WO2016093265A1 - Procédé de moulage - Google Patents
Procédé de moulage Download PDFInfo
- Publication number
- WO2016093265A1 WO2016093265A1 PCT/JP2015/084491 JP2015084491W WO2016093265A1 WO 2016093265 A1 WO2016093265 A1 WO 2016093265A1 JP 2015084491 W JP2015084491 W JP 2015084491W WO 2016093265 A1 WO2016093265 A1 WO 2016093265A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- mold
- molding material
- molding
- rubber
- sprue
- Prior art date
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims description 37
- 239000012778 molding material Substances 0.000 claims abstract description 145
- 229920001971 elastomer Polymers 0.000 claims description 27
- 229920001187 thermosetting polymer Polymers 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 14
- 229920000459 Nitrile rubber Polymers 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 229920005549 butyl rubber Polymers 0.000 claims description 5
- 229920005560 fluorosilicone rubber Polymers 0.000 claims description 5
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 5
- 238000004073 vulcanization Methods 0.000 claims description 4
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 3
- 229920000800 acrylic rubber Polymers 0.000 claims description 3
- 229910052731 fluorine Inorganic materials 0.000 claims description 3
- 239000011737 fluorine Substances 0.000 claims description 3
- 229920000058 polyacrylate Polymers 0.000 claims description 3
- 229920002379 silicone rubber Polymers 0.000 claims description 3
- 239000004945 silicone rubber Substances 0.000 claims description 3
- 229920000181 Ethylene propylene rubber Polymers 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 description 10
- 239000002184 metal Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005429 filling process Methods 0.000 description 6
- 238000000748 compression moulding Methods 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 5
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 229920002943 EPDM rubber Polymers 0.000 description 2
- 229920002449 FKM Polymers 0.000 description 2
- 229920006169 Perfluoroelastomer Polymers 0.000 description 2
- 229920006172 Tetrafluoroethylene propylene Polymers 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/56—Means for plasticising or homogenising the moulding material or forcing it into the mould using mould parts movable during or after injection, e.g. injection-compression moulding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
Definitions
- the present invention relates to a molding method suitable for manufacturing a thermosetting rubber product or the like.
- the production of O-rings and the like is generally compression molding, but a method by injection molding has also been proposed (see Patent Document 1).
- injection molding for example, as shown in FIGS. 5A and 5B, a first mold 31 in which a molding material supply port 311 and a sprue 312 communicating with the molding material supply port 311 are formed; A runner 33 and a second mold 32 constituting the cavity 30 are used between the mold 31 and the first mold 31 when they are superposed on the mold 31.
- the connection portion between the sprue 312 and the runner 33 is a cavity 39 wider than the gap between the runners 33.
- thermosetting molding material 11 supplied from the nozzle 40 is molded. After filling the cavity 30 through the material supply port 311, the sprue 312, the cavity 39, and the runner 33, the molding material 11 is heated through the first mold 31 and the second mold 32 to cure the molding material 11.
- the heating process (curing process) is performed with the nozzle 40 connected to the molding material supply port 311
- the molding material 11 that has expanded at the time of thermosetting becomes the molding material supply port. It can be prevented from being greatly pushed out from 311.
- the pressure due to the expansion of the molding material 11 tends to escape to the inside of the nozzle 40
- the pressure is applied to the molding material in the nozzle 40 and the first mold 31 and the second mold 32 from the nozzle 40 side. It is necessary to apply a pressure to the molding material 11 between them and maintain the pressure in the cavity 30 high. As a result, the configuration on the nozzle 40 side becomes complicated.
- an object of the present invention is to suppress the molding material from being extruded from the molding material supply port even when the molding material is heated between the first mold and the second mold.
- An object of the present invention is to provide a molding method that can be used.
- a molding method includes a first mold in which a molding material supply port and a sprue communicating with the molding material supply port are formed, and the first mold is overlapped.
