WO2016158422A1 - 薬剤分包装置 - Google Patents
薬剤分包装置 Download PDFInfo
- Publication number
- WO2016158422A1 WO2016158422A1 PCT/JP2016/058345 JP2016058345W WO2016158422A1 WO 2016158422 A1 WO2016158422 A1 WO 2016158422A1 JP 2016058345 W JP2016058345 W JP 2016058345W WO 2016158422 A1 WO2016158422 A1 WO 2016158422A1
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- WIPO (PCT)
- Prior art keywords
- medicine
- packaging
- wrapping paper
- detection
- unit
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/101—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by gravity
- B65B5/103—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by gravity for packaging pills or tablets
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/26—Devices specially adapted for producing transverse or longitudinal seams in webs or tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/26—Devices specially adapted for producing transverse or longitudinal seams in webs or tubes
- B65B51/28—Rollers for producing longitudinal and transverse seams simultaneously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/06—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it
- B65B9/073—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it the web having intermittent motion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/06—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it
- B65B9/08—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it in a web folded and sealed transversely to form pockets which are subsequently filled and then closed by sealing
- B65B9/087—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it in a web folded and sealed transversely to form pockets which are subsequently filled and then closed by sealing the web advancing continuously
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J7/00—Devices for administering medicines orally, e.g. spoons; Pill counting devices; Arrangements for time indication or reminder for taking medicine
- A61J7/0076—Medicament distribution means
- A61J7/0084—Medicament distribution means for multiple medicaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
Definitions
- the present invention relates to a medicine packaging device.
- a medicine packaging device as disclosed in Patent Document 1 below has been provided.
- the medicine dispensed from the medicine supply unit according to the prescription can be packaged by the medicine packaging packaging paper for each dose.
- the medicine supplied from the medicine supply unit is first introduced into an unsealed packaging bag formed by a sealing device provided in the medicine packaging unit. The Thereafter, the opened portion of the sachet is sealed with a sealing device, so that the medicine is packaged for each dose.
- an object of the present invention is to provide a medicine packaging device capable of confirming whether or not the medicine supplied for packaging is surely packaged.
- the medicine packaging device of the present invention provided to solve the above-described problems includes a packaging paper supply unit that supplies a packaging paper for medicine packaging, and the packaging paper that is supplied from the packaging paper supply unit.
- a seal part that forms a sachet
- a medicine introduction part that introduces the medicine into the wrapping paper upstream of the seal part in the transport direction of the wrapping paper, and an inner side of the wrapping paper.
- a detection unit that detects the presence of the drug on the upstream side in the transport direction from the seal unit, and a determination unit that determines a packaging state. The detection unit introduces the drug.
- the medicine packaging device of the present invention by providing a detection unit, it is possible to detect the presence of the medicine in a region upstream in the conveyance direction of the packaging paper from the seal unit. Moreover, in the medicine packaging device of the present invention, whether or not the medicine is normally packaged without overflowing from the packaging bag that should be packaged based on the detection result by the detection section by providing the determination unit. Can be determined.
- the presence of the drug is detected by the detection unit within a period after the timing of starting the sealing of the packaging bag into which the drug is introduced and before the timing of introducing the drug for packaging in the next packaging bag. If no is detected, there is a high possibility that the medicine is normally packaged without overflowing from the packaging bag to be packaged. Based on such knowledge, in the present invention, it is determined that the medicine is normally packaged on the condition that the presence of the medicine is not detected by the detection unit within the above-described period. Therefore, according to the medicine packaging device of the present invention, it is possible to accurately detect whether or not the medicine is surely packaged in a packaging bag that should be packaged.
- the medicine packaging device of the present invention provided based on the same knowledge is provided with a seal part that forms a sachet from the wrapping paper supplied from the wrapping paper supply part, and more than the seal part.
- a medicine introduction part that introduces the medicine into the wrapping paper on the upstream side in the transport direction of the wrapping paper; and an inner side of the wrapping paper, the medicine on the upstream side in the transport direction from the seal part
- a detection unit that detects the presence and a determination unit that determines a packaging state, and the drug introduction after the timing when the detection unit starts sealing the packaging bag into which the drug has been introduced.
- Sealing detection is performed to detect the presence of the medicine within a period prior to the timing at which the medicine for packaging into the next sachet is introduced via a section, and the medicine is detected in the sealing detection. Detecting the presence of wrapping Determined to have arisen are those with the determination condition for performing.
- the detection unit can detect the presence of the medicine in the upstream region in the conveyance direction of the wrapping paper from the seal part, and based on the result of the sealing detection performed by the detection part. Based on the detection result by the detection unit, it can be determined whether or not the medicine has overflowed from the packaging bag that should be packaged. That is, the presence of the drug is detected by the detection unit within a period after the timing of starting the sealing of the packaging bag into which the drug is introduced and before the timing of introducing the drug for packaging in the next packaging bag. When is detected, there is a high possibility that a drug overflowing from the packaging bag that should be packaged is detected.
