WO2016155215A1 - 阵列基板的制造方法及制造装置 - Google Patents
阵列基板的制造方法及制造装置 Download PDFInfo
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- H01L29/78621—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device characterised by the drain or the source properties, e.g. the doping structure, the composition, the sectional shape or the contact structure with LDD structure or an extension or an offset region or characterised by the doping profile
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Definitions
- the present invention relates to the field of metal oxide semiconductor technology, and in particular, to a method and a device for manufacturing an array substrate.
- the metal oxide semiconductor In the process of fabricating a metal oxide semiconductor array substrate, the metal oxide semiconductor generates a hot electron effect as the channel length decreases, causing a large leakage current, lowering the electrical properties of the metal oxide semiconductor, and affecting the metal oxide. The manufacturing effect of the semiconductor array substrate. Therefore, it is necessary to suppress the leakage current.
- the leakage current is mainly suppressed by controlling the length of the lightly doped drain (English: Lightly Doped Drain; LDD).
- the LDD is located in the active layer of the array substrate and is located below the gate.
- the length of the LDD is determined by the gate line width.
- the length of the LDD can be controlled by lengthening or shortening the exposure time of the LDD, or the gate line width can be controlled by extending or shortening the time of etching the gate, thereby controlling the length of the LDD, and finally achieving the purpose of suppressing leakage current. .
- the etching gate needs to consider the calculation accuracy and stability of the gate line width. Meanwhile, when the gate line width is determined, the LDD length is also determined, so that the LDD can no longer be used. The length is modulated; on the other hand, the two processes of exposing the LDD and etching the gate cannot be performed simultaneously, and the conditional requirements for controlling the gate line width and the condition requirements for controlling the length of the LDD are mutually constrained, and it is necessary to sacrifice one of the condition requirements.
- the embodiment of the present invention provides a method and a device for manufacturing an array substrate.
- the technical solution is as follows:
- a method of fabricating an array substrate comprising:
- An active layer, a gate insulating layer, and a gate metal layer are sequentially formed on the substrate, the active
- the layer includes a plurality of active layer sub-patterns
- a gate pattern with a gate photoresist pattern on a substrate on which the gate metal layer is formed the gate pattern including a plurality of gate sub-patterns formed from the gate metal layer, the gate
- the pole photoresist pattern includes a plurality of gate photoresist sub-patterns, a width of each of the gate photoresist patterns in the gate photoresist pattern being greater than a width of each of the gate patterns in the gate pattern;
- the length of each of the LDDs is (ab)/2, where a is the width of the gate photoresist sub-pattern in the changed gate photoresist pattern, b Is the width of the gate sub-pattern in the gate pattern;
- the changed gate photoresist pattern is stripped.
- the step of changing a temperature of the gate photoresist pattern to change a width of a gate photoresist sub-pattern in the gate photoresist pattern comprises:
- the gate photoresist pattern is subjected to heat treatment to lengthen the width of the gate photoresist pattern in the gate photoresist pattern.
- the step of changing a temperature of the gate photoresist pattern to change a width of a gate photoresist sub-pattern in the gate photoresist pattern comprises:
- the method before changing the temperature of the gate photoresist pattern to change the width of the gate photoresist sub-pattern in the gate photoresist pattern, the method further includes:
- the step of changing a temperature of the gate photoresist pattern to change a width of a gate photoresist sub-pattern in the gate photoresist pattern comprises:
- the method before changing the temperature of the gate photoresist pattern to change the width of the gate photoresist sub-pattern in the gate photoresist pattern, the method further includes:
- the step of changing a temperature of the gate photoresist pattern to change a width of a gate photoresist sub-pattern in the gate photoresist pattern comprises:
- the temperature of the gate photoresist pattern is changed to vary the width of the gate photoresist pattern in the gate photoresist pattern.
- the step of forming a gate pattern with a gate photoresist pattern on a substrate on which the gate metal layer is formed includes:
- a gate metal layer formed with the gate photoresist pattern is formed into the gate pattern by an etching process.
- the method further includes:
- a buffer layer is formed on the substrate.
- the photoresist is any one of organic resin materials of the types DL-1000, DL-1000C, and DTFR-JCW702.
- a device for manufacturing an array substrate includes:
- a first forming unit configured to sequentially form an active layer, a gate insulating layer and a gate metal layer on the substrate, the active layer comprising a plurality of active layer sub-patterns;
- a second forming unit configured to form a gate pattern with a gate photoresist pattern on the substrate on which the gate metal layer is formed, the gate pattern including a plurality of gates formed from the gate metal layer a pole pattern, the gate photoresist pattern comprising a plurality of gate photoresist sub-patterns, each gate photoresist pattern in the gate photoresist pattern having a width greater than each of the gate patterns The width of the gate sub-pattern;
- a temperature processing unit configured to change a temperature of the gate photoresist pattern to change a width of a gate photoresist sub-pattern in the gate photoresist pattern
- a third forming unit configured to form a lightly doped drain LDD on both sides of a predetermined region of the active layer sub-pattern in the active layer of the substrate on which the changed gate photoresist pattern is formed, the predetermined region For the projection sub-pattern of the active layer sub-pattern, the length of each of the LDDs is (ab)/2, where a is the gate lithography in the changed gate photoresist pattern The width of the glue pattern, b is the width of the gate sub-pattern in the gate pattern;
- a stripping unit for stripping the changed gate photoresist pattern.