- thermosetting is performed in a state in which the first mold and the second mold are separated from each other. After the molding material is supplied between the first mold and the second mold from the nozzle through the molding material supply port and the sprue, the first mold and the second mold are stacked.
- a filling step of filling the cavity with the molding material a curing step of curing the molding material by heating the molding material in a state where the first mold and the second mold are overlapped,
- a convex portion protruding toward the other side of the first mold and the second mold is provided at a position overlapping with the sprue in plan view, and the other side is provided with a plan view with respect to the sprue.
- the convex part enters inside and the sprue passes through the gap with the convex part.
- a recess for communicating with the runner a recess for communicating with the runner.
- the “cavity” in the present invention means a hollow portion filled with resin
- the “runner” in the present invention means a resin passage connecting the sprue and the cavity.
- the molding material is supplied from the nozzle to the first mold and the second mold via the molding material supply port and the sprue.
- the molding material is compressed by superimposing the first mold and the second mold, and the cavity is filled through the runner. For this reason, even when the pressure with respect to the molding material supplied from a nozzle is low, the pressure similar to compression molding can be applied to a molding material. Further, it is suitable for molding a molding material having a high viscosity, such as a thermosetting rubber material, as compared with ordinary injection molding.
- a convex portion is formed on one side of the first mold and the second mold, and a concave portion is formed on the other side, and the first mold and the second mold are overlapped.
- the protrusion enters the inside of the recess, and the sprue and the runner communicate with each other through the gap between the inner surface of the recess and the protrusion. Therefore, when the molding material is heated through the first mold and the second mold in the curing step, the molding material is blocked by the gap between the inner surface of the concave portion and the convex portion even if the molding material is thermally expanded. .
- the molding material located in the clearance gap between the inner surface of a recessed part and a convex part is thin, it hardens
- the curing step in the curing step, it is possible to employ a mode in which the molding material is heated in a state where the nozzle is separated from the molding material supply port.
- the molding material even when the molding material is thermally expanded, it is difficult for the molding material to flow back through the sprue and be pushed out from the molding material supply port. Therefore, when performing the curing step, the pressure in the cavity can be kept high even if the molding material supply port is not blocked by the nozzle.
- the curing step may employ a mode in which the molding material is heated while the nozzle is connected to the molding material supply port.
- the molding material even when the molding material is thermally expanded, it is difficult for the molding material to flow back through the sprue and be pushed out from the molding material supply port. Therefore, when performing the curing process, pressure is applied to the resin in the nozzle, and pressure is applied to the molding material between the first mold and the second mold from the nozzle side to keep the pressure in the cavity high. There is no need to do. Therefore, a simple configuration may be used on the nozzle side.
- a configuration in which a plurality of the cavities are arranged around the sprue can be employed.
- the runner is a gap sandwiched between a flat surface facing the second mold in the first mold and a flat surface facing the first mold in the second mold. It is preferable. According to such a configuration, since it is not necessary to form a groove for forming the runner in the first mold and the second mold, the configuration of the first mold and the second mold can be simplified.
- the concave portion is formed in the first mold and the convex portion is formed in the second mold.
- the gate that connects the runner and the cavity when the first mold and the second mold are overlapped is the first mold and the second mold in the runner.
- a first portion having a larger interval than the interval, and a space between the first portion and the cavity that is narrower than the interval between the first mold and the second mold in the first portion and the cavity. The second portion may be adopted.
- the present invention provides a gate for forming a thin portion for cutting along an edge of the molded product between the runner and the cavity when the first mold and the second mold are overlapped with each other. It may be applied when is configured.
- the molding material is, for example, a rubber material before vulcanization.
- the rubber material includes, for example, nitrile rubber (NBR), hydrogenated nitrile rubber (HNBR), fluorine rubber (FKM, FEPM, FFKM), silicone rubber (VMQ), fluorosilicone rubber (FVMQ), ethylene propylene One of rubber (EPDM, EPT), chloroprene rubber (CR), acrylic rubber (ACM), and butyl rubber (IIR).
