality of pump units 3A to 3E can be reduced as a whole for the pump 3.
- the plurality of plungers 36 are arranged at substantially equal intervals in the circumferential direction. In other words, the plungers 36 are arranged substantially evenly in the circumferential direction. Therefore, the pump 3 as a whole can vary the magnitude of the combined discharge pressures of the pump units 3A to 3E by making the phase difference of the suction and discharge strokes between the pump units 3A to 3E substantially equal. Can be as small as possible. Therefore, a greater pulse pressure reduction effect can be obtained.
- the number of pump units 3A to 3E may be an even number. In the present embodiment, the number is an odd number of 3 or more.
- the plurality of pump units 3A to 3E are arranged at substantially equal intervals in the circumferential direction, and the phase of the pump 3 as a whole (the width of fluctuation) is shifted by shifting the phase. Can be easily reduced, and the effect of reducing the pulse pressure can be remarkably obtained.
- the number is 3, it is possible to obtain a greater pulse pressure reduction effect than when the number is 6.
- the number of pump units 3A to 3E is not limited to five, and may be three, for example. In the present embodiment, the number is 5.
- the number of pump parts 3C, 3D located on the upper side in the vertical direction with respect to the axis O is two, and the number of pump parts 3A, 3B, 3E located on the lower side in the vertical direction is three. Since the number of pump parts is larger on the lower side than the upper side in the vertical direction, it is easy to position the center of gravity of the second unit 1B on the lower side in the vertical direction. By placing the center of gravity of the second unit 1B on the lower side in the vertical direction, the installation stability of the second unit 1B can be improved. At least one 3A among the pump portions 3A, 3B, 3E located on the lower side in the vertical direction is disposed from the lower surface 803 to the inside of the housing 8.
- the pump portion 3A, 3B, 3E positioned on the lower side in the vertical direction are arranged inside the housing 8 from the lower surface 803, the left side 805, and the right side 806, respectively.
- the pump parts 3A, 3B, 3E can be arranged at substantially equal intervals in the direction around the axis O on the lower side in the vertical direction. It becomes easier.
- One of the pump parts 3C, 3D located on the upper side in the vertical direction is disposed from the first recess 80A to the inside of the housing 8, and the other 3D is disposed from the second recess 80B to the inside of the housing 8.
- the first liquid reservoir 83 is supplied with brake fluid from the reservoir tank 4 via the pipe 10R and functions as a reservoir (internal reservoir), and supplies the brake fluid to the suction ports 823 of the respective pump units 3A to 3E. .
- Each pump unit 3A to 3E sucks and discharges the brake fluid through the first liquid reservoir chamber 83.
- the first liquid reservoir chamber 83 has a cylindrical shape, and the radial cross-sectional area thereof is larger than the cross-sectional area of the suction liquid passage 12 that opens to the first liquid reservoir chamber 83. That is, the first liquid reservoir chamber 83 is a volume chamber on the suction liquid path 12.
- the first fluid reservoir 83 will It functions as a reservoir for storing brake fluid.
- the pump 3 can generate wheel cylinder hydraulic pressure by sucking and discharging the brake fluid in the first liquid reservoir chamber 83, and can generate braking torque in the vehicle on which the brake system 1 is mounted. If a fluid leak from the suction pipe 10R occurs, the brake fluid in the second chamber 43R of the reservoir tank 4 will decrease, but the brake fluid in the first chamber 43P, 43s will be secured, so pedaling brake will continue. Is feasible.
- the suction port 873 may be connected to the first liquid reservoir chamber 83 via a liquid path (the flow path cross-sectional area is smaller than the radial cross-sectional area of the first liquid reservoir chamber 83).
- the suction port 873 is directly connected to the first liquid reservoir chamber 83. That is, the first liquid reservoir chamber 83 is disposed from the upper surface 804 to the inside of the housing 8. The opening of the first liquid reservoir chamber 83 functions as the suction port 873. Therefore, since the first liquid reservoir chamber 83 can be disposed as close to the surface (upper surface 804) side of the housing 8 as possible, a substantial capacity of the first liquid reservoir chamber 83 can be secured.
- the first liquid reservoir chamber 83 is disposed above the suction port 823 of the pump units 3A to 3E in the vertical direction. Therefore, the brake fluid can be easily supplied from the first fluid reservoir 83 to the suction ports 823 of the pump units 3A to 3E through the suction fluid passage 12 by the weight of the brake fluid. In addition, the retention of air in the suction liquid passage 12 is suppressed, and the pump 3 is suppressed from inhaling air (bubbles).
- the suction port 873 does not need to open on the upper surface 804, and may open on the right side 806, for example. In the present embodiment, the suction port 873 opens on the upper surface 804.
- the first liquid reservoir chamber 83 is disposed on the upper side in the vertical direction of the housing 8, it is easy to dispose the first liquid reservoir chamber 83 on the upper side in the vertical direction with respect to the suction ports 823 of the pump units 3A to 3E. is there.
- the brake fluid leaks from each cylinder accommodation hole 82 to the cam accommodation hole 81 through the first seal ring 34.
- the brake fluid leaks from the suction side space R1 through the gap between the plunger 36 and the first seal ring 34.
- the brake fluid leaking into the cam accommodation hole 81 flows into the second liquid reservoir chamber 84 via the drain liquid passage 19 and is stored in the chamber 84. Therefore, since the brake fluid in the cam housing hole 81 can be prevented from entering the motor 20, the operability of the motor 20 can be improved.
- the chamber 84 is arranged on the Z axis negative direction side of the cam housing hole 81.
- the chamber 84 opens to the lower surface 803 and is disposed from the lower surface 803 to the inside of the housing 8. Therefore, since the chamber 84 can be disposed as close to the lower surface 803 as possible, a substantial capacity of the chamber 84 can be secured. Note that the opening of the chamber 84 is closed by the lid member 840.
- the lid member 840 may be provided such that the position in the Z-axis direction with respect to the housing 8 (lower surface 803) can be adjusted by, for example, a screw. Thereby, the substantial capacity of the chamber 84 can be changed.
- the brake system 1 has a first unit 1A and a second unit 1B. Therefore, the mountability of the brake system 1 to the vehicle can be improved.
- the stroke simulator 6 is arranged in the first unit 1A. Therefore, compared to the case where the stroke simulator 6 is separate from the master cylinder 5 or the second unit 1B, the length of the pipe connecting the master cylinder 5 or the second unit 1B and the stroke simulator 6 can be shortened, and the piping It is possible to reduce the number. Therefore, the complexity of the brake system 1 can be suppressed, and the cost increase associated with an increase in piping can be suppressed.
- the stroke simulator 6 is disposed in the first unit 1A, and the master cylinder 5 and the stroke simulator 6 are integrated as the first unit 1A.
- the second unit 1B can be prevented from becoming larger than when the stroke simulator 6 is arranged in the second unit 1B.
- the piping that connects the stroke simulator 6 and the second unit 1B does not have the piping that connects the positive pressure chamber 601 and the second unit 1B, but only the back pressure piping 10X that connects the back pressure chamber 602 and the second unit 1B. Have. Therefore, the number of pipes connecting the first unit 1A (stroke simulator 6) and the second unit 1B can be reduced.
- the solenoid valve and hydraulic pressure sensor 91 are arranged in the second unit 1B. Therefore, the ECU for driving the solenoid valve is not required for the first unit 1A, and the wiring (harness) for controlling the solenoid valve and transmitting the sensor signal between the first unit 1A and the ECU 90 (second unit 1B) Do not need. Therefore, the complexity of the brake system 1 can be suppressed, and the cost increase accompanying the increase in wiring can be suppressed. Further, since no ECU is arranged in the first unit 1A, the first unit 1A can be downsized and the layout flexibility can be improved. For example, SS / V IN27 and the like are arranged in the second unit 1B.
- the ECU for switching the operation of the stroke simulator 6 is not required for the first unit 1A, and SS / V IN27 and SS / V OUT28 are connected between the first unit 1A and ECU90 (second unit 1B). No wiring (harness) is required for control.
- the ECU 90 is attached to the housing 8, and the ECU 90 and the housing 8 (accommodating a solenoid valve or the like) are integrated as the second unit 1B. Therefore, wiring (harness) for connecting the electromagnetic valve and hydraulic pressure sensor 91 and the ECU 90 to each other can be omitted.
- the terminals of the solenoid such as the electromagnetic valve 21 and the terminals of the hydraulic pressure sensor 91 and the like are directly connected to the control board (not via a harness or a connector outside the housing 8). Therefore, for example, a harness for connecting the ECU 90 and SS / V IN27 can be omitted.
- the motor 20 is disposed in the second unit 1B, and the housing 8 (accommodating the pump 3) and the motor 20 are integrated as the second unit 1B.
- the second unit 1B functions as a pump device. Therefore, wiring (harness) for connecting the motor 20 and the ECU 90 can be omitted.
- the conductive member for energizing and transmitting the signal to the motor 20 is accommodated in the power supply hole 86 of the housing 8, and is directly connected to the control board (not via a harness or a connector outside the housing 8). .
- the conductive member functions as a connection member that connects the control board and the motor 20.
- Housing 8 is sandwiched between motor 20 and ECU90. That is, the motor 20, the housing 8, and the ECU 90 are arranged in this order along the axial direction of the motor 20. Specifically, the ECU 90 is attached to the back surface 802 opposite to the front surface 801 to which the motor 20 is attached. Therefore, it is possible to arrange the motor 20 and the ECU 90 so as to overlap each other when viewed from the motor 20 side or the ECU 90 side (viewed from the Z-axis direction). Thereby, since the area of the second unit 1B as viewed from the motor 20 side or the ECU 90 side can be reduced, the size of the second unit 1B can be reduced. By reducing the size of the second unit 1B, the weight of the second unit 1B can be reduced.
- the connector part 903 of the ECU 90 is adjacent to the housing 8 (the left side surface 805) when viewed from the positive side of the Z axis.