- the temperature processing unit includes:
- a heat treatment sub-unit for heating the gate photoresist pattern to make the width of the gate photoresist pattern in the gate photoresist pattern longer.
- the temperature processing unit includes:
- a cold processing sub-unit for performing a temperature lowering process on the gate photoresist pattern to shorten a width of a gate photoresist sub-pattern in the gate photoresist pattern.
- the manufacturing apparatus of the array substrate further includes:
- An acquiring unit configured to acquire a thermal expansion and contraction coefficient of the gate photoresist pattern
- a first determining unit configured to determine a length of the LDD that needs to be obtained
- a second determining unit configured to determine a photoresist processing temperature according to a thermal expansion and contraction coefficient of the gate photoresist pattern and a length of the LDD required to be obtained;
- the temperature processing unit includes:
- a first processing sub-unit for processing the gate photoresist pattern by using the photoresist processing temperature to change a width of a gate photoresist sub-pattern in the gate photoresist pattern.
- the manufacturing apparatus of the array substrate further includes:
- a third determining unit configured to determine a processing duration according to a thermal expansion and contraction coefficient of the gate photoresist pattern and a length of the LDD required to be obtained;
- the temperature processing unit includes:
- a second processing sub-unit configured to change a temperature of the gate photoresist pattern during the processing duration to change a width of the gate photoresist pattern.
- the second forming unit comprises:
- a first forming sub-unit for sequentially forming the gate photoresist pattern on a substrate on which the gate metal layer is formed by a coating process, an exposure process, and a developing process;
- a second forming sub-unit for forming the gate metal pattern by forming a gate metal layer of the gate photoresist pattern by an etching process is a second forming sub-unit for forming the gate metal pattern by forming a gate metal layer of the gate photoresist pattern by an etching process.
- the manufacturing apparatus of the array substrate further includes:
- a fourth forming unit for forming a buffer layer on the substrate.
- Embodiments of the present invention provide a method and a manufacturing apparatus for fabricating an array substrate, and forming a gate pattern with a gate photoresist pattern on a substrate on which a gate metal layer is formed, by changing a temperature of a gate photoresist pattern Varying the width of the gate photoresist sub-pattern in the gate photoresist pattern, and then on both sides of the predetermined region of the active layer sub-pattern in the active layer of the substrate on which the changed gate photoresist pattern is formed Forming an LDD that satisfies the length requirement, and controlling the length of the LDD, the method for controlling the length of the LDD compared to the manufacturing method of the existing array substrate does not need to satisfy both the condition of the gate line width and the condition of the LDD length. Increased control flexibility and feasibility for LDD length.
- 1-1 is a flowchart of a method for manufacturing an array substrate according to an embodiment of the present invention
- 1-2 is a schematic diagram of a gate photoresist pattern width direction and a gate pattern width direction of an array substrate according to an embodiment of the present invention
- FIG. 2 is a flow chart of a method of fabricating an array substrate according to another embodiment of the present invention.
- FIG. 3 is a schematic structural view of forming a buffer layer on a substrate according to another embodiment of the present invention.
- FIG. 4 is a schematic structural view of forming an amorphous silicon film on a substrate according to an embodiment of the present invention.
- FIG. 5 is a schematic structural diagram of forming an active layer photoresist on a substrate according to an embodiment of the present invention
- FIG. 6 is a schematic structural diagram of forming an active layer on a substrate according to an embodiment of the present invention.
- FIG. 7 is a schematic structural view of forming a gate insulating layer on a substrate according to an embodiment of the present invention.
- FIG. 8 is a schematic structural view of forming a gate metal layer on a substrate according to an embodiment of the present invention.
- FIG. 9 is a flow chart of a method of forming a gate pattern with a gate photoresist pattern according to an embodiment of the present invention.
- FIG. 10 is a schematic structural view of forming a gate photoresist pattern on a substrate according to an embodiment of the present invention.
- FIG. 11 is a schematic structural diagram of forming a gate pattern on a substrate according to an embodiment of the present invention.
- FIG. 12 is a schematic structural diagram of a width variation of a gate photoresist sub-pattern in a gate photoresist pattern according to an embodiment of the present invention
- FIG. 13 is a schematic structural diagram of a length change of a single-sided LDD according to an embodiment of the present invention.
- FIG. 14 is a schematic structural diagram of a length distribution of an LDD according to an embodiment of the present invention.
- 15 is a schematic structural diagram of an apparatus for manufacturing an array substrate according to an embodiment of the present invention.