- a configuration in which an O-ring is formed can be employed in the cavity.
- FIG. 1 is an explanatory view showing a specific example of a molded product to which the present invention is applied.
- FIGS. 1 (a) and 1 (b) are explanatory views of a rubber sheet formed in an O-ring manufacturing process, and rubber. It is sectional drawing of a sheet
- Molded product 1 shown in FIG. 1 includes nitrile rubber (NBR), hydrogenated nitrile rubber (HNBR), fluorine rubber (FKM, FEPM, FFKM), silicone rubber (VMQ), fluorosilicone rubber (FVMQ), ethylene propylene rubber ( EPDM, EPT), chloroprene rubber (CR), acrylic rubber (ACM), butyl rubber (IIR) and other rubber molded products.
- NBR nitrile rubber
- HNBR hydrogenated nitrile rubber
- FKM fluorine rubber
- FKM fluorine rubber
- FEPM fluorine rubber
- VMQ silicone rubber
- FVMQ fluorosilicone rubber
- EPDM ethylene propylene rubber
- EPT chloroprene rubber
- ACM acrylic rubber
- IIR butyl rubber
- the molded product 1 is an O-ring 1a.
- the rubber sheet 10 is cut to obtain a plurality of O-rings 1a.
- the rubber sheet 10 includes a first rod-shaped convex portion 12 having a round bar shape and a sheet portion 18 that spreads around the first rod-shaped convex portion 12.
- the sheet portion 18 includes a plurality of annular projections 13, a thin connecting portion 14 that connects the annular projections 13 on the outside of the plurality of annular projections 13, and a thin portion 15 formed on the inside of the annular projection 13.
- the annular convex portion 13 constitutes the O-ring 1a.
- the rubber sheet 10 further includes a round bar-shaped second bar-shaped convex part 16 projecting opposite to the first bar-shaped convex part 12, a root portion of the first bar-shaped convex part 12, and the sheet part 18. And a thin step portion 17 that is bent in the protruding direction of the first rod-like convex portion 12.
- FIG. 2 is an explanatory diagram of a first example of a mold apparatus 3, a molding apparatus 2, and a molding method to which the present invention is applied.
- FIGS. 2 (a), (b), (c), and (d) It is explanatory drawing which shows the principal part of the shaping
- the molding apparatus 2 includes a mold apparatus 3 and an injection provided with a nozzle 40 for supplying a thermosetting molding material into the mold apparatus 3.
- Machine 4. the injector 4 includes an injection pot connected to the nozzle, a plunger that can slide in the injection pot, and the like.
- the tip of the nozzle 40 located on the mold device 3 side has a convex curved surface.
- the mold apparatus 3 includes a plate-shaped first mold 31 located on the nozzle 40 side, and a second mold that faces the first mold 31 on the side opposite to the nozzle 40 with respect to the first mold 31. 32.
- One of the first mold 31 and the second mold 32 is a fixed mold, and the other is a movable mold.
- the first mold 31 is a fixed mold and the second mold 32 is a movable mold.
- the first mold 31 and the second mold 32 are formed with flow paths (not shown) through which a heat medium for heating the molding material 11 is passed.
- the first mold 31 includes a molding material supply port 311 that opens toward the opposite side of the second mold 32, and a sprue that extends from the molding material supply port 311 toward the side where the second mold 32 is located. 312, and a plurality of annular first grooves 310 are formed around the sprue 312 on the first end surface 313 that is a flat surface facing the second mold 32.
- the periphery of the molding material supply port 311 is a concave curved surface.
- the second mold 32 has a plurality of annular second grooves 320 formed in positions overlapping with the first grooves 310 on the second end surface 323 formed of a flat surface facing the first mold 31.
- the first annular groove 310 and the second annular groove are formed.
