WO2017014231A1 - 高強度pc鋼線 - Google Patents
高強度pc鋼線 Download PDFInfo
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- WO2017014231A1 WO2017014231A1 PCT/JP2016/071264 JP2016071264W WO2017014231A1 WO 2017014231 A1 WO2017014231 A1 WO 2017014231A1 JP 2016071264 W JP2016071264 W JP 2016071264W WO 2017014231 A1 WO2017014231 A1 WO 2017014231A1
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- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/525—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods
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- C21D6/00—Heat treatment of ferrous alloys
- C21D6/004—Heat treatment of ferrous alloys containing Cr and Ni
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- C21D6/00—Heat treatment of ferrous alloys
- C21D6/005—Heat treatment of ferrous alloys containing Mn
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- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/008—Heat treatment of ferrous alloys containing Si
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- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
- C21D8/065—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
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- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
- C21D8/08—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires for concrete reinforcement
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/16—Ferrous alloys, e.g. steel alloys containing copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/32—Ferrous alloys, e.g. steel alloys containing chromium with boron
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/002—Bainite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/009—Pearlite
Definitions
- the present invention relates to a PC steel wire used for prestressed concrete and the like, and particularly to a high strength PC steel wire having a tensile strength of 2000 MPa or more and improved delayed fracture resistance.
- PC steel wire is mainly used for tension of prestressed concrete used in civil engineering and building structures.
- a PC steel wire is manufactured by performing a drawing process and a stranded wire process after patenting a piano wire into a pearlite structure, and then performing an aging process in the final process.
- the high-strength PC steel wire described in Japanese Patent Application Laid-Open No. 2004-360005 has a tensile strength of less than 2000 MPa, so that the tensile strength is not sufficient as a PC steel wire used for prestressed concrete.
- the high strength PC steel wire described in Japanese Patent Application Laid-Open No. 2009-280836 has a sufficient tensile strength, the hardness of the region from the surface to 0.1D is higher than the region from the surface to 0.1D. Special heat treatment is required to reduce the hardness of the inner region to 1.1 times or less. That is, in Japanese Patent Application Laid-Open No. 2009-280836, the wire is heated to 900 ° C.
- the present invention has been made in view of the above situation, and an object of the present invention is to provide a high-strength PC steel wire that is easy to manufacture and excellent in delayed fracture resistance.
- the ratio between the Vickers hardness of the .1D portion (hereinafter also referred to as the surface layer portion) and the Vickers hardness of the region inside the surface layer portion (hereinafter also referred to as the inner region) exceeds 1.1 times. However, the conclusion was reached that a high-strength PC steel wire having excellent delayed fracture resistance can be obtained.
- the present inventors are effective to generate a structure other than a pearlite structure such as a bainite structure and / or a ferrite structure in the outermost layer region. I found out.
- the origin of delayed fracture is the surface. Therefore, when the fraction of a structure such as a bainite structure and / or a ferrite structure is increased on the surface, these structures tend to have less dislocation accumulation when processed than the pearlite structure, and the amount of hydrogen intrusion decreases. As a result, it can be estimated that the delayed fracture resistance is improved.
- PC steel wire is excellent in delayed fracture resistance when the layer containing the bainite structure and / or ferrite structure is formed on the surface, but the strength is not sufficient. Therefore, a bainite structure and / or a ferrite structure is generated only in the outermost layer region of the steel wire, that is, the thickness of the layer including the bainite structure and / or the ferrite structure formed on the surface of the steel wire is reduced. Thereby, it becomes possible to obtain a PC steel wire having high strength and excellent delayed fracture resistance.
- the area ratio of the pearlite structure in the outermost layer region is less than 80%, the balance is the ferrite structure and / or the bainite structure, and the inner region of the outermost layer region
- the present invention has been made on the basis of the above knowledge, and the gist thereof is the high strength PC steel wire shown below.