- the presence / absence of packaging failure is determined on the condition that the presence of the medicine is detected by the detection unit within the above-described period. Therefore, according to the medicine packaging device of the present invention, it is possible to accurately detect the presence or absence of packaging failure.
- the introduction unit can also determine that the medicine has been introduced into the wrapping paper.
- the detection unit performs introduction detection for detecting introduction of the medicine into the wrapping paper by the medicine introduction unit. It is desirable that the detection of the introduction of the drug is a determination condition for determining that the drug is normally packaged.
- the packaging paper is joined by the seal portion within a period from the start of sealing of the packaging bag into which the medicine has been introduced until the sealing is completed. May be detected and the detection of the medicine by the detection unit may be performed within a period in which the joining of the wrapping paper is interrupted.
- the detection accuracy can be further improved.
- the medicine overflowed from the sachet that should be originally sachet Even so, it is possible to cope with the packaging failure until the joining of the packaging paper is completed. Specifically, for example, it is possible to cope with stopping the joining of the wrapping paper so that the medicine overflowing into the joining portion of the wrapping paper to be formed will not be caught.
- the seal portion includes a horizontal seal member capable of sealing the stacked paper sheets in a longitudinal direction and a vertical seal member capable of sealing the packaging paper in a short direction.
- the detection unit may include a camera capable of photographing the inside of the packaging paper on the upstream side in the conveyance direction of the packaging paper from the seal unit. preferable.
- the distal end portion of the medicine introduction part is inserted into the unsealed packaging bag, and the detection part is from the proximal end side of the medicine introduction part. It is desirable that it is arranged toward the tip side.
- the present invention it is possible to provide a medicine packaging device capable of confirming whether or not the medicine supplied for packaging is reliably packaged.
- the medicine packaging device 10 according to an embodiment of the present invention will be described in detail with reference to the drawings.
- the configuration of the medicine packaging device 10 will be described, and then a packaging failure determination method performed in the medicine packaging device 10 will be described.
- the medicine packaging device 10 includes a medicine supply unit 20, a medicine preparation unit 30, and a medicine packaging unit 40.
- the medicine packaging device 10 includes a medicine introduction unit 80, a detection unit 90, and a control device 100.
- the drug supply unit 20 has a function of storing the drug M and dispensing the drug M to the drug preparation unit 30 in accordance with the prescription.
- the drug preparation unit 30 has a function of storing the drug M one by one and dispensing it to the drug packaging unit 40.
- the medicine packaging unit 40 is for packaging the medicine M to be dispensed from the medicine preparation unit 30 one by one, and is provided below the medicine preparation unit 30 as shown in FIG.
- the medicine packaging unit 40 includes a packaging paper supply unit 42 and a packaging mechanism 44.
- the wrapping paper supply unit 42 is a mechanism that unwinds the wrapping paper S wound around the roll shaft 46 and sends it to the wrapping mechanism 44 side.
- the wrapping paper S is a sheet-like long heat-fusible sheet, and is wound around the roll shaft 46 in a state of being folded in the short direction.
- the packaging mechanism 44 includes a sheet support portion 44a, a guide member 44b, and a seal device 50 (seal portion).
- the packaging mechanism 44 can package the medicine M supplied from the medicine supply unit 20 side by crimping the packaging paper S sent from the packaging paper supply unit 42 into a bag shape.
- the guide member 44b has a function as a guide for guiding the packaging paper S sent from the packaging paper supply unit 42.
- the sealing device 50 crimps a portion on one end side (downstream side) in the longitudinal direction of the wrapping paper S that is supplied while being guided by the guide member 44b to form a half bag or a half bag.
- the open portion of the paper S can be crimped and closed to form a bag.
- the sachet P containing the medicine M can be formed as shown in FIG.
- the sealing device 50 is a vertical seal (first vertical seal S1 or second vertical seal) that closes the downstream side of the wrapping paper S in the traveling direction of the wrapping paper S in the sachet P to be produced.
- the sealing device 50 has a main part constituted by a pair of roller frames 50a and 50b. As shown in FIG. 3, the sealing device 50 is provided with a protective cover 52 on the roller frame 50a side. However, when the protective cover 52 is removed, the roller frames 50a and 50b abut each other as shown in FIG. It is almost symmetrical in the state.
- the roller frames 50a and 50b are substantially “U” -shaped when viewed from the front, and are constituted by metal frames.
- the roller frames 50a and 50b are provided with a support shaft 54 extending in the vertical direction, and a vertical seal member 56 and a horizontal seal member 58 are attached thereto.
- the vertical seal member 56 and the horizontal seal member 58 are respectively attached so as to be rotatable with respect to the support shaft 54.
- the vertical seal member 56 and the horizontal seal member 58 are connected to different power sources (not shown) via different power transmission mechanisms (not shown), and can be rotated independently of each other. Therefore, it is possible to change the bag length by changing the rotational speeds of the vertical seal member 56 and the horizontal seal member 58.
- the vertical seal member 56 is made of metal, and has a substantially straight shape when viewed from the front, as shown in FIG. As shown in FIG. 4B, the vertical seal member 56 has a disk-shaped lower end portion 62 and a plate-shaped heating unit 64.
