WO2016095460A1 - 薄膜型温度传感器 - Google Patents

薄膜型温度传感器 Download PDF

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Publication number
WO2016095460A1
WO2016095460A1 PCT/CN2015/081113 CN2015081113W WO2016095460A1 WO 2016095460 A1 WO2016095460 A1 WO 2016095460A1 CN 2015081113 W CN2015081113 W CN 2015081113W WO 2016095460 A1 WO2016095460 A1 WO 2016095460A1
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Prior art keywords
film
temperature sensor
ntc thermistor
wire
holder
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PCT/CN2015/081113
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English (en)
French (fr)
Inventor
陶蕊
伍洁漫
花国樑
戴文胜
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深圳市敏杰电子科技有限公司
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Publication of WO2016095460A1 publication Critical patent/WO2016095460A1/zh

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
    • G01K7/16—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
    • G01K7/22—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements the element being a non-linear resistance, e.g. thermistor

Definitions

  • the invention relates to the technical field of temperature sensors, in particular to a film type temperature sensor.
  • the film type temperature sensor on the market mainly encapsulates the thermistor in the metal bracket to measure the external temperature, but since the metal bracket is limited by the process, the metal bracket cannot be made long, so it is difficult to meet the needs of the customer. At the same time, the current film temperature sensor is not suitable for very humid environments.
  • An object of the present invention is to solve the deficiencies of the prior art and to provide a film type temperature sensor.
  • a film type temperature sensor comprising: an NTC thermistor, a terminal hole holder, a rolled wire connecting the NTC thermistor and the terminal socket, a film and an FFC or FPC flexible cable; the film wrapping the NTC thermistor and the calender One end of the wire.
  • a film type temperature sensor comprises a metal bracket, an NTC thermistor disposed at one end of the metal bracket, a rolled conductor disposed at the other end of the metal bracket, and a terminal hole seat disposed at the other end of the rolled conductor for covering the metal bracket and the NTC a film of the thermistor and an FFC or FPC flexible cable for wrapping the rolled wire; the FFC or FPC flexible cable is connected to the film at one end and to the terminal block at the other end.
  • NTC thermistor is a die-type, single-ended glass-sealed, or diode-type thermistor.
  • a preferred embodiment is that the film and the surface film in the FFC or FPC flexible cable are made of polyimide, PET plastic, aramid, aramid, polyetheretherketone or silicone rubber, and the film thickness is 0 ⁇ 2mm. .
  • the rolled wire is formed by copper wire calendering, chemical etching or printing, and has a thickness of 0 to 4 mm.
  • the terminal socket is a pierced terminal socket, and the piercing terminal socket is connected to a conversion plug or a needle hub to which an electric wire is connected.
  • NTC thermistor is a die-type NTC thermistor
  • the calendered wire and the bare-type NTC thermistor are soldered or high-temperature baked to make the silver paste on the electrode of the die-type NTC thermistor Calender wire connections.
  • NTC thermistor is fixedly connected to one end of the metal bracket by soldering.
  • the metal bracket is made of copper, iron, aluminum or stainless steel, and the thickness of the metal bracket is 0 to 4 mm.
  • the invention has the following beneficial effects: through the film encapsulation, the insulation effect is good, the stability is good, the reliability is high, the resistance value is high, and the use is safe; the length of the wire can be increased according to the needs of the customer.
  • Figure 1 is a schematic view of a first embodiment of the present invention
  • Figure 2 is a schematic view of a second embodiment of the present invention.
  • Figure 3 is a schematic view of another angle of Figure 2;
  • Figure 4 is a schematic view of a third embodiment of the present invention.
  • Figure 5 is a schematic view of another angle of Figure 4.
  • Figure 6 is a schematic view of a fourth embodiment of the present invention.
  • Figure 7 is a schematic illustration of another angle of Figure 6.
  • a film type temperature sensor includes a metal bracket 12 , an NTC thermistor 11 disposed at one end of the metal bracket 12 , and a rolled conductor 14 disposed at the other end of the metal bracket 12 .
  • the terminal hole holder 15 at the other end of the rolled wire 14 is used to cover the film 10 of the metal holder 12 and the NTC thermistor 11 and the FFC or FPC flexible cable 13 for wrapping the rolled wire 14; one end of the FFC or FPC flexible cable 13
  • the film is connected to the film 10 and the other end is connected to the terminal block 15.