- the connector portion 903 when viewed from the motor 20 side, the connector portion 903 is not covered by the housing 8 and protrudes from the left side surface 805 of the housing 8. Therefore, the control board of the ECU 90 can be widened not only in the area overlapping the housing 8 when viewed from the motor 20 side, but also in the area overlapping the connector portion 903 (area adjacent to the left side surface 805).
- the bolt b2 for attaching the ECU 90 to the back surface 802 is not fixed to the housing 8 through the ECU 90 from the back surface 802 (ECU 90) side, but is fixed to the ECU 90 through the housing 8 from the front surface 801 side.
- the control board cannot be arranged at the penetration part of the bolt b2.
- the control board is also arranged behind the connector portion 903, the control board cannot be arranged in the vicinity of the penetration part of the bolt b2. If the control board cannot be arranged, a wiring pattern cannot be drawn on the part, and elements cannot be mounted. In other words, the mounting area of the control board is reduced.
- the bolt b2 is provided so as to penetrate the housing 8 instead of the ECU 90, a portion where the bolt b2 and the control board interfere with each other can be eliminated. Therefore, a large mounting area of the control board can be secured, and it is easy to cope with the multi-function of the ECU90.
- the terminal of the connector part 903 extends in the Y-axis direction. Therefore, it is possible to suppress an increase in dimension of the second unit 1B as viewed from the Y-axis direction (in the X-axis direction).
- the terminal of the connector part 903 is exposed toward the motor 20 side (Y-axis positive direction side). Therefore, since the connector (harness) connected to the connector portion 903 overlaps the housing 8 and the like in the axial direction (Y-axis direction) of the motor 20, the Y-axis direction (motor) of the second unit 1B including this connector (harness) Dimensional increase in 20 axial directions) can be suppressed.
- the connector part 903 is adjacent to the left side surface 805 of the housing 8.
- the connector part 903 is adjacent to the upper surface 804 of the housing 8
- interference between the connector (harness) connected to the connector part 903 and the pipes 10M, 10W connected to the ports 871, 872 can be suppressed.
- the connector portion 903 is adjacent to the lower surface 803 of the housing 8
- the interference between the vehicle body side member (mount 100) facing the lower surface 803 and the connector (harness) can be suppressed.
- the rotary drive shaft 300 extends in the horizontal direction (y-axis direction). Therefore, the connector part 903 extends in the horizontal direction when mounted on the vehicle.
- the connector portion 903 may be adjacent to the right side surface 806 of the housing 8.
- the connector portion 903 is adjacent to the left side surface 805.
- Ports such as the back pressure port 874 are not formed on the left side surface 805. Therefore, compared with the case where the connector part 903 is adjacent to the right side 806, interference between the connector (harness) connected to the connector part 903 and the pipe 10X connected to the back pressure port 874 can be suppressed.
- a connector (harness) is connected to the connector portion 903, it can be easily connected. Therefore, the workability of mounting the brake system 1 on the vehicle can be improved.
- the plurality of pump units 3A to 3E overlap each other in the axial direction of the rotary drive shaft 300.
- the cylinder housing holes 82A to 82E are arranged in a single row along the axial direction of the motor 20.
- the shaft centers 360 of the cylinder accommodation holes 82A to 82E are on substantially the same plane ⁇ that is substantially orthogonal to the shaft center O. Therefore, since the cam unit 30 is commonly used by the plurality of plungers 36 and the increase in the number of cam units 30 can be suppressed, the increase in the number of parts and the cost can be suppressed.
- the rotational drive shaft 300 can be shortened, and an increase in the dimension of the housing 8 in the axial direction of the motor 20 can be suppressed.
- the second unit 1B can be reduced in size and weight.
- an increase in the dimension of the housing 8 in the axial direction of the motor 20 can be more effectively suppressed.
- the cylinder accommodation hole 82 is arranged on the front surface 801 side (side on which the motor 20 is attached) of the housing 8. Therefore, the rotational drive shaft 300 can be made shorter.
- the plurality of pump units 3A to 3E overlap each other in the axial direction of the rotary drive shaft 300, the layout of the liquid path can be simplified. Therefore, the increase in size of the housing 8 can be suppressed.
- the housing 8 has a plurality of cylinder accommodation holes 82 for accommodating the plunger 36 of the pump 3 and a plurality of valve accommodation holes for accommodating a valve element such as the electromagnetic valve 21.
- the cylinder accommodation hole 82 and the valve accommodation hole at least partially overlap each other. Therefore, the area of the second unit 1B viewed from the motor 20 side can be reduced.
- the plurality of cylinder accommodation holes 82 are provided radially about the axis O of the motor 20. Therefore, it is easy to provide a region where the cylinder accommodation holes 82A to 82E overlap in the axial direction of the motor 20.
- the plurality of valve housing holes are in a single row along the axial direction of the motor 20. Therefore, an increase in the dimension of the housing 8 in the axial direction of the motor 20 can be suppressed.
- the valve accommodation hole is arranged on the back surface 802 side (side on which the ECU 90 is attached) of the housing 8. Therefore, electrical connectivity between the ECU 90 and the solenoid such as the solenoid valve 21 can be improved.
- the shaft centers of the plurality of valve housing holes are substantially parallel to the shaft center of the motor 20, and all the valve housing holes open to the back surface 802. Therefore, solenoids such as the solenoid valve 21 can be concentrated on the back surface 802 of the housing 8 to simplify the electrical connection between the ECU 90 and the solenoid.
- the plurality of sensor housing holes are arranged on the back surface 802 side. Therefore, electrical connectivity between the ECU 90 and the hydraulic pressure sensor 91 can be improved.
- the control board of the ECU 90 is disposed substantially parallel to the back surface 802. Therefore, the electrical connection between the ECU 90 and the solenoid (and sensor) can be simplified.
- the housing 8 has a pump region (pump portion) and a solenoid valve region (solenoid valve portion) in order from the front surface 801 side to the back surface 802 side along the axial direction of the motor 20.
- the area where the cylinder accommodation hole 82 is located is a pump area
- the area where the valve accommodation hole is located is an electromagnetic valve area.
- each region the degree of freedom in layout of the plurality of holes in a plane orthogonal to the axis of the motor 20 is increased.
- the electromagnetic valve region it is easy to arrange a plurality of valve accommodation holes so as to suppress an increase in the size of the housing 8 in the plane. Note that both regions may partially overlap in the axial direction of the motor 20.
- Recesses 80A and 80B are formed at the corners of the front surface 801 and the upper surface 804 of the housing 8. Therefore, the volume on the front 801 side and the upper surface 804 side of the housing 8 is reduced by the amount of the recesses 80A and 80B, and the weight is reduced. Thus, the volume and weight of the housing 8 can be reduced.
- the two cylinder accommodation holes 82C and 82D on the Z axis positive direction side are arranged on both sides in the X axis direction with the axis O interposed therebetween. Therefore, since the cylinder accommodation hole 82 does not open in the vicinity of the axis O (X-axis direction center) on the upper surface 804, a space for opening other holes (first liquid reservoir chamber 83) can be increased.
- the wheel cylinder port 872 opens in the upper surface 804. Therefore, it is easier to save the space of the front surface 801 and form the recesses 80A and 80B at the corners of the housing 8 than when the port 872 opens to the front surface 801.
- the port 872 is disposed on the Y axis negative direction side of the upper surface 804. Therefore, by arranging the port 872 in the solenoid valve area, it is easy to connect the port 872 and the SOL / V IN receiving hole, etc., avoiding interference between the port 872 and the cylinder receiving hole 82, and simplify the liquid path. it can.
- Four ports 872 are arranged side by side in the X-axis direction on the negative Y-axis side of the upper surface 804. Therefore, by increasing the port 872 in a single row in the Y-axis direction, an increase in the dimension of the housing 8 in the Y-axis direction can be suppressed.
- the master cylinder port 871 opens to the front 801. Therefore, compared with the case where the port 871 opens to the upper surface 804, it is easy to save the space of the upper surface 804 and form the wheel cylinder port 872 and the like on the upper surface 804.
- the port 871 is arranged on the front side 801 on the positive side of the Z axis with respect to the axis O.
- the port 871 is on the positive side of the Z-axis with respect to the motor housing 200 and overlaps the motor housing 200 in the X-axis direction (as viewed from the Z-axis direction). Therefore, an increase in the dimension of the front surface 801 in the X-axis direction can be suppressed.
- the ports 871P and 871S sandwich the first liquid reservoir chamber 83 in the X-axis direction (viewed from the Y-axis direction).
- the first liquid reservoir chamber 83 is disposed between the ports 871P and 871S in the X-axis direction.
- the ports 871P and 871S are sandwiched between the first liquid reservoir chamber 83 and the cylinder accommodation holes 82C and 82D in the direction around the axis O (as viewed from the Y-axis direction).
- the housing 8 can be downsized. Further, since the opening portion of the port 871 in the front surface 801 can be arranged on the center side in the X-axis direction, it is easy to form the recesses 80A and 80B on the outer side in the X-axis direction from the ports 871P and 871S.
- the back pressure port 874 opens on the right side 806. Therefore, the space on the front surface 801 or the upper surface 804 can be saved as compared with the case where the port 874 opens on the front surface 801 or the upper surface 804. For this reason, the expansion of the area of the front surface 801 or the upper surface 804 can be suppressed, and the enlargement of the housing 8 can be suppressed.
- the port 874 opens on the right side 806.
- the connector portion 903 is not adjacent to the right side surface 806. Therefore, compared with the case where the port 874 is adjacent to the left side 805, interference between the connector (harness) connected to the connector portion 903 and the pipe 10X connected to the port 874 can be suppressed. In other words, when the pipe 10X is connected to the port 874, it can be easily connected. Therefore, the workability of mounting the brake system 1 on the vehicle can be improved.