- the heating part 64 is located between the upper end part 60 and the lower end part 62 which form the horizontal seal member 58 described later, and is substantially perpendicular to both.
- a heater 66 and a cut line forming unit 68 are linearly arranged from the upper end 60 side toward the lower end 62 side.
- the heaters 66 and 66 can heat-seal the wrapping paper S. Therefore, the seal (longitudinal seal) extending in the short direction of the wrapper paper S by rotating the longitudinal seal members 56, 56 arranged in parallel and passing the folded wrapper paper S between them. Can be formed.
- the cut line forming unit 68 can form a perforation on the wrapping paper S.
- the cut line forming part 68 on the roller frame 50b side is constituted by a cutter for forming a perforation, and the cut line forming part 68 on the roller frame 50a side is provided corresponding to the cutter. It is constituted by.
- the horizontal seal member 58 includes the upper end portion 60 and the heater 70 described above.
- the upper end portion 60 is a disk-like member provided on the upper side of the heating portion 64 of the vertical seal member 56.
- a heater 70 is provided on the outer periphery of the upper end 60 over the entire periphery. Therefore, by rotating the horizontal seal members 58 and 58 arranged in parallel and passing the folded folding paper S between the upper end portions 60 and 60, a seal extending in the longitudinal direction of the packaging paper S ( Can be formed.
- the sealing device 50 allows the vertical seal members 56 and 56 and the horizontal seal members 58 and 58 to have a predetermined clearance in a substantially “B” -shaped region surrounded by the roller frames 50 a and 50 b. It is set as the structure arrange
- the sealing device 50 rotates the vertical seal members 56 and 56 and the horizontal seal members 58 and 58 and passes the wrapping paper S through these clearances to form the horizontal seal and the vertical seal, thereby forming the packaging bag P. it can.
- the drug introduction unit 80 is for supplying the drug M that is dispensed from the drug preparation unit 30 one by one to the drug packaging unit 40.
- the medicine introduction unit 80 may be anything as long as it can supply the medicine M into the wrapping paper S, but is configured by a hopper in this embodiment.
- the drug introduction part 80 is inserted into the open portion of the unsealed packaging bag P formed by the sealing device 50, and the drug M is placed in the packaging bag P.
- the medicine introduction part 80 is arranged so that the base end part faces the medicine preparation part 30 side and the tip part is inserted into the unsealed sachet P in the forming process by the sealing device 50.
- the medicine introduction unit 80 is inserted inside the half-folded wrapping paper S at a position upstream of the sealing device 50 in the transport direction of the wrapping paper S.
- the detection unit 90 is for detecting the presence of the medicine M in the introduction route of the medicine M by the medicine introduction unit 80.
- the detection unit 90 includes a camera 92 and an illuminating device 94 that can photograph the introduction route of the medicine M by the medicine introduction unit 80.
- the camera 92 is arranged so as to be able to photograph (detect) the inside of the packaging paper S on the upstream side of the sealing device 50 in the transport direction of the packaging paper S.
- the camera 92 is disposed from the proximal end side to the distal end side of the medicine introduction unit 80.
- the drug introduction part 80 is located on the upstream side with respect to the sealing device 50.
- the camera 92 is arranged so as to be able to image (detect) an area upstream of the sealing device 50 in the transport direction of the packaging paper S.
- the lighting device 94 includes a light source such as a light emitting diode or a light bulb.
- the illumination device 94 is arranged so as to be able to irradiate the inner region of the drug introduction part 80 from the proximal end side to the distal end side of the drug introduction part 80 as with the camera 92.
- the control device 100 controls the overall operation of the medicine packaging device 10 and can be configured by a digital circuit using a CPU. As shown in FIG. 8, a drug supply unit 20, a drug preparation unit 30, and a drug packaging unit 40 are connected to the control device 100, and these can be controlled by the control device 100. In addition, the control device 100 is connected to a detection unit 90 and is provided with a determination unit 102. As will be described in detail later, the control device 100 causes the medicine M to overflow from the packaging bag P in which the medicine M should be originally packaged in the determination section 102 based on the detection data input from the detection section 90. It is possible to determine the occurrence of a packaging failure due to.
- the control apparatus 100 forms the packaging bag P according to the control flow shown in FIG. The specific operation and control will be described below with reference to FIG.
- Step 1 When forming the packaging bag P, first, in step 1, a vertical seal (hereinafter referred to as “first vertical seal S1”) for closing the upstream end of the packaging bag P at the leading position in the traveling direction of the packaging paper S is used. Is formed by the vertical seal members 56, 56 (see FIG. 5). Thereafter, the control flow proceeds to Step 2.
- first vertical seal S1 a vertical seal for closing the upstream end of the packaging bag P at the leading position in the traveling direction of the packaging paper S is used. Is formed by the vertical seal members 56, 56 (see FIG. 5).
- Step 2 a horizontal seal S2 (see FIG. 5) is formed to close the end of the wrapping paper S supplied in a folded state opposite to the fold.