  • the NTC thermistor 11 and one end of the metal bracket 12 are fixedly connected by welding.
  • the rolled wire 14 is fixedly connected to the other end of the metal holder 12 by welding.
  • the film 10 is made of polyimide, PET plastic, aramid, aramid, polyetheretherketone or silicone rubber.
  • the film 10 has a thickness of 0 to 2 mm.
  • the NTC thermistor 11 can be a bare chip type, a single-ended glass-sealed type, and a diode type thermistor.
  • the metal bracket 12 is made of copper, iron, aluminum or stainless steel, and the metal bracket 12 has a thickness of 0 to 4 mm.
  • the rolled wire 14 and the FFC or FPC flexible wire 13 are formed by copper wire rolling, chemical etching or printing, and the thickness of the rolled wire 14 is 0 to 4 mm.
  • the NTC thermistor 11 includes a single-ended glass-sealed type and a diode-type thermistor.
  • the terminal socket 15 is connected to the FPC flexible cable 3, and the terminal socket 15 is a pierced terminal socket.
  • the piercing terminal socket is connected to the external conversion plug 16, and the external conversion plug 16 is connected to the electric wire 17.
  • the film 10 is completely covered on the surface of the metal holder 12 and one end of the rolled wire 14 by high temperature and high pressure.
  • the film type temperature sensor has good insulation effect, good waterproof performance, good stability, high reliability, high resistance value and safe use; wherein the thickness of the film 10 depends on the withstand voltage requirement.
  • a conversion plug 16 including the electric wire 17 is externally connected to the terminal hole holder 15 of the film type temperature sensor to increase the length of the film type temperature sensor.
  • a film type temperature sensor includes a die type NTC thermistor 11, a rolled wire 14 connected to a die type NTC thermistor 11, a film 10 and an FFC or FPC flexible wire 13; and a film 10 wrapped with a bare NTC heat
  • the varistor 11 and one end of the rolled wire 14, the FFC or FPC flexible wire 13 wraps the rolled wire 14.
  • the thin film NTC temperature sensor is used at a low temperature, and one end of the two rows of rolled wires 14 is exposed to the FFC flexible cable 3; the bare rolled wire 14 is bent into a parallel shape by a jig, and the appropriately sized NTC thermistor 11 is inserted into the rolled wire.
  • the calendering wire 14 is thin, but after the calendering wire 14 is bent into a parallel state by the jig, the electrodes of the die-type NTC thermistor 11 are sandwiched by the two parallel calendering wires 14 so that it is not easily dropped, and then Then immerse in a tin furnace and dip tin.
  • the rolled wire 14 is closely connected to the die type NTC thermistor 11. Then, the film 10 is covered with high temperature and high pressure on the soldered die type NTC thermistor 11, so that the glue is solidified, and whether the tail end needs to be pierced or broken and the hole seat depends on the user.
  • the rolled wire 14 can be coated with an insulating varnish on the surface. When it is needed, the tin can be tinned in the tin furnace, and the insulating varnish can be automatically melted at a high temperature to make the rolled wire 14 smoothly stained with tin).
  • the end of the thin film NTC temperature sensor adopts a piercing terminal, and the surface of the rolled wire 14 is varnished without affecting the contact performance.
  • a film type temperature sensor includes a rolled wire 14, a film 10, and an NTC thermistor 11. Glue is applied to the single-layer film 10, and two rows of the rolled wires 14 are placed in parallel to be relatively fixed, and then a suitable size of the die is placed in the two rows of the rolled wires 14 to be baked to make the die-type NTC heat-sensitive.
  • the silver paste of the resistor 11 is connected to the rolled wire 14, and is covered with another film 10, and bonded together with high temperature and high pressure.
  • a film type temperature sensor includes a rolled wire 14, a film 10, and an NTC thermistor 11. Glue is adhered to the single-layer film 10, and two rows of the rolled wires 14 are placed in parallel. The length of the film 10 is larger than that of the rolled wires 14, and the NTC thermistor 11 of a suitable size is placed in the two rows of the rolled wires 14, and baked.
  • the silver paste of the die type NTC thermistor 11 is connected to the rolled wire 14, and the other film 10 is covered by high temperature and high pressure bonding to expose the NTC thermistor 11, and the bare die type NTC thermistor 11 is reused. Epoxy resin 9 is covered to ensure insulation.

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Thermistors And Varistors (AREA)
  • Measuring Temperature Or Quantity Of Heat (AREA)

Abstract

一种薄膜型温度传感器，包括金属支架（12），设于金属支架（12）一端的NTC热敏电阻（11），设于金属支架（12）另一端的压延导线(14)，设于压延导线(14)另一端的端子孔座（15），用于覆盖金属支架（12）与NTC热敏电阻（11）的薄膜（10）以及用于包裹压延导线(14)的FFC或FPC软排线（13），FFC或FPC软排线（13）一端与薄膜（10），另一端与端子孔座（15）连接。通过薄膜封装，使得薄膜型温度传感器绝缘效果好，稳定性好，可靠性高，阻值精度高，使用安全；同时可以根据需要，随意增加薄膜型温度传感器长度。