- 16 is a schematic structural diagram of a temperature processing unit according to an embodiment of the present invention.
- FIG. 17 is a schematic structural diagram of a temperature processing unit according to another embodiment of the present invention.
- FIG. 18 is a schematic structural diagram of a second forming unit according to an embodiment of the present invention.
- FIG. 19 is a schematic structural diagram of an apparatus for manufacturing an array substrate according to another embodiment of the present invention.
- FIG. 20 is a schematic structural diagram of a temperature processing unit according to another embodiment of the present invention.
- FIG. 21 is a schematic structural diagram of a temperature processing unit according to still another embodiment of the present invention.
- the embodiment of the invention provides a method for manufacturing an array substrate. As shown in FIG. 1-1, the method may include:
- Step 001 sequentially forming an active layer, a gate insulating layer and a gate metal layer on the substrate, the active layer comprising a plurality of active layer sub-patterns.
- Step 002 forming a gate pattern with a gate photoresist pattern on a substrate on which a gate metal layer is formed, the gate pattern including a plurality of gate sub-patterns formed from the gate metal layer,
- the gate photoresist pattern includes a plurality of gate photoresist sub-patterns, the gate lithography
- the width of each of the gate photoresist sub-patterns in the glue pattern is greater than the width of each of the gate sub-patterns in the gate pattern.
- Step 003 changing a temperature of the gate photoresist pattern to change a width of a gate photoresist sub-pattern in the gate photoresist pattern.
- Step 004 forming a lightly doped drain LDD on both sides of a predetermined region of the active layer sub-pattern in the active layer of the substrate on which the changed gate photoresist pattern is formed, the predetermined region being a gate sub-pattern
- the length of each LDD is (ab)/2, where a is the width of the gate photoresist sub-pattern in the changed gate photoresist pattern, and b is the gate pattern The width of the gate sub-pattern in .
- Step 005 peeling off the changed gate photoresist pattern.
- the method for fabricating an array substrate forms a gate pattern with a gate photoresist pattern on a substrate on which a gate metal layer is formed, by changing the temperature of the gate photoresist pattern. Varying the width of the gate photoresist sub-pattern in the gate photoresist pattern, and then forming on both sides of a predetermined region of the active layer sub-pattern of the active layer of the substrate on which the changed gate photoresist pattern is formed The length of the LDD is controlled to meet the length requirement, and the length of the LDD is controlled. Compared with the method for controlling the LDD length of the existing array substrate manufacturing method, it is not necessary to simultaneously satisfy the condition of the gate line width and the condition of the LDD length, thereby improving The flexibility and feasibility of controlling the length of the LDD.
- the width direction of the gate photoresist sub-pattern 301 in the gate photoresist pattern in step 002 is as shown in FIG. 1-2.
- the width direction of the gate sub-pattern 3000 of the gate pattern The direction from the source 121 to the drain 122 on the array substrate, respectively parallel. 123 in Figure 1-2 is LDD.
- the step 003 may include: heating the gate photoresist pattern to make the width of the gate photoresist pattern in the gate photoresist pattern longer.
- Step 003 may further include: cooling the gate photoresist pattern to shorten the width of the gate photoresist pattern in the gate photoresist pattern.
- the method may further include: acquiring a thermal expansion and contraction coefficient of the gate photoresist pattern; determining a length of the LDD to be obtained; according to a thermal expansion and contraction coefficient of the gate photoresist pattern and an LDD required to be obtained Length, determines the photoresist processing temperature.
- step 003 can include: processing the gate photoresist pattern with a photoresist processing temperature to change a width of a gate photoresist sub-pattern in the gate photoresist pattern.
- the method may further include: according to the heat of the gate photoresist pattern The expansion and contraction coefficient and the length of the LDD that needs to be obtained determine the processing time.
- step 003 can include: changing a temperature of the gate photoresist pattern during the processing duration to change a width of a gate photoresist sub-pattern in the gate photoresist pattern.
- the step 002 may specifically include: sequentially forming a gate photoresist pattern on the substrate on which the gate metal layer is formed by a coating process, an exposure process, and a developing process; and forming a gate metal formed with a gate photoresist pattern by an etching process The layer forms a gate pattern.
- the method may further include: forming a buffer layer on the substrate.
- the photoresist may be any of organic resin materials of the types DL-1000, DL-1000C, and DTFR-JCW702.
- the method for fabricating an array substrate forms a gate pattern with a gate photoresist pattern on a substrate on which a gate metal layer is formed, by changing a gate photoresist pattern. a temperature that changes a width of a gate photoresist pattern in the gate photoresist pattern, and then on both sides of a predetermined region of the active layer sub-pattern of the active layer of the substrate on which the changed gate photoresist pattern is formed.
- the method for controlling the length of the LDD compared to the manufacturing method of the existing array substrate does not need to satisfy both the condition of the gate line width and the condition of the LDD length. Increased control flexibility and feasibility for LDD length.