- the suction port 873 opens on the Y axis positive direction side (pump region) on the upper surface 804. Therefore, it is easy to connect the port 873 (first liquid reservoir chamber 83) to the cylinder accommodation hole 82 (the suction port 823 of the pump portions 3C and 3D), and the liquid path can be simplified.
- the port 873 opens on the upper surface 804 toward the center in the X-axis direction. Therefore, when one first liquid storage chamber 83 is used in common for both P and S systems, it is easy to connect the port 873 (chamber 83) to the valve housing holes of both systems, and the fluid path is simplified. it can.
- the wheel cylinder ports 872c and 872d sandwich the suction port 873 (first liquid reservoir chamber 83), and the openings of the ports 872c and 872d and the suction port 873 (first liquid reservoir) It partially overlaps the chamber 83). Therefore, an increase in the dimension of the housing 8 in the X-axis direction can be suppressed and downsizing can be achieved.
- the first liquid reservoir chamber 83 opens on the outer surface of the housing 8. Specifically, the radial cross section of the first liquid reservoir chamber 83 opens on the surface (upper surface 804) of the housing 8. Therefore, compared with the case where the first liquid reservoir chamber 83 is connected to the suction port 873 (upper surface 804) via the liquid path (the flow path cross-sectional area is smaller than the radial cross-sectional area of the first liquid reservoir chamber 83), A wall thickness is not required around the one liquid reservoir chamber 83 (particularly on the surface side of the housing 8 in the axial direction of the first liquid reservoir chamber 83). Thereby, the layout property (volumetric efficiency) inside the housing 8 can be improved.
- the operation of the liquid path from the suction port 873 (upper surface 804) to the first liquid reservoir chamber 83 is simplified. Accordingly, the housing 8 can be easily processed and the housing 8 can be downsized.
- the suction port 873 does not have to open in the upper surface 804.
- the axis of the first liquid reservoir chamber 83 may extend in the Y-axis direction
- the first liquid reservoir chamber 83 may be opened on the front surface 801 on the Y-axis positive direction side, and this opening may function as the suction port 873.
- the outer surface (upper surface) of the housing 8 extends in the direction orthogonal to the axis O and intersects this direction (expands along the direction around the axis O).
- the first liquid reservoir chamber 83 opens, and this opening functions as the suction port 873. Therefore, an increase in the dimension from the axis O to the outer surface of the housing 8 extending along the direction around the axis O (the upper surface 804 where the first liquid reservoir chamber 83 opens) is suppressed, and the housing 8 can be downsized. Can be planned.
- the first liquid reservoir chamber 83 is formed in a region between the adjacent cylinder accommodation holes 82C and 82D in the direction around the axis O. Therefore, the suction liquid path 12 connecting the chamber 83 and the suction ports 823 of the pump units 3C and 3D can be shortened. Further, by arranging the chamber 83 close to the axis O, the dimension increases from the axis O to the outer surface of the housing 8 (the upper surface 804 where the chamber 83 opens) extending along the direction around the axis O. The housing 8 can be reduced in size.
- the layout (volume efficiency) inside the housing 8 is improved, and the area of the front surface 801 is reduced, so that the housing 8 Can be miniaturized.
- the power supply hole 86 is formed in a region between the adjacent holes 82C and 82D in the direction around the axis O. Therefore, by forming the power supply hole 86 using the space between the holes 82C and 82D, the layout (volume efficiency) inside the housing 8 is improved and the area of the front surface 801 is reduced.
- Miniaturization can be achieved.
- the layout can be further improved.
- the holes 82C and 82D and the chamber 83 partially overlap. Therefore, an increase in the dimension of the housing 8 in the Y-axis direction can be suppressed and downsizing can be achieved.
- the chamber 83 is disposed in an area surrounded by the master cylinder ports 871P and 871S and the wheel cylinder ports 872c and 872d.
- the chamber 83 overlaps each of the ports 871P and the like in the Z-axis direction, and is located inside a quadrangle that connects the ports 871P and the like with line segments when viewed from the Z-axis direction.
- the layout inside the housing 8 can be improved and the housing 8 can be downsized.
- the second liquid reservoir chamber 84 does not have to open to the lower surface 803.
- the axis of the chamber 84 may extend in the Y-axis direction, and the chamber 84 may open in the front surface 801 on the Y-axis positive direction side.
- the axial center of the chamber 84 extends in a direction orthogonal to the axial center O, and intersects this direction (expands along the direction around the axial center O) on the outer surface (lower surface 803) of the housing 8. 84 opens. Therefore, an increase in dimension from the axis O to the outer surface of the housing 8 (the lower surface 803 where the chamber 84 opens) extending along the direction around the axis O can be suppressed, and the housing 8 can be downsized.
- the chamber 84 is formed in a region between the adjacent cylinder accommodation holes 82B and 82C in the direction around the axis O. Therefore, by arranging the chamber 84 close to the axis O, the dimension increases from the axis O to the outer surface of the housing 8 (the lower surface 803 where the chamber 84 opens) that extends along the direction around the axis O.
- the housing 8 can be reduced in size. In other words, by using the space between the holes 82B and 82C to form the chamber 84, the layout (volume efficiency) inside the housing 8 is improved and the area of the front surface 801 is reduced, and the housing 8 Can be miniaturized.
- the chamber 84 By disposing the chamber 84 close to the cam accommodating hole 81, the space between the chamber 84 (the bottom thereof) and the hole 81 can be reduced, and the layout can be improved.
- the holes 82A to 82E and the chamber 84 partially overlap. Therefore, an increase in the dimension of the housing 8 in the Y-axis direction can be suppressed and downsizing can be achieved.
- the chamber 84 opens in the Y axis positive direction side on the lower surface 803. Therefore, it is easy to connect the chamber 84 to a region where the holes 82A to 82E in the cam housing hole 81 are opened, and the drain liquid path 19 can be simplified.
- the bolt holes 858A and 858B are arranged on the negative side of the Z axis with respect to the axis O on the front surface 801.
- Bolts B2 are fixed to the holes 858A and 858B, and a collar member 106 and an insulator 108 are mounted around the bolts B2.
- These insulators 108 and the like overlap the motor housing 200 in the X-axis direction and the Z-axis direction (as viewed from the Y-axis direction). Therefore, the space on the negative side in the Z-axis direction from the axis O in the front surface 801 can be effectively used, and an increase in the X-axis direction dimension and the Z-axis direction dimension of the front surface 801 can be suppressed.
- the second mount portion 102 which is the arm portion of the mount 100, can be reduced in size. 1B mountability can be improved.
- the center of gravity of the second unit 1B is slightly biased toward the connector part 903 side (X-axis negative direction side) with respect to the center of gravity of the housing 8 in the X-axis direction by providing the connector part 903.
- the center of gravity of the second unit 1B is biased toward the motor 20 side (Y-axis positive direction side) with respect to the center of gravity of the housing 8 in the Y-axis direction when the motor 20 is attached.
- the shaft center O of the rotary drive shaft 300 is provided on the Z-axis negative direction side of the center of the housing 8 in the Z-axis direction.
- the center of the second unit 1B is vertically lower than the center of gravity of the housing 8 in the Z-axis direction because the number of pump parts 3A, 3B, 3E located on the Z-axis negative direction side is larger.
- Side (Z-axis positive direction side).
- the housing 8 (second unit 1B) is fixed to the vehicle body via the mount 100. Therefore, the supportability of the structure that supports the housing 8 can be improved. As described below, the second unit 1B can be stably held by supporting the lower surface 803 and the front surface 801 of the housing 8. Since the support direction of the housing 8 is different between the support portion of the lower surface 803 and the support portion of the front surface 801, it is possible to improve the support strength against a load that can act on the housing 8 in multiple directions. That is, a pin hole 859 for fixing to the mount 100 is provided on the lower surface 803 of the housing 8. The pin hole 859 opens in the lower surface 803 and extends in the vertical direction.
- the pin PIN fixed to the hole 859 and the insulator 105 attached to the pin PIN also extend in the vertical direction. Therefore, the insulator 105 receives the weight of the second unit 1B in the axial direction (the load due to gravity acting downward in the vertical direction) and efficiently supports the vertical load so that the vehicle body side (mount 100) In contrast, the second unit 1B can be stably supported.
- the insulator 105 is preferably made of rubber that is strong against axial compression.
- Bolt holes 858A and 858B for fixing to the mount 100 are provided on the front surface 801 of the housing 8 below the axis O in the vertical direction. The holes 858A and 858B open to the front surface 801 and extend in the horizontal direction.
- the bolt B2 fixed to the holes 858A and 858B and the insulator 108 attached to the bolt B2 also extend in the horizontal direction.
- the center of gravity of the second unit 1B is biased toward the front 801 with respect to the center of gravity of the housing 8.
- the second unit 1B tends to fall toward the front 801 due to the weight of the motor 20.
- the insulator 108 receives the load of the second unit 1B in the above-mentioned tilt direction in the axial direction and efficiently supports this horizontal load, so that the second unit 1B can be stably supported with respect to the vehicle body side (mount 100). Can be supported.
- the insulator 108 is preferably made of rubber that is strong against axial compression.
- the first recess 80A and the second recess 80B are opened to the upper surface 804.
- the weight of the upper surface 804 side of the housing 8 is reduced by the concave portions 80A and 80B. For this reason, it is easy to position the center of gravity of the second unit 1B on the lower side in the vertical direction.
- the second unit 1B can be supported more stably by supporting the housing 8 at two points. Further, by distributing and supporting the load of the second unit 1B by the two holes 858A and 858B (bolts B2), the load acting around the holes 858A and 858B can be reduced. The dimensions of the holes 858A and 858B can be reduced, and the housing 8 can be downsized.
- the holes 858A and 858B are arranged on both sides in the X-axis direction with the axis O interposed therebetween. The center of gravity of the second unit 1B is located close to the axis O in the X-axis direction.
- the second unit 1B can be supported more stably by fixing the housing 8 across the center of gravity in the X-axis direction.