Description

薄膜型温度传感器
技术领域
本发明涉及温度传感器技术领域，尤其是一种薄膜型温度传感器。
背景技术
目前市场上的薄膜型温度传感器主要是将热敏电阻封装在金属支架内，对外界温度进行测量，但是由于金属支架受到工艺限制，使得金属支架无法做的很长，因此很难达到客户的需要，同时目前的薄膜温度传感器不适应非常潮湿的环境。
发明内容
本发明的目的是解决现有技术的不足，提供一种薄膜型温度传感器。
本发明的一种技术方案：
一种薄膜型温度传感器，包括：NTC热敏电阻，端子孔座，连接NTC热敏电阻与端子孔座的压延导线，薄膜以及FFC或FPC软排线；所述薄膜包裹NTC热敏电阻和压延导线的一端。
一种薄膜型温度传感器，包括金属支架，设于金属支架一端的NTC热敏电阻，设于金属支架另一端的压延导线，设于压延导线另一端的端子孔座，用于覆盖金属支架与NTC热敏电阻的薄膜以及用于包裹所述压延导线的FFC或FPC软排线；所述FFC或FPC软排线一端与薄膜连接，另一端与端子孔座连接。
一种优选方案是所述NTC热敏电阻为裸片型、单端玻封型、或二极管型热敏电阻。
一种优选方案是薄膜以及FFC或FPC软排线中的表层薄膜由聚酰亚胺、PET塑料、芳纶、芳族聚酰胺、聚醚醚酮或硅橡胶制成，薄膜厚度为0~2mm。
一种优选方案是压延导线由铜线压延、化学腐蚀或打印形成，且其厚度为0~4mm。
一种优选方案是端子孔座为刺破式端子孔座，所述刺破式端子孔座与外界连接有电线的转换插头或针座连接连接。
一种优选方案是NTC热敏电阻为裸片型NTC热敏电阻，压延导线与裸片型NTC热敏电阻通过焊接连接或高温烘烤使裸片型NTC热敏电阻的电极上的银浆与压延导线连接。
一种优选方案是NTC热敏电阻与金属支架的一端通过焊接固定连接。
一种优选方案是金属支架由铜、铁、铝或不锈钢制成，金属支架的厚度为0~4mm。
综合上述技术方案可知，本发明具有如下有益效果：通过薄膜封装，绝缘效果好，稳定性好，可靠性高，阻值精度高，使用安全；可以按照客户的需要，增加导线的长度。
上述说明仅是本发明技术方案的概述，为了能够更清楚了解本发明的技术手段，而可依照说明书的内容予以实施，并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂，以下特举较佳实施例，并配合附图，详细说明如下。
附图说明
图1是本发明第一实施例的示意图；
图2是本发明第二实施例的示意图；
图3是图2另一角度的示意图；
图4是本发明第三实施例的示意图；
图5是图4另一角度的示意图；
图6是本发明第四实施例的示意图；
图7是图6另一角度的示意图。
具体实施方式
需要说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互组合。下面结合附图对本发明做进一步描述。
第一实施例，如图1所示，一种薄膜型温度传感器，包括金属支架12，设于金属支架12一端的NTC热敏电阻11，设于金属支架12另一端的压延导线14，设于压延导线14另一端的端子孔座15，用于覆盖金属支架12与NTC热敏电阻11的薄膜10以及用于包裹压延导线14的FFC或FPC软排线13；FFC或FPC软排线13一端与薄膜10连接，另一端与端子孔座15连接。其中，NTC热敏电阻11与金属支架12的一端通过焊接固定连接。压延导线14与金属支架12另一端的通过焊接固定连接。薄膜10由聚酰亚胺、PET塑料、芳纶、芳族聚酰胺、聚醚醚酮或硅橡胶制成。薄膜10厚度为0~2mm。
NTC热敏电阻11可以是裸片型、单端玻封型及二极管型热敏电阻。金属支架12铜、铁、铝或不锈钢制成，金属支架12的厚度为0~4mm。压延导线14以及FFC或FPC软排线13由铜线压延、化学腐蚀或打印形成，压延导线14的厚度为0~4mm。NTC热敏电阻11包括、单端玻封型及二极管型热敏电阻。端子孔座15连接FPC软排线3，端子孔座15为刺破式端子孔座。刺破式端子孔座与外部转换插头16连接，外部转换插头16连接有电线17。
通过高温高压使薄膜10完全覆盖在金属支架12表面和压延导线14的一端。使得薄膜型温度传感器绝缘效果好，防水性能好，稳定性好，可靠性高，阻值精度高，使用安全；其中，薄膜10的厚度大小、视耐压要求而定。同时可以按照客户的需要，在薄膜型温度传感器的端子孔座15外接有包含电线17的转换插头16，增加薄膜型温度传感器的长度。
第二实施例，如图2和图3所示， 一种薄膜型温度传感器，包括裸片型NTC热敏电阻11，连接裸片型NTC热敏电阻11的压延导线14，薄膜10以及FFC或FPC软排线13；薄膜10包裹裸片型NTC热敏电阻11和压延导线14的一端，FFC或FPC软排线13包裹压延导线14。
薄膜NTC温度传感器在低温中使用，两排压延导线14的一端露出FFC软排线3；用治具使裸露的压延导线14弯曲成平行状，再将大小合适的NTC热敏电阻11插入压延导线14的裸露部。压延导线14虽然单层很薄，但通过治具使压延导线14弯曲成平行状态后，用两个平行压延导线14夹住裸片型NTC热敏电阻11的电极，使其不容易掉，然后再浸入锡炉沾锡。从而使压延导线14与裸片型NTC热敏电阻11紧密相连。再在焊好的裸片型NTC热敏电阻11上用高温高压覆盖薄膜10，使其胶固化，尾端是否需要打刺破式的端子和孔座视用户而定。（为保证防水效果，压延导线14可采用表面涂绝缘漆的方法，需要用时，可在锡炉沾锡，绝缘漆遇高温自动熔化，使压延导线14顺利沾上锡）。而薄膜NTC温度传感器的尾端采用刺破式端子、压延导线14的表面沾绝缘漆不影响其接触性能。
第三实施例，如图4和图5所示，一种薄膜型温度传感器包括压延导线14、薄膜10、NTC热敏电阻11。在单层薄膜10上粘上胶水，再平行放置两排压延导线14，使其相对固定，再将合适大小的裸片放入两排压延导线14中，采用烘烤使裸片型NTC热敏电阻11的银浆与压延导线14连接，再覆盖另一层薄膜10，用高温高压粘合在一起。
第四实施例，如图6和图7所示，一种薄膜型温度传感器包括压延导线14、薄膜10、NTC热敏电阻11。在单层薄膜10上粘上胶水，再平行放置两排压延导线14，薄膜10长度大于压延导线14，再将合适大小的NTC热敏电阻11放入两排压延导线14中，采用烘烤使裸片型NTC热敏电阻11的银浆与压延导线14连接，再通过高温高压粘合覆盖另一层薄膜10，露出NTC热敏电阻11，裸露的裸片型NTC热敏电阻11部分再用环氧树脂胶9覆盖来保证绝缘效果。
以上是本发明的具体实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也视为本发明的保护范围。