- Another embodiment of the present invention provides another method for fabricating an array substrate, which is described by taking a low temperature polycrystalline silicon thin film transistor (LTPS TFT) as an example.
- the LTPS TFT can be used for the LTPS TFT.
- An active matrix organic light emitting diode (English: Active Matrix Organic Light Emitting Diode; AMOLED) display and a thin film transistor liquid crystal display (English: Thin Film Transistor Liquid Crystal Display; referred to as: TFT LCD) backplane.
- AMOLED Active Matrix Organic Light Emitting Diode
- TFT LCD Thin Film Transistor Liquid Crystal Display
- the method according to this embodiment may include:
- Step 201 forming a buffer layer on the substrate.
- a substrate 100 made of a transparent material such as glass is subjected to a cleaning treatment, and a buffer layer 101 is formed on the substrate 100 by plasma enhanced chemical vapor deposition (PECVD).
- PECVD plasma enhanced chemical vapor deposition
- the buffer layer 101 may be a single layer or a composite layer formed of silicon oxide or silicon nitride.
- the thickness of the silicon oxide may be 50-100 nm, and the thickness of the silicon nitride may be 100-300 nm.
- Step 202 sequentially forming an active layer, a gate insulating layer and a gate metal layer on the substrate.
- an amorphous silicon is formed (English: amorphous-silicon; referred to as: A-si) film 102, the amorphous silicon film may have a thickness of 40-50 nm, and a schematic structural view of forming amorphous silicon film 102 is shown in FIG. 4. Then, the substrate is sent to a high-temperature furnace for treatment to achieve dehydrogenation (reducing the content of hydrogen in the amorphous silicon film), and the hydrogen content can be controlled within 2%.
- A-si amorphous-silicon
- the substrate is subjected to excimer laser annealing (ELA) treatment to convert the amorphous silicon film 102 into a polysilicon film 1020, and then an active layer photoresist is formed by exposure and development. As shown in Figure 5.
- ELA excimer laser annealing
- the polysilicon film 1020 is etched by etching, and the active layer photoresist 103 is stripped by a stripping liquid to form an active layer including a plurality of active layer sub-patterns 1021, as shown in FIG.
- the gate insulating layer 200 is deposited by PECVD, and the structure of the gate insulating layer 200 is shown in FIG. Then, a gate metal layer 300 is formed on the gate insulating layer 200 by sputtering, as shown in FIG.
- Step 203 forming a gate pattern with a gate photoresist pattern on the substrate on which the gate metal layer is formed.
- step 203 may include:
- Step 2031 forming a gate photoresist pattern on the substrate on which the gate metal layer is formed by a coating process, an exposure process, and a development process in sequence.
- a gate photoresist pattern is sequentially formed by a coating process, an exposure process, and a development process, and the gate photoresist pattern includes a plurality of gate photoresist sub-patterns 301, such as Figure 10 shows.
- Step 2032 forming a gate pattern by forming a gate metal layer with a gate photoresist pattern by an etching process.
- the gate metal layer 300 in FIG. 10 is etched by an etching process to form a gate pattern including the multi-gate sub-pattern 3000, as shown in FIG.
- Step 204 Obtain a thermal expansion and contraction coefficient of the gate photoresist pattern.
- the thermal expansion and contraction coefficient of the gate photoresist pattern is obtained.
- the method for obtaining the thermal expansion and contraction coefficient of the gate photoresist pattern is not limited in the embodiment of the present invention.
- Step 205 Determine the length of the LDD that needs to be obtained.
- the specific length of the final LDD is determined according to manufacturing requirements.
- Step 206 according to the thermal expansion and contraction coefficient of the gate photoresist pattern and the required LDD
- the length determines at least one of a photoresist processing temperature and a processing duration.
- the relationship between the thermal expansion and contraction coefficient of the gate photoresist pattern, the length of the LDD to be obtained, the photoresist processing temperature, and the processing duration can be calculated according to the formula, or according to the existing The form is directly obtained, which is not limited by the embodiment of the present invention. It is assumed that the thermal expansion and contraction coefficient of the gate photoresist pattern, the correspondence between the length of the required LDD and the photoresist processing temperature, and the processing duration are in a table, as shown in Table 1, from Table 1.
- the constituent material of the gate photoresist pattern is A
- the thermal expansion and contraction coefficient is x1
- the required LDD length is c1
- the corresponding photoresist processing temperature is 150 ° C
- the processing time is 15 minute.
- the constituent material of the gate photoresist pattern may be a type of photoresist such as DL-1000, DL-1000C or DTFR-JCW702.
- the sensitivity of the photoresist is high, and the gate lithography is changed.
- the width of the gate photoresist pattern in the gate photoresist pattern can be changed faster, thereby facilitating the control of the length of the LDD and reducing the complexity of the entire process.