- the chemical composition of the steel wire is mass%, C: 0.90 to 1.10%, Si: 0.80 to 1.50%, Mn: 0.30 to 0.70%, P: 0.030% or less, S: 0.030% or less, Al: 0.010 to 0.070%, N: 0.0010 to 0.010%, Cr: 0 to 0.50%, V: 0 to 0.10%, B: 0 to 0.005%, Ni: 0 to 1.0%, Cu: 0 to 0.50%, and Balance: Fe and impurities
- the wire diameter of the steel wire is D
- the ratio between the Vickers hardness of the portion 0.1D from the surface of the steel wire and the Vickers hardness of the region inside the portion of 0.1D from the surface of the steel wire is Satisfying the following formula (i)
- the metal structure in the region from the surface of the steel wire to 0.01D is area%, Perlite structure: less than 80%, and Remainder: ferrite structure, bainite structure, or ferrite structure and bainite structure, The metal
- Hv S Vickers hardness of a portion 0.1D from the surface of the steel wire
- Hv I Vickers hardness of a region inside the portion of 0.1D from the surface of the steel wire
- the chemical composition is mass%, Cr: 0.05 to 0.50%, V: 0.01-0.10%, and B: The high-strength PC steel wire according to (1) above, which contains one or more selected from 0.0001 to 0.005%.
- the chemical composition is mass%, Ni: 0.1 to 1.0%, and Cu: The high-strength PC steel wire according to (1) or (2) above, containing one or more selected from 0.05 to 0.50%.
- FIG. 1 is a graph showing an example of hardness distribution in a cross section perpendicular to the length direction of the high-strength PC steel wire according to the present embodiment.
- FIG. 2 is an SEM photograph showing an example of the vicinity of the surface in a cross section perpendicular to the length direction of the high-strength PC steel wire according to the present embodiment.
- the “outermost layer region” refers to a region from the surface of the steel wire to 0.01 D when the wire diameter of the steel wire is D
- the “surface layer portion” refers to the steel described above.
- the portion of 0.1D from the surface of the wire is referred to, and the “inner region” refers to a region inside the portion of 0.1D from the surface of the steel wire.
- C 0.90 to 1.10% C is contained in order to ensure the tensile strength of the steel wire. If the C content is less than 0.90%, it is difficult to ensure a predetermined tensile strength. On the other hand, when the C content exceeds 1.10%, the amount of pro-eutectoid cementite increases and the wire drawing workability deteriorates. Therefore, the C content is set to 0.90 to 1.10%. In consideration of achieving both high strength and wire drawing workability, the C content is preferably 0.95% or more, and more preferably 1.05% or less.
- Si 0.80 to 1.50%
- Si has the effect of increasing relaxation properties and increasing tensile strength by solid solution strengthening. Furthermore, it has the effect of promoting decarburization and promoting the formation of a ferrite structure and / or a bainite structure in the outermost layer region. If the Si content is less than 0.80%, these effects are insufficient. On the other hand, when the Si content exceeds 1.50%, the above effects are saturated, hot ductility is deteriorated, and manufacturability is lowered. Therefore, the Si content is set to 0.80 to 1.50%.
- the Si content preferably exceeds 1.0% and is preferably 1.40% or less.
- Mn 0.30 to 0.70% Mn has the effect of increasing the tensile strength of steel after pearlite transformation. If the Mn content is less than 0.30%, the effect is insufficient. On the other hand, when the Mn content exceeds 0.70%, the effect is saturated. Therefore, the Mn content is set to 0.30 to 0.70%.
- the Mn content is preferably 0.40% or more, and preferably 0.60% or less.
- P 0.030% or less P is contained as an impurity. P is better segregated because it segregates at the grain boundaries and degrades the delayed fracture resistance. Therefore, the P content is set to 0.030% or less. The P content is preferably 0.015% or less.
- S 0.030% or less S, like P, is contained as an impurity. S is better segregated because it segregates at the grain boundaries and degrades the delayed fracture resistance. Therefore, the S content is set to 0.030% or less. The S content is preferably 0.015% or less.