- the holes 858A and 858B are arranged at both ends of the front surface 801 in the X-axis direction. Therefore, the second unit 1B can be supported more stably by increasing the distance between the support points. Further, by increasing the distance in the X-axis direction from the center of gravity of the second unit 1B to the holes 858A and 858B, the load acting around the holes 858A and 858B can be further reduced.
- the hole 859 is disposed on the Y axis negative direction side of the lower surface 803. Accordingly, by increasing the distance between the support portion of the front surface 801 (attachment portion to the second mount portion 102) and the support portion of the lower surface 803 (attachment portion to the first mount portion 101), the second unit 1B Can be supported more stably.
- Rotational force of the motor 20 acts as a reaction force on the motor housing 200 and the housing 8 through the bearings of the motor rotation shaft and the rotation drive shaft 300. Due to this reaction force, vibration of the second unit 1B in the direction around the axis O can occur when the motor 20 (pump 3) is operated.
- the plunger 36 reciprocates in the axial direction of the pump parts 3A to 3E.
- the pump units 3A to 3E serve as vibration generation sources (vibration sources) of the housing 8.
- the number of pump parts 3C, 3D (two) located on the upper side in the vertical direction with respect to the axis O of the rotary drive shaft 300 is lower than the axis O in the vertical direction.
- vibration tends to increase on the lower side in the vertical direction of the second unit 1B.
- the vibration can be transmitted from the second unit 1B to the vehicle body via the mount 100.
- the vibration of the second unit 1B can be transmitted to the first unit 1A via the metal pipes 10M and 10X, and further to the dash panel on the vehicle body side via the flange portion 78.
- noise is generated in the passenger compartment due to vibration transmitted to the dash panel.
- a sensor angular velocity sensor, etc., hereinafter referred to as a behavior sensor
- the above-mentioned vibration of the second unit 1B is mistakenly caused by the movement of the vehicle (yaw rate, etc.).
- the detection accuracy of the behavior sensor may be reduced.
- the housing 8 is supported on the lower side in the vertical direction with respect to the axis O in a state of being mounted on the vehicle. Therefore, a large number (three: 3A, 3B, 3E) of the pump parts 3A to 3E that are the excitation sources are close to the support position of the housing 8. In other words, the housing 8 is supported in a region where vibration is likely to increase. Therefore, the vibration of the second unit 1B is effectively suppressed as compared with the case where the housing 8 is supported in a region where the vibration is difficult to increase.
- the first and second recesses 80A and 80B are opened to the upper surface 804. The weight of the upper surface 804 side of the housing 8 is reduced by the concave portions 80A and 80B.
- the upper surface 804 side of the housing 8 is above the axis O in the vertical direction and is not supported by the support portion. By reducing the weight of the portion where the housing 8 is not supported in this way, the vibration of the second unit 1B is suppressed. Along with the suppression of the vibration of the second unit 1B, the vibration transmitted to the vehicle body via the mount 100 can be reduced, and the interior of the vehicle interior can be reduced.
- the housing 8 (second unit 1B) is supported on the vehicle body side (mount 100) via insulators 105 and 108. Insulators 105 and 108 absorb the vibration generated by the operation of the second unit 1B. This more effectively suppresses the vibration from being transmitted from the second unit 1B to the vehicle body via the mount 100.
- the vibration transmitted to the vehicle body via the first unit 1A can be reduced, and the vehicle interior can be silenced.
- the above-described vibration of the second unit 1B is suppressed, so that a decrease in detection accuracy of the behavior sensor can be suppressed.
- the pin hole 859 opens on the lower surface 803 and extends in the vertical direction.
- Bolt holes 858A and 858B open to the front surface 801 and extend in the horizontal direction. Since the support direction of the housing 8 is different between the support portion of the lower surface 803 and the support portion of the front surface 801, it is possible to improve the vibration suppression effect against vibration that can occur in the housing 8 in multiple directions. In front 801, two bolt holes 858A and 858B are opened. Since the housing 8 is supported at least at the front 801 at two locations on the lower side in the vertical direction, the support strength is improved as compared with the case where it is supported at one location on the lower side in the vertical direction.
- the housing 8 front surface 801 is supported at a plurality of positions in a region where vibration is likely to increase, vibration of the second unit 1B is effectively suppressed. Further, since the housing 8 is supported at a plurality of positions spaced in the direction around the axis O, vibration of the second unit 1B in the direction around the axis O is effectively suppressed. Furthermore, since the vibration of the second unit 1B is dispersed and absorbed by the two insulators 105, each insulator 105 can be reduced in size, so that the mountability of the second unit 1B can be improved.
- the holes 858A and 858B are arranged on both sides in the X-axis direction with the axis O interposed therebetween.
- the holes 858A and 858B are arranged at both ends of the front surface 801 in the X-axis direction. Therefore, the vibration of the second unit 1B can be more effectively reduced by increasing the distance between the support points.
- the hole 859 is disposed on the Y axis negative direction side of the lower surface 803. Therefore, by increasing the distance between the support portion of the front surface 801 (attachment portion to the second mount portion 102) and the support portion of the lower surface 803 (attachment portion to the first mount portion 101), the second unit 1B Can be more effectively reduced.
- the master cylinder port 871 and the wheel cylinder port 872 are arranged above the housing 8 in the vertical direction. Therefore, the workability when the pipes 10MP, 10MS, and 10W are respectively attached to the ports 871 and 872 of the housing 8 installed on the vehicle body side can be improved.
- the wheel cylinder port 872 opens in the upper surface 804. Therefore, the workability can be further improved.
- the master cylinder port 871 opens at the upper end of the front surface 801 in the vertical direction. Therefore, the workability can be further improved. Further, since the suction port 873 communicating with the first liquid reservoir chamber 83 is disposed on the upper surface 804, the piping connected to the suction port 873 can be easily routed. Further, it is easy to work from above when mounted on a vehicle.
- the front 801 has a port 871 for connecting a master cylinder pipe 10M.
- the tool approaches the front 801.
- a part of the bolt b2 for attaching the ECU 90 to the back surface 802 protrudes from the front surface 801, it is difficult to tighten the nut with a tool.
- a part (head) of the bolt b2 protrudes from the first recess 80A and the second recess 80B, respectively. In other words, a part of the bolt b2 does not protrude from the front surface 801 excluding the recesses 80A and 80B.
- Cylinder housing holes 82C and 82D are opened in the recesses 80A and 80B, respectively. Therefore, an increase in the axial dimension of the holes 82C and 82D can be suppressed, and the ease of assembling the pump components into the holes 82C and 82D can be improved.
- the second unit 1B (hydraulic pressure control device) includes a liquid path 11 and the like inside, a housing 8 mounted on the vehicle, a rotary drive shaft 300 provided inside the housing 8, and a rotary drive Actuated by the rotation of the shaft 300, a plurality of arrangements are arranged around the axis O of the rotary drive shaft 300 inside the housing 8, and the housing 8 is mounted on the vehicle and is perpendicular to the axis O of the rotary drive shaft 300.
- Pump units 3A to 3E (plunger pumps) having a larger number located on the lower side in the vertical direction than a number located on the upper side in the direction. Therefore, the vibration of the second unit 1B can be more effectively reduced.
- the pump units 3A to 3E overlap each other in the axial direction of the rotary drive shaft 300. Therefore, an increase in the number of parts of the second unit 1B can be suppressed, and the second unit 1B can be downsized.
- the pump units 3A to 3E (plurality of plunger pumps) each have an axial center 360 extending radially about the axis O of the rotary drive shaft 300, and an axial center 360 such as an arbitrary pump unit 3A.
- the straight line extending across the axis O of the rotary drive shaft 300 has an angle greater than 0 degrees in the direction around the axis O of the rotary drive shaft 300 with respect to the axis 360 of the other pump units 3C, 3D, etc. .
- the pump units 3A to 3E are two in the number vertically above the axis O of the rotary drive shaft 300 with the housing 8 mounted on the vehicle.
- the number located in the lower vertical direction is three. Therefore, the effect of reducing the pulse pressure can be improved while ensuring the discharge amount.
- the housing 8 is connected to the front surface 801 on which the motor 20 connected to the rotary drive shaft 300 is mounted, the rear surface 802 facing the front surface 801, the front surface 801 and the rear surface 802, and the housing 8 is mounted on the vehicle.
- the three pump parts 3A, 3B having a lower surface 803 that is positioned vertically downward with respect to the axis O of the rotational drive shaft 300 and an upper surface 804 that faces the lower surface 803 and positioned on the lower side in the vertical direction.
- At least one 3A of 3E is disposed from the lower surface 803 to the inside of the housing 8. Therefore, it becomes easy to arrange the pump portions 3A, 3B, 3E at substantially equal intervals in the direction around the axis O on the lower side in the vertical direction.
- the housing 8 includes a front surface 801, a rear surface 802, a lower surface 803, a left side surface 805 (first side surface) connected to the upper surface 804, a right side surface 806 (second side surface) facing the left side surface 805, and a front surface 801.
- One of the pump portions 3C, 3D is disposed from the first recess 80A to the inside of the housing 8, and the other 3D is disposed from the second recess 80B to the inside of the housing 8.
- the three pump parts 3A, 3B, 3E located on the lower side in the vertical direction enter the inside of the housing 8 from the lower surface 803, the left side 805 (first side), and the right side 806 (second side), respectively. Be placed. Therefore, it becomes easy to arrange the pump portions 3A, 3B, 3E at substantially equal intervals in the direction around the axis O on the lower side in the vertical direction.
- the second unit 1B (hydraulic pressure control device) is provided with a liquid passage 11 and the like and a rotary drive shaft 300 (rotary shaft) inside, and has a front surface 801 (first surface) and a rear surface facing the front surface 801.
- 802 second surface
- a lower surface 803 third surface
- 804 fourth surface
- the upper surface 804 fourth surface
- a left side 805 (fifth surface) connected to the upper surface 804, a right side 806 (sixth surface) facing the left side 805, and a front surface 801, an upper surface 804, and a first opening opened to the left side 805.