- Step 207 changing the temperature of the gate photoresist pattern to change the width of the gate photoresist pattern in the gate photoresist pattern.
- the photoresist processing temperature may be determined according to the thermal expansion and contraction coefficient of the gate photoresist pattern and the length of the LDD to be obtained.
- Step 207 may include: processing the temperature processing gate with the photoresist. a pole photoresist pattern that varies the width of the gate photoresist pattern in the gate photoresist pattern; in another embodiment, the thermal expansion and contraction coefficient of the gate photoresist pattern and the length of the LDD required can be obtained
- Determining the processing duration step 207 may include: changing the temperature of the gate photoresist pattern during the processing duration Degree, the width of the gate photoresist pattern in the gate photoresist pattern is changed; in still another embodiment, the light can be determined according to the thermal expansion and contraction coefficient of the gate photoresist pattern and the length of the LDD required.
- the etch processing temperature and the processing duration the step 207 may include: processing the gate photoresist pattern by using the photoresist processing temperature to make the gate photoresist pattern in the gate photoresist
- the gate photoresist pattern when the constituent material of the gate photoresist pattern is A, the gate photoresist pattern can be processed by the photoresist processing temperature (ie, 150 ° C) for 15 minutes to make the gate light in the gate photoresist pattern.
- the photoresist processing temperature ie, 150 ° C
- the width of the engraved glue pattern changes.
- the width of the gate photoresist pattern of the gate photoresist pattern may need to be widened or narrowed, when the width of the gate photoresist pattern in the gate photoresist pattern needs to be widened.
- the width of the gate photoresist pattern in the gate photoresist pattern can be widened by the principle of thermal expansion; when the width of the gate photoresist pattern needs to be narrowed, the gate photoresist pattern can be made by the principle of cold shrinkage.
- the width of the gate photoresist pattern is narrowed. Therefore, the step 207 may include: heating the gate photoresist pattern to widen the width of the gate photoresist pattern in the gate photoresist pattern.
- the temperature during the heat treatment may range from 150 to 200 ° C.
- step 207 may include: cooling the gate photoresist pattern to narrow the width of the gate photoresist pattern in the gate photoresist pattern.
- the temperature range during the temperature reduction treatment may be -30 to -40 °C. In one embodiment, it can be considered that when the photoresist processing temperature is less than -30 ° C, the gate photoresist pattern is cooled, and when the photoresist processing temperature is greater than 150 ° C, the gate photoresist pattern is performed.
- Heat treatment. The heating time is about 10 to 20 minutes, and the cooling time can be about 10 to 20 minutes.
- Figure 12 is a structural diagram showing the variation of the width of the gate photoresist sub-pattern 301 in the gate photoresist pattern by changing the temperature of the gate photoresist pattern.
- FIG. 12 when the gate photoresist pattern is subjected to a temperature lowering process, the width of the gate photoresist sub-pattern 301 in the gate photoresist pattern is narrowed, and the gate light in the narrowed gate photoresist pattern is reduced.
- the marking of the engraved sub-pattern is 302; when the gate photoresist pattern is heat-treated, the width of the gate photoresist sub-pattern 301 in the gate photoresist pattern is widened, and the gate photoresist pattern is widened.
- the gate photoresist pattern is identified as 303.
- the length of the one-sided LDD is c, when the gate photoresist in the gate photoresist pattern is The gate photoresist in the gate photoresist pattern when the pattern 301 is subjected to the temperature lowering process
- the width of the sub-pattern 301 is narrowed, and the identification of the gate photoresist sub-pattern in the narrowed gate photoresist pattern is 302, and correspondingly, the length of the one-sided LDD becomes c1; when in the gate photoresist pattern
- the width of the gate photoresist pattern 301 in the gate photoresist pattern is widened, and the identifier of the gate photoresist pattern in the gate photoresist pattern is widened.
- the length of the one-sided LDD becomes c2.
- the N+ doping in Fig. 13 refers to an N-type (electron type) high concentration doping.
- 3000 in Fig. 13 is a gate sub-pattern in the gate pattern, and 200 is a gate insulating layer.
- Step 208 forming an LDD on both sides of a preset region of the active layer sub-pattern in the active layer of the substrate on which the changed gate photoresist pattern is formed.
- the predetermined area is a projection area of the gate sub-pattern in the gate pattern in the active layer sub-pattern, and each LDD has a length of (ab)/2, wherein a is a changed gate photoresist pattern
- the width of the gate photoresist sub-pattern 302 or 303, b is the width of the gate sub-pattern 3000 of the gate pattern.
- Step 209 stripping the changed gate photoresist pattern.
- the stripping operation is performed, and the changed photoresist is peeled off.
- the length distribution of the LDD is as shown in FIG. 14, c is the length of the one-sided LDD when the gate photoresist pattern is not processed, and c1 is the temperature drop.
- the length of the one-sided LDD after processing the gate photoresist pattern, and c2 is the length of the one-sided LDD after heat processing the gate photoresist pattern.