- Al functions as a deoxidizing element, has an effect of forming AlN to refine crystal grains and improving ductility, and an effect of reducing solid solution N and improving delayed fracture resistance. If the Al content is less than 0.010%, the above effect cannot be obtained. On the other hand, if the Al content exceeds 0.070%, the above effects are saturated and manufacturability is deteriorated. Therefore, the Al content is set to 0.010 to 0.070%.
- the Al content is preferably 0.020% or more, and preferably 0.060% or less.
- N 0.0010 to 0.0100%
- N forms an nitride with Al or V, and has the effect of reducing the crystal grain size and improving ductility. If the N content is less than 0.0010%, the above effect cannot be obtained. On the other hand, if the N content exceeds 0.0100%, the delayed fracture resistance is deteriorated. Therefore, the N content is set to 0.0010 to 0.0100%.
- the N content is preferably 0.0020% or more, and preferably 0.0050% or less.
- Cr 0 to 0.50% Since Cr has the effect of increasing the tensile strength of the steel after pearlite transformation, it may be contained as necessary. However, if the Cr content exceeds 0.50%, not only the alloy cost increases, but also a martensite structure unnecessary for the present invention is likely to occur, and the wire drawing workability and delayed fracture resistance are deteriorated. . Therefore, the Cr content is 0.50% or less.
- the Cr content is preferably 0.30% or less. In order to sufficiently obtain the above effects, the Cr content is preferably 0.05% or more, and more preferably 0.10% or more.
- V 0 to 0.10% V precipitates the carbide VC and increases the tensile strength, and also generates VC or VN. Since these function as hydrogen trap sites, they have the effect of improving delayed fracture resistance. Therefore, you may make it contain as needed. However, if V is contained in an amount exceeding 0.10%, the alloy cost increases, so the V content is set to 0.10% or less.
- the V content is preferably 0.08% or less. Further, in order to sufficiently obtain the above effect, the V content is preferably 0.01% or more, and more preferably 0.03% or more.
- B 0 to 0.005%
- B has the effect of increasing the tensile strength after pearlite transformation and the effect of improving delayed fracture resistance, so it may be contained as necessary. However, if B is contained in an amount exceeding 0.005%, the above effect is saturated. Therefore, the B content is set to 0.005% or less.
- the B content is preferably 0.002% or less. Further, in order to sufficiently obtain the above effects, the B content is preferably 0.0001% or more, and more preferably 0.0003% or more.
- Ni 0 to 1.0%
- Ni has the effect of suppressing hydrogen intrusion and preventing hydrogen embrittlement resistance, so Ni may be included as necessary.
- the Ni content is set to 1.0% or less.
- the Ni content is preferably 0.8% or less.
- the Ni content is preferably 0.1% or more, and more preferably 0.2% or more.
- Cu 0 to 0.50% Cu has an effect of suppressing hydrogen intrusion and preventing hydrogen embrittlement resistance. Therefore, Cu may be contained as necessary. However, if the Cu content exceeds 0.50%, hot ductility is impaired and manufacturability is deteriorated, and a martensite structure is likely to be generated, thereby deteriorating wire drawing workability and delayed fracture resistance. Therefore, the Cu content is set to 0.50% or less.
- the Cu content is preferably 0.30% or less. In order to sufficiently obtain the above effect, the Cu content is preferably 0.05% or more, and more preferably 0.10% or more.
- the balance Fe and impurities
- the high-strength PC steel wire of the present invention contains the above-mentioned elements, and the balance has a chemical composition that is Fe and impurities.
- "Impurity” is a component that is mixed due to various factors of raw materials such as ores and scraps and manufacturing processes when steel is industrially manufactured, and is allowed within a range that does not adversely affect the present invention. Means.
- O is contained as an impurity in the high-strength PC steel wire and exists as an oxide such as Al.