- the transverse seal is formed by rotating the transverse seal members 58 and 58 and passing the wrapping paper S between them.
- Step 3 it is confirmed whether or not the lateral seal S ⁇ b> 2 has been formed until the packaging paper S reaches the position (sealing position) where the packaging bag P is to be sealed.
- step 3 YES
- Step 4 a vertical seal (hereinafter also referred to as “second vertical seal S ⁇ b> 3”) for closing the downstream end of the wrapping paper S in the traveling direction of the wrapping bag P is shown in FIG. It is formed according to the subroutine.
- the second vertical seal S3 also functions as the first vertical seal S1 of the packaging bag P to be formed next. Therefore, the second vertical seal S3 functions as a seal that forms a boundary of the packaging bag P formed continuously in the longitudinal direction of the packaging paper S.
- the control flow proceeds to step 5.
- Step 4-1 In Step 4-1, in order to form the second vertical seal S3, rotation of the vertical seal members 56 and 56 is started so that the heating parts 64 and 64 are in a positional relationship facing each other. Thereafter, the control flow proceeds to step 4-2.
- Step 4-2 In step 4-2, as shown in FIG. 6, it is confirmed whether or not the time point (contact start timing) at which the heating parts 64, 64 of the vertical seal members 56, 56 start to contact the packaging paper S is confirmed. .
- the contact start timing can be confirmed by various methods.
- step 4-3 control for temporarily stopping the rotation of the vertical seal members 56, 56 is performed. Thereby, the vertical seal members 56 and 56 are temporarily stopped in a posture in which the heating units 64 and 64 start to contact each other. Thereafter, the control flow proceeds to step 4-4.
- step 4-4 the vertical seal (the first vertical seal S1 or the second vertical seal) already formed by the seal device 50 inside the inner side of the medicine introduction unit 80 and the inner side of the wrapping paper S by the detection unit 90.
- the presence / absence of the medicine M in the region upstream of the transport direction from the seal S3) is detected (sealing detection).
- the illumination device 94 is turned on, and the internal region of the medicine introduction unit 80 is illuminated.
- Data detected by the detection unit 90 is input to the control device 100.
- the detection data may be any data as long as it is effective in determining the presence or absence of the medicine M, but in this embodiment, image data captured by the camera 92 is input to the control device 100 as detection data. .
- an image of only the medicine introduction unit 80 is acquired as shown in FIG. 9A, and when the medicine M exists, FIG. As shown in FIG. 4, an image containing the medicine M is acquired. Such image data is input to the control device 100 as detection data. Thereafter, the control flow proceeds to step 4-5.
- Step 4-5 the determination unit 102 of the control device 100 determines whether or not the medicine M is present based on the detection data (image data) acquired by the sealing detection performed in step 4-4. .
- the presence or absence of the medicine M is determined by a technique using image data such as image analysis.
- the determination of the presence or absence of the medicine M may be performed by any method. For example, when the medicine M is not present, an image obtained by the camera 92 is prepared as a master image and is actually obtained by the camera 92. The presence or absence of the medicine M may be determined using the image and the master image.
- a different master image is selected depending on the type of the wrapping paper S. It is desirable to prepare. Specifically, the wrapping paper S is folded in two and supplied in a state where the two surfaces overlap each other. However, the wrapping paper S is either transparent on both sides or transparent on one side. Some have an opaque portion (for example, a band having a color such as white) provided on the other surface. It is obvious that there is a difference in the image obtained by the camera 92 between the case where the wrapping paper S is used as in the former and the case in which the wrapping paper S has an opaque portion as in the latter. Therefore, it is desirable to prepare a master image according to the type of the packaging paper S in order to cope with the difference in the packaging paper S. After the determination about the medicine M is performed as described above, the control flow proceeds to Step 4-6.
- Step 4-6 it is confirmed whether or not the medicine M is detected as a result of the determination in step 4-5.
- it is assumed that the medicine M to be packaged is packaged without leaking from the packaging bag P.
- it is determined that the medicine M is normally packaged and the control flow proceeds to step 4-7.
- the medicine M should be packaged in the previous packaging bag P1 (lower packaging bag P in the figure).
- the medicine M has leaked from the packaging bag P and has moved to the packaging bag P2 formed later (the packaging bag P being formed on the upper side in the figure).
- Step 4-7) control for resuming the rotation of the vertical seal members 56, 56 which have been temporarily stopped in step 4-3 is performed. Thereby, as for the vertical seal members 56 and 56, the heating parts 64 and 64 start surface contact, and 2nd vertical seal S3 is formed.
- step 4-8 it is confirmed whether or not the formation of the second vertical seal S3 is completed.
- step 4-8 YES
- a series of control flows is completed.
- step 4-8 NO
- the control in step 4-8 is continued.
- step 4-9 a process for dealing with the fact that the leakage of the medicine M has been confirmed in step 4-6 described above (process at the time of packaging failure) is performed. Specifically, processing for notifying that a packaging failure has occurred by a method such as sound, image display, or lamp lighting is executed as processing when packaging failure. Thereby, a series of control flows shown in FIG. 11 is completed.