- the cavity 30 is formed by overlapping with 320. Further, when the first mold 31 and the second mold 32 are overlapped, the first end face 313 and the second end face 323 face each other through a gap, and the gap between the first end face 313 and the second end face 323 is A runner 33 is configured.
- a convex portion protruding toward the other side is formed on one side of the first mold 31 and the second mold 32, and one side is formed on the other side.
- a recess is formed on the side opposite to the side.
- a convex portion 326 protruding toward the first mold 31 is formed on the second mold 32 side, and on the first mold 31 side, A recess 316 is formed on the side opposite to the second mold 32.
- a gap 36 that allows the sprue 312 and the runner 33 to communicate with each other is formed between the inner surface 316 a of the recess 316 and the convex portion 326, and the sprue 312 and the runner 33 communicate with each other via the gap 36.
- a concave reservoir portion 322 is formed at a position overlapping the sprue 312 on the tip surface of the convex portion 326.
- thermosetting molding material 11 supplied from the nozzle 40 is used as the molding material supply port 311, the sprue 312 and the runner 33.
- the cavity 30 is filled via
- the filling step first, in the first step shown in FIG. 2B, molding made of a rubber material before vulcanization in a state where the first mold 31 and the second mold 32 are separated from each other.
- the material 11 is supplied between the first mold 31 and the second mold 32 from the nozzle 40 via the molding material supply port 311 and the sprue 312.
- the molding material 11 is heated to a temperature of, for example, 70 ° C. to 120 ° C. to impart fluidity.
- the first mold 31 and the second mold 32 were also brought into contact with the heat medium passing through the first mold 31 and the second mold 32 and the first mold 31 and the second mold 32. Heat with a hot plate.
- the first mold 31 is pressed against the second mold 32, and the first mold 31 and the second mold 32 are overlapped.
- the molding material 11 is compressed between the first mold 31 and the second mold 32 and filled into the cavity 30 via the runner 33.
- the sprue 312 forms the first rod-like convex portion 12 shown in FIG. 1
- the pool portion 322 forms the second rod-like convex portion 16 shown in FIG.
- the molding material 11 which is not vulcanized or insufficiently vulcanized accumulates in the reservoir portion 322.
- the step portion 17 shown in FIG. 1 is formed by the gap 36 between the inner surface 316 a of the concave portion 316 of the first mold 31 and the convex portion 326 of the second mold 32.
- the molding material 11 is, for example, 160 ° through the first mold 31 and the second mold 32 in a state where the nozzle 40 is separated from the molding material supply port 311.
- the molding material 11 is vulcanized and cured.
- the molding material located in the gap 36 between the inner surface 316a of the recess 316 and the projection 326 is thin between the first mold 31 and the second mold 32, the molding material located in the gap 36 is It hardens faster than the molding material filled in the cavity 30.
- the first mold 31 is separated from the second mold 32 to obtain the rubber sheet 10 shown in FIG.
- the annular protrusion 13 is separated from the rubber sheet 10 to obtain the O-ring 1a.
- the convex portion 326 is formed on one side (second mold 32) of the first mold 31 and the second mold 32, and the other side (first mold 31). ) Is formed with a recess 316, and when the first mold 31 and the second mold 32 are overlapped, the protrusion 326 enters the inner side of the recess 316, and the inner surface 316 a and the protrusion 326 of the recess 316 The sprue 312 and the runner 33 communicate with each other through the gap 36.
- the molding material 11 when the molding material 11 is heated through the first mold 31 and the second mold 32 in the curing step, the molding material 11 is not affected by the expansion of the inner surface 316a of the concave portion 316 and the convex portion even if the molding material 11 is thermally expanded. It is dammed up by a gap 36 with 326. Further, since the molding material located in the gap 36 between the inner surface 316a of the concave portion 316 and the convex portion 326 is thin, it is cured in a short time in the curing step. For this reason, even if the molding material 11 is thermally expanded, the molding material 11 is blocked by the gap 36 between the inner surface 316a of the recess 316 and the projection 326.