- a recess 80A, a front surface 801, an upper surface 804, and a second recess 80B opening on the right side surface 806, and a motor connected to the rotary drive shaft 300 is mounted on the front surface 801 and mounted on the vehicle, the lower surface 803 is positioned vertically below the axis O of the rotational drive shaft 300, and the housing 8 in which the first recess 80A and the second recess 80B are positioned vertically above the axis O of the rotational drive shaft 300; How from bottom 803
- a pump portion 3B (second plunger pump) that is disposed inside the housing 8 from a portion that is positioned vertically downward with respect to O and that is operated by the rotation of the rotary drive shaft 300, and from the first recess 80A to the inside
- the vibration of the second unit 1B can be more effectively reduced. Further, the effect of reducing the pulse pressure can be improved while securing the discharge amount. Further, it is easy to arrange the pump portions 3A to 3E at substantially equal intervals in the direction around the axis O. (13)
- the pump units 3A to 3E overlap each other in the axial direction of the rotary drive shaft 300. Therefore, an increase in the number of parts of the second unit 1B can be suppressed, and the second unit 1B can be downsized.
- the pump units 3A to 3E each have a shaft 360 extending radially around the axis O of the rotary drive shaft 300, and the shaft of any pump unit 3A, etc.
- a straight line extending the core 360 across the axis O of the rotary drive shaft 300 is greater than 0 degrees in the direction around the axis O of the rotary drive shaft 300 with respect to the axis 360 of the other pump units 3C, 3D, etc.
- the brake system 1 is provided in a first unit 1A having a stroke simulator 6 that generates a braking operation reaction force of the driver, a housing 8 in which a liquid passage 11 and the like are formed, and an inside of the housing 8.
- the rotation drive shaft 300 and the rotation drive shaft 300 are operated by rotation, and a plurality of rotation drive shafts 300 are arranged around the axis O of the rotation drive shaft 300 inside the housing 8, and the housing 8 is driven to rotate while mounted on the vehicle.
- a second unit 1B having pump units 3A to 3E (plunger pumps) having a larger number located on the lower side in the vertical direction than a number located on the upper side in the vertical direction with respect to the axis O of the shaft 300. Therefore, in the brake system 1 in which the first unit 1A has the stroke simulator 6, the vibration of the second unit 1B can be reduced more effectively.
- FIG. 13 is a perspective view similar to FIG. 8, of the second unit 1B of the present embodiment in which the pins PIN and the like are assembled.
- FIG. 14 is a perspective view similar to FIG. 9, of the second unit 1B of the present embodiment in a state of being installed on the mount 100.
- FIG. 15 is a front view similar to FIG. 10, of the second unit 1B of the present embodiment in a state installed on the mount 100.
- a structure for supporting the housing 8 (front surface 801) is not provided on the X axis positive direction side of the second mount portion.
- the mount 100 has a third mount portion 103 integrally with the first mount portion 101 and the like.
- the third mount portion 103 is disposed substantially parallel to the Y axis and the Z axis.
- the third mount portion 103 extends from the X-axis positive direction end of the first mount portion 101 to the Z-axis positive direction side.
- the third mount portion 103 is formed with a concave portion 103a that opens to the Z-axis positive direction side at the Z-axis positive direction end.
- Bolt B2 is inserted into recess 103a.
- the Y-axis negative direction side of the third mount portion 103 has a recess 103b that curves toward the Y-axis positive direction side.
- the bolt B2 of the third mount portion 103 is inserted and fixed.
- the bolt B2 fixes the right side surface 806 of the housing 8 to the third mount portion 103 via the insulator 108.
- the hole 858C functions as a fixing portion for fixing the housing 8 to the vehicle body side (mount 100).
- the bolt B2, the collar member 106, and the washer 107 are structures that support the housing 8 (right side surface 806), and function as support portions for the right side surface 806.
- Other structures of the support portion in the third mount portion 103 are the same as those of the support portion in the second mount portion 102.
- Other configurations are the same as those of the first embodiment.
- FIG. 16 is an exploded perspective view showing a process of attaching the second unit 1B to the mount 100.
- the insulator 108 and the collar member 106 are assembled to the third mount portion 103.
- the collar member 106 is sandwiched between the head (washer 107) and the right side 806 by the axial force of the bolt B2, and is fixed to the right side 806.
- Other steps are the same as those in the first embodiment.
- the right side surface 806 of the housing 8 is provided with a hole 858C for fixing to the mount 100. Therefore, the side surface 806 of the housing 8 can be effectively used for fixing to the mount 100 while avoiding interference with the connector portion 903.
- the hole 858C extends in the horizontal direction, and the bolt B2 fixed to the hole 858C also extends in the horizontal direction. Since the support portion of the housing 8 is different between the support portion of the lower surface 803, the support portion of the front surface 801, and the support portion of the right side surface 806, the support strength can be improved against a load that can act on the housing 8 in multiple directions. Further, it is possible to improve the vibration suppressing effect against vibration that can occur in the housing 8 in multiple directions.
- the housing 8 is supported at a plurality of positions spaced in the direction around the axis O, vibration of the second unit 1B in the direction around the axis O is effectively suppressed.
- the holes 858A and 858B and the hole 858C are arranged on both sides in the Z-axis direction with the axis O interposed therebetween. Therefore, by supporting the housing 8 with the axis O sandwiched in the Z-axis direction, vibration around the axis O of the second unit 1B can be more effectively reduced.
- the center of gravity of the second unit 1B is between the support portion of the right side 806 (attachment portion to the third mount portion 103) and the support portion of the lower surface 803 (attachment portion to the first mount portion 101).
- Support strength of the second unit 1B can be improved by supporting the second unit 1B across the center of gravity in the Z-axis direction.
- a straight line connecting the support portions of the housing 8 serves as an axis when the housing 8 swings. If the distance between the shaft and the behavior sensor is short, when the housing 8 vibrates, the swing width of the behavior sensor becomes small, and a decrease in detection accuracy of the behavior sensor can be suppressed.
- a straight line connecting the support portion on the right side 806 and the support portion on the lower surface 803 is one of the axes when the housing 8 swings.
- a hole 858C is provided on the right side 806 on the upper side in the vertical direction. Therefore, it becomes easy to arrange the shaft in the vicinity of the behavior sensor.
- the third mount portion 103 has the recess 103b, the back pressure port 874 is not covered by the third mount portion 103, and therefore, the work of attaching the pipe 10X to the right side surface 806 is easy.
- Other functions and effects are the same as those of the first embodiment.
- the housing has a second liquid reservoir that stores liquid leaked from the plurality of plunger pumps, The fluid pressure control device, wherein the second fluid reservoir is disposed from the lower surface into the housing.
- the plurality of plunger pumps are arranged at substantially equal intervals in a direction around the axis of the rotation drive shaft. .
- the plurality of plunger pumps overlap each other in the axial direction of the rotary drive shaft.
- the plurality of plunger pumps each have an axial center extending radially about the axis of the rotary drive shaft, and a straight line extending the axis of any of the plunger pumps across the axis of the rotary drive shaft Has a larger angle than 0 degrees in the direction around the axis of the rotary drive shaft with respect to the axis of the other plunger pump.