- the O content is high, a coarse oxide is formed, which causes disconnection during wire drawing. Therefore, the O content is preferably suppressed to 0.010% or less.
- FIG. 1 is a graph showing an example of hardness distribution in a cross section perpendicular to the length direction of the high-strength PC steel wire according to the present embodiment.
- the high-strength PC steel wire of the present invention has an M-shape whose hardness distribution is symmetrical with respect to the center of the high-strength PC steel wire (position at a distance of 0.5D from the surface).
- the high-strength PC steel wire has excellent delayed fracture resistance.
- the Vickers hardness (Hv I ) of the inner region means an average value of the hardness at a site having a depth of 0.25D and a site (center part) of 0.5D from the surface.
- (C) Metal structure By including a ferrite structure and / or a bainite structure in the outermost layer region of the PC steel wire having a pearlite structure as a main phase, there is an effect of improving delayed fracture resistance. This is because the formation of a ferrite structure and / or bainite structure with excellent hydrogen embrittlement resistance in the outermost layer region suppresses the occurrence of delayed fracture and improves delayed fracture resistance of high-strength PC steel wires. Can be estimated.
- FIG. 2 is a scanning electron microscope (SEM) photograph showing an example of the vicinity of the surface in a cross section perpendicular to the length direction of the high-strength PC steel wire according to the present embodiment.
- the solid line in FIG. 2 indicates that when the wire diameter of the high-strength PC steel wire is D, the distance is 0.01D from the surface of the high-strength PC steel wire.
- the structure shown dark is the ferrite structure
- the structure shown thin is the pearlite structure.
- the area ratio of the pearlite structure in the outermost layer region is less than 80%.
- the ratio (Hv S / Hv I ) between the Vickers hardness (Hv S ) of the surface layer portion and the Vickers hardness (Hv I ) of the inner region is 1 Even if it exceeds 10., the delayed fracture resistance is improved.
- the area ratio of the pearlite structure in the outermost layer region is preferably 70% or less.
- the balance other than the pearlite structure in the outermost layer region is a ferrite structure and / or a bainite structure.
- the martensite structure is not included because it causes cracking during wire drawing and further deteriorates delayed fracture resistance.
- the area ratio of the pearlite structure in the inner region from the outermost layer region is 95% or more. If the area ratio of the pearlite structure in the region inside the outermost layer region is less than 95%, the strength is lowered. That is, as described above, in order to improve the delayed fracture resistance, the area ratio of the pearlite structure in the outermost layer region is set to less than 80%, and the area ratio of the remaining ferrite structure and / or bainite structure is relatively large. It is important to. On the other hand, in order to ensure strength, it is important to increase the area ratio of the pearlite structure in the region inside the outermost layer region.
- the area where the area ratio of the pearlite structure is less than 80% as described above exceeds 0.01D from the surface of the high-strength PC steel wire and extends to a deeper interior, the strength decreases. Therefore, it was defined as a region from the surface of the high-strength PC steel wire to 0.01D.
- the region where the area ratio of the pearlite structure is less than 80% is preferably a region from the surface of the high-strength PC steel wire to 0.005D.
- tissue can be measured from observation with an optical microscope or an electron microscope of a high strength PC steel wire.
- a steel piece having the above-described composition is heated.
- the heating temperature is preferably 1170 ° C. to 1250 ° C.
- the time for the steel slab surface is 10 minutes or longer.
- the winding temperature is preferably 850 ° C. or lower.
- the cooling rate after winding is large.
- the cooling rate from winding up to 600 ° C. is preferably 30 ° C./second or more.
- the temperature of the molten salt tank is preferably less than 500 ° C.
- the pearlite structure 95% or more in the region inside the outermost layer region it is once immersed in a molten salt bath of less than 500 ° C. and then held in a molten salt bath of 500 to 600 ° C. for 20 seconds or more. It is preferable.
- a molten salt tank composed of two or more tanks.
- the total immersion time from the start of immersion in the molten salt bath to the end of immersion is preferably 50 seconds or more.