- the medicine M for packaging in the next packaging bag P after the timing of starting the sealing of the packaging bag P into which the medicine M has been introduced.
- the detection unit 90 detects the presence of the medicine M.
- the sealing of the packaging bag P into which the medicine M has been introduced is started at the timing when the longitudinal seal member 56 contacts the packaging paper S to form the second longitudinal seal S3.
- the joining of the wrapping paper S by the sealing device 50 is interrupted, and the detection unit 90 detects the medicine M.
- the packaging failure due to the medicine M leaking out when the packaging bag P is sealed can be detected with higher detection accuracy. Further, it is possible to suppress problems such as the medicine M leaking from the packaging bag P being bitten between the vertical seal members 56 and 56.
- the medicine M is detected by regarding the timing at which the vertical seal member 56 comes into contact with the packaging paper S to form the second vertical seal S3 as the timing at which the packaging bag P starts to be sealed.
- the example detected by 90 is shown, the present invention is not limited to this, and the same processing may be performed by regarding other timing as the timing at which the sealing of the packaging bag P is started. good.
- medical agent M by the detection part 90 at the timing when sealing of the packaging bag P is started was shown in this embodiment, this invention is not limited to this, A packaging bag
- the presence of the medicine M may be detected at an arbitrary timing (for example, after the sealing) within a period until the sealing is completed after the timing when the sealing of the P is started.
- this invention is not limited to this. Specifically, when the detection unit 90 detects the presence or absence of the medicine M, the sealing by the vertical seal member 56 may not be stopped, or the seal formation speed by the vertical seal member 56 may be reduced.
- the roller-like vertical seal members 56 and 56 and the horizontal seal members 58 and 58 can be individually driven and controlled as the seal device 50 so as to be compatible with the packaging bags P having different lengths.
- the present invention is not limited to this example. That is, when the bag length of the packaging bag P may be constant, the sealing device 50 may be configured such that the vertical sealing members 56 and 56 and the horizontal sealing members 58 and 58 are driven integrally.
- the wrapping paper S is sandwiched and sealed by the roller-like vertical seal members 56 and 56 and the horizontal seal members 58 and 58 to form the sachet P.
- the present invention is not limited, and the packaging paper P may be formed by sealing the packaging paper S in another form and method.
- the packaging bag P is formed by folding the packaging paper S in half and sealing the doubled portion, but the present invention is limited to this. is not.
- the packaging bag P may be formed by supplying two packaging papers S and superimposing and joining them.
- the detection unit 90 includes the camera 92 as a detection device for detecting the drug M is illustrated, but the present invention is not limited to this, and the presence of the drug M can be detected. Any thing can be used.
- the detection unit 90 an optical sensor, an infrared sensor, or the like that is capable of detecting the presence or absence of the medicine M inside the wrapping paper S and upstream of the sealing device 50 in the transport direction of the wrapping paper S. It may be provided.
- an optical sensor or the like is used as the detection unit 90, it is preferable to take measures so that sufficient detection accuracy can be obtained in consideration of the characteristics of these sensors.
- the detection distance of the optical sensor or the like is set short, there is a concern that the detection accuracy of the presence of the small medicine M is lowered. That is, when the size of the medicine M is small, the distance between the optical sensor or the like and the surface of the medicine M is larger than when the size of the medicine M is large. Therefore, when the detection distance of the optical sensor or the like is set short, there is a concern that the detection accuracy of the small medicine M is lowered. On the other hand, if the detection distance of the optical sensor or the like is set long, there is a concern that the vertical seal member 56 or the like may be detected as the medicine M. Therefore, when an optical sensor or the like is employed in the detection unit 90, it is preferable to take measures such as setting the detection distance in consideration of the size of the medicine M to be handled.
- the detection unit 90 is disposed at any position as long as it can detect the presence of the medicine M on the inner side of the packaging paper S and upstream of the sealing device 50 in the transport direction of the packaging paper S. May be. Specifically, as shown by a two-dot chain line in FIG. 7, a detection unit 90x similar to the detection unit 90 is arranged at a position on the distal end side of the drug introduction unit 80, or further upstream than the drug introduction unit 80. Alternatively, the detector 90y may be arranged.
- a drop sensor for detecting the drop of the medicine M may be provided in the medicine introduction unit 80 or the like. If the determination condition is that the medicine M is detected by the drop sensor and the leakage of the medicine M is not detected based on the detection result by the detection unit 90, has the medicine M dispensed for packaging been correctly packaged? Whether or not can be detected with higher accuracy.
- the detection part 90 is used for other uses. It may be utilized. Specifically, the presence of the medicine M may be detected by the detection unit 90 when the medicine M for packaging is to be introduced from the medicine introduction unit 80 into the packaging paper S. That is, the detection unit 90 may be used not only for the above-described sealing detection but also for introduction detection for detecting the introduction of the medicine M into the wrapping paper S by the medicine introduction unit 80. In this case, the detection unit 90 can be effectively used to check whether or not the medicine M is supplied into the wrapping paper S.