- the first mold 31 and the second mold 32 are separated from the first mold 31 and the second mold 32 from the nozzle 40 via the molding material supply port 311 and the sprue 312.
- the first mold 31 and the second mold 32 are overlapped to compress the molding material 11, and the gap 36 between the inner surface 316a of the recess 316 and the projection 326, and The cavity 30 is filled through the runner 33.
- the pressure similar to compression molding can be applied to the molding material 11. Therefore, it is suitable for molding a molding material 11 having a high viscosity, such as a thermosetting rubber material.
- the runner 33 has a first end surface 313 (flat surface) facing the second mold 32 in the first mold 31 and a second end surface 323 (flat surface) facing the first mold 31 in the second mold 32.
- FIG. 3 is an explanatory diagram of a second example of the mold apparatus 3, the molding apparatus 2, and the molding method to which the present invention is applied.
- FIGS. 3 (a), (b), (c), and (d) It is explanatory drawing which shows the principal part of the shaping
- the molding apparatus 2 of the present embodiment is similar to the first embodiment in the mold apparatus 3 and the thermosetting molding material inside the mold apparatus 3. And an injection machine 4 provided with a nozzle 40 for supplying the same.
- the mold apparatus 3 includes a plate-shaped first mold 31 located on the nozzle 40 side, and a second mold that faces the first mold 31 on the side opposite to the nozzle 40 with respect to the first mold 31. 32.
- the first mold 31 includes a molding material supply port 311 that opens toward the opposite side of the second mold 32, and a sprue that extends from the molding material supply port 311 toward the side where the second mold 32 is located. 312 are formed.
- the annular first groove 310 and the annular second groove 320 overlap to form the cavity 30.
- the first end face 313 and the second end face 323 face each other through a gap, and the gap between the first end face 313 and the second end face 323 is A runner 33 is configured.
- a convex portion 326 protruding toward the first mold 31 is formed on the second mold 32 side, and the second mold is disposed on the first mold 31 side.
- a recess 316 is formed on the opposite side to the mold 32.
- the convex portion 326 formed in the second mold 32 enters the concave portion 316 formed in the first mold 31.
- a gap 36 that allows the sprue 312 and the runner 33 to communicate with each other is formed between the inner surface 316 a of the recess 316 and the convex portion 326, and the sprue 312 and the runner 33 communicate with each other via the gap 36.
- the first mold 31 and the second mold 32 are separated from each other.
- the molding material 11 made of a rubber material before vulcanization is supplied from the nozzle 40 between the first mold 31 and the second mold 32 through the molding material supply port 311 and the sprue 312.
- the second step shown in FIG. 3C the first mold 31 is pressed against the second mold 32, and the first mold 31 and the second mold 32 are overlapped.
- the molding material 11 is compressed between the first mold 31 and the second mold 32, and the cavity 30 via the gap 36 between the inner surface 316 a of the recess 316 and the protrusion 326 and the runner 33. Filled.
- the molding material 11 is moved through the first mold 31 and the second mold 32, for example, 160 ° to The molding material 11 is vulcanized and cured by heating to a temperature of 190 °.
- the molding material located in the gap 36 between the inner surface 316a of the recess 316 and the projection 326 is thin between the first mold 31 and the second mold 32, the molding material located in the gap 36 is It hardens faster than the molding material filled in the cavity 30.
- the first mold 31 is separated from the second mold 32 to obtain the rubber sheet 10 shown in FIG.
- the annular protrusion 13 is separated from the rubber sheet 10 to obtain the O-ring 1a.