- the pearlite transformed wire is drawn to give strength, and then an aging treatment is performed.
- the wire drawing is preferably performed at a total area reduction of 65% or more.
- the aging treatment is preferably performed at 350 to 450 ° C.
- the high-strength PC steel wire of the present invention can be manufactured.
- the wire diameter of the obtained steel wire is preferably 3.0 mm or more, and more preferably 4.0 mm or more. Moreover, it is preferable that it is 8.0 mm or less, and it is more preferable that it is 7.0 mm or less.
- the tensile strength test was performed using a 9A test piece in accordance with JIS Z 2241. The results are shown in Table 3.
- the Vickers hardness test was performed according to JIS Z 2244. When calculating the ratio of Vickers hardness (Hv S / Hv I ), first, the Vickers hardness (Hv S ) of the surface layer is determined at eight angles every 45 ° in a cross section perpendicular to the length direction of the steel wire. In addition, measurement was performed at a test force of 0.98 N at a site where the depth from each surface was 0.1D. Then, by averaging the measured values of the eight resulting it was determined Hv S.
- the Vickers hardness (Hv I ) of the inner region is an angle at 8 locations where Hv S was measured, and a site having a depth of 0.25D and a site (center part) of 0.5D from each surface The test force was 0.98 N at a total of nine locations. Then, by averaging the measured values of the resulting nine I was determined Hv I. Table 3 shows the calculated ratio of Vickers hardness (Hv S / Hv I ).
- the area ratio of the metal structure was determined by image analysis after taking a photograph of a cross section perpendicular to the length direction of the steel wire using a scanning electron microscope (SEM). Specifically, first, the area ratio of the metal structure in the outermost layer region is an angle of 8 points every 45 ° starting from the position where the area ratio of the pearlite structure is the smallest in the cross section perpendicular to the length direction of the steel wire. In addition, the range from each surface to a depth of 0.01D was photographed at a magnification of 1000 times, and the area value was measured by image analysis. Then, the area ratio of the metal structure in the outermost layer region was determined by averaging the obtained measurement values at eight locations.
- SEM scanning electron microscope
- the area ratio of the metal structure in the inner region from the outermost layer region is an angle of 8 positions where the metal structure in the outermost layer region is measured, and the depth from each surface is 0.1D.
- a range of 125 ⁇ m ⁇ 95 ⁇ m centered on a total of 17 sites of 25D and 0.5D (center) was photographed at 1000 ⁇ magnification, and the area value was measured by image analysis.
- region was calculated
- the delayed fracture resistance was evaluated by the FIP test. Specifically, the high-strength PC steel wires of test numbers 1 to 32 were immersed in a 20% NH 4 SCN solution at 50 ° C., a load that was 0.8 times the breaking load was applied, and the breaking time was evaluated. . The specific liquid amount was 12 cc / cm 2 . In the FIP test, 12 wires are evaluated for each high-strength PC steel wire, and the average value is shown in Table 3 as the delayed fracture time. Delayed fracture resistance depends on the tensile strength of high strength PC steel wire. Therefore, in test numbers 1 to 28, test numbers 1 to 14 are compared with test numbers 15 to 28 using the same steel type, respectively.
- the high strength PC steel wires with test numbers 1 to 14 that satisfy all the requirements stipulated by the present invention are delayed fracture time compared to the high strength PC steel wires with test numbers 15 to 28 that are outside the range specified by the present invention. Is extremely long and has good delayed fracture resistance.
- the high-strength PC steel wire of test number 31 is a steel wire of a comparative example because it is manufactured from a steel type o whose Si content is below the range defined in the present invention.
- Si content is less than the range specified in the present invention
- the tensile strength of the high-strength PC steel wire is below the range specified in the present invention, and the area ratio of the pearlite structure in the outermost layer region is the present invention. It is out of the range specified in. Therefore, the high strength PC steel wire of test number 31 has poor delayed fracture resistance.