- 3000 in Fig. 14 is a gate sub-pattern in the gate pattern, and 200 is a gate insulating layer.
- the internal dielectric layer, the internal dielectric photoresist, the source and drain layers, the source and drain layer photoresist, the flat layer and the pixel can be continuously formed.
- the electrode layer and the like reference may be made to the prior art, and the embodiments of the present invention are not described herein again.
- the identifiers not illustrated in the structural schematic diagram corresponding to each step in this embodiment may refer to the identifiers already described in the prior art schematic diagram.
- 100 in FIG. 4 indicates the substrate 100 in FIG. 3
- 101 in FIG. 4 indicates the buffer layer 101 in FIG.
- the method for manufacturing the array substrate provided by the embodiment of the invention can not affect the gate line
- the length of the LDD is controlled; the length of the LDD can be controlled according to the condition of the gate etching; when the line width is too large or too small after the gate is etched, according to the actual situation after the gate etching, The relative length of the LDD is controlled by changing the temperature of the gate photoresist pattern.
- the method for fabricating an array substrate forms a gate pattern with a gate photoresist pattern on a substrate on which a gate metal layer is formed, by changing the temperature of the gate photoresist pattern. Varying the width of the gate photoresist sub-pattern in the gate photoresist pattern; then forming on both sides of the predetermined region of the active layer sub-pattern in the active layer of the substrate on which the changed gate photoresist pattern is formed.
- the length of the LDD is controlled to meet the length requirement, and the length of the LDD is controlled. Compared with the method for controlling the LDD length of the existing array substrate manufacturing method, it is not necessary to simultaneously satisfy the condition of the gate line width and the condition of the LDD length, thereby improving The flexibility and feasibility of controlling the length of the LDD.
- the manufacturing apparatus 1500 may include:
- the first forming unit 1501 is configured to sequentially form an active layer, a gate insulating layer and a gate metal layer on the substrate, and the active layer includes a plurality of active layer sub-patterns.
- a second forming unit 1502 configured to form a gate pattern with a gate photoresist pattern on the substrate formed with the gate metal layer, the gate pattern comprising a plurality of gate sub-patterns formed from the gate metal layer
- the gate photoresist pattern includes a plurality of gate photoresist sub-patterns, a width of each of the gate photoresist patterns in the gate photoresist pattern being greater than each of the gate sub-patterns in the gate pattern width.
- the temperature processing unit 1503 is configured to change the temperature of the gate photoresist pattern to change the width of the gate photoresist pattern in the gate photoresist pattern.
- a third forming unit 1504 configured to form a lightly doped drain LDD on both sides of a predetermined region of the active layer sub-pattern in the active layer of the substrate on which the changed gate photoresist pattern is formed, the preset region For the projection area of the active layer sub-pattern of the gate sub-pattern, each LDD has a length of (ab)/2, where a is the width of the gate photoresist sub-pattern in the changed gate photoresist pattern, b is the width of the gate sub-pattern in the gate pattern.
- the stripping unit 1505 is for stripping the changed gate photoresist pattern.
- the apparatus for fabricating an array substrate forms a gate pattern with a gate photoresist pattern on a substrate on which a gate metal layer is formed, and changes a gate photoresist by a temperature processing unit.
- the temperature of the pattern changes the width of the gate photoresist pattern in the gate photoresist pattern, and then the active layer sub-pattern in the active layer of the substrate on which the changed gate photoresist pattern is formed.
- the LDDs satisfying the length requirements are formed on both sides of the area, so that the length of the LDD is controlled.
- the LDD length control technology does not need to meet the condition of the gate line width and the LDD length. Therefore, the flexibility and feasibility of controlling the length of the LDD is improved.
- the temperature processing unit 1503 may include:
- the heat treatment sub-unit 15031 is configured to heat the gate photoresist pattern to lengthen the width of the gate photoresist pattern in the gate photoresist pattern.
- the temperature processing unit 1503 may include:
- the cold processing sub-unit 15032 is configured to perform a temperature lowering process on the gate photoresist pattern to shorten the width of the gate photoresist sub-pattern in the gate photoresist pattern.
- the second forming unit 1502 may include:
- the first forming sub-unit 15021 is configured to sequentially form a gate photoresist pattern on the substrate on which the gate metal layer is formed by a coating process, an exposure process, and a development process.
- the second forming sub-unit 15022 is configured to form a gate metal pattern of the gate metal layer formed with the gate photoresist pattern by an etching process.
- the apparatus for fabricating an array substrate forms a gate pattern with a gate photoresist pattern on a substrate on which a gate metal layer is formed, and changes a gate photoresist by a temperature processing unit.
- the temperature of the pattern changes the width of the gate photoresist pattern in the gate photoresist pattern, and then the active layer sub-pattern in the active layer of the substrate on which the changed gate photoresist pattern is formed.
- the LDDs satisfying the length requirements are formed on both sides of the area, so that the length of the LDD is controlled.