- the molding material 11 is fed from the nozzle 40 to the molding material supply port while the first mold 31 and the second mold 32 are separated from each other. After being supplied between the first mold 31 and the second mold 32 via the 311 and the sprue 312, the first mold 31 and the second mold 32 are overlapped to compress the molding material 11 and runners. The cavity 30 is filled via 33. For this reason, even when the pressure with respect to the molding material 11 supplied from the nozzle 40 is low, the pressure similar to compression molding can be applied to the molding material 11. Therefore, the same effects as those of the first embodiment can be obtained, such as being suitable for molding a molding material 11 having a high viscosity like a thermosetting rubber material.
- the protrusion 326 enters the inside of the recess 316 and the inner surface 316a of the recess 316 and the protrusion
- the sprue 312 and the runner 33 communicate with each other through the gap 36 with the H.326. Therefore, when the molding material 11 is heated through the first mold 31 and the second mold 32 in the curing step, the molding material 11 is not affected by the expansion of the inner surface 316a of the concave portion 316 and the convex portion even if the molding material 11 is thermally expanded. It is dammed up by a gap 36 with 326.
- the molding material located in the gap 36 between the inner surface 316a of the concave portion 316 and the convex portion 326 is thin, it is cured in a short time in the curing step. For this reason, the situation where the molding material 11 flows backward through the sprue 312 and is pushed out from the molding material supply port 311 hardly occurs. Therefore, when performing the curing process, the nozzle 40 is connected to the molding material supply port 311 and pressure is not applied to the molding material 11 between the first mold 31 and the second mold 32 from the nozzle 40 side. The pressure in the cavity 30 can be kept high. Therefore, a simple configuration may be used for the nozzle 40 side.
- FIG. 4 is an explanatory diagram of a third example of the mold apparatus 3, the molding apparatus 2, and the molding method to which the present invention is applied, and an enlarged explanation of the periphery of the cavity 13 described with reference to FIGS. FIG.
- the gate 38 that connects the runner 33 and the cavity 30 is the first mold 31 in the runner 33.
- the first portion 38a and the cavity 30 between the first portion 38a and the cavity 30 are wider. This may be applied to the case where the second portion 38b formed at a narrower interval than the first interval 38b is provided.
- each of the plurality of cavities 30 can be appropriately filled with the molding material 11. . Further, since the thin portion is formed by the second portion 38b, the molded product 1 (O-ring 1a) can be appropriately separated from the seat portion 18.
- the convex portion 326 is formed on the second mold 32 side and the concave portion 316 is formed on the first mold 31 side.
- the convex portion is formed on the first mold 31 side.
- a configuration in which a recess is formed on the second mold 32 side may be employed.
- the first end face 313 (flat surface) facing the second mold 32 in the first mold 31 and the second end face 323 (flat face) facing the first mold 31 in the second mold 32 are described.
- the runner 33 may be configured by grooves formed in the first mold 31 and the second mold 32.
- an O-ring is exemplified as the molded product 1, but the present invention may be applied to manufacture other molded products 1.
- the molding material is supplied from the nozzle to the first mold and the second mold via the molding material supply port and the sprue.
- the first mold and the second mold are overlapped to compress the molding material and fill the cavity. For this reason, even when the pressure with respect to the molding material supplied from a nozzle is low, the pressure similar to compression molding can be applied to a molding material. Further, it is suitable for molding a molding material having a high viscosity, such as a thermosetting rubber material, as compared with ordinary injection molding.
- a convex portion is formed on one side of the first mold and the second mold, and a concave portion is formed on the other side, and the first mold and the second mold are overlapped.
- the protrusion enters the inside of the recess, and the sprue and the runner communicate with each other through the gap between the inner surface of the recess and the protrusion. Therefore, when the molding material is heated through the first mold and the second mold in the curing step, the molding material is blocked by the gap between the inner surface of the concave portion and the convex portion even if the molding material is thermally expanded. .