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Abstract
Description
まず、構成を説明する。図1は、本実施形態におけるブレーキシステム1の一部の外観を斜めから見る。図2は、ブレーキシステム1の概略構成を液圧回路と共に示す図であり、第1ユニット1Aの断面を示す。ブレーキシステム1は、車輪を駆動する原動機として内燃機関(エンジン)のみを備えた一般的な車両のほか、内燃機関に加えて電動式のモータ(ジェネレータ)を備えたハイブリッド車や、電動式のモータのみを備えた電気自動車等で利用可能である。ブレーキシステム1は、液圧による摩擦制動力を車両の各車輪FL~RRに付与する液圧制動装置である。各車輪FL~RRには、ブレーキ作動ユニットが設けられている。ブレーキ作動ユニットは例えばディスク式であり、ホイルシリンダW/Cとキャリパを有する。キャリパはブレーキディスクとブレーキパッドを備える。ブレーキディスクはタイヤと一体に回転するブレーキロータである。ブレーキパッドは、ブレーキディスクに対し所定クリアランスをもって配置され、ホイルシリンダW/Cの液圧によって移動してブレーキディスクに接触する。これにより摩擦制動力を発生する。ブレーキシステム1は2系統(プライマリP系統及びセカンダリS系統)のブレーキ配管を有する。ブレーキ配管形式は、例えばX配管形式である。なお、前後配管等、他の配管形式を採用してもよい。以下、P系統に対応して設けられた部材とS系統に対応する部材とを区別する場合は、それぞれの符号の末尾に添字P,Sを付す。ブレーキシステム1は、ブレーキ配管を介して各ブレーキ作動ユニットに作動流体(作動液)としてのブレーキ液を供給し、ホイルシリンダW/Cの液圧(ブレーキ液圧)を発生させる。これにより、各車輪FL~RRに液圧制動力を付与する。
ハウジング8の正面801には、モータ20が配置され、モータハウジング200が取り付けられる。正面801は、モータ取付面として機能する。ボルト孔851~853は、モータ20をハウジング8に固定するための固定部として機能する。モータ20は、モータハウジング200を有する。モータハウジング200は有底円筒状であり、円筒部201と、底部202と、フランジ部203とを有する。円筒部201は、DCブラシ付きモータを例に挙げると、内周側にステータとしてのマグネットやロータ等を収容する。モータ20の回転軸は円筒部201の軸心上を延びる。底部202は、円筒部201の軸方向一方側を閉塞する。フランジ部203は、円筒部201の軸方向他方側(開口側)の端部に設けられ、円筒部201の外周面から径方向外側に広がる。フランジ部203は、第1,第2及び第3突出部203a,203b,203cを有する。各突出部203a~203cには、ボルト孔が貫通する。各ボルト孔にはボルトb1が挿入され、ボルトb1はハウジング8のボルト孔851~853に締結される。フランジ部203は、正面801にボルトb1で締結される。ロータにはブラシを介して通電用の導電部材(電源コネクタ)が接続される。導電部材(電源コネクタ)は、電源孔86に収容(装着)され、背面802からY軸負方向側へ突出する。軸心OよりもZ軸正方向側であってモータ20(モータハウジング200)よりもZ軸正方向側に、マスタシリンダポート871が位置する。
図7は、平面αで切った第2ユニット1Bの断面を示す。モータ20の回転軸の軸心(軸線)は、カム収容孔81の軸心Oと略一致する。カム収容孔81(ハウジング8の内部)には、ポンプ3の回転軸であり駆動軸である回転駆動軸300と、カムユニット30が収容される。回転駆動軸300は、ポンプ3の駆動軸である。回転駆動軸300は、その軸心がモータ20の回転軸の軸心の延長上を延びるようにモータ20の回転軸に連結固定され、モータ20により回転駆動される。回転駆動軸300の軸心は軸心Oと略一致する。回転駆動軸300は、軸心Oの周りを、モータ20の回転軸と一体に回転する。カムユニット30は、回転駆動軸300に設けられる。カムユニット30は、カム301と駆動部材302と複数の転動体303とを有する。カム301は円柱状の偏心カムであり、回転駆動軸300の軸心Oに対して偏心する軸心Pを有する。軸心Pは軸心Oと略平行に延びる。カム301は、回転駆動軸300と一体に軸心Oの周りを回転しつつ揺動する。駆動部材302は円筒状であり、カム301の外周側に配置される。駆動部材302の軸心は軸心Pと略一致する。駆動部材302は軸心Pの周りをカム301に対して回転可能である。駆動部材302は、転がり軸受の外輪と同様の構成を有する。複数の転動体303は、カム301の外周面と駆動部材302の内周面との間に配置される。転動体303は針状ころであり、回転駆動軸300の軸心方向に沿って延びる。
ハウジング8の背面802には、ECU90が配置され、取付けられる。すなわち、ECU90はハウジング8に一体的に備えられる。ECU90は、制御基板とコントロールユニットハウジング(ケース)901を有する。制御基板は、モータ20や電磁弁21等のソレノイドへの通電状態を制御する。なお、車両の運動状態を検出する各種センサ、例えば車両の加速度を検出する加速度センサや車両の角速度(ヨーレイト)を検出する角速度センサを、制御基板に搭載してもよい。また、これらのセンサがユニット化された複合センサ(コンバインセンサ)を制御基板に搭載してもよい。制御基板はケース901に収容される。ケース901は、ハウジング8の背面802(ボルト孔854~857)にボルトb2で取付けられるカバー部材である。背面802はケース取付面(カバー部材取付面)として機能する。ボルト孔854~857は、ECU90をハウジング8に固定するための固定部として機能する。ボルトb2の頭部はハウジング8の正面801の側に配置される。ボルトb2の軸部はボルト孔854~857を貫通し、軸部の先端側の雄ねじがケース901の側の雌ねじに螺合する。ボルトb2の軸力によりケース901がハウジング8の背面802に締結固定される。第1凹部80Aと第2凹部80Bにはそれぞれ、ボルトb2の頭部b21が突出する。頭部b21は凹部80の内部に収容され、正面801よりY軸正方向側に突出しない。
図8は、ピンPIN及びボルトB2並びにインシュレータ105,108等を組付けた第2ユニット1Bを、X軸正方向側かつY軸正方向側かつZ軸正方向側から見た斜視図である。図9は、マウント100に設置された状態の第2ユニット1Bを、X軸正方向側かつY軸正方向側かつZ軸正方向側から見た斜視図である。図10は、マウント100に設置された状態の第2ユニット1BをY軸正方向側から見た正面図である。ハウジング8等については平面αで切った断面を示し、第2マウント部102及びボルトB2等を破線で示す。
(ポンプ脈圧低減)
ポンプ3は、カムの運動により往復運動する部材を備えたものであればよく、その具体的構成は本実施形態のものに限らない。本実施形態では、ポンプ部3A~3Eは複数である。任意のポンプ部3A等の軸心360を回転駆動軸300の軸心Oを跨いで延長した直線は、他のポンプ部3C,3D等の軸心360に対し、軸心Oの周り方向で0度より大きい角度を有する。言い換えると、軸心Oを挟んで対向する2つのポンプ部3A,3C等の軸心360は、同一直線上になく、0度より大きい角度をなす。よって、各ポンプ部3A~3Eの吸入・吐出行程の位相が同期せず互いにずれる。これにより、各ポンプ部3A~3Eの吐出圧の周期的変動(脈圧)を互いに低減し合うことが可能であり、ポンプ3全体としての脈圧の低減を図ることができる。すなわち、複数のポンプ部3A~3Eの吐出圧を重ね合わせた大きさの変動を、ポンプ3全体として小さくできる。各ポンプ部3A~3Eが共通してブレーキ液を吐出する吐出液路13における流れの脈動を低く抑えることで、ブレーキシステム1の音振を低減することができる。
第1液溜め室83は、配管10Rを介してリザーバタンク4からブレーキ液が補給されると共に、リザーバ(内部リザーバ)として機能し、各ポンプ部3A~3Eの吸入ポート823へブレーキ液を供給する。各ポンプ部3A~3Eは、第1液溜め室83を介してブレーキ液を吸入し、吐出する。第1液溜め室83は円筒状であり、その径方向断面積は、第1液溜め室83に開口する吸入液路12の流路断面積よりも大きい。すなわち、第1液溜め室83は、吸入液路12上の容積室である。吸入配管10Rがニップル10R1,10R2から外れたり、吸入配管10Rをニップル10R1,10R2に締め付けるバンドが緩んだりして、吸入配管10Rからのブレーキ液の漏出が発生した場合、第1液溜め室83は、ブレーキ液を貯留するリザーバとして機能する。ポンプ3は、第1液溜め室83のブレーキ液を吸入して吐出することにより、ホイルシリンダ液圧を発生可能であり、ブレーキシステム1が搭載される車両に制動トルクを発生可能である。なお、吸入配管10Rからの液漏れが発生した場合、リザーバタンク4の第2室43Rのブレーキ液は減少するものの、第1室43P,43sのブレーキ液は確保されるため、踏力ブレーキを継続して実現可能である。
各シリンダ収容孔82からは第1シールリング34を介してブレーキ液がカム収容孔81へ漏れ出る。例えば、吸入側空間R1から、プランジャ36と第1シールリング34との間の隙間を通ってブレーキ液が漏れ出る。カム収容孔81へ漏れ出たブレーキ液は、ドレン液路19を介して第2液溜め室84へ流入し、室84に貯留される。よって、カム収容孔81のブレーキ液がモータ20に入り込むことを抑制できるため、モータ20の作動性を向上できる。室84は、カム収容孔81よりもZ軸負方向側に配置される。よって、各シリンダ収容孔82からカム収容孔81へ漏れ出たブレーキ液が、その自重により、カム収容孔81から室84へ流れ出ることが可能となる。これにより、室84に上記漏れ出たブレーキ液を効率的に溜めることができる。室84は、下面803に開口し、下面803からハウジング8の内部へ配置される。よって、室84を可能な限り下面803の側に配置できるため、室84の実質的な容量を大きく確保できる。なお、室84の開口は蓋部材840により閉塞される。蓋部材840は、例えばねじ等により、ハウジング8(下面803)に対するZ軸方向位置を調節可能に設けられてもよい。これにより、室84の実質的な容量を変更可能である。
ブレーキシステム1は第1ユニット1Aと第2ユニット1Bを有する。よって、車両へのブレーキシステム1の搭載性を向上できる。ストロークシミュレータ6は第1ユニット1Aに配置される。よって、ストロークシミュレータ6がマスタシリンダ5または第2ユニット1Bと別体である場合に比べ、マスタシリンダ5または第2ユニット1Bとストロークシミュレータ6とを接続する配管の長さを短くできると共に、配管の数を減らすことが可能である。よって、ブレーキシステム1の複雑化を抑制できると共に、配管の増加に伴うコストアップを抑制できる。ストロークシミュレータ6は第1ユニット1Aに配置され、マスタシリンダ5とストロークシミュレータ6は第1ユニット1Aとして一体化される。よって、ストロークシミュレータ6が第2ユニット1Bに配置される場合よりも、第2ユニット1Bの大型化を抑制できる。ストロークシミュレータ6と第2ユニット1Bを接続する配管は、正圧室601と第2ユニット1Bを接続する配管を有せず、背圧室602と第2ユニット1Bを接続する背圧配管10Xのみを有する。よって、第1ユニット1A(ストロークシミュレータ6)と第2ユニット1Bを接続する配管の数を減らすことができる。