- the LDD length control technology does not need to meet the condition of the gate line width and the LDD length. Therefore, the flexibility and feasibility of controlling the length of the LDD is improved.
- Another embodiment of the present invention provides another manufacturing apparatus 1500 for an array substrate.
- the manufacturing apparatus 1500 may include:
- the first forming unit 1501 is configured to sequentially form an active layer, a gate insulating layer and a gate metal layer on the substrate, and the active layer includes a plurality of active layer sub-patterns.
- a second forming unit 1502 configured to form a gate pattern with a gate photoresist pattern on the substrate formed with the gate metal layer, the gate pattern including a plurality of gates formed from the gate metal layer a sub-pattern, the gate photoresist pattern includes a plurality of gate photoresist sub-patterns, a width of each gate photoresist sub-pattern in the gate photoresist pattern being greater than each gate sub-pattern in the gate pattern The width.
- the temperature processing unit 1503 is configured to change the temperature of the gate photoresist pattern to change the width of the gate photoresist pattern in the gate photoresist pattern.
- a third forming unit 1504 configured to form a lightly doped drain LDD on both sides of a predetermined region of the active layer sub-pattern in the active layer of the substrate on which the changed gate photoresist pattern is formed, the preset region For the projection area of the active layer sub-pattern of the gate sub-pattern, each LDD has a length of (ab)/2, where a is the width of the gate photoresist sub-pattern in the changed gate photoresist pattern, b is the width of the gate sub-pattern in the gate pattern.
- the stripping unit 1505 is for stripping the changed gate photoresist pattern.
- the obtaining unit 1506 is configured to acquire a thermal expansion and contraction coefficient of the gate photoresist pattern.
- the first determining unit 1507 is configured to determine the length of the LDD that needs to be obtained.
- the second determining unit 1508 is configured to determine the photoresist processing temperature according to the thermal expansion and contraction coefficient of the gate photoresist pattern and the length of the LDD that needs to be obtained.
- the fourth forming unit 1509 is configured to form a buffer layer on the substrate.
- the third determining unit 1510 is configured to determine the processing duration according to the thermal expansion and contraction coefficient of the gate photoresist pattern and the length of the LDD that needs to be obtained.
- the temperature processing unit 1503 corresponding to the second determining unit 1508 may include:
- the first processing sub-unit 15033 is configured to process the gate photoresist pattern by using a photoresist processing temperature to change a width of a gate photoresist sub-pattern in the gate photoresist pattern.
- the temperature processing unit 1503 corresponding to the third determining unit 1510 may include:
- the second processing sub-unit 15034 is configured to change the temperature of the gate photoresist pattern during the processing duration to change the width of the gate photoresist sub-pattern in the gate photoresist pattern.
- temperature processing unit and the second forming unit may also be described with reference to FIG. 16, FIG. 17, and FIG. 18, and details are not described herein again.
- the apparatus for fabricating an array substrate forms a gate pattern with a gate photoresist pattern on a substrate on which a gate metal layer is formed, and changes a gate photoresist by a temperature processing unit.
- the temperature of the pattern changes the width of the gate photoresist pattern in the gate photoresist pattern, and then the predetermined area of the active layer sub-pattern of the active layer of the substrate on which the changed gate photoresist pattern is formed
- the LDDs satisfying the length requirements are formed on both sides, and the length of the LDD is controlled.
- the control technique of the LDD length does not need to satisfy the condition of the gate line width and the condition of the LDD length. Therefore, the flexibility and feasibility of controlling the length of the LDD is improved.