- the high strength PC steel wires with test numbers 15 to 28 shown in Table 3 are comparative steel wires because the area ratio of the pearlite structure in the outermost layer region is outside the range defined by the present invention. Therefore, the high strength PC steel wires of test numbers 15 to 28 have poor delayed fracture resistance.
- the high-strength PC steel wires with test numbers 29 and 30 are comparative steel wires because the tensile strength exceeds the range defined by the present invention. Therefore, the high strength PC steel wires of test numbers 29 and 30 have poor delayed fracture resistance.
- the high strength PC steel wire of test number 32 has poor delayed fracture resistance.
- the present invention it is possible to provide a high-strength PC steel wire that is easy to manufacture and excellent in delayed fracture resistance. Therefore, the high strength PC steel wire of the present invention can be suitably used for prestressed concrete and the like.
Abstract
Description
C:0.90~1.10%、
Si:0.80~1.50%、
Mn:0.30~0.70%、
P:0.030%以下、
S:0.030%以下、
Al:0.010~0.070%、
N:0.0010~0.010%、
Cr:0~0.50%、
V:0~0.10%、
B:0~0.005%、
Ni:0~1.0%、
Cu:0~0.50%、ならびに、
残部:Feおよび不純物であり、
上記鋼線の線径をDとしたとき、上記鋼線の表面から0.1Dの部位のビッカース硬さと、上記鋼線の表面から0.1Dの部位より内側の領域のビッカース硬さとの比が下記(i)式を満足し、
上記鋼線の表面から0.01Dまでの領域における金属組織が、面積%で、
パーライト組織:80%未満、ならびに、
残部:フェライト組織、ベイナイト組織、または、フェライト組織およびベイナイト組織であり、
上記鋼線の表面から0.01Dまでの領域より内側の領域における金属組織が、面積%で、
パーライト組織:95%以上であり、かつ、
引張強さが2000~2400MPaである、高強度PC鋼線。
1.10<HvS/HvI≦1.15 ・・・(i)
ただし、上記(i)式中の各記号の意味は、以下の通りである。
HvS:鋼線の表面から0.1Dの部位のビッカース硬さ
HvI:鋼線の表面から0.1Dの部位より内側の領域のビッカース硬さ
Cr:0.05~0.50%、
V:0.01~0.10%、および、
B:0.0001~0.005%から選択される1種以上を含有する、上記(1)に記載の高強度PC鋼線。
Ni:0.1~1.0%、および、
Cu:0.05~0.50%から選択される1種以上を含有する、上記(1)または上記(2)に記載の高強度PC鋼線。
本発明の高強度PC鋼線において、化学組成を限定する理由は下記のとおりである。なお、以下の説明において含有量についての「%」は、「質量%」を意味する。