Claims (9)

  1. 一种薄膜型温度传感器，其特征在于，包括：NTC热敏电阻，端子孔座，连接NTC热敏电阻与端子孔座的压延导线，薄膜以及FFC或FPC软排线；所述薄膜包裹NTC热敏电阻和压延导线的一端。
  2. 一种薄膜型温度传感器，其特征在于，包括金属支架，设于金属支架一端的NTC热敏电阻，设于金属支架另一端的压延导线，设于压延导线另一端的端子孔座，用于覆盖金属支架与NTC热敏电阻的薄膜以及用于包裹所述压延导线的FFC或FPC软排线；所述FFC或FPC软排线一端与薄膜连接，另一端与端子孔座连接。
  3. 如权利要求1或2所述的薄膜型温度传感器，其特征在于，所述NTC热敏电阻为裸片型、单端玻封型或二极管型热敏电阻。
  4. 如权利要求1或2所述的薄膜型温度传感器，其特征在于，所述薄膜以及FFC或FPC软排线中的表层薄膜由聚酰亚胺、PET塑料、芳纶、芳族聚酰胺、聚醚醚酮或硅橡胶制成，所述薄膜厚度为0~2mm。
  5. 如权利要求1或2所述的薄膜型温度传感器，其特征在于，所述压延导线由铜线压延或化学腐蚀或打印形成，且其厚度为0~4mm。
  6. 如权利要求1或2所述的薄膜型温度传感器，其特征在于，所述端子孔座为刺破式端子孔座，所述刺破式端子孔座与外界连接有电线的转换插头或针座连接。
  7. 如权利要求1所述的薄膜型温度传感器，其特征在于，所述NTC热敏电阻为裸片型NTC热敏电阻，所述压延导线与裸片型NTC热敏电阻通过焊接连接或高温烘烤使裸片型NTC热敏电阻的电极上的银浆与压延导线连接。
  8. 如权利要求2所述的薄膜型温度传感器，其特征在于，所述NTC热敏电阻与金属支架的一端通过焊接固定连接。
  9. 如权利要求2所述的薄膜型温度传感器，其特征在于，所述金属支架由铜、铁、铝或不锈钢制成，所述金属支架的厚度为0~4mm。
PCT/CN2015/081113 2014-12-17 2015-06-10 薄膜型温度传感器 WO2016095460A1 (zh)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN201420805298.9 2014-12-17
CN201420805298 2014-12-17
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