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Abstract
Description
Claims (15)
- 一种阵列基板的制造方法,其中所述方法包括:在基板上依次形成有源层、栅极绝缘层和栅极金属层,所述有源层包括多个有源层子图案;在形成有所述栅极金属层的基板上形成带有栅极光刻胶图形的栅极图形,所述栅极图形包括多个从所述栅极金属层形成的栅极子图案,所述栅极光刻胶图形包括多个栅极光刻胶子图案,所述栅极光刻胶图形中的每个栅极光刻胶子图案的宽度大于所述栅极图形中的每个栅极子图案的宽度;改变所述栅极光刻胶图形的温度,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变化;在形成有变化后的栅极光刻胶图形的基板的有源层中的有源层子图案的预设区域两侧形成轻掺杂漏极LDD,所述预设区域为所述栅极子图案在所述有源层子图案的投影区域,每个所述LDD的长度为(a-b)/2,其中,a为变化后的栅极光刻胶图形中的栅极光刻胶子图案的宽度,b为所述栅极图形中的栅极子图案的宽度;剥离所述变化后的栅极光刻胶图形。
- 根据权利要求1所述的方法,其中,所述改变所述栅极光刻胶图形的温度,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变化的步骤包括:对所述栅极光刻胶图形进行加热处理,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变长。
- 根据权利要求1所述的方法,其特征在于,所述改变所述栅极光刻胶图形的温度,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变化的步骤包括:对所述栅极光刻胶图形进行降温处理,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变短。
- 根据权利要求1至3任意一项权利要求所述的方法,其中在改变所述栅极光刻胶图形的温度,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变化之前,所述方法还包括:获取所述栅极光刻胶图形的热胀冷缩系数;确定需要得到的LDD的长度;根据所述栅极光刻胶图形的热胀冷缩系数和所述需要得到的LDD的长度,确定光刻胶处理温度;所述改变所述栅极光刻胶图形的温度,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变化的步骤包括:采用所述光刻胶处理温度处理所述栅极光刻胶图形,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变化。
- 根据权利要求4所述的方法,其中在改变所述栅极光刻胶图形的温度,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变化之前,所述方法还包括:根据所述栅极光刻胶图形的热胀冷缩系数和所述需要得到的LDD的长度,确定处理时长;所述改变所述栅极光刻胶图形的温度,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变化的步骤包括:在所述处理时长中,改变所述栅极光刻胶图形的温度,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变化。
- 根据权利要求1所述的方法,其中所述在形成有所述栅极金属层的基板上形成带有栅极光刻胶图形的栅极图形的步骤包括:依次通过涂敷工艺、曝光工艺、显影工艺在形成有所述栅极金属层的基板上形成所述栅极光刻胶图形;通过刻蚀工艺将形成有所述栅极光刻胶图形的栅极金属层形成所述栅极图形。
- 根据权利要求1所述的方法,其中在在基板上依次形成有源层、栅极绝缘层和栅极金属层之前,所述方法还包括:在所述基板上形成缓冲层。
- 根据权利要求1所述的方法,其特征在于,所述光刻胶为型号为DL-1000、DL-1000C和DTFR-JCW702的有机树脂材料中的任意一种。
- 一种阵列基板的制造装置,所述阵列基板的制造装置包括:第一形成单元,用于在基板上依次形成有源层、栅极绝缘层和栅极金属层,所述有源层包括多个有源层子图案;第二形成单元,用于在形成有所述栅极金属层的基板上形成带有 栅极光刻胶图形的栅极图形,所述栅极图形包括多个从所述栅极金属层形成的栅极子图案,所述栅极光刻胶图形包括多个栅极光刻胶子图案,所述栅极光刻胶图形中的每个栅极光刻胶子图案的宽度大于所述栅极图形中的每个栅极子图案的宽度;温度处理单元,用于改变所述栅极光刻胶图形的温度,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变化;第三形成单元,用于在形成有变化后的栅极光刻胶图形的基板的有源层中的有源层子图案的预设区域两侧形成轻掺杂漏极LDD,所述预设区域为所述栅极子图案在所述有源层子图案的投影区域,每个所述LDD的长度为(a-b)/2,其中,a为变化后的栅极光刻胶图形中的栅极光刻胶子图案的宽度,b为所述栅极图形中的栅极子图案的宽度;剥离单元,用于剥离所述变化后的栅极光刻胶图形。
- 根据权利要求9所述的阵列基板的制造装置,其中所述温度处理单元,包括:热处理子单元,用于对所述栅极光刻胶图形进行加热处理,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变长。
- 根据权利要求9所述的阵列基板的制造装置,其特征在于,所述温度处理单元,包括:冷处理子单元,用于对所述栅极光刻胶图形进行降温处理,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变短。
- 根据权利要求9所述的阵列基板的制造装置,其中所述阵列基板的制造装置还包括:获取单元,用于获取所述栅极光刻胶图形的热胀冷缩系数;第一确定单元,用于确定需要得到的LDD的长度;第二确定单元,用于根据所述栅极光刻胶图形的热胀冷缩系数和所述需要得到的LDD的长度,确定光刻胶处理温度;所述温度处理单元,包括:第一处理子单元,用于采用所述光刻胶处理温度处理所述栅极光刻胶图形,使所述栅极光刻胶图形中的栅极光刻胶子图案的宽度变化。
- 根据权利要求12所述的阵列基板的制造装置,其中所述阵列基板的制造装置还包括:第三确定单元,用于根据所述栅极光刻胶图形的热胀冷缩系数和 所述需要得到的LDD的长度,确定处理时长;所述温度处理单元,包括:第二处理子单元,用于在所述处理时长中,改变所述栅极光刻胶图形的温度,使所述栅极光刻胶图形的宽度变化。
- 根据权利要求9所述的阵列基板的制造装置,其中所述第二形成单元,包括:第一形成子单元,用于依次通过涂敷工艺、曝光工艺、显影工艺在形成有所述栅极金属层的基板上形成所述栅极光刻胶图形;第二形成子单元,用于通过刻蚀工艺将形成有所述栅极光刻胶图形的栅极金属层形成所述栅极图形。
- 根据权利要求9所述的阵列基板的制造装置,其中所述阵列基板的制造装置还包括:第四形成单元,用于在所述基板上形成缓冲层。
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