- the detection unit 90 may detect the medicine M at any timing as long as it is within the previous period (hereinafter also referred to as “detectable period”). Specifically, the detection of the medicine M by the detection unit 90 is performed after the completion of sealing of the packaging bag P into which the medicine M has been introduced (after the formation of the second vertical seal S3).
- the detection by the detection unit 90 is not only detected at a predetermined timing (time point) within the above-described detection period, but also continues for a predetermined period included in the above-described detectable period, It may be detected intermittently within a possible period.
- the seal device 50 is exemplified by a roller-shaped member composed of the vertical seal members 56 and 56 and the horizontal seal members 58 and 58 that can sandwich the wrapping paper S and can be joined.
- the present invention is not limited, and a paper that can be joined to the wrapping paper S by another method can be used instead of the sealing device 50.
- a pair of plate-like heating bodies having a planar shape such as a T-shape, and a paper sheet S sandwiched between the heating bodies can be joined instead of the sealing device 50 of the present embodiment. You may use for.
- the detection unit 90 continuously detects the presence or absence of the medicine M and the determination performed by the determination unit 102 based on the detection data. Only the detection by 90 may be performed. In this case, the detection data obtained by the detection unit 90 can be collectively determined later by the determination unit 102, or the user can make a determination based on the detection data.
- the camera 92 is provided in the detection unit 90 as in the above embodiment, the inside of the wrapping paper S is photographed for each package, and then the photographed image obtained by the camera 92 is collected and the determination unit 102 is collected. In this case, the user can make a determination based on the image, or the user can make a determination based on the captured image.
- the present invention can be suitably used in any medicine packaging apparatus that packs medicines with packaging paper.
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Abstract
Description
図1に示すように、薬剤分包装置10は、薬剤供給部20と、薬剤準備部30と、薬剤包装部40とを有する。これらに加え、薬剤分包装置10は、薬剤導入部80と、検知部90と、制御装置100とを備えている。
続いて、薬剤分包装置10において行われるシール装置50による分包袋Pの形成方法、及び分包袋Pの形成過程に行われる分包不良の判定方法について説明する。なお、以下の説明においては、先ず図10に基づいて分包袋Pの形成方法について概説し、その後に図11に基づいて第二縦シールの形成工程に係るサブルーチンについて説明する。
制御装置100は、図10に示した制御フローに則って分包袋Pを形成する。以下、図10に従って具体的な動作及び制御について説明する。
分包袋Pを形成する際には、先ずステップ1において分包紙Sの進行方向先頭位置において分包袋Pの上流端を閉塞するための縦シール(以下、「第一縦シールS1」とも称す)が縦シール部材56,56によって形成される(図5参照)。その後、制御フローがステップ2に進められる。
ステップ2においては、二つ折りの状態で供給される分包紙Sの折り目とは反対側の端部を閉じるための横シールS2(図5参照)が形成される。具体的には、横シール部材58,58を回転させ、両者の間に分包紙Sを通過させることにより横シールを形成する。