Cは、鋼線の引張強さを確保するため含有させる。C含有量が0.90%未満であると、所定の引張強さを確保することが困難である。一方、C含有量が1.10%を超えると、初析セメンタイト量が増加し、伸線加工性が劣化する。そのため、C含有量を0.90~1.10%とした。高強度および伸線加工性を両立することを考慮すると、C含有量は、0.95%以上であることが好ましく、また、1.05%以下であることが好ましい。
Siは、リラクセーション特性を高めるとともに、固溶強化により引張強さを高める効果を有する。さらに、脱炭を促進して、最表層領域にフェライト組織および/またはベイナイト組織の生成を促進する効果がある。Si含有量が0.80%未満では、これらの効果が不充分である。一方、Si含有量が1.50%を超えると、上記効果が飽和するとともに、熱間延性が劣化して、製造性が低下する。そのため、Si含有量を0.80~1.50%とした。Si含有量は、1.0%を超えることが好ましく、また、1.40%以下であることが好ましい。
Mnは、パーライト変態後の鋼の引張強さを高める効果がある。Mn含有量が0.30%未満では、その効果が不充分である。一方、Mn含有量が0.70%を超えると、効果が飽和する。そのため、Mn含有量を0.30~0.70%とした。Mn含有量は、0.40%以上であることが好ましく、また、0.60%以下であることが好ましい。
Pは、不純物として含有される。Pは、結晶粒界に偏析して耐遅れ破壊特性を劣化させるため、抑制したほうがよい。そこで、P含有量を0.030%以下とした。P含有量は、0.015%以下であることが好ましい。
Sは、Pと同様に、不純物として含有される。Sは、結晶粒界に偏析して耐遅れ破壊特性を劣化させるため、抑制したほうがよい。そこで、S含有量を0.030%以下とした。S含有量は、0.015%以下であることが好ましい。
Alは、脱酸元素として機能するとともに、AlNを形成し結晶粒を細粒化し延性を向上させる効果、および、固溶Nを低減して耐遅れ破壊特性を向上させる効果を有する。Al含有量が0.010%未満では、上記効果が得られない。一方、Al含有量が0.070%を超えると、上記効果が飽和するとともに製造性を劣化させる。そのため、Al含有量を0.010~0.070%とした。Al含有量は、0.020%以上であることが好ましく、また、0.060%以下であることが好ましい。
Nは、AlまたはVと窒化物を形成し、結晶粒径を細粒化し延性を向上させる効果を有する。N含有量が0.0010%未満では、上記効果が得られない。一方、N含有量が0.0100%を超えると、耐遅れ破壊特性を劣化させる。そのため、N含有量を0.0010~0.0100%とした。N含有量は、0.0020%以上であることが好ましく、また、0.0050%以下であることが好ましい。
Crは、パーライト変態後の鋼の引張強さを高める効果を有するため、必要に応じて含有させてもよい。しかしながら、Cr含有量は、0.50%を超えると、合金コストが上がるだけでなく、本発明に不必要なマルテンサイト組織が生じ易くなって、伸線加工性および耐遅れ破壊特性を劣化させる。そのため、Cr含有量を0.50%以下とした。Cr含有量は、0.30%以下であることが好ましい。また、上記効果を充分に得るため、Cr含有量は、0.05%以上であることが好ましく、0.10%以上であることがより好ましい。
Vは、炭化物VCを析出し、引張強さを高めるとともに、VCまたはVNを生成し、これらが水素トラップサイトとして機能するため、耐遅れ破壊特性を向上させる効果を有する。そのため、必要に応じて含有させてもよい。しかしながら、Vは、0.10%を超えて含有させると合金コストが高くなるため、V含有量を0.10%以下とした。V含有量は、0.08%以下であることが好ましい。また、上記効果を充分に得るため、V含有量は、0.01%以上であることが好ましく、0.03%以上であることがより好ましい。
Bは、パーライト変態後の引張強さを高める効果、および、耐遅れ破壊特性を向上させる効果を有するため、必要に応じて含有させてもよい。しかしながら、Bは、0.005%を超えて含有させると、上記効果が飽和する。そのため、B含有量を0.005%以下とした。B含有量は、0.002%以下であることが好ましい。また、上記効果を充分に得るため、B含有量は、0.0001%以上であることが好ましく、0.0003%以上であることがより好ましい。