第2ユニット1Bの重心は、コネクタ部903が設けられることで、X軸方向では、ハウジング8の重心よりもコネクタ部903の側(X軸負方向側)に若干偏る。第2ユニット1Bの重心は、モータ20が取付けられることで、Y軸方向では、ハウジング8の重心よりもモータ20の側(Y軸正方向側)に偏る。回転駆動軸300の軸心Oがハウジング8のZ軸方向中央よりもZ軸負方向側に設けられ、また、軸心Oに対しZ軸正方向側に位置するポンプ部3C,3Dの数よりも、Z軸負方向側に位置するポンプ部3A,3B,3Eの数のほうが多い、等の理由により、第2ユニット1Bの重心は、Z軸方向では、ハウジング8の重心よりも鉛直方向下側(Z軸正方向側)に偏る。
マスタシリンダポート871及びホイルシリンダポート872は、ハウジング8の鉛直方向上側に配置される。よって、車体側へ設置されたハウジング8のポート871,872へ配管10MP,10MS,10Wをそれぞれ取付ける際の作業性を向上できる。ホイルシリンダポート872は、上面804に開口する。よって、上記作業性をより向上できる。マスタシリンダポート871は、正面801の鉛直方向上側の端部に開口する。よって、上記作業性をより向上できる。また、第1液溜め室83に連通する吸入ポート873が上面804に配置されることで、吸入ポート873に接続される配管の取り回しが容易になる。また、車両への搭載時における上方からの作業が容易である。
以下、本実施形態の効果を列挙する。
(1) 第2ユニット1B(液圧制御装置)は、内部に液路11等が設けられ、車両に搭載されるハウジング8と、ハウジング8の内部に設けられた回転駆動軸300と、回転駆動軸300の回転により作動し、ハウジング8の内部における回転駆動軸300の軸心Oの周り方向に複数配置され、ハウジング8が車両に搭載された状態で回転駆動軸300の軸心Oに対し鉛直方向上側に位置する数よりも鉛直方向下側に位置する数のほうが多いポンプ部3A~3E(プランジャポンプ)とを備える。
よって、第2ユニット1Bの振動をより効果的に低減できる。
(2) ポンプ部3A~3E(複数のプランジャポンプ)は、回転駆動軸300の軸方向で互いに重なる。
よって、第2ユニット1Bの部品点数の増大を抑制し、第2ユニット1Bの小型化を図ることができる。
(3) ポンプ部3A~3E(複数のプランジャポンプ)は、回転駆動軸300の軸心Oを中心とした放射状に延びる軸心360をそれぞれ有し、任意のポンプ部3A等の軸心360を回転駆動軸300の軸心Oを跨いで延長した直線は、他のポンプ部3C,3D等の軸心360に対し、回転駆動軸300の軸心Oの周り方向で0度より大きい角度を有する。
よって、脈圧を低減できる。
(4) ポンプ部3A~3E(複数のプランジャポンプ)は、ハウジング8が車両に搭載された状態で、回転駆動軸300の軸心Oに対し鉛直方向上側に位置する数が2個であり、鉛直方向下側に位置する数が3個である。
よって、吐出量を確保しつつ、脈圧の低減効果を向上できる。
(5) ハウジング8は、回転駆動軸300に連結するモータ20が取付けられる正面801と、正面801に対向する背面802と、正面801および背面802に接続し、ハウジング8が車両に搭載された状態で回転駆動軸300の軸心Oに対し鉛直方向下側に位置する下面803と、下面803に対向する上面804とを有し、鉛直方向下側に位置する3個のポンプ部3A,3B,3Eのうち少なくとも1個3Aは、下面803からハウジング8の内部へ配置される。
よって、鉛直方向下側で、ポンプ部3A,3B,3Eを、軸心Oの周り方向で略等間隔に配置することが容易となる。
(6) ハウジング8は、正面801、背面802、下面803、及び上面804に接続する左側面805(第1側面)と、左側面805に対向する右側面806(第2側面)と、正面801、上面804、及び左側面805に開放された第1凹部80Aと、正面801、上面804、及び右側面806に開放された第2凹部80Bとを有し、鉛直方向上側に位置する2個のポンプ部3C,3Dのうち一方3Cは、第1凹部80Aからハウジング8の内部へ配置され、他方3Dは、第2凹部80Bからハウジング8の内部へ配置される。
よって、ポンプ部3A~3Eを、軸心Oの周り方向で略等間隔に配置することが容易である。
(7)鉛直方向下側に位置する3個のポンプ部3A,3B,3Eは、それぞれ下面803、左側面805(第1側面)、及び右側面806(第2側面)からハウジング8の内部へ配置される。
よって、鉛直方向下側で、ポンプ部3A,3B,3Eを、軸心Oの周り方向で略等間隔に配置することが容易となる。
(12) 第2ユニット1B(液圧制御装置)は、内部に液路11等と回転駆動軸300(回転軸)が設けられ、正面801(第1の面)と、正面801に対向する背面802(第2の面)と、正面801と背面802に接続する下面803(第3の面)と、下面803に対向する上面804(第4の面)と、正面801、背面802、下面803、及び上面804に接続する左側面805(第5の面)と、左側面805に対向する右側面806(第6の面)と、正面801、上面804、及び左側面805に開口する第1凹部80Aと、正面801、上面804、及び右側面806に開口する第2凹部80Bとを有し、回転駆動軸300に連結するモータが正面801に取付けられ、車両に搭載された状態で、下面803が回転駆動軸300の軸心Oに対し鉛直方向下側に位置し、第1凹部80A及び第2凹部80Bが回転駆動軸300の軸心Oに対し鉛直方向上側に位置するハウジング8と、下面803からハウジング8の内部へ配置され、回転駆動軸300の回転により作動するポンプ部3A(第1プランジャポンプ)と、左側面805における、ハウジング8が車両に搭載された状態で回転駆動軸300の軸心Oに対し鉛直方向下側に位置する部分からハウジング8の内部へ配置され、回転駆動軸300の回転により作動するポンプ部3B(第2プランジャポンプ)と、第1凹部80Aからハウジング8の内部へ配置され、回転駆動軸300の回転により作動するポンプ部3C(第3プランジャポンプ)と、第2凹部80Bからハウジング8の内部へ配置され、回転駆動軸300の回転により作動するポンプ部3D(第4プランジャポンプ)と、右側面806における、ハウジング8が車両に搭載された状態で回転駆動軸300の軸心Oに対し鉛直方向下側に位置する部分からハウジング8の内部へ配置され、回転駆動軸300の回転により作動するポンプ部3E(第5プランジャポンプ)と、を備える。
よって、第2ユニット1Bの振動をより効果的に低減できる。また、吐出量を確保しつつ、脈圧の低減効果を向上できる。また、ポンプ部3A~3Eを、軸心Oの周り方向で略等間隔に配置することが容易である。
(13) ポンプ部3A~3E(第1~第5プランジャポンプ)は、回転駆動軸300の軸方向で互いに重なる。
よって、第2ユニット1Bの部品点数の増大を抑制し、第2ユニット1Bの小型化を図ることができる。
(14) ポンプ部3A~3E(第1~第5プランジャポンプ)は、回転駆動軸300の軸心Oを中心とした放射状に延びる軸心360をそれぞれ有し、任意のポンプ部3A等の軸心360を回転駆動軸300の軸心Oを跨いで延長した直線は、他のポンプ部3C,3D等の軸心360に対し、回転駆動軸300の軸心Oの周り方向で0度より大きい角度を有する。
よって、脈圧を低減できる。
(15) ブレーキシステム1は、運転者のブレーキ操作反力を生成するストロークシミュレータ6を有する第1ユニット1Aと、内部に液路11等が形成されたハウジング8と、ハウジング8の内部に設けられた回転駆動軸300と、回転駆動軸300の回転により作動し、ハウジング8の内部における回転駆動軸300の軸心Oの周り方向に複数配置され、ハウジング8が車両に搭載された状態で回転駆動軸300の軸心Oに対し鉛直方向上側に位置する数よりも鉛直方向下側に位置する数のほうが多いポンプ部3A~3E(プランジャポンプ)とを有する第2ユニット1Bとを備える。
よって、第1ユニット1Aがストロークシミュレータ6を有するブレーキシステム1において、第2ユニット1Bの振動をより効果的に低減できる。
まず、構成を説明する。以下、第1実施形態と共通する構成については第1実施形態と同じ符号を付して説明を省略する。図13は、ピンPIN等を組付けた本実施形態の第2ユニット1Bの、図8と同様の斜視図である。図14は、マウント100に設置された状態の本実施形態の第2ユニット1Bの、図9と同様の斜視図である。図15は、マウント100に設置された状態の本実施形態の第2ユニット1Bの、図10と同様の正面図である。第2マウント部102のX軸正方向側にはハウジング8(正面801)を支持する構造が設けられていない。マウント100は、第3マウント部103を第1マウント部101等と一体に有する。第3マウント部103は、Y軸およびZ軸と略平行に配置される。第3マウント部103は、第1マウント部101のX軸正方向端からZ軸正方向側に延びる。第3マウント部103には、Z軸正方向端に、Z軸正方向側に開口する凹部103aが形成される。凹部103aにはボルトB2が挿入される。第3マウント部103のY軸負方向側は、Y軸正方向側に向って湾曲する凹部103bを有する。ハウジング8のボルト孔858Cには、第3マウント部103のボルトB2が挿入され固定される。ボルトB2は、インシュレータ108を介して、ハウジング8の右側面806を第3マウント部103に固定する。孔858Cは、ハウジング8を車体側(マウント100)に固定するための固定部として機能する。ボルトB2、カラー部材106、及びワッシャ107は、ハウジング8(右側面806)を支持する構造であり、右側面806の支持部として機能する。第3マウント部103における支持部の他の構造は、第2マウント部102における支持部と同様である。他の構成は第1実施形態と同様である。
以上、本発明を実施するための形態を、図面に基づき説明したが、本発明の具体的な構成は、実施形態に限定されるものではなく、発明の要旨を逸脱しない範囲の設計変更等があっても本発明に含まれる。
(8) 上記(6)に記載の液圧制御装置において、
前記モータの駆動に寄与するコントロールユニットを備え、
前記第1凹部と前記第2凹部にそれぞれ、前記コントロールユニットを前記背面に取付けるためのボルトの一部が突出することを特徴とする液圧制御装置。(9) 上記(5)に記載の液圧制御装置において、
前記ハウジングは、前記複数のプランジャポンプの吸入部に接続する第1液溜部を有し、