ステップ3においては、分包紙Sを分包袋Pを封止すべき位置(封止位置)に到達するまで横シールS2が形成されたか否かが確認される。横シールS2が封止位置に到達している(ステップ3=YES)と判断された場合にはステップ4に制御フローが進められ、封止位置に未到達(ステップ3=NO)であると判断された場合にはステップ2に制御フローが戻される。
ステップ4においては、分包袋Pにおいて分包紙Sの進行方向下流側の端部を閉塞するための縦シール(以下、「第二縦シールS3」とも称す)が、後に詳述する図11のサブルーチンに則って形成される。ここで、第二縦シールS3は、次に形成される分包袋Pの第一縦シールS1としても機能する。そのため、第二縦シールS3は、分包紙Sの長手方向に連続的に形成される分包袋Pの境界をなすシールとして機能する。第二縦シールS3が形成されると、ステップ5に制御フローが進められる。
ステップ5においては、ステップ4において第二縦シールS3で封止された分包袋Pが最終のものであるか否かが確認される。ステップ4で封止された分包袋Pが最終のものでない場合(ステップ5=NO)には制御フローがステップ2に戻され、最終のものである場合(ステップ5=YES)には一連の制御フローが完了する。
続いて、上述したステップ4に係る第二縦シールS3の形成工程についてのサブルーチンについて、図11を参照しつつ詳細に説明する。
ステップ4-1においては、第二縦シールS3を形成すべく、加熱部64,64同士が対向する位置関係になるように縦シール部材56,56の回転を開始させる。その後、ステップ4-2に制御フローが進められる。
ステップ4-2においては、図6に示すように縦シール部材56,56の加熱部64,64が分包紙Sに接触し始める時点(接触開始タイミング)に到達したか否かが確認される。ここで、接触開始タイミングに到達したか否かは、種々の方法で確認できる。具体的には、例えばステップ4-1において縦シール部材56,56の回転を開始させたタイミングから計時を開始するタイマーを設け、このタイマーにより所定時間経過したことを確認する方法や、縦シール部材56,56の回転量を検知可能な回転検知装置を設け、回転検知量が所定量に達したかを確認する方法、縦シール部材56,56の角度や姿勢を検知可能な検知装置を設け、縦シール部材56,56の加熱部64,64が接触し始める角度や姿勢になったか否かを確認する方法などが考えられる。これらの方法により、接触開始タイミングに到達したことが確認された場合(ステップ4-2=YES)には、制御フローがステップ4-3に進められ、確認されない場合(ステップ4-2=NO)には、制御フローがステップ4-2のまま継続される。
ステップ4-3においては、縦シール部材56,56の回転を一旦停止させる制御が行われる。これにより、縦シール部材56,56は、加熱部64,64が接触し始めた姿勢で一旦停止した状態になる。その後、制御フローがステップ4-4に進められる。
ステップ4-4においては、検知部90により薬剤導入部80の内部領域、及び分包紙Sの内側であって既にシール装置50によって形成されている縦シール(第一縦シールS1あるいは第二縦シールS3)よりも搬送方向上流側の領域における薬剤Mの有無が検知される(封止検知)。この際、照明装置94がオン状態とされ、薬剤導入部80の内部領域が照明される。検知部90による検知データは、制御装置100に入力される。検知データは薬剤Mの有無を判定するうえで有効なデータであればいかなるものであっても良いが、本実施形態ではカメラ92により撮影された画像データが検知データとして制御装置100に入力される。具体的には、薬剤Mが存在しない場合には、図9(a)に示すように薬剤導入部80のみの画像が取得され、薬剤Mが存在している場合には、図9(b)に示すように薬剤Mが入った画像が取得される。このような画像データが、検知データとして制御装置100に入力される。その後、制御フローがステップ4-5に進められる。
ステップ4-5においては、制御装置100の判定部102により、ステップ4-4において行われた封止検知によって取得された検知データ(画像データ)に基づいて薬剤Mの有無についての判定が行われる。本実施形態では、画像データが検知データとして取得されるため、画像解析等の画像データを活用した手法により薬剤Mの有無についての判定が行われる。薬剤Mの有無の判定はいかなる方法で行われても良いが、例えば薬剤Mが存在していない場合にカメラ92により得られる画像をマスタ画像として準備しておき、実際にカメラ92によって得られた画像とマスタ画像とを用いて薬剤Mの有無について判定するようにしても良い。なお、前述のようにマスタ画像を用いて判定を行う場合であって、分包紙Sがカメラ92によって得られる画像に写り込む場合には、分包紙Sの種類に応じて異なるマスタ画像を準備しておくことが望ましい。具体的には、分包紙Sは二つ折りにされて二面が重なり合った状態で供給されるが、分包紙Sには両面とも透明であるものであるものや、片面が透明であるものの他方の面に不透明な部分(例えば白色等の色彩を有する帯)を設けたもの等がある。分包紙Sが前者のようなものが用いられる場合と、後者のように不透明な部分を有するものが用いられる場合とでカメラ92によって得られた画像に差異が生じるのは明白である。従って、分包紙Sの違いに対応すべく、分包紙Sの種類に応じてマスタ画像を準備しておくことが望ましい。前述したようにして薬剤Mについての判定が行われた後、制御フローがステップ4-6に進められる。
ステップ4-6においては、ステップ4-5の判定の結果、薬剤Mが検知されたか否かが確認される。ここで、薬剤Mが非検出であった場合(ステップ4-6=YES)には、分包すべき薬剤Mが分包袋Pから漏れ出すことなく包装されているものと想定される。この場合には、正常に薬剤Mの分包が行われているとの判断がなされ、制御フローがステップ4-7に進められる。一方、薬剤Mが検出された場合(ステップ4-6=NO)の場合には、図6に示すように先の分包袋P1(図中下方側の分包袋P)に分包すべき薬剤Mが分包袋Pから漏れ出し、後に形成される分包袋P2(図中上方側に形成中の分包袋P)に移動してしまった可能性が高い。この場合には、分包不良が生じているとの判断がなされ、制御フローがステップ4-9に進められる。