Niは、水素の侵入を抑制し、耐水素脆化を防止する効果を有するため、必要に応じて含有させてもよい。しかしながら、Ni含有量が1.0%を超えると、合金コストが上がるとともに、マルテンサイト組織が生じ易くなって伸線加工性および耐遅れ破壊特性を劣化させる。そのため、Ni含有量を1.0%以下とした。Ni含有量は、0.8%以下であることが好ましい。また、上記効果を充分に得るため、Ni含有量は、0.1%以上であることが好ましく、0.2%以上であることがより好ましい。
Cuは、水素の侵入を抑制し、耐水素脆化を防止する効果を有するため、必要に応じて含有させてもよい。しかしながら、Cu含有量が0.50%を超えると、熱間延性を阻害し製造性が劣化するとともに、マルテンサイト組織が生じ易くなって、伸線加工性および耐遅れ破壊特性を劣化させる。そのため、Cu含有量を0.50%以下とした。Cu含有量は、0.30%以下であることが好ましい。また、上記効果を充分に得るため、Cu含有量は、0.05%以上であることが好ましく、0.10%以上であることがより好ましい。
本発明の高強度PC鋼線は、上記の元素を含有し、残部はFeおよび不純物である化学組成を有する。「不純物」とは、鋼を工業的に製造する際に、鉱石、スクラップ等の原料、製造工程の種々の要因によって混入する成分であって、本発明に悪影響を与えない範囲で許容されるものを意味する。
1.10<HvS/HvI≦1.15 ・・・(i)
本発明の高強度PC鋼線は、表層部のビッカース硬さ(HvS)と、内領域のビッカース硬さ(HvI)との比(HvS/HvI)が1.10を超えても、耐遅れ破壊特性を向上させることができる。一方、HvS/HvIが1.15を超えると、耐遅れ破壊特性に劣る。したがって、本発明の高強度PC鋼線は、上記(i)式を満足する必要がある。
パーライト組織を主相とするPC鋼線の最表層領域に、フェライト組織および/またはベイナイト組織が含まれることで、耐遅れ破壊特性を向上させる効果がある。これは、最表層領域に耐水素脆化特性に優れたフェライト組織および/またはベイナイト組織を生成させることで、遅れ破壊の亀裂発生を抑制し、高強度PC鋼線の耐遅れ破壊特性向上させるためと推定することができる。
引張強さ:2000~2400MPa
高強度PC鋼線の引張強さが2000MPa未満であると、撚り線加工のPCストランドの強度が不充分であるため、施工コストの低減および軽量化が難しい。一方、高強度PC鋼線の引張強さが2400MPaを超えると、耐遅れ破壊特性が急激に劣化する。このため、高強度PC鋼線の引張強さを2000~2400MPaとした。
製造方法は特に限定されないが、例えば、以下のような方法で、本発明の高強度PC鋼線を容易に、かつ、安価に製造することができる。
Claims (3)
- 鋼線の化学組成が、質量%で、
C:0.90~1.10%、
Si:0.80~1.50%、
Mn:0.30~0.70%、
P:0.030%以下、
S:0.030%以下、
Al:0.010~0.070%、
N:0.0010~0.010%、
Cr:0~0.50%、
V:0~0.10%、
B:0~0.005%、
Ni:0~1.0%、
Cu:0~0.50%、ならびに、
残部:Feおよび不純物であり、
前記鋼線の線径をDとしたとき、前記鋼線の表面から0.1Dの部位のビッカース硬さと、前記鋼線の表面から0.1Dの部位より内側の領域のビッカース硬さとの比が下記(i)式を満足し、
前記鋼線の表面から0.01Dまでの領域における金属組織が、面積%で、
パーライト組織:80%未満、ならびに、
残部:フェライト組織、ベイナイト組織、または、フェライト組織およびベイナイト組織であり、
前記鋼線の表面から0.01Dまでの領域より内側の領域における金属組織が、面積%で、
パーライト組織:95%以上であり、かつ、
引張強さが2000~2400MPaである、高強度PC鋼線。
1.10<HvS/HvI≦1.15 ・・・(i)
ただし、前記(i)式中の各記号の意味は、以下の通りである。
HvS:鋼線の表面から0.1Dの部位のビッカース硬さ
HvI:鋼線の表面から0.1Dの部位より内側の領域のビッカース硬さ - 前記化学組成が、質量%で、
Cr:0.05~0.50%、
V:0.01~0.10%、および、
B:0.0001~0.005%から選択される1種以上を含有する、請求項1に記載の高強度PC鋼線。 - 前記化学組成が、質量%で、
Ni:0.1~1.0%、および、
Cu:0.05~0.50%から選択される1種以上を含有する、請求項1または請求項2に記載の高強度PC鋼線。
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