- the molding material located in the clearance gap between the inner surface of a recessed part and a convex part is thin, it hardens
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
En vue d'empêcher qu'un matériau de moulage 11 soit poussé hors d'un orifice d'alimentation (311) en matériau de moulage, même lorsqu'un matériau de moulage (11) est chauffé entre un premier moule (31) et un deuxième moule (32), selon l'invention, une partie convexe (326) est située au niveau d'une position qui chevauche un trou de coulée (312) dans une vue en plan dans le deuxième moule (32) et une partie concave (316), dans laquelle la partie convexe (326) entre, est située dans le premier moule. Pendant le moulage, le matériau de moulage (11) est fourni à partir d'une buse (40) à travers l'orifice d'alimentation (311) en matériau de moulage et le trou de coulée (312) à un espace entre le premier moule (31) et deuxième moule (32) dans un état dans lequel le premier moule (31) et le deuxième moule (32) sont séparés et le matériau de moulage (11) est ensuite comprimé par la superposition du premier moule (31) et du deuxième moule (32). Par conséquent, le matériau de moulage (11) remplit une cavité (30) à travers un canal de coulée (33) et un interstice (36) entre la partie convexe (326) et la surface interne de la partie concave (316).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN201580066882.4A CN107000289B (zh) | 2014-12-12 | 2015-12-09 | 成形方法 |
JP2016563707A JP6353930B2 (ja) | 2014-12-12 | 2015-12-09 | 成形方法 |
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JP2014082964 | 2014-12-12 | ||
JPPCT/JP2014/082964 | 2014-12-12 |
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WO2016093265A1 true WO2016093265A1 (fr) | 2016-06-16 |
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PCT/JP2015/084491 WO2016093265A1 (fr) | 2014-12-12 | 2015-12-09 | Procédé de moulage |
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JP (1) | JP6353930B2 (fr) |
CN (1) | CN107000289B (fr) |
WO (1) | WO2016093265A1 (fr) |
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JPH06335938A (ja) * | 1993-05-29 | 1994-12-06 | Sanyu Kogyo Kk | 成形材料の加熱成形装置 |
JPH10235691A (ja) * | 1997-02-21 | 1998-09-08 | Nok Corp | 成形型 |
JPH10244548A (ja) * | 1997-03-05 | 1998-09-14 | Nok Corp | 成形装置 |
JP2002018888A (ja) * | 2000-07-12 | 2002-01-22 | Bridgestone Corp | Abs製収納パネル及びその成形方法 |
JP2009533243A (ja) * | 2006-04-11 | 2009-09-17 | ソシエテ ド テクノロジー ミシュラン | エラストマ製品の成形方法及び装置 |
JP2009297960A (ja) * | 2008-06-11 | 2009-12-24 | Faltec Co Ltd | 合成樹脂成形品の製造方法及び金型装置 |
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CN104093538B (zh) * | 2012-03-12 | 2016-08-24 | 富士胶片株式会社 | 透镜成形装置 |
CN103707462B (zh) * | 2012-10-05 | 2017-05-03 | 星电株式会社 | 模制模具、制造模制塑料制品的方法以及模制塑料制品 |
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JPH06335938A (ja) * | 1993-05-29 | 1994-12-06 | Sanyu Kogyo Kk | 成形材料の加熱成形装置 |
JPH10235691A (ja) * | 1997-02-21 | 1998-09-08 | Nok Corp | 成形型 |
JPH10244548A (ja) * | 1997-03-05 | 1998-09-14 | Nok Corp | 成形装置 |
JP2002018888A (ja) * | 2000-07-12 | 2002-01-22 | Bridgestone Corp | Abs製収納パネル及びその成形方法 |
JP2009533243A (ja) * | 2006-04-11 | 2009-09-17 | ソシエテ ド テクノロジー ミシュラン | エラストマ製品の成形方法及び装置 |
JP2009297960A (ja) * | 2008-06-11 | 2009-12-24 | Faltec Co Ltd | 合成樹脂成形品の製造方法及び金型装置 |
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JP6353930B2 (ja) | 2018-07-04 |
CN107000289B (zh) | 2019-01-22 |
JPWO2016093265A1 (ja) | 2017-06-15 |
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