ステップ4-7においては、ステップ4-3において一旦停止されていた縦シール部材56,56の回転を再開させる制御が行われる。これにより、縦シール部材56,56は、加熱部64,64が面接触しはじめ、第二縦シールS3が形成されていく。
ステップ4-8においては、第二縦シールS3の形成が完了したか否かの確認が行われる。第二縦シールS3の形成が完了したと判断された場合(ステップ4-8=YES)には、一連の制御フローが完了する。一方、第二縦シールS3の形成が未完了である判断された場合(ステップ4-8=NO)には、引き続きステップ4-8の制御が継続される。
ステップ4-9においては、上述したステップ4-6において薬剤Mの漏洩が確認されたことに対処するための処理(分包不良時処理)が行われる。具体的には、分包不良が発生した旨を音声や画像表示、ランプ点灯などの方法により報知する処理などが分包不良時処理として実行される。これにより、図11に示した一連の制御フローが完了する。
42 分包紙供給部
50 シール装置
56 縦シール部材
58 横シール部材
80 薬剤導入部(ホッパー)
90 検知部
92 カメラ
102 判定部
M 薬剤
P 分包袋
S 分包紙
S3 第二縦シール
Claims (8)
- 薬剤包装用の分包紙を供給する分包紙供給部と、
前記分包紙供給部から供給される前記分包紙から分包袋を形成するシール部と、
前記シール部よりも前記分包紙の搬送方向上流側において前記分包紙内に前記薬剤を導入する薬剤導入部と、
前記分包紙の内側であって、前記シール部よりも前記搬送方向上流側における前記薬剤の存在を検知する検知部と、
分包状態の判定を行う判定部とを備えており、
前記検知部により、前記薬剤が導入された前記分包袋の封止を開始するタイミング以降、前記薬剤導入部を介して次の分包袋に分包するための前記薬剤が導入されるタイミングよりも前の期間内に前記薬剤の存在を検知する封止検知を行い、
前記封止検知において前記薬剤の存在が検知されないことが、前記薬剤が正常に分包されたとの判定を行うための判定条件とされることを特徴とする薬剤分包装置。 - 薬剤包装用の分包紙を供給する分包紙供給部と、
前記分包紙供給部から供給される前記分包紙から分包袋を形成するシール部と、
前記シール部よりも前記分包紙の搬送方向上流側において前記分包紙内に前記薬剤を導入する薬剤導入部と、
前記分包紙の内側であって、前記シール部よりも前記搬送方向上流側における前記薬剤の存在を検知する検知部と、
分包状態の判定を行う判定部とを備えており、
前記検知部により、前記薬剤が導入された前記分包袋の封止を開始するタイミング以降、前記薬剤導入部を介して次の分包袋に分包するための前記薬剤が導入されるタイミングよりも前の期間内に前記薬剤の存在を検知する封止検知を行い、
前記封止検知において前記薬剤の存在が検知されることが、分包不良の発生が生じたとの判定を行うための判定条件とされることを特徴とする薬剤分包装置。 - 前記検知部により、前記薬剤導入部により前記分包紙内への前記薬剤の導入を検知する導入検知を行い、
前記導入検知により前記薬剤の導入が検知されることが、前記薬剤が正常に分包されたとの判定を行うための判定条件とされることを特徴とする請求項1又は2に記載の薬剤分包装置。 - 前記薬剤が導入された前記分包袋の封止を開始するタイミング以降、封止が完了するまでの期間内に前記シール部による前記分包紙の接合が中断され、
前記分包紙の接合が中断されている期間内に、前記検知部による前記薬剤の検知が実施されることを特徴とする請求項1~3のいずれかに記載の薬剤分包装置。 - 前記シール部が、
重ね合わせた状態の前記分包紙を長手方向にシール可能な横シール部材と、
前記分包紙を短手方向にシール可能な縦シール部材とを備え、
前記分包紙の前記長手方向に連続する先の分包袋と次の分包袋の間に前記縦シール部材によって前記分包紙を前記短手方向にシールした後、前記次の分包袋に分包される前記薬剤が導入されるまでの間に前記検知部による前記薬剤の検知が行われることを特徴とする請求項1~4のいずれかに記載の薬剤分包装置。 - 前記先の分包袋と前記次の分包袋の間にシールを形成すべく前記縦シール部材が前記分包紙に接触するタイミングにおいて前記分包紙の接合が中断され、前記検知部による検知が行われることを特徴とする請求項5に記載の薬剤分包装置。
- 前記検知部が、前記シール部よりも前記分包紙の搬送方向上流側において前記分包紙の内側を撮影可能なカメラを備えていることを特徴とする請求項1~6のいずれかに記載の薬剤分包装置。
- 前記薬剤導入部の少なくとも先端部が未封止状態の前記分包袋内に差し込まれており、
前記検知部が、前記薬剤導入部の基端側から前記先端側に向けて配置されていることを特徴とする請求項1~7のいずれかに記載の薬剤分包装置。
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CN107405258B (zh) | 2020-08-18 |
CN107405258A (zh) | 2017-11-28 |
AU2016241836B2 (en) | 2020-07-16 |
JPWO2016158422A1 (ja) | 2017-04-27 |
AU2016241836A1 (en) | 2017-10-12 |
JP7481663B2 (ja) | 2024-05-13 |
EP3275420B1 (en) | 2021-04-28 |
KR102584176B1 (ko) | 2023-10-04 |
JP6341287B2 (ja) | 2018-06-13 |
JP2023116563A (ja) | 2023-08-22 |
JP2020163203A (ja) | 2020-10-08 |
US20180065765A1 (en) | 2018-03-08 |
JP7290186B2 (ja) | 2023-06-13 |
KR20170131360A (ko) | 2017-11-29 |
EP3275420A1 (en) | 2018-01-31 |
JP2022093372A (ja) | 2022-06-23 |
EP3275420A4 (en) | 2018-03-14 |
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US10640241B2 (en) | 2020-05-05 |
JP6724943B2 (ja) | 2020-07-15 |
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