前記第1液溜部は、前記上面から前記ハウジングの内部へ配置され、前記鉛直方向上側に位置する2個のプランジャポンプの、前記回転駆動軸の軸心の周り方向における間にあることを特徴とする液圧制御装置。
(10) 上記(5)に記載の液圧制御装置において、
前記ハウジングは、前記複数のプランジャポンプから漏れた液を溜める第2液溜部を有し、
前記第2液溜部は、前記下面から前記ハウジングの内部へ配置されることを特徴とする液圧制御装置。
(11) 上記(2)に記載の液圧制御装置において、前記複数のプランジャポンプは、前記回転駆動軸の軸心の周り方向で略等間隔に配置されることを特徴とする液圧制御装置。
(16) 上記(15)に記載のブレーキシステムにおいて、
前記複数のプランジャポンプは、前記回転駆動軸の軸方向で互いに重なることを特徴とするブレーキシステム。
(17) 上記(16)に記載のブレーキシステムにおいて、
前記複数のプランジャポンプは、前記回転駆動軸の軸心を中心とした放射状に延びる軸心をそれぞれ有し、任意の前記プランジャポンプの軸心を前記回転駆動軸の軸心を跨いで延長した直線は、他の前記プランジャポンプの軸心に対し、前記回転駆動軸の軸心の周り方向で0度より大きい角度を有することを特徴とするブレーキシステム。
Claims (17)
- 液圧制御装置であって、該液圧制御装置は、
内部に液路が設けられ、車両に搭載されるハウジングと、
前記ハウジングの内部に設けられた回転駆動軸と、
前記回転駆動軸の回転により作動し、前記ハウジングの内部における前記回転駆動軸の軸心の周り方向に複数配置され、前記ハウジングが車両に搭載された状態で前記回転駆動軸の軸心に対し鉛直方向上側に位置する数よりも鉛直方向下側に位置する数のほうが多いプランジャポンプと
を備える液圧制御装置。 - 請求項1に記載の液圧制御装置において、
前記複数のプランジャポンプは、前記回転駆動軸の軸方向で互いに重なることを特徴とする液圧制御装置。 - 請求項2に記載の液圧制御装置において、
前記複数のプランジャポンプは、前記回転駆動軸の軸心を中心とした放射状に延びる軸心をそれぞれ有し、任意の前記プランジャポンプの軸心を前記回転駆動軸の軸心を跨いで延長した直線は、他の前記プランジャポンプの軸心に対し、前記回転駆動軸の軸心の周り方向で0度より大きい角度を有することを特徴とする液圧制御装置。 - 請求項3に記載の液圧制御装置において、
前記複数のプランジャポンプは、前記ハウジングが車両に搭載された状態で、前記回転駆動軸の軸心に対し鉛直方向上側に位置する数が2個であり、鉛直方向下側に位置する数が3個であることを特徴とする液圧制御装置。 - 請求項4に記載の液圧制御装置において、
前記ハウジングは、
前記回転駆動軸に連結するモータが取付けられる正面と、
前記正面に対向する背面と、
前記正面および前記背面に接続し、前記ハウジングが車両に搭載された状態で前記回転駆動軸の軸心に対し鉛直方向下側に位置する下面と、
前記下面に対向する上面とを有し、
前記鉛直方向下側に位置する3個のプランジャポンプのうち少なくとも1個は、前記下面から前記ハウジングの内部へ配置されることを特徴とする液圧制御装置。 - 請求項5に記載の液圧制御装置において、
前記ハウジングは、
前記正面、前記背面、前記下面、及び前記上面に接続する第1側面と、
前記第1側面に対向する第2側面と、
前記正面、前記上面、及び前記第1側面に開放された第1凹部と、
前記正面、前記上面、及び前記第2側面に開放された第2凹部とを有し、
前記鉛直方向上側に位置する2個のプランジャポンプのうち一方は、前記第1凹部から前記ハウジングの内部へ配置され、他方は、前記第2凹部から前記ハウジングの内部へ配置されることを特徴とする液圧制御装置。 - 請求項6に記載の液圧制御装置において、
前記鉛直方向下側に位置する3個のプランジャポンプは、それぞれ前記下面、前記第1側面、及び前記第2側面から前記ハウジングの内部へ配置されることを特徴とする液圧制御装置。 - 請求項6に記載の液圧制御装置において、
前記モータの駆動に寄与するコントロールユニットを備え、
前記第1凹部と前記第2凹部にそれぞれ、前記コントロールユニットを前記背面に取付けるためのボルトの一部が突出することを特徴とする液圧制御装置。 - 請求項5に記載の液圧制御装置において、
前記ハウジングは、前記複数のプランジャポンプの吸入部に接続する第1液溜部を有し、
前記第1液溜部は、前記上面から前記ハウジングの内部へ配置され、前記鉛直方向上側に位置する2個のプランジャポンプの、前記回転駆動軸の軸心の周り方向における間にあることを特徴とする液圧制御装置。 - 請求項5に記載の液圧制御装置において、
前記ハウジングは、前記複数のプランジャポンプから漏れた液を溜める第2液溜部を有し、
前記第2液溜部は、前記下面から前記ハウジングの内部へ配置されることを特徴とする液圧制御装置。 - 請求項2に記載の液圧制御装置において、
前記複数のプランジャポンプは、前記回転駆動軸の軸心の周り方向で略等間隔に配置されることを特徴とする液圧制御装置。 - 内部に液路と回転軸が設けられ、
第1の面と、
前記第1の面に対向する第2の面と、
前記第1の面と前記第2の面に接続する第3の面と、
前記第3の面に対向する第4の面と、
前記第1、第2、第3、及び第4の面に接続する第5の面と、
前記第5の面に対向する第6の面と、
前記第1、第4、及び第5の面に開口する第1凹部と、
前記第1、第4、及び第6の面に開口する第2凹部とを有し、
前記回転軸に連結するモータが前記第1の面に取付けられ、
車両に搭載された状態で、前記第3の面が前記回転軸の軸心に対し鉛直方向下側に位置し、前記第1凹部及び前記第2凹部が前記回転軸の軸心に対し鉛直方向上側に位置するハウジングと、
前記第3の面から前記ハウジングの内部へ配置され、前記回転軸の回転により作動する第1プランジャポンプと、
前記第5の面における、前記ハウジングが車両に搭載された状態で前記回転軸の軸心に対し鉛直方向下側に位置する部分から前記ハウジングの内部へ配置され、前記回転軸の回転により作動する第2プランジャポンプと、
前記第1凹部から前記ハウジングの内部へ配置され、前記回転軸の回転により作動する第3プランジャポンプと、
前記第2凹部から前記ハウジングの内部へ配置され、前記回転軸の回転により作動する第4プランジャポンプと、
前記第6の面における、前記ハウジングが車両に搭載された状態で前記回転軸の軸心に対し鉛直方向下側に位置する部分から前記ハウジングの内部へ配置され、前記回転軸の回転により作動する第5プランジャポンプと、
を備える液圧制御装置。 - 請求項12に記載の液圧制御装置において、
前記第1~第5プランジャポンプは、前記回転軸の軸方向で互いに重なることを特徴とする液圧制御装置。 - 請求項13に記載の液圧制御装置において、
前記第1~第5プランジャポンプは、前記回転軸の軸心を中心とした放射状に延びる軸心をそれぞれ有し、任意の前記プランジャポンプの軸心を前記回転軸の軸心を跨いで延長した直線は、他の前記プランジャポンプの軸心に対し、前記回転軸の軸心の周り方向で0度より大きい角度を有することを特徴とする液圧制御装置。 - 運転者のブレーキ操作反力を生成するストロークシミュレータ
を有する第1ユニットと、
内部に液路が形成されたハウジングと、
前記ハウジングの内部に設けられた回転駆動軸と、
前記回転駆動軸の回転により作動し、前記ハウジングの内部における前記回転駆動軸の軸心の周り方向に複数配置され、前記ハウジングが車両に搭載された状態で前記回転駆動軸の軸心に対し鉛直方向上側に位置する数よりも鉛直方向下側に位置する数のほうが多いプランジャポンプと
を有する第2ユニットと
を備えるブレーキシステム。 - 請求項15に記載のブレーキシステムにおいて、
前記複数のプランジャポンプは、前記回転駆動軸の軸方向で互いに重なることを特徴とするブレーキシステム。 - 請求項16に記載のブレーキシステムにおいて、
前記複数のプランジャポンプは、前記回転駆動軸の軸心を中心とした放射状に延びる軸心をそれぞれ有し、任意の前記プランジャポンプの軸心を前記回転駆動軸の軸心を跨いで延長した直線は、他の前記プランジャポンプの軸心に対し、前記回転駆動軸の軸心の周り方向で0度より大きい角度を有することを特徴とするブレーキシステム。
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- 2016-08-02 CN CN201680056573.3A patent/CN108137027A/zh active Pending
- 2016-08-02 DE DE112016004499.2T patent/DE112016004499T5/de active Pending
- 2016-08-02 US US15/758,614 patent/US20180245573A1/en not_active Abandoned
- 2016-08-02 WO PCT/JP2016/072613 patent/WO2017056690A1/ja active Application Filing
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CN110869255A (zh) * | 2017-07-12 | 2020-03-06 | 罗伯特·博世有限公司 | 压力介质总成 |
WO2020039766A1 (ja) * | 2018-08-22 | 2020-02-27 | 日立オートモティブシステムズ株式会社 | ブレーキ制御装置 |
JP2020029139A (ja) * | 2018-08-22 | 2020-02-27 | 日立オートモティブシステムズ株式会社 | ブレーキ制御装置 |
JP7112283B2 (ja) | 2018-08-22 | 2022-08-03 | 日立Astemo株式会社 | ブレーキ制御装置 |
US12012081B2 (en) | 2018-08-22 | 2024-06-18 | Hitachi Astemo, Ltd. | Brake control apparatus |
Also Published As
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CN108137027A (zh) | 2018-06-08 |
JP6532104B2 (ja) | 2019-06-19 |
KR20180037031A (ko) | 2018-04-10 |
JP2017065545A (ja) | 2017-04-06 |
US20180245573A1 (en) | 2018-08-30 |
DE112016004499T5 (de) | 2018-06-14 |
KR101985156B1 (ko) | 2019-09-